Cat Feeder Breaker FB140 Operation and Maintenance Manual – PDF DOWNLOAD

Page 74

BI001467

Operation _______________________________________________________ Conveyor forward 1. Start the machine in either “AUTO” or “MAN” mode (see Starting procedures in this chapter). 2. Turn the “TRAM/OFF/CONV” selector switch located on the cover of the starter enclosure to the “CONV” position. 3. Push the “START BREAKER” button to start the breaker motor. 4. Turn the “FWD/OFF/REV” selector switch located on the cover of the starter enclosure to the “FWD” position. It is important to note the following concerning the operation of the conveyor in the forward direction: –

The current of the breaker shaft motor is constantly monitored by the PLC. If the current remains below 100% of the full load current (FLA), the conveyor will continue to run at the set speed.

If the current increases above 125% FLA and stays at that level for three seconds, the PLC will assume there is a conveyor jam. The PLC will try to clear the jam by stopping the conveyor, running it in reverse for three seconds at 10% speed, and then running it forward for ten seconds at 25% speed.

If the current at this point is still above 125% FLA, the conveyor will repeat the above reverse/forward sequence for a second time.

If the current at this point is still above 125% FLA, the conveyor will repeat the above reverse/forward sequence for a third time.

If the current at this point is still above 125% FLA, the machine will shutdown and the display will read “BIG JAM”. The conveyor will need to be cleared before operation resumes.

If the current drops below 125% FLA at any time during the three reverse/forward sequences, the speed of the conveyor will ramp back up to the set speed.

5. Press the “START CONVEYOR” button on the front of the starter enclosure or the “START” button on either one of the remote pushbutton stations. A siren will sound warning that the conveyor is starting. The siren will sound any time the conveyor has timed out and is restarted. Notes: 1. The PLC controls the speed of the conveyor based upon the amperage monitoring of the breaker motor. There are three preset forward conveyor speeds that are, by default, 20%, 50%, and 100%. These speeds are adjustable and can be reset to suit the operating conditions.

________________________________________________________________ FB140 (7MFBHM-48DD) Feeder Breaker 5.26


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Roof cylinder ................................................................ 5

3min
pages 209-211

Tilt cylinder ................................................................... 5

1min
pages 214-215

Tailpiece installation ..................................................... 5

2min
pages 205-208

Breaker bit removal ...................................................... 5

1min
page 204

Conveyor drive unit ...................................................... 5

2min
pages 201-203

Breaker shaft only ........................................................ 5

10min
pages 192-200

Breaker power unit only ................................................ 5

3min
pages 189-191

Breaker shaft and breaker power unit ......................... 5

5min
pages 183-188

Crawler assembly ........................................................ 5

8min
pages 174-182

Pressure limiter adjustment .......................................... 5

1min
page 149

Head shaft sprockets ................................................... 5

4min
pages 154-156

Crawler track ............................................................... 5

3min
pages 171-173

Conveyor chain ........................................................... 5

7min
pages 163-170

Main relief pressure………………………………………5

1min
page 148

Crawler track adjustment .............................................. 5

2min
pages 140-141

Main pump adjustments ................................................ 5

2min
pages 146-147

Conveyor chain adjustment .......................................... 5

1min
pages 138-139

Inspection of the fire suppression system .......................... 5

1min
pages 130-131

Instructions on the adjustment procedures ....................... 5

1min
pages 136-137

Procedure to set Amplifier Card ......................................... 5

2min
pages 134-135

Major hydraulic components .......................................... 5

4min
pages 88-89

Every 6 months ............................................................. 5

2min
pages 125-127

Every 3 months ............................................................. 5

1min
page 122

Primary hydraulic circuit ................................................ 5

1min
pages 90-92

Starter enclosure ........................................................... 5

4min
pages 82-85

Electrical system ................................................................. 5

3min
pages 79-81

Tramming the machine ....................................................... 5

1min
page 73

Conveyor ............................................................................ 5

3min
pages 74-75

Control system operating parameters ................................ 5

2min
pages 76-78

Shutdown procedure .......................................................... 5

1min
page 72

“MANUAL” mode starting procedure .................................. 5

1min
page 71

“AUTO” mode starting procedure ....................................... 5

1min
page 70

Starter enclosure ........................................................... 5

3min
pages 59-61

Towing the feeder breaker ................................................. 4

1min
pages 62-63

Safety features................................................................. 4

2min
page 54

Infrared pump motor controls ........................................ 5

1min
page 65

Radio remote ................................................................. 5

3min
pages 66-69

Dust suppression system .............................................. 5

1min
page 64

Function pressure gauge ................................................. 5

1min
page 56
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