Cat Feeder Breaker FB140 Operation and Maintenance Manual – PDF DOWNLOAD

Page 64

BI001467

Operation _______________________________________________________ WARNING! The pressure regulator should never be adjusted above 125 psi. dust suppression system regulator

The dust suppression system regulator (Fig. 22) is located below the breaker power unit on the right side of the machine and is used to control the water pressure to the six spray nozzles located in the hose crossover tray over the breaker shaft. The water pressure to the nozzles is monitored by the dust suppression system pressure gauge (Fig. 18). To increase pressure, turn the regulator handle in (cw). To decrease pressure, turn the regulator handle out (ccw).

dust suppression system pressure gauge

The dust suppression system pressure gauge (Fig. 22) is used to monitor the water pressure to the spray nozzles. The gauge should read between 5 and 125 psi.

dust suppression system strainer

The dust suppression system strainer (Fig. 22) is located below the breaker power unit on the right side of the machine and is used to filter particles from the mine water supply. The strainer should periodically be flushed to avoid becoming clogged. To flush the strainer, turn the ball valve handle, located on the branch of the strainer body, 90° in-line with the outlet. Allow to flush for approximately thirty seconds to one minute and then close the ball valve handle.

water solenoid

The water solenoid is located beside the regulator/strainer assembly and is used to control flow of water to the six spray nozzles located in the hosed crossover tray over the breaker shaft. The solenoid is controlled by a pressure transducer located in the hydraulic pressure gauge manifold beside the primary valve bank. When the “MAN/OFF/ AUTO” switch on the starter enclosure is set to “AUTO”, the “TRAM/ OFF/CONV” switch is set to “CONV”, and the hydraulic system pressure reaches 1,000 psi, the solenoid will open and allow water to flow through the water/oil cooler and then to the spray bars. The solenoid activation pressure is adjustable through the PLC.

Fig. 22: Dust suppression system regulator and pressure gauge Water solenoid

Gauge

Regulator

Strainer

________________________________________________________________ FB140 (7MFBHM-48DD) Feeder Breaker 5.16


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Roof cylinder ................................................................ 5

3min
pages 209-211

Tilt cylinder ................................................................... 5

1min
pages 214-215

Tailpiece installation ..................................................... 5

2min
pages 205-208

Breaker bit removal ...................................................... 5

1min
page 204

Conveyor drive unit ...................................................... 5

2min
pages 201-203

Breaker shaft only ........................................................ 5

10min
pages 192-200

Breaker power unit only ................................................ 5

3min
pages 189-191

Breaker shaft and breaker power unit ......................... 5

5min
pages 183-188

Crawler assembly ........................................................ 5

8min
pages 174-182

Pressure limiter adjustment .......................................... 5

1min
page 149

Head shaft sprockets ................................................... 5

4min
pages 154-156

Crawler track ............................................................... 5

3min
pages 171-173

Conveyor chain ........................................................... 5

7min
pages 163-170

Main relief pressure………………………………………5

1min
page 148

Crawler track adjustment .............................................. 5

2min
pages 140-141

Main pump adjustments ................................................ 5

2min
pages 146-147

Conveyor chain adjustment .......................................... 5

1min
pages 138-139

Inspection of the fire suppression system .......................... 5

1min
pages 130-131

Instructions on the adjustment procedures ....................... 5

1min
pages 136-137

Procedure to set Amplifier Card ......................................... 5

2min
pages 134-135

Major hydraulic components .......................................... 5

4min
pages 88-89

Every 6 months ............................................................. 5

2min
pages 125-127

Every 3 months ............................................................. 5

1min
page 122

Primary hydraulic circuit ................................................ 5

1min
pages 90-92

Starter enclosure ........................................................... 5

4min
pages 82-85

Electrical system ................................................................. 5

3min
pages 79-81

Tramming the machine ....................................................... 5

1min
page 73

Conveyor ............................................................................ 5

3min
pages 74-75

Control system operating parameters ................................ 5

2min
pages 76-78

Shutdown procedure .......................................................... 5

1min
page 72

“MANUAL” mode starting procedure .................................. 5

1min
page 71

“AUTO” mode starting procedure ....................................... 5

1min
page 70

Starter enclosure ........................................................... 5

3min
pages 59-61

Towing the feeder breaker ................................................. 4

1min
pages 62-63

Safety features................................................................. 4

2min
page 54

Infrared pump motor controls ........................................ 5

1min
page 65

Radio remote ................................................................. 5

3min
pages 66-69

Dust suppression system .............................................. 5

1min
page 64

Function pressure gauge ................................................. 5

1min
page 56
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