Cat Feeder Breaker FB140 Operation and Maintenance Manual – PDF DOWNLOAD

Page 192

BI001467

Replacement of wear parts _________________________________________ How to remove the breaker shaft assembly only Whenever performing maintenance procedures, follow all safety regulations and be aware of the following: WARNING! Before performing maintenance on the machine, the circuit breaker must be in the “OFF” position and the power should be disconnected at the main power source. Electrical shock and accidental machine movement can cause serious injuries or even death to you or the maintenance person. WARNING! You could be seriously injured or even killed by falling loads. Observe the safe working load limits of lifting or blocking devices and keep a safe distance from suspended loads. To remove the breaker shaft assembly (Fig. 86). 1. Turn the machine main circuit breaker (CB1) to the “OFF” position. 2. Lock out and tag the power center. Follow standard Federal and mine lockout/tagout procedures. 3. Remove all breaker shaft and gear reducer covers. 4. Remove and cap all grease lines from the breaker shaft. 5. Remove the underspeed sensor from the breaker shaft by loosening the nuts on the u-bolt just enough to allow the senosr to slide out. 6. Properly support the breaker shaft gear reducer so that it does not fall during breaker shaft removal. Ensure that the power unit reaction pin is in place and not removed during this procedured. 7. Attach an appropriate lifting device to the breaker shaft in such a manner that the breaker shaft is level during the lift. Take all slack out of the lifting device in order to support the assembly when mounting hardware is removed. 8. Remove the hardware from the breaker side plates and from between the two halves of the bolt flange and the stub shaft flange. 9. Disengage the pilot fit (1/8 inch) between the stub shaft and bolt flange before attempting to lift the power unit from the machine. 10. Lift the breaker shaft out of the machine.

________________________________________________________________ FB140 (7MFBHM-48DD) Feeder Breaker 5.144


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Roof cylinder ................................................................ 5

3min
pages 209-211

Tilt cylinder ................................................................... 5

1min
pages 214-215

Tailpiece installation ..................................................... 5

2min
pages 205-208

Breaker bit removal ...................................................... 5

1min
page 204

Conveyor drive unit ...................................................... 5

2min
pages 201-203

Breaker shaft only ........................................................ 5

10min
pages 192-200

Breaker power unit only ................................................ 5

3min
pages 189-191

Breaker shaft and breaker power unit ......................... 5

5min
pages 183-188

Crawler assembly ........................................................ 5

8min
pages 174-182

Pressure limiter adjustment .......................................... 5

1min
page 149

Head shaft sprockets ................................................... 5

4min
pages 154-156

Crawler track ............................................................... 5

3min
pages 171-173

Conveyor chain ........................................................... 5

7min
pages 163-170

Main relief pressure………………………………………5

1min
page 148

Crawler track adjustment .............................................. 5

2min
pages 140-141

Main pump adjustments ................................................ 5

2min
pages 146-147

Conveyor chain adjustment .......................................... 5

1min
pages 138-139

Inspection of the fire suppression system .......................... 5

1min
pages 130-131

Instructions on the adjustment procedures ....................... 5

1min
pages 136-137

Procedure to set Amplifier Card ......................................... 5

2min
pages 134-135

Major hydraulic components .......................................... 5

4min
pages 88-89

Every 6 months ............................................................. 5

2min
pages 125-127

Every 3 months ............................................................. 5

1min
page 122

Primary hydraulic circuit ................................................ 5

1min
pages 90-92

Starter enclosure ........................................................... 5

4min
pages 82-85

Electrical system ................................................................. 5

3min
pages 79-81

Tramming the machine ....................................................... 5

1min
page 73

Conveyor ............................................................................ 5

3min
pages 74-75

Control system operating parameters ................................ 5

2min
pages 76-78

Shutdown procedure .......................................................... 5

1min
page 72

“MANUAL” mode starting procedure .................................. 5

1min
page 71

“AUTO” mode starting procedure ....................................... 5

1min
page 70

Starter enclosure ........................................................... 5

3min
pages 59-61

Towing the feeder breaker ................................................. 4

1min
pages 62-63

Safety features................................................................. 4

2min
page 54

Infrared pump motor controls ........................................ 5

1min
page 65

Radio remote ................................................................. 5

3min
pages 66-69

Dust suppression system .............................................. 5

1min
page 64

Function pressure gauge ................................................. 5

1min
page 56
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