Cat Feeder Breaker FB140 Operation and Maintenance Manual – PDF DOWNLOAD

Page 88

BI001467

Hydraulic system _________________________________________________ Major hydraulic components (Reference Fig. 29) conveyor motor

The conveyor motor is located on the left hand side of the machine, and is mounted directly to the conveyor reducer. This radial piston motor receives hydraulic fluid from the main valve bank’s first and second sections.

piggyback gear pump

The piggyback gear pump is bolted to the rear of the open loop load sense pump. This pump supplies hydraulic fluid to the main pump and the conveyor motor for cooling purposes.

open loop load sense pump

The open loop load sense pump is a part of the breaker power unit and is located on the right side of the machine. It supplies hydraulic fluid to all hydraulic functions on the machine.

pressure filter

primary valve bank

tram motors

The pressure filter is located on the left hand side of the machine near the operator’s station. This filter is used to filter fluid on the pressure side of the hydraulic circuit. The primary valve bank, located on the left hand side of the machine directly above the crawler, is used to control the machine’s conveyor, tilt, lift, tram, and power fill functions. All sections of the valve bank are spring return (self centering) except for the power fill section which is detented. The tram motors are located to the inside of each crawler assembly and are used to supply torque to the torque hubs for tramming operations. Each tram motor is individually controlled by separate sections of the primary valve bank.

system pressure gauge

The system pressure gauge is located at the primary operator’s station on the left side of the machine. This single gauge will display the system pressure for the active function.

hydraulic oil tank with sight glass and thermometer

The hydraulic oil tank is located on the left hand side of the machine and has a 110 gallon capacity. The hydraulic oil temperature and level is monitored by the PLC via a temperature probe and float switch. The tank is equipped with a sight glass and thermometer.

frame tilt cylinders

The frame tilt hydraulic cylinders are located at the end of the crawler under the hopper on each side of the machine and are used to adjust the discharge height of the machine. The cylinders are controlled by one section of the primary valve bank. WARNING! The tilt and lift hydraulic cylinders have counterbalance cartridges which serve as load holding valves. Do not replace these cylinders with different style cylinders or the machine may fall. The machine could be damaged or you or other personnel could be seriously injured or killed by the falling machine.

________________________________________________________________ FB140 (7MFBHM-48DD) Feeder Breaker 5.40


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Roof cylinder ................................................................ 5

3min
pages 209-211

Tilt cylinder ................................................................... 5

1min
pages 214-215

Tailpiece installation ..................................................... 5

2min
pages 205-208

Breaker bit removal ...................................................... 5

1min
page 204

Conveyor drive unit ...................................................... 5

2min
pages 201-203

Breaker shaft only ........................................................ 5

10min
pages 192-200

Breaker power unit only ................................................ 5

3min
pages 189-191

Breaker shaft and breaker power unit ......................... 5

5min
pages 183-188

Crawler assembly ........................................................ 5

8min
pages 174-182

Pressure limiter adjustment .......................................... 5

1min
page 149

Head shaft sprockets ................................................... 5

4min
pages 154-156

Crawler track ............................................................... 5

3min
pages 171-173

Conveyor chain ........................................................... 5

7min
pages 163-170

Main relief pressure………………………………………5

1min
page 148

Crawler track adjustment .............................................. 5

2min
pages 140-141

Main pump adjustments ................................................ 5

2min
pages 146-147

Conveyor chain adjustment .......................................... 5

1min
pages 138-139

Inspection of the fire suppression system .......................... 5

1min
pages 130-131

Instructions on the adjustment procedures ....................... 5

1min
pages 136-137

Procedure to set Amplifier Card ......................................... 5

2min
pages 134-135

Major hydraulic components .......................................... 5

4min
pages 88-89

Every 6 months ............................................................. 5

2min
pages 125-127

Every 3 months ............................................................. 5

1min
page 122

Primary hydraulic circuit ................................................ 5

1min
pages 90-92

Starter enclosure ........................................................... 5

4min
pages 82-85

Electrical system ................................................................. 5

3min
pages 79-81

Tramming the machine ....................................................... 5

1min
page 73

Conveyor ............................................................................ 5

3min
pages 74-75

Control system operating parameters ................................ 5

2min
pages 76-78

Shutdown procedure .......................................................... 5

1min
page 72

“MANUAL” mode starting procedure .................................. 5

1min
page 71

“AUTO” mode starting procedure ....................................... 5

1min
page 70

Starter enclosure ........................................................... 5

3min
pages 59-61

Towing the feeder breaker ................................................. 4

1min
pages 62-63

Safety features................................................................. 4

2min
page 54

Infrared pump motor controls ........................................ 5

1min
page 65

Radio remote ................................................................. 5

3min
pages 66-69

Dust suppression system .............................................. 5

1min
page 64

Function pressure gauge ................................................. 5

1min
page 56
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