JLG E M400A AJPnarrow E M450A AJ Parts Manual (3121128)

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3

4

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

5

6

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 9 FIGURE 1-1. STEERING INSTALLATION ..................................................................................................................................... 10 FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS ....................................................................................................................... 14 FIGURE 1-3. DRIVE HUB ASSEMBLY (Prior to SN 0300154191) ................................................................................................ 20 FIGURE 1-4. DRIVE HUB ASSEMBLY .......................................................................................................................................... 24 FIGURE 1-5. HYDRAULIC COMPONENTS INSTALLATION ........................................................................................................ 28 FIGURE 1-6. BRAKE/STEER VALVE ASSEMBLY ........................................................................................................................ 30 FIGURE 1-7. BATTERIES AND CHARGER INSTALLATIONS ...................................................................................................... 32 FIGURE 1-8. MAC BATTERY CHARGER ASSEMBLY ................................................................................................................. 36 FIGURE 1-9. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) .................................................................... 40 FIGURE 1-10. YANMAR MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY) ............................................................ 44 FIGURE 1-11. KUBOTA MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY) ............................................................. 48 FIGURE 1-12. FRAME COVER INSTALLATION ........................................................................................................................... 52 SECTION 2 - TURNTABLE ................................................................................................................................................................ 55 FIGURE 2-1. VALVES AND HORN INSTALLATIONS ................................................................................................................... 56 FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 60 FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION ................................................................................................. 64 FIGURE 2-4. SWING MOTOR ASSEMBLY (Prior to SN 0300135649).......................................................................................... 68 FIGURE 2-5. SWING MOTOR ASSEMBLY ................................................................................................................................... 70 FIGURE 2-6. SWING BEARING ASSEMBLY ................................................................................................................................ 72 FIGURE 2-7. FUEL TANK AND MOTOR CONTROL MODULE INSTALLATION (M450 & M400 ONLY) ...................................... 76 FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY ................................................................................................................... 80 FIGURE 2-9. HOODS AND BEACON LIGHT INSTALLATIONS .................................................................................................... 84 SECTION 3 - BOOM .......................................................................................................................................................................... 89 FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION ............................................................................................................ 90 FIGURE 3-2. E/M450A AND E/M400A MAIN BOOM ASSEMBLY AND PLATFORM SUPPORT INSTALLATION ....................... 96 FIGURE 3-3. E/M450AJ MAIN BOOM ASSEMBLY ..................................................................................................................... 100 FIGURE 3-4. E/M450AJ JIB AND PLATFORM SUPPORT AND ROTATOR INSTALLATION ..................................................... 104 FIGURE 3-5. E/M400AJP MAIN BOOM ASSEMBLY ................................................................................................................... 108 FIGURE 3-6. E/M400AJP JIB AND PLATFORM SUPPORT AND ROTATOR INSTALLATION .................................................. 112 FIGURE 3-7. ROTATOR ASSEMBLY .......................................................................................................................................... 116 FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH LSS ............................................................................................ 120 FIGURE 3-9. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS ............................................................................... 124 SECTION 4 - PLATFORM................................................................................................................................................................ 129 FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) ...................................................... 130 FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM) .......................................................... 134 FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) (OPTIONAL) .................................. 138 FIGURE 4-4. PLATFORM PADDING INSTALLATION (FRONT ENTRY PLATFORM) ................................................................ 140 FIGURE 4-5. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM).................................................................... 142 FIGURE 4-6. SOFT-TOUCH INSTALLATION (OPTIONAL) ......................................................................................................... 144 FIGURE 4-7. PLATFORM TOP RAIL EXTENSION INSTALLATION (SIDE ENTRY PLATFORM) .............................................. 146 FIGURE 4-8. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 148 FIGURE 4-9. CONTROLLER ASSEMBLY (SWING AND LIFT) ................................................................................................... 154 FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER).............................................................................................. 158 FIGURE 4-11. PIPE RACKS INSTALLATION .............................................................................................................................. 162 SECTION 5 - CYLINDER ................................................................................................................................................................. 165 FIGURE 5-1. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) (M450AJ Prior to SN 0300164333) ................................. 166 FIGURE 5-2. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) ........................................................................................ 168 FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) (Prior to SN 0300165128) .......................... 170 FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) .................................................................... 174 FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP) (Prior to SN 0300163453) ............ 176 FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP) ...................................................... 178 FIGURE 5-7. LIFT CYLINDER ASSEMBLY - LOWER ................................................................................................................. 180 FIGURE 5-8. LIFT CYLINDER ASSEMBLY - LOWER - E\M400A (SERVICE REPLACEMENT) ................................................ 184 FIGURE 5-9. LIFT CYLINDER ASSEMBLY - LOWER - E/M450A (SERVICE REPLACEMENT) ................................................ 186 FIGURE 5-10. LIFT CYLINDER ASSEMBLY - LOWER - E400AJP/M400AJP & E450AJ/M450AJ (SERVICE REPLACEMENT)188 FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MID...................................................................................................................... 190

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

7

TABLE OF CONTENTS FIGURE 5-12. LIFT CYLINDER ASSEMBLY - MID - E/M450A (SERVICE REPLACEMENT) ..................................................... 194 FIGURE 5-13. MID LIFT CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP (SERVICE REPLACEMENT) ................................ 196 FIGURE 5-14. MID LIFT CYLINDER ASSEMBLY (E/M400A) (SERVICE REPLACEMENT) ....................................................... 198 FIGURE 5-15. LIFT CYLINDER ASSEMBLY - UPPER ................................................................................................................ 200 FIGURE 5-16. LIFT CYLINDER ASSEMBLY - UPPER - E/M450A & E/M400A (SERVICE REPLACEMENT) ............................. 204 FIGURE 5-17. LIFT CYLINDER ASSEMBLY - UPPER - E400AJP/M400AJP & E450AJ/M450AJ (SERVICE REPLACEMENT) 206 FIGURE 5-18. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A) (Prior to SN 0300165128) ......................................... 208 FIGURE 5-19. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A) ................................................................................... 212 FIGURE 5-20. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) (Prior to SN 0300163453).................................... 214 FIGURE 5-21. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) ............................................................................. 216 FIGURE 5-22. STEER CYLINDER ASSEMBLY ........................................................................................................................... 218 FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ) (ORIGINAL EQUIPMENT) (Prior to SN 0300175016) ................................................................................................................................................................................. 220 FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ) (ORIGINAL EQUIPMENT) ............. 224 FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY (E/M400A) (SERVICE REPLACEMENT) ................................................. 228 FIGURE 5-26. TELESCOPE CYLINDER ASSEMBLY - E/M450A (SERVICE REPLACEMENT) ................................................. 230 FIGURE 5-27. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ (SERVICE REPLACEMENT) ..................................... 232 FIGURE 5-28. TELESCOPE CYLINDER ASSEMBLY (E/M400AJP) (ORIGINAL EQUIPMENT) ................................................. 234 FIGURE 5-29. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ (SERVICE REPLACEMENT) ..................................... 236 FIGURE 5-30. COUNTERBALANCE VALVE ASSEMBLY ........................................................................................................... 238 SECTION 6 - HYDRAULIC ............................................................................................................................................................... 241 FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A) ................................................................................ 242 FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E/M450AJ) .................................................................................................. 246 FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E/M400AJP) ............................................................................................... 250 FIGURE 6-4. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 254 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 255 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 256 FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITH MAC CHARGER) .................................................................. 258 FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH DELTA-Q CHARGER) .......................................................... 270 SECTION 8 - DECALS ..................................................................................................................................................................... 281 FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC .................................................................................................................... 282 FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPECS ........................................................................................................ 286 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 295 FIGURE 9-1. MODEL E/M400A/AJPNARROW AND E/M450A/AJ STANDARD PARTS ............................................................. 296 FIGURE 9-2. MODEL E/M400A/AJPNARROW AND E/M450A/AJ VARIABLE PARTS................................................................ 298 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 299 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 300 PART NUMBER INDEX .................................................................................................................................................................... 305

8

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME

SECTION 1 - FRAME

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

9

SECTION 1 - FRAME FIGURE 1-1. STEERING INSTALLATION

10

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-1. STEERING INSTALLATION ITEM

PART NUMBER 0257817

QTY Ref Ref

0270010

Ref

1

Ref

1 1 2

2780242 2780250

1 1 Ref

2 2 3 4 5 5

2780241 2780251 3300426 3422692 3010119

1 1 18 2 Ref NLA

5

1001153021

2

5

3010121

NLA

5

1001153023

2

6

1683591

1

7 7 7 8 10 11 12 13 14 15 16 17 18 19 20 21

3841367 3841517 0440162 3312008 0641606 3450810 3323003 3900109 3322202 0681810 0100011 4891800 4740156 1001151395 1001151428

3121128

2780242

Ref 2 2 AR 4 4 2 2 4 2 4 AR 4 2 AR AR Ref Ref

2780241

Ref

2780250

Ref

2780251

Ref

DESCRIPTION STEER INSTALLATION OPTIONS: Standard Width E450A/E450AJ/M450A/M450AJ & E400A/E400AJP/M400A/M400AJP Models Narrow Width E400Anarrow/E400AJPnarrow/M400Anarrow/M400AJPnarrow Models Hub/Spindle Assembly Options (Left Side) (See Items 101-115 for Breakdown): Hub/Spindle Assembly (Left Side) Standard Width Models Hub/Spindle Assembly (Left Side) Narrow Width Models Hub/Spindle Assembly Options (Right Side) (See Items 101-115 for Breakdown): Hub/Spindle Assembly (Right Side) Standard Models Hub/Spindle Assembly (Right Side) Narrow Models Lugnut 5/8in-18NF Kingpin Steering Link Options: Steering Link -Standard Width Models (Use p/n 1001153021) (Prior to SN 0300187085) Steering Link -Standard Width Models (SN 0300187085 through 0300189898) Steering Link - Narrow Width Models (Use p/n 1001153023) (Prior to SN 0300187090) Steering Link Narrow Width Models (SN 0300187090 through 0300189898) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) End, Rod Options: End, Rod (Prior to SN 0300058200) End, Rod (SN 0300058200 through 0300189898) Washer, Thrust Nut, Serrated 5/8in-11NC Bolt 3/8in-16NC x 3/4in Pin, Cotter 1/4in x 2-1/2in Nut, Castle 1-1/4in-12NF Screw, Socket Head Shoulder 3/4in-16NF x 1-3/4in Nut, Jam 3/4in-16NF Bolt 1/2in-13NC x 1-1/4in (Grade 8) Compound, Locking Washer, Hardened 1/2in Washer, Thrust Only (SN 0300058200 through 0300189898) Shim, Plate (SN 0300176717 through 0300189898) Shim, Plate (SN 0300176717 through 0300189898) HUB/SPINDLE ASSEMBLY OPTIONS: Standard Width E450A/E450AJ/M450A/M450AJ & E400A/E400AJP/M400A/M400AJP Models (Left Side) Standard Width E450A/E450AJ/M450A/M450AJ & E400A/E400AJP/M400A/M400AJP Models (Right Side) Narrow Width E400Anarrow/E400AJPnarrow/M400Anarrow/M400AJPnarrow Models (Left Side) Narrow Width E400Anarrow/E400AJPnarrow/M400Anarrow/M400AJPnarrow

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV F F

C C C

C

11

SECTION 1 - FRAME ITEM 101 101 101 101 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 201 201 201

12

PART NUMBER

QTY

2360505 2360532

Ref AR AR AR AR 2 4 2 2 2 18 2 2 2 2 18 2 2 2 Ref Ref Ref

201 201

2360510 2360538

Ref Ref

201 201 201

2360532 2360531 2360548

Ref Ref Ref

4130350 4130351 7023216 7023217 0962140 0961951 7020035 7020036 7020038 7020041 7020037 7020039 7020040 7020137 3300426 7020055 7020054 7020140

DESCRIPTION Models (Right Side) Spindle Options: Spindle - Standard Width Models (Left Side) Spindle - Standard Width Models (Right Side) Spindle - Narrow Width Models (Left Side) Spindle - Narrow Width Models (Right Side) Bushing (1 per Assembly) Bushing (2 per Assembly) Hub Assy (1 per Assembly) Cup, Bearing - Inner (1 per Assembly) Cup, Bearing - Outer (1 per Assembly) Stud (9 per Assembly) Cone, Bearing - Inner (1 per Assembly) Cone, Bearing - Outer (1 per Assembly) Seal, Lip (1 per Assembly) Dust Cap (1 per Assembly) Lugnut 5/8in-18NF (9 per Assembly) Washer, Tanged (1 per Assembly) Nut, Castle (1 per Assembly) Pin, Cotter (1 per Assembly) FRAME WELDMENTS Frame Weldments (E450A/M450A) (Prior to SN 0300059390) Frame Weldments (E450A/M450A) (SN 0300059390 through 0300189898) Frame Weldments (E450AJ/M450AJ) (Prior to SN 0300059390) Frame Weldments (E450AJ/M450AJ) (SN 0300059390 through 0300189898) Frame Weldments (E400AJP/M400AJP & E400A/M400A) Frame Weldments (E400AJPnarrow/M400AJPnarrow) Frame Weldments (E400Anarrow/M400Anarrow)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 1 - FRAME FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS

14

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS ITEM

0259069

QTY Ref Ref

0270103

Ref

0270103 0270377 0100019 0641609 0641826 0682010 0682012

Ref Ref AR 8 4 Ref 12 12

4

0682012

12

5 5

0920113 See Note

2 NLA

5 5 5 5

7007977 7011716 7007913 7011757

2 2 4 2

5 5 5A 5B

2900768 7007900 7007933 70002408

2 2 2 2

6 7 7

3300426 2780236

18 Ref 2

7

2780282

2

7

2780282

2

8 8 8 9 10 11 48 49 63

3160239 7020138 7020150 3990105 4711600 4892000 0100011 3020037 3020008 0258995 0270416

2 2 2 2 8 12 AR AR 0.4gal Ref Ref Ref

0273683

Ref

1 2 3 4 4 4

3121128

PART NUMBER

DESCRIPTION WHEEL DRIVE INSTALLATION OPTIONS: Wheel Drive Installation (Standard Spec E/M450 Models) (Prior to SN 0300059390) Wheel Drive Installation (Standard Spec E/M450 Models) (SN 0300059390 through 0300189898) Wheel Drive Installation (Standard Spec E/M400 Models) UL/EE Rated Spec Models Compound, Locking Bolt 3/8in-16NC x 1-1/8in Bolt 1/2in-13NC x 3-1/4in Bolt (Grade 8) Options: Bolt 5/8in-11NC x 1-1/4in (Prior to SN 0300154191) Bolt 5/8in-11NC x 1-1/2in (E/M400) (SN 0300154191 through 0300189901) Bolt 5/8in-11NC x 1-1/2in (E/M450) (SN 0300154191 through 0300189898) Drive Brake Assembly Ring, Sensor (1 Per Assembly) (was p/n 7027275 which is no longer available.) (Note: Use p/n 0920113) Ring, Bearing Retaining (Large) (1 per Assembly) Ring, Bearing Retaining (Small) (1 per Assembly) Bolt Complete Repair Kit (Includes Case and Oil Seals, O-Rings, Back-up Rings, Stator and Rotor Discs, Return Plate, Springs, Bearing and Brake to Hub Gasket (1 per Assembly) Bearing Kit (1 per Assembly) Seal, Oil - Front (1 per Assembly) Gasket, Brake to Hub (1 Per Assembly) Gasket, Brake to Motor (1 Per Assembly) (Not Included in Repair Kit) Lugnut Drive Hub Assembly Options: Drive Hub Assembly (See DRIVE HUB ASSEMBLY for Breakdown) (Prior to SN 0300154191) Drive Hub Assembly (See DRIVE HUB ASSEMBLY for Breakdown) (E/M400) (SN 0300154191 through 0300189901) Drive Hub Assembly (See DRIVE HUB ASSEMBLY for Breakdown) (E/M450) (SN 0300154191 through 0300189898) Drive Motor Assembly Brush Kit for 3160239 (1 per Assembly) Holder for 3160239 (1 per Assembly) Sensor, Speed Flatwasher 3/8in Narrow Washer, Hardened 5/8in Compound, Locking Lube, Coupling Grease Lube, Grease Oil TIRE AND WHEEL INSTALLATIONS IN240/55-17.5 Pneumatic (Tire with JLG Pattern in Tread) IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG Pattern in Tread) (Prior to SN 0300075100) IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 7 K K H

1 2 A

15

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

0273683

Ref

0272314

Ref

0273272

Ref

0273686

Ref

0273686

Ref

0258996 0270418

Ref Ref

0273684

Ref

0273684

Ref

0259679 0270037 0270028

Ref Ref Ref Ref Ref Ref

100

0258688

4

100

0270415

4

100

4520279

4

100

4520279

4

100

0272335

4

100

0273273

4

100

4520282

4

100

4520282

4

100

0258997

4

100

0270417

4

100

0273468

4

100 100

16

DESCRIPTION Tread Pattern) (E/M400) (SN 0300075100 through 0300189901) IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning Tread Pattern) (E/M450) (SN 0300075100 through 0300189898) IN240/55-17.5 Pneumatic (Tire with JLG Pattern in Tread and Tire Sealant) IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG Pattern in Tread and Tire Sealant) (Prior to SN 0300075100) IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG Pattern in Tread and Tire Sealant) (E/M400) (SN 0300075100 through 0300189901) IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG Pattern in Tread and Tire Sealant) (E/M450) (SN 0300075100 through 0300189898) IN240/55-17.5 Foam-Filled (Tire with JLG Pattern in Tread) IN240/55-17.5 Foam-Filled (Non-Marking Tire with JLG Pattern in Tread) (Prior to SN 0300075100) IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning Tread Pattern) (E/M400) (SN 0300075100 through 0300189901) IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning Tread Pattern) (E/M450) (SN 0300075100 through 0300189898) LT215/8R16 Pneumatic 26in x 7in x 20in Solid (Non-Marking) Solid (Non-Marking) (Narrow Machines Only) Tire Assembly Options: Standard Width E/M450 & E/M400 Models: Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

OTR IN240/55-17.5 Pneumatic (Tire with JLG Pattern in Tread) OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG Pattern in Tread) (Prior to SN 0300075100) OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning Tread Pattern) (E/M400) (SN 0300075100 through 0300189901) OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning Tread Pattern) (E/M450) (SN 0300075100 through 0300189898) OTR IN240/55-17.5 Pneumatic (Tire with JLG Pattern in Tread and Tire Sealant) OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with JLG Pattern in Tread and Tire Sealant) (Prior to SN 0300075100) OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning Tread Pattern and Tire Sealant) (E/M400) (SN 0300075100 through 0300189901) OTR IN240/55-17.5 Pneumatic (Non-Marking Tire with Lightning Tread Pattern and Tire Sealant) (E/M450) (SN 0300075100 through 0300189898) OTR IN240/55-17.5 Foam-Filled (Tire with JLG Pattern in Tread OTR IN240/55-17.5 Foam-Filled (Non-Marking Tire with JLG Pattern in Tread) (use p/n 0273468) (Prior to SN 0300154685) OTR IN240/55-17.5 Foam-Filled (Non-Marking Tire with Lightning Tread Pattern) (E/M400) (SN 0300154685 through

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A 2 2 A

A

B 2 A A 1 2/A B

2-A 3-B A

A

2-B 2-B A

A

1-A 2-B

E

3121128

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

100

0273468

4

100 100

0258037

4 Ref Ref

100

4520232

AR

100

1001110775

AR

100

1001110775

AR

100

Ref Ref

100

Ref

100

4520231

2

100

1001110774

2

100

1001110774

2

100

Ref

100

4520208

2

100

1001110772

2

100

1001110772

2 Ref

101 101 101 101

4520209 4520247 4520269

Ref 1 1 1

4520206 102 102 102 102 103 103 103 103 104 104

3121128

4860191 4860181 See Note

4641167 4640392 1120552 1702740

Ref 1 1 1 Ref 1 1 1 Ref 1

DESCRIPTION 0300189901) OTR IN240/55-17.5 Foam-Filled (Non-Marking Tire with Lightning Tread Pattern) (E/M450) (SN 0300154685 through 0300189898) Goodyear LT215/8R16 Pneumatic Solid Non-Marking Tire and Wheel Assembly Options Note: Must replace Tire and Wheel Assemblies in pairs per axle.

Monarch 26in x 7in x 20in Solid Non-Marking (Steer Axle Tire) (use p/n 1001110775) (Prior to SN 0300142352) Solideal 26in x 7in x 20in Solid Non-Marking (Steer Axle Tire) (E/M400) (SN 0300142352 through 0300189901) Solideal 26in x 7in x 20in Solid Non-Marking (Steer Axle Tire) (E/M450) (SN 0300142352 through 0300189898) Narrow Width E/M400 Models: Note: Must replace Tire and Wheel Assemblies in pairs per axle.

22in x 6in x 17.75in Solid Non-Marking Tire and Wheel Assembly (Steer Axle Tire) Trelleborg Tire and Wheel Assembly (Steer Axle Tire) (use p/n 1001110774) (Prior to SN 0300141858) Solideal Tire and Wheel Assembly (Steer Axle Tire) (E/M400) (SN 0300141858 through 0300189901) Solideal Tire and Wheel Assembly (Steer Axle Tire) (E/M450) (SN 0300141858 through 0300189898) 25in x 7in x 16in Solid Non-Marking Tire and Wheel Assembly (Drive Axle Tire) Options: Trelleborg Tire and Wheel Assembly (Drive Axle Tire) (use p/n 1001110772) (Prior to SN 0300141858) Solideal Tire and Wheel Assembly (Drive Axle Tire) (E/M400) (SN 0300141858 through 0300189901) Solideal Tire and Wheel Assembly (Drive Axle Tire) (E/M450) (SN 0300141858 through 0300189898) Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Tire Options: IN240/55-17.5 Tire with JLG Pattern in Tread IN240/55-17.5 Non-Marking Tire with JLG Pattern in Tread IN240/55-17.5 Non-Marking Tire with Lightning Tread Pattern LT215/8R16 Rim, Wheel Options: Use with IN240/55-17.5 Tires Use with LT215/8R16 Tires Other Tire/Wheel Assemblies (Note: Purchase Complete Assembly) Valve, Air Options: Pneumatic Tires Foam-FIlled Tires Cap, Green (Used on Tires with Sealant) Decal - Tire Air Pressure Options: 90PSI

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV E

1-A

17

SECTION 1 - FRAME

18

ITEM 104 105 106

PART NUMBER 1702701 1300019 1705364

QTY 1 AR 1

201 202 203 204

0259302 1670887 0641542 4711500 0100011

Ref 4 12 12 AR

DESCRIPTION 95PSI Sealant, Tire (Not Shown) Decal - Tire Sealant (Not Shown - Used on Tires with Sealant) WHEEL COVER INSTALLATION (IN240/55-17.5 TIRES ONLY) Cover, Wheel Bolt 5/16in-18NC x 5-1/4in Flatwasher 5/16in Narrow Compound, Locking

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

1-A

3121128

SECTION 1 - FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (Prior to SN 0300154191)

20

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (Prior to SN 0300154191) ITEM

PART NUMBER 2780236 7021323 7021324 7021325 7023803

QTY Ref 4 3 1 1 Ref

5 6 7 8 10 11 12 14 15 16 17 19 20 21 22 23 29 30 33 34 43 44 49 51 52 53 54 55 56 59 60 62 66 81 82 83 88 99 224 224

7021326 7021327 7021328 70003711 70003712 70003713 70003714 70003715 70003716 7021341 70003717 See Note See Note See Note See Note 7021342 7024049 7021335 See Note 70003718 7021336 7021337 7024051 70003719 70003720 70003721 See Note 7024053 70003722 70003723 7021339 7021340 70003724 7024983 7021341 7024931 7021344 7024985 See Note

3 1 1 1 3 4 2 3 4 1 3 1 1 3 3 3 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 9 1 Ref 2

224

See Note

2

1 2 3 4

3121128

DESCRIPTION DRIVE HUB ASSEMBLY Gear, Planet Gear, Planet Gear, Sun Nut, Shaft NOTE: Unless there is capability to torque shaft nut (item 4) to 625 ft/lbs. (850Nm) Repair beyond this level is NOT advised.

Bolt, Planet Ring, Support Carrier, Planet Cover Bearing, Roller Bearing, Roller Bearing, Roller Ring, Retaining Ring, Retaining Ring, Retaining Disk, Support O-Ring (Note: Use Items 300 or 303) Seal, Ring (Note: Use Items 300 or 303) Plug (Note: Use Items 300 or 304) Seal, Ring (Note: Use Items 300 or 304) Bolt Washer, Housing Gear, Ring O-Ring (Note: Use Items 300, 303 or 304) Ring, Retaining Shaft, Sun Gear Shaft, Input Washer, Thrust Cover Disk Bolt O-Ring (Note: Use Items 300, 304, 305 or 306) Spring, Pressure Rod, Shaft Disk, Rotor Spindle Coupler Ring, Retaining Bearing, Ball Ring, Retaining Ring, Retaining Stud, Wheel (was p/n 7024984) Plug Component Options: Ball (Note: Not Available - Use Slotted Pin in Kit 303) (Prior to SN 0300089390) Expander (Note: Not Available - Use Slotted Pin in Kit 303) (Prior to SN 0300089390)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV E

21

SECTION 1 - FRAME

22

ITEM 224

PART NUMBER See Note

QTY 2

224 224

70003725 70003725

300 301 302 303

7021333 7024981 7024986 7024047

2 2 Ref 1 1 1 1 Ref

304 305 306

7021329 7021338 7024054

1 1 1

DESCRIPTION Plug (Note: Not Available - Use Slotted Pin in Kit 303) (Prior to SN 0300089390) Pin, Slotted (E/M400) (SN 0300089390 through 0300189901) Pin, Slotted (E/M450) (SN 0300089390 through 0300189898) SEAL/REPAIR KIT OPTIONS: Seal Kit (Includes Items 19-22, 33 & 54) Planet Gear Kit 1 (Includes Items 1, 11 & 15) Planet Gear Kit 2 (Includes Items 2, 10,14 & 17) Bearing Kit (Includes Items 4, 12, 19, 20, 23, 33 & 224) NOTE: Unless there is capability to torque shaft nut (item 4) to 625 ft/lbs. (850Nm) Repair beyond this level is NOT advised.

Cover Kit (Includes Items 8, 21, 22, 33, 34 & 51-54) Mechanical Disconnect Kit 1(Includes Items 54-56, 59 & 66) Mechanical Disconnect Kit 2 (Includes Items 51, 53, 54 & 56)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 1 - FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY

24

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY ITEM 1 1A 1B 1C 1D 1E 1F 2 2A 2B 2C 2D 2E 2F 2G 2H 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

3121128

PART NUMBER 2780282 70001366 See Note See Note See Note See Note See Note See Note 70001367 See Note See Note See Note See Note See Note See Note See Note See Note 70001368 70001369 70001370 70001371 70001372 70001373 2780282 See Note See Note See Note 7017009 See Note 70001374 70001375 See Note 7024738 70001376 70001377 7000281 7017022 See Note See Note 70001378 70001379 7024741 7007640 See Note See Note See Note See Note See Note See Note See Note

QTY Ref 1 NSS NSS NSS NSS NSS NSS 1 NSS NSS NSS NSS NSS NSS NSS NSS 1 1 1 1 1 1 1 NSS NSS NSS 1 NSS 1 1 NSS 1 1 1 4 3 NSS NSS 1 1 1 9 NSS NSS NSS NSS NSS NSS NSS

DESCRIPTION DRIVE HUB ASSEMBLY Carrier, Sub Assembly (Includes Items 1A-1F) Shaft, Planet (Note: Use Item 1) Carrier (Note: Use Item 1) Gear, Planet (Note: Use Item 1) Bearing, Needle (Note: Use Item 1) Pin, Roll (Note: Use Item 1) Washer, Thrust (Note: Use Item 1) Carrier, Input (Includes Items 2A-2H) Shaft, Planet (Note: Use Item 2) Carrier (Note: Use Item 2) Gear, Planet (Note: Use Item 2) Bearing, Needle (Note: Use Item 2) Spacer, Thrust (Note: Use Item 2) Pin, Roll (Note: Use Item 2) Washer, Thrust (Note: Use Item 2) Washer, Thrust (Note: Use Item 2) Cover Shaft, Input Coupling Shaft, Sun Gear Spindle Gear, Ring Housing Bearing, Tapered-Cone (Note: Use Item 101) Bearing, Tapered-Cup (Note: Use Item 101) Bearing, Tapered-Cone (Note: Use Item 101) Washer, Thrust Seal, Lip (Note: Use Item 102) Spring Ring, Retaining (Internal) Ring, Retaining (External) (Note: Use Item 102) Ring, Retaining (Internal) Ring, Retaining (External) Ring, Retaining (External) Screw (Not Shown - ID plate screws) Bolt, Flathead (Not Shown - Located on front of hub) O-Ring (Note: Use Item 102) O-Ring (Note: Use Item 102) Spacer, Thrust Washer, Thrust Spacer, Thrust Stud, Wheel Flange, Plate (Note: Use Item 103) Cap, Disengage (Note: Use Item 103) Pin, Dowel (Note: Use Item 103) Bolt (Note: Use Item 103) O-Ring (Note: Use Item 103) O-Ring (Note: Use Item 103) Plug (Note: Use Item 103)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

25

SECTION 1 - FRAME

26

ITEM

PART NUMBER

101 102 103

7017007 70001380 70001368

QTY Ref 1 1 1

DESCRIPTION Kit Options Planet Gear Bearing Kit (Includes Items 10-12) Planet Gear Seal Kit (Includes Items 15, 18, 24 & 25) Cap/Disengage Kit (Includes Items 30-36)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 1 - FRAME FIGURE 1-5. HYDRAULIC COMPONENTS INSTALLATION

28

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-5. HYDRAULIC COMPONENTS INSTALLATION ITEM

PART NUMBER

4641149

QTY Ref Ref Ref 1 1 1 4 1 1 1 1 1 1 2 1 1 4 4 4 4 4 2 2 4 2 1 Ref Ref Ref Ref Ref AR AR AR Ref 1

1 1A 1A 1A 1A 1B 1B 1C 2 2A 2B 2B 3 4 5 6 7 8 9 10 11 12 13

0257816 0270376 3600289 7021318 7021361 70003171 70001961 7021319 7021377 7021367 4400416 7021320 7021369 2220886 3571160 4711400 3311405 0741506 4751500 3311505 3311605 4751600 4761400 4761600 0340048

114

1001097506

1

114

1001097506

1

120

4922328

1

108 109 110 114 114

3121128

0258034 0259399 0258034 0259951 0641608 4711600 4761600

DESCRIPTION HYDRAULIC MOTOR/PUMP/TANK INSTALLATION Standard Spec Machines UL/EE Rated Spec Machines Motor/Pump Assembly Motor Assembly Brush Kit (was p/n 7021368) Spring, Brush Seal, Oil Pump Assembly Seal Kit (Note: Not available for purchase) Coupling Hydraulic Tank Assembly Cap Gauge, Oil Level Sight Plug, Non-magnetic Drain Plate, Mounting Flatwasher 1/4in Narrow Locknut 1/4in-20NC Screw, Flathead Countersink 5/16in-18NC x 3/4in Flatwasher 5/16in Locknut 5/16in-18NC Locknut 3/8in-16NC Flatwasher 3/8in Lockwasher 1/4in Lockwasher 3/8in Band, Motor (Not Shown - UL/EE Rated Machines) VALVES INSTALLATIONS Valves Installations (All E/M450A Models) Valves Installations (All E/M450AJ Models) Valves Installations (All E/M400A Models) Valves Installations (All E/M400AJP Models) Bolt 3/8in-16NC x 1in Flatwasher 3/8in Lockwasher 3/8in Brake/Steer Control Valve Assembly Options: Brake/Steer Control Valve Assembly (use p/n 1001097506) (Prior to SN 0300129142) Brake/Steer Control Valve Assembly (E/M400) (SN 0300129142 through 0300189901) Brake/Steer Control Valve Assembly (E/M450) (SN 0300129142 through 0300189898) Harness Assembly - Brake/Steer Control Valve (Not Shown -See ELECTRICAL SECTION for Breakdown)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 4-C 1-A

E E E C

29

SECTION 1 - FRAME FIGURE 1-6. BRAKE/STEER VALVE ASSEMBLY

30

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-6. BRAKE/STEER VALVE ASSEMBLY ITEM

4641149 1001097506

QTY Ref Ref Ref

1001097506

Ref

1 1 1

7017450 7021611

Ref 1 1

1

7021611

1

1 1 2 2 3 3 3 4 4 4 5 5 6 6 7 7 8 9 10

7012518 7021618 7021659 7012972 7017433 7017402 7021609 7012941 7010543 7021609 7022391 7012967 7010542 7010543 7017488 7012998 7021619 7021616 7024832

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

3121128

PART NUMBER

DESCRIPTION BRAKE/STEER VALVE ASSEMBLIES Hydro Air Brand (Prior to SN 0300129142) Hydraforce Brand (E/M400) (SN 0300129142 through 0300189901) Hydraforce Brand (E/M450) (SN 0300129142 through 0300189898) Cartridge, Proportional without Coil Options: (Flow Control) Cartridge, Proportional without Coil (Prior to SN 0300062645) Cartridge, Proportional without Coil (E/M400) (SN 0300062645 through 0300189901) Cartridge, Proportional without Coil (E/M450) (SN 0300062645 through 0300189898) Seal Kit - 7017450/7021611 Cartridges Coil Cartridge, Relief (Main) Seal Kit - 7021659 Cartridge Cartridge (Steer) Seal Kit - 7017433 Cartridge Coil Cartridge without Coil (Brake Release) Seal Kit - 7012941 Cartridge Coil Cartridge, Check (was p/n 7017412) Seal Kit - 7022391 Cartridge Cartridge, Shuttle Seal Kit - 7010542 Cartridge Cartridge, Relief (Steer) (was p/n 7017428) Seal Kit - 7017488 Cartridge Switch, Pressure Cartridge, Filter Plug

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV G B B

31

SECTION 1 - FRAME FIGURE 1-7. BATTERIES AND CHARGER INSTALLATIONS

32

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-7. BATTERIES AND CHARGER INSTALLATIONS ITEM

0258689

QTY Ref Ref

0259763

Ref

0259763 1001150161

Ref Ref

1 1

4845846

Ref 2

1

4846106

1

1

4846107

1

1 1 1

4846106 4846107 1001150514

1 1 1

1 3 3 3

1001150513 4567679 0182010

1 Ref 2 2

3 3

0182010 1001150181

2 2

4 5 5 5 6 7 7 7 7 8 8

4711500 0641514 0641504 0641506 3000003

1060760

4 4 4 4 2 Ref 8 8 8 Ref 1

8

See Note

1

8 8

See Note See Note

1 1

9 10 11 12 13 14 14 16

1060092 0100048 0100051 0840031 0840032 0641808 0641813 4711800

6 AR AR 8 8 4 8 8

3121128

PART NUMBER

0400055 7016177 1001114782

DESCRIPTION BATTERIES INSTALLATION Batteries Installation (E/M450 Models Built) (Prior to SN 0300059390) Batteries Installation (E/M450 Models Built) (SN 0300059390 through 0300189898) Batteries Installation (E/M400 Models) Batteries Installation (E/M400 & E/M450 Models) (AGM Batteries) Battery Box Weldment Options: Battery Box Weldment (Both Sides - E/M450 Models) (Prior to SN 0300059390) Battery Box Weldment (Left Side - E/M450 Models) (SN 0300059390 through 0300189898) Battery Box Weldment (Right Side - E/M450 Models) (SN 0300059390 through 0300189898) Battery Box Weldment (Left Side - E/M400 Models) Battery Box Weldment (Right Side - E/M400 Models) Battery Box Weldment (Left Side - E/M400 & E/M450 Models) (AGM Batteries) Right Side - E/M400 & E/M450 Models (AGM Batteries) Battery Hold Down Options: Battery Hold Down (E/M450 Models) (Prior to SN 0300059390) Battery Hold Down (E/M450 Models) (SN 0300059390 through 0300189898) Battery Hold Down (E/M400 Models) Battery Hold Down (E/M400 & E/M450 Models) (AGM Batteries) Flatwasher 5/16in Narrow Bolt 5/16in-18NC x 1-3/4in Bolt 5/16in-18NC x 1/2in Bolt 5/16in-18NC x 3/4in Liner, Battery Box Battery Options: Wet Dry Wet (AGM Battery) Cable, Battery (Left) Cable, Battery (Left) (E/M450 Models Built) (Prior to SN 0300059390) Cable, Battery (Left) (E/M450 Models Built) (Note: See Item 19 & 20) (SN 0300059390 through 0300189898) Cable, Battery (E/M400 Models) (Note: See Item 19 & 20) Cable, Battery (E/M400 & E/M450 Models) (AGM Batteries) (Note: See Item 19 & 20) Cable, Battery Adhesive, Silicone Grease, Terminal Boot, Terminal ("d" shape) Boot, Terminal ("b" shape) Bolt 1/2in-13NC x 1in Bolt 1/2in-13NC x 1- 5/8in Flatwasher 1/2in Narrow

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 2-C B B A

33

SECTION 1 - FRAME ITEM 16 17 17

PART NUMBER 4751800 1060761

QTY 8 Ref 1

17

See Note

1

17

See Note

1

17

See Note

1

18 19 19

1320172 See Note

2 Ref 1

19

1060811

1

19 19

1060811 1060811

1 1

20 20

See Note

Ref 1

20

1060809

1

20 20

1060809 1060809

1 1

21 22 23

3311405 3931430 4711400

2 2 2 Ref

0259825 0259826 0259693 0259692 1001092890

Ref Ref Ref Ref Ref

101

34

Ref Ref

101

0400196

1

101

0400197

1

101

0400195

1

101

0400194

1

102 103 104 105

0641408 4711400 3311405 4711400

4 6 5 2

DESCRIPTION Flatwasher 1/2in Wide Cable, Battery (Right) Cable, Battery (Right) (E/M450 Models Built) (Prior to SN 0300059390) Cable, Battery (Right) (E/M450 Models Built) (Note: See Item 19 & 20) (SN 0300059390 through 0300189898) Cable, Battery (Right) (E/M400 Models) (Note: See Item 19 & 20) Cable, Battery (Right) (E/M400 & E/M450 Models) (AGM Batteries) (Note: See Item 19 & 20) Clamp, Cable Cable, Battery (Battery to Battery) Cable, Battery (Battery to Battery) (E/M450 Models) (Note: See Item 8 & 17) (Prior to SN 0300059390) Cable, Battery (Battery to Battery) (E/M450 Models) (SN 0300059390 through 0300189898) Cable, Battery (Battery to Battery) (E/M400 Models) Cable, Battery (Battery to Battery) (E/M400 & E/M450 Models) (AGM Batteries) Cable, Battery (Battery to Clamp) Cable, Battery (Battery to Clamp) (E/M450 Models) (Note: See Item 8 & 17) (Prior to SN 0300059390) Cable, Battery (Battery to Clamp) (E/M450 Models) (SN 0300059390 through 0300189898) Cable, Battery (Battery to Clamp) (E/M400 Models) Cable, Battery (Battery to Clamp) (E/M400 & E/M450 Models) (AGM Batteries) Locknut 1/4in-20NC Capscrew, Socket Head 1/4in-20NC x 1-7/8in Flatwasher 1/4in Narrow MAC BATTERY CHARGER INSTALLATIONS (Prior to SN 0300144567) ANSI Spec (105V/132V - Auto Seeking Hz) ANSI Export Spec (110V/220V - Auto Seeking Hz) ANSI Export Spec (250V - Auto Seeking Hz) Japanese Spec (100V - Auto Seeking Hz) UL Spec (110V/220V - Auto Seeking Hz) (E/M450A & E/M450AJ Only) MAC Battery Charger Assembly Options Note: See MAC BATTERY CHARGER ASSEMBLY for Replacement Parts for MAC Chargers. To replace complete charger use kit p/n 1001123046. Kit includes Items 214, 215, mounting hardware and connecting harnesses.

ANSI Spec (105V/132V Auto Seeking Hz) (Use p/n 1001123046) ANSI Export/UL Spec (110V/220V - Auto Seeking Hz) (Use p/n 1001123046) ANSI Export Spec (250V - Auto Seeking Hz) (Use p/n 1001123046) Japanese Spec (100V - Auto Seeking Hz) (Use p/n 1001123046) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Thin Locknut 1/4in-20NC Flatwasher 1/4in Thin

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

4 3 3 2 1

3121128

SECTION 1 - FRAME ITEM 106 108 109 113

PART NUMBER 0641404 3571834 0610131 1320136

QTY 1 1 1 1 Ref Ref

201 202 203 204 205 207 208 209 210 213 214

1001123054 1001107780 0610131 0641404 0641405 0641406 0641408 1320136 3311405 3571834 4240033 4711400 1001103105

Ref Ref 1 1 4 2 2 1 9 1 4 16 1

215 301

1001107779 1600466

1 1

3121128

DESCRIPTION Bolt 1/4in-20NC x 1/2in Plate, Panel Charger LED Assembly Clamp, Insulated DELTA-Q BATTERY CHARGER INSTALLATIONS (E/M400) (SN 0300144567 through 0300189901) DELTA-Q BATTERY CHARGER INSTALLATIONS (E/M450) (SN 0300144567 through 0300189898) Machines with 110V Plug (ANSI, ANSI Export and CSA Specs) Machines with Locally Supplied Plug (ANSI Export Spec) Charger LED Assembly Bolt 1/4in-20NC x 1/2in Bolt 1/4in-20NC x 5/8in Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Clamp, Insulated Locknut 1/4in-20NC Plate, Panel Tie-Strap Flatwasher 1/4in Thin Battery Charger Assembly (See ELECTRICAL SECTION for Breakdown) Plate, Battery Charger Mounting BATTERY CHARGER REPROGRAM CONTROLLER KIT (Use p/n 2915230)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

B B

35

SECTION 1 - FRAME FIGURE 1-8. MAC BATTERY CHARGER ASSEMBLY

36

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-8. MAC BATTERY CHARGER ASSEMBLY ITEM

PART NUMBER

QTY Ref

Ref

7018506 7018564 7018563

Ref Ref Ref Ref Ref Ref 1 2 1 1 1 Ref 1 1 1 1 1 Ref 1 1 Ref 1 1 1 2 1 1 Ref 1 1 1 2 1 Ref 1 1 1

14

7018564

1

14

7018564

1

14 15 16

7018506 7020651

1 1 Ref

0400196 0400197 0400195 0400194 2 2 2 2 2 3 4 4 4 4 4 4 5 5 5 6 6A 6A 6B 7 8 9 10 10A 10B 11 12 13 14 14 14 14

3121128

7020642 7020653 7018525 7020642 7011621 7022906 7022908 7022925 7020685 7020696 7020644 7022909 7020690 7020691 7011593 7011577 7020697 7020693 7018571 7011594 7020648 7020649 7020650

DESCRIPTION Note: Refer to battery charger serial number nameplate for build date. Example: BA515 (Spec) 9631 (Date Code). First and second digits in the date code indicate year. Third and fourth digits indicate the week of manufacture.

Note: When replacing complete charger use kit p/n 1001123046.

BATTERY CHARGER ASSEMBLIES ANSI Spec (105/132V - Auto Seeking Hz) ANSI Export/UL Spec (110/220V - Auto Seeking Hz) ANSI Export Spec (250V - Auto Seeking Hz) Japanese Spec (100V - Auto Seeking Hz) Breaker, Circuit Options: 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charger Connector, Enable Switch Circuit, Control Options: 0400196 Charger 0400197 Charger Prior to Date Code 0143 (was p/n 7022902) 0400197 Charger Date Code 0143 to Present 0400195 Charger 0400194 Charger DC Cord Assembly Charger with Automotive Fuse Charger with Bussman Fuse Fuse Options: Automotive Fuse Assembly Automotive Fuse Bussman Fuse Clip, Fuse Harness Harness Holder, Fuse Automotive Fuse Bussman Fuse Plug, AC Inlet Rectifier Assembly Rectifier, SCR 40-Amp Relay (Black) Options: 0400196 Charger 0400197 Charger 0400195 Charger (240V) (Used Prior to MAC Charger S/N 06416736) 0400195 Charger (120V) (Used MAC Charger) (E/M400) (SN 06416736 through 0300189901) 0400195 Charger (120V) (Used MAC Charger) (E/M450) (SN 06416736 through 0300189898) 0400194 Charger Shunt Assembly Transformer, Main Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

B B B B

37

SECTION 1 - FRAME ITEM 16 16 16 16 17 17 17 17 17 18 18 18 18 18 19 19 19 19 19 20 20 20 20 20 21 21 21 21 21

38

PART NUMBER 7022900 7022905 7020699 7020698 7020603 7018537 7018537 7018537 7011596 7020663 7020663 7020663 Not Required 7018577 Not Required Not Required Not Required 7022903 Not Required Not Required Not Required 7020654 Not Required Not Required

QTY 1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 1 Ref 0 2 0 0 Ref 0 1 0 0 Ref 0 2 0 0

DESCRIPTION 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charger Varistor Assembly Options: 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charger Varistor Options: 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charger Capacitor Assembly Options: 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charger Control, AC1-48V Options: 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charger Relay, 24VDC-30A (Clear) Options: 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charger

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

A

3121128

SECTION 1 - FRAME FIGURE 1-9. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)

40

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-9. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) ITEM

0259069

QTY Ref Ref

0270103

Ref

0270103 0270377 0100019 4240084 0641508 3311505 4751500 4300135 4568114

Ref Ref AR 1 1 1 10 Ref 4 4

17

4568114

4

18

1600293

1

19 20 21 22 23 24 24 24 25 26 27 28 29 30 30 30 31 31 31 32 32 32 33 33 33 34 34 34 35 35 35

0641406 4761400 3311505 3910636 3310601

6 6 AR 4 4 Ref 1 1 1 AR AR AR 4 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1

1 12 13 14 15 17 17 17

3121128

PART NUMBER

1600294 1600300 1600292 3931430 4711400 3311405 4750600 1060717 1060835 1060718 1060836 1060719 1060837 1060720 1060838 1060721 1060839 1060722 1060840

DESCRIPTION CONTACTOR INSTALLATION OPTIONS: Contactor Installation (Standard Spec E/M450 Models) (Prior to SN 0300059390) Contactor Installation (Standard Spec E/M450 Models) (SN 0300059390 through 0300189898) Contactor Installation (Standard Spec E/M400 Models) Contactor Installation (UL/EE Rated Spec Models) Compound, Locking (Prior to SN 0300078578) Strap, Static Bolt 5/16in-18NC x 1in Locknut 5/16in-15NC Flatwasher 5/16in Hardware Options: Stud, Stand-Off (Prior to SN 0300078578) Spacer, Tube (E/M400) (SN 0300078578 through 0300189901) Spacer, Tube (E/M450) (SN 0300078578 through 0300189898) Module (Positrac/Tilt) (Note: Re-calibration Required when Replaced) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Nut 5/16in-18NC Screw #6-32NC x 2-1/4in Nut #10-24NC Contactor Plate Assembly Options: Standard Spec (See Items 101-105 for Breakdown) UL/EE Spec (See Items 201-205 for Breakdown) Module, Power Capscrew, Socket Head 1/4in-20NC x 2in Flatwasher 1/4in Locknut 1/4in-20NC Flatwasher #6 Cable, Electrical (Motor B S1 to Motor A S2) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Motor B A1 to Contactor Plate MB1) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Motor A A2 to Contactor Plate MA2) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Motor B A2 to Contactor Plate SB1) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Power Module A to Contactor Plate) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Power Module B+ to Contactor Plate) Standard Spec Machines UL/EE Rated Spec Machines

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 7 K K H

41

SECTION 1 - FRAME

42

ITEM 36 36 36 37 37 37 38 38 38 39 39

PART NUMBER

1060726

QTY Ref 1 1 Ref 1 1 Ref 1 1 Ref 1

39

1060810

1

39 39

1060810 1060835

1 1

1060723 1060841 1060724 1060842 1060725 1060843

40 40 40 41 41 41 42 43 44 45 45 46 47 47 47

Not Required 1320172

Ref 1 1 Ref 1 1 4 1 4 1 1 2 Ref 0 1

47 48 49 50 51 52 53 54 55 56 57 58 59

1320172 2400044 2400062 1060847 0861375 4711500 3311501 4751000 3311001 0721005 2540037 1704712 4060807

1 1 1 1 1 AR AR AR AR AR 2 1 2 ft/.6m

60 63

0340047 0641524

2 4

63

0641524

4

64

2540020

1

1060727 1060844 1060728 1060845 2540019 2540021 4760600 4922103 4460444 2540020

DESCRIPTION Cable, Electrical (Motor B S2 to Contactor Plate MB2) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Motor A A1 to Contactor Plate MA1) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Motor A S1 to Contactor Plate SA1) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical Options: (Contactor Plate to Batteries) Cable, Electrical (Standard Spec E/M450 Machines) (Prior to SN 0300059390) Cable, Electrical (Standard Spec E/M450 Machines) (SN 0300059390 through 0300189898) Cable, Electrical (Standard Spec E/M400 Machines) Cable, Electrical (UL/EE Rated Spec E/M450 & E/M400 Machines) Cable, Electrical (Module to Hydraulic Pump Motor -) Standard Spec Machines UL/EE Rated Spec Machines Cable, Electrical (Contactor Plate to Hydraulic Pump Motor +) Standard Spec Machines UL/EE Rated Spec Machines Grommet Grommet Lockwasher #6 Cable, Electrical (Contactor/Module to Charger) Connector, DC Grommet Clamp, Cable Options (Not Shown - Located on Item 39): Clamp, Cable (E/M450 Models Built) (Prior to SN 0300059390) Clamp, Cable (E/M450 Models Built) (SN 0300059390 through 0300189898) Clamp, Cable (E/M400 Models) Block, Fuse Mounting (UL/EE Rated Machines Only) Fuse - 300 Amp (UL/EE Rated Machines Only) Jumper, Fuse (UL/EE Rated Machines Only) Box, Fuse (UL/EE Rated Machines Only) Flatwasher 5/16in Narrow Nut 5/16in-18NC Flatwasher #10 Nut #10-24NC Screw, Machine #10-24NC x 5/8in Grommet (UL/EE Rated Machines Only) Decal - 300 Amp Fuse (UL/EE Rated Machines Only) Trim (Not Shown - Located at Battery Boxes) (UL/EE Rated Machines Only) Band, Motor (Not Shown) (UL/EE Rated Machines Only) Bolt 5/16in-18NC x 3in (E/M400) (SN 0300078578 through 0300189901) Bolt 5/16in-18NC x 3in (E/M450) (SN 0300078578 through 0300189898) Grommet (E/M400) (SN 0300101253 through 0300189901)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 1 - FRAME ITEM 64 65 65

PART NUMBER 2540020 2902048

QTY 1 Ref 1

65

2902046

1

65 65

2902046 2902047

1 1

1600294 1600300

Ref Ref Ref Ref

98 98 98 99

7022003 7022008

1 1 Ref

99 99 100

7022004 Not Required 7022005

1 0 1

101 101 101 102 102 102 103 103 103 104 104 104 105 105 105

3121128

7022002 7022007 7022001 7022009 7022000 7022010 7022012 Not Required 7022011 Not Required

Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1

DESCRIPTION Grommet (E/M450) (SN 0300101253 through 0300189898) Electrical Cable Kit Options (Not Shown): Standard Spec E/M450 Models (Includes Items 30-38 & 40-41) (Prior to SN 0300059390) Standard Spec E/M450 Models (Includes Items 30-41) (SN 0300059390 through 0300189898) Standard Spec E/M400 Models (Includes Items 30-41) UL/EE Rated Spec E/M450 & E/M400 Models (Includes Items 30-41) CONTACTOR PLATE ASSEMBLIES Standard Spec UL/EE Spec Harness, Contactor Options (Not Shown) (See ELECTRICAL SECTION for Breakdown): Standard Spec UL/EE Spec Harness, Posi-Track Contactor Options (Not Shown) (See ELECTRICAL SECTION for Breakdown): Standard Spec UL/EE Spec Harness, Shunt (Not Shown) (See ELECTRICAL SECTION for Breakdown) Contactor (Forward/Reverse) Options: Standard Spec UL/EE Spec Contactor (Main) Options: Standard Spec UL/EE Spec Contactor (Posi-Track) Options: Standard Spec UL/EE Spec Cable, Power Options: Standard Spec UL/EE Spec Diode, Power Options: Standard Spec UL/EE Spec

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

E B

43

SECTION 1 - FRAME FIGURE 1-10. YANMAR MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY)

44

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-10. YANMAR MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY) ITEM

PART NUMBER 0257824 0270344 0270344 0273573

1 1 1

0257858 0271641

2 4 6 7 8 11 12 13 14 15 15

3311505 3200404 4751600 3311605 0641618 2820117 1060755 1060754 0400201

15

Not Required

15

Not Required

16 16

4220179

16

0362966

16

4220179

16 16

4220179 0362966

17 18 18 18

3980035

19 20 25 28 29 33 44 45

4711500 0641505 2120042 2720058 1320022 4240033 4567845

3121128

4845642

0641518 0641512

QTY Ref Ref

DESCRIPTION MOTOR/GENERATOR INSTALLATION (YANMAR DIESEL) Motor/Generator Installation (Yanmar Diesel) (All M450 Models Built) (Prior to SN 0300059390) Ref Motor/Generator Installation (Yanmar Diesel) (All M450 Models Built) (SN 0300059390 through 0300079057) Ref Motor/Generator Installation (Yanmar Diesel) (All M400 Models) (Prior to SN 0300079057) Ref Motor/Generator Installation (Yanmar Diesel) (All M450/M400 Models) (SN 0300079057 through 0300088539) Ref Motor/Generator Assembly Options: (See Items 101 to 173 for Breakdown) 1 Motor/Generator Assembly (Prior to SN 0300063771) 1 Motor/Generator Assembly (SN 0300063771 through 0300088539) AR Locknut 5/16in-18NC 3 Mount, Insolation 6 Flatwasher 3/8in 3 Locknut 3/8in-16NC 3 Bolt 3/8in-16NC x 2-1/4in 1 Foam, Sound (Steer Axle) 1 Cable, Battery (Includes Terminal Boot) (+ Generator) 1 Cable, Battery (Includes Terminal Boot) (- Generator) 1 Battery Ref Starter Battery Tray Options: 1 Starter Battery Tray (M450 Models Built) (Prior to SN 0300059390) 1 Starter Battery Tray (M450 Models Built) (Welded-In Part of Battery Tray) (SN 0300059390 through 0300088539) 1 Starter Battery Tray (M400 Models) (Welded-In Part of Battery Tray) Ref Battery Hold Down Options: 1 Battery Hold Down (M450 Models Built) (Prior to SN 0300056547) 1 Battery Hold Down (M450 Models Built) (SN 0300056547 through 0300059389) 1 Battery Hold Down (M450 Models Built) (SN 0300059390 through 0300079057) 1 Battery Hold Down (M400 Models) (Prior to SN 0300079057) 1 Battery Hold Down (M450/M400 Models Built) (SN 0300079057 through 0300088539) 1 Battery Seat Ref Bolt Options: 2 Bolt 5/16in-18NC x 1-5/8in (Prior to SN 0300079057) 2 Bolt 5/16in-18NC x 1-1/2in (SN 0300079057 through 0300088539) 6 Flatwasher 5/16in Narrow AR Bolt 5/16in-18NC x 5/8in 1 Filter, In-Line Fuel 12 ft/3.7m Hose 7 Clamp, Hose 8 Strap, Tie 1 Tube, Exhaust Ref Shield, Heat Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 11 5-B 5-B C

45

SECTION 1 - FRAME ITEM 45 45 46 47 48 49 49 49 50 51 53 54 55 59 59

PART NUMBER 3571401 3380510 3960389 0100011 4751500

59

4060803

60

3960417

61 61

4100025 4100025

61

4100025

62 63 64 65 66 67 68 69 70

4920385 2820111 2820112 2820116 2720455 1320012 0259481 3960418 4922319

QTY 1 1 5 ft/1.5m AR 6 Ref 1 1 1 1 AR AR AR Ref 16 in/4.9cm 27 in/69cm 28 in/71cm Ref 26 in/66cm 12 in/30cm 7 in/18cm 2 1 1 1 2 1 3 ft/.9m 1

71

4460267

1

72

0641507

2

73 74

3380511 0903099

1 1

1320033 1320135 4891600

Ref 1 1 2

0257858 0271641

Ref Ref Ref

75 75 75 76

101 102 102

46

2820107 2820165 1060731 1060730 0641406 4711400 3311405 4060803 4060803

7018126 7020203

1 Ref 1

DESCRIPTION Shield, Heat (Prior to SN 0300079057) Shield, Heat (SN 0300079057 through 0300088539) Seal Compound, Locking Flatwasher 5/16in Insulation Options: Insulation (Prior to SN 0300079057) Insulation (SN 0300079057 through 0300088539) Cable, Battery (Includes Terminal Boot) (- Battery to Ground) Cable, Battery (Includes Terminal Boot) (+ Battery to Starter) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Narrow Locknut 1/4in-20NC Flex-Trim Flex-Trim (Prior to SN 0300079057)

REV

Flex-Trim (SN 0300079057 through 0300088539) Seal Sleeve, Fiberglass Sleeve, Fiberglass (Prior to SN 0300079057) Sleeve, Fiberglass (SN 0300079057 through 0300088539) Wire, Safety Insulation Insulation (Right Side) Insulation (Left Side) Hose Clamp Plenum Box Assembly Seal Harness, Generator (Not Shown - See ELECTRICAL SRCTION for Breakdown) Socket, Female (Not Shown - See ELECTRICAL SECTION for Call-Out) Bolt 5/16in-18NC x 7/8in Only (SN 0300061430 through 0300088539) Shield, Heat (SN 0300079057 through 0300088539) Bracket, Exhaust Hanger (SN 0300079057 through 0300088539) Clamp Options: Clamp (SN 0300079057 through 0300079826) Clamp (SN 0300079827 through 0300088539) Flatwasher Hardened 3/8in (SN 0300079057 through 0300088539) Motor/generator assembly Motor/generator assembly (Prior to SN 0300063771) Motor/generator assembly (SN 0300063771 through 0300088539) Motor, Yanmar Alternator Options: Alternator (Prior to SN 0300063771)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

E C

3121128

SECTION 1 - FRAME ITEM 102 103 103 104 105 110 111 112 113 114 115 116 117 118 119 129 131 132 133 134 135 136 137 138 138 138

PART NUMBER 7023485 See Note 7020215 7020167 7020166 7018125 70000323 3571412 7018127 7020164 7020163 7020162 See Note 7020204 7020161 3570581 7020160 7020159 7020165 7018123 7018122 7018124 7020158 70000901 70001758 7020157

QTY 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 NSS 1

153 156 161 162 163 164 165 166 167 168 169

7020206 7023274 7020197 7020198 7020199 7020200 7020201 7020202 7020217 7018142 7023349

1 1 1 1 1 1 1 1 1 1 1

170

7023350

1

171 172 173

7023489 7026669 7026670

1 1 1

3121128

DESCRIPTION Alternator (SN 0300063771 through 0300088539) Filter, Oil with Element (Note: Not available for purchase) Element, Oil Solenoid, Throttle Swivel, In-line Handle, Regulator Relay, Bosch (was p/n 7020207) Plate, Mounting, Oil Filter Switch, Pressure Fitting, Adapter Adapter, Oil Drain Bolt, Banjo Washer, Rubber (Note: Not available for purchase) Drain Line Assembly Bracket Baseplate Flange, Air Intake Flange, Air Intake Plate, Air Intake Adapter Gasket, Air Cleaner Gasket, Air Adapter Cover, Air Filter Probe, Temperature Recoil Assembly Starter, Pulley (Us Bracket, Magnetic Pick-Up (Not Shown - Located Behind Starter Pulley) Sensor, Hall Effect Zero Speed Relay, Sealed 14VDC/40Amp Lever Spring Dipstick Regulator, Voltage (Not Shown - Located Below Starter) Muffler Starter (Not Shown - Located Below Muffler) Element, Air Cleaner (Washable) Pump, Fuel (Not Shown - Located on Top of Cylinder Block) Fuse, Control - 15 Amp (Not Shown - Located on Right Side of Engine) Fuse, Dynamo Output - 20 Amp (Not Shown - Located on Left Side of Engine) Head, Filter Spring, Governor Spring, Return

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

47

SECTION 1 - FRAME FIGURE 1-11. KUBOTA MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY)

48

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-11. KUBOTA MOTOR/GENERATOR INSTALLATION (M400 & M450 ONLY) ITEM

PART NUMBER 0274617 1001159362 1001159362

1 3 4 5 7 10 11 12 14 15 16 17 18 19 20 21 22 27

0100011 0259481 0362966 0400201 0641406 0641505 0641507 0641512 0641618 1320135 1060730 1060731 1060754 1060755 1320012 1320022 1380164 2000320

27

1001159361

27

1001159361

28 32 34 35 36 37 38 39 41 41 41

2120042 2720058 2720559 2820111 2820112 2820116 2820117 2820218 3200404 1001125248

41

1001125248

42 43 44 45 46 48 50

3311405 3311505 3311605 3380602 3460457 3575961 3960389

3121128

QTY Ref Ref

DESCRIPTION MOTOR/GENERATOR INSTALLATION (KUBOTA DIESEL) Motor/Generator Installation (Kubota Diesel) (All M400 & M450 Models Built) (Prior to SN 0300182839) Ref Motor/Generator Installation (Kubota Diesel) (All M400 Models Built) (SN 0300182839 through 0300189901) Ref Motor/Generator Installation (Kubota Diesel) (All M450 Models Built) (SN 0300182839 through 0300189898) AR Compound, Locking 1 Plenum Box Assembly 1 Tube, Battery Hold-Down 1 Battery 4 Bolt 1/4in-20NC x 3/4in 2 Bolt 5/16in-18NC x 5/8in 2 Bolt 5/16in-18NC x 7/8in 2 Bolt 5/16in-18NC x 1-1/2in 3 Bolt 3/8in-16NC x 2-1/4in 1 Clamp 1 Cable, Battery (Battery +) 1 Cable, Battery (Battery -) 1 Cable, Battery (Includes Terminal Boot) (- Generator) 1 Cable, Battery (Includes Terminal Boot) (+ Generator) 2 Clamp AR Clamp 8 Clip Ref Motor/Generator Assembly (Use p/n 1001159361) (Prior to SN 0300182839) 1 Motor/Generator Assembly (M400) (SN 0300182839 through 0300189901) 1 Motor/Generator Assembly (M450) (SN 0300182839 through 0300189898) 1 Filter, In-Line Fuel (SN 0300088539 through 0300093848) 1 ft/.3m Hose 1 Hose, Air Intake 2 Insulation 1 Insulation (Right Side) 1 Insulation (Left Side) 1 Foam, Sound (Steer Axle) 2 Insulation, Acoustic Barrier Ref Mount, Insolated Engine Options: 3 Mount, Insolated Engine (Prior to SN 0300145130) 3 Mount, Insolated Engine (M400) (SN 0300145130 through 0300189901) 3 Mount, Insolated Engine (M450) (SN 0300145130 through 0300189898) 4 Locknut 1/4in-20NC 2 Locknut 5/16in-18NC 3 Locknut 3/8in-16NC 1 Shield, Heat 1 Pipe, Exhaust 1 Plate, Exhaust Mounting 5 ft/1.5m Seal

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV G A A

49

SECTION 1 - FRAME ITEM 51

PART NUMBER 3960417

52 53 55

3960418 3980035 4100025

58 67 68 69 70 73 74 79

4341072 4711400 4711500 4751500 4751600 4891600 4920385 2220805 2000320 1001159361 1001159361

50

101

70003557

102 102 103 104

70000290 70000291 70000292 70000293

105 106 106 107 108 108 108 109 109 109 110 110 111 111 112

70000294 70000295 70000296 70000297 70000298 70000299 70000300 70000301 70000304 70000305 70000302 70000303 70000306 70000307 70000308

112 112

70000309 70001121

113 114

3575952 70000311

115 115 115 116

70000312 70000313 70000314 70000315

QTY DESCRIPTION 28 Seal in/71cm 3 ft/.9m Seal 1 Battery Seat 22 Sleeve, Fiberglass in/55cm 2 Support, Exhaust Mount 8 Flatwasher 1/4in Narrow 6 Flatwasher 5/16in Narrow 6 Flatwasher 5/16in Wide AR Flatwasher 3/8in Wide 2 Flatwasher 3/8in Hardened 6 in/15cm Wire, Safety 1 Fitting, Coupling (Not shown) Ref MOTOR/GENERATOR ASSEMBLY Ref Motor/Generator Assembly (Use p/n 1001159361) (Prior to SN 0300182839) 1 Motor/Generator Assembly (M400) (SN 0300182839 through 0300189901) 1 Motor/Generator Assembly (M450) (SN 0300182839 through 0300189898) 1 Regulator, Voltage (Not Shown - Located on Opposite Side of Engine) (was p/n 70000289) 1 Glow Plug (Not Shown) 1 Harness, Glow Plug (Not Shown) 1 Screen, Oil Sump (Includes O-Ring) 1 Cap, Oil Filler (Includes O-Ring) (Not Shown - Located on the Engine Block - See Item 130 for Fill Cap on Top of Head) 1 Dipstick 1 Pump, Oil Rotor (Not Shown - Located Beside Item 107) 1 O-Ring, Oil Rotor Pump (Not Shown) 1 Switch, Oil 1 Lever, Governor 1 Pin, Governor Lever 1 Spring, Governor Lever 1 Spring, Idling 1 Lever, Spring Control 1 Spring, Stop (Speed Control Lever) 1 Valve, Fuel Limit (Not Shown) 1 Gasket, Fuel Limit Valve (Not Shown) 1 Pump, Injection 1 Kit, Pump Adjustment Shim 1 Flywheel/Ring Gear Assembly (Not Shown - Located Behind Front Cover) 1 Ring Gear (Not Shown) 1 Stator, Engine (Not Shown - Located Behind Flywheel) (Includes Coil and Grommet) 1 Tray, Engine 1 Solenoid, Starter (Not Shown - Located on Opposite Side of Engine) 1 Air Cleaner Assembly 1 Element, Air Cleaner 1 Gasket, Air Cleaner 1 Muffler Assembly

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

F B B

3121128

SECTION 1 - FRAME ITEM 116 117 117 117 118 118 119 120 121 122 122

PART NUMBER 70000316 70000317 70000967 70000318 70000319 70001144 70000320 70000322 70000323 70000324 70004265

QTY 1 1 1 1 1 1 1 1 2 1 1

123

70000325

1

124 125 125 126 127 128 129 130

70000326 70000327 70000382 70000328 70000329 70000330 70000321 70002244

1 1 1 1 1 1 1 1

131 132 133 134

70003618 70000321 70000310 70004785

1 1 1 1

3121128

DESCRIPTION Gasket, Muffler Inline Fuel Check Valve Assembly (Not Shown) Fuel Filter Assembly Element, Fuel Filter Element, Oil Filter Head, Oil Filter Head (Note: Does not Include element) Pump, Fuel Relay Relay Sensor, Speed (Not Shown - Located Inside Front Cover) Bracket, Speed Sensor (Not Shown - Located Inside Front Cover) Sensor, Oil Temperature (Not Shown - Located on Opposite Side of Engine on Base) Module, Engine Control Alternator Stator, Alternator Harness, Engine Fuse 15Amp (Not Shown) Fuse 20Amp (Not Shown) Solenoid, Fuel Cap, Oil Filler (Includes O-Ring) (See Item 104 for Fill Cap on Engine Block) Adapter, Solenoid Rod, Adapter Starter (Not Shown - Located on Opposite Side of Engine) Cooler, Oil

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

51

SECTION 1 - FRAME FIGURE 1-12. FRAME COVER INSTALLATION

52

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 1 - FRAME FIGURE 1-12. FRAME COVER INSTALLATION ITEM

0258974

QTY Ref Ref

0270510

Ref

0258035 0270509

Ref Ref

0270510 0270509 0270101 0270100 0270101 0270540 3570572 3900174 3760308 1380138

3300371 3311401

Ref Ref Ref Ref Ref Ref 1 7 7 1 Ref 1 1 2 AR AR Ref AR AR

9

3311401

AR

10 11 12 12A 12B 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 25

3520026 3570573

2 1 Ref 1 1 Ref 0 2 AR AR 12 AR AR 4 AR 2 AR AR 4 Ref Ref

1 2 3 4 5 5 5 6 7 8 9 9 9

3121128

PART NUMBER

4844603 4846223 0940036 3960447 3960433

3571094 1670880 Not Required 2940115 0721006 4751000 3311005 0630440 0100011 2940095 0721004 2700093 0641406 4751400 3311405

DESCRIPTION FRAME COVERS INSTALLATIONS Frame Covers Installations (Standard E450A & E450AJ Built) (Prior to SN 0300059390) Standard E450A & E450AJ Built (SN 0300059390 through 0300189898) Standard M450A & M450AJ Built (Prior to SN 0300059390) Standard M450A & M450AJ Built (SN 0300059390 through 0300189898) Standard E400A & E400AJP Standard M400A & M400AJP Standard E400Anarrow & E400AJPnarrow Standard M400Anarrow & M400AJPnarrow UL/EE Rated E400AJP, E450A & E450AJ UL/EE Rated E400AJPnarrow Cover, Charger Screw, Special Retainer Cup, Receptacle Axle Cover Options: Standard Width E/M450 & E/M400 Models Narrow Width E/M400 Models Bumper Seal Seal Hardware Options: Wingnut (Prior to SN 0300104964) Nut 1/4in-20NC (E/M400) (SN 0300104964 through 0300189901) Nut 1/4in-20NC (E/M450) (SN 0300104964 through 0300189898) Plug, Hole Cover, Pump Cover Options: Cover (E450 & E400 Models) Cover (M450 & M400 Models) Latch Options: Latch (E450 & E400 Models) Latch (M450 & M400 Models) Screw, Machine #10-24NC x 3/4in (Prior to SN 0300070080) Flatwasher #10 Locknut #10-24NC Eyebolt Compound, Locking Latch Screw, Machine #10-24NC x 1/2in Hook Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC Battery Cover Options: Standard Spec Machines:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 4 E 7 F E F E F E E

53

SECTION 1 - FRAME ITEM 25 25

PART NUMBER 1670879 1670951

QTY 2 2

25 25 25 25 25 26 26 26 26 27 27 27 27 28 28 28 28 29 29 29

1670951

2 Ref 2 2 4 Ref 0 6 ft/1.8m 0 Ref 0 1 0 Ref 0 1 0 Ref 2 2

29 29 30 30 30 31 31 31 32 32 32 33 34 35 36 37

54

1670963 0902645 2560126 Not Required 4060804 Not Required Not Required 2820105 Not Required Not Required 2820106 Not Required 0902543 0902681 0902681 Not Required

Not Required 2820110 3520082 2820121

2 0 Ref 0 2.5 ft/7.6m Ref 0 10 ft/3m Ref 0 1 1 2

4750800 3311401 0100035

AR AR AR

Not Required 3960389

Not Required 3960417

DESCRIPTION Cover (E/M450 Models Built) (Prior to SN 0300059390) Cover (E/M450 Models Built) (SN 0300059390 through 0300189898) Cover (E/M400 Models) UL/EE Rated Spec Machines: Cover (All UL/EE Rated Spec Machines) Bracket (Not Shown - UL/EE Rated Only) Handle, Pocket (Not Shown - UL/EE Rated Only) Flex-Trim Options: Flex-Trim (Standard Spec E450 & E400 Models) Flex-Trim (Standard Spec M450 & M400 Models) UL/EE Rated Spec Models Flex-Trim Options: Flex-Trim (Standard Spec E450 & E400 Models) Flex-Trim (Standard Spec M450 & M400 Models) UL/EE Rated Spec Models Flex-Trim Options: Flex-Trim (Standard Spec E450 & E400 Models) Flex-Trim (Standard Spec M450 & M400 Models) UL/EE Rated Spec Models Strip, Mounting Options: Standard Spec E/M450 Models (Prior to SN 0300059390) Standard Spec E/M450 Models (SN 0300059390 through 0300189898) Standard Spec E/M400 Models UL/EE Rated Spec Models Seal Options: Seal (E450 & E400 Models) Seal (M450 & M400 Models)

REV

Seal Options: Seal (E450 & E400 Models) Seal (M450 & M400 Models) Insulation Options: Insulation (E450 & E400 Models) Insulation (M450 & M400 Models) Plug Cover, Phenolic (Not Shown - Located over Batteries inside cover) (UL/EE Rated Machines Only) Flatwasher #8 (Wide) Nut 1/4in-20NC Compound, Locking

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

55

SECTION 2 - TURNTABLE FIGURE 2-1. VALVES AND HORN INSTALLATIONS

56

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-1. VALVES AND HORN INSTALLATIONS ITEM

PART NUMBER 0258034 0259399 0258034 0259951

1

QTY Ref Ref Ref Ref Ref Ref

1 1

4641070 4641195

1 NLA

1

1001097507

1

1

1001097507

1

2

Ref

2

4641394

NLA

2

4641394

NLA

2

1001097777

1

2 2

4641029 4641394

1 NLA

2

1001097777

1

2

4641029

1

2

4641394

NLA

2

1001097777

1

4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 19 19 21 21

0140028 2560122 2560123 1380136 0641608 4711400 4761400 0641508 4711500 3311505 4300106 3311405 4711400 0641408

1 1 1 1 4 4 4 1 2 1 1 AR AR AR Ref AR AR Ref 0

3121128

0641413 0641426 Not Required

DESCRIPTION VALVE AND HORN INSTALLATIONS Valve and Horn Installations (E/M450A Models) Valve and Horn Installations (E/M450AJ Models) Valve and Horn Installations (E/M400A Models) Valve and Horn Installations (E/M400AJP Models) Main Control Valve Assembly (See MAIN CONTROL VALVE ASSEMBLY for Breakdown) Main Control Valve Assembly (Prior to SN 0300062642) Main Control Valve Assembly (Use p/ns 1001097507 & 1001104864 as Replacement) (SN 0300062642 through 0300129141) Valve, Main Control (E/M400) (SN 0300129142 through 0300189901) Valve, Main Control (E/M450) (SN 0300129142 through 0300189898) Releveling Valve Assembly Options (See Items 101-103 for Breakdown): Releveling Valve Assembly (Use p/n 1001097777) (SN 0300091053 through 0300129141) Releveling Valve Assembly (450AJ) (Use p/n 1001097777) (SN 0300086022 through 0300129141) Releveling Valve Assembly (450AJ) (SN 0300129142 through 0300189898) Releveling Valve Assembly (400A) (Prior to SN 0300086022) Releveling Valve Assembly (400A) (Use p/n 1001097777) (SN 0300086022 through 0300129141) Releveling Valve Assembly (400A) (SN 0300129142 through 0300189901) Releveling Valve Assembly (400AJP) (Prior to SN 0300091053) Releveling Valve Assembly (400AJP) (Use p/n 1001097777) (SN 0300091053 through 0300129141) Releveling Valve Assembly (400AJP) (SN 0300129142 through 0300189901) Horn Handle Grip, Handle Clip Bolt 3/8in-16NC x 1in Flatwasher 3/8in Narrow Lockwasher 3/8in Bolt 5/16in-18NC x 1in Flatwasher 5/16in Narrow Locknut 5/16in-18NC Stud Locknut 1/4in-20NC Flatwasher 1/4in Narrow Bolt 1/4in-20NC x 1in Bolt Options: Bolt 1/4in-20NC x 1-5/8in Bolt 1/4in-20NC x 3-1/4in Jib Valve Assembly Options: Jib Valve Assembly (E/M450A & E/M400A Models)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV E E E C

57

SECTION 2 - TURNTABLE ITEM 21

PART NUMBER 4641102

QTY NLA

21

1001097775

1

21

4641119

NLA

21

1001097505

1

21A 21A 21A 21B 21B 21B

7017452 7017402 7021609 70002807 70002808

1 1 2 Ref 1 1

21B 22

7021653 0100011

101 101 102 103 103 103 103 103 201 201 201 201 201

58

4641029 4641394 1001097777 7017466 2900708 7012959 7012981 7012998 7024891 7012953 0259064 0140031 3311405 4711400 0641408 4460685

AR AR Ref Ref Ref Ref Ref 1 1 1 Ref 1 1 Ref 1 2 4 2 2

DESCRIPTION Jib Valve Assembly (E/M450AJ Models) (Use p/n 1001097775) (Prior to SN 0300129142) Jib Valve Assembly (E/M450AJ Models) (Shown) (SN 0300129142 through 0300189898) Jib Valve Assembly (E/M400AJP Models) (Use p/n 1001097505) (Prior to SN 0300129142) Jib Valve Assembly (E/M400AJP Models) (SN 0300129142 through 0300189901) Cartridge without Coils Seal Kit - 7017452 Cartridge Coil Cartridge, Relief Valve Options: Port RV1(was p/n 7017460) Port RV2 - E/M400AJP Models Only (was p/ns 7021623 & 7017460) Seal Kit - 70002807 & 70002808 Cartridges Compound, Locking RELEVELING VALVE ASSEMBLIES Note: Refer to Item 2 for Usage.

Releveling Valve Releveling Valve Releveling Valve Cartridge Seal Kit - 7017466 Cartridge Knob Cartridge Options: Cartridge - 4641029 Valve Seal Kit - 7012981 Cartridge Cartridge - 4641394 & 1001097777 Valves Seal Kit - 7024891 Cartridge ALARM INSTALLATIONS Alarm, Motion (Remove ground strap before installation) Locknut 1/4in-20NC Flatwasher 1/4in Narrow Bolt 1/4in-20NC Terminal, Stud Mounted Tab

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

1

3121128

SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

60

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM

1 1 1 1 1 2 2 2 3 3 3 5 5 5 6 6 6 7 7 7 7 7 8 8 8 8 8 9 9 9 10 10 10 11

PART NUMBER 4641070 4641195

QTY Ref Ref Ref

1001097507

Ref

1001097507

Ref

7021611 7021611 7012518 7021618 7017410 7012998 7021609 7021603 7012903 7021610 7017433 7017402 7021609 7021604 7012953 7021609 7017479 7012995 7012518 7021610 7017479 7022394 7012518 7021610 7017452 7017402 7021609 7017452 7017402 7021609

11 11 11 11

3121128

Ref 1 1 1 1 1 1 2 2 2 4 1 1 1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 1 1 1 2 1 1 2 Ref Ref

Ref 70001876 7012998

1 1 Ref

DESCRIPTION Main Control Valve Assembly Options: Main Control Valve Assembly (Prior to SN 0300062642) Main Control Valve Assembly (Use p/ns 1001097507 & 001104864 as Replacement) (SN 0300062642 through 0300129141) Main Control Valve Assembly (E/M400) (SN 0300129142 through 0300189901) Main Control Valve Assembly (E/M450) (SN 0300129142 through 0300189898) Cartridge without Coil Options (Flow Regulator): Cartridge without Coil - 4641070 Valve (was p/n 7017450) Cartridge without Coil - 4641195 & 001097507 Valves Seal Kit - 7017450/7021611 Cartridge Coil Cartridge without Coil (Bypass Unloading) Seal Kit - 7017410 Cartridge (was p/n 7012967) Coil Cartridge without Coil (Lower and Upper Lift) Seal Kit - 7021603 Cartridge (1 Per Cartridge) Coil (2 Per Valve) Cartridge without Coil (Swing) Seal Kit - 7017433 Cartridge Coil Cartridge without Coil (Swing Restrictor) Seal Kit - 7021604 Cartridge Coil Cartridge without Coil Options (Telescope Out): Cartridge without Coil - 4641070 & 4641195 Valves Cartridge without Coil - 1001097507 Valve Seal Kit - 7017479 & 7012995 Cartridges Coil Cartridge without Coil Options (Telescope In): Cartridge without Coil - 4641070 & 4641195 Valves Cartridge without Coil - 1001097507 Valve Seal Kit - 7017479 & 7022394 Cartridges Coil Cartridge without Coil (Platform Level) Seal Kit - 7017452 Cartridge Coil Cartridge without Coil (Rotator) Seal Kit - 7017452 Cartridge Coil Cartridge Options: (Note: Before ordering parts, refer to p/n stamped on hose side of valve block to determine if valve has been replaced.)

Cartridge - 4641070 Valve Components: (Prior to SN 0300062642) Cartridge, (Lower Lift Down) (was p/n 7017423) Seal Kit - 7017423 & 70001876 Cartridge Cartridge - 4641195 & 1001097507 Valve Components

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV G

C C

61

SECTION 2 - TURNTABLE ITEM

PART NUMBER

11 11 11 12

Ref 70002806 7012998

12

1 1 Ref Ref

Ref

12 12 12

7021606 7012998

1 1 Ref

12

7017423

1

12

70001876

1

12

7017423

1

12

70001876

1

12 12

7012998

1 Ref

12

62

QTY

Ref

12 12 13 13 13 13 14 14 14 14 14 14

70001876 7012998

14 15 15 15

7012998

15 15 15 15 16 16 17 17

7012998

7021607 7017418 7012998

7017421 7012998 7017418

7017418

7017421 7012998 10837580 7010543 7012914 7021653

1 1 Ref 1 1 1 Ref Ref 1 1 Ref 1 1 Ref Ref 1 1 Ref 1 1 1 1 1 1

DESCRIPTION (E/M400) (SN 0300062642 through 0300189901) Cartridge - 4641195 & 1001097507 Valve Components (E/M450) (SN 0300062642 through 0300189898) Cartridge, (Upper Lift Down) Seal Kit - 70002806 Cartridge Cartridge Options: (Note: Before ordering parts, refer to p/n stamped on hose side of valve block to determine if valve has been replaced.)

Cartridge - 4641070 Valve Components (Prior to SN 0300062642) Cartridge, (Upper Lift Down) Seal Kit - 7021606 Cartridge Cartridge - 4641195 Components (SN 0300062642 through 0300129141) Cartridge, (Lower Lift Down) (E/M450AJ & E/M400A) (use p/n 70001876) (SN 0300062642 through 0300086021) Cartridge, (Lower Lift Down) (E/M450AJ & E/M400A) (SN 0300086022 through 0300129141) Cartridge, (Lower Lift Down) (E/M450A & E/M400AJP) (use p/n 70001876) (SN 0300062642 through 0300091052) Cartridge, (Lower Lift Down) (E/M450A & E/M400AJP) (SN 0300091053 through 0300129141) Seal Kit - 7017423 & 70001876 Cartridge Cartridge - 1001097507 Valve Components (E/M400) (SN 0300129142 through 0300189901) Cartridge - 1001097507 Valve Components (E/M450) (SN 0300129142 through 0300189898) Cartridge, (Lower Lift Down) Seal Kit - 70001876 Cartridge Cartridge (Telescope) Options: Cartridge - 4641070 & 4641195 Valves Cartridge - 1001097507 Valve Seal Kit - 7021607 & 7017418 Cartridges Cartridge Options: Cartridge - 4641070 Valve Components: Cartridge (Platform Level Backward Piston End) Seal Kit - 7017421 Cartridge Cartridge - 4641195 & 1001097507 Valve Components Cartridge (Platform Level Forward Rod End) (was p/n 7017422) Seal Kit - 7017418 Cartridge Cartridge Options: Cartridge - 4641070 Valve Components Cartridge (Platform Level Forward Rod End) (was p/n 7017422) Seal Kit - 7017418 Cartridge Cartridge - 4641195 & 1001097507 Valve Components Cartridge (Platform Level Backward Piston End) Seal Kit - 7017421 Cartridge Cartridge (Telescope) Seal Kit - 10837580 Cartridge Cartridge (Platform Level Piston Side) Seal Kit - 7012914 Cartridge (was p/n 7012918)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 2 - TURNTABLE ITEM 18 18 19 19 19 19 19 20 20 21 22 23 24 24

3121128

PART NUMBER 7012914 7021653 7012947 7012518 7012949 7012961 70004019 7017496 See Note 7021624 70000381 7012975 7012540

QTY 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1

DESCRIPTION Cartridge (Platform Level Rod Side) Seal Kit - 7012914 Cartridge (was p/n 7012918) Cartridge, (Emergency Descent) Seal Kit - 7012947 Cartridge Knob Options: Knob - 4641070 & 4641195 Valves Knob - 1001097507 Valve Pump, Manual (was p/n 7012694) Seal Kit - 7012694 Cartridge Plug, Orifice (.031in) (Note: Not available for purchase) Disc, Orifice (.028in) Cartridge, Plug Valve, Check (4641195 & 1001097507 Valves Only) Seal Kit - 7012975 Cartridge

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

63

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION

64

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION ITEM

PART NUMBER 0258653 1001153366

1

QTY Ref Ref Ref Ref

1 1 1 1 2 3 3

0440203 0440339 0440339 1001153017 0100019 3160233

NLA 1 1 1 AR Ref NLA

3

1001104850

1

3

1001104850

1

4 4 4

0681814 0681816

Ref 2 2

4

3931832

2

4

3931832

2

5 6 7

4740171 0682026 4892000

2 18 42

7 8 8 9 10

4892000 3020027 70010724 3020029 0682028

41 AR AR AR 24

10

0682028 1001103732 0100011 0641608 0902520 2160002 2180344 2220001 2220124 4711600 2751095

23 Ref AR 1 1 1 1

101 102 103 104 105 106 107 108 109 201 201 201 201 201

3121128

4620118 4620124 4620118 4620124 1001116193

1 1 1 Ref Ref Ref Ref Ref Ref

DESCRIPTION TURNTABLE BEARING AND SWING DRIVE INSTALLATIONS Turntable Bearing and Swing Drive (DOHI) Turntable Bearing and Swing Drive (JING WEI) Turntable Bearing and Rotation Box Assembly Options (See SWING BEARING ASSEMBLY for Breakdown): Dohi (Use p/n 0440339) (Prior to SN 0300097888) Dohi (E/M400) (SN 0300097888 through 0300189901) Dohi (E/M450) (SN 0300097888 through 0300189898) JING WEI Compound, Locking Swing Motor Assembly Options: Swing Motor Assembly (See SWING MOTOR ASSEMBLY for Breakdown) (Use p/n 1001105455) (Prior to SN 0300135649) Swing Motor Assembly (See SWING MOTOR ASSEMBLY for Breakdown) (E/M400) (SN 0300135649 through 0300189901) Swing Motor Assembly (See SWING MOTOR ASSEMBLY for Breakdown) (E/M450) (SN 0300135649 through 0300189898) Bolt Options: Bolt 1/2in-13NC x 1-3/4in (Grade 8) (Prior to SN 0300099082) Bolt 1/2in-13NC x 2in (Grade 8) (SN 0300099082 through 0300135648) Capscrew 1/2in-13NC x 2in (Grade 8) (E/M400) (SN 0300135649 through 0300189901) Capscrew 1/2in-13NC x 2in (Grade 8) (E/M450) (SN 0300135649 through 0300189898) Washer, Hardened Bolt 5/8in-11NC x 3-1/4in (Grade 8) Washer, Hardened (Early Jing Wei Brand & All DOHI Brand Bearings) Washer, Hardened (Jing Wei Brand Bearings) Lube (5 gal bucket) Lube (14 oz. tube) Grease, Bearing Bolt 5/8in-11NC x 3-1/2in (Grade 8) (Early Jing Wei Brand & All DOHI Brand Bearings) Bolt 5/8in-11NC x 3-1/2in (Grade 8) (Jing Wei Brand Bearings) REMOTE BEARING LUBE INSTALLATION (OPTIONAL) Compound, Locking Bolt 3/8in-16NC x 1in Bracket Fitting, Straight Fitting, Bulkhead Fitting, Straight Fitting, Elbow Flatwasher 3/8in (Narrow) Hose TURNTABLE WELDMENTS Turntable Weldments (E/M450A Models) Turntable Weldments (E/M450AJ Models) Turntable Weldments (E/M400A Models) Turntable Weldments (E/M400AJP Models) DRIVE ORIENTATION INSTALLATION ONLY (E/M400) (SN

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 5 A

A

B

65

SECTION 2 - TURNTABLE ITEM

301 302 303 304 305 306 307 308 309 310 311 312 316

66

PART NUMBER

QTY

1001116193

Ref

0100011 0641608 0741408 3310805 3930824 4240175 4564417 4711600 4750800 1001116130 1001116195 1001116232 1001116522

AR 2 2 2 2 2 2 2 2 1 1 1 1

DESCRIPTION 0300141884 through 0300189901) DRIVE ORIENTATION INSTALLATION ONLY (E/M450) (SN 0300141884 through 0300189898) Compound, Locking Bolt 3/8in-16NC x 1in Capscrew, Countersunk 1/4in-20NC x1in Locknut #8-32NC Capscrew #8-32NC x 1-1/2in Tie - Strap Tube, Spacer Flatwasher 3/8in Narrow Flatwasher #8 Wide Bracket, Mounting Cam Switch, Limit Harness, Drive Orientation (See ELECTRICAL SECTION for Breakdown)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

3121128

SECTION 2 - TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (Prior to SN 0300135649)

68

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (Prior to SN 0300135649) ITEM

PART NUMBER 3160233

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12

See Note See Note 3160233 See Note See Note 7020128 7020129 7020126 3160233 7020130 See Note See Note

6 1 1 NSS NSS 1 1 1 1 1 NSS 1

13 14 15 16 17 18 19 100

7020131 See Note See Note See Note See Note 3160233 See Note 7020127

1 1 6 6 1 1 1 1

3121128

DESCRIPTION SWING MOTOR ASSEMBLY Note: Identify motor before ordering parts. Original Equipment Motors up to SN 0300135649 use 6 bolts in motor cover. Service Replacement Motor from SN 0300135649 to present use 5 bolts in motor cover. Make sure the motor has not been replaced with a Service Replacement Motor before ordering parts. See next illustration for Service Replacement Motor components.

Screw, Metric M6 x 20mm (Note: Not Available - Purchase Locally) Ring, Dust (Note: Not Available - Purchase Locally) Flange, Spigot (Note: Not Available for Purchase) Seal, Shaft (Note: Use Item 100) O-Ring (Note: Use Item 100) Race, Bearing Bearing, Needle Key, Woodruff Shaft, Output (Note: Not Available for Purchase) Shaft O-Ring (Note: Use Item 100) Plate, Distributor (Note: Not Available - Purchase Complete Assembly) Gear Set Cover, End (Note: Not Available - Purchase Complete Assembly) Washer (Note: Not Available - Purchase Locally) Screw, Metric M8 x 35mm (Note: Not Available - Purchase Locally) Nameplate (Note: Not Available for Purchase) Housing (Note: Not Available for Purchase) Plug, Drain 7/16in-20NF (Note: Not Available - Purchase Locally) Seal Kit (Includes Items 4, 5 & 11)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV D

69

SECTION 2 - TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY

70

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-5. SWING MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 12 12A 13 14 15 16 17 18 19 20 100

3121128

PART NUMBER 1001104850 See Note 7004035 7023318 7004036 7024453 7024453 7024379 70002206 7024380 70002207 70000088 70000089 7024381 7004043 7004044 7004049 7004045 See Note 7024390 7004047 7024389

QTY Ref 5 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 NSS 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY Bolt, Special (Note: Not Available for Purchase) Cover, End Seal, Commutator O-Ring Commutator and Ring Assembly Ring Manifold Rotor Set Plate, Ware Link, Drive Shaft, Coupling Key, Woodruff Bearing, Inner Washer, Thrust Bearing, Thrust Seal, Inner Washer, Back-up Housing (Note: Use p/n 1001104850) Bearing, Outer Seal Seal Kit (Includes Items 3, 4, 16, 17 & 20)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

71

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING ASSEMBLY

72

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING ASSEMBLY ITEM

PART NUMBER

QTY Ref Ref Ref

1 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 14 14 15 16 17 18

0440339 1001153017 7026042 7026043 7027356 7027361 7027354 0641510 0641812 70000865 7027360 7027359 2160003 7027358 See Note 4891500 7027363 70000868

Ref Ref 2 2 1 2 1 2 2 1 1 2 2 2 1 2 1 Ref 1

70004159 7027352 7027351 7027350 7027353 0440203

1 AR AR AR 1 Ref Ref

101 102 103

7012597 7023484 See Note

1 1 2

104

See Note

1

105 106 107 108 109 110 111 112 113 114

7012654 7016682 70001677 90206369 7016676 See Note 7012655 2160001 See Note

1 1 2 2 2 1 1 2 2 Ref

3121128

DESCRIPTION Note: For Machines Built Prior to SN 0300097888, visually identify the brand before ordering replacement parts.

SWING BEARING ASSEMBLIES (PERFECTION GEAR) (E/M400A) (SN 0300097888 through 0300189901) SWING BEARING ASSEMBLIES (PERFECTION GEAR) (E/M450A/J) (SN 0300097888 through 0300189898) Turntable Bearing (DOHI) Turntable Bearing (JING WEI) Bearing, Cup Bearing, Cone Adapter, Motor Seal Cap, End Bolt 5/16in-18NC x 1-1/4in Bolt 1/2in-13NC x 1-1/2in Plug Seal Straight Fitting, Grease Fitting, Grease - Elbow Fitting, Grease - Elbow Housing (Note: Not Available - Purchase Complete Assembly) Flatwasher 5/16in (Hardened) Gear, Worm Ring Gear Options: DOHI (Ring Gear Kit Includes Ring Gear and Mounting Hardware) JING WEI (Ring Gear Only) Gasket (.010 - Brown) Gasket (.0075 - Clear) Gasket (.005 - Blue) Gasket (.020 - Yellow) SWING BEARING ASSEMBLY (KAYDON) (Prior to SN 0300097888) Note: When replacing major components, consider replacing with p/n 0440339 Complete Bearing Assembly.

Swing Rotation Box Assembly Cap, End Bolt 1/2in-13NC x 1-1/2in Grade 8 (Note: Not Available Purchase Locally) Gear, Worm (Note: Not Available - Purchase Complete Assembly) Seal, Outer - Capped End (1.75 O.D.) Shims Kit (Includes Qty 3 each of .005, .0075 & .010 Shims) Cup, Bearing Cone, Bearing Seal, Outer - Capped End (2.063 O.D.) Ring, Retaining (Note: Not Available for Purchase) Seal, Outer - Motor End Fitting, Grease - Elbow Lockwasher 1/2in (Note: Not Available - Purchase Locally) Component Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

D A

G

73

SECTION 2 - TURNTABLE

74

ITEM 114 114 115

PART NUMBER See Note 2160001 7012596

QTY 1 1 1

116 117

2160003 See Note

2 4

117

See Note

4

DESCRIPTION Plug, Pipe (Note: Not Available - Purchase Locally) Fitting, Grease - Elbow Ring Gear Kit (use p/n 2915104) (Kit Includes Ring Gear and Mounting Hardware) Fitting, Grease - Elbow Capscrew, Socket Head 5/16in-18NC (Note: Not Available Purchase Locally) Washer 5/16in (Not Shown) (Note: Not Available - Purchase Locally)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 2 - TURNTABLE FIGURE 2-7. FUEL TANK AND MOTOR CONTROL MODULE INSTALLATION (M450 & M400 ONLY)

76

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-7. FUEL TANK AND MOTOR CONTROL MODULE INSTALLATION (M450 & M400 ONLY) ITEM

PART NUMBER

0257824 0270344

0270344 0273573

0274617

1001159362

1001159362

1 1 1

7020156 70000326

1

70000326

2 2 2 2

7020155 7023486 70000328

2

70000328

21 21 21 21 22 22A 22A 23 24 26 27 27 27 27 28 29 30

3121128

2180536 2221047 2221047 4400417 7016314 1120487 4751600 0641616 2720271 2220315 2221046 2221046 2720058 1320022 0100020

QTY Ref

DESCRIPTION TANK AND MOTOR/GENERATOR COMPONENTS INSTALLATION (TURNTABLE MOUNTED) Ref Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450 Models Built) (Prior to SN 0300059390) Ref Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450 Models Built) (SN 0300059390 through 0300079056) Ref Tank and Motor/Generator Components Installation (Turntable Mounted) (All M400 Models) (Prior to SN 0300079057) Ref Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450/M400 Models) (SN 0300079057 through 0300088538) Ref Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450/M400 Models) (Use p/n 1001159362) (Prior to SN 0300182839) Ref Tank and Motor/Generator Components Installation (Turntable Mounted) (All M400 Models) (SN 0300182839 through 0300189901) Ref Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450 Models) (SN 0300182839 through 0300189898) Ref Module, Control Options: Ref Note: Re-calibration Required when Replaced.

1 Module, Control (Prior to SN 0300088539) 1 Module, Control (M400) (SN 0300088539 through 0300189901) 1 Module, Control (M450) (SN 0300088539 through 0300189898) Ref Harness, Wiring (Not Shown - See ELECTRICAL SECTION for Breakdown) 1 Harness, Wiring (Prior to SN 0300063771) 1 Harness, Wiring (SN 0300063771 through 0300088538) 1 Harness, Wiring (M400) (SN 0300088539 through 0300189901) 1 Harness, Wiring (M450) (SN 0300088539 through 0300189898) Ref Fitting Options: 2 Fitting, Barbed (Prior to SN 0300098816) 2 Fitting, Elbow (M400) (SN 0300098816 through 0300189901) 2 Fitting, Elbow (M450) (SN 0300098816 through 0300189898) 1 Tank, Gas 1 Cap (Standard) 1 Lockable Cap (Blue) (Optional) 2 Flatwasher 3/8in 2 Bolt 3/8in-16NC x 2in 10 ft/3m Hose Ref Fitting Options: 2 Fitting, Barbed (Prior to SN 0300098816) 2 Fitting, Elbow (M400) (SN 0300098816 through 0300189901) 2 Fitting, Elbow (M450) (SN 0300098816 through 0300189898) 16 ft/4.9m Hose AR Clamp, Hose AR Sealant

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

11 5-B

5-B B

G

A

A

77

SECTION 2 - TURNTABLE ITEM 31 32 33 52 53 54 55 56 57 58 59

78

PART NUMBER 4100026 2220459 4240033 3571157 0641406 4711400 3311405 0641413 1320041 0641408 0100011

QTY 3 ft/1m 3 10 1 4 16 8 4 1 1 AR

DESCRIPTION Sleeve, Hose Fitting, Elbow (Prior to SN 0300098816) Strap, Tie Plate Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Narrow Locknut 1/4in-20NC Bolt 1/4in-20NC x 1-1/2in Clamp Bolt 1/4in-20NC x 1in Compound, Locking

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 2 - TURNTABLE FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY

80

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY ITEM

PART NUMBER

0861177 0861400 0861177 0861351

QTY Ref Ref Ref Ref Ref Ref Ref Ref

1 2 3 4 5 6 6 6

1810136 1810138 1810136 1810134 0861152 0641605 4761600 4751600 0902406 3252632 3252669

Ref Ref Ref Ref 1 4 4 4 1 Ref NLA NLA

6 6 6 7 8 9 10

3252812 1706938 1706938 4740120 3300365 0630518 3960438

11 12

4460007

12 12

0610129 0610139

1 1 1 12 6 6 50 in/1.26m 1 Ref Ref NLA NLA

12

0610166

NLA

12

0610166

NLA

13 14 15 16 17 18 19 20 21 22

0750808 4460264 3300188 4460425 4360476 4460495 4460497 4460496 2420106 4740397

6 3 6 1 1 1 1 1 1 AR

3121128

DESCRIPTION GROUND CONTROL BOX ASSEMBLY Ground Control Box Assembly (Prior to SN 0300100540) Ground Control Box Assembly (E/M450A Models) Ground Control Box Assembly (E/M450AJ Models) Ground Control Box Assembly (E/M400A Models) Ground Control Box Assembly (E/M400AJP Models) Ground Control Box Assembly (E/M400) (SN 0300100540 through 0300189901) Ground Control Box Assembly (E/M450) (SN 0300100540 through 0300189898) Ground Control Box Assembly (E/M450A Models) Ground Control Box Assembly (E/M450AJ Models) Ground Control Box Assembly (E/M400A Models) Ground Control Box Assembly (E/M400AJP Models) Box Weldment Bolt 3/8in-16NC x 5/8in Lockwasher 3/8in Flatwasher 3/8in Bracket, Module Mounting Nameplate Options: Nameplate (use p/n 3252812) (Prior to SN 0300057535) Nameplate (use p/n 3252812) (SN 0300057535 through 0300074683) Nameplate (SN 0300074684 through 0300100539) Nameplate (E/M400) (SN 0300100540 through 0300189901) Nameplate (E/M450) (SN 0300100540 through 0300189898) Washer, Nylon Nut, Retainer Screw #10-24 x 3/4in Seal

REV

8-E 5-E 7-C 7-E

D D D D

Strip, Terminal - 6 Position Module Options: Note: Re-calibration Required when Replaced.

Module (use p/n 1001109497) (Prior to SN 0300059841) Module (use p/n 1001109497) (SN 0300059841 through 0300072453) Module (use p/n 1001109497) (E/M400) (SN 0300072454 through 0300189901) Module (use p/n 1001109497) (E/M450) (SN 0300072454 through 0300189898) Screw #8 x 1in Buss, Terminal Nut, Tinnerman Connector, Strain Relief Block, Contact Connector 14 Position Nut, Conduit Lockwasher Gauge, Hourmeter/Battery Capacity Spacer

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

81

SECTION 2 - TURNTABLE ITEM 23 24 24 24

PART NUMBER 4360328 4060906 4060802

QTY AR Ref AR AR

24

4060802

AR

25 25 25 26 26A 27 28 30 31 32 33 34

4360475 7020175 7020176 4360469 2860030 4360070 3300396 0721005 3311005 1060584 3311011 4360330

1 1 1 1 AR 2 2 2 2 1 1 1

34

4360330

1

35 36 36 36

3520028 3520054 3520026

AR Ref 1 1

36

3520026

1

37 37 37

4070987 1001151393

Ref 5 1

37

1001151393

1

38

3910804 0257824

6 Ref Ref

0270344

Ref

0270344

Ref

0273573

Ref

0274617

Ref

1001159362

Ref

1001159362

Ref

2920151

1

101

82

DESCRIPTION Switch, Toggle Guard, Switch Options: Guard, Switch (Prior to SN 0300079931) Guard, Switch (E/M400) (SN 0300079931 through 0300189901) Guard, Switch (E/M450) (SN 0300079931 through 0300189898) Switch, Emergency Stop Mushroom Head Block, Contact Keyswitch Key, Replacement (Set of 2) Breaker, Circuit - 15Amp Nut, Special Screw #10-24NC x 5/8in Locknut #10-24NC Cable, Lanyard Nut, Push #10 Switch, Toggle (E/M400) (SN 0300100540 through 0300189901) Switch, Toggle (E/M450) (SN 0300100540 through 0300189898) Plug, Hole 1/2in Plug, Hole Options: Plug, Hole 7/16in (Prior to SN 0300108951) Plug, Hole 5/8in (E/M400) (SN 0300108951 through 0300189901) Plug, Hole 5/8in (E/M450) (SN 0300108951 through 0300189898) Shim, Nylon Options: Shim, Nylon (Prior to SN 0300175721) Shim, Nylon (E/M400) (SN 0300175721 through 0300189901) Shim, Nylon (E/M450) (SN 0300175721 through 0300189898) Screw #8-32NC x 1/4in MOTOR CONTROLS INSTALLATION (M450 & M400 ONLY) Motor Controls Installation (All M450 Models Built) (Prior to SN 0300059390) Motor Controls Installation (All M450 Models Built) (SN 0300059390 through 0300079056) Motor Controls Installation (All M400 Models) (Prior to SN 0300079057) Motor Controls Installation (All M450/M400 Models) (SN 0300079057 through 0300088538) Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450/M400 Models) (Use p/n 1001159362) (Prior to SN 0300182839) Tank and Motor/Generator Components Installation (Turntable Mounted) (All M400 Models) (SN 0300182839 through 0300189901) Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450 Models) (SN 0300182839 through 0300189898) Led (Red)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

11 5-B 5-B B G

A

A

3121128

SECTION 2 - TURNTABLE ITEM 101 101

PART NUMBER 4460248 4922319

QTY 2 1

101 102 102 102

4460267 4360274 4460259 4460260

1 1 2 2

3121128

DESCRIPTION Terminal, Button Splice Harness Generator (See ELECTRICAL SECTION for Breakdown) Pin, Male Switch, Push Button Terminal, Posi-Lock Terminal, Housing

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

83

SECTION 2 - TURNTABLE FIGURE 2-9. HOODS AND BEACON LIGHT INSTALLATIONS

84

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 2 - TURNTABLE FIGURE 2-9. HOODS AND BEACON LIGHT INSTALLATIONS ITEM

PART NUMBER 0258953 0253709 0258953 0258953

1 2 2

See Note

2

See Note

3 4 5 5 6 7 9 10 11 12 12 12

2940071 3430840 0253687 0961749 3420156 4751800 3311501 0630468 4751500

12

4060805

13 14 15 16 17 18 18 18

0901923 0901921 3960453 3311601 4751600

18

1320041

19 20 21 22 23

0641510 4751400 3311401 0100011

23A

2901482

23B

2901778

24

3121128

See Note

4060803 4060805

1320043 1320041

QTY Ref Ref Ref

DESCRIPTION HOODS INSTALLATION Hoods Installation (M450 & M400 Models) Hoods Installation (E450 & E400 Models) (Prior to SN 0300075499) Ref Hoods Installation (E/M400) (SN 0300075499 through 0300189901) Ref Hoods Installation (E/M450) (SN 0300075499 through 0300189898) 1 Hood, LH (was p/n 2680473) (Note: Use Items 23A or 23B) Ref Hood Options: 1 Hood (M450 & M400 Models) (was p/n 2680474) (Note: Use Items 24A or 24B) 1 Hood (E450 & E400 Models) (was p/n 2680475) (Note: Use Items 24A or 24B) 2 Latch 2 Pin, Clevis 2 Hinge, Swing 4 Bushing 4 Pin, Hair Cotter AR Flatwasher 1/2in AR Nut 5/16in-18NC 3 Bolt 5/16in-18NC x 1in 5 Flatwasher 5/16in Ref Shield, Flex Trim Options: AR Shield, Flex Trim (Prior to SN 0300134967) AR Shield, Flex Trim (E/M400) (SN 0300134967 through 0300189901) AR Shield, Flex Trim (E/M450) (SN 0300134967 through 0300189898) 2 Bracket, Hood Mounting 1 Bracket, Hood Mounting 5 ft/1.5m Seal, Door AR Nut 3/8in-16NC AR Flatwasher 3/8in Ref Clamp Options: 1 Clamp, Insulated Cable 3/8in (Prior to SN 0300093848) 1 Clamp, Insulated Cable 1/2in (E/M400) (SN 0300093848 through 0300189901) 1 Clamp, Insulated Cable 1/2in (E/M450) (SN 0300093848 through 0300189898) AR Bolt 5/16in-18NC x 1-1/4in 1 Flatwasher 1/4in 1 Nut 1/4in-20NC AR Compound, Locking Ref LH Side Hood Kit Options: Ref Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. 1 LH Side Hood Kit - E400 & E450 Models (Includes Items 1, 3-6 & 15) 1 LH Side Hood Kit - M400 & M450 Models (Includes Items 1, 3-6 & 15) (Use p/n 2901482) Ref RH Side Hood Kit Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 5-C 7-G 5-C 5-C

85

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY Ref

24A

2901486

1

24B

2901777

1

0259305

Ref Ref

86

101 102 102 102 103 104 104 104

4060865 2920146 7016319 7016372 0630491 3537903 4846698

1 1 1 1 1 Ref 1 1

104

4846698

1

105 106 106 106 106 107 107 107

0741606

3311005 3311001

1 Ref 2 2 2 Ref 2 2

107

3311001

2

108 109 110 111 112 113 113

4751000 4220162 0100011 4240032 4460234

113

2820035

113

2820035

114 114 115

4460267 4460267 4460320

4 1 AR 1 1 Ref 16 in/41cm 16 in/41cm 16 in/41cm 2 2 1

115

4460320

1

116

0272529

1

116

0272529

1

0721008 3911014 3911014

2820036

DESCRIPTION Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. RH Side Hood Kit - E400 & E450 Models (Includes Items 7-10, 13-15 & #2 - 2680475 Hood) (Use p/n 2901777) RH Side Hood Kit - M400 & M450 Models (Includes Items 7, 10, 13-15 & #2 - 2680474 Hood) STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (Prior to SN 0300169430) Note: If machine is equipped with BLUE Strobe Light, see SPECIAL OPTIONS SECTION SkyGuard Kit. Guard, Light Light, Strobe (Amber) (Use p/n 0272529) Bulb, Light Amber Lens Bolt, Special (Prior to SN 0300069568) Plate, Mounting Options: Plate, Mounting (Prior to SN 0300069568) Plate, Mounting (E/M400) (SN 0300069568 through 0300189901) Plate, Mounting (E/M450) (SN 0300069568 through 0300189898) Screw, Flathead 3/8in-16NC x 3/4in (Prior to SN 0300069568) Hardware Options: Bolt #10-24NC x 1in (Prior to SN 0300069568) Screw (E/M400) (SN 0300069568 through 0300189901) Screw (E/M450) (SN 0300069568 through 0300189898) Nut Options: Locknut #10-24NC (Prior to SN 0300069568) Nut #10-24NC (E/M400) (SN 0300069568 through 0300189901) Nut #10-24NC (E/M450) (SN 0300069568 through 0300189898) Flatwasher #10 Spacer Compound, Locking Tie-Strap Clamp Loom Options (Not Shown): Loom (Prior to SN 0300069568)

REV

2

Loom (E/M400) (SN 0300069568 through 0300189901) Loom (E/M450) (SN 0300069568 through 0300189898) Pin, Male (E/M400) (SN 0300069568 through 0300189901) Pin, Male (E/M450) (SN 0300069568 through 0300189898) Plug, Male, 2 Position (E/M400) (SN 0300069568 through 0300189901) Plug, Male, 2 Position (E/M450) (SN 0300069568 through 0300189898) Kit Light, Strobe Assembly (Includes Items 101, 102, 104, 106, 107, 108, 109, 110, 113, 114 & 115) (E/M400) (SN 0300069568 through 0300189901) Kit Light, Strobe Assembly (Includes Items 101, 102, 104, 106, 107, 108, 109, 110, 113, 114 & 115) (E/M450) (SN 0300069568

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

A

A

3121128

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY Ref Ref

1001149955 1001158612

Ref Ref Ref

201 201A 201B 201B 201B 201C 201D 201E 201F 202

1001150406 0100035 2920161 7016319 7016372 3312602 3900085 4751000 1001149994 1001149818

1 AR 1 1 1 1 2 2 1 1

203 204 205

0100035 3900128 4060865

AR 2 1

3121128

DESCRIPTION through 0300189898) STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) (E/M400) (SN 0300169430 through 0300189901) STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) (E/M450) (SN 0300169430 through 0300189898) Standard Spec UL Spec Note: If machine is equipped with BLUE Strobe Light, see SPECIAL OPTIONS Section SkyGuard Kit. Strobe Light Assembly Compound, Locking Light, Strobe (Amber) Bulb, Light Amber Lens Nut, Jam 1in-8NC Screw #10-32NC X 1/2in Flatwasher #10 (Wide) Plate, Mounting Harness, Strobe Light (Not Shown - See ELECTRICAL SECTION for Breakdown) Compound, Locking (UL Spec Only) Screw #10-32NC X 7/8in (UL Spec Only) Guard (UL Spec Only)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

A A

87

SECTION 3 - BOOM

SECTION 3 - BOOM

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

89

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION

90

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION ITEM

3121128

PART NUMBER 0258691 0259366 0270724 0259939

QTY Ref Ref Ref Ref Ref

0271647

Ref

1 1

0800852

Ref 2

1

0801264

2

1 1 2 2 2

0801262 0801227

2 2 Ref 2 2

2 3 3 3 3 4 4 4 5 5

4846209

0801169

2 Ref 1 1 1 Ref 1 1 Ref 1

5

0801197

1

5

0270725

1

5

0801225

1

6 6 6 7

3537045 3536491

Ref 1 1 Ref

7

1683711

1

7

1684058

1

7

1684492

NLA

7

1001228039

1

7

1683826

1

4844541 4846307

4844427 4844303 4844427 4844304 4846026

DESCRIPTION BOOMS INSTALLATIONS Booms Installations (E/M450A Models) Booms Installations (E/M450AJ Models) Booms Installations (E/M400A Models) Booms Installations (E/M400AJP Models) (Prior to SN 0300064958) Booms Installations (E/M400AJP Models) (SN 0300064958 through 0300189901) Boom Assembly -Tower Options: Boom Assembly -Tower (E/M450 Models) (Prior to SN 0300056571) Boom Assembly -Tower (E/M450 Models) (SN 0300056571 through 0300189898) Boom Assembly -Tower (E/M400A Models) Boom Assembly -Tower (E/M400AJP Models) Level Link Options: Level Link (E/M450 Models) (Prior to SN 0300056571) Level Link (E/M450 Models) (SN 0300056571 through 0300189898) Level Link (E/M400 Models) Upright Weldment (Lower) Upright Weldment (Lower) (E/M450 Models) Upright Weldment (Lower) (E/M400A Models) Upright Weldment (Lower) (E/M400AJP Models) Upright Weldment (Upper) Options: Upright Weldment (Upper) (E/M450A & E/M400A Models) Upright Weldment (Upper) (E/M450AJ & E/M400AJP Models) Boom Assembly - Main Options: Boom Assembly - Main (E/M450A Models) (See E/M450A & E/M400A MAIN BOOM ASSEMBLY AND PLATFORM SUPPORT INSTALLATION for Breakdown) Boom Assembly - Main (E/M450AJ Models) (See E/M450AJ MAIN BOOM ASSEMBLY for Breakdown) Boom Assembly - Main (E/M400A Models) (See E/M450A & E/M400A MAIN BOOM ASSEMBLY AND PLATFORM SUPPORT INSTALLATION for Breakdown) Boom Assembly - Main (E/M400AJP Models) (See E/M400AJP MAIN BOOM ASSEMBLY for Breakdown) Hose Guard Plate Options: Hose Guard Plate (E/M450 Models) (Prior to SN 0300093848) Hose Guard Plate (E/M400 Models) Lift Cylinder Assy - Lower (See CYLINDER SECTION for Breakdown): Lift Cylinder Assy - Lower (E/M450A Models) (Prior to SN 0300058843) Lift Cylinder Assy - Lower (E/M450A Models) (SN 0300058843 through 0300091052) Lift Cylinder Assy - Lower (E/M450A Models) (Use p/n 1001228039) (Original Equipment) (SN 0300091053 through 0300189898) Lift Cylinder Assy - Lower (E/M450A Models) (Service Replacement) Lift Cylinder Assy - Lower (E/M450AJ Models) (Prior to SN

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B I F 4-E D

91

SECTION 3 - BOOM ITEM

PART NUMBER

QTY

7

1683939

1

7

1684451

NLA

7

1001228035

1

7

1684024

1

7

1684453

NLA

7

1001228037

1

7

1683939

1

7

1684451

NLA

7

1001228035

1

8

92

Ref

8

1683713

1

8

1684057

1

8

1684493

NLA

8

1001237443

1

8

1683825

1

8

1683942

1

8

1684452

NLA

8

1001228036

1

8

1684027

NLA

8

1684447

1

8

1684454

NLA

8

1001228038

1

8

1683942

1

8

1684452

NLA

8

1001228036

1

DESCRIPTION 0300056571) Lift Cylinder Assy - Lower (E/M450AJ Models) (SN 0300056571 through 0300086021) Lift Cylinder Assy - Lower (E/M450AJ Models) (Use p/n 1001228035) (Original Equipment) (SN 0300086022 through 0300189898) Lift Cylinder Assy - Lower (E/M450AJ Models) (Service Replacement) Lift Cylinder Assy - Lower (E/M400A Models) (Prior to SN 0300086022) Lift Cylinder Assy - Lower (E/M400A Models) (Use p/n 1001228037) (Original Equipment) (SN 0300086022 through 0300189901) Lift Cylinder Assy - Lower (E/M400A Models) (Service Replacement) Lift Cylinder Assy - Lower (E/M400AJP Models) (Prior to SN 0300091053) Lift Cylinder Assy - Lower (E/M400AJP Models) (Use p/n 1001228035) (Original Equipment) (SN 0300091053 through 0300189901) Lift Cylinder Assy - Lower (E/M400AJP Models) (Service Replacement) Lift Cylinder Assy - Mid Options (See CYLINDER SECTION for Breakdown): Lift Cylinder Assy - Mid (E/M450A Models) (Prior to SN 0300058843) Lift Cylinder Assy - Mid (E/M450A Models) (SN 0300058843 through 0300091052) Lift Cylinder Assy - Mid (E/M450A Models) (use p/n 1001237443) (Original Equipment) (SN 0300091053 through 0300189898) Lift Cylinder Assy - Mid (E/M450A Models) (Service Replacement) Lift Cylinder Assy - Mid (E/M450AJ Models) (Prior to SN 0300056571) Lift Cylinder Assy - Mid (E/M450AJ Models) (SN 0300056571 through 0300086021) Lift Cylinder Assy - Mid (E/M450AJ Models) (use p/n 1001228036) (Original Equipment) (SN 0300086022 through 0300189898) Lift Cylinder Assy - Mid (E/M450AJ Models) (Service Replacement) Lift Cylinder Assy - Mid (E/M400A Models) (use p/n 1684447) (Prior to SN 0300080496) Lift Cylinder Assy - Mid (E/M400A Models) (SN 0300080496 through 0300086021) Lift Cylinder Assy - Mid (E/M400A Models) (use p/n 1001228038) (Original Equipment) (SN 0300086022 through 0300189901) Lift Cylinder Assy - Mid (E/M400A Models) (Service Replacement) Lift Cylinder Assy - Mid (E/M400AJP Models) (Prior to SN 0300091053) Lift Cylinder Assy - Mid (E/M400AJP Models) (use p/n 1001228036) (Original Equipment) (SN 0300091053 through 0300189901) Lift Cylinder Assy - Mid (E/M400AJP Models) (Service Replacement)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 3 - BOOM ITEM 9

PART NUMBER

QTY Ref

9

1683708

1

9

1684061

NLA

9

1001228018

1

9

1683813

1

9

1683945

NLA

9

1001228016

1

9

1684033

1

9

1684061

NLA

9

1001228018

1

9

1683945

NLA

9

1001228016

1

10

Ref

10 10 10

1683325 1683932

Ref 1 NLA

10

1001140597

1

10 10

1683923

Ref NLA

10

1001140278

1

10 10

1683932

Ref NLA

10

1001140597

1

10 10

1683923

Ref NLA

10

1001140278

1

11 11 11 11 12 12 12

3121128

3422175 3422175 3422481 3422176 3422176

Ref 3 3 3 Ref 2 2

DESCRIPTION Lift Cylinder Assembly - Upper Options (See CYLINDER SECTION for Breakdown): Lift Cylinder Assembly - Upper (E/M450A Models) (Prior to SN 0300058843) Lift Cylinder Assembly - Upper (E/M450A Models) (use p/n 1001228018) (Original Equipment) (SN 0300058843 through 0300189898) Lift Cylinder Assembly - Upper (E/M450A Models) (Service Replacement) Lift Cylinder Assembly - Upper (E/M450AJ Models) (Prior to SN 0300056571) Lift Cylinder Assembly - Upper (E/M450AJ Models) (use p/n 1001228016) (Original Equipment) (SN 0300056571 through 0300189898) Lift Cylinder Assembly - Upper (E/M450AJ Models) (Service Replacement) Lift Cylinder Assembly - Upper (E/M400A Models) (Prior to SN 0300073768) Lift Cylinder Assembly - Upper (E/M400A Models) (use p/n 1001228018) (Original Equipment) (SN 0300073768 through 0300189901) Lift Cylinder Assembly - Upper (E/M400A Models) (Service Replacement) Lift Cylinder Assembly - Upper (E/M400AJP Models) (use p/n 1001228016) (Original Equipment) Lift Cylinder Assembly - Upper (E/M400AJP Models) (Service Replacement) Master Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Master Cylinder Assembly (E/M450A Models) Options: Master Cylinder Assembly (Prior to SN 0300056894) Master Cylinder Assembly (use p/n 1001140597) (SN 0300056894 through 0300165127) Master Cylinder Assembly (SN 0300165128 through 0300189898) Master Cylinder Assembly (E/M450AJ Models) Options: Master Cylinder Assembly (use p/n 1001140278) (Prior to SN 0300163453) Master Cylinder Assembly (SN 0300163453 through 0300189898) Master Cylinder Assembly (E/M400A Models) Options: Master Cylinder Assembly (use p/n 1001140597) (Prior to SN 0300165128) Master Cylinder Assembly (SN 0300165128 through 0300189901) Master Cylinder Assembly (E/M400AJP Models) Options: Master Cylinder Assembly (use p/n 1001140278) (Prior to SN 0300163453) Master Cylinder Assembly (SN 0300163453 through 0300189901) Pin Options: Pin (E/M450 Models) Pin (E/M400A Models) Pin (E/M400AJP Models) Pin Options: Pin (E/M450 Models) Pin (E/M400A Models)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

93

SECTION 3 - BOOM ITEM 12 13 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 35 40 40 40 42 44 45 46

94

PART NUMBER 3422845 3422177 3422177 3422177 3422480

3422178 3422178 3422844 3422179 3422179 3422806 3422180 3422180 3422582 4844467 0561076 3841203 3841143 3780184 3780181 3020022 0641506 3311505 0641608 0641610 4751600 3311605 0641812 0940048 0641806 3311805

QTY 2 Ref 9 9 9 9 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 1 1 AR AR 30

4566356 4566427 4751500 0100011 0641810 4846091

4 AR 4 4 AR AR AR 3 3 1 AR AR Ref AR AR AR AR 12 1

47 47 47

0961726 0961950

Ref 16 16

47

0961950

16

DESCRIPTION Pin (E/M400AJP Models) Pin Options: Pin (E/M450 Models) Pin (E/M400A Models) Pin (E/M400AJP Models) (Prior to SN 0300064627) Pin (E/M400AJP Models) (SN 0300064627 through 0300189901) Pin Options: Pin (E/M450 Models) Pin (E/M400A Models) Pin (E/M400AJP Models) Pin Options: Pin (E/M450A Models) Pin (E/M400A Models) Pin (E/M450AJ & E/M400AJP Models) Pin Options: Pin (E/M450A Models) Pin (E/M400A Models) Pin (E/M450AJ & E/M400AJP Models) Boom Rest Weldment Block, Boom Rest Keeper, Pin - 1/2in Keeper, Pin - 3/8in O-Ring - 2in (E450, M450, E450AJ & M450AJ Only) (Prior to SN 0300058843) O-Ring - 1in (E450 & M450 Only) (Prior to SN 0300058843) Grease Only (Prior to SN 0300058843) Bolt 5/16in-18NC x 3/4in (Prior to SN 0300093848) Locknut 5/16in-18NC (Prior to SN 0300093848) Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Flatwasher 5/16in Locknut 3/8in-16NC Bolt 1/2in-13NC x 1-1/2in Bumper Bolt 1/2in-13NC x 3/4in Locknut 1/2in-13NC Tube Tube (E450 & M450) Tube (E400 & M400) Flatwasher 5/16in Compound, Locking Bolt 1/2in-13NC x 1-1/4in Rest, Boom (450AJ & 400AJP Models Only) (Prior to SN 0300084057) Teflon Bushing Options: Teflon Bushing (E/M450 Models) (Prior to SN 0300056571) Teflon Bushing (E/M450 Models) (SN 0300056571 through 0300189898) Teflon Bushing (E/M400 Models)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 3 - BOOM FIGURE 3-2. E/M450A AND E/M400A MAIN BOOM ASSEMBLY AND PLATFORM SUPPORT INSTALLATION

96

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-2. E/M450A AND E/M400A MAIN BOOM ASSEMBLY AND PLATFORM SUPPORT INSTALLATION ITEM

PART NUMBER 0801169 0270725

1 1 1 1 2 2 2 3

0800584 0801261 0801263 0801154 0801267

QTY Ref Ref Ref Ref 1 1 1 Ref 1 1 Ref

3 3

1683704

Ref NLA

3

1001151414

NLA

3 3 3

1001228062 1684030

1 Ref NLA

3

1001151497

NLA

3 4 4 4 4 5 5 5A 6 7

1001228063 3422185 3422901 3422901 1180302 7019698 7019699 4844579 3340663

1 Ref 1 1 1 1 1 1 1 8

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

3340820 3340682 1760160 0630487 3311602 0641818 4761800 3760115 0641405 0641404 4761400 0641606 4761600 0100011 1670678

2 1 8 6 8 4 4 2 2 2 7 7 7 AR 1

3121128

DESCRIPTION MAIN BOOM ASSEMBLY Main Boom Assembly (E/M450A Models) MAIN BOOM ASSEMBLY (E/M400A Models) Base Weldment Options: Base Weldment (E/M450A Models) (Prior to SN 0300056571) Base Weldment (E/M450A Models) (SN 0300056571 through 0300189898) Base Weldment (E/M400A Models) Fly Weldment Options: Fly Weldment (E/M450A Models) Fly Weldment (E/M400A Models) Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Telescope Cylinder Assembly (E/M450A Models) Options: Telescope Cylinder Assembly (use p/n 1001228062) (Original Equipment) (Prior to SN 0300175016) Telescope Cylinder Assembly (use p/n 1001228062) (Original Equipment) (SN 0300175016 through 0300189898) Telescope Cylinder Assembly (Service Replacement) Telescope Cylinder Assembly (E/M400A Models) Options: Telescope Cylinder Assembly (use p/n 1001228063) (Original Equipment) (Prior to SN 0300175016) Telescope Cylinder Assembly (use p/n 1001228063) (Original Equipment) (SN 0300175016 through 0300189901) Telescope Cylinder Assembly (Service Replacement) Pin Options: Pin (Prior to SN 0300067313) Pin (E/M400A) (SN 0300067313 through 0300189901) Pin (E/M450A) (SN 0300067313 through 0300189898) Powertrack Assembly Link, Repair Feet, Mounting Holder, Wear Pad Pad, Wear (Base Front Top and Sides/Fly Rear Sides and Bottom) Pad, Wear (Fly Rear Top) Pad, Wear (Base Front Bottom) Disc Bolt, Special Nut, Jam 3/8in-16NC Bolt 1/2in-13NC x 2-1/4in Lockwasher 1/2in Ring, Snap Bolt 1/4in-20NC x 5/8in Bolt 1/4in-20NC x 1/2in Lockwasher 1/4in Bolt 3/8in-16NC x 3/4in Lockwasher 3/8in Compound, Locking Cover, Boom (Use p/n 1670679) (Prior to SN 0300137414)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV D D

97

SECTION 3 - BOOM ITEM 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 36 36

98

PART NUMBER 1670698 4751400 3311401 1220038 1220039 1220040 0630399 0100009 4740413 4751600 0641608 3520034 0961951

1683285 1683933

QTY 1 7 3 1 1 1 2 AR 5 5 5 4 2 Ref Ref 1 NLA

36 36 36

1001140598

36 37 38 39 40 42 43 44 45 46 47

1001140598 3422181 3780181 3841143 0641607 0060052 3422709 0641608 3311605 3422180 0961950

1 1 4 3 1 1 1 2 2 1 2 Ref

0259439

Ref

101 101 101

4846050 4846322

Ref 1 1

101

4846322

1

102 103 104 105 106 107 108 109

0681608 0100011 0641407 4740362 3311405 0641610 4711600 3311605

6 AR 2 4 2 6 18 6 Ref

1683933

1 Ref NLA

DESCRIPTION Cover, Boom Flatwasher 1/4in Nut 1/4in-20NC Holder, Wear Pad (Base Front Left Sides) Holder, Wear Pad (Base Front Right Side) Holder, Wear Pad (Base Front Top) Bolt, Special Silicone Washer, Spacer Flatwasher 3/8in Bolt 3/8in-16NC x 1in Plug, Hole Bearing, Garmax Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Cylinder Assembly (E/M450A Models) Options: Cylinder Assembly (Prior to SN 0300056894) Cylinder Assembly (use p/n 1001140598) (SN 0300056894 through 0300165127) Cylinder Assembly (SN 0300165128 through 0300189898) Cylinder Assembly (E/M400A Models) Options: Cylinder Assembly (use p/n 1001140598) (Prior to SN 0300165128) Cylinder Assembly (SN 0300165128 through 0300189901) Shaft, Pin O-Ring (1in) (Prior to SN 0300103057) Keeper Bolt 3/8in-16NC x 7/8in Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown) Shaft, Pin Bolt 3/8in-16NC x 1in Locknut 3/8in-16NC Shaft, Pin Bearing PLATFORM ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY PLATFORM) Platform Rotator and Support Installation (Front Entry Platform) (E/M400A & E/M450A Models) Weldment, Support Options: Weldment, Support (Prior to SN 0300069152) Weldment, Support (E/M400A) (SN 0300069152 through 0300189901) Weldment, Support (E/M450A) (SN 0300069152 through 0300189898) Bolt 3/8in-16NC x 1in (Grade 8) Compound, Locking Bolt 1/4in-20NC x 7/8in Washer, Fender Nut 1/4in-20NC Bolt 3/8in-16NC x 1-1/4in Flatwasher Locknut 3/8in-16NC PLATFORM ROTATOR AND SUPPORT INSTALLATION (SIDE

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

E

3121128

SECTION 3 - BOOM ITEM

201 202 203 204 205 206 206 206 207

3121128

PART NUMBER

QTY

0272976

Ref

See Note

Ref

0100011 0641610 0681608 3311605 4711600

AR 8 6 8 16 Ref 1 1 6

4846608 See Note Above 4891600

DESCRIPTION ENTRY PLATFORM) Platform Rotator and Support Installation (Side Entry Platform) (E450A & M450A) without Load Sensing Platform Rotator and Support Installation (Side Entry Platform) (E450A & M450A) with Load Sensing (Note: See Separate Breakdown in this Section) Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1in (Grade 8) Locknut 3/8in-16NC Flatwasher 3/8in Weldment, Support Options: E450A & M450A without Load Sensing E450A & M450A with Load Sensing Flatwasher 3/8in (Hardened)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

99

SECTION 3 - BOOM FIGURE 3-3. E/M450AJ MAIN BOOM ASSEMBLY

100

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-3. E/M450AJ MAIN BOOM ASSEMBLY ITEM

PART NUMBER 0801197

QTY Ref Ref 1 1 1 Ref

1 1 1 2 3

0801198 0801260 0801192

3

1683798

NLA

3

1001151368

NLA

3 4

1001228061

1 Ref Ref

4A

1180352

NLA

4A

7006139

AR

4A

7006151

AR

4A 4B 4B

7006152 1001099833 70001996

AR 1 1

4B

70001998

1

5 6

4846033 3340756

1 8

7 8 9 10 11 12 13 14 15 16 17 18 6 20 21 22 23 24 25 26 26

3340837 4070897 4070898 4070982 3422804 3760115 0641606 0641607 0641605 0641608 0641818 4761800 1670678 4761400 3311401 4711600 3311605 0100011 0961948

5 10 8 2 1 2 22 4 8 4 4 4 1 3 3 12 4 AR AR Ref 3

3121128

3570958

DESCRIPTION MAIN BOOM ASSEMBLY Base Weldment Options: Base Weldment (Prior to SN 0300056571) Base Weldment (SN 0300056571 through 0300189898) Fly Weldment Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Telescope Cylinder Assembly (use p/n 1001228061) (Original Equipment) (Prior to SN 0300175016) Telescope Cylinder Assembly (use p/n 1001228061) (Original Equipment) (SN 0300175016 through 0300189898) Telescope Cylinder Assembly (Service Replacement) Powertrack Assembly Options: Note: Various Power Tracks use on this model. Identify brand before ordering parts.

Powertrack (Gemco) (Use p/n 1001099833) (Prior to SN 0300135622) Repair Section (Includes Repair Section, 4 Rod Carriers, Pins and Mounting Slugs) Feet, Mounting (Includes Left and Right Mounting Feet and 2 Round Spacers) Pin Kit (Includes 1 Pin, 4 Washers and 1 Retaining Ring) Powertrack (Gortrac) (SN 0300135622 through 0300189898) Repair Section (Includes 4 links, 10 pins, 10 washers, 10 snap rings, 2 Rod Carriers and 4 self-tapping screws) Bracket Kit (Includes 2 Left and 2 Right Mounting Feet, 4 center pins, 4 center pin snap rings, 8 pins for bracket lockout, 8 washers and 8 snap rings) Pushtube Weldment Pad, Wear (Base Front Top and Sides/Fly Rear Sides) (Use p/n 3340881) Pad, Wear (Base Bottom/Fly Rear Top and Bottom) Shim 18 Gauge Shim 16 Gauge Shim 11 Gauge Pin Ring, Snap Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 5/8in Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 2-1/4in Lockwasher 1/2in Cover, Boom (Use p/n 1670679) (Prior to SN 0300137414) Lockwasher 1/4in Nut 1/4in-20NC Flatwasher 3/8in Locknut 3/8in-16NC Compound, Locking Bearing, Garmax Plate, Clamp Options: Plate, Clamp (SN 0300057118 through 0300135621)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV J

101

SECTION 3 - BOOM

102

ITEM 26 27 27 27 27 27 28

PART NUMBER 1001106757

29 30 31

3311505 4711500 4060804

32 33 34

0100081 1001119228 0961726 0961950

Not Required 3340859 3340940 3340939 0630401

QTY 3 Ref 0 2 2 2 2 2 2 15 in/38cm AR 1 2 2

DESCRIPTION Plate, Clamp (SN 0300135622 through 0300189898) Pad, Rubber Options: Pad, Rubber (Prior to SN 0300057118) Pad, Rubber (SN 0300057118 through 0300074607) Pad, Rubber (SN 0300074608 through 0300135621) Pad, Rubber (SN 0300135622 through 0300189898) Bolt, Carriage 5/16in-18NC x 2in (SN 0300057118 through 0300189898) Locknut 5/16in-18in (SN 0300057118 through 0300189898) Flatwasher 5/16in Narrow (SN 0300057118 through 0300189898) Flex-Trim

REV

Adhesive Push Nut, M8 (SN 0300175016 through 0300189898) Bearing (Prior to SN 0300056571) Bearing (SN 0300056571 through 0300189898)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-4. E/M450AJ JIB AND PLATFORM SUPPORT AND ROTATOR INSTALLATION

104

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-4. E/M450AJ JIB AND PLATFORM SUPPORT AND ROTATOR INSTALLATION ITEM

PART NUMBER 0259440 0270400

QTY Ref Ref Ref

1 6 7 8 9 9 9 10 11 11A 11B 12

0060044 0641616 0641618 0641810

12

1683779

NLA

12 14 15 16 17 18 18A 18B 19

1001140280 3311501 3311605 3422791 3422794 3571406 3572551 0641516

1 AR 12 2 2 Ref 1 2 2

20

4751500

4

23 23A 23B 24 26

4845926 4846278 4845927 4845925

119 120 122 123 127 129

0961947 0962292 0961951 1320259 3340860

0259366 3841203 3841143 3422793 3020022 0641610

1 4 2 AR Ref AR AR 2 Ref 2 4 Ref

Ref 1 1 2 1 Ref Ref 1 2 1 AR 1 Ref

129

1683760

NLA

129

1683924

NLA

129

1001140279

1

134

3422669

1

3121128

DESCRIPTION JIB ASSEMBLIES Jib Assemblies (E/M450AJ) (Prior to SN 0300061430) Jib Assemblies (E/M450AJ) (SN 0300061430 through 0300189898) Rotator Assembly (See ROTATOR ASSEMBLY for Breakdown) Bolt 3/8in-16NC x 2in Bolt 3/8in-16NC x 2-1/4in Bolt 1/2in-13NC x 1 1/4in Bushing, Garmax Options: Bushing, Garmax (Prior to SN 0300144003) Bushing, Garmax (SN 0300144003 through 0300189898) Bushing, Garmax Clamp, Block Options: Clamp, Block (Prior to SN 0300061430) Clamp, Block (SN 0300061430 through 0300189898) Jib Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Jib Cylinder Assembly (Use p/n 1001140280) (Prior to SN 0300164333) Jib Cylinder Assembly (SN 0300164333 through 0300189898) Nut 5/16in-18NC Locknut 3/8in-16NC Pin Pin Plate, Jib Cover Options: Plate, Jib Cover (Prior to SN 0300061430) Plate, Jib Cover (SN 0300061430 through 0300189898) Bolt 5/16in-18NC x 2in Only (SN 0300061430 through 0300189898) Flatwasher 5/16in (Wide Only) (SN 0300061430 through 0300189898) Link Options: (Upper) Link (Upper) (Prior to SN 0300061430) Link (Upper) (SN 0300061430 through 0300189898) Link (Lower) (Use p/n 1001094670) Pivot SUPPORT AND ROTATOR ASSEMBLY Support and Rotator Assembly (E/M450AJ) Keeper, Pin Keeper, Pin Pin Grease Bolt 3/8in-16NC x 1-1/4in Platform Level Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Platform Level Cylinder Assembly (E/M450AJ) (use p/n 1001140279) (Prior to SN 0300056571) Platform Level Cylinder Assembly (E/M450AJ) (use p/n 1001140279) (SN 0300056571 through 0300163452) Platform Level Cylinder Assembly (E/M450AJ) (SN 0300163453 through 0300189898) Pin

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV D F

H

105

SECTION 3 - BOOM ITEM 135 136 137 138 138 138

PART NUMBER 3311805 0641607 3422792

139 144

0641809 0100011

1 AR Ref

0259439

Ref

4846322 0681608 0100011 0641407 4740362 3311405 0641610 4711600 3311605

1 6 AR 2 4 2 6 18 6 Ref

0272976

Ref

See Note

Ref

0100011 0641610 0681608 3311605 4711600

AR 8 6 8 16 Ref 1 1 6

201 202 203 204 205 206 207 208 209

301 302 303 304 305 306 306 306 307

106

0259440 0270400

4846608 See Note Above 4891600

QTY 1 1 1 Ref 1 1

DESCRIPTION Locknut 1/2in-13NC Bolt 3/8in-16NC x 7/8in Pin Jib Assembly Options (Includes Items 1-27): Jib Assembly (E/M450AJ) (Prior to SN 0300061430) Jib Assembly (E/M450AJ) (SN 0300061430 through 0300189898) Bolt 1/2in-13NC x 1-1/8in Compound, Locking PLATFORM ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY PLATFORM) Platform Rotator and Support Installation (Front Entry Platform) (E/M450AJ Models) Weldment, Support Bolt 3/8in-16NC x 1in (Grade 8) Compound, Locking Bolt 1/4in-20NC x 7/8in Washer, Fender Nut 1/4in-20NC Bolt 3/8in-16NC x 1-1/4in Flatwasher Locknut 3/8in-16NC PLATFORM ROTATOR AND SUPPORT INSTALLATION (SIDE ENTRY PLATFORM) Platform Rotator and Support Installation (Side Entry Platform) (E/M450AJ without Load Sensing) Platform Rotator and Support Installation (Side Entry Platform) (E/M450AJ with Load Sensing) (Note: See Separate Breakdown in this Section) Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1in (Grade 8) Locknut 3/8in-16NC Flatwasher 3/8in Weldment, Support Options: Weldment, Support (E/M450AJ without Load Sensing) Weldment, Support (E/M450AJ with Load Sensing) Flatwasher 3/8in Hardened

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

E

A

3121128

SECTION 3 - BOOM FIGURE 3-5. E/M400AJP MAIN BOOM ASSEMBLY

108

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-5. E/M400AJP MAIN BOOM ASSEMBLY ITEM 1 2

PART NUMBER 0801225 0801224 0801226

QTY Ref 1 1 Ref

3

1683911

NLA

3 4

1001228015

1 Ref Ref

4A

1180353

NLA

4A

7006139

AR

4A

7006151

AR

4A 4B 4B

7006152 1001099834 70001996

AR 1 1

4B

70001998

1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 30

4846180 3340878 3340884 4070864 4070863 3340886 3422804 3760115 0641606 0961948 0641605 0641608 0641818 4761800 1670959 4761400 3311401 4711600 3311605 0100011 0961950 3520082 4070997 4070998

1 10 4 12 8 2 1 2 30 2 8 16 4 4 1 3 3 12 4 AR 2 2 2 2 Ref 3 3 Ref

3121128

3570958 1001106757

DESCRIPTION MAIN BOOM ASSEMBLY Base, Boom Fly, Boom Cylinder, Telescope Assembly (See CYLINDER SECTION for Breakdown) Cylinder, Telescope Assembly (Use p/n 1001228015) (Original Equipment) Cylinder, Telescope Assembly (Service Replacement) Carrier, Power Track Options: Note: Various Power Tracks use on this model. Identify brand before ordering parts.

Powertrack (Gemco) (Use p/n 1001099834) (Prior to SN 0300135622) Repair Section (Includes Repair Section, 4 Rod Carriers, Pins and Mounting Slugs) Feet, Mounting (Includes Left and Right Mounting Feet and 2 Round Spacers) Pin Kit (Includes 1 Pin, 4 Washers and 1 Retaining Ring) Powertrack (Gortrac) (SN 0300135622 through 0300189901) Repair Section (Includes 4 links, 10 pins, 10 washers, 10 snap rings, 2 Rod Carriers and 4 self-tapping screws) Bracket Kit (Includes 2 Left and 2 Right Mounting Feet, 4 center pins, 4 center pin snap rings, 8 pins for bracket lockout, 8 washers and 8 snap rings) Weldment, Push Tube Pad, Wear Pad, Wear Shim 18 Gauge Shim 11 Gauge Pad, Wear Pin Ring, Retaining Bolt 3/8in-16NC x 3/4in Bearing Bolt 3/8in-16NC x 5/8in Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 2-1/4in Lockwasher 1/2in Cover Lockwasher 1/4in Nut 1/4in-20NC Flatwasher 3/8in Locknut 3/8in-16NC Compound, Locking Bearing Plug (Not Shown) Shim 16 Gauge Shim 18 Gauge Plate, Clamp Options: Plate, Clamp (SN 0300057118 through 0300135621) Plate, Clamp (SN 0300135622 through 0300189901) Pad, Rubber Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV I

109

SECTION 3 - BOOM

110

ITEM 30 30 30 30 31

PART NUMBER Not Required 3340859 3340940 3340939 0630401

QTY 0 2 2 2 2

32 33 34 34 34 35

3311505 4711500

36 37

0100081 1001119228

2 2 Ref 6 6 15 in/38cm AR 1

0741608 0741606 4060804

DESCRIPTION Pad, Rubber (Prior to SN 0300057118) Pad, Rubber (SN 0300057118 through 0300074607) Pad, Rubber (SN 0300074608 through 0300135622) Pad, Rubber (SN 0300135622 through 0300189901) Bolt, Carriage 5/16in-18NC x 2in (SN 0300057118 through 0300189901) Locknut 5/16in-18NC (SN 0300057118 through 0300189901) Flatwasher 5/16in Narrow (SN 0300057118 through 0300189901) Screw, Countersunk 3/8in-16NC Options: Screw, Countersunk 3/8in-16NC x 1in Screw, Countersunk 3/8in-16NC x 3/4in Flex-Trim

REV

Adhesive Push Nut, M8 (SN 0300175016 through 0300189901)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-6. E/M400AJP JIB AND PLATFORM SUPPORT AND ROTATOR INSTALLATION

112

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-6. E/M400AJP JIB AND PLATFORM SUPPORT AND ROTATOR INSTALLATION ITEM

1

PART NUMBER 0259441 0270402

QTY Ref Ref Ref

0271649

Ref

0060044

1

2

Ref

2

0060046

1

2

0060065

1

6 7 8 8 8

0641616 0641618

4 2 Ref AR AR

9 9 9 10 11 11A 11B 12

0641810 3931816

0961947 0962292 0961951 1320259 3340860

Ref AR AR 2 Ref 2 4 Ref

12

1683779

NLA

12 14 15 16 17 18 18A 18B 19

1001140280 3311501 3311605 3422791 3422794 3571406 3572551 0641516

1 AR 12 2 2 Ref 1 2 2

20

4751500

4

23 23A 23B 24 26 26 26

4845926 4846278 4845927 4846073 4846502 0259939

3121128

Ref 1 1 NLA Ref 1 1 Ref Ref

DESCRIPTION JIB ASSEMBLIES Jib Assemblies (E/M400AJP) (Prior to SN 0300061430) Jib Assemblies (E/M400AJP) (SN 0300061430 through 0300064957) Jib Assemblies (E/M400AJP) (SN 0300064958 through 0300189901) Rotator Assembly (Jib to Platform Support) (See ROTATOR ASSEMBLY for Breakdown) Rotator Assembly (Main Boom to Jib) Options (See ROTATOR ASSEMBLY for Breakdown): Rotator Assembly (Main Boom to Jib) (E/M400AJP) (Prior to SN 0300064958) Rotator Assembly (Main Boom to Jib) (E/M400AJP) (SN 0300064958 through 0300189901) Bolt 3/8in-16NC x 2in Bolt 3/8in-16NC x 2-1/4in Bolt 1/2in Options: Bolt 1/2in (E/M400AJP) (Prior to SN 0300064958) Bolt 1/2in (E/M400AJP) (SN 0300064958 through 0300189901) Bushing, Garmax Options: Bushing, Garmax (Prior to SN 0300144003) Bushing, Garmax (SN 0300144003 through 0300189901) Bushing, Garmax Clamp, Block Options: Clamp, Block (Prior to SN 0300061430) Clamp, Block (SN 0300061430 through 0300189901) Jib Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Jib Cylinder Assembly (use p/n 1001140280) (Prior to SN 0300163453) Jib Cylinder Assembly (SN 0300163453 through 0300189901) Nut 5/16in-18NC Locknut 3/8in-16NC Pin Pin Plate, Jib Cover Options: Plate, Jib Cover (Prior to SN 0300061430) Plate, Jib Cover (SN 0300061430 through 0300189901) Bolt 5/16in-18NC x 2in Only (SN 0300061430 through 0300189901) Flatwasher 3/8in Wide Only (SN 0300061430 through 0300189901) Link Options: (Upper) Link (Upper) (Prior to SN 0300061430) Link (Upper) (SN 0300061430 through 0300189901) Link (Lower) (Use p/n 1001094670) Pivot Options: Pivot (E/M400AJP) (Prior to SN 0300064958) Pivot (E/M400AJP) (SN 0300064958 through 0300189901) SUPPORT AND ROTATOR ASSEMBLY Support and Rotator Assembly (E/M400AJP) (Prior to SN

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV E C D

4

113

SECTION 3 - BOOM ITEM

PART NUMBER

QTY

0271647

Ref

119 120 122 123 127 129

3841203 3841143 3422814 3020022 0641610

1 2 1 AR 1 Ref

129

1683924

NLA

129

1001140279

1

134 135 136 137 138 138 138

3422669 3311805 0641607 3422792 0259441 0270402

1 1 1 1 Ref 1 1

138

0271649

1

139 139 139

0641809 0641810

Ref 1 1

144

0100011

AR Ref

0259439

Ref

4846050 0681608 0100011 0641407 4740362 3311405 0641610 4711600 3311605

1 6 AR 2 4 2 6 18 6 Ref

0272976

Ref

See Note

Ref

0100011 0641610 0681608 3311605 4711600

AR 8 6 8 16

201 202 203 204 205 206 207 208 209

301 302 303 304 305

114

DESCRIPTION 0300064958) Support and Rotator Assembly (E/M400AJP) (SN 0300064958 through 0300189901) Keeper, Pin Keeper, Pin Pin Grease Bolt 3/8in-16NC x 1-1/4in Platform Level Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Platform Level Cylinder Assembly (use p/n 1001140279) (Prior to SN 0300163453) Platform Level Cylinder Assembly (SN 0300163453 through 0300189901) Pin Locknut 1/2in-13NC Bolt 3/8in-16NC x 7/8in Pin Jib Assembly Options (Includes Items 1-27): Jib Assembly (E/M400AJP) (Prior to SN 0300061430) Jib Assembly (E/M400AJP) (SN 0300061430 through 0300064957) Jib Assembly (E/M400AJP) (SN 0300064958 through 0300189901) Bolt Options: Bolt 1/2in-13NC x 1-1/8in (Prior to SN 0300093848) Bolt 1/2in-13NC x 1-1/4in (SN 0300093848 through 0300189901) Compound, Locking PLATFORM ROTATOR AND SUPPORT INSTALLATION (FRONT ENTRY PLATFORM) Platform Rotator and Support Installation (E/M400AJP Models) Weldment, Support Bolt 3/8in-16NC x 1in (Grade 8) Compound, Locking Bolt 1/4in-20NC x 7/8in Washer, Fender Nut 1/4in-20NC Bolt 3/8in-16NC x 1-1/4in Flatwasher Locknut 3/8in-16NC PLATFORM ROTATOR AND SUPPORT INSTALLATION (SIDE ENTRY PLATFORM) Platform Rotator and Support Installation (Side Entry Platform) (E/M400AJP without Load Sensing) Platform Rotator and Support Installation (Side Entry Platform) (E/M400AJP with Load Sensing) (Note: See Separate Breakdown in this Section) Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1in (Grade 8) Locknut 3/8in-16NC Flatwasher 3/8in

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV D

D

A

3121128

SECTION 3 - BOOM ITEM 306 306 306 307

3121128

PART NUMBER 4846608 See Note Above 4891600

QTY Ref 1 1 6

DESCRIPTION Weldment, Support Options: Weldment, Support (E/M400AJP without Load Sensing) Weldment, Support (E/M400AJP with Load Sensing) Flatwasher 3/8in Hardened

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

115

SECTION 3 - BOOM FIGURE 3-7. ROTATOR ASSEMBLY

116

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-7. ROTATOR ASSEMBLY ITEM

PART NUMBER 0060052 0060044 0060044 0060046

QTY Ref Ref Ref Ref Ref

0060065

Ref Ref

1

See Note

1

1A 1B 2 2 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4

0962257 0961947

7017153 7027901 0060044

2 2 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 1 1 1

4 4 4 5

7027901 0060046 7017169 See Note

1 1 1 3

7 7 7 7 20 22 24 25 26 27 32 34

7017126 7017135 7017173 See Note See Note See Note See Note See Note See Note See Note See Note

Ref 1 1 1 1 1 1 2 2 1 2 2

3121128

7017120 7017196 7017120 7017196 7017130 7017167 7017121 7027900 7017121 7027900 7017131 7017168

DESCRIPTION ROTATOR ASSEMBLIES Rotator Assemblies (E/M450A & E/M400A) Rotator Assemblies (E/M450AJ) Rotator Assemblies (E/M400AJP) (Platform Support to Jib) Rotator Assemblies (E/M400AJP) (Main Boom to Jib) (Prior to SN 0300064958) Rotator Assemblies (E/M400AJP) (Main Boom to Jib) (SN 0300064958 through 0300189901) Note: There are 2 different versions each of Rotators p/n 0060044 & 0060052. No SN break exists. Order parts by the Helac Control #.

Case/Bracket Weldment (Note: Not Available - Purchase Complete Assembly) Bushing, Garmax (0060044 Rotator Only) Bushing, Garmax (0060044 Rotator Only) Shaft Options: 0060052 Rotators with Helac Control #26409 0060052 Rotators with Helac Control #26966 0060044 Rotators with Helac Control #25928 0060044 Rotators with Helac Control #26962 0060046 Rotator 0060065 Rotator Piston Sleeve Options: 0060052 Rotators with Helac Control #26409 0060052 Rotators with Helac Control #26966 0060044 Rotators with Helac Control #25928 0060044 Rotators with Helac Control #26962 0060046 Rotator 0060065 Rotator Cap, End Options: 0060052 Rotators with Helac Control #26409 0060052 Rotators with Helac Control #26966 0060044 Rotators with Helac Control #25928 (Note: Not available for purchase) 0060044 Rotators with Helac Control #26962 0060046 Rotator (Note: Not available for purchase) 0060065 Rotator Capscrew 1/4in-20NC (Grade 8) (Note: Not Available - Purchase Locally) Tie Rod Assembly Options: 0060044 & 0060052 Rotators 0060046 Rotator 0060065 Rotator Seal, Rod (Note: Use Items 100A-102B) Seal, Piston (Note: Use Items 100A-102B) Seal, Cap (Note: Use Items 100A-102B) Packing, Bearing (Note: Use Items 100A-102B) Seal (Note: Use Items 100A-102B) Ring, Back-Up Cap (Note: Use Items 100A-102B) Bearing, Shaft (Note: See Item 51) Washer, Thrust (Note: See Item 51)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV F D D C C

117

SECTION 3 - BOOM

118

ITEM 41 41

PART NUMBER

41 41A 41A 41A 41A

7017172

42 51 51 51 51 52 52 52 52 52 52 52 52 52 52 53 53 53 53 54

See Note

7017172

7011323 2900770 7017192

7017122 7017134 7017178

7017127 70000341 7017165 See Note 7017165 70000340 7017123 7017132 7017179 70001697

QTY Ref 1 1 Ref 2 2 2 2 Ref 1 1 1 Ref Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 1 4

DESCRIPTION Counterbalance Valve Assembly Options: Helac p/n 24327 Stamped beside Mounting Screws (was p/n 7017125) Helac p/n 26553 or 26554 Stamped beside Mounting Screws Valve, Cartridge Options: Valve, Cartridge for Helac p/n 24327 Valve Seal Kit - 7011323 Cartridge (1 Per Assembly) Valve, Cartridge Helac p/n 26553 & 26554 (No Seal Kit Available) Bushing, Shaft (Note: Not available for purchase) Bearing Kit Options (Includes Items 32 - 34): 0060044 & 0060052 Rotators 0060046 Rotator 0060065 Rotator Seal Kit Options (Includes Items 20, 22, 24, 25, 26 & 27): 0060044 & 0060052 Rotators Options: Standard Low Temperature 0060046 Rotator Options: Standard (was p/n 7017133) Low Temperature (Note: Not available for purchase) 0060065 Rotator Options: Standard Low Temperature Hardware Kit Options: 0060044 & 0060052 Rotators 0060046 Rotator 0060065 Rotator Screw 1/4 x 3/8 Grade 8

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 3 - BOOM FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH LSS

120

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH LSS ITEM

PART NUMBER 0272704

1 2 3 3 3 4 4 4 4 5 6 7 8 9 10 11 12 12A 12B 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 34

3121128

1001108604 0100011 0100048 0630407 0641405 0641405 0641406 0641416 0641407 0641516 0641822 0642024 0681608 0902919 0902920 0902894 1001113483 0962450 1271538 1320136 1320224

1600350 1600387 2420202 3311405 3311508 3311805 3312005 3900283 4061054 4240033 4711400 4711600 4751400 4751500 4846608 4891600 4891800 4892000 4922916 4460933 4460465

QTY Ref Ref Ref AR AR Ref 6 6 Ref 3 3 3 1 3 8 4 6 2 1 Ref 1 1 4 2 6 2 Ref 1 1 4 10 3 8 4 4 2 AR 13 4 1 3 1 6 8 4 1 1 3

DESCRIPTION PLATFORM SUPPORT INSTALLATION - WITH LSS Platform Support Installation E/M400AJP/E/M400AJPn/E/M450AJ Platform Support Installation - E/M400A/ /E/M450A Compound, Locking Grease, Dielectric Bolt Options: Capscrew 1/4 x 5/8 Bolt 1/4 x 5/8 Bolt Options: Bolt 1/4 x 5/8 Bolt 1/4 x 3/4 Bolt 1/4 x 2 Bolt 1/4 x 7/8 Bolt 5/16 x 2 Bolt 1/2 x 2-3/4 Bolt 5/8 x 3 Bolt 3/8 x 1 Bracket, Cell Guard Bracket, Cell Guard Bracket, Module Mounting Options: Design A (Prior to SN 0300138471) Design B (SN 0300138471 to Present) Bushing, Spacer Channel Clamp Clamp Electronic Interface Module Options (Note: Re-calibration Required when Replaced): Electronic Interface Module (Prior to SN 0300076525) Electronic Interface Module Load Cell Assembly Nut 1/4 Nut 5/16 Nut 1/2 Nut 5/8 Screw 3/8 x 3/4 Shield Tie-Strap (Not Shown) Washer 1/4 Washer 3/8 Washer 1/4 Washer 5/16 Platform Support Washer 3/8 Washer 1/2 Washer 5/8 Harness, LSS System Connector - 12 Position (Grey) (J1) Socket, Female

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV K C

121

SECTION 3 - BOOM

122

ITEM 34 34 34 35

PART NUMBER 4460466 0840055 4460313 4933289

QTY 9 1 3 1

36 36 36 36 36 36 36 37

4922917 4460836 4460465 4460466 0840055 4460761 4460227 4460225

1 1 4 8 1 1 4 1

101 102 103 104

0273104 2920151 4460226 4460424 4922926

Ref 1 2 1 1

104 104 104 104 104 104

4460265 4460320 4460226 4460227 4460042 4460313

1 1 3 2 1 1

DESCRIPTION Plug, Terminal Boot Terminal, Ring EIM Load Cell to Platform Console Box Wiring (See Separate Breakdown in ELECTRICAL SECTION) Harness, Analyzer Connector - 12 Position (Black) (J2) Socket, Female Plug, Terminal Boot Connector - 4 Position Pin, Male Connector - 6 Position (Not Shown – Located in Platform Console Box (J8) (E/M400A/ /E/M450A Only) INDICATOR LIGHT INSTALLATION (LSS) Light (Located on Ground Control Box) Socket, Female Connector - 2 Position Harness, Indicator Lamp (Not Shown - Located at Ground Control Box) Plug, Male - 9 Position Plug, Male - 2 Position Socket, Female Pin, Male Terminal, Ring Terminal, Ring

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

A/1

3121128

SECTION 3 - BOOM FIGURE 3-9. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS

124

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 3 - BOOM FIGURE 3-9. CABLES/CLAMPS AND LIMIT SWITCHES INSTALLATIONS ITEM

PART NUMBER 0257735 0259367 0270817 0259970

1 1 1 1 1

4922178 4922552 4922496 4922364

1

4922496

2 2 2

4922179 4922495

2

4922363

2 3 4 5 6 7 7 7 8 8 8

4922363 4460754 1320260 0561317 4460753

8 10 11 12 13 14 15 16 17 18 20 21 22 23 24 24 24 24

3121128

3536999 3571462 1320195 Not Required Not Required 4751500 4751400 3311401 0641514 0100011 4060805 4060808 4240099 0641516 3311505 4566243 0641560 4300140 0561384 0561359 0561384

QTY Ref Ref Ref Ref Ref Ref

DESCRIPTION CABLES AND CLAMPS INSTALLATION Cables and Clamps Installation (E/M450A) Cables and Clamps Installation (E/M450AJ) Cables and Clamps Installation (E/M400A) Cables and Clamps Installation (E/M400AJP) Harness Assembly - Upper Boom Options (See ELECTRICAL SECTION for Breakdown): 1 Harness Assembly - Upper Boom (E/M450A Models) 1 Harness Assembly - Upper Boom (E/M450AJ Models) 1 Harness Assembly - Upper Boom (E/M400A Models) 1 Harness Assembly - Upper Boom (E/M400AJP Models) (Prior to SN 0300071419) 1 Harness Assembly - Upper Boom (E/M400AJP Models) (SN 0300071419 through 0300189901) Ref Harness Assembly - Lower Boom Options (See ELECTRICAL SECTION for Breakdown): 1 Harness Assembly - Lower Boom (E/M450 Models) 1 Harness Assembly - Lower Boom (E/M400A Models) (Prior to SN 0300071418) 1 Harness Assembly - Lower Boom (E/M400A Models) (SN 0300071418 through 0300189901) 1 Harness Assembly - Lower Boom (E/M400AJP Models) 1 Connector 2 Block, Hose Clamp 1 Block, Hose Clamp 1 Connector Ref Shield Options: 1 Shield (E/M450A & E/M400A Models) 1 Shield (E/M450AJ & E/M400AJP Models) Ref Cover, Clamp Options: 1 Cover, Clamp (E/M450A Models) (Prior to SN 0300060132) 0 Cover, Clamp (E/M450A Models) (SN 0300060132 through 0300189898) 0 Cover, Clamp (E/M400A, E/M450AJ & E/M400AJP Models) 5 Flatwasher 5/16in 12 Flatwasher 1/4in 6 Nut 1/4in-20NC 3 Bolt 5/16in-18NC x 1 3/4in AR Compound, Locking AR Trim 8 ft/2.4m Trim 1/2in 26 Tie-Strap AR Bolt 5/16in-18NC x 2in 2 Locknut 5/16in-18NC 1 Roller 1 Bolt 5/16in-18NC x 7-1/2in 2 Stud, Weld 5/16in-18NC x 3-5/8in Ref Hose Clamp Block Options: 1 Hose Clamp Block (E/M450A Models) 1 Hose Clamp Block (E/M450AJ Models) 1 Hose Clamp Block (E/M400A & E/M400AJP Models)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV H E C D

125

SECTION 3 - BOOM ITEM 25 26 27 28 28 28

PART NUMBER 1670697 0630467 3300151 1320040 1320043

QTY 1 4 6 Ref 1 1

28

1320043

1

29 30 31 31 31 32 32 32 33 34 34 34 34 35 35 35

0641410 3311405

1 1 Ref 1 1 Ref 1 1 AR Ref 0 1 0 Ref 1 1

0561361 0561386 0100019 Not Required 1320095 Not Required 4100065 4100065

35 35 36 36 36

4100067 4100067

36 36

Not Required 0561424

101 101 101 102 102 102 103 104

126

0561360 0561385

1320199 0561424

1 1 Ref 1 1

0254875

0 1 Ref Ref

0271493

Ref

0254875

Ref

0253704

Ref

0271494

Ref

4360321 4360548 4460428 4460968 3311005

Ref 2 2 Ref 2 2 4 Ref

DESCRIPTION Cover, Hose Capscrew, Button 5/16in-18NC x 1/2in Nut, Acorn 1/4in - 20NC Clamp, Cable Options: Clamp, Cable (Prior to SN 0300177913) Clamp, Cable (E/M400) (SN 0300177913 through 0300189901) Clamp, Cable (E/M450) (SN 0300177913 through 0300189898) Bolt 1/4in-20NC x 1-1/4in Locknut 1/4in-20NC Hose Clamp Block Options: Hose Clamp Block (E/M450 Models) Hose Clamp Block (E/M400 Models) Hose Clamp Block Options: Hose Clamp Block (E/M450 Models) Hose Clamp Block (E/M400 Models) Compound, Locking Clamp Options: Clamp (E/M450A Models) Clamp (E/M450AJ Models) Clamp (E/M400 Models) Sleeve Options: Sleeve (E/M400AJP Models) Sleeve (E/M450A & E/M400A Models) (Prior to SN 0300070932) Sleeve (E/M400AJP Models) Sleeve (E/M450AJ Models) Clamp Options: Clamp (E/M450A Models) (Prior to SN 0300060132) Clamp (E/M450A Models) (SN 0300060132 through 0300189898) Clamp (E/M450AJ & E/M400AJP Models) Clamp (E/M400A Models) LIMIT SWITCHES INSTALLATION Limit Switches Installation (E/M450 Models) (Prior to SN 0300063768) Limit Switches Installation (E/M450 Models) (SN 0300063768 through 0300189898) Limit Switches Installation (E/M400A Models) (Prior to SN 0300063768) Limit Switches Installation (E/M400AJP Models) (Prior to SN 0300063768) Limit Switches Installation (All E/M400 Models) (SN 0300063768 through 0300189901) Switch, Limit Options: Switch, Limit (Prior to SN 0300074300) Switch, Limit (SN 0300074300 through 0300189901) Connector, Strain Relief Options: Use with 4360321 Limit Switch Use with 4360548 Limit Switch Locknut #10-24NC Harness (Lower) Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

5 2 5 6 2

3121128

SECTION 3 - BOOM ITEM 104 104 105 105

PART NUMBER 1060341 4922614 3900246

QTY AR 1 Ref 2

105

3931028

2

106 107 107 107

3900104 1060341 4922613

2 Ref AR 1

107

4922615

1

108 109

1670832 1670833

1 1

3121128

DESCRIPTION Harness (Lower) (Prior to SN 0300063768) Harness (Lower) (SN 0300063768 through 0300189901) Screw Options: Screw, Filister Head #10-24NC x 1-3/4in (Prior to SN 0300070080) Screw #10-24NC x 1-3/4in (SN 0300070080 through 0300189901) Screw, Filister Head #10-24NC x 2-1/4in Harness (Upper) Options: Harness (Upper) (Prior to SN 0300063768) Harness (Upper) (E/M450 Models) (SN 0300063768 through 0300189898) Harness (Upper) (E/M400 Models) (SN 0300063768 through 0300189901) Cover, Switch Lower Cover, Switch Upper

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

127

SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

129

SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM)

130

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY PLATFORM) ITEM

3510694 3510725 3510714 3510693 0270407 3510735

QTY Ref Ref Ref Ref Ref Ref Ref

0270409

Ref

3510810

Ref Ref

1 3 4 4 4 4

0100040 2080040 2600216 2600219 2600287

AR 13 Ref 2 2 2

4

2600287

2

5 6 6 8 8 8 8 8 8 8

2940074 3311001 3311005 3510694 3510725 3510690 3510693 0270407 3510735

1 4 4 Ref 1 1 1 1 1 1

8

0270409

1

8 9 10 11 12 13 15 16 16 17 17 17 17 18 19 20

3510689 3520072 3539685 3911008 4060803 4220165 4751000 4761000 4761000

1 3 1 4 AR 1 4 4 4 Ref 1 1 1 2 2 Ref

3121128

PART NUMBER

4845327 4845426 4845951 0641610 3311605

DESCRIPTION PLATFORM INSTALLATIONS WITH SWING GATE 4ft/1.22m Width without Mesh 4ft/1.22m Width with Mesh to Top Rail/Self Closing Gate 4ft/1.22m Width with Self Closing Gate 5ft/1.52m Width without Mesh (Without Stop) 5ft/1.52m Width without Mesh (WIth Stop) 5ft/1.52m Width with Mesh to Top Rail/Self Closing Gate (Without Stop) 5ft/1.52m Width with Mesh to Top Rail/Self Closing Gate (With Stop) 5ft/1.52m Width with Self Closing Gate (Without Stop) Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. Adhesive, Sealant Fastener, Huck Hinge Options: Standard Gates Self Closing Gates (Prior to SN 0300068512) Self Closing Gates (E/M400) (SN 0300068512 through 0300189901) Self Closing Gates (E/M450) (SN 0300068512 through 0300189898) Latch Nut #10-24NC (Standard Gates) Nut #10-24NC (Self Closing Gates) (Prior to SN 0300068512) Platform Weldment Options (Purchase Complete Platform): 4ft/1.22m Width without Mesh 4ft/1.22m Width with Mesh to Top Rail/Self Closing Gate 4ft/1.22m Width with Self Closing Gate 5ft/1.52m Width without Mesh (Without Stop) 5ft/1.52m Width without Mesh (WIth Stop) 5ft/1.52m Width with Mesh to Top Rail/Self Closing Gate (Without Stop) 5ft/1.52m Width with Mesh to Top Rail/Self Closing Gate (With Stop) 5ft/1.52m Width with Self Closing Gate (Without Stop) Cap-Plug Plate, Latch Screw #10-24NC x 1in Trimlock Stop, Gate Flatwasher #10 Lockwasher #10 (Standard Gates) Lockwasher #10 (Self Closing Gates) (Prior to SN 0300068512) Gate Weldment Options: Without Mesh Without Mesh/Self Closing With Mesh to Top Rail Bolt 3/8in-16NC x 1-1/4in (Platform with Stop Only) Locknut 3/8in-16NC (Platform with Stop Only) Stop Options (Platform with Stop Only):

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV D C C D C C C B

131

SECTION 4 - PLATFORM ITEM 20 20

PART NUMBER 4846276 3572413

QTY 1 1

20

3572413

1

21 22

4711600 7016652 0861176 0272082

4 13 Ref Ref Ref

0861452 0272105

Ref Ref

0861176 0272082

Ref Ref

0861452 0272105

Ref Ref

0861314 0272106

Ref Ref

0861449 0272104

Ref Ref

101 102 103 104

0641406 0641408 0641610

4 3 4 Ref

104 104 104 104 104 104 105 106 107 108 109 110 111 111 111 112

0861529 0861531 0861529 0861531 0861532 0861530 3311405 3311605 3380434 4740362 4751400 4751600 4360031 7000625 3252347 4460071

201 202

1580012 1580013

1 1 1 1 1 1 7 4 1 7 4 8 1 2 1 1 Ref 1 1 Ref Ref Ref

0259338 0271301

132

DESCRIPTION Weldment, Stop (Prior to SN 0300072144) Weldment, Stop (E/M400) (SN 0300072144 through 0300189901) Weldment, Stop (E/M450) (SN 0300072144 through 0300189898) Flatwasher 3/8in Narrow (Platform with Stop Only) Huck Fastener Kit (Replaces Huck Fasteners with Bolts) CONSOLE BOX INSTALLATIONS AND ASSEMBLIES Standard Spec E/M450 Models (Prior to SN 0300068945) Standard Spec E/M450 Models (SN 0300068945 through 0300189898) U/L Rated Spec E/M450 Models (Prior to SN 0300068945) U/L Rated Spec E/M450 Models (SN 0300068945 through 0300189898) Standard Spec E/M400A Models (Prior to SN 0300068945) Standard Spec E/M400A Models (SN 0300068945 through 0300189901) U/L Rated Spec E/M400A Models (Prior to SN 0300068945) U/L Rated Spec E/M400A Models (SN 0300068945 through 0300189901) Standard Spec E/M400AJP Models (Prior to SN 0300068945) Standard Spec E/M400AJP Models (SN 0300068945 through 0300189901) U/L Rated Spec E/M400AJP Models (Prior to SN 0300068945) U/L Rated Spec E/M400AJP Models (SN 0300068945 through 0300189901) Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 3/8in-16NC x 1-1/4in Console Box Assembly Options: (Not Shown - See PLATFORM CONSOLE ASSEMBLY for Breakdown) Standard Spec E/M450 U/L Spec E/M450 Standard Spec E/M400A U/L Spec E/M400A Standard Spec E/M400AJP U/L Spec E/M400AJP Locknut 1/4in-20NC Locknut 3/8in-16NC Panel, Pedestal Washer, Fender 1/4in Flatwasher 1/4in (Wide) Flatwasher 3/8in (Wide) Footswitch Block, Contact Nameplate (Note: See DECAL SECTION for Other Languages) Connector, Strain Relief TRAY INSTALLATIONS (OPTIONAL) Tray, Storage (Center) Tray, Storage (Rail Mounted - Not Shown) WORKLIGHTS INSTALLATION (optional) Standard Spec U/L Rated Spec

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

10-G B 1-A A 10-G A 1-A A 4-D A 1-A A

2-B 2-B

3121128

SECTION 4 - PLATFORM ITEM 301 302 303 304 305 305 306 307 309 312 312

3121128

PART NUMBER 3536089 0641414 3311405 4711400 2920095 7016356 4240099 2820035 4460428 4923061 4460464

QTY 2 4 4 8 2 2 10 9 1 1 1

DESCRIPTION Plate, Mounting Bolt 1/4in-20NC x 1-3/4in Locknut 1/4in-20NC Flatwasher 1/4in Narrow Worklight Bulb, Replacement (1 Per Assembly) Tie-Strap (Not Shown) Loom, Vinyl (Not Shown) Connector, Strain Relief (Not Shown - Located at Console Box) Harness, Platform Work Lights (Not Shown) Pin, Male

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

133

SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM)

134

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY PLATFORM) ITEM

PART NUMBER

3510832

QTY Ref Ref Ref

3510831

Ref

3510844 3510830

Ref Ref Ref Ref

1001144025 1001144026

Ref Ref

3510844 1001144027

Ref Ref Ref Ref

1 2 3 4 5

0100040 2080040 2600281 2940074 3311001

AR 16 2 1 4

6

See Note

1

7 8 8 8 8 8 8 8 9

3520072

3911008 4751000

1 Ref Ref 4 4 4 Ref 4 AR

10

4761000

AR

11 11 11

4846452 1001144629

Ref 1 1

11

1001144629

1

12 13 14 15 16

3572413 0641610 4711600 3311605 3520198

1 2 4 2 2

3121128

3911008 3820020 3820020

DESCRIPTION PLATFORM ASSEMBLY WITH GATE Platform Assembly With Gate (Prior to SN 0300163749) 6ft (1.83m) with No Mesh and No Stop (E/M450A Only) (Use p/n 1001144025) 5ft (1.52m) with No Mesh and No Stop (E/M400A & E/M450A/AJ) (Use p/n 1001144026) 5ft (1.52m) with No Mesh and With Stop (E/M400AJP Only) 4ft (1.22m) with No Mesh and No Stop (Use p/n 1001144027) Platform Assembly With Gate (E/M400) (SN 0300163749 through 0300189901) Platform Assembly With Gate (E/M450) (SN 0300163749 through 0300189898) 6ft (1.83m) with No Mesh and No Stop (E/M450A Only) 5ft (1.52m) with No Mesh and No Stop (E/M400A & E/M450A/AJ) 5ft (1.52m) with No Mesh and With Stop (E/M400AJP Only) 4ft (1.22m) with No Mesh and No Stop Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See Section 10 for Mesh Installations.

Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. Sealant, Adhesive (Not Shown) (Prior to SN 0300103057) Fastener, Huck Hinge, Self-Closing Latch Nut #10-24NC - Platform with No Stop Only (Prior to SN 0300077390) Platform Weldment (Note: Not Available - Purchase Platform Assembly) Cap-Plug Hardware Options: Platform with No Stop: Screw #10-24NC x 1in (Prior to SN 0300077390) Pop Rivet (E/M400) (SN 0300077390 through 0300189901) Pop Rivet (E/M450) (SN 0300077390 through 0300189898) Platform with Stop: Screw #10-24NC x 1in Flatwasher #10 - Platform with No Stop Only (Prior to SN 0300077390) Lockwasher #10 - Platform with No Stop Only (Prior to SN 0300077390) Gate Weldment Options: Gate Weldment (Prior to SN 0300163749) Gate Weldment (E/M400) (SN 0300163749 through 0300189901) Gate Weldment (E/M450) (SN 0300163749 through 0300189898) Stop (Platform with Stop Only) Bolt 3/8in-16NC x 1-1/4in (Platform with Stop Only) Flatwasher 3/8in Narrow (Platform with Stop Only) Locknut 3/8in-16NC (Platform with Stop Only) Cap-Plug

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

L L D M

C C E C

135

SECTION 4 - PLATFORM ITEM 17

PART NUMBER 0100011

QTY AR

1001138431 1001138432

Ref Ref Ref Ref

1001138433

Ref Ref Ref

51 52 53 54 55 56 57 58 59 60 61 62 63 64 64

101 102 103 104 104 104 104 104 104 104 104A 104A 104A

136

1001144018 1001144019 1001144020 0100011 0641418 0961845 3290606 3300151 See Note 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 3520072 3520072 1001146082 1001145800 1001146082 1001145800 1001145801 1001145796 0641406 0641408 0641610

0861529 0861531 0861529 0861531 0861532 0861530 0272971 1001136889

Ref Ref Ref AR 2 2 2 2 1 2 2 4 2 1 1 1 2 2 Ref Ref Ref Ref Ref Ref Ref 4 3 4 Ref NLA NLA NLA NLA NLA NLA Ref 1 1

DESCRIPTION Compound, Locking - Platform with No Stop Only (Prior to SN 0300077390) PLATFORM ASSEMBLY WITH DROP-BAR Platform Assembly With Drop-Bar (Prior to SN 0300163749) 4ft x 2.5ft (1.2m x .76m) (Use p/n 1001144018) 5ft x 2.5ft (1.5m x .76m) (E/M400A & E/M450A/AJ) (Use p/n 1001144019) 6ft x 2.5ft (1.8m x .76m) (E/M450A Only) (Use p/n 1001144020) Platform Assembly With Drop-Bar (E/M400) (SN 0300163749 through 0300189901) Platform Assembly With Drop-Bar (E/M450) (SN 0300163749 through 0300189898) 4ft x 2.5ft (1.2m x .76m) 5ft x 2.5ft (1.5m x .76m) (E/M400A & E/M450A/AJ) 6ft x 2.5ft (1.8m x .76m) (E/M450A Only) Compound, Locking Bolt 1/4in-20NC x 2-1/4in Bushing Nut M6 Nut, Acorn Platform Weldment (Note: Purchase Platform Assembly.)

Cap-Plug Screw M6 x 50mm Flatwasher 1/4in Flatwasher M6 Bar, Drop Rail (Top) Decal - Drop-Bar Cap-Plug (E/M400) (SN 0300185894 through 0300189901) Cap-Plug (E/M450) (SN 0300185894 through 0300189898) CONSOLE BOX INSTALLATIONS AND ASSEMBLIES Standard Spec E/M450 Models (was p/n 0272082) U/L Rated Spec E/M450 Models (was p/n 0272105) Standard Spec E/M400A Models (was p/n 027282) U/L Rated Spec E/M400A Models (was p/n 0272105) Standard Spec E/M400AJP Models (was p/n 0272106) U/L Rated Spec E/M400AJP Models (was p/n 0272104) Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Bolt 3/8in-16NC x 1-1/4in Console Box Assembly Options: (Not Shown - See PLATFORM CONSOLE ASSEMBLY for Breakdown) Standard Spec E/M450 (Use p/n 1001146083) U/L Spec E/M450 (Use p/n 1001145798) Standard Spec E/M400A (Use p/n 1001146083) U/L Spec E/M400A (Use p/n 1001145798) Standard Spec E/M400AJP (Use p/n 1001145799) U/L Spec E/M400AJP (Use p/n 1001145797) Footswitch Assembly Options: Footswitch Assembly (Prior to SN 0300167691) Footswitch Assembly (E/M400) (SN 0300167691 through 0300189901)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

B B B

C C C

A-B A-B A-B A-B A-B A-B

3121128

SECTION 4 - PLATFORM ITEM 104A

PART NUMBER 1001136889

104A 104A 104A 104A 104A 104A

4360031 7000625 1001117320 70003483 1001117172

104A

1001117172

104A 104A 104A 104A 104B 104C 105 106 107 108 109 110

70002902 70002903 70002905 70002904 1060330 4460071 3311405 3311605 3380434 4740362 4751400 4751600

201 202

1580012 1580013

301 302 303 304 305 305 306 307 309 312 312

0259338 0271301 3536089 0641414 3311405 4711400 2920095 7016356 4240099 2820035 4460428 4923061 4460464

3121128

QTY 1

DESCRIPTION Footswitch Assembly (E/M450) (SN 0300167691 through 0300189898) Ref Footswitch Options: 1 Footswitch (Prior to SN 0300143940) 2 Block, Contact for 4360031 Footswitch 1 Footswitch (SN 0300143940 through 0300167691) 1 Block, Contact for 1001117320 Footswitch 1 Footswitch (E/M400) (SN 0300167691 through 0300189901) 1 Footswitch (E/M450) (SN 0300167691 through 0300189898) 1 Block, Contact for 1001117172 Footswitch 1 Gasket for 1001117172 Footswitch 1 Cover for 1001117172 Footswitch 1 Bolt Replacement Kit for 1001117172 Footswitch 7 ft/2.14m Cable, Electrical - 16/3 1 Connector, Strain Relief 7 Locknut 1/4in-20NC 4 Locknut 3/8in-16NC 1 Panel, Pedestal 7 Washer, Fender 1/4in 4 Flatwasher 1/4in (Wide) 8 Flatwasher 3/8in (Wide) Ref TRAY INSTALLATIONS (OPTIONAL) 1 Tray, Storage (Center) 1 Tray, Storage (Rail Mounted - Not Shown) Ref WORKLIGHTS INSTALLATION (optional) Ref Standard Spec Ref U/L Rated Spec 2 Plate, Mounting 4 Bolt 1/4in-20NC x 1-3/4in 4 Locknut 1/4in-20NC 8 Flatwasher 1/4in Narrow 2 Worklight 2 Bulb, Replacement (1 Per Assembly) 10 Tie-Strap (Not Shown) 9 Loom, Vinyl (Not Shown) 1 Connector, Strain Relief (Not Shown - Located at Console Box) 1 Harness, Platform Work Lights (Not Shown) 1 Pin, Male

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

C C

137

SECTION 4 - PLATFORM FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) (OPTIONAL)

138

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) (OPTIONAL) ITEM

PART NUMBER 3510884

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12

101 102 102A 102B 102C 102D 103 104

3121128

0681822 1060919 1705014 1706385 2410014 3271805 3311605 3510884 3520072 3900054 4751800 0962270 0275698 0940092 0940094

4420068 0940198

4 1 1 1 1 4 1 1 1 1 8 2 Ref Ref 2 AR Ref Ref Ref Ref AR 1

DESCRIPTION PLATFORM ASSEMBLY (FALL ARREST) (OPTIONAL) (E/M450A/AJ ONLY) Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION. Bolt 1/2in-13NC x 2-3/4in Cable, Fall Arrest Decal - Safety Decal - Drop Bar Gate Weldment Locknut 1/2in-13NC Locknut 3/8in-16NC Platform Weldment (Note: Not available for purchase) Cap-Plug Bolt 1/2in-13NC x 1-3/4in Flatwasher 1/2in (Wide) Bearing, Oilite PLATFORM PADDING INSTALLATION (OPTIONAL) Platform Padding Installation 36in x 72in Platform Pad, Corner Bumper Pad, Bumper Options: Pad, Bumper 14.875in Pad, Bumper 13.750in Pad, Bumper 14.500in Pad, Bumper 22.000in Tape, Yellow Safety Kit, Pre-Cut Bumper

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

A

139

SECTION 4 - PLATFORM FIGURE 4-4. PLATFORM PADDING INSTALLATION (FRONT ENTRY PLATFORM)

140

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-4. PLATFORM PADDING INSTALLATION (FRONT ENTRY PLATFORM) ITEM

PART NUMBER 0270338 0271937

1 1 1 2 3 4 4 4 6 8 9 10 10 10 11 12 13

3121128

0641508 0641506 0641516 0940094 3311501 3311505 4420068 4751500 4761500 4844917 4845346 0940091 0940092 0940093

QTY DESCRIPTION Ref PLATFORM PADDING INSTALLATION OPTIONS: Ref 30in x 48in Ref Platform Padding Installation (30in x 60in) Ref Bolt Options: 4 30in x 48in Assemblies (Bolt 5/16in-18NC x 1in) 4 30in x 60in Assemblies (Bolt 5/16in-18NC x 3/4in) 2 Bolt 5/16in-18NC x 2in AR Padding Ref Nut Options: 6 30in x 48in Assemblies (Nut 5/16in-18NC) 6 30in x 60in Assemblies (Locknut 5/16in-18NC) 36 ft/11m Tape, Yellow Adhesive 6 Flatwasher 5/16in (Wide) 6 Lockwasher 5/16in Ref Bumper Rail Options: 1 30in x 48in Assemblies 1 30in x 60in Assemblies 2 Corner, Padded 2 Corner, Padded AR Padding (Bottom)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B 1-A

141

SECTION 4 - PLATFORM FIGURE 4-5. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM)

142

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-5. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) ITEM

1 1 1 2 2 2 3 4 4 4 5 5 5 6 7 8 9 10 10 10

3121128

PART NUMBER 0273381 0273382 0940092 0940092 0940092 0940094 0940094 0940094 0940091 0940093 0940093 0940093 4846936 4846937 0641516 4751500 3311501 0641506 4420068 4420068 4420068

QTY Ref Ref Ref Ref 2 3 1 63 in 87 in 2 1 51 in 66 in Ref 1 1 2 6 6 4 Ref 30 ft 34 ft

DESCRIPTION PLATFORM PADDING INSTALLATION 30in x 48in Platform 30in x 60in Platform Pad, Corner Bumper Options: 30in x 48in Platform 30in x 60in Platform Pad, Bumper Options: 30in x 48in Platform 30in x 60in Platform Pad, Corner Bumper Pad, Bumper Options: 30in x 48in Platform 30in x 60in Platform Rail, Bumper Options: 30in x 48in Platform 30in x 60in Platform Bolt 5/16in-18NC x 2in Flatwasher 5/16in Wide Nut 5/16in-18NC Bolt 5/16in-18NC x 3/4in Tape, Yellow Safety Options: Tape, Yellow Safety 30in x 48in Platform Tape, Yellow Safety 30in x 60in Platform

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 2-A 2-A

143

SECTION 4 - PLATFORM FIGURE 4-6. SOFT-TOUCH INSTALLATION (OPTIONAL)

144

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-6. SOFT-TOUCH INSTALLATION (OPTIONAL) ITEM

PART NUMBER

1 2 3 4 5 6

0274323 0100011 0200048 0630462 0641414 0721005 0940167

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1060494 1060903 1702938 3311401 3311501 3575705 4240099 4360057 4360387 4420068 4460049 4460234 4460425 4751400 4751500 4751800 4846370

3121128

QTY Ref Ref AR 2 8 8 4

DESCRIPTION SOFT-TOUCH INSTALLATION (OPTIONAL) 36in x 72in Platform Compound, Locking Arm, Switch Activator Bolt, Carriage Bolt 1/4in-20NC x 1-3/4in Screw #10-32NF x 5/8in Bumper Kit (Includes Corners and Enough Straight Material for One Platform) 15 ft/4.6m Cable, Control - 12/3 4 Wire Rope and Eyebolt Assembly 1 Decal, Soft Touch Override 8 Nut 1/4in-20NC 8 Nut 5/16in-18NC 2 Plate, Switch Strike 1 Tie, Wire 2 Switch, Limit 1 Switch, Yellow Push Button 1 Tape, Yellow Adhesive 2 Connector, Strain Relief 2 Terminal, Mount Cable Tie 1 Terminal, Strain Relief (Not Shown) 16 Flatwasher 1/4in (Wide) 8 Flatwasher 5/16in (Wide) 8 Flatwasher 1/2in (Wide) 1 Rail, Soft Touch

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

145

SECTION 4 - PLATFORM FIGURE 4-7. PLATFORM TOP RAIL EXTENSION INSTALLATION (SIDE ENTRY PLATFORM)

146

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-7. PLATFORM TOP RAIL EXTENSION INSTALLATION (SIDE ENTRY PLATFORM) ITEM

1 2 3 4 5 6 6 6 7 7 7

3121128

PART NUMBER 1001103617 1001103558 0641416 3311405 3520182 4751400 4846759 1001103614 1001103559 1001103616 1001103560

QTY Ref Ref Ref 8 8 6 16 1 Ref 1 1 Ref 1 1

DESCRIPTION PLATFORM TOP RAIL EXTENSION INSTALLATION 30in x 48in Platform 30in x 60in Platform Bolt 1/4in-20NC x 2in Locknut 1/4in-20NC Plug Flatwasher 1/4in Rail, Extension Gate Rail, Rear Extension Options: 30in x 48in Platform 30in x 60in Platform Rail, Extension Options: 30in x 48in Platform 30in x 60in Platform

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A A

147

SECTION 4 - PLATFORM FIGURE 4-8. PLATFORM CONSOLE ASSEMBLY

148

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-8. PLATFORM CONSOLE ASSEMBLY ITEM

PART NUMBER 0861176 0861529

QTY Ref Ref Ref

0861452 0861531

Ref Ref

0861176 0861529

Ref Ref

0861452 0861531

Ref Ref

0861314 0861532

Ref Ref

0861449 0861530

Ref Ref

0273089 0100009 0100035 0140011

5 5 5 6 7 8 8 8A 8A 8A 8A

0610128 1001109498 1001109498 0630464 0720804 0861215 7020099 3760308 7020100 0861537

Ref AR AR 1 Ref Ref NLA 1 1 2 AR Ref 1 2 2 2 1

8A

0861537

1

8A 8A 8B 8B 8C 8C 9 10 11

0861537 0861537 0630568 3311601 3420156 4711500 0902575 0902588

1 1 1 1 2 2 1 1 Ref

11

1600273

NLA

11

1001118418

1

1 3 4 5

3121128

DESCRIPTION CONSOLE BOX ASSEMBLIES Standard Spec E/M450 Models (Prior to SN 0300068945) Standard Spec E/M450 Models (SN 0300068945 through 0300189898) U/L Rated Spec E/M450 Models (Prior to SN 0300068945) U/L Rated Spec E/M450 Models (SN 0300068945 through 0300189898) Standard Spec E/M400A Models (Prior to SN 0300068945) Standard Spec E/M400A Models (SN 0300068945 through 0300189901) U/L Rated Spec E/M400A Models (Prior to SN 0300068945) U/L Rated Spec E/M400A Models (SN 0300068945 through 0300189901) Standard Spec E/M400AJP Models (Prior to SN 0300068945) Standard Spec E/M400AJP Models (SN 0300068945 through 0300189901) U/L Rated Spec E/M400AJP Models (Prior to SN 0300068945) U/L Rated Spec E/M400AJP Models (SN 0300068945 through 0300189901) Light Panel Installation Sealant Compound, Locking Alarm Module, PC Options: Note: Re-calibration Required when Replaced.

Module (Use p/n 1001109498) (Prior to SN 0300139889) Module (E/M400) (SN 0300139889 through 0300189901) Module (E/M450) (SN 0300139889 through 0300189898) Bolt #10-24 x 1/2in Bolt #8-32 x 1/2in Console Box Assembly Options: Console Assembly (Prior to SN 0300068945) Screw Retainer, Screw Receptacle, Clip-on Screw Console Assembly (E/M400) (SN 0300068945 through 0300189901) Console Assembly (E/M450) (SN 0300068945 through 0300189898) Casting, Console (Bottom) (Note: Not available for purchase) Casting, Console (Top) (Note: Not available for purchase) Capscrew, Socket Head 3/8in-16NC x 4-1/2in Nut 3/8in-16NC Pin, Cotter Flatwasher 5/16in Narrow Bracket, Platform Module Bracket, Platform Module Controller Assembly (Drive and Steer) (See CONTROLLER ASSEMBLY (DRIVE AND STEER) for Breakdown) Controller Assembly (use p/n 1001118418) (Prior to SN 0300145789) Control, Drive/Steer (E/M400) (SN 0300145789 through

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 10-G A-O 1-A A-J 10-G A-O 1-A A-J 4-D A-L 1-A A-K B

149

SECTION 4 - PLATFORM ITEM

PART NUMBER

QTY

11

1001118418

1

12 12

1600274

NLA

12

1001118419

1

12

1001118419

1

13 14 14 14 14 14 15 16 17 17 17 17 18 18 18

1670829

1 Ref 0 1 1 1 1 1 Ref 1 1 1 Ref 1 NLA

18 18 19 20 21 21 21 22 22 22 23 24 25 26 27 27 27 27 28 29 30 32 33 34 35 36

150

Ref

Not Required 1671037 1001110435 1001110435 1702565 1702566 1702567 1702567 1704422 1704192 1001107677 1001132175 1001132175 1704240 1704260 Not Required 2400067 4360448 2400068 2560136 2760105 3310601 3790012 3520028 3520054 3520054 3520030 3910808 4240032 4360328 4360330 4360387 4360462 4360475

1 1 1 1 Ref 0 1 Ref 1 1 1 1 6 AR Ref AR AR AR 2 1 2 AR AR 1 1 1

DESCRIPTION 0300189901) Control, Drive/Steer (E/M450) (SN 0300145789 through 0300189898) Controller Assembly (Lift and Swing) (See CONTROLLER ASSEMBLY (LIFT AND SWING) for Breakdown) Controller Assembly (use p/n 1001118419) (Prior to SN 0300145789) Control, Lift/Swing (E/M400) (SN 0300145789 through 0300189901) Control, Lift/Swing (E/M450) (SN 0300145789 through 0300189898) Bezel Cover Options: Cover (Prior to SN 0300068945) Cover (SN 0300068945 through 0300139524) Cover(E/M400) (SN 0300139525 through 0300189901) Cover (E/M450) (SN 0300139525 through 0300189898) Decal - Drive and Steer Decal - Lift and Swing Decal - Function Speed Options: Decal - Function Speed (E/M450 Models) Decal - Function Speed (E/M400A Models) Decal - Function Speed (E/M400AJP Models) Decal - Stop Options: Decal - Stop (Prior to SN 0300139889) Decal - Stop (use p/n 1001132175) (SN 0300139889 through 0300150083) Decal - Stop (E/M400) (SN 0300150084 through 0300189901) Decal - Stop (E/M450) (SN 0300150084 through 0300189898) Decal - Horn Decal - EMS Holder, Fuse Options: Standard Spec U/L Rated Spec Hardware Options: Standard Spec (Circuit Breaker - 10 Amp) U/L Rated Spec (Fuse - 10 Amp) Handle, Knob Fixture, Light Nut #6-32 Ring Plug, Hole Options: Plug, Hole (Prior to SN 0300077413) Plug, Hole (E/M400) (SN 0300077413 through 0300189901) Plug, Hole (E/M450) (SN 0300077413 through 0300189898) Plug, Hole Screw Tie, Wire (Not Shown) Switch, Toggle Switch, Toggle Options Switch, Push Button Switch, Potentiometer Switch, Emergency Stop

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 4 - PLATFORM ITEM 36 36A 37 40 41 42 43 44 45 46 47 48 49 50 51 51 51 51

PART NUMBER 7020175 7020176 4360476 4460234 4460428 4460488 4460496 4460497 4460752 4750600 4750800 3571222 4740120 3311005

QTY 1 1 1 3 1 1 1 1 1 6 4 1 4 4 Ref 1 1 1 Ref 1 1 1

101 101 101

1704239 1001110226 1001110226 0259102 4360328 3790012 4922294

101

4240032

6 Ref

0257824 0270344 0270344 0273573 0274617

Ref Ref Ref Ref Ref

1001159362

Ref

1001159362

Ref

4360336 3790012 4922222 4922223

201 201 201 201

301 301A 301B

4360336 4360522

1 1 1 1 Ref Ref Ref Ref 1 1

301B

4360522

1

302 302

1705170 1705170

1 1

0259338 0271301

3121128

DESCRIPTION Cap, Mushroom with Sealing Ring Block, Contact Block, Contact Tie, Wire (Not Shown) Connector, Strain Relief Base, Terminal Mounting Lockwasher, Receptacle Nut, Terminal Connector - 14 Position Flatwasher #6 Flatwasher #8 Angle, Relay Mounting Only (Prior to SN 0300068945) Washer, Nylon Only (Prior to SN 0300068945) Locknut #10-24NC Only (Prior to SN 0300068945) Display - Light Panel Options: Display (Prior to SN 0300139889) Display (E/M400) (SN 0300139889 through 0300189901) Display (E/M450) (SN 0300139889 through 0300189898) JIB CONSOLE SWITCH (E/M450AJ & E/M400AJP ONLY) Switch, Toggle O-Ring Harness, Jib Function (See ELECTRICAL SECTION for Breakdown) Tie-Strap MOTOR CONTROLS INSTALLATION OPTIONS: (M450 & M400 ONLY) All M450 Models Built (Prior to SN 0300059390) All M450 Models Built (SN 0300059390 through 0300079056) All M400 Models (Prior to SN 0300079057) All M450/M400 Models (SN 0300079057 through 0300088538) Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450/M400 Models) (Prior to SN 0300182839) Tank and Motor/Generator Components Installation (Turntable Mounted) (All M400 Models) (SN 0300182839 through 0300189901) Tank and Motor/Generator Components Installation (Turntable Mounted) (All M450 Models) (SN 0300182839 through 0300189898) Switch, Toggle O-Ring Harness (See ELECTRICAL SECTION for Breakdown) Harness (See ELECTRICAL SECTION for Breakdown) WORKLIGHTS INSTALLATION (optional) Standard Spec U/L Rated Spec Switch Options: Switch, Toggle (Prior to SN 0300161792) Switch, Push Button (E/M400) (SN 0300161792 through 0300189901) Switch, Push Button (E/M450) (SN 0300161792 through 0300189898) Decal, Lights (E/M400) (SN 0300161792 through 0300189901) Decal, Lights (E/M450) (SN 0300161792 through 0300189898)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

2-B

11 5-B 5-B B G A

A

C C

151

SECTION 4 - PLATFORM ITEM

152

PART NUMBER 0270732

QTY Ref

0272111

Ref

0272111

Ref

0100009 3520173

AR 4

DESCRIPTION SEALED ENCLOSURES INSTALLATION OPTIONS: (UL/EE RATED MACHINES ONLY) (NOT SHOWN) (Prior to SN 0300064627) SEALED ENCLOSURES INSTALLATION OPTIONS: (UL/EE RATED MACHINES ONLY) (NOT SHOWN) (E/M400) (SN 0300064627 through 0300189901) SEALED ENCLOSURES INSTALLATION OPTIONS: (UL/EE RATED MACHINES ONLY) (NOT SHOWN) (E/M450) (SN 0300064627 through 0300189898) Sealant (Seal Around Analyzer Port) Plug (Located in Bottom of Console Box)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

A

A

3121128

SECTION 4 - PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (SWING AND LIFT)

154

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (SWING AND LIFT) ITEM

PART NUMBER

1

1600274 7019141

QTY Ref Ref 1

7019197 7003928 7022808 7019142 7019111 7019143 7019144 7019145 7019174 7003977 7019147 7019195 7003974 7019142 7003992 7003993 7003976 7019149 7003952 7019150 7022813 7022813 7003956 7003953 7019137 7019170 4460265 4460226 7019122 7019123 1001118419

1 1 1 2 4 2 2 4 2 2 4 2 1 2 2 2 2 2 4 1 1 1 1 4 4 1 1 8 1 1 Ref

1001118419

Ref

1001118419

Ref

70002730 7003928 7022808 70002731 70002732 7022815 70002733 70002734 70002735 70002906

1 1 1 1 4 1 1 4 1 1

1A 1B 1C 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26

101 102 103 104 105 106 107 108 109 110

3121128

DESCRIPTION CONTROLLER ASSEMBLY Controller Assy (Original Equipment) (Prior to SN 0300145789) Mechanical Assembly (Includes Base, Handle Stem and Items 18, 1A, 1B & 1C) Handle Cap and Rod Spring Cap, Lift Plate Bearing, Gear Screw Spacer E-Clip Spacer, Cam Gear, Drive Shaft Potentiometer Assembly Potentiometer Plate Washer Nut Gear, Slave Setscrew Screw Gate Boot (was p/n 7003955) Plate, Plastic (was p/n 7003954) O-Ring Washer Screw Center, Detent Plug, Male - 9 Position Socket, Female Gimble, Outer Gimble, Inner Controller Assembly (Service Replacement) (Prior to SN 0300145789) Controller Assembly (Original Equipment) (E/M400) (SN 0300145789 through 0300189901) Controller Assembly (Original Equipment) (E/M450) (SN 0300145789 through 0300189898) Gasket Spring Cap, Lift Boot Screw Bezel Adapter Screw Can, Enclosure CAP

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV F

B B B

155

SECTION 4 - PLATFORM ITEM 111 112 112

156

PART NUMBER 1001118419 4460265 4460226

QTY 1 1 8

DESCRIPTION Mechanical Assembly (Note: Not available for purchase) Plug, Male - 9 Position Socket, Female

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 4 - PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)

158

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM

1 2 3 4 5 6 7 8 9 9 9A 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

101 102 103 104 105 106 107 108 109 109

3121128

PART NUMBER 1600273

QTY Ref Ref

7022812 7019161 7003933 7019154 7019159 7003994 7019157 7003986 7019191 7003974 4460265 4460226 7019151 7019162 7003940 7003941 7019158 7019115 1600273 7019111 7019110 7019112 7003946 7019103 See Note 7019168 7003992 7003993 7003935 7019160 1001118418

1 1 1 2 1 10 1 1 1 1 1 7 AR 1 2 2 1 2 1 2 2 1 1 4 1 1 1 1 1 1 Ref

1001118418

Ref

1001118418

Ref

70002724 7003941 70002725 7019162 70002726 70002736 70002728 1001118418 4460265 4460226

1 2 2 1 1 1 1 1 1 7 Ref

DESCRIPTION CONTROLLER ASSEMBLY Controller Assembly (Original Equipment) (Prior to SN 0300145789) Handle Assembly (See Items 201-210 for Breakdown) Boot and Sleeve Gasket Clamp, Wire Bracket, Mounting Screw Plate, Pot Mounting Strip, Terminal - 3 Position Electric Assembly Potentiometer Plug, Male - 9 Position Socket, Female Tie-Strap Spring Screw (was p/n 7003969) Washer Plate, Mounting (Left Side) Stand-Off Shaft 8mm (Note: Not available for purchase) Bearing Spacer, Head Gear Washer Spring, Return Pin Rivet (Note: Not available for purchase) Plate, Mounting (Right Side) Washer Nut Gear, Slave Base Controller Assembly (Service Replacement) (Prior to SN 0300145789) Controller Assembly (Original Equipment) (E/M400) (SN 0300145789 through 0300189901) Controller Assembly (Original Equipment) (E/M450) (SN 0300145789 through 0300189898) Boot and Control Lock Assembly Washer Screw Spring Enclosure Handle Assembly (See Items 201-210 for Breakdown) Screw Mechanical Assembly (Note: Not available for purchase) Plug, Male - 9 Position Socket, Female HANDLE ASSEMBLIES

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV G

B B B

159

SECTION 4 - PLATFORM ITEM

201 202 203 204 205 206 207 207 207 207 207 208 209 210

160

PART NUMBER 7022812 70002736 7003972 7003973 7003980 7019167 7019164 7019165 7019196 7003982 70002737 7003982 7003983 7019194 7003989

QTY Ref Ref 1 2 4 4 1 1 Ref 1 2 1 2 2 1 2

DESCRIPTION Controller Assembly p/n 1600273 Controller Assembly p/n 1001118418 Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Options: Controller Assembly p/n 1600273 Switch, Micro Controller Assembly p/n 1001118418 Switch, Micro Setscrew Coupling Gasket

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 4 - PLATFORM FIGURE 4-11. PIPE RACKS INSTALLATION

162

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 4 - PLATFORM FIGURE 4-11. PIPE RACKS INSTALLATION ITEM 1 2 3 4 5 6 7 8 9

3121128

PART NUMBER 0257728 4845582 4420062 3422661 1060379 0641514 3311505 4751500 0480100 1703683

QTY Ref 2 AR 10 4 4 4 8 2 2

DESCRIPTION PIPE RACKS INSTALLATION Rack, Pipe Tape Pin Lanyard Bolt 5/16 x 1-3/4 Nut 5/16 Washer 5/16 Tie-Down Decal - Capacity

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 2/C

163

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

165

SECTION 5 - CYLINDER FIGURE 5-1. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) (M450AJ Prior to SN 0300164333)

166

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-1. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) (M450AJ Prior to SN 0300164333) ITEM

PART NUMBER 1683779

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 27 100 100A 100B 100B

0100011 0100035 0100038 0100063 0630534 0961893 0961947 0961951 1683051 1683780 1683783 3760367 2220885 3480249 See Note See Note See Note See Note See Note See Note See Note See Note See Note See Note 3931516 4640509 2900792

AR AR AR AR 3 1 2 2 1 1 1 1 3 1 2 1 2 2 1 1 1 1 1 1 8 2 2 Ref 1 1 1

3121128

2901810 2902209 2902209

DESCRIPTION JIB CYLINDER ASSEMBLY Note: Original Equipment components may have been replaced with Service Replacement components part. Identify p/n stamped on cylinder before ordering parts.

Compound, Locking Compound, Locking (Prior to SN 0300052727) Primer, Locking Adhesive (Prior to SN 0300106518) Bolt #10-24NC x 1in Bushing, Tapered Bearing, Garmax Bushing, Garmax Head, Cylinder Barrel Rod Ring, Washer O-Ring Plug Piston, Head Back-Up (Note: Use Items 100A or 100B) Back-Up (Note: Use Items 100A or 100B) Ring, Seal (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) Seal (Note: Use Items 100A or 100B) Wiper (Note: Use Items 100A or 100B) Seal (Note: Use Items 100A or 100B) Bolt 5/16in-18NC x 1in Cartridge, Valve Seal Kit- 4640509 Valve (1 Per Cartridge) Seal Kit Options (Includes Items 16-25): Seal Kit (Prior to SN 0300068111) Seal Kit (E/M400AJP) (SN 0300068111 through 0300189901) Seal Kit (E/M450AJ) (SN 0300068111 through 0300189898)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV H

167

SECTION 5 - CYLINDER FIGURE 5-2. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP)

168

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-2. JIB CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) ITEM

PART NUMBER 1001140280

QTY Ref Ref

1 2 6 7 8 9 11 11 14 15 16 17 18 19 20 21 22 23 24 25 28 29 31 32 50

70003863 70003864 7026088 70003833 0961951 0961947 4640509 2900792 7026090 7026091 7026092 70002223 See Note See Note See Note See Note See Note See Note 7026068 7024844 See Note See Note 70002220 See Note 70003836

1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

3121128

DESCRIPTION JIB CYLINDER ASSEMBLY Note: Original Equipment components may have been replaced with Service Replacement components part. Identify p/n stamped on cylinder before ordering parts.

Barrel Rod Head Piston Bushing Bushing Cartridge, Counterbalance Valve Seal Kit - 4640509 Valve Bushing Sleeve Nut Retainer Wiper (Note: Use Item 50) Seal (Note: Use Item 50) O-Ring (Note: Use Item 50) Ring, Backup (Note: Use Item 50) O-Ring (Note: Use Item 50) O-Ring (Note: Use Item 50) O-Ring Plug O-Ring (Note: Use Item 50) Seal (Note: Use Item 50) Ring, Retaining Ring, Wear (Note: Use Item 50) Seal Kit - 1001140280 Cylinder (Includes Items 18-23, 28, 29 & 32)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

169

SECTION 5 - CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) (Prior to SN 0300165128)

170

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) (Prior to SN 0300165128) ITEM

3121128

PART NUMBER 1683285

QTY Ref Ref

1683933

Ref

1683933

Ref Ref

1 1 1

1682878 1683995

Ref 1 1

1

1683995

1

1 1 1

0961608 0962356

Ref 2 2

1

0962356

2

2 2 2

1683286 1684007

Ref 1 1

2

1684007

1

2 2 2

0961608 0961608 0962356

2 2 2

2

0962356

2

3 4 4 4 4 5 5 5 5 6 7 7 7

1120110

4566023 4568136

1 Ref 1 1 1 Ref 1 1 1 1 Ref 1 1

7

4568136

1

8 8 9

4640509 2900792 3900170

1 1 1

3480217 3480261 3480261 1682154 1683934 1683934 3300308

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY Platform Level Cylinder Assembly (E/M450A Models) (Prior to SN 0300056894) Platform Level Cylinder Assembly (E/M450A Models) (SN 0300056894 through 0300189898) Platform Level Cylinder Assembly (E/M400A Models) Note: Original Equipment components may have been replaced with Service Replacement components part.

Identify p/n stamped on cylinder before ordering parts.

Barrel Weldment Options: Barrel Weldment (Prior to SN 0300056894) Barrel Weldment (E/M400A) (SN 0300056894 through 0300189901) Barrel Weldment (E/M450A) (SN 0300056894 through 0300189898) Bushing Options: Bushing (Prior to SN 0300056894) Bushing (E/M400A) (SN 0300056894 through 0300189901) Bushing (E/M450A) (SN 0300056894 through 0300189898) Rod Weldment Options: Rod Weldment (Prior to SN 0300056894) Rod Weldment (E/M400A) (SN 0300056894 through 0300189901) Rod Weldment (E/M450A) (SN 0300056894 through 0300189898) Bushing Options: Bushing (Prior to SN 0300056894) Bushing (E/M400A) (SN 0300056894 through 0300189901) Bushing (E/M450A) (SN 0300056894 through 0300189898) Retainer Piston Options: Piston (Prior to SN 0300056894) Piston (E/M400A) (SN 0300056894 through 0300189901) Piston (E/M450A) (SN 0300056894 through 0300189898) Head Options: Head (Prior to SN 0300056894) Head (E/M400A) (SN 0300056894 through 0300189901) Head (E/M450A) (SN 0300056894 through 0300189898) Nut, Hex Spacer, Tube Options: Spacer, Tube (Prior to SN 0300056894) Spacer, Tube (E/M400A) (SN 0300056894 through 0300189901) Spacer, Tube (E/M450A) (SN 0300056894 through 0300189898) Valve, Holding Seal Kit - 4640509 Valve Setscrew 3/8in-16NC x 3/8in

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A G G

171

SECTION 5 - CYLINDER ITEM 10 11 12 12 12

PART NUMBER 2200222 See Note See Note

12 13 14 15 16 17 18 19 20 21 22 22 23 100 100A 100B

172

QTY 1 1 AR Ref Ref Ref

See Note See Note See Note See Note See Note 0100038 0100011 0100035 0100020 4640932 7011112 2220883 2901147 2901902

1 1 1 1 1 AR AR AR AR 1 1 2 Ref 1 1

DESCRIPTION Plug, Pipe T-Seal (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) Ring, Wear (Prior to SN 0300056894) Ring, Wear (E/M400A) (SN 0300056894 through 0300189901) Ring, Wear (E/M450A) (SN 0300056894 through 0300189898) O-Ring (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) Seal, Rod (Note: Use Items 100A or 100B) Wiper, Rod (Note: Use Items 100A or 100B) Primer, Locking Compound, Locking Compound, Locking Sealant, Pipe Cartridge, Holding Valve Seal Kit - 4640932 Valve Plug, Socket Hex Seal Kit Options (Includes Items 11-17): Level Cylinder p/n 1683285 Level Cylinder p/n 1683933

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 5 - CYLINDER FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A)

174

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (E/M450A & E/M400A) ITEM

PART NUMBER 1001140598

QTY Ref Ref

1 2 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 26 26 50

70004146 70004147 70000739 70004141 See Note See Note See Note 70023094 70004142 70004143 See Note See Note See Note See Note See Note 70000740 0962356 4640509 2900792 70024262 See Note 4640932 7011112 70004131

1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 1 1 1

3121128

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY Note: Original Equipment components may have been replaced with Service Replacement components part. Identify p/n stamped on cylinder before ordering parts.

Barrel Rod Head Piston Plug (Note: Not available for purchase) Ring, Wear (Note: Use Item 50) Seal (Note: Use Item 50) O-Ring (Note: Use Item 50) Retainer Spacer O-Ring (Note: Use Item 50) Ring, Back-up (Note: Use Item 50) Wiper (Note: Use Item 50) Seal (Note: Use Item 50) O-Ring (Note: Use Item 50) O-Ring Bushing Cartridge, Counterbalance Valve Seal Kit - 4640509 Valve Plug Plug (Note: Not available for purchase) Cartridge, Counterbalance Valve Seal Kit - 4640832 Valve Seal Kit (Includes Items 9-11 & 14-18)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

175

SECTION 5 - CYLINDER FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP) (Prior to SN 0300163453)

176

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP) (Prior to SN 0300163453) ITEM

1 2 3 4 4 4 5 6 6 6 7 8 9 10 10 10 12 13 14 15 16 17 18 19 20 21 21 22 22 23 100 100A 100B

3121128

PART NUMBER 1683760

QTY Ref Ref

1683924

Ref

1683924

Ref Ref

0100011 0100038 3931016

AR AR 3 Ref 1 1 4 Ref 1 1 1 1 1 Ref 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 8 Ref 1 1

0961900 0962185 0961951 1683052 1683925 1683759 1683761 3760368 3480247 3480259 See Note See Note See Note See Note See Note See Note See Note See Note See Note 4640932 7011112 4641086 2900792 3931516 2901776 2901898

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY Platform Level Cylinder Assembly (E450AJ & M450AJ) (Prior to SN 0300056571) Platform Level Cylinder Assembly (E450AJ & M450AJ) (SN 0300056571 through 0300189898) Platform Level Cylinder Assembly (E400AJP & M400AJP) Note: Original Equipment components may have been replaced with Service Replacement components part.

Identify p/n stamped on cylinder before ordering parts.

Compound, Locking Primer, Locking Bolt, Socket Head #10-24NC x 1in Tapered Bushing Options: 1683760 Cylinder 1683924 Cylinder Bushing, Garmax Head Options: 1683760 Cylinder 1683924 Cylinder Rod Barrel Washer, Ring Piston Options: 1683760 Cylinder 1683924 Cylinder Ring, Lock (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) Ring, Back-up (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) Wiper (Note: Use Items 100A or 100B) Seal (Note: Use Items 100A or 100B) Ring, Back-up (Note: Use Items 100A or 100B) Seal (Note: Use Items 100A or 100B) Cartridge, Valve (Counterbalance Vented) Seal Kit-4640932 Valve Cartridge, Valve (Counterbalance Non vented) Seal Kit-4641086 Valve Bolt, Socket Head 5/16in-18NC x 1in Seal Kit Options (Includes Items 12-20): 1683760 Cylinder 1683924 Cylinder

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B H H

177

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP)

178

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY - JIB (E/M450AJ & E/M400AJP) ITEM

PART NUMBER 1001140279

QTY Ref Ref

1 2 4 5 8 9 10 11 12 13 14 15 16 17 21 23 23 24 24 25 26 28 50

70003846 70003847 70003819 7026082 0961951 See Note See Note See Note See Note See Note See Note See Note 70002217 7026084 70002216 4640932 7011112 4641086 2900792 7024844 See Note See Note 70003845

1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

3121128

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY Note: Original Equipment components may have been replaced with Service Replacement components part. Identify p/n stamped on cylinder before ordering parts.

Barrel Rod Piston Head Bushing Seal (Note: Use Item 50) O-Ring (Note: Use Item 50) Ring, Wear (Note: Use Item 50) O-Ring (Note: Use Item 50) Ring, Back-up (Note: Use Item 50) Seal (Note: Use Item 50) Wiper (Note: Use Item 50) Ring, Retaining O-Ring Retainer Cartridge, Counterbalance Valve Seal Kit - 4640932 Valve Cartridge, Counterbalance Valve Seal Kit - 4641086 Valve Plug Plug (Note: Not available for purchase) O-Ring (Note: Use Item 50) Seal Kit (Includes Items 9-15 & 28)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

179

SECTION 5 - CYLINDER FIGURE 5-7. LIFT CYLINDER ASSEMBLY - LOWER

180

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-7. LIFT CYLINDER ASSEMBLY - LOWER ITEM

PART NUMBER 1683711

QTY Ref Ref

1684058

Ref

1684492

Ref

1683826

Ref

1683939

Ref

1684451

Ref

1684024

Ref

1684453

Ref

1683939

Ref

1684451

Ref Ref

1 1A 1B 1C 1D 1E 2 2 2 2 3 3

3121128

1683515 1683827 1683940 1684022 1684055 1683016 1683941 1684023 1120094

Ref 1 1 1 1 1 Ref 1 1 1 Ref 1

3 3 4 4

1120305 1120407

4 5 5

3480242

5 6 7 7

1683712 3300281 4566432

1 1 Ref 1

7 7

4565992 4740207

1 1

3480241

1683710

1 1 Ref 1 1 Ref 1

DESCRIPTION LOWER LIFT CYLINDER ASSEMBLIES Lower Lift Cylinder Assemblies (E/M450A) (Prior to SN 0300058843) Lower Lift Cylinder Assemblies (E/M450A) (SN 0300058843 through 0300091052) Lower Lift Cylinder Assemblies (E/M450A) (Original Equipment) (SN 0300091053 through 0300189898) Lower Lift Cylinder Assemblies (E/M450AJ) (Prior to SN 0300056571) Lower Lift Cylinder Assemblies (E\M450AJ) (SN 0300056571 through 0300086021) Lower Lift Cylinder Assemblies (E\M450AJ) (Original Equipment) (SN 0300086022 through 0300189898) Lower Lift Cylinder Assemblies (E\M400A) (Prior to SN 0300086022) Lower Lift Cylinder Assemblies (E\M400A) (Original Equipment) (SN 0300086022 through 0300189901) Lower Lift Cylinder Assemblies (E/M400AJP) (Prior to SN 0300091053) Lower Lift Cylinder Assemblies (E/M400AJP) (Original Equipment) (SN 0300091053 through 0300189901) Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment Options: 1683711 Cylinder (Note: Includes Item #23) 1683826 Cylinder (Note: Includes Item #23) 1683939 & 1684451Cylinders 1684024 & 1684453 Cylinder 1684058 & 1684492 Cylinder Rod Weldment Options: 1683711 & 1683826 Cylinders (Note: Includes Item #23) 1683939, 1683941, 1684451& 1684492 Cylinders 1684024 & 1684453 Cylinder Retainer Options: 1683711, 1683826, 1683939, 1684024, 1684451 & 1684058 Cylinders 1684024 & 1684453 Cylinder 1684492 Cylinder Piston Options: 1683711, 1683826, 1683939, 1684024, 1684492, 1684451 & 1684058 Cylinders 1684024 & 1684453 Cylinder Head Options: 1683711, 1683826, 1683939, 1684024, 1684492, 1684451 & 1684058 Cylinders 1684024 & 1684453 Cylinder Nut, Hex Spacer Options: 1683711, 1683826, 1683939, 1684024, 1684492, 1684451 & 1684058 Cylinders 1684024 & 1684453 Cylinder (Spacer) 1684024 & 1684453 Cylinder (Washer)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 1-A 3-B B 1-A 3-B D 3-B C 3-B C

181

SECTION 5 - CYLINDER

182

ITEM 8 8

PART NUMBER 4640816

QTY Ref 1

8 8

2900770 4641386

1 1

8 9 9 10 10 10 11 12 13 14 15 16 16 17 18 20 21 22 23 23 23

7011376 4640634 2900770

0961726 0961950

1 1 1 Ref 2 0 1 1 2 1 3 1 1 1 1 AR AR AR Ref 4 4

100 100A

2901806

Ref 1

100B

2901805

1

2220885 Not Required 3900170 See Note See Note See Note See Note See Note See Note See Note See Note 0100011 0100035 0100038

DESCRIPTION Cartridge, Holding Valve Options: Cartridge, Holding Valve For 1683711, 1683826, 1683939, 1684024 & 1684058 Cylinder Seal Kit - 4640816 Valve Cartridge, Holding Valve For 1684451, 1684453 & 1684492 Cylinder Seal Kit - 4641386 Valve Cartridge, Holding Valve Seal Kit - 4640634 Valve Plug Options: 1683711, 1684024, 1684058, 1684453 & 1684492 Cylinders 1683826, 1683939 & 1684451 Cylinders Setscrew Seal, Piston (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) Ring, Back-up (1684024 Cylinder Only) (Note: Use Item 100B) Seal, Rod (Note: Use Items 100A or 100B) Wiper, Rod (Note: Use Items 100A or 100B) Compound, Locking Compound, Locking Primer, Locking Bushing Options: 1683711 & 1683826 Cylinders 1683939, 1684024, 1684058, 1684551, 1684453 & 1684492 Cylinders Seal Kit Options (Includes Items 12-18): 1683711, 1683826, 1683939, 1684492, 1684451 & 1684058 Cylinders 1684024 & 1684453 Cylinders

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 5 - CYLINDER FIGURE 5-8. LIFT CYLINDER ASSEMBLY - LOWER - E\M400A (SERVICE REPLACEMENT)

184

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-8. LIFT CYLINDER ASSEMBLY - LOWER - E\M400A (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228037

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 22 100

See Note 70006593 70006592 See Note 70002412 See Note See Note 70006591 See Note See Note 70050801 70006590 See Note See Note 70022564 70006601 4640634 2900770 4641386 7011376 70006589 70006588 0961950 2220883 70006587

NSS 1 1 NSS 1 NSS NSS 1 NSS NSS 1 1 NSS NSS 1 1 1 1 1 1 1 1 4 8 1

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - LOWER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Head Wiper (Note: Use Item 100) Retainer Seal, Rod (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Bearing O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) O-Ring Piston Seal (Note: Use Item 100) O-Ring (Note: Use Item 100) Ball, Steel Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Spacer O-Ring Bushing Plug, O-Ring Seal Kit (Includes Items 4, 6, 7, 9, 10, 13 & 14)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

185

SECTION 5 - CYLINDER FIGURE 5-9. LIFT CYLINDER ASSEMBLY - LOWER - E/M450A (SERVICE REPLACEMENT)

186

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-9. LIFT CYLINDER ASSEMBLY - LOWER - E/M450A (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228039

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 100

See Note 70006602 70006603 70006604 70027244 70006605 See Note 70004637 70006606 See Note See Note 70006607 See Note See Note 70022564 70023369 4640634 2900770 4641386 7011376 2220885 0961950 70006608 70006609

NSS 1 1 NSS 1 NSS NSS 1 NSS NSS NSS 1 NSS NSS 1 1 1 1 1 1 8 4 1 1

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - LOWER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Head Wiper (Note: Use Item 100) Retainer Seal, Rod (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Bearing O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) O-Ring Piston Seal (Note: Use Item 100) O-Ring (Note: Use Item 100) Ball, Steel Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Plug, O-Ring Bushing Spacer Seal Kit (Includes Items 4, 6, 7, 9-11, 13 & 14)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

187

SECTION 5 - CYLINDER FIGURE 5-10. LIFT CYLINDER ASSEMBLY - LOWER - E400AJP/M400AJP & E450AJ/M450AJ (SERVICE REPLACEMENT)

188

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-10. LIFT CYLINDER ASSEMBLY - LOWER - E400AJP/M400AJP & E450AJ/M450AJ (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228035

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 17 18 19 20 21 22 23 100

See Note 70006535 70006533 70006533 See Note See Note See Note See Note 70006532 See Note See Note See Note 70006531 3300281 3900170 4640634 2900770 4641386 7011376 0961950 2220883 2220883 2220885 0100011 0100038 2901806

NSS 1 1 1 NSS NSS NSS NSS 1 NSS NSS NSS 1 1 1 1 1 1 1 4 2 2 2 AR AR 1

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - LOWER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod Weldment Head Retainer Wiper (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Piston Seal (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Spacer Nut Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Bushing Plug, O-Ring Plug, O-Ring Plug, O-Ring Compound, Locking Primer, Locking Seal Kit (Includes Items 5-8 & 10-12)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

189

SECTION 5 - CYLINDER FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MID

190

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-11. LIFT CYLINDER ASSEMBLY - MID ITEM

PART NUMBER 1683713

QTY Ref Ref

1684057

Ref

1684493

Ref

1683825

Ref

1683942

Ref

1684452

Ref

1684027

Ref

1684447

Ref

1684454

Ref

1683942

Ref

1684452

Ref Ref

1 1A 1B 1C 1D 1E 2 2 2 2 3 3 3 3 4 4

3121128

3480242

Ref 1 1 1 1 1 Ref 1 1 1 Ref 1 1 1 Ref 1

4

3480115

1

4 5 5

3480240

1 Ref 1

5 6 6

1681344

1683516 1683829 1683943 1684025 1684056 1683021 1683944 1684026 1120305 1120108 1120375

1683712

3300281

1 Ref 1

DESCRIPTION MID LIFT CYLINDER ASSEMBLY Mid Lift Cylinder Assembly (E\M450A) (Prior to SN 0300058843) Mid Lift Cylinder Assembly (E\M450A) (SN 0300058843 through 0300091052) Mid Lift Cylinder Assembly (E\M450A) (Original Equipment) (SN 0300091053 through 0300189898) Mid Lift Cylinder Assembly (E\M450AJ) (Prior to SN 0300056571) Mid Lift Cylinder Assembly (E/M450AJ) (SN 0300056571 through 0300086021) Mid Lift Cylinder Assembly (E/M450AJ) (Original Equipment) (SN 0300086022 through 0300189898) Mid Lift Cylinder Assembly (E/M400A) (Original Equipment) (Prior to SN 0300080496) Mid Lift Cylinder Assembly (E/M400A) (SN 0300080496 through 0300086021) Mid Lift Cylinder Assembly (E/M400A) (Original Equipment) (SN 0300086022 through 0300189901) Mid Lift Cylinder Assembly (E/M400AJP) (Prior to SN 0300091053) Mid Lift Cylinder Assembly (E/M400AJP) (Original Equipment) (SN 0300091053 through 0300189901) Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment Options: 1683713 Cylinder (Note: Includes Item #25) 1683825 Cylinder (Note: Includes Item #25) 1683942 & 1684452 Cylinders 1684027 & 1684447 & 1684454 Cylinders 1684057 & 1684493 Cylinder Rod Weldment Options: 1683713 & 1683825 Cylinders (Note: Includes Item #25) 1683942, 1684057, 1684452 & 1684493 Cylinders 1684027 & 1684447 & 1684454 Cylinders Retainer Options: 1683713, 1684057, 1683825, 1683942 & 1684452 Cylinders 1684027, 1684447 & 1684454 Cylinder 1684493 Cylinder Piston Options: 1683713, 1684057, 1683825, 1683942, 1684452 & 1684493 Cylinders 1684027 Cylinder (Not Shown) (Use p/n 3480240) Note: When replacing the piston you must order seal kit p/n 2902419 separate from piston.

1684447 & 1684454 Cylinder (Not Shown) Head Options: 1683713, 1684057, 1683825, 1683942, 1684452 & 1684493 Cylinders 1684027, 1684447 & 1684454 Cylinder Nut, Hex Options: 1683713, 1684057, 1683825, 1683942, 1684452 & 1684493

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 1A 3-B B 1-A 3-C C 1-A B A 3-C C

191

SECTION 5 - CYLINDER

192

ITEM

PART NUMBER

QTY

6 7 7

3300279

1 Ref 1

7 8 8

4740394 4566435

1 Ref 1

8 8

4565994 3951402

1 1

9 9 10 10

4640634 2900770 4640816

1 1 Ref 1

10 10

2900770 4641386

1 1

10 11 11

7011376

1 Ref 2

11 12 13 14 15 16 17 18

Not Required 3900170 See Note See Note See Note See Note See Note See Note

19 20 21 22 23 25 25 25

See Note See Note 0100011 0100035 0100038

4740207

2220885

0 2 AR 1 1 1 1

0961726 0961950

1 1 AR AR AR Ref 4 4

100 100A 100B

2901805 2900371

Ref 1 1

100C

2902419

1

DESCRIPTION Cylinders 1684027, 1684447 & 1684454 Cylinder Washer Options: 1683713, 1684057, 1683825, 1683942, 1684452 & 1684493 Cylinders 1684027, 1684447 & 1684454 Cylinder Spacer Options: 1683713, 1684057, 1683825, 1683942, 1684452 & 1684493 Cylinders 1684027, 1684447 & 1684454 Cylinders Setscrew 1/4in-20NC x 1/4in (1684027, 1684447 & 1684454 Cylinder Only) Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Options: Cartridge, Holding Valve For 1683713, 1683825, 1683942, 1684027, 1684056 & 1684447 Cylinders Seal Kit - 4640816 Valve Cartridge, Holding Valve For 1684452, 1684454 & 1684493 Cylinder Seal Kit - 464136 Valve Plug Options: 1683713, 1684027, 1684057, 1684447, 1684454 & 1684493 Cylinders 1683825, 1683942 & 1684452 Cylinders Setscrew Ring (Note: Use Items 100A, 100B or 100C) Seal, Piston (Note: Use Items 100A, 100B or 100C) O-Ring (Note: Use Items 100A, 100B or 100C) Ring, Wear (Note: Use Items 100A, 100B or 100C) O-Ring (Note: Use Items 100A, 100B or 100C) Ring, Back-up (All except 1684027, 1684447& 1684454 Cylinders) (Note: Use Items 100B or 100C) Seal, Rod (Note: Use Items 100A, 100B or 100C) Wiper, Rod (Note: Use Items 100A, 100B or 100C) Compound, Locking Compound, Locking Primer, Locking Bushing Options: 1683713 & 1683825 Cylinders 1683942, 1684027, 1684057, 1684447, 1684452, 1684454 & 1684493 Cylinders Seal Kit Options (Includes Items 13-20): All Cylinders except 1684027, 16844447 & 1684454 1684027 Cylinder (Use p/n 2902419) Note: If piston has not been replaced before, order piston p/n 3480240 also. Old style piston and seal kit must be replaced.

1684447 & 1684454 Cylinders

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 5 - CYLINDER FIGURE 5-12. LIFT CYLINDER ASSEMBLY - MID - E/M450A (SERVICE REPLACEMENT)

194

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-12. LIFT CYLINDER ASSEMBLY - MID - E/M450A (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001237443

QTY Ref Ref

1 2

2220446 2220473 See Note

1 2 Ref

3 4 6 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 118 119 119 120 121 123 124 200

2751009 2753301 1001228036 See Note 70006543 70006542 70006533 See Note See Note See Note See Note See Note 70006532 See Note See Note See Note 4740207 70006539 3300281 3900170 4640634 2900770 4641386 7011376 0961950 2220883 0100011 0100038 2901806

1 1 1 NSS 1 1 1 NSS NSS NSS NSS NSS 1 NSS NSS NSS 1 1 1 1 1 1 1 1 4 3 AR AR 1

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - MID Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Fitting, 90 JIC/ORB Fitting, 90 JIC/ORB Note: See Hydraulic Diagram p/n 1001178385 for item 3 hose replaces hose p/n 2751126 & item 4 hose replaces p/n 2751127.

Hose (Not Shown) Hose (Not Shown) Lift Cylinder Assembly - Mid (See Items 101-124 for Breakdown) Barrel Weldment (Note: Not Available for Purchase) Rod Weldment Head Retainer Wiper (Note: Use Item 200) Seal, Rod (Note: Use Item 200) Ring, Wear (Note: Use Item 200) O-Ring (Note: Use Item 200) Ring, Back-up (Note: Use Item 200) Piston Seal (Note: Use Item 200) Ring, Wear (Note: Use Item 200) O-Ring (Note: Use Item 200) Washer Spacer Nut Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Bushing Plug, O-Ring Compound, Locking Primer, Locking Seal Kit (Includes Items 105-109 & 111-113)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

195

SECTION 5 - CYLINDER FIGURE 5-13. MID LIFT CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP (SERVICE REPLACEMENT)

196

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-13. MID LIFT CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228036

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 21 22 23 24 100

See Note 70006543 70006542 70006533 See Note See Note See Note See Note See Note 70006532 See Note See Note See Note 4740207 70006539 3300281 3900170 4640634 2900770 4641386 7011376 0961950 2220883 2220885 0100011 0100038 2901806

NSS 1 1 1 NSS NSS NSS NSS NSS 1 NSS NSS NSS 1 1 1 1 1 1 1 1 4 4 2 AR AR 1

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - MID Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod Weldment Head Retainer Wiper (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Piston Seal (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Washer Spacer Nut Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Bushing Plug, O-Ring Plug, O-Ring Compound, Locking Primer, Locking Seal Kit (Includes Items 5-9 & 11-13)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV E

197

SECTION 5 - CYLINDER FIGURE 5-14. MID LIFT CYLINDER ASSEMBLY (E/M400A) (SERVICE REPLACEMENT)

198

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-14. MID LIFT CYLINDER ASSEMBLY (E/M400A) (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228038

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 100

See Note 70006600 70006599 See Note 70002373 See Note See Note 70005143 See Note See Note 70006598 70006597 See Note See Note 70022564 70006596 4640634 2900770 4641386 7011376 70006595 0961950 2220885 70006594

NSS 1 1 1 1 NSS NSS 1 NSS NSS 1 1 NSS NSS 1 1 1 1 1 1 1 4 8 1

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - MID - E400An Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod Weldment Head Wiper (Note: Use Item 100) Retainer Seal, Rod (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Bearing O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) O-Ring Piston Seal (Note: Use Item 100) O-Ring (Note: Use Item 100) Ball, Steel Setscrew Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve Seal Kit - 4641386 Valve Spacer Bushing Plug, O-Ring Seal Kit (Includes 4, 6, 7, 9, 10, 13 & 14)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

199

SECTION 5 - CYLINDER FIGURE 5-15. LIFT CYLINDER ASSEMBLY - UPPER

200

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-15. LIFT CYLINDER ASSEMBLY - UPPER ITEM

PART NUMBER 1683708

QTY Ref Ref

1684061

Ref

1683813

Ref

1683945

Ref

1684033

Ref

1684061

Ref

1683945

Ref Ref

1 1 1 1 1 1 2 2 2 2 2 2 3 4 5 6 6 6 7 7 7 9 9 10 11 12 12 12 13 14 15 16 17 18

3121128

1683514 1683815 1683946 1684031 1684060 1683505 1683817 1683947 1684032 1684059 1120108 3480240 1683709 3300315 3300279 4567177 4567908 4640936 2900770 2220885 3900170 3951402 3900142 See Note See Note See Note See Note See Note See Note

Ref 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 Ref 1 1 Ref 1 1 1 1 4 1 Ref 1 1 2 1 1 1 1 1

DESCRIPTION UPPER LIFT CYLINDER ASSEMBLIES Upper Lift Cylinder Assemblies (E/M450A) (Prior to SN 0300058843) Upper Lift Cylinder Assemblies (E/M450A) (Original Equipment) (SN 0300058843 through 0300189898) Upper Lift Cylinder Assemblies (E/M450AJ) (Prior to SN 0300056571) Upper Lift Cylinder Assemblies (E/M450AJ) (Original Equipment) (SN 0300056571 through 0300189898) Upper Lift Cylinder Assemblies (E/M400A) (Original Equipment) (Prior to SN 0300073768) Upper Lift Cylinder Assemblies (E/M400A) (Original Equipment) (SN 0300073768 through 0300189901) Upper Lift Cylinder Assemblies (E/M400AJP) (Original Equipment) Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment Options: 1683708 Cylinder (Note: Includes Item #23) 1683713 Cylinder (Note: Includes Item #23) 1683945 Cylinder 1684033 Cylinder 1684061 Cylinder Rod Weldment Options: 1683708 Cylinder (Note: Includes Item #23) 1683713 Cylinder (Note: Includes Item #23) 1683945 Cylinder 1684033 Cylinder 1684061 Cylinder Cap, End Piston Head Nut, Hex Options: 1683708, 1684033 & 1684061 Cylinders 1683713 & 1683945 Cylinder Spacer, Tube Options: 1683708, 1684033 & 1684061 Cylinders 1683713 & 1683945 Cylinders Cartridge, Valve Seal Kit - 4640936 Valve Plug, O-Ring Setscrew Setscrew Options: 1683708, 1684033 & 1684061 Cylinders 1683713 & 1683945 Cylinders Ring, Wear (Note: Use Item 100) Seal (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Seal (Note: Use Item 100)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 2-B 5-F 1-A 4-F 1-A 5-F 4-F

201

SECTION 5 - CYLINDER ITEM 19 20 21 22 23 23 23 100

202

PART NUMBER See Note 0100011 0100038 0100035 0961726 0961950 2901804

QTY 1 AR AR AR Ref 4 4 1

DESCRIPTION Wiper (Note: Use Item 100) Compound, Locking Primer, Locking Compound, Locking Bushing Options: 1683708, 1683813 & 1684061 Cylinders 1683945 & 1684033 Cylinders Seal Kit (Includes Items 13-19)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 5 - CYLINDER FIGURE 5-16. LIFT CYLINDER ASSEMBLY - UPPER - E/M450A & E/M400A (SERVICE REPLACEMENT)

204

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-16. LIFT CYLINDER ASSEMBLY - UPPER - E/M450A & E/M400A (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228018

QTY Ref Ref

1 1A 2 2A 3 4 5 6 7 8 9 10 11 11 12 13 100 101 102 103 104 105 106 107

See Note 0961950 70006415 0961950 70006401 70006400 70006414 70006413 70006412 70023915 70006411 2220885 4640936 2900770 0100011 0100038 2901804 See Note See Note See Note See Note See Note See Note See Note

NSS 2 1 2 1 1 1 1 1 1 4 1 1 1 AR AR 1 NSS NSS NSS NSS NSS NSS NSS

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - UPPER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Bushing Rod Weldment Bushing Head Piston Spacer Setscrew Nut Setscrew Retainer Plug, O-Ring Cartridge, Holding Valve Seal Kit - 4640936 Valve Compound, Locking Primer, Locking Seal Kit (Includes Items 101-107) Ring, Wear (Note: Use Item 100) Seal, Piston (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Wiper, Rod (Note: Use Item 100)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

205

SECTION 5 - CYLINDER FIGURE 5-17. LIFT CYLINDER ASSEMBLY - UPPER - E400AJP/M400AJP & E450AJ/M450AJ (SERVICE REPLACEMENT)

206

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-17. LIFT CYLINDER ASSEMBLY - UPPER - E400AJP/M400AJP & E450AJ/M450AJ (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228016

QTY Ref Ref

1 1A 2 2A 3 4 5 6 7 8 9 10 11 11 12 13 100 101 102 103 104 105 106 107

See Note 0961950 70006402 0961950 70006401 70006400 70006399 70006398 70006397 70023915 70006396 2220885 4640936 2900770 0100011 0100038 2901804 See Note See Note See Note See Note See Note See Note See Note

NSS 2 1 2 1 1 1 1 1 1 1 4 1 1 AR AR 1 NSS NSS NSS NSS NSS NSS NSS

3121128

DESCRIPTION LIFT CYLINDER ASSEMBLY - UPPER Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Bushing Rod Weldment Bushing Head Piston Spacer Setscrew Nut Setscrew Retainer Plug, O-Ring Cartridge, Holding Valve Seal Kit - 4640936 Valve Compound, Locking Primer, Locking Seal Kit (Includes Items 101-107) Ring, Wear (Note: Use Item 100) Seal, Piston (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Wiper, Rod (Note: Use Item 100)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

207

SECTION 5 - CYLINDER FIGURE 5-18. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A) (Prior to SN 0300165128)

208

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-18. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A) (Prior to SN 0300165128) ITEM

PART NUMBER 1683325 1683932

QTY Ref Ref Ref

1683932

Ref Ref

1 1 1

1682879 1684002

Ref 1 1

1

1684002

1

1A 1A 1A

0961608 0962356

Ref 2 2

1A

0962356

2

2 2 2

1682886 1684007

Ref 1 1

2

1684007

1

2A 2A 2A

0961608 0962356

Ref 2 2

2A

0962356

2

3 4 4 4 4 5 5 5 5 6 7 7 7

1120110

4566023 4568136

1 Ref 1 1 1 Ref 1 1 1 1 Ref 1 1

7

4568136

1

8 9 10 10

3900170 See Note See Note

1 1 AR Ref

3121128

3480217 3480261 3480261 1682154 1683934 1683934 3300308

DESCRIPTION MASTER CYLINDER ASSEMBLY Master Cylinder Assembly (Prior to SN 0300056894) Master Cylinder Assembly (E/M400A) (SN 0300056894 through 0300189901) Master Cylinder Assembly (E/M450A) (SN 0300056894 through 0300189898) Note: Original Equipment components may have been replaced with Service Replacement components part.

Identify p/n stamped on cylinder before ordering parts.

Barrel Weldment Options: Barrel Weldment (Prior to SN 0300056894) Barrel Weldment (E/M400A) (SN 0300056894 through 0300189901) Barrel Weldment (E/M450A) (SN 0300056894 through 0300189898) Bushing Option: Bushing (Prior to SN 0300056894) Bushing (E/M400A) (SN 0300056894 through 0300189901) Bushing (E/M450A) (SN 0300056894 through 0300189898) Rod Weldment Options: Rod Weldment (Prior to SN 0300056894) Rod Weldment (E/M400A) (SN 0300056894 through 0300189901) Rod Weldment (E/M450A) (SN 0300056894 through 0300189898) Bushing Options: Bushing (Prior to SN 0300056894) Bushing (E/M400A) (SN 0300056894 through 0300189901) Bushing (E/M450A) (SN 0300056894 through 0300189898) Retainer Piston Options: Piston (Prior to SN 0300056894) Piston (E/M400A) (SN 0300056894 through 0300189901) Piston (E/M450A) (SN 0300056894 through 0300189898) Head Options: Head (Prior to SN 0300056894) Head (E/M400A) (SN 0300056894 through 0300189901) Head (E/M450A) (SN 0300056894 through 0300189898) Nut, Hex Spacer, Tube Options: Spacer, Tube (Prior to SN 0300056894) Spacer, Tube (E/M400A) (SN 0300056894 through 0300189901) Spacer, Tube (E/M450A) (SN 0300056894 through 0300189898) Setscrew 3/8in-16NC x 3/8in T-Seal (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) Ring, Wear (Prior to SN 0300056894)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 1/A G G

209

SECTION 5 - CYLINDER ITEM 10

PART NUMBER

10 11 12 13 14 15 16 17 18 100 100A 100B

210

QTY Ref Ref

See Note See Note See Note See Note See Note 0100038 0100011 0100035 2901147 2901902

1 1 1 1 1 AR AR AR Ref 1 1

DESCRIPTION Ring, Wear (E/M400A) (SN 0300056894 through 0300189901) Ring, Wear (E/M450A) (SN 0300056894 through 0300189898) O-Ring (Note: Use Items 100A or 100B) O-Ring (Note: Use Items 100A or 100B) Ring, Wear (Note: Use Items 100A or 100B) Seal, Rod (Note: Use Items 100A or 100B) Wiper, Rod (Note: Use Items 100A or 100B) Primer, Locking Compound, Locking Compound, Locking Seal Kit - Cylinder Options (Includes Items 9-15): Level Cylinder p/n 1683325 Level Cylinder p/n 1683932

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 5 - CYLINDER FIGURE 5-19. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A)

212

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-19. MASTER CYLINDER ASSEMBLY (E/M450A & E/M400A) ITEM

PART NUMBER 1001140597

QTY Ref Ref

1 2 5 6 9 10 11 12 13 14 15 16 17 18 19 20 50

70004144 70004145 70000739 70004141 See Note See Note 70023094 70004142 70004143 See Note See Note See Note See Note See Note 70000740 0962356 70004130

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1

3121128

DESCRIPTION MASTER CYLINDER ASSEMBLY Note: Original Equipment components may have been replaced with Service Replacement components part. Identify p/n stamped on cylinder before ordering parts.

Barrel Rod Head Piston Ring, Wear (Note: Use Item 50) Seal (Note: Use Item 50) O-Ring (Note: Use Item 50) Retainer Spacer O-Ring (Note: Use Item 50) Ring, Back-up (Note: Use Item 50) Seal (Note: Use Item 50) Wiper (Note: Use Item 50) O-Ring (Note: Use Item 50) O-Ring Bushing Seal Kit (Includes Items 9-11 & 14-18)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

213

SECTION 5 - CYLINDER FIGURE 5-20. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) (Prior to SN 0300163453)

214

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-20. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) (Prior to SN 0300163453) ITEM

PART NUMBER 1683923

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 100

0100011 0100038 3931016 0962185 0961951 3480259 3760368 1683925 1683756 1683772 See Note See Note See Note See Note See Note See Note See Note See Note See Note 3931516 2901898

AR AR 3 1 4 1 1 1 1

3121128

2 1 2 1 1 1 1 1 2 8 1

DESCRIPTION MASTER CYLINDER ASSEMBLIES Note: Original Equipment components may have been replaced with Service Replacement components part. Identify p/n stamped on cylinder before ordering parts.

Compound, Locking Primer, Locking Bolt Socket Head #10-24NC x 1in Tapered Bushing Bushing, Garmax Piston Washer, Ring Head Barrel Rod Ring, Lock (Note: Use Item 100) Ring, Wear (Note: Use Item 100) Ring Back-up (Note: Use Item 100) O-Ring (Note: Use Item 100) O-Ring (Note: Use Item 100) Wiper (Note: Use Item 100) Seal (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Seal (Note: Use Item 100) Bolt Socket Head 5/16in-18NC x 1in Seal Kit (Includes Items 12-20)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV F

215

SECTION 5 - CYLINDER FIGURE 5-21. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP)

216

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-21. MASTER CYLINDER ASSEMBLY (E/M450AJ & E/M400AJP) ITEM

PART NUMBER 1001140278

QTY Ref Ref

1 2 4 5 8 9 10 11 12 13 14 15 16 17 18 23 50

70003843 70003844 70003819 0961951 7026084 70002217 See Note See Note See Note See Note See Note See Note See Note See Note 70002216 7026082 70003845

1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1

3121128

DESCRIPTION MASTER CYLINDER ASSEMBLIES Note: Original Equipment components may have been replaced with Service Replacement components part. Identify p/n stamped on cylinder before ordering parts.

Barrel Rod Piston Bushing O-Ring Ring, Retaining Wiper (Note: Use Item 50) O-Ring (Note: Use Item 50) Seal (Note: Use Item 50) Ring, Back-up (Note: Use Item 50) O-Ring (Note: Use Item 50) O-Ring (Note: Use Item 50) Ring, Wear (Note: Use Item 50) Seal (Note: Use Item 50) Retainer Head Seal Kit (Includes Items 10-17)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

217

SECTION 5 - CYLINDER FIGURE 5-22. STEER CYLINDER ASSEMBLY

218

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-22. STEER CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 100

3121128

PART NUMBER 1683591 See Note 7001630 7017247 See Note See Note See Note See Note 7017248 70003341 7017249 7017250 See Note See Note See Note See Note 7017251 7017252 7017246

QTY Ref 2 2 2 2 4 2 2 2 1 2 1 2 1 1 1 1 1 1

DESCRIPTION STEER CYLINDER ASSEMBLY Wiper (Note: Use Item 100) Nut, Spanner Ring, Retaining Seal, Lip (Note: Use Item 100) Ring, Wear (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) O-Ring (Note: Use Item 100) Guide Barrel Weldment Tube Piston Ring, Wear (Note: Use Item 100) Seal (Note: Use Item 100) O-Ring (Note: Use Item 100) O-Ring (Note: Use Item 100) Rod (Male End) Rod (Female End) Seal Kit (Includes Items 1, 4-7 & 12-15)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

219

SECTION 5 - CYLINDER FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ) (ORIGINAL EQUIPMENT) (Prior to SN 0300175016)

220

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ) (ORIGINAL EQUIPMENT) (Prior to SN 0300175016) ITEM

PART NUMBER 1683704 1683798 1684030

1 1 1 1 2 2 2 2 3 4 5 5 5 6

1682948 1683800 1682888 1683706 1683802 1684029 3480239 1683705 4567704 4566027 4640807

QTY Ref Ref Ref Ref Ref

Ref 1 1 1 Ref 1 1 1 1 1 Ref 1 1 1

7 8 9 9 10 11 12 13 14 15 16 17 18 19 19 21 22 23 24 25 26 27 100 100A

0641512 2220883 3951402 See Note 3322205 3760318 See Note See Note See Note See Note See Note See Note See Note 0100011 0100038 2220628 2220516 3340679 0641604 2220596 2220517 4761600 2901807

4 2 1 1 1 1 2 1 1 1 1 1 1 AR AR 1 1 1 2 1 1 2 Ref 1

100B

1001141760

1

4640807

Ref

3121128

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Telescope Cylinder Assembly (E/M450A) Telescope Cylinder Assembly (E/M450AJ) Telescope Cylinder Assembly (E/M400A) Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment Options: Barrel Weldment (E/M450A) Barrel Weldment (E/M450AJ) Barrel Weldment (E/M400A) Rod Weldment Options: Rod Weldment (E450A & M450A) Rod Weldment (E450AJ & M450AJ) Rod Weldment (E/M400A) Piston Head Spacer, Tube Options: Spacer, Tube (E/M450A & E/M400A) Spacer, Tube (E/M450AJ) Counterbalance Valve Assy (See Items 201-203 for Breakdown) Bolt 5/16in-18NC x 1-1/2in Plug, O-Ring Setscrew 1/4in-20NC x 1/4in O-Ring (Note: Use Item 100B) Locknut Ring, Retaining Ring, Wear (Note: Use Item 100A or 100B) Seal, Cap (Note: Use Item 100A or 100B) O-Ring (Note: Use Item 100A or 100B) Ring, Wear (Note: Use Item 100A or 100B) O-Ring (Note: Use Item 100A or 100B) Seal, Rod (Note: Use Item 100A or 100B) Wiper (Note: Use Item 100A or 100B) Compound, Locking Primer, Locking Fitting, Elbow Fitting, Cap Wear Pad Assembly Bolt 3/8in-16NC x 1/2in Fitting, Elbow Fitting, Cap Lockwasher 3/8in Seal Kit Options: Seal Kit (Includes Items 12-18) (Telescope Cylinder p/n 1683704 & p/n 1684030) Seal Kit (Includes Items 12-18 & 9) (Telescope Cylinder p/n 1683798) COUNTERBALANCE VALVE ASSEMBLY

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV D E B

D

221

SECTION 5 - CYLINDER ITEM 201 201 202 202 203

222

PART NUMBER 4640771 2900770 4640709 2900770 3790113

QTY 1 1 1 1 2

DESCRIPTION Cartridge, Counterbalance Seal Kit - 4640771 Cartridge Cartridge, Vented Counterbalance Seal Kit - 4640709 Cartridge O-Ring (Between Valve and Cylinder Block)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 5 - CYLINDER FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ) (ORIGINAL EQUIPMENT)

224

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY (E/M400A & E/M450A & E/M450AJ) (ORIGINAL EQUIPMENT) ITEM

PART NUMBER 1001151414 1001151368 1001151497

1 1 3 3 3 3 3A 4 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 100 101 102 103 104 105 106 107 108 201 201 202

3121128

0100011 0100038

QTY Ref Ref Ref Ref Ref

4567704 4566027 3322205 1683584 2220883 2220596 2220517 2220628 2220516 4640807

AR AR Ref 1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1

0641512 3951402 See Note 3340679 0641604 1001152230 See Note See Note See Note See Note See Note See Note See Note See Note 4640807 4640771 2900770 4640709

4 1 1 1 2 1 2 1 1 1 1 1 1 1 Ref 1 1 1

1001151413 1001151386 1001151496 1120110 1683706 1683802 1684029 3480239

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Telescope Cylinder Assembly (E/M450A) Telescope Cylinder Assembly (E/M450AJ) Telescope Cylinder Assembly (E/M400A) Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Compound, Locking Primer, Locking Barrel Weldment Options: Barrel Weldment (E/M450A) Barrel Weldment (E/M450AJ) Barrel Weldment (E/M400A) Cap, End Rod Weldment Options: Rod Weldment (E450A & M450A) Rod Weldment (E450AJ & M450AJ) Rod Weldment (E/M400A) Piston Spacer, Tube Options: Spacer, Tube (E/M450A & E/M400A) Spacer, Tube (E/M450AJ) Locknut Head Plug, O-Ring Fitting, Elbow Fitting, Cap Fitting, Elbow Fitting, Cap Counterbalance Valve Assy (See Items 201-203 for Breakdown) Bolt 5/16in-18NC x 1-1/2in Setscrew 1/4in-20NC x 1/4in O-Ring (Note: Use Item 100) Wear Pad Assembly Bolt 3/8in-16NC x 1/2in Seal Kit Options (Includes Items 101-108): Ring, Wear (Note: Use Item 100) Seal, Cap (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Wiper (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) COUNTERBALANCE VALVE ASSEMBLY Cartridge, Counterbalance Seal Kit - 4640771 Cartridge Cartridge, Vented Counterbalance

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A B A

D

225

SECTION 5 - CYLINDER ITEM 202 203

226

PART NUMBER 2900770 3790113

QTY 1 2

DESCRIPTION Seal Kit - 4640709 Cartridge O-Ring (Between Valve and Cylinder Block)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 5 - CYLINDER FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY (E/M400A) (SERVICE REPLACEMENT)

228

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY (E/M400A) (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228063

QTY Ref Ref

1 2 4 5 6 7 8 9 10 11 12 13 14

0100011 0100038 70006566 70006564 70006563 70006971 70006565 2220883 2220596 2220517 2220628 2220516 4640807

AR AR 1 1 1 1 1 1 1 1 1 1 1

15 16 17 18 19 100 101 102 103 104 105 106 107

0641512 3340679 70006976 70023915 1001152230 See Note See Note See Note See Note See Note See Note See Note See Note

4 1 2 1 1 NSS NSS NSS NSS NSS NSS NSS NSS

3121128

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Compound, Locking Primer, Locking Rod Piston Spacer Nut Head Plug Fitting, 90 JIC/ORB Fitting, Cap Fitting, 90 JIC/ORB Fitting, Cap Counterbalance Valve Assembly (See COUNTERBALANCE VALVE ASSEMBLY for Breakdown) Bolt, 5/16 x 1-1/2 Pad, Wear Screw Setscrew, M6 x 8 Seal Kit (Includes Items 100-107) Ring, Wear (Note: Use p/n 1001152230) Seal, Piston(Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Ring, Wear (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Seal, Rod (Note: Use p/n 1001152230) Seal, Rod (Note: Use p/n 1001152230) Ring, Back-Up (Note: Use p/n 1001152230)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV E

229

SECTION 5 - CYLINDER FIGURE 5-26. TELESCOPE CYLINDER ASSEMBLY - E/M450A (SERVICE REPLACEMENT)

230

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-26. TELESCOPE CYLINDER ASSEMBLY - E/M450A (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228062

QTY Ref Ref

1 2 3 4 5 6 7 8 9

See Note 70006567 70006565 70006564 70006563 70006971 70006561 0641512 4640807

NSS 1 1 1 1 1 1 4 1

10 11 12 13 14 15 17 18 100 101 102 103 104 105 106 107 108

2220596 2220517 2220628 2220516 2220883 70023915 70006976 3340679 1001152230 See Note See Note See Note See Note See Note See Note See Note See Note

1 1 1 1 2 1 2 1 1 NSS NSS NSS NSS NSS NSS NSS NSS

3121128

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Head Piston Spacer Nut, Lock Cap, End Bolt, 5/16 X 1-1/2 Counterbalance Valve Assembly (See COUNTERBALANCE VALVE ASSEMBLY for Breakdown) Fitting, 90 JIC/ORB Fitting, Cap Fitting, 90 JIC/ORB Fitting, Cap Plug Setscrew M6 x 8 Screw Pad, Wear Seal Kit (Includes Items 101-108) Ring, Wear (Note: Use p/n 1001152230) Seal, Cap (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Ring, Wear (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Seal, Rod (Note: Use p/n 1001152230) Wiper, Rod (Note: Use p/n 1001152230) Ring, Back-Up (Note: Use p/n 1001152230)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV A

231

SECTION 5 - CYLINDER FIGURE 5-27. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ (SERVICE REPLACEMENT)

232

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-27. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228061

QTY Ref Ref

1 2 3 4 5 6 7 8 9

See Note 70006973 70006565 70006564 70006972 70006971 70006561 0641512 4640807

NSS 1 1 1 1 1 1 4 1

10 11 12 13 14 100 101 102 103 104 105 106 107 108 109

2220596 2220517 2220628 2220516 2220883 1001152230 See Note See Note See Note See Note See Note See Note See Note See Note See Note

1 1 1 1 2 1 NSS NSS NSS NSS NSS NSS NSS NSS NSS

3121128

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel (Note: Not Available for Purchase) Rod Head Piston Spacer Nut, Lock Cap, End Bolt, 5/16 X 1-1/2 Counterbalance Valve Assembly (See COUNTERBALANCE VALVE ASSEMBLY for Breakdown) Fitting, 90 JIC/ORB Fitting, Cap Fitting, 90 JIC/ORB Fitting, Cap Plug Seal Kit (Includes Items101-108) Ring, Wear (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Seal, Piston (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Ring, Wear (Note: Use p/n 1001152230) Seal, Rod (Note: Use p/n 1001152230) Wiper, Rod (Note: Use p/n 1001152230) O-Ring (Note: Use p/n 1001152230) Ring, Back-Up (Note: Use p/n 1001152230)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

233

SECTION 5 - CYLINDER FIGURE 5-28. TELESCOPE CYLINDER ASSEMBLY (E/M400AJP) (ORIGINAL EQUIPMENT)

234

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-28. TELESCOPE CYLINDER ASSEMBLY (E/M400AJP) (ORIGINAL EQUIPMENT) ITEM

PART NUMBER 1683911

QTY Ref Ref

1 1A 1A 2 3 4 4 4 5 6

1683912 1120110 0100035 1683980 3480239 1683863 1683584 4567963 4640807

1 1 AR 1 1 Ref 1 1 1 1

7 8 9 10 11 12 13 14 15 16 17 18 19 19 21 22 23 24 25 26 27 28 100

0641512 2220883 3951402 3322205 3760318 See Note See Note See Note See Note See Note See Note See Note 0100011 0100038 2220628 2220516 3340882 0641424 2220596 2220517 3311405 4751400 2901903 4640807 4640771 2900770 4640709 2900770 3790113

4 2 1 1 1 2 1 1 1 1 1 1 AR AR 1 1 1 2 1 1 2 4 1 Ref 1 1 1 1 2

201 201 202 202 203

3121128

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Cap, End Compound, Locking (Note: Not Included with Barrel Weldment) Rod Piston Head Head (use p/n 1683584) (Prior to SN 03001122425) Head (SN 03001122425 through 0300189901) Spacer, Tube Counterbalance Valve Assembly (See Items 201-203for Breakdown) Bolt 5/16 x 1-1/2 Plug, O-Ring Setscrew 1/4 x 1/4 Locknut Ring, Retaining Ring, Wear (Note: Use Item 100) Seal, Cap (Note: Use Item 100) O-Ring (Note: Use Item 100) Ring, Wear (Note: Use Item 100) O-Ring (Note: Use Item 100) Seal, Rod (Note: Use Item 100) Wiper (Note: Use Item 100) Compound, Locking Primer, Locking Fitting, Elbow Fitting, Cap Wear Pad Assembly Bolt 1/4in-20NC x 3in Fitting, Elbow Fitting, Cap Nut 1/4inx20NC Flatwasher 1/4in Seal Kit (Includes Items 12-18) COUNTERBALANCE VALVE ASSEMBLY Cartridge, Counterbalance Seal Kit - 4640771 Cartridge Cartridge, Vented Counterbalance Seal Kit - 4640709 Cartridge O-Ring (Between Valve and Cylinder Block)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 4/C

D

235

SECTION 5 - CYLINDER FIGURE 5-29. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ (SERVICE REPLACEMENT)

236

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-29. TELESCOPE CYLINDER ASSEMBLY - E450AJ/M450AJ (SERVICE REPLACEMENT) ITEM

PART NUMBER 1001228015

QTY Ref Ref

1 2 3 4 5 6 7 8 9

See Note 70006975 70006565 70006564 70006974 70006971 70006561 0641512 4640807

NSS 1 1 1 1 1 1 4 1

10 11 12 13 14 15 16 17 18 19 100 101 102 103 104 105 106 107 108

2220596 2220517 2220628 2220516 2220883 3311405 4751400 0641424 3340882 70006413 2901903 See Note See Note See Note See Note See Note See Note See Note See Note

1 1 1 1 2 2 4 2 2 1 1 NSS NSS NSS NSS NSS NSS NSS NSS

3121128

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Note: Original Cylinder may have been replaced with Service Replacement. Identify PN Stamped on Cylinder Before Ordering Parts.

Barrel Weldment (Note: Not Available for Purchase) Rod Head Piston Spacer Nut, Lock Cap, End Bolt, 5/16 x 1-1/2 Counterbalance Valve Assembly (See COUNTERBALANCE VALVE ASSEMBLY for Breakdown) Fitting, 90 JIC/ORB Fitting, Cap Fitting, 90 JIC/ORB Fitting, Cap Plug Nut 1/4 x 20 Flatwasher 1/4 Bolt 1/4 x 3 Wear Pad Assembly Setscrew Seal Kit (Includes Items101-108) Ring, Wear (Note: Use p/n 2901903) O-Ring (Note: Use p/n 2901903) Seal, Piston (Note: Use p/n 2901903) Ring, Wear (Note: Use p/n 2901903) Seal, Rod (Note: Use p/n 2901903) Wiper, Rod (Note: Use p/n 2901903) O-Ring (Note: Use p/n 2901903) Ring, Back-Up (Note: Use p/n 2901903)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B

237

SECTION 5 - CYLINDER FIGURE 5-30. COUNTERBALANCE VALVE ASSEMBLY

238

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 5 - CYLINDER FIGURE 5-30. COUNTERBALANCE VALVE ASSEMBLY ITEM 1 1 2 2 3

3121128

PART NUMBER 4640807 4640771 2900770 4640709 2900770 3790113

QTY Ref 1 1 1 1 2

DESCRIPTION COUNTERBALANCE VALVE ASSEMBLY Cartridge, Counterbalance Seal Kit - 4640771 Cartridge Cartridge, Vented Counterbalance Seal Kit - 4640709 Cartridge O-Ring (Between Valve and Cylinder Block)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV D

239

SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

241

SECTION 6 - HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A)

242

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 6 - HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (E/M400A & E/M450A) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 26 26 27 28 29 29 29 30 31 32 33 33 33 34 34 34 35

3121128

PART NUMBER 2792506 2792510 2752675 1320033 2752487 2752488 2751498 2752476 2220371 2752600 2220473 2220885 2752595 2752446 2220507 2753337 2753326 2220998 2220466 2753332 2752795 2220415 2220502 2752459 2221033 2220593 2220873 2220428 2220429 2753519 2753050 2220899 2752620 2752437 2752580 2220472 2750910 2220999 2753335 2751127 2753334 2751126 2752475

QTY Ref Ref Ref 1 1 1 1 1 1 AR 1 AR 5 2 1 AR Ref 2 2 3 AR Ref 2 2 2 AR 2 2 1 1 2 2 Ref 2 2 3 1 Ref 2 2 8 1 1 Ref 1 1 Ref 1 1 1

DESCRIPTION STANDARD HYDRAULIC DIAGRAM Standard Hydraulic Diagram (E/M450A) Standard Hydraulic Diagram (E/M400A) Hose Clamp Hose Hose Hose Hose Fitting, Straight Hose Fitting, Elbow Plug Hose Hose Fitting, Elbow Hose Options: Hose (E/M400A) Hose (E/M450A) Fitting, Straight Fitting, Elbow Hose Options: Hose (E/M400A) Hose (E/M450A) Fitting, Straight Fitting, Elbow Hose Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Quick Coupling Dust Cap Hose Options: Hose (E/M400A) Hose (E/M450A) Fitting, Tee Hose Hose Options: Hose (E/M400A) Hose (E/M450A) Fitting, Elbow Hose Fitting, Tee Hose Options: Hose (E/M400A) Hose (E/M450A) Hose Options: Hose (E/M400A) Hose (E/M450A) Hose

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 8-H 9-H

243

SECTION 6 - HYDRAULIC

244

ITEM 36 37 37 37 38 39 39 39 40 41 42 43 44 44 44 45 45 45 46 47 48 49 49 49

PART NUMBER 2220386

2220819 2221147

QTY 1 Ref 2 2 2 Ref 2 2 2 2 1 1 Ref 1 1 Ref 1 1 AR 2 2 Ref AR AR

49

2221147

AR

50 51 52 52 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

2752581 4566188

1 1 Ref 1 1 AR 1 1 3 3 1 1 1 1 1 AR 2 1 1 1 1 2 3 1 Ref

2753520 2752585 2220504 2753535 2752572 2220727 2220684 2752435 2752573 2753474 2750996 2753475 2751508 2220501 2220502 2220677

4566187 4566623 4100026 2752983 1702124 2220609 2220923 2220934 4640861 2752440 2220605 2752611 0100020 2220600 2221054 2220711 2220414 2790900 2220909 2220237 2220239

DESCRIPTION Fitting, Elbow Hose Options: Hose (E/M400A) Hose( E/M450A) Fitting, Tee Hose Options: Hose (E/M400A) Hose (E/M450A) Fitting, Straight Fitting, Tee Hose Hose Hose Options: Hose (E/M400A) Hose (E/M450A) Hose Options: Hose (E/M400A) Hose (E/M450A) Fitting, Elbow Fitting, Elbow Fitting, Adapter Fitting, Long Options: Fitting, Long (Prior to SN 0300067501) Fitting, Long (E/M400A) (SN 0300067501 through 0300189901) Fitting, Long (E/M450A) (SN 0300067501 through 0300189898) Hose Tube Tube Options: Tube (E/M400A) Tube (E/M450A) Nylon, Sleeve Hose Hose, Tags Fitting, Reducer Fitting, Adapter Fitting, Tee Bleeder, Kit Hose Fitting, Tee Hose Sealant Fitting, Straight Fitting, Tee Fitting, Tee Fitting, Straight Hose Fitting, Restrictor Fitting, Plug Fitting, Plug Fitting Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 6 - HYDRAULIC ITEM 72 72

PART NUMBER 2220466 2220502

QTY 1 1

72

2220502

1

3121128

DESCRIPTION Fitting, Elbow (Prior to SN 0300114239) Fitting, Elbow (E/M400A) (SN 0300114239 through 0300189901) Fitting, Elbow (E/M450A) (SN 0300114239 through 0300189898)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

245

SECTION 6 - HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E/M450AJ)

246

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 6 - HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (E/M450AJ) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 38 39 40 41 42 43 44 45 46 47

3121128

PART NUMBER 2792507 2752675 1320017 2752487 2752488 2751498 2752476 2220371 2752600 2220473 2220885 2752595 2752446 2220507 2753304 2220998 2220466 2752795 2220415 2220502 2752459 2221033 2220593 2220873 2220428 2220429 2753050 2220899 2752466 2752437 2220472 2750910 2220999 2753301 2751009 2752611 2220386 2752585 2220605 2220504 2753302 2220582 2221054 2220711 2752430 2750996 2751508 2220501 2220677

QTY Ref 1 1 1 1 1 1 4 2 7 6 2 1 1 1 3 5 2 9 5 2 2 1 1 2 2 2 1 1 2 3 1 1 1 1 1 1 4 Ref 2 2 2 4 1 1 2 1 1 8 2

DESCRIPTION STANDARD HYDRAULIC DIAGRAM Hose Clamp (Use p/n 1320033) Hose Hose Hose Hose Fitting, Straight Hose Fitting, Elbow Plug Hose Hose Fitting, Elbow Hose Fitting, Straight Fitting, Elbow Hose Fitting, Straight Fitting, Elbow Hose Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Quick Coupling Dust Cap Hose Fitting, Tee Hose Hose Fitting, Elbow Hose Fitting, Tee Hose Hose Hose Fitting, Elbow Hose Fitting, Tee Options: Fitting, Tee (Prior to SN 0300168138) Fitting, Tee (SN 0300168138 through 0300189898) Hose Fitting, Straight Fitting, Tee Fitting, Tee Hose Hose Hose Fitting, Elbow Fitting, Elbow

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV F

247

SECTION 6 - HYDRAULIC ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

248

PART NUMBER 2753305 2752611 2220600 4567946 2753303 4100026 0100020 1702124 2220609 2220923 2220934 4640861 2751414 2220414 2750900 2220909 2220654 2220374 2220237

QTY 1 1 2 1 2 AR AR 1 2 3 1 1 1 1 1 2 1 1 2

DESCRIPTION

REV

Hose Hose Fitting, Straight Tube Hose Nylon, Sleeve Sealant (Not Shown) Hose, Tags (Not Shown) Fitting, Reducer Fitting, Adapter Fitting, Tee Bleeder, Kit Hose Fitting, Straight Hose Orifice (.015) Fitting, Straight Fitting, Straight Fitting, Plug

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 6 - HYDRAULIC FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E/M400AJP)

250

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 6 - HYDRAULIC FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM (E/M400AJP) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 38 39 40 41 42 43 44 45 46 47 48

3121128

PART NUMBER 2792509 2752675 1320033 2752487 2752488 2751498 2752476 2220371 2752600 2220473 2220885 2752595 2752446 2220507 2753337 2220998 2220466 2220415 2220502 2752459 2221033 2220593 2220873 2220428 2220429 2752619 2220899 2752466 2752437 2220472 2750910 2220999 2753335 2753334 2752611 2220386 2752571 2220605 2220504 2753333 2220582 2221054 2220711 2752430 2753474 2753475 2220501 2220677 2753336

QTY Ref 1 1 1 1 1 1 4 2 8 1 2 1 1 1 3 6 9 8 2 2 1 1 2 2 2 1 1 2 3 1 1 1 1 1 1 4 Ref 2 2 2 4 1 1 2 1 1 7 2 1

DESCRIPTION STANDARD HYDRAULIC DIAGRAM Hose Clamp Hose Hose Hose Hose Fitting, Straight Hose Fitting, Elbow Plug Hose Hose Fitting, Elbow Hose Fitting, Straight Fitting, Elbow Fitting, Straight Fitting, Elbow Hose Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Quick Coupling Dust Cap Hose Fitting, Tee Hose Hose Fitting, Elbow Hose Fitting, Tee Hose Hose Hose Fitting, Elbow Hose Fitting, Tee Options: Fitting, Tee (Prior to SN 0300168138) Fitting, Tee (SN 0300168138 through 0300189901) Hose Fitting, Straight Fitting, Tee Fitting, Tee Hose Hose Hose Fitting, Elbow Fitting, Elbow Hose

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV G

251

SECTION 6 - HYDRAULIC ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 65 66 67 68 69 70

252

PART NUMBER 2752611 2220600 4567946 2753329 4100026 0100020 1702124 2220609 2220923 2220934 4640861 2751890 2220414 2750900 2220909 2220374 2221039 2753330 2753331 2753332 2220237

QTY 1 2 1 2 AR AR 1 2 3 1 1 1 1 1 2 1 2 1 1 4 2

DESCRIPTION

REV

Hose Fitting, Straight Tube Hose Nylon, Sleeve Sealant (Not Shown) Hose, Tags (Not Shown) Fitting, Reducer Fitting, Adapter Fitting, Tee Bleeder, Kit Hose Fitting, Straight Hose Orifice (.015) Fitting, Straight Orifice (.022) Hose Hose Hose Fitting, Plug

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 6 - HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM LIST

ITEM

PART NUMBER

QTY Ref

2792334 2792506

Ref Ref

2792395

Ref

2792507

Ref

2792458

Ref

2792510

Ref

2792413

Ref

2792509

Ref Ref

254

2792337 2792505

Ref Ref Ref

2792505

Ref

DESCRIPTION Note: Diagrams not shown in manual are available from JLG Service/Parts Department.

Standard Hydraulic Diagram Options: Standard Hydraulic Diagram (E/M450A) (Prior to SN 0300062857) Standard Hydraulic Diagram (E/M450A) (SN 0300062857 through 0300189898) Standard Hydraulic Diagram (E/M450AJ) (Prior to SN 0300062857) Standard Hydraulic Diagram (E/M450AJ) (SN 0300062857 through 0300189898) Standard Hydraulic Diagram (E/M400A) (Prior to SN 0300062857) Standard Hydraulic Diagram (E/M400A) (SN 62857 through 0300189901) Standard Hydraulic Diagram (E/M400AJP) (Prior to SN 0300062857) Standard Hydraulic Diagram (E/M400AJP) (SN 0300062857 through 0300189901) Standard Hydraulic Schematic Options: Standard Hydraulic Schematic (Prior to SN 0300062857) Standard Hydraulic Schematic (E/M400) (SN 0300062857 through 0300189901) Standard Hydraulic Schematic (E/M450) (SN 0300062857 through 0300189898)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

255

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER Note

4933102 4360336 3740087 4120027 3740063 4360448 0259305 1283055

QTY Ref Ref Ref 1 1 1 1 1 Ref Ref Ref Ref Ref

1001149955 1001158612 4933289 0259064 1283055

256

4933060 4933181 4933105 4933060 4933182

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

4933181

Ref

4933317 4933059

Ref Ref Ref

4933128

Ref

4933388

Ref

4933128

Ref

4933388

Ref

4933059

Ref

4933128

Ref

4933388

Ref

4933128

Ref

4933388

Ref

DESCRIPTION Note: Diagrams not shown in manual are available from JLG Service/Parts Department.

LIGHTS ELECTRICAL DIAGRAMS Headlights and Taillights Switch, Toggle (Located on Platform Console Box) Relay (Located in Ground Control Box) Socket, Relay (Located in Ground Control Box) Spring (Located in Ground Control Box) Breaker, Circuit 10 Amp (Located in Ground Control Box) STROBE LIGHT OPTIONS: Strobe Light (Prior to SN 0300169430) Strobe Light (Prior to SN 0300169430) Strobe Light (E/M400) (SN 0300169430 through 0300189901) Strobe Light (E/M450) (SN 0300169430 through 0300189898) Standard Spec UL Spec LSS PLATFORM MODULE ELECTRICAL DIAGRAM MOTION ALARM ELECTRICAL DIAGRAM MOTION ALARM ELECTRICAL DIAGRAM PLATFORM ELECTRICAL DIAGRAM Platform Electrical Diagram (E/M450A & E/M450AJ) Platform Electrical Diagram (E450A & E450AJ) (UL Spec) Platform Electrical Diagram (E/M400A & E/M400AJPnarrow) Platform Electrical Diagram (E/M400A & E/M400AJPnarrow) Platform Electrical Diagram (E400A & E400AJPnarrow) (UL Spec) Platform Electrical Diagram (E400A & E400AJPnarrow) (UL Spec) SOFT-TOUCH ELECTRICAL DIAGRAM STANDARD ELECTRICAL DIAGRAMS Standard Electrical Diagrams (E/M450A) (Prior to SN 0300057534) Standard Electrical Diagrams (E/M450A) (SN 0300057534 through 0300100539) Standard Electrical Diagrams (E/M450A) (SN 0300100540 through 0300189898) Standard Electrical Diagrams (E/M450AJ) (Prior to SN 0300100540) Standard Electrical Diagrams (E/M450AJ) (SN 0300100540 through 0300189898) Standard Electrical Diagrams (E/M400A) (Prior to SN 0300057534) Standard Electrical Diagrams (E/M400A) (SN 0300057534 through 0300100539) Standard Electrical Diagrams (E/M400A) (SN 0300100540 through 0300189901) Standard Electrical Diagrams (E/M400AJP) (Prior to SN 0300100540) Standard Electrical Diagrams (E/M400AJP) (SN 0300100540 through 0300189901)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 7 - ELECTRICAL ITEM

3121128

PART NUMBER 1870072

QTY Ref Ref

1870227

Ref

1870072

Ref

1870227

Ref

1870126

Ref

1870227

Ref

DESCRIPTION STANDARD ELECTRICAL SCHEMATIC Standard Electrical Schematic (E/M450A & E/M450AJ) (Prior to SN 0300100540) Standard Electrical Schematic (E/M450A & E/M450AJ) (SN 0300100540 through 0300189898) Standard Electrical Schematic (E/M400A) (Prior to SN 0300100540) Standard Electrical Schematic (E/M400A) (SN 0300100540 through 0300189901) Standard Electrical Schematic (E/M400AJP) (Prior to SN 0300100540) Standard Electrical Schematic (E/M400AJP) (SN 0300100540 through 0300189901)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

257

SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITH MAC CHARGER)

258

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 7 - ELECTRICAL

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

259

SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITH MAC CHARGER) ITEM

PART NUMBER

4933060 4933181 4933105 4933182 1 1 1 1 1A 1A 1B 1C 1C 2 2 2 2A 2A 2B 2C 2C 2D 2D 2E 2E 3 3A 3A 3A 3B 4 4 4 4A 5 5 5 5A 8 8A 8A 8B 8B 10 12 12A 12A 12B

260

4922074 1001109860 1001109860 4460265 4460227 4120035 4460634 4460635 4922060 4922303 4460434 4460226 4460464 4460418 4460419 4460225 4460227 4460343 4460227 4922071 4460321 4460227 4460267 4460464 4922118 4922555 4460464 4922157 4922556 4460464 4922160 4460321 4460226 4460761 4460227 2920129 4922307 4460367 4460226 4460260

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 AR AR AR AR Ref 1 1 1 12 2 4 12 1 5 1 10 1 1 2 1 3 Ref 1 1 1 Ref 1 1 AR 1 1 4 1 4 AR 1 1 10 6

DESCRIPTION HARNESS COMPONENTS INSTALLATION PLATFORM BOX ELECTRICAL DIAGRAM Standard Spec A and AJ Models U/L Rated Spec A and AJ Models Standard Spec AJP Models U/L Rated Spec AJP Models Harness, Indicator Lamp Harness (Prior to SN 0300141884) Harness (E/M400) (SN 0300141884 through 0300189901) Harness (E/M450) (SN 0300141884 through 0300189898) Connector - 9 Position Pin, Male Socket, Lamp Socket (Single Wire) Socket (Two Wire) Harness, Function Switch A and AJ Models AJP Models Connector - 15 Position Pin, Male Pin, Male Connector, Female Terminal Connector - 6 Position (AJP Models Only) Socket, Female Connector - 12 Position (AJP Models Only) Socket, Female Harness, Can Bus Connector - 4 Position Pin, Male Pin, Male Pin, Male Harness, Box Horn Options: Standard Spec U/L Rated Spec Pin, Male Harness, Miscellaneous Standard Spec U/L Rated Spec Pin, Male Harness, Analyzer Connector - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male Bulb, Light Jib Harness (AJP Models Only) Connector, Female - 12 Position Socket, Female Connector, Female

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

7-L 5-G 5-G 5-G 5-H B B

2-C 5-D

2/B

2-B 1-A

4-D B 3-C

3-C

3121128

SECTION 7 - ELECTRICAL ITEM 12B 14

PART NUMBER 4460259 1001116368

QTY 6 1

14

1001116368

1

14A 14A

4460225 4460227

117 133 134 135 147 147A 147B 147C

4460428 4460752 4460497 4460496 0272971 1060330 4460464 4460071

1 2 Ref 1 1 1 1 1 7 ft/2.2m AR 2 Ref Ref Ref Ref Ref Ref 1 1

0257735 0259367 0270817 0259970 201 201 201

4922178 4922178

201 201

4922496 1060677

201

1060677

201

1060677

201

4922364

201

1060780

201

1060781

201

4922496

201

1060677

201A 201B 202 202

4460465 4460754 4922179

25.25 ft/7.7m 28 1 Ref 1

202 202

4922363 4922495

1 1

202

4922363

1

202 202

1060677 1060677

Ref 35.5 ft/11m

3121128

1 26.5 ft/8.1m 28 ft/8.53m 25.25 ft/7.7m 1 25.25 ft/7.7m 25.25 ft/7.7m 1

DESCRIPTION Terminal Harness, Drive Orientation Override Switch (E/M400) (SN 0300141884 through 0300189901) Harness, Drive Orientation Override Switch (E/M450) (SN 0300141884 through 0300189898) Connector - 6 Position Socket, Female PLATFORM BOX ASSEMBLY COMPONENTS Connector, Strain Relief Connector, 14 Position Nut, Conduit Lockwasher, Conduit Footswitch Assembly Cable, Electrical - 16/3 Pin, Male Connector, Strain Relief BOOM CABLES INSTALLATION Boom Cables Installation (E/M450A) Boom Cables Installation (E/M450AJ) Boom Cables Installation (E/M400A) Boom Cables Installation (E/M400AJP) Main Boom Harness Assembly Options: Main Boom Harness Assembly (E/M450A Models) Main Boom Harness Assembly (E/M450AJ Models) (Use p/n 4922552) Main Boom Harness Assembly (E/M400A Models) Cable, Electrical (E/M450A Models)

REV A A

B

8-G 4-D 4-B 5-C 3 1 2

Cable, Electrical (E/M450AJ Models) Cable, Electrical (E/M400A Models) Main Boom Harness Assembly (E/M400AJP Models) (Prior to SN 0300071419) Cable, Electrical - 18/6 (E400 & M400 Models)

1

Cable, Electrical - 18/5 (E400 & M400 Models) Main Boom Harness Assembly (E/M400AJP Models) (SN 0300071419 through 0300189901) Cable, Electrical (E400 & M400 Models) Socket, Female Connector - 14 Position Tower Boom Harness Assembly Options: Tower Boom Harness Assembly (E/M450A & E/M450AJ Models) Tower Boom Harness Assembly (E/M400AJP Models) Tower Boom Harness Assembly (E/M400A Models) (Prior to SN 0300071418) Tower Boom Harness Assembly (E/M400A Models) (SN 0300071418 through 0300189901) Cable, Electrical Options: - 10/4-18/16 Cable, Electrical E/M450A & E/M450AJ Models

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

2

3 3 2 3

261

SECTION 7 - ELECTRICAL

262

ITEM 202 202A 202B 202B 202B

PART NUMBER 1060677 4460464 4460495 4460752

QTY 32 ft/9.8m 28 Ref 1 1

202B

4460752

1

203 206

4460754 4460753 4933059

1 1 Ref Ref

4933128

Ref

4933388

Ref

4933128

Ref

4933388

Ref

301 301

4922058

Ref 1

301

4922366

1

301

4923625

1

301

4922366

1

301

4923625

1

301A 301A 301B 301B 301C 301C 302 302

4460418 4460419 4460434 4460226 4460265 4460227 4922057

AR AR 1 15 1 3 Ref 1

302

4922367

1

302

4922367

1

302A 302A 302B 302B 302C 302D 302D 302D 302D 302D

4460434 4460227 4460265 4460226 4460425

1 14 1 4 1 Ref Ref 6 24 4

4460744 4460746 4460745

DESCRIPTION Cable, Electrical E/M400A & E/M400AJP Models Pin, Male Connector - 14 Position Options: Terminal, Connector (Prior to SN 0300077939) Deutsch Receptacles (E/M400) (SN 0300077939 through 0300189901) Deutsch Receptacles (E/M450) (SN 0300077939 through 0300189898) Connector - 14 Position Connector - 14 Position GROUND CONTROL BOX DIAGRAM Ground Control Box Diagram E/M450A (Prior to SN 0300057534) Ground Control Box Diagram E/M450A (SN 0300057534 through 0300100539) Ground Control Box Diagram E/M450A (SN 0300100540 through 0300189898) Ground Control Box Diagram E/M450AJ, E/M400A & E/M400AJP (Prior to SN 0300100540) Ground Control Box Diagram E/M450AJ, E/M400A & E/M400AJP (SN 0300100540 through 0300189898) Function Switch Harness Assembly Options: Function Switch Harness Assembly E/M450A (Prior to SN 0300057534) Function Switch Harness Assembly E/M450A (SN 0300057534 through 0300100539) Function Switch Harness Assembly E/M450A (SN 0300100540 through 0300189898) Function Switch Harness Assembly E/M450AJ, E/M400A & E/M400AJP (Prior to SN 0300100540) Function Switch Harness Assembly E/M450AJ, E/M400A & E/M400AJP (SN 0300100540 through 0300189898) Connector - 6 Position Terminal, Female Connector - 15 Position Socket, Female Connector - 9 Position Pin, Male Harness Assembly - Valve Harness Assembly - Valve E/M450A (Prior to SN 0300057534) Harness Assembly - Valve E/M450A (SN 0300057534 through 0300189898) Harness Assembly - Valve E/M450AJ, E/M400A & E/M400AJP Connector - 15 Position Pin, Male Connector - 9 Position Socket, Female Connector, Strain Relief Components Options: Components E/M450A (Prior to SN 0300057534) Connector, 6 Position Socket, Female Lock, Secondary

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3-G 2-C 2-C 2-C 2-C

4-D 2-B 1-C 2-B 1-B

4-C 2-C 2-C

3121128

SECTION 7 - ELECTRICAL ITEM 302D 302D 302D 302D 302D

PART NUMBER 4460749 4460750 4460458 4460751

302D

Ref

302D 302D 302D 302E 302E 302E 303 303A 303A 303B 303B 303B 303C 303D 303D 303E 303E 303F 303F 303G 303G 303H 304 304 304A 304B 304B 305 305A 305A 305A 305B 306 307 309 310 310A 310A 310A 311

4460836 4460837 4460465 4460742 4460743 4460458 4922104 4460225 4460268 4460321 4460227 4460267 4460425 4460343 4460268 4460320 4460268 4460320 4460267 4460326 4460267 4460465 4922073 3990001 4460465 4460424 4460268 4922117 4460321 4460227 4460267 4460465 4460320 4460268 4922267 4922263 4460321 4460227 4460267 3990106

416 418 419

4460425 4460495 4460497

3121128

QTY 4 4 24 4 Ref

2 2 22 17 34 34 1 1 6 2 2 8 1 1 12 1 2 1 2 1 3 6 1 1 1 1 2 1 1 2 1 1 1 2 1 1 2 4 2 1 Ref 1 1 1

DESCRIPTION Cap, Shell Bar, Buss - 6 Position Seal Clip, Mounting Components (E/M400) (SN 0300057534 through 0300189901) Components (E/M450) (SN 0300057534 through 0300189898) Connector, 12 Position Housing, Terminal - 12 Position Pin, Terminal Connector - 2 Position Terminal, Female Seal Harness Assembly - Turntable/Frame (Includes Item 304 Also) Connector - 6 Position Socket, Female Connector - 4 Position Pin, Male Pin, Male Connector, Strain Relief Connector, 12 Position Socket, Female Connector, 2 Position Socket, Female Connector, 2 Position Pin, Male Connector, 3 Position Pin, Male Socket, Female Harness Assembly - Horn/Beacon (A Models Only) Diode (Not Shown) Socket, Female Connector, 2 Position Socket, Female Harness Assembly - Ground Control Can Connector - 4 Position Pin, Male Pin, Male Socket, Female Connector, 2 Position Socket, Female Harness Assembly - Power Supply Harness Assembly - Posi-Track Module Can Connector - 4 Position Pin, Male Pin, Male Limiter, Inrush GROUND CONTROL BOX ASSY COMPONENTS Connector, Strain Relief Connector, Male - 14 Position Nut, Conduit

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

7-G

5-E

3-B

3-C 2-A

263

SECTION 7 - ELECTRICAL

264

ITEM 420

PART NUMBER 4460496

QTY 1 Ref 17

501

See Note

501A 501A 501A 502 502A 503 503A 504 504 504 504

4460867 4460979 4460458 4922222 4460464 4922223 4460464 7020155 7023486 70000328

17 34 34 1 1 1 1 Ref 1 1 1

504

70000328

1

504A 504A 504A 504B 504B 505

4460224 4460809 4460268 7023337 7023338 See Note

1 1 5 1 35 1

505

1060341

505

4922614

58 ft/17.7m 1

505

4922614

1

505

4922613

1

505

4922613

1

506 506A 506A 506B 506B 506B 506B 506B 506B 506B 506B 506C 506C 506C 507

4922328 4460434 4460226 4460749 4460750 4460744 4460745 4460746 4460458 4460748 4460751 4460742 4460743 4460458 See Note

1 1 7 1 1 1 1 5 6 1 1 5 10 10 1

507A 507A 508

4460265 4460226 See Note

1 8 1

DESCRIPTION Lockwasher STANDARD HARNESS COMPONENTS Solenoid Harness (Note: Not Available - Purchase Complete Solenoid) Connector, Female - 2 Position Terminal, Male Seal Generator Enable Harness (Yellow/Red) (M450 & M400 Only) Pin, Male Generator Enable Harness (White/Yellow) (M450A & M400 Only) Pin, Male Generator Harness Options: (M450 & M400 Only) Generator Harness (Prior to SN 0300063771) Generator Harness (SN 0300063771 through 0300088538) Generator Harness (M400) (SN 0300088539 through 0300189901) Generator Harness (M450) (SN 0300088539 through 0300189898) Connector, Female - 6 Position Plug, Seal Socket, Female Receptacle - 35 Position Pin, Male Boom Limit Switches Harness (Note: Not Available - Purchase Complete Limit Switch) Cable, Electrical - 16/2 (Prior to SN 0300063768)

REV

2-B 1-A

Cable, Electrical (Lower) (Includes Limit Switch) (E/M400) (SN 0300063768 through 0300189901) Cable, Electrical (Lower) (Includes Limit Switch) (E/M450) (SN 0300063768 through 0300189898) Cable, Electrical (Upper) (Includes Limit Switch) (E/M400) (SN 0300063768 through 0300189901) Cable, Electrical (Upper) (Includes Limit Switch) (E/M450) (SN 0300063768 through 0300189898) Harness Assembly - Valve Connector - 15 Position Socket, Female Cap, Shell Bar, Buss - 6 Position Connector, 6 Position Lock, Secondary Socket, Female Seal Plug, Cavity Clip, Mounting Connector - 2 Position Terminal, Female Seal Controller Harness Assembly (Lift and Swing) (Note: Not Available - Refer to PLATFORM SECTION for Parts Breakdown) Connector - 9 Position Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

QTY

508A 508A 509

4460265 4460226 See Note

1 7 1

509A 509A 509A 510 510A 510A 510A

4460225 4460226 4460226

1060777 1060759

1 4 4 Ref Ref 1 1

510A

1060759

1

510A

1060776

1

510A

1060751

1

510A

1060751

1

510B 510B 510B 510C 510D 510D 510E 510E 510F 510F 510F 510G 510H 510J 510J 510J 510J 510K 510L 510M 510M 511 511A 511A 512 512 512 512A 512A 512A 512B

7020693 4460761 4460227 1060778 4460321 4460226 4460761 4460226

1 1 4 1 1 4 1 4 Ref 1 1 1 1 Ref 1 1 1 1 1 1 4 2 1 4 Ref 1 1 Ref 1 1 1

3121128

7020644 7022909 7011590 7011621 4460138 See Note 4460138 4460428 0610131 4460321 4460227 3990105 4460225 4460226 1600294 1600300 7022003 7022008 4460225

DESCRIPTION (Note: Not Available - Refer to PLATFORM SECTION for Parts Breakdown) Connector - 9 Position Socket, Female Controller Harness Assembly (Speed) (Note: Not Available Refer to PLATFORM SECTION for Parts Breakdown) Connector - 6 Position Socket, Female Socket, Female Battery Charger Components AC Cord Options: AC Cord (ANSI Export Spec) (Prior to SN 0300082279) AC Cord (ANSI Export Spec) (E/M400) (SN 0300082279 through 0300189901) AC Cord (ANSI Export Spec) (E/M450) (SN 0300082279 through 0300189898) AC Cord (ANSI Spec and Japanese Spec) (Prior to SN 0300082279) AC Cord (ANSI Spec and Japanese Spec) (E/M400) (SN 0300082279 through 0300189901) AC Cord (ANSI Spec and Japanese Spec) (E/M450) (SN 0300082279 through 0300189898) LED Internal Harness Connector, Female - 4 Position Male Pin LED Remote Harness Connector - 4 Position Socket, Female Connector, Female - 4 Position Socket, Female DC Cord Options: Charger with Automotive Fuse Charger with Bussman Fuse Connector, DC Connector, Enable Switch Plug, Connector (Not Supplied with Charger) ANSI Spec ANSI Export Spec (Note: Not Available - Purchase Locally) Japanese Spec Connector, Strain Relief (Not Supplied with Charger) LED Assembly (Not Supplied with Charger) Connector - 4 Position Male Pin Speed Sensor Harness (P/N 3990105 Includes Sensor) Connector - 6 Position Socket, Female Contactor Plate Assembly Options: Standard Spec UL/EE Spec Contactor Harness Options: Standard Spec UL/EE Spec Connector - 6 Position

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

265

SECTION 7 - ELECTRICAL

266

ITEM 512B 512C 512C 512C 512D 512D 512E 512F 512F 513 513A 513A 513B 513B 514

PART NUMBER 4460226 7022004 Not Required 4460326 4460227 7022005 4460321 4460227 4922294 4460225 4460227 4460418 4460419 See Note

QTY 6 Ref 1 0 1 3 1 1 4 1 1 3 1 3 5

514A 514A 514A 515 515A 515A 515A 515A 515A 516 517

4460867 4460979 4460458 4922319 4460225 4460807 4460808 4460809 4460267 Not Required 1001116522

5 10 10 1 1 1 1 1 5 0 1

517

1001116522

1

517A 517A 517B 517B 517B 518 518A 518A 518B 518B

4460320 4460227 4460884 4460465 4460466 4922160 4460321 4460226 4460761 4460227

601 601 601 601 601 601

0259123 0270013 0259125 0270012 0253717

1 2 1 2 2 1 1 4 1 4 Ref Ref Ref Ref Ref Ref Ref

601

0271464

Ref

601 601A

0259127 0860038

Ref 1

DESCRIPTION Socket, Female Posi-Track Harness Standard Spec UL/EE Spec Connector - 3 Position Pin, Male Shunt Harness Connector - 4 Position Pin, Male Jib Harness (AJ Models Only) Connector - 6 Position Pin, Male Connector, Female Terminal Solenoid Harnesses - Steer/Brake Valve (Note: Not Available Refer to PLATFORM SECTION for Parts Breakdown) Connector, Female - 2 Position Terminal, Male Seal Harness, Generator to Ground Control Box Connector - 6 Position Seal, Terminal Seal, Terminal Pin, Terminal Pin, Terminal Not Required Harness, Drive Orientation Limit Switch (E/M400) (SN 0300141884 through 0300189901) Harness, Drive Orientation Limit Switch (E/M450) (SN 0300141884 through 0300189898) Connector - 2 Position Pin, Male Connector - 4 Position Socket, Female Seal Harness, Analyzer Connector - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male OPTIONAL HARNESS COMPONENTS AC to Platform Receptacle Components Options: 110V Receptacle (E/M450 ANSI) 110V Receptacle (E/M400 ANSI and ANSI Export) 220V Receptacle (E/M450 ANSI) 220V Receptacle (E/M400 ANSI) 220V Receptacle (E/M400 ANSI Export) (Prior to SN 0300062642) 220V Receptacle (E/M400 ANSI and ANSI Export) (SN 0300062642 through 0300189901) 220V Receptacle (E/M450 ANSI Export) Box, Switch

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

1-B

1-A

B B

3-C

5 5 4 4 1 2 2

3121128

SECTION 7 - ELECTRICAL ITEM 601B 601B 601B 601B

4460346 4460125 See Note

QTY Ref 1 1 1

601C 601C 601C 601C 601C

4060700 1001110873 4060092 See Note

Ref 1 1 1 1

601D 601D 601D 601D

4460071 4460071 See Note

Ref 1 1 1

601E 601E 601E 601E

4460205 4460233 See Note

Ref 1 1 1

601F 601F 601F

4921593 4922608

Ref 1 1

601F 601F

4921569 4922608

1 1

601F 601F

4921595 4922610

1 1

601F 601F

4921571 4922610

1 1

601F 601F 601F 601F 601F 601G 601G 601G 601H 601H 601H

PART NUMBER

4921592 4922607

Ref AR AR AR AR Ref 1 1 Ref 1 1

601H 601H

4921568 4922611

1 1

601H 601H

4921594 4922609

1 1

601H 601H

4921570 4922612

1 1

3121128

1060494 1060494 1060461 1060461 4460205 4460709

DESCRIPTION Receptacle Options: 110V GFI (ANSI) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Shield, Cover Options: 110V GFI (ANSI) (Side Hinged Cover) 110V GFI (ANSI) (Top Hinged Cover) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Connector, Strain Relief Options: 110V GFI (ANSI) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Plug, Male Options: 110V GFI (ANSI) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Harness (Main Boom) Options: Harness (E/M450 ANSI) (Prior to SN 0300063775) Harness (E/M450 ANSI) (SN 0300063775 through 0300189898) Harness (E/M400 ANSI) (Prior to SN 0300063775) Harness (E/M400 ANSI) (SN 0300063775 through 0300189901) Harness (E/M450 ANSI Export) (Prior to SN 0300063775) Harness (E/M450 ANSI Export) (SN 0300063775 through 0300189898) Harness (E/M400 ANSI Export) (Prior to SN 0300062642) Harness (E/M400 ANSI Export) (SN 0300062642 through 0300189901) Electrical Cable Options: Electrical Cable E/M450 ANSI (12/3) Electrical Cable E/M400 ANSI (12/3) Electrical Cable E/M450 ANSI Export (12/3) Electrical Cable E/M400 ANSI Export (12/3) Plug, Male Options: ANSI Spec ANSI Export Spec Harness (Tower Boom) Options: Harness (M/E450 ANSI) (Prior to SN 0300063775) Harness (M/E450 ANSI) (SN 0300063775 through 0300189898) Harness (M/E400 ANSI) (Prior to SN 0300063775) Harness (M/E400 ANSI) (SN 0300063775 through 0300189901) Harness (M/E450 ANSI Export) (Prior to SN 0300063775) Harness (M/E450 ANSI Export) (SN 0300063775 through 0300189898) Harness (M/E400 ANSI Export) (Prior to SN 0300062642) Harness (E/M400 ANSI Export) (SN 0300062642 through

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

1-A 1-A 1-A 4-A 2-A 1-A 2-A 1-A

1-A 1-A 1-A 1-A 1-A 2-A 2-A 1-A

267

SECTION 7 - ELECTRICAL ITEM 601H 601H 601H 601H 601H 601J 601J 601J 601 Kto 601 601Q 601 Rto 601 602 602A 603

268

PART NUMBER

QTY

4460134 4460710 Not Required See Note Not Required

Ref AR AR AR AR Ref 1 1 0 AR 0

2920095 4460428 See Note

2 1 1

603A 603A 604 to 606

4460320 4460268 Not Required

701 702 703

7002821 7002823 4460467

1 2 0 Ref 1 1 1

703

4460510

1

704 705

7002828 2901443

1 1

1060494 1060494 1060461 1060461

DESCRIPTION 0300189901) Electrical Cable Options: Electrical Cable E/M450 ANSI (12/3) Electrical Cable E/M400 ANSI (12/3) Electrical Cable E/M450 ANSI Export (12/3) Electrical Cable E/M400 ANSI Export (12/3) Connector, Female ANSI Spec ANSI Export Spec Not Required Cable (Note: Part of Item 601H) Not Required

REV

Platform Worklights Harness (Includes Light and Wire Only) Connector, Strain Relief Strobe Light Harness (Note: Not Available - Purchase Complete Strobe Light) Plug, Male, 2 Position Socket, Female Not Required TOOLS Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire Analyzer, Machine (Not Shown)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 7 - ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH DELTA-Q CHARGER)

270

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 7 - ELECTRICAL

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

271

SECTION 7 - ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH DELTA-Q CHARGER) ITEM

1 1A 1A 1B 1C 1C 2 2 2 2A 2A 2B 2C 2C 2D 2D 2E 2E 3 3A 3A 3A 3B 4 4 4 4A 5 5 5 5A 8 8A 8A 8B 8B 10 12 12A 12A 12B 12B 14 14A 14A

272

PART NUMBER 4933060 4933181 4933105 4933182 1001109860 4460265 4460227 4120035 4460634 4460635 4922060 4922303 4460434 4460226 4460464 4460418 4460419 4460225 4460227 4460343 4460227 4922071 4460321 4460227 4460267 4460464 4922118 4922555 4460464 4922157 4922556 4460464 4922160 4460321 4460226 4460761 4460227 2920129 4922307 4460367 4460226 4460260 4460259 1001116368 4460225 4460227

QTY Ref Ref Ref Ref Ref 1 1 AR AR AR AR Ref 1 1 1 12 2 4 12 1 5 1 10 1 1 2 1 3 Ref 1 1 1 Ref 1 1 AR 1 1 4 1 4 AR 1 1 10 6 6 1 1 2

DESCRIPTION PLATFORM BOX ELECTRICAL DIAGRAM Standard Spec A and AJ Models U/L Rated Spec A and AJ Models Standard Spec AJP Models U/L Rated Spec AJP Models Harness, Indicator Lamp Connector - 9 Position Pin, Male Socket, Lamp Socket (Single Wire) Socket (Two Wire) Harness, Function Switch A and AJ Models AJP Models Connector - 15 Position Pin, Male Pin, Male Connector, Female Terminal Connector - 6 Position (AJP Models Only) Socket, Female Connector - 12 Position (AJP Models Only) Socket, Female Harness, Can Bus Connector - 4 Position Pin, Male Pin, Male Pin, Male Harness, Box Horn Options: Standard Spec U/L Rated Spec Pin, Male Harness, Miscellaneous Standard Spec U/L Rated Spec Pin, Male Harness, Analyzer Connector - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male Bulb, Light Jib Harness (AJP Models Only) Connector, Female - 12 Position Socket, Female Connector, Female Terminal Harness, Drive Orientation Override Switch Connector - 6 Position Socket, Female

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 7-L 5-G 5-G 5-G B

2-C 5-D

2-B

2-B 1-A

4-D B 3-C

3-C

A

3121128

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

117 133 134 135 147 147A 147B 147C

4460428 4460752 4460497 4460496 0272971 1060330 4460464 4460071 0257735 0259367 0270817 0259970

201 201 201 201 201

4922178 4922552 4922496 1060677

201

1060677

201

1060677

201 201

4922496 1060677

201A 201B 202 202

4460465 4460754

202 202 202 202

4922363 4922363 1060677 1060677

202 202A 202B 203 206

1060677 4460464 4460752 4460754 4460753

4922179

4933388 4933388 301 301 301

4923625 4923625

301A 301A 301B 301B

4460418 4460419 4460434 4460226

3121128

QTY DESCRIPTION Ref PLATFORM BOX ASSEMBLY COMPONENTS 1 Connector, Strain Relief 1 Connector, 14 Position 1 Nut, Conduit 1 Lockwasher, Conduit 1 Footswitch Assembly 7 ft/2.2m Cable, Electrical - 16/3 AR Pin, Male 2 Connector, Strain Relief Ref BOOM CABLES INSTALLATION Ref Boom Cables Installation (E/M450A) Ref Boom Cables Installation (E/M450AJ) Ref Boom Cables Installation (E/M400A) Ref Boom Cables Installation (E/M400AJP) Ref Main Boom Harness Assembly Options: 1 Main Boom Harness Assembly (E/M450A Models) 1 Main Boom Harness Assembly (E/M450AJ Models) 1 Main Boom Harness Assembly (E/M400A Models) 26.5 Cable, Electrical (E/M450A Models) ft/8.1m 28 Cable, Electrical (E/M450AJ Models) ft/8.53m 25.25 Cable, Electrical (E/M400A Models) ft/7.7m 1 Cable, Electrical E/M400AJP Models 25.25 Cable, Electrical (E400 & M400 Models) ft/7.7m 28 Socket, Female 1 Connector - 14 Position Ref Tower Boom Harness Assembly Options: 1 Tower Boom Harness Assembly (E/M450A & E/M450AJ Models) 1 Tower Boom Harness Assembly (E/M400AJP Models) 1 Tower Boom Harness Assembly (E/M400A Models) Ref Cable, Electrical Options: - 10/4-18/16 35.5 Cable, Electrical E/M450A & E/M450AJ Models ft/11m 32 ft/9.8m Cable, Electrical E/M400A & E/M400AJP Models 28 Pin, Male 1 Connector - 14 Position 1 Connector - 14 Position 1 Connector - 14 Position Ref GROUND CONTROL BOX DIAGRAM Ref Ground Control Box (E/M450A) Ref Ground Control Box (E/M450AJ, E/M400A & E/M400AJP) Ref Function Switch Harness Assembly Options: 1 Function Switch Harness Assembly (E/M450A) 1 Function Switch Harness Assembly (E/M450AJ, E/M400A & E/M400AJP) AR Connector - 6 Position AR Terminal, Female 1 Connector - 15 Position 15 Socket, Female

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

B

8-G 4-D 4-B 5-C 3 1 2

2

3 3 3

2-C

1-C 1-B

273

SECTION 7 - ELECTRICAL ITEM 301C 301C 302 302 302 302A 302A 302B 302B 302C 302D 302D 302D 302E 302E 302E 303 303A 303A 303B 303B 303B 303C 303D 303D 303E 303E 303F 303F 303G 303G 303H 304 304 304A 304B 304B 305 305A 305A 305A 305B 306 307 309 310 310A 310A 310A 311

274

PART NUMBER 4460265 4460227 4922367 4922367 4460434 4460227 4460265 4460226 4460425 4460836 4460837 4460465 4460742 4460743 4460458 4922104 4460225 4460268 4460321 4460227 4460267 4460425 4460343 4460268 4460320 4460268 4460320 4460267 4460326 4460267 4460465 4922073 3990001 4460465 4460424 4460268 4922117 4460321 4460227 4460267 4460465 4460320 4460268 4922267 4922263 4460321 4460227 4460267 3990106

QTY 1 3 Ref 1 1 1 14 1 4 1 2 2 22 17 34 34 1 1 6 2 2 8 1 1 12 1 2 1 2 1 3 6 1 1 1 1 2 1 1 2 1 1 1 2 1 1 2 4 2 1 Ref

DESCRIPTION Connector- 9 Position Pin, Male Harness Assembly - Valve Harness Assembly (E/M450A) Harness Assembly (E/M450AJ, E/M400A & E/M400AJP) Connector - 15 Position Pin, Male Connector - 9 Position Socket, Female Connector, Strain Relief Connector, 12 Position Housing, Terminal - 12 Position Pin, Terminal Connector - 2 Position Terminal, Female Seal Harness Assembly - Turntable/Frame (Includes Item 304 Also) Connector - 6 Position Socket, Female Connector - 4 Position Pin, Male Pin, Male Connector, Strain Relief Connector, 12 Position Socket, Female Connector, 2 Position Socket, Female Connector, 2 Position Pin, Male Connector, 3 Position Pin, Male Socket, Female Harness Assembly - Horn/Beacon (A Models Only) Diode (Not Shown) Socket, Female Connector, 2 Position Socket, Female Harness Assembly - Ground Control Can Connector - 4 Position Pin, Male Pin, Male Socket, Female Connector, 2 Position Socket, Female Harness Assembly - Power Supply Harness Assembly - Posi-Track Module Can Connector - 4 Position Pin, Male Pin, Male Limiter, Inrush GROUND CONTROL BOX ASSY COMPONENTS

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

2-C 2-C

7-G

5-E

3-B

3-C 2-A

3121128

SECTION 7 - ELECTRICAL ITEM 416 418 419 420

PART NUMBER 4460425 4460495 4460497 4460496

501

See Note

501A 501A 501A 502 502A 503 503A 504 504A 504A 504A 504B 504B 505 505 505 506 506A 506A 506B 506B 506B 506B 506B 506B 506B 506B 506C 506C 506C 507

4460867 4460979 4460458 4922222 4460464 4922223 4460464 70000328 4460224 4460809 4460268 7023337 7023338 4922614 4922613 4922328 4460434 4460226 4460749 4460750 4460744 4460745 4460746 4460458 4460748 4460751 4460742 4460743 4460458 See Note

17 34 34 1 1 1 1 1 1 1 5 1 35 Ref 1 1 1 1 7 1 1 1 1 5 6 1 1 5 10 10 1

507A 507A 508

4460265 4460226 See Note

1 8 1

508A 508A 509

4460265 4460226 See Note

1 7 1

509A 509A 510 510 510

4460225 4460226

1 4 Ref Ref Ref

3121128

1001123054 1001107780

QTY 1 1 1 1 Ref 17

DESCRIPTION Connector, Strain Relief Connector, Male - 14 Position Nut, Conduit Lockwasher STANDARD HARNESS COMPONENTS Solenoid Harness (Note: Not Available - Purchase Complete Solenoid) Connector, Female - 2 Position Terminal, Male Seal Generator Enable Harness (Yellow/Red) (M450 & M400 Only) Pin, Male Generator Enable Harness (White/Yellow) (M450A & M400 Only) Pin, Male Generator Harness Options (M450 & M400 Only): Connector, Female - 6 Position Plug, Seal Socket, Female Receptacle - 35 Position Pin, Male Boom Limit Switches Harness Cable, Electrical (Lower) (Includes Limit Switch) Cable, Electrical (Upper) (Includes Limit Switch) Harness Assembly - Valve Connector - 15 Position Socket, Female Cap, Shell Bar, Buss - 6 Position Connector, 6 Position Lock, Secondary Socket, Female Seal Plug, Cavity Clip, Mounting Connector - 2 Position Terminal, Female Seal Controller Harness Assembly (Lift and Swing) (Note: Not Available - Purchase Complete Controller) Connector - 9 Position Socket, Female Controller Harness/Circuit Board Assembly (Drive and Steer) (Note: Not Available - Purchase Complete Controller) Connector - 9 Position Socket, Female Controller Harness Assembly (Speed) (Note: Not Available Purchase Complete Controller) Connector - 6 Position Socket, Female Battery Charger Installation Components ANSI, ANSI Export and CSA Specs ANSI Export Specs

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

2-B 1-A

B B

275

SECTION 7 - ELECTRICAL ITEM 510A 510B 510B 510C 510D 510E 510F 510F 510G 510G 510H 510J 510K 510L 510L 510M 510M 510M 510N 510N 510N 510P 510P 510R 510R 510R 511 511A

PART NUMBER 0610131 4460321 4460227 1060689 1060689 1060778 4460321 4460226 4460761 4460226 4460428 1001113045 4460444 4460761 4460227 4460931 4460464 4460466 1001096188 4460509 4460466 4460424 4460227

See Note

QTY 1 1 4 1 1 1 1 4 1 4 1 1 1 1 4 1 6 2 1 2 2 1 2 Ref 1 1 Ref 1

511B 511B 511C 511D

1001116811 4460508 See Note See Note

1 4 1 1

511E 511E 511F 511G

4460930 4460464 See Note See Note

1 7 1 1

511H 511J 512 512 512 512A 512A

See Note See Note

1 1 Ref 1 1 Ref 1

512B 512B 512C 512C

276

4460138 See Note

1600294 1600300 7022003 7022008 4460225 4460226 7022004 Not Required

1 6 Ref 1 0

DESCRIPTION LED Assembly (Not Supplied with Charger) Connector - 4 Position Male Pin AC Cord End, Plug (Note: Not available for purchase) LED Remote Harness Connector - 4 Position Socket, Female Connector, Female - 4 Position Socket, Female Connector, Strain Relief Harness, Connecting (MAC to Delta-Q) Connector, Anderson Connector - 4 Position Pin, Male Connector - 8 Position Pin, Male Plug, Seal Connector - 4 Position Socket, Female Plug, Seal Connector - 2 Position Pin, Male Plug, AC Options: ANSI, ANSI Export and CSA Specs ANSI Export Specs (Note: Not Available - Purchase Locally) Battery Charger Components Harness, Battery Charger Power (Note: Not Available - Purchase Complete Charger) Connector - 4 Position Pin, Male Connector, Strain Relief (Note: Not Available - Purchase Locally) Harness, Battery Charger Signal (Note: Not available for purchase) Connector - 8 Position Socket, Female Connector, Strain Relief (Note: Not available for purchase) Harness, Battery Charger AC Plug (Note: Not available for purchase) Connector, Plug (Note: Not available for purchase) Connector, Strain Relief (Note: Not available for purchase) Contactor Plate Assembly Options: Standard Spec UL/EE Spec Contactor Harness Options: Standard Spec UL/EE Spec Connector - 6 Position Socket, Female Posi-Track Harness Standard Spec UL/EE Spec

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

B

3121128

SECTION 7 - ELECTRICAL ITEM 512D 512D 512E 512F 512F 513 513A 513A 513B 513B 514

PART NUMBER 4460326 4460227 7022005 4460321 4460227 4922294 4460225 4460227 4460418 4460419 See Note

QTY 1 3 1 1 4 1 1 3 1 3 5

514A 514A 514A 515 515A 515A 515A 515A 515A 516 517 517A 517A 517B 517B 517B 518 518A 518A 519 519A 519A 519B 519B

4460867 4460979 4460458 4922319 4460225 4460807 4460808 4460809 4460267 Not Required 1001116522 4460320 4460227 4460884 4460465 4460466 3990105 4460225 4460226 4922160 4460321 4460226 4460761 4460227

601 601 601 601 601 601 601 601A 601B 601B 601B 601B

4460346 4460125 See Note

5 10 10 1 1 1 1 1 5 0 1 1 2 1 2 2 2 1 4 1 1 4 1 4 Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 1 1

601C 601C

4060700

Ref 1

3121128

0259123 0270013 0259125 0270012 0271464 0259127 0860038

DESCRIPTION Connector - 3 Position Pin, Male Shunt Harness Connector - 4 Position Pin, Male Jib Harness (AJ Models Only) Connector - 6 Position Pin, Male Connector, Female Terminal Solenoid Harnesses - Steer/Brake Valve (Note: Not Available Purchase Complete Solenoid) Connector, Female - 2 Position Terminal, Male Seal Harness, Generator to Ground Control Box Connector - 6 Position Seal, Terminal Seal, Terminal Pin, Terminal Pin, Terminal Not Required Harness, Drive Orientation Limit Switch Connector - 2 Position Pin, Male Connector - 4 Position Socket, Female Seal Speed Sensor Harness (P/N 3990105 Includes Sensor) Connector - 6 Position Socket, Female Harness, Analyzer Connector - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male OPTIONAL HARNESS COMPONENTS AC to Platform Receptacle Components Options: 110V Receptacle (E/M450 ANSI) 110V Receptacle (E/M400 ANSI and ANSI Export) 220V Receptacle (E/M450 ANSI) 220V Receptacle (E/M400 ANSI) 220V Receptacle (E/M400 ANSI and ANSI Export) 220V Receptacle (E/M450 ANSI Export) Box, Switch Receptacle Options: 110V GFI (ANSI) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Shield, Cover Options: 110V GFI (ANSI) (Side Hinged Cover)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

1-B

1-A

B

3-C

5 5 4 4 2 2

277

SECTION 7 - ELECTRICAL ITEM 601C 601C 601C

PART NUMBER 1001110873 4060092 See Note

QTY 1 1 1

601D 601D 601D 601D

4460071 4460071 See Note

Ref 1 1 1

4460205 4460233 See Note

Ref 1 1 1

601E 601E 601E 601E 601F 601F 601F 601F 601F 601F 601F 601F 601F 601F 601G 601G 601G 601H 601H 601H

4921592 4922607

Ref 1 1 1 1 Ref AR AR AR AR Ref 1 1 Ref 1 1

601H 601H

4921568 4922611

1 1

601H 601H

4921594 4922609

1 1

601H 601H

4921570 4922612

1 1

601H 601H 601H 601H 601H 601J 601J 601J 601 Kto 601 601Q 601 Rto 601 602

278

4922608 4922608 4922610 4922610 1060494 1060494 1060461 1060461 4460205 4460709

4460134 4460710 Not Required See Note Not Required

Ref AR AR AR AR Ref 1 1 0 AR 0

2920095

2

1060494 1060494 1060461 1060461

DESCRIPTION 110V GFI (ANSI) (Top Hinged Cover) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Connector, Strain Relief Options: 110V GFI (ANSI) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Plug, Male Options: 110V GFI (ANSI) 220V GFI (ANSI) 220V GFI (ANSI Export) (Note: Not Available - Purchase Locally) Harness (Main Boom) Options: Harness (E/M450 ANSI) Harness (E/M400 ANSI) Harness (E/M450 ANSI Export) Harness (E/M400 ANSI Export) Electrical Cable Options: Electrical Cable E/M450 ANSI (12/3) Electrical Cable E/M400 ANSI (12/3) Electrical Cable E/M450 ANSI Export (12/3) Electrical Cable E/M400 ANSI Export (12/3) Plug, Male Options: ANSI Spec ANSI Export Spec Harness (Tower Boom) Options: Harness (M/E450 ANSI) (Prior to SN 0300063775) Harness (M/E450 ANSI) (SN 0300063775 through 0300189898) Harness (M/E400 ANSI) (Prior to SN 0300063775) Harness (M/E400 ANSI) (SN 0300063775 through 0300189901) Harness (M/E450 ANSI Export) (Prior to SN 0300063775) Harness (M/E450 ANSI Export) (SN 0300063775 through 0300189898) Harness (M/E400 ANSI Export) (Prior to SN 0300062642) Harness (E/M400 ANSI Export) (SN 0300062642 through 0300189901) Electrical Cable Options: Electrical Cable E/M450 ANSI (12/3) Electrical Cable E/M400 ANSI (12/3) Electrical Cable E/M450 ANSI Export (12/3) Electrical Cable E/M400 ANSI Export (12/3) Connector, Female ANSI Spec ANSI Export Spec Not Required Cable (Note: Part of Item 601H) Not Required

REV

1-A 4-A 1-A 1-A

1-A 1-A 1-A 1-A 2-A 2-A 2-A 1-A

Platform Worklights Harness (Includes Light and Wire Only)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 7 - ELECTRICAL ITEM 602A 603

PART NUMBER 4460428 See Note

QTY 1 1

603A 603A 603B

4460320 4460268 4460891

1 2 1

603B

4460891

1

603B 604 to 606 607

4460465 Not Required 1001149818

2 0 1

607

1001149818

1

607A 607A 607B 607B

4460320 4460267 4460897 4460464

701 702 703

7002821 7002823 4460467

1 2 1 2 Ref 1 1 1

703

4460510

1

704 705

7002828 2901443

1 1

3121128

DESCRIPTION Connector, Strain Relief Strobe Light Harness (Note: Not Available - Purchase Complete Strobe Light) Plug, Male - 2 Position (Prior to SN 0300169430) Socket, Female Plug, Male - 2 Position (E/M400) (SN 0300169430 through 0300189901) Plug, Male - 2 Position, (E/M450) (SN 0300169430 through 0300189898) Socket, Female Not Required Strobe Light Harness (E/M400) (SN 0300169430 through 0300189901) Strobe Light Harness (E/M450) (SN 0300169430 through 0300189898) Connector, Female - 2 Position Pin, Male Connector, Female - 2 Position Pin, Male TOOLS Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire Analyzer, Machine (Not Shown)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

A A

279

SECTION 8 - DECALS

SECTION 8 - DECALS

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

281

SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC

282

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC ITEM

1 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 6 6 6

1700584 1001131269

QTY Ref Ref Ref Ref Ref AR 2 Ref 2 2 2 2 2 2 2 2 2 2 2 2 1 Ref 1 1

6

1001131269

1

7 8 9 10 11 12 13 14 16 17 19 20 20 20 21 22 23

See Note 3820001 1701504 1701642 1703797 3252347 1701644 3251813 1704277 1702153 0961127

23 23 23 24 25

1704262 1705085 1001104864 1702868 1704254

1 AR 1 2 1 1 2 1 AR 1 1 Ref 1 1 AR 4 Ref Ref 1 1 1 2 1

3121128

PART NUMBER 0259301 0258973 0270273 0270274 1702860 1703805 1704787 1704789 1704788 1704790 1704958 1704900 1704959 1704901 1704791 1704792 1704793 1704794 1703798

3251243 3252507 0100010 1701691

DESCRIPTION STANDARD DECAL INSTALLATIONS Standard Decal Installations (E450 & E400) Standard Decal Installations (M450 & M400) Standard Decal Installations (A & AJ Model Lift Decals) Standard Decal Installations (AJP Model Lift Decals) Decal - JLG Lift Decal - Electrocution Decal - Model Designation Options: Decal - Model Designation (E450A) Decal - Model Designation (E450AJ) Decal - Model Designation (M450A) Decal - Model Designation (M450AJ) Decal - Model Designation (E400A) Decal - Model Designation (E400AJPnarrow) Decal - Model Designation (M400A) Decal - Model Designation (M400AJPnarrow) Decal - Model Designation (E400AJP) Decal - Model Designation (E400AJPnarrow) Decal - Model Designation (M400AJP) Decal - Model Designation (M400AJPnarrow) Decal - Crushing Decal - Patent Options: Decal - Patent (Prior to SN 0300161264) Decal - Patent (E/M400) (SN 0300161264 through 0300189901) Decal - Patent (E/M450) (SN 0300161264 through 0300189898) Nameplate - Serial Number (Note: Not Available for Purchase) Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Nameplate - Footswitch Decal - Charger Decal - USA Decal - Attach Lanyard Decal - Inspection Only (Prior to SN 0300138403) Bushing, Snap Nameplate Options: 120V/60HZ 220V/50-60HZ Adhesive Decal - No Step Decal - Manual Descent Options: Note: Refer to p/n stamped on hose side of valve.

4641170 Valve 4641195 Valve 1001097507 Valve Decal - No Hands Decal - Cable Routing

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV B B 3 3

283

SECTION 8 - DECALS ITEM 26 27 28 31 32 33 35 36 37 38 39 41 47 50 52 53 53 53

PART NUMBER 1704253 1704446 1704431 0860520 1060279 0641408 4711400 3311405 1701500 1701509 1703813 1703804 1702265 1702300 See Note 1702688 1707013

QTY 1 1 1 1 1 1 AR AR 4 1 1 6 1 4 1 Ref 1 1

53

1001121814

1

53

1001121814

1

54 54 54 54 54 54 54 62 62 62 63 63 63 63 63 64 64 64

284

1704252 1706950

Ref 4 4 4 4 4 4 AR Ref Ref Ref 2 1 2 1 Ref 1 1

64

1706950

1

65 65 65

1701645 1001121801

Ref 2 2

65

1001121801

2

66 67 70

1701502 1701503

1 1 Ref

1703488 1704445 1703247 1703488 1704727 1704752 1702774

1702773 1702773 1704200 1704200

DESCRIPTION Decal - Key Platform Decal - Charger Decal - Battery Charger LED Indicator Box, Manual Storage Lanyard (Prior to SN 0300143940) Bolt 1/4in-20NC x 1in (Prior to SN 0300143940) Flatwasher Locknut 1/4in-20NC Decal - Lift Decal - Manual Decal - Danger Decal - Crushing Hazard Decal Decal - Tie Down Decal - Bar Code (Note: Not available for purchase) Decal - 500 LBS. Max Capacity Options: Decal - 500 LBS. Max Capacity (Prior to SN 0300100540) Decal - 500 LBS. Max Capacity (SN 0300100540 through 0300142588) Decal - 500 LBS. Max Capacity (E/M400) (SN 0300142589 through 0300189901) Decal - 500 LBS. Max Capacity (E/M450) (SN 0300142589 through 0300189898) Decal - Tire Load Options: Decal - Tire Load (E/M450A) Decal - Tire Load (E/M450AJ) Decal - Tire Load (E/M400A) Decal - Tire Load (E/M400AJPnarrow) Decal - Tire Load (E/M400AJP) Decal - Tire Load (E/M400AJPnarrow) Decal - JLG Lift Front Entry Platform Side Entry Platform Decal Options: A and AJ Models (JLG) with Front Entry Platform A and AJ Models (JLG) with Side Entry Platform AJP Models (Jib Plus) with Front Entry Platform AJP Models (Jib Plus) with Side Entry Platform Decal - Key, Main Terminal Box Options: Decal - Key, Main Terminal Box (Prior to SN 0300100540) Decal - Key, Main Terminal Box (E/M400) (SN 030010540 through 0300189901) Decal - Key, Main Terminal Box (E/M450) (SN 030010540 through 0300189898) Decal - 500 LBS. Max Capacity Options: Decal - 500 LBS. Max Capacity (Prior to SN 0300142589) Decal - 500 LBS. Max Capacity (E/M400) (SN 0300142589 through 0300189901) Decal - 500 LBS. Max Capacity (E/M450) (SN 0300142589 through 0300189898) Decal - Hydraulic Oil Level High Decal - Hydraulic Oil Level Low Decal - Generator Danger Options:

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

1

3121128

SECTION 8 - DECALS ITEM 70 70 71 71 71 73 73 73 77 78 79 80 81 82

PART NUMBER Not Required 1704286

Not Required 1702962 1704412 1704830 1704885 0641406 1001108923 1705351

QTY 0 2 Ref 0 1 Ref 0 1 1 1 2 4 1 1

82

1705351

1

83 83

1001121510 1001121510 0270433 3820001 3252331

3 3 Ref 8 1 Ref 1 1 1 2 1

101 102 103 103 103 103 104 105

3121128

Not Required 1701505

3251921 3252780 3252780 1702251 1704720

DESCRIPTION Decal - Generator Danger (E450 & E400) Decal - Generator Danger (M450 & M400) Decal - Fuel Options: Decal - Fuel (E450 & E400) Decal - Fuel (M450 & M400) Decal - Fuel Warning Options: Decal - Fuel Warning (E450 & E400) Decal - Fuel Warning (M450 & M400) Decal - Oil Type Decal - QuikCharge GenSet (Prior to SN 0300143328) Decal - Website Bolt 1/4in-20NC x 3/4in Decal - EPA/CARB Fuel Specification Decal - Drive/Steer Instruction (E/M400) (SN 0300141884 through 0300189901) Decal - Drive/Steer Instruction (E/M450) (SN 0300141884 through 0300189898) Decal - Hybrid (E/M400) (SN 0300143328 through 0300189901) Decal - Hybrid (E/M450) (SN 0300143328 through 0300189898) UL/EE RATED MACHINES DECALS INSTALLATIONS Rivet Nameplate - Battery Information Nameplate Options: - UL Certificate Nameplate (Prior to SN 0300062857) Nameplate (E/M400) (SN 0300062857 through 0300189901) Nameplate (E/M450) (SN 0300062857 through 0300189898) Nameplate - EE Decal - Replacement Fure

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3

285

SECTION 8 - DECALS FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPECS

286

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

SECTION 8 - DECALS FIGURE 8-2. DECAL INSTALLATION - COUNTRY SPECS ITEM

PART NUMBER 0270273 0270274 0259495 0259540 0259536 0259538 0259497 0259499

1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 6 7 8 9 10

3121128

0259494 0259539 0259535 0259537 0259496 0259498 1702860 1703936 1703937 1703938 1703939 1703935 1703940 1704787 1704789 1704788 1704790 1704958 1704900 1704959 1704901 1704791 1704792 1704793 1704794 1703930 1703931 1703932 1703933 1703929 1703934 1700584 See Note 3820001 1701504 1701642

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref AR Ref 2 2 2 2 2 2 Ref 2 2 2 2 2 2 2 2 2 2 2 2 Ref 1 1 1 1 1 1 1 1 AR 1 2

DESCRIPTION COUNTRY SPEC DECAL INSTALLATIONS Country Spec Decal Installations (A and AJ Model Lift Decals) Country Spec Decal Installations (AJP Model Lift Decals) Country Spec Decal Installations (E450 & E400) Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Country Spec Decal Installations (M450 & M400) Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - JLG Lift Decal - Electrocution Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Model Designation Options: Decal - Model Designation (E450A) Decal - Model Designation (E450AJ) Decal - Model Designation (M450A) Decal - Model Designation (M450AJ) Decal - Model Designation (E400A) Decal - Model Designation (E400AJPnarrow) Decal - Model Designation (M400A) Decal - Model Designation (M400AJPnarrow) Decal - Model Designation (E400AJP) Decal - Model Designation (E400AJPnarrow) Decal - Model Designation (M400AJP) Decal - Model Designation (M400AJPnarrow) Decal - Danger/Caution Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Patent (Prior to SN 0300161264) Nameplate - Serial Number (Note: Not available for purchase) Rivet Decal - Hydraulic Oil Decal - Arrow

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV 3 3 17 14 B 14 17 16 21 17 17 B 21 19

287

SECTION 8 - DECALS

288

ITEM 11 11 11 11 11 11 11 13 14 14 14 14 14 14 14 15 15 15 15 15 15 15 16 17 17

PART NUMBER

17 17 17 17 17 19 20 20 20 21 22 23

Not Required Not Required Not Required 1704007 1704008 0961127

23 23 23 24 24 24 24 24 24 24 25 26 26

1704262 1705085 1001104864

1703924 1703925 1703926 1703927 1703923 1703928 1701644 3251813 Not Required Not Required Not Required 3251813 3251813 1703984 1703982 1703980 1703981 1703983 1703985 1704277 1704006

3251243 3252507 0100010 1701691

1704000 Not Required Not Required Not Required 1704001 1704002 1704254 1704253

QTY Ref 1 1 1 1 1 1 2 Ref 1 0 0 0 1 1 Ref 1 1 1 1 1 1 AR Ref 1 0 0 0 1 1 1 Ref 1 1 AR 4 Ref Ref 1 1 1 Ref 2 0 0 0 2 2 1 Ref 1

DESCRIPTION Decal - Caution/Danger Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Charger Decal - USA Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Footswitch Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Attach Lanyard Decal - Inspection Options: Canadian French/English Dual Language (Prior to SN 0300161264) Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language (Prior to SN 0300161264) Spanish/Portuguese Dual Language Bushing, Snap Nameplate Options: 120V/60HZ 220V/50-60HZ Adhesive Decal - No Step Decal - Manual Descent Options: Note: Refer to p/n stamped on hose side of valve.

4641170 Valve 4641195 Valve 1001097507 Valve Decal - No Hands Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Cable Routing Decal - Key Platform Options: Canadian French/English Dual Language

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 8 - DECALS ITEM 26 26 26 26 26 26 26 27 27 27 27 27 27 27 28 31 32 33 35 36 37 38 39 39 39 39 39 39 39 41 41 41 41 41 41 47 47 47 47 47 47 47 50 52 53 53

PART NUMBER Not Required

1702688

QTY 0 Ref 1 0 0 1 1 Ref 1 1 1 1 1 1 1 1 1 1 6 5 4 1 Ref 3 3 3 3 3 3 Ref 6 6 6 6 6 Ref 1 1 1 1 1 1 4 1 Ref 1

53

1707047

1

53

1001121816

1

53

1001121816

1

3121128

1704253 Not Required Not Required 1704253 1704253 1704452 1704419 1704417 1704418 1704454 1704453 1704431 0860520 1060279 0641408 4751400 3311405 1701500 1701509 1704340 1704344 1704342 1704343 1704339 1704341 1703948 1703950 1703951 1703947 1703952 1702265 1703988 1702271 1703987 1702265 1703991 1702300 See Note

DESCRIPTION Chinese/English Dual Language Japanese Language Options: Japanese Language (E450 & E400) Japanese Language (M450 & M400) Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Charger Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Battery Charger LED Indicator Box, Manual Storage Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC Decal - Lift Decal - Manual Decal - Explosion Warning Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Crushing Hazard Options: Canadian French/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal Options: Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Tie Down Decal - Bar Code (Note: Not Available for Purchase) Decal - 500 LBS. Max Capacity Options: Canadian French/English Dual Language (Use p/n 1704112) (Prior to SN 0300100540) Canadian French/English Dual Language (SN 0300100540 through 0300142588) Canadian French/English Dual Language (E/M400) (SN 0300142589 through 0300189901) Canadian French/English Dual Language (E/M450) (SN

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

289

SECTION 8 - DECALS ITEM

PART NUMBER

QTY

53 53

1704112 1707044

1 1

53

1001121823

1

53

1001121823

1

53 53

1707054 1001121821

1 1

53

1001121821

1

53 53 53

1704112 1707042 1001121921

1 1 1

53

1001121921

1

53

1702688

1

53

1707049

1

53

1001121818

1

53

1001121818

1

53

1702688

1

53

1702688

1

53

1702688

1

53

1702688

1

54 54 54 54 54 54 54 62 62 62 63 63 63 63 63 64 64 64

290

1704252

Ref 4 4 4 4 4 4 AR Ref Ref Ref 2 1 2 1 Ref 1

17046950

1

1703488 1704445 1703247 1703488 1704727 1704752 1702774

1702773 1702773 1704200 1704200

DESCRIPTION 0300142589 through 0300189898) Chinese/English Dual Language (Prior to SN 0300100540) Chinese/English Dual Language (SN 0300100540 through 0300142588) Chinese/English Dual Language (E/M400) (SN 0300142589 through 0300189901) Chinese/English Dual Language (E/M450) (SN 0300142589 through 0300189898) Japanese Language (Prior to SN 0300142589) Japanese Language (E/M400) (SN 0300142589 through 0300189901) Japanese Language (E/M450) (SN 0300142589 through 0300189898) Korean Language (Prior to SN 0300100540) Korean Language (SN 0300100540 through 0300142588) Korean Language (E/M400) (SN 0300142589 through 0300189901) Korean Language (E/M450) (SN 0300142589 through 0300189898) Spanish/English Dual Language (Use p/n 1704112) (Prior to SN 0300100540) Spanish/English Dual Language (SN 0300100540 through 0300142588) Spanish/English Dual Language (E/M400) (SN 0300142589 through 0300189901) Spanish/English Dual Language (E/M450) (SN 0300142589 through 0300189898) Spanish/Portuguese Dual Language (Use p/n 1704112) (Prior to SN 0300100540) Spanish/Portuguese Dual Language (Use p/n 1707133) (SN 0300100540 through 0300142588) Spanish/Portuguese Dual Language (E/M400) (Use p/n 1001121923) (SN 0300142589 through 0300189901) Spanish/Portuguese Dual Language (E/M450) (Use p/n 1001121923) (SN 0300142589 through 0300189901) Decal - Tire Load Options: Decal - Tire Load (E/M450A) Decal - Tire Load (E/M450AJ) Decal - Tire Load (E/M400A) Decal - Tire Load (E/M400AJPnarrow) Decal - Tire Load (E/M400AJP) Decal - Tire Load (E/M400AJPnarrow) Decal - JLG Lift Front Entry Platform Side Entry Platform Decal Options: A and AJ Models (JLG) with Front Entry Platform A and AJ Models (JLG) with Side Entry Platform AJP Models (Jib Plus) with Front Entry Platform AJP Models (Jib Plus) with Side Entry Platform Decal - Key, Main Terminal Box Options: Canadian French/English Dual Language (Prior to SN 0300100540) Canadian French/English Dual Language (E/M400) (SN 0300100540 through 0300189901)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 8 - DECALS ITEM 64

PART NUMBER 17046950

QTY 1

64 64 64 64 64 64

Not Required Not Required Not Required 1704252 17046950

0 Ref 0 0 1 1

64

17046950

1

64

1704252

1

64

1706950

1

64

1706950

1

65 65

1703996

Ref 2

65

1707055

2

65

1001121803

2

65

1001121803

2

65 65

1703996 1707060

1 1

65

1001121810

1

65

1001121810

1

65 65 65

1703996 1707059 1001121808

2 2 2

65

1001121808

2

65 65 65

1703996 1707058 1001121918

2 2 2

65

1001121918

2

65 65

1703996 1707056

2 2

65

1001121805

2

65

1001121805

2

65

1703996

2

65

1707134

2

3121128

DESCRIPTION Canadian French/English Dual Language (E/M450) (SN 0300100540 through 0300189898) Chinese/English Dual Language Decal - Key, Main Terminal Box Options: Japanese Language Korean Language Spanish/English Dual Language (Prior to SN 0300100540) Spanish/English Dual Language (E/M400) (SN 0300100540 through 0300189901) Spanish/English Dual Language (E/M450) (SN 0300100540 through 0300189898) Spanish/Portuguese Dual Language (Prior to SN 0300100540) Spanish/Portuguese Dual Language (E/M400) (SN 0300100540 through 0300189901) Spanish/Portuguese Dual Language (E/M450) (SN 0300100540 through 0300189898) Decal - 500 LBS. Max Capacity Options: Canadian French/English Dual Language (Prior to SN 0300100540) Canadian French/English Dual Language (SN 0300100540 through 0300142588) Canadian French/English Dual Language (E/M400) (SN 0300142589 through 0300189901) Canadian French/English Dual Language (E/M450) (SN 0300142589 through 0300189898) Chinese/English Dual Language (Prior to SN 0300100540) Chinese/English Dual Language (SN 0300100540 through 0300142588) Chinese/English Dual Language (E/M400) (SN 0300142589 through 0300189901) Chinese/English Dual Language (E/M450) (SN 0300142589 through 0300189898) Japanese Language (Prior to SN 0300100540) Japanese Language (SN 0300100540 through 0300142588) Japanese Language (E/M400) (SN 0300142589 through 0300189901) Japanese Language (E/M450) (SN 0300142589 through 0300189898) Korean Language (Prior to SN 0300100540) Korean Language (SN 0300100540 through 0300142588) Korean Language (E/M400) (SN 0300142589 through 0300189901) Korean Language (E/M450) (SN 0300142589 through 0300189898) Spanish/English Dual Language (Prior to SN 0300100540) Spanish/English Dual Language (SN 0300100540 through 0300142588) Spanish/English Dual Language (E/M400) (SN 0300142589 through 0300189901) Spanish/English Dual Language (E/M450) (SN 0300142589 through 0300189898) Spanish/Portuguese Dual Language (Prior to SN 0300100540) Spanish/Portuguese Dual Language (SN 0300100540 through 0300142588)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

291

SECTION 8 - DECALS ITEM 65

PART NUMBER 1001121920

QTY 2

65

1001121920

1

66 67 70 70 70

1701502 1701503 Not Required 1704286

1 1 Ref 0 2

70

1704368

2

70

1001116297

2

70

1001093687

2

70

1001116297

2

70

1001093687

2

70

1001116297

2

70

1001093687

2

70

1704371

2

70

1704373

2

71 71 71 73 73 73 77 78 78 78 79 80 81

1704885 0641406 1001108923

2 4 1

Not Required 1702962 1704412

82

Ref

82

Ref

82 82 82 82 82 82 83

292

Not Required 1704830

Ref 0 1 Ref 0 1 1 Ref 0 1

Not Required 1701505

1705429 1705430 1705426 1705427 1705910 1001113680

1 1 1 1 1 1 Ref

DESCRIPTION Spanish/Portuguese Dual Language (E/M400) (SN 0300142589 through 0300189901) Spanish/Portuguese Dual Language (E/M450) (SN 0300142589 through 0300189898) Decal - Hydraulic Oil Level High Decal - Hydraulic Oil Level Low Decal - Generator Danger Options: Decal - Generator Danger (E450 & E400 All Specs) Decal - Generator Danger (M450 & M400 ) - English Language Decal - Generator Danger (M450 & M400) - Canadian French/English Dual Language Decal - Generator Danger (M450 & M400) - Chinese/English Dual Language (Use p/n 1704372) Decal - Generator Danger (M450 & M400) - Chinese/English Dual Language (Use p/n 1704372) Decal - Generator Danger (M450 & M400) - Japanese Language (Use p/n 1704369) Decal - Generator Danger (M450 & M400) - Japanese Language (Use p/n 1704369) Decal - Generator Danger (M450 & M400) - Korean Language (Use p/n 1704370) Decal - Generator Danger (M450 & M400) - Korean Language (Use p/n 1704370) Decal - Generator Danger (M450 & M400) - Spanish/English Dual Language Decal - Generator Danger (M450 & M400) Spanish/Portuguese Dual Language Decal - Fuel Options: Decal - Fuel (E450 & E400) Decal - Fuel (M450 & M400) Decal - Fuel Warning Options: Decal - Fuel Warning (E450 & E400) Decal - Fuel Warning (M450 & M400) Decal - Oil Type Decal - Quikcharge Genset Option: Decal - Quikcharge Genset (E450/E400 Models) Decal - Quikcharge Genset (M450/M400 Models) (Prior to SN 0300143328) Decal - Website Bolt 1/4in-20NC x 3/4in Decal - EPA/CARB Fuel Specification (Canadian French/English Dual Language Only) Decal - Drive/Steer Instruction Options (E/M400): (SN 0300141884 through 0300189901) Decal - Drive/Steer Instruction Options (E/M450): (SN 0300141884 through 0300189898) Canadian French/English Dual Language Chinese/English Dual Language Japanese Language Korean Language Spanish/English Dual Language Spanish/Portuguese Dual Language Decal - Hybrid Options (E/M400): (SN 0300143328 through 0300189901)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 8 - DECALS ITEM 83

PART NUMBER

QTY Ref

83 83

Not Required 1001121510

0 3

3121128

DESCRIPTION Decal - Hybrid Options (E/M450): (SN 0300143328 through 0300189898) Decal - Hybrid (E450 & E400) Decal - Hybrid (M450 & M400)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

293

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

295

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODEL E/M400A/AJPNARROW AND E/M450A/AJ STANDARD PARTS

ITEM

296

PART NUMBER Note

QTY Ref

7021320 7021618 7021609 7021616 7011593 7021610 4360328 4360330 4360475 4360476 4360469 2860030 4360070 2940074 4360387 4360448 1001118419 1001118418 3990001

Ref 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Cap, Breather Coil Coil Filter Cartridge Fuse, DC Coil Switch, Toggle Switch, Toggle Switch, Mushroom Contact, Switch Switch, Key Key, Replacement Breaker, Circuit Latch Switch, Push Button Breaker, Circuit Controller (Lift and Swing) Controller (Drive and Steer) Diode

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODEL E/M400A/AJPNARROW AND E/M450A/AJ VARIABLE PARTS

ITEM

PART NUMBER Note

7020642 7020653 7018525 7018506 7018564 7018563 7020654 1600293 1600292 2400062 70000318 70000319 70000323 70000329 70000330 70000322 70000313 1001116522 70000326 1001109497 4360274 7019698 70001996 70001998 4360548 1001109498 1600387 4360336 2400068

298

QTY Ref

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Ref VARIABLE PARTS 1 Breaker, Circuit (ANSI Spec 105/132V-60Hz and Japanese Spec 100V - 60Hz Chargers) 1 Breaker, Circuit (ANSI Export Spec 110/220V-50Hz Charger) 1 Breaker, Circuit (ANSI Export Spec 250V-50Hz Charger) 1 Relay (Black) (ANSI Spec 105/132V-60Hz and Japanese Spec 100V - 60Hz Chargers) 1 Relay (Black) (ANSI Export Spec 110/220V-50Hz Charger) 1 Relay (Black) (ANSI Export Spec 250V-50Hz Charger) 1 Relay (Clear) (ANSI Export Spec 110/220V-50Hz Charger) 1 Module (Posi-Trac) 1 Module (Frame Power) 2 Fuse - 300Amp (UL/EE Rated Machines Only) 4 Filter, Fuel (M450 & M400 Only) 1 Dozen Filter, Oil (M450 & M400 Only) 1 Relay, Bosch (M450 & M400 Only) 2 Fuse 15 Amp (M450 & M400 Only) 2 Fuse 20 Amp(M450 & M400 Only) 1 Relay, 12Votl 60Amp (M450 & M400 Only) 4 Element, Air Cleaner (M450 & M400 Only) 1 Switch, Limit 1 Module (Engine Control) (M450 & M400 Only) 1 Module (Ground Control) 1 Switch, Push Button (M450 & M400 Only) 2 Power Track - 1 Link (E/M450A & E/M400A Only) 2 Power Track - 2ft Section (E/M450AJ & E/M400AJP Only) 1 Power Track - Bracket Kit (E/M450AJ & E/M400AJP Only) 1 Switch, Limit 1 Module (Platform Control) 1 Module, Control (LSS System) 1 Switch, Toggle (M450 & M400 Only) 1 Fuse, 10Amp (UL/EE Spec)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

299

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER Note

QTY Ref

0259877 0271801 0275650 See Note

Ref Ref Ref Ref Ref Ref

0270723 0256789 1001230504 1001234102

Ref Ref Ref Ref Ref

1001236405 1001237110

Ref Ref

0258703

0460110

Ref Ref Ref Ref Ref 2

0460194

2

0460115 0460113 0460114 0460196 1320037 1001237443 1702788 1703479 3252221 0257195 1702868

1 1 1 1 6 Ref Ref 1 1 1 Ref 2

1704000

2

1705968

2

1001116846

2

1703175

1

0259397 0271251

300

DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

MISCELLANEOUS SPECIAL OPTIONS Airline Installations - 1/2in Miscellaneous Special Options (E/M450A Models) Miscellaneous Special Options (E/M400A Models) Miscellaneous Special Options (E/M450AJ Models) Miscellaneous Special Options (E/M400AJP Models) (Note: Not Available for Purchase) Beacon Installation Mounted Under Platform Camera Mounting Installation ClearSky Telematics Add-on Kit Options: ClearSky Telematics Add-on Kit - 3 Wire (ANSI Specs) ClearSky Telematics Add-on Kit - 3 Wire (ANSI Export Specs) ClearSky Telematics Add-on Kit - Canbus (ANSI Specs) ClearSky Telematics Add-on Kit - Canbus (ANSI Export Specs) Console Cover Cylinder Bellows Installations Cylinder Bellows Installations (E/M400A & E/M450A) Cylinder Bellows Installations (E/M400AJP & E/M450AJ) Bellows - Platform Level and Master Cylinders Options: Bellows - Platform Level and Master Cylinders (E/M400A & E/M450A) Bellows - Platform Level and Master Cylinders (E/M400AJP & E/M450AJ) Bellows - Main Lift Cylinder Bellows - Mid Lift Cylinder Bellows - Tower Lift Cylinder Bellows - Jib Cylinder (E/M400AJP & E/M450AJ) Clamp Cylinder Service Kit (Mid Lift) (E/M400A & E/M450A) Decal Installations Options: Decal - Biodegradable Hydraulic Fluid (All except German Spec) Decal - Biodegradable Hydraulic Fluid (German Spec Only) Decal - CSA (CSA Spec) Decal Installation - Government Warranty Decal - No Hands (English) (ANSI Spec) (Used with Platform Padding or Mesh to Top Rail on Side Entry Platforms) Decal - No Hands (English and French) (CSA Spec) (Used with Platform Padding or Mesh to Top Rail on Side Entry Platforms) Decal - No Hands (English/Simplified Chinese) (ANSI Export Spec) (Used with Platform Padding or Mesh to Top Rail on Side Entry Platforms) Decal - No Hands (English and Traditional Chinese) (ANSI Export Spec) (Used with Platform Padding or Mesh to Top Rail on Side Entry Platforms) Decal - Lanyard Attach (GM K-1 Spec)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 0256487

QTY Ref

0256488

Ref

0259550 1283014 1001108727 1001119566 1001198647 2910866 1001119566

Ref 1 Ref Ref Ref Ref 1 1

1001119566

1

1001111013

Ref Ref Ref Ref Ref Ref Ref Ref 1

1001111013

1

1001110140

1

1001110140

1

1001109716

1

1001109716

1

1001111012

Ref 1

1001148902 1001148903 1001148904 1001148905 1001148906

1001110142 1001109715 1001152523 4060959 0259398 2920150 7016356 2920118 7016623 7016624

1001239570 1001198659 1001198657 1001198658

3121128

1 1 Ref Ref Ref 2 2 2 2 1 Ref Ref Ref Ref Ref Ref

DESCRIPTION Decal - Prop 65 Warning Installation (Diesel Machines) (California Spec) Decal - Prop 65 Warning Installation (Gas Machines) (California Spec) Decal - Warning Stripes Installation Decal - Warning Stripes Installation Decal Kit - Platform Decal Kit - Platform Console Decal Kit - (E/M400 / E/M450) Decal Kit Options: Decal Kit - Platform Box (Prior to SN 0300139889) Decal Kit - Platform Box (E/M400) (SN 0300139889 through 0300189901) Decal Kit - Platform Box (E/M450) (SN 0300139889 through 0300189898) Electrical Connector Kits Amp Connector Kit Deutsch DT Connector Kit Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Filter Kits: (M400 & M450 Only) Kubota Engines Combined Filter Kit (E/M400) (SN 0300088539 through 0300189901) Combined Filter Kit (E/M450) (SN 0300088539 through 0300189898) Engine Oil and Fuel Filter Kit (E/M400) (SN 0300088539 through 0300189901) Engine Oil and Fuel Filter Kit (E/M450) (SN 0300088539 through 0300189898) Hydraulic and Air Filter Kit (E/M400) (SN 0300088539 through 0300189901) Hydraulic and Air Filter Kit (E/M450) (SN 0300088539 through 0300189898) Yanmar Engines Combined Filter Kit (Use p/n 1001111012) (Prior to SN 0300088539) Engine Oil and Fuel Filter Kit (Prior to SN 0300088539) Hydraulic and Air Filter Kit (Prior to SN 0300088539) Fire Extinguisher installation (Platform Mounted) Footswitch Shield (Note: Move Decal to Shield) Headlight and Taillights Installation Headlight Lamp, Seal Beam (1 Per Headlight) Taillight Bulb - Brake (1 Per Taillight) Bulb - Tail (1 Per Taillight) Hose Kit Options: E/M400 Hose Kit - Platform Valve Hose Kit - Power Track (Upper) (E/M400AJ) Hose Kit - Power Track (Upper) (E/M400AJP) Hose Kit - Power Track (Upper) (E/M400AJPn)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

301

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER

2300028 70010346 2300042 2300027 0271687 1001148971 1001222307 2902423

QTY Ref Ref Ref Ref 1 gal/3.8l Ref Ref Ref Ref Ref Ref

2915225

Ref

1001198660

1001142504 1001142505 0270408 3510695

1001140318 1001140315 1001145985

Ref Ref Ref Ref

0273146 0273147 1001212202 1001149561 1001149563 1001149564

7002828 7002821 7002823

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 1 1

4460467

1

4460510

1

1001206996 1001210033 1001205501 1001210032 1001149563 1001152965 1001154231 0272315 0272341 1705363

302

Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION E/M450 Hose Kit - Power Track (Upper) (E/M450AJ) Hydraulic Fluids Mobil DTE 10 Excel 15 Mobil DTE 10 Excel 15 SYN Biodegradable Mobil EAL 224H - Biodegradable Inverter Installation (E Models Only) Lanyard Kit (Platform Bolt-on) LSS Override Kit Mechron Service Kit (For the addition of separate fuse for engine generator controller) Platform Conversion Kit (Converts Front to Side Entry) (E/M450A) Platform Entry Kits Drop Bar (Replacing Swing Gate with Drop Bar) Swing Gate (Replacing Drop Bar with Swing Gate) Platform Installation - (Lift Gate) (Japanese Spec) 30in x 60in (E/M400A & E/M400AJP Only) 30in x 60in (E/M450A & E/M450AJ Only) Platform Mesh to Mid Rail Installations (Side Entry Platforms) (ANSI, ANSI Export and AUS specs) 30in X 4ft (76cm x 1.22m) 30in X 5ft (76cm x 1.52m) 30in X 6ft (76cm x 1.82m) Platform Mesh to Top Rail Installations (Side Entry Platforms) (ANSI, CSA & UL Specs) 30in X 5ft (76cm x 1.52m) 30in X 4ft (76cm x 1.22m) Rotary Actuator Protection Add-on Kit SkyGuard Installation Kit (Factory Installed) Platform Sensor Kit Optional (Blue) Beacon Light Kit SkyGuard Kits (Dealer Add-on Kit): SkyGuard Kit (Dealer Add-on Kit) (Blue Beacon Light) SkyGuard Kit (Dealer Add-on Kit) (Red Beacon Light) Blue Light Kit (Dealer Add-on Kit) Red Light Kit (Dealer Add-on Kit) Platform Sensor Kit Strobe Light Installations (Amber) Platform Mounted Platform/Ground Mounted Tire Sealant (IN240/55-17.5) Tire Sealant Decal Installation Decal - Tire Sealant (Located on Hood) Tools for Service Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pins/Sockets for Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/Sockets for

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

3121128

SECTION 10 - SPECIAL OPTIONS ITEM

3121128

PART NUMBER

QTY

7002822 7016654 7004275 7004276 7002826 2901443 2915230 1001137005 1001160527 1001241269

1 1 1 1 1 1 1 1 Ref Ref

DESCRIPTION Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1-1/2in Seal Installation Tool - 2in Analyzer, Machine Battery Charger Reprogram Controller Kit USB to RS232 Drive Installation (Service Kit) Turntable Bearing Kit Wear Pad Kit (E/M400AJP Only)

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

REV

303

PART NUMBER INDEX

PART NUMBER INDEX

3121128

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

305

PART NUMBER INDEX 0060044 ..... 105, 113, 117 0060046 ............. 113, 117 0060052 ............... 98, 117 0060065 ............. 113, 117 0100009 ....... 98, 149, 152 0100010 ............. 283, 288 0100011 .... 11, 15, 18, 46, 49, 53, 58, 65, 66, 78, 85, 86, 94, 97, 98, 99, 101, 106, 109, 114, 121, 125, 136, 145, 167, 172, 177, 182, 189, 192, 195, 197, 202, 205, 207, 210, 215, 221, 225, 229, 235 0100019 ... 15, 41, 65, 126 0100020 ...... 77, 172, 244, 248, 252 0100035 54, 87, 149, 167, 172, 182, 192, 202, 210, 235 0100038 .... 167, 172, 177, 182, 189, 192, 195, 197, 202, 205, 207, 210, 215, 221, 225, 229, 235 0100040 ............. 131, 135 0100048 ............... 33, 121 0100051 ....................... 33 0100063 ..................... 167 0100081 ............. 102, 110 0140011 ..................... 149 0140028 ....................... 57 0140031 ....................... 58 0182010 ....................... 33 0200048 ..................... 145 0253687 ....................... 85 0253704 ..................... 126 0253709 ....................... 85 0253717 ..................... 266 0254875 ..................... 126 0256487 ..................... 301 0256488 ..................... 301 0256789 ..................... 300 0257195 ..................... 300 0257728 ..................... 163 0257735 ..... 125, 261, 273 0257816 ....................... 29 0257817 ....................... 11 0257824 ... 45, 77, 82, 151 0257858 ................. 45, 46 0258034 ................. 29, 57 0258035 ....................... 53 0258037 ....................... 17 0258653 ....................... 65 0258688 ....................... 16 0258689 ....................... 33 0258691 ....................... 91 0258703 ..................... 300 0258953 ....................... 85 0258973 ..................... 283 0258974 ....................... 53 0258995 ....................... 15 0258996 ....................... 16 0258997 ....................... 16 0259064 ............... 58, 256

306

0259069 ................ 15, 41 0259102 .................... 151 0259123 ............ 266, 277 0259125 ............ 266, 277 0259127 ............ 266, 277 0259301 .................... 283 0259302 ...................... 18 0259305 .............. 86, 256 0259338 .... 132, 137, 151 0259366 .............. 91, 105 0259367 .... 125, 261, 273 0259397 .................... 300 0259398 .................... 301 0259399 ................ 29, 57 0259439 ...... 98, 106, 114 0259440 ............ 105, 106 0259441 ............ 113, 114 0259481 ................ 46, 49 0259494 .................... 287 0259495 .................... 287 0259496 .................... 287 0259497 .................... 287 0259498 .................... 287 0259499 .................... 287 0259535 .................... 287 0259536 .................... 287 0259537 .................... 287 0259538 .................... 287 0259539 .................... 287 0259540 .................... 287 0259550 .................... 301 0259679 ...................... 16 0259692 ...................... 34 0259693 ...................... 34 0259763 ...................... 33 0259825 ...................... 34 0259826 ...................... 34 0259877 .................... 300 0259939 .............. 91, 113 0259951 ................ 29, 57 0259970 .... 125, 261, 273 0270010 ...................... 11 0270012 ............ 266, 277 0270013 ............ 266, 277 0270028 ...................... 16 0270037 ...................... 16 0270100 ...................... 53 0270101 ...................... 53 0270103 ................ 15, 41 0270273 ............ 283, 287 0270274 ............ 283, 287 0270338 .................... 141 0270344 ...45, 77, 82, 151 0270376 ...................... 29 0270377 ................ 15, 41 0270400 ............ 105, 106 0270402 ............ 113, 114 0270407 .................... 131 0270408 .................... 302 0270409 .................... 131 0270415 ...................... 16 0270416 ...................... 15 0270417 ...................... 16 0270418 ...................... 16 0270433 .................... 285 0270509 ...................... 53

0270510 ...................... 53 0270540 ...................... 53 0270723 .................... 300 0270724 ...................... 91 0270725 ................ 91, 97 0270732 .................... 152 0270817 .... 125, 261, 273 0271251 .................... 300 0271301 .... 132, 137, 151 0271464 ............ 266, 277 0271493 .................... 126 0271494 .................... 126 0271641 ................ 45, 46 0271647 .............. 91, 114 0271649 ............ 113, 114 0271687 .................... 302 0271801 .................... 300 0271937 .................... 141 0272082 .................... 132 0272104 .................... 132 0272105 .................... 132 0272106 .................... 132 0272111 .................... 152 0272314 ...................... 16 0272315 .................... 302 0272335 ...................... 16 0272341 .................... 302 0272529 ...................... 86 0272704 .................... 121 0272971 .... 136, 261, 273 0272976 ...... 99, 106, 114 0273089 .................... 149 0273104 .................... 122 0273146 .................... 302 0273147 .................... 302 0273272 ...................... 16 0273273 ...................... 16 0273381 .................... 143 0273382 .................... 143 0273468 ................ 16, 17 0273573 .. 45, 77, 82, 151 0273683 ................ 15, 16 0273684 ...................... 16 0273686 ...................... 16 0274323 .................... 145 0274617 .. 49, 77, 82, 151 0275650 .................... 300 0275698 .................... 139 0340047 ...................... 42 0340048 ...................... 29 0362966 ................ 45, 49 0400055 ...................... 33 0400194 ................ 34, 37 0400195 ................ 34, 37 0400196 ................ 34, 37 0400197 ................ 34, 37 0400201 ................ 45, 49 0440162 ...................... 11 0440203 ................ 65, 73 0440339 ................ 65, 73 0460110 .................... 300 0460113 .................... 300 0460114 .................... 300 0460115 .................... 300 0460194 .................... 300 0460196 .................... 300

0480100..................... 163 0561076....................... 94 0561317..................... 125 0561359..................... 125 0561360..................... 126 0561361..................... 126 0561384..................... 125 0561385..................... 126 0561386..................... 126 0561424..................... 126 0610128..................... 149 0610129....................... 81 0610131....... 35, 265, 276 0610139....................... 81 0610166....................... 81 0630399....................... 98 0630401............. 102, 110 0630407..................... 121 0630440....................... 53 0630462..................... 145 0630464..................... 149 0630467..................... 126 0630468....................... 85 0630487....................... 97 0630491....................... 86 0630518....................... 81 0630534..................... 167 0630568..................... 149 0641404................. 35, 97 0641405......... 35, 97, 121 0641406.... 35, 41, 46, 49, 53, 78, 121, 132, 136, 285, 292 0641407...... 98, 106, 114, 121 0641408.... 34, 35, 57, 58, 78, 132, 136, 284, 289 0641410..................... 126 0641413................. 57, 78 0641414..... 133, 137, 145 0641416............. 121, 147 0641418..................... 136 0641424............. 235, 237 0641426....................... 57 0641504....................... 33 0641505................. 45, 49 0641506. 33, 94, 141, 143 0641507................. 46, 49 0641508......... 41, 57, 141 0641510................. 73, 85 0641512 45, 49, 221, 225, 229, 231, 233, 235, 237 0641514....... 33, 125, 163 0641516.... 105, 113, 121, 125, 141, 143 0641518....................... 45 0641524....................... 42 0641542....................... 18 0641560..................... 125 0641604............. 221, 225 0641605....... 81, 101, 109 0641606. 11, 97, 101, 109 0641607...... 98, 101, 106, 114 0641608.... 29, 57, 65, 66, 94, 98, 101, 109

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

PART NUMBER INDEX 0641609 ...................... 15 0641610 . 94, 98, 99, 105, 106, 114, 131, 132, 135, 136 0641616 ...... 77, 105, 113 0641618 45, 49, 105, 113 0641806 ...................... 94 0641808 ...................... 33 0641809 ............ 106, 114 0641810 ..... 94, 105, 113, 114 0641812 ................ 73, 94 0641813 ...................... 33 0641818 ...... 97, 101, 109 0641822 .................... 121 0641826 ...................... 15 0642024 .................... 121 0681608 98, 99, 106, 114, 121 0681810 ...................... 11 0681814 ...................... 65 0681816 ...................... 65 0681822 .................... 139 0682010 ...................... 15 0682012 ...................... 15 0682026 ...................... 65 0682028 ...................... 65 0720804 .................... 149 0721004 ...................... 53 0721005 ........ 42, 82, 145 0721006 ...................... 53 0721008 ...................... 86 0741408 ...................... 66 0741506 ...................... 29 0741606 .............. 86, 110 0741608 .................... 110 0750808 ...................... 81 0800584 ...................... 97 0800852 ...................... 91 0801154 ...................... 97 0801169 ................ 91, 97 0801192 .................... 101 0801197 .............. 91, 101 0801198 .................... 101 0801224 .................... 109 0801225 .............. 91, 109 0801226 .................... 109 0801227 ...................... 91 0801260 .................... 101 0801261 ...................... 97 0801262 ...................... 91 0801263 ...................... 97 0801264 ...................... 91 0801267 ...................... 97 0840031 ...................... 33 0840032 ...................... 33 0840055 .................... 122 0860038 ............ 266, 277 0860520 ............ 284, 289 0861152 ...................... 81 0861176 ............ 132, 149 0861177 ...................... 81 0861215 .................... 149 0861314 ............ 132, 149 0861351 ...................... 81 0861375 ...................... 42 0861400 ...................... 81

3121128

0861449 ............ 132, 149 0861452 ............ 132, 149 0861529 .... 132, 136, 149 0861530 .... 132, 136, 149 0861531 .... 132, 136, 149 0861532 .... 132, 136, 149 0861537 .................... 149 0901921 ...................... 85 0901923 ...................... 85 0902406 ...................... 81 0902520 ...................... 65 0902543 ...................... 54 0902575 .................... 149 0902588 .................... 149 0902645 ...................... 54 0902681 ...................... 54 0902894 .................... 121 0902919 .................... 121 0902920 .................... 121 0903099 ...................... 46 0920113 ...................... 15 0940036 ...................... 53 0940048 ...................... 94 0940091 ............ 141, 143 0940092 .... 139, 141, 143 0940093 ............ 141, 143 0940094 .... 139, 141, 143 0940167 .................... 145 0940198 .................... 139 0961127 ............ 283, 288 0961608 ............ 171, 209 0961726 ..... 94, 102, 182, 192, 202 0961749 ...................... 85 0961845 .................... 136 0961893 .................... 167 0961900 .................... 177 0961947 ... 105, 113, 117, 167, 169 0961948 ............ 101, 109 0961950 94, 98, 102, 109, 182, 185, 187, 189, 192, 195, 197, 199, 202, 205, 207 0961951 12, 98, 105, 113, 167, 169, 177, 179, 215, 217 0962140 ...................... 12 0962185 ............ 177, 215 0962257 .................... 117 0962270 .................... 139 0962292 ............ 105, 113 0962356 ... 171, 175, 209, 213 0962450 .................... 121 1001092890................. 34 1001093687............... 292 1001096188............... 276 1001097505................. 58 1001097506........... 29, 31 1001097507........... 57, 61 1001097775................. 58 1001097777........... 57, 58 1001099833............... 101 1001099834............... 109 1001103105................. 35 1001103558............... 147

1001103559 ............... 147 1001103560 ............... 147 1001103614 ............... 147 1001103616 ............... 147 1001103617 ............... 147 1001103732 ................. 65 1001104850 ........... 65, 71 1001104864 ....... 283, 288 1001106757 ....... 102, 109 1001107677 ............... 150 1001107779 ................. 35 1001107780 ......... 35, 275 1001108604 ............... 121 1001108727 ............... 301 1001108923 ....... 285, 292 1001109497 ............... 298 1001109498 ....... 149, 298 1001109715 ............... 301 1001109716 ............... 301 1001109860 ....... 260, 272 1001110140 ............... 301 1001110142 ............... 301 1001110226 ............... 151 1001110435 ............... 150 1001110772 ................. 17 1001110774 ................. 17 1001110775 ................. 17 1001110873 ....... 267, 278 1001111012 ............... 301 1001111013 ............... 301 1001113045 ............... 276 1001113483 ............... 121 1001113680 ............... 292 1001114782 ................. 33 1001116130 ................. 66 1001116193 ........... 65, 66 1001116195 ................. 66 1001116232 ................. 66 1001116297 ............... 292 1001116368 ....... 261, 272 1001116522 66, 266, 277, 298 1001116811 ............... 276 1001116846 ............... 300 1001117172 ............... 137 1001117320 ............... 137 1001118418 ...... 149, 150, 159, 296 1001118419 ...... 150, 155, 156, 296 1001119228 ....... 102, 110 1001119566 ............... 301 1001121510 ....... 285, 293 1001121801 ............... 284 1001121803 ............... 291 1001121805 ............... 291 1001121808 ............... 291 1001121810 ............... 291 1001121814 ............... 284 1001121816 ............... 289 1001121818 ............... 290 1001121821 ............... 290 1001121823 ............... 290 1001121918 ............... 291 1001121920 ............... 292 1001121921 ............... 290 1001123054 ......... 35, 275

1001125248 ................ 49 1001131269 .............. 283 1001132175 .............. 150 1001136889 ...... 136, 137 1001137005 .............. 303 1001138431 .............. 136 1001138432 .............. 136 1001138433 .............. 136 1001138494 .............. 136 1001138514 .............. 136 1001140278 ........ 93, 217 1001140279 ..... 105, 114, 179 1001140280 ..... 105, 113, 169 1001140315 .............. 302 1001140318 .............. 302 1001140429 .............. 136 1001140597 ........ 93, 213 1001140598 ........ 98, 175 1001141760 .............. 221 1001142504 .............. 302 1001142505 .............. 302 1001144018 .............. 136 1001144019 .............. 136 1001144020 .............. 136 1001144025 .............. 135 1001144026 .............. 135 1001144027 .............. 135 1001144629 .............. 135 1001145796 .............. 136 1001145800 .............. 136 1001145801 .............. 136 1001145985 .............. 302 1001146082 .............. 136 1001148902 .............. 301 1001148903 .............. 301 1001148904 .............. 301 1001148905 .............. 301 1001148906 .............. 301 1001148971 .............. 302 1001149561 .............. 302 1001149563 .............. 302 1001149564 .............. 302 1001149818 ........ 87, 279 1001149955 ........ 87, 256 1001149994 ................ 87 1001150161 ................ 33 1001150181 ................ 33 1001150406 ................ 87 1001150513 ................ 33 1001150514 ................ 33 1001151368 ...... 101, 225 1001151386 .............. 225 1001151393 ................ 82 1001151395 ................ 11 1001151413 .............. 225 1001151414 ........ 97, 225 1001151428 ................ 11 1001151496 .............. 225 1001151497 ........ 97, 225 1001152230 ..... 225, 229, 231, 233 1001152523 .............. 301 1001152965 .............. 302 1001153017 .......... 65, 73 1001153021 ................ 11

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

307

PART NUMBER INDEX 1001153023 ................. 11 1001153366 ................. 65 1001154231 ............... 302 1001158612 ......... 87, 256 1001159361 ........... 49, 50 1001159362 .... 49, 77, 82, 151 1001160527 ............... 303 1001198647 ............... 301 1001198657 ............... 301 1001198658 ............... 301 1001198659 ............... 301 1001198660 ............... 302 1001205501 ............... 302 1001206996 ............... 302 1001210032 ............... 302 1001210033 ............... 302 1001212202 ............... 302 1001222307 ............... 302 1001228015 ....... 109, 237 1001228016 ......... 93, 207 1001228018 ......... 93, 205 1001228035 ......... 92, 189 1001228036 . 92, 195, 197 1001228037 ......... 92, 185 1001228038 ......... 92, 199 1001228039 ......... 91, 187 1001228061 ....... 101, 233 1001228062 ......... 97, 231 1001228063 ......... 97, 229 1001230504 ............... 300 1001234102 ............... 300 1001236405 ............... 300 1001237110 ............... 300 1001237443 . 92, 195, 300 1001239570 ............... 301 1001241269 ............... 303 1060092 ....................... 33 1060279 ............. 284, 289 1060330 ..... 137, 261, 273 1060341 ............. 127, 264 1060379 ..................... 163 1060461 ..... 267, 268, 278 1060494 .... 145, 267, 268, 278 1060584 ....................... 82 1060677 ..... 261, 262, 273 1060689 ..................... 276 1060717 ....................... 41 1060718 ....................... 41 1060719 ....................... 41 1060720 ....................... 41 1060721 ....................... 41 1060722 ....................... 41 1060723 ....................... 42 1060724 ....................... 42 1060725 ....................... 42 1060726 ....................... 42 1060727 ....................... 42 1060728 ....................... 42 1060730 ................. 46, 49 1060731 ................. 46, 49 1060751 ..................... 265 1060754 ................. 45, 49 1060755 ................. 45, 49 1060759 ..................... 265 1060760 ....................... 33

308

1060761 ...................... 34 1060776 .................... 265 1060777 .................... 265 1060778 ............ 265, 276 1060780 .................... 261 1060781 .................... 261 1060809 ...................... 34 1060810 ...................... 42 1060811 ...................... 34 1060835 ................ 41, 42 1060836 ...................... 41 1060837 ...................... 41 1060838 ...................... 41 1060839 ...................... 41 1060840 ...................... 41 1060841 ...................... 42 1060842 ...................... 42 1060843 ...................... 42 1060844 ...................... 42 1060845 ...................... 42 1060847 ...................... 42 1060903 .................... 145 1060919 .................... 139 10837580 .................... 62 1120094 .................... 181 1120108 ............ 191, 201 1120110 ... 171, 209, 225, 235 1120305 ............ 181, 191 1120375 .................... 191 1120407 .................... 181 1120487 ...................... 77 1120552 ...................... 17 1180302 ...................... 97 1180352 .................... 101 1180353 .................... 109 1220038 ...................... 98 1220039 ...................... 98 1220040 ...................... 98 1271538 .................... 121 1283014 .................... 301 1283055 .................... 256 1300019 ...................... 18 1320012 ................ 46, 49 1320017 .................... 247 1320022 .......... 45, 49, 77 1320033 ...... 46, 243, 251 1320037 .................... 300 1320040 .................... 126 1320041 ................ 78, 85 1320043 .............. 85, 126 1320095 .................... 126 1320135 ................ 46, 49 1320136 .............. 35, 121 1320172 ................ 34, 42 1320195 .................... 125 1320199 .................... 126 1320224 .................... 121 1320259 ............ 105, 113 1320260 .................... 125 1380136 ...................... 57 1380138 ...................... 53 1380164 ...................... 49 1580012 ............ 132, 137 1580013 ............ 132, 137 1600273 ............ 149, 159 1600274 ............ 150, 155

1600292 .............. 41, 298 1600293 .............. 41, 298 1600294 41, 43, 265, 276 1600300 41, 43, 265, 276 1600350 .................... 121 1600387 ............ 121, 298 1600466 ...................... 35 1670678 .............. 97, 101 1670697 .................... 126 1670698 ...................... 98 1670829 .................... 150 1670832 .................... 127 1670833 .................... 127 1670879 ...................... 54 1670880 ...................... 53 1670887 ...................... 18 1670951 ...................... 54 1670959 .................... 109 1670963 ...................... 54 1671037 .................... 150 1681344 .................... 191 1682154 ............ 171, 209 1682878 .................... 171 1682879 .................... 209 1682886 .................... 209 1682888 .................... 221 1682948 .................... 221 1683016 .................... 181 1683021 .................... 191 1683051 .................... 167 1683052 .................... 177 1683285 .............. 98, 171 1683286 .................... 171 1683325 .............. 93, 209 1683505 .................... 201 1683514 .................... 201 1683515 .................... 181 1683516 .................... 191 1683584 ............ 225, 235 1683591 .............. 11, 219 1683704 .............. 97, 221 1683705 .................... 221 1683706 ............ 221, 225 1683708 .............. 93, 201 1683709 .................... 201 1683710 .................... 181 1683711 .............. 91, 181 1683712 ............ 181, 191 1683713 .............. 92, 191 1683756 .................... 215 1683759 .................... 177 1683760 ............ 105, 177 1683761 .................... 177 1683772 .................... 215 1683779 .... 105, 113, 167 1683780 .................... 167 1683783 .................... 167 1683798 ............ 101, 221 1683800 .................... 221 1683802 ............ 221, 225 1683813 .............. 93, 201 1683815 .................... 201 1683817 .................... 201 1683825 .............. 92, 191 1683826 .............. 91, 181 1683827 .................... 181 1683829 .................... 191

1683863..................... 235 1683911............. 109, 235 1683912..................... 235 1683923............... 93, 215 1683924..... 105, 114, 177 1683925............. 177, 215 1683932............... 93, 209 1683933............... 98, 171 1683934............. 171, 209 1683939............... 92, 181 1683940..................... 181 1683941..................... 181 1683942............... 92, 191 1683943..................... 191 1683944..................... 191 1683945............... 93, 201 1683946..................... 201 1683947..................... 201 1683980..................... 235 1683995..................... 171 1684002..................... 209 1684007............. 171, 209 1684022..................... 181 1684023..................... 181 1684024............... 92, 181 1684025..................... 191 1684026..................... 191 1684027............... 92, 191 1684029............. 221, 225 1684030............... 97, 221 1684031..................... 201 1684032..................... 201 1684033............... 93, 201 1684055..................... 181 1684056..................... 191 1684057............... 92, 191 1684058............... 91, 181 1684059..................... 201 1684060..................... 201 1684061............... 93, 201 1684447............... 92, 191 1684451............... 92, 181 1684452............... 92, 191 1684453............... 92, 181 1684454............... 92, 191 1684492............... 91, 181 1684493............... 92, 191 1700584............. 283, 287 1701500............. 284, 289 1701502............. 284, 292 1701503............. 284, 292 1701504............. 283, 287 1701505............. 285, 292 1701509............. 284, 289 1701642............. 283, 287 1701644............. 283, 288 1701645..................... 284 1701691............. 283, 288 1702124..... 244, 248, 252 1702153..................... 283 1702251..................... 285 1702265............. 284, 289 1702271..................... 289 1702300............. 284, 289 1702565..................... 150 1702566..................... 150 1702567..................... 150

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

PART NUMBER INDEX 1702688 .... 284, 289, 290 1702701 ...................... 18 1702740 ...................... 17 1702773 ............ 284, 290 1702774 ............ 284, 290 1702788 .................... 300 1702860 ............ 283, 287 1702868 ............ 283, 300 1702938 .................... 145 1702962 ............ 285, 292 1703175 .................... 300 1703247 ............ 284, 290 1703479 .................... 300 1703488 ............ 284, 290 1703683 .................... 163 1703797 .................... 283 1703798 .................... 283 1703804 .................... 284 1703805 .................... 283 1703813 .................... 284 1703923 .................... 288 1703924 .................... 288 1703925 .................... 288 1703926 .................... 288 1703927 .................... 288 1703928 .................... 288 1703929 .................... 287 1703930 .................... 287 1703931 .................... 287 1703932 .................... 287 1703933 .................... 287 1703934 .................... 287 1703935 .................... 287 1703936 .................... 287 1703937 .................... 287 1703938 .................... 287 1703939 .................... 287 1703940 .................... 287 1703947 .................... 289 1703948 .................... 289 1703950 .................... 289 1703951 .................... 289 1703952 .................... 289 1703980 .................... 288 1703981 .................... 288 1703982 .................... 288 1703983 .................... 288 1703984 .................... 288 1703985 .................... 288 1703987 .................... 289 1703988 .................... 289 1703991 .................... 289 1703996 .................... 291 1704000 ............ 288, 300 1704001 .................... 288 1704002 .................... 288 1704006 .................... 288 1704007 .................... 288 1704008 .................... 288 1704112 .................... 290 1704192 .................... 150 1704200 ............ 284, 290 1704239 .................... 151 1704240 .................... 150 1704252 .... 284, 290, 291 1704253 .... 284, 288, 289 1704254 ............ 283, 288

3121128

1704260 .................... 150 1704262 ............ 283, 288 1704277 ............ 283, 288 1704286 ............ 285, 292 1704339 .................... 289 1704340 .................... 289 1704341 .................... 289 1704342 .................... 289 1704343 .................... 289 1704344 .................... 289 1704368 .................... 292 1704371 .................... 292 1704373 .................... 292 1704412 ............ 285, 292 1704417 .................... 289 1704418 .................... 289 1704419 .................... 289 1704422 .................... 150 1704431 ............ 284, 289 1704445 ............ 284, 290 1704446 .................... 284 1704452 .................... 289 1704453 .................... 289 1704454 .................... 289 17046950 .......... 290, 291 1704712 ...................... 42 1704720 .................... 285 1704727 ............ 284, 290 1704752 ............ 284, 290 1704787 ............ 283, 287 1704788 ............ 283, 287 1704789 ............ 283, 287 1704790 ............ 283, 287 1704791 ............ 283, 287 1704792 ............ 283, 287 1704793 ............ 283, 287 1704794 ............ 283, 287 1704830 ............ 285, 292 1704885 ............ 285, 292 1704900 ............ 283, 287 1704901 ............ 283, 287 1704958 ............ 283, 287 1704959 ............ 283, 287 1705014 .................... 139 1705085 ............ 283, 288 1705170 .................... 151 1705351 .................... 285 1705363 .................... 302 1705364 ...................... 18 1705426 .................... 292 1705427 .................... 292 1705429 .................... 292 1705430 .................... 292 1705910 .................... 292 1705968 .................... 300 1706385 .................... 139 1706938 ...................... 81 1706950 ............ 284, 291 1707013 .................... 284 1707042 .................... 290 1707044 .................... 290 1707047 .................... 289 1707049 .................... 290 1707054 .................... 290 1707055 .................... 291 1707056 .................... 291 1707058 .................... 291

1707059 ..................... 291 1707060 ..................... 291 1707134 ..................... 291 1760160 ....................... 97 1810134 ....................... 81 1810136 ....................... 81 1810138 ....................... 81 1870072 ..................... 257 1870126 ..................... 257 1870227 ..................... 257 2000320 ................. 49, 50 2080040 ............. 131, 135 2120042 ................. 45, 49 2160001 ................. 73, 74 2160002 ....................... 65 2160003 ................. 73, 74 2180344 ....................... 65 2180536 ....................... 77 2200222 ..................... 172 2220001 ....................... 65 2220124 ....................... 65 2220237 ..... 244, 248, 252 2220239 ..................... 244 2220315 ....................... 77 2220371 ..... 243, 247, 251 2220374 ............. 248, 252 2220386 ..... 244, 247, 251 2220414 ..... 244, 248, 252 2220415 ..... 243, 247, 251 2220428 ..... 243, 247, 251 2220429 ..... 243, 247, 251 2220446 ..................... 195 2220459 ....................... 78 2220466 .... 243, 245, 247, 251 2220472 ..... 243, 247, 251 2220473 .... 195, 243, 247, 251 2220501 ..... 244, 247, 251 2220502 .... 243, 244, 245, 247, 251 2220504 ..... 244, 247, 251 2220507 ..... 243, 247, 251 2220516 .... 221, 225, 229, 231, 233, 235, 237 2220517 .... 221, 225, 229, 231, 233, 235, 237 2220582 ............. 247, 251 2220593 ..... 243, 247, 251 2220596 .... 221, 225, 229, 231, 233, 235, 237 2220600 ..... 244, 248, 252 2220605 ..... 244, 247, 251 2220609 ..... 244, 248, 252 2220628 .... 221, 225, 229, 231, 233, 235, 237 2220654 ..................... 248 2220677 ..... 244, 247, 251 2220684 ..................... 244 2220711 ..... 244, 247, 251 2220727 ..................... 244 2220805 ....................... 50 2220819 ..................... 244 2220873 ..... 243, 247, 251 2220883 .... 172, 185, 189, 195, 197, 221, 225, 229, 231, 233, 235, 237

2220885 ... 167, 182, 187, 189, 192, 197, 199, 201, 205, 207, 243, 247, 251 2220886 ...................... 29 2220899 .... 243, 247, 251 2220909 .... 244, 248, 252 2220923 .... 244, 248, 252 2220934 .... 244, 248, 252 2220998 .... 243, 247, 251 2220999 .... 243, 247, 251 2221033 .... 243, 247, 251 2221039 .................... 252 2221046 ...................... 77 2221047 ...................... 77 2221054 .... 244, 247, 251 2221147 .................... 244 2300027 .................... 302 2300028 .................... 302 2300042 .................... 302 2360505 ...................... 12 2360510 ...................... 12 2360531 ...................... 12 2360532 ...................... 12 2360538 ...................... 12 2360548 ...................... 12 2400044 ...................... 42 2400062 .............. 42, 298 2400067 .................... 150 2400068 ............ 150, 298 2410014 .................... 139 2420106 ...................... 81 2420202 .................... 121 2540019 ...................... 42 2540020 ................ 42, 43 2540021 ...................... 42 2540037 ...................... 42 2560122 ...................... 57 2560123 ...................... 57 2560126 ...................... 54 2560136 .................... 150 2600216 .................... 131 2600219 .................... 131 2600281 .................... 135 2600287 .................... 131 2700093 ...................... 53 2720058 .......... 45, 49, 77 2720271 ...................... 77 2720455 ...................... 46 2720559 ...................... 49 2750900 ............ 248, 252 2750910 .... 243, 247, 251 2750996 ............ 244, 247 2751009 ............ 195, 247 2751095 ...................... 65 2751126 .................... 243 2751127 .................... 243 2751414 .................... 248 2751498 .... 243, 247, 251 2751508 ............ 244, 247 2751890 .................... 252 2752430 ............ 247, 251 2752435 .................... 244 2752437 .... 243, 247, 251 2752440 .................... 244 2752446 .... 243, 247, 251 2752459 .... 243, 247, 251

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

309

PART NUMBER INDEX 2752466 ............. 247, 251 2752475 ..................... 243 2752476 ..... 243, 247, 251 2752487 ..... 243, 247, 251 2752488 ..... 243, 247, 251 2752571 ..................... 251 2752572 ..................... 244 2752573 ..................... 244 2752580 ..................... 243 2752581 ..................... 244 2752585 ............. 244, 247 2752595 ..... 243, 247, 251 2752600 ..... 243, 247, 251 2752611 .... 244, 247, 248, 251, 252 2752619 ..................... 251 2752620 ..................... 243 2752675 ..... 243, 247, 251 2752795 ............. 243, 247 2752983 ..................... 244 2753050 ............. 243, 247 2753301 ............. 195, 247 2753302 ..................... 247 2753303 ..................... 248 2753304 ..................... 247 2753305 ..................... 248 2753326 ..................... 243 2753329 ..................... 252 2753330 ..................... 252 2753331 ..................... 252 2753332 ............. 243, 252 2753333 ..................... 251 2753334 ............. 243, 251 2753335 ............. 243, 251 2753336 ..................... 251 2753337 ............. 243, 251 2753474 ............. 244, 251 2753475 ............. 244, 251 2753519 ..................... 243 2753520 ..................... 244 2753535 ..................... 244 2760105 ..................... 150 2780236 ................. 15, 21 2780241 ....................... 11 2780242 ....................... 11 2780250 ....................... 11 2780251 ....................... 11 2780282 ................. 15, 25 2790900 ..................... 244 2792334 ..................... 254 2792337 ..................... 254 2792395 ..................... 254 2792413 ..................... 254 2792458 ..................... 254 2792505 ..................... 254 2792506 ............. 243, 254 2792507 ............. 247, 254 2792509 ............. 251, 254 2792510 ............. 243, 254 2820035 ....... 86, 133, 137 2820036 ....................... 86 2820105 ....................... 54 2820106 ....................... 54 2820107 ....................... 46 2820110 ....................... 54 2820111 ................. 46, 49 2820112 ................. 46, 49

310

2820116 ................ 46, 49 2820117 ................ 45, 49 2820121 ...................... 54 2820165 ...................... 46 2820218 ...................... 49 2860030 .............. 82, 296 2900371 .................... 192 2900708 ...................... 58 2900768 ...................... 15 2900770 ... 118, 182, 185, 187, 189, 192, 195, 197, 199, 201, 205, 207, 222, 225, 226, 235, 239 2900792 ... 167, 169, 171, 175, 177, 179 2901147 ............ 172, 210 2901443 .... 268, 279, 303 2901482 ...................... 85 2901486 ...................... 86 2901776 .................... 177 2901777 ...................... 86 2901778 ...................... 85 2901804 .... 202, 205, 207 2901805 ............ 182, 192 2901806 ... 182, 189, 195, 197 2901807 .................... 221 2901810 .................... 167 2901898 ............ 177, 215 2901902 ............ 172, 210 2901903 ............ 235, 237 2902046 ...................... 43 2902047 ...................... 43 2902048 ...................... 43 2902209 .................... 167 2902419 .................... 192 2902423 .................... 302 2910866 .................... 301 2915225 .................... 302 2915230 .................... 303 2920095 ... 133, 137, 268, 278 2920118 .................... 301 2920129 ............ 260, 272 2920146 ...................... 86 2920150 .................... 301 2920151 .............. 82, 122 2920161 ...................... 87 2940071 ...................... 85 2940074 .... 131, 135, 296 2940095 ...................... 53 2940115 ...................... 53 3000003 ...................... 33 3010119 ...................... 11 3010121 ...................... 11 3020008 ...................... 15 3020022 ...... 94, 105, 114 3020027 ...................... 65 3020029 ...................... 65 3020037 ...................... 15 3160233 ................ 65, 69 3160239 ...................... 15 3200404 ................ 45, 49 3251243 ............ 283, 288 3251813 ............ 283, 288 3251921 .................... 285

3252221 .................... 300 3252331 .................... 285 3252347 ............ 132, 283 3252507 ............ 283, 288 3252632 ...................... 81 3252669 ...................... 81 3252780 .................... 285 3252812 ...................... 81 3271805 .................... 139 3290606 .................... 136 3300151 ............ 126, 136 3300188 ...................... 81 3300279 ............ 192, 201 3300281 ... 181, 189, 191, 195, 197 3300308 ............ 171, 209 3300315 .................... 201 3300365 ...................... 81 3300371 ...................... 53 3300396 ...................... 82 3300426 .......... 11, 12, 15 3310601 .............. 41, 150 3310805 ...................... 66 3311001 42, 86, 131, 135 3311005 . 53, 82, 86, 126, 131, 151 3311011 ...................... 82 3311401 ... 53, 54, 85, 98, 101, 109, 125, 145 3311405 ... 29, 34, 35, 41, 46, 49, 53, 57, 58, 78, 98, 106, 114, 121, 126, 132, 133, 137, 147, 235, 237, 284, 289 3311501 42, 85, 105, 113, 141, 143, 145 3311505 ... 29, 41, 45, 49, 57, 94, 102, 110, 125, 141, 163 3311508 .................... 121 3311601 .............. 85, 149 3311602 ...................... 97 3311605 ... 29, 45, 49, 94, 98, 99, 101, 105, 106, 109, 113, 114, 131, 132, 135, 137, 139 3311805 ..... 94, 106, 114, 121 3312005 .................... 121 3312008 ...................... 11 3312602 ...................... 87 3322202 ...................... 11 3322205 .... 221, 225, 235 3323003 ...................... 11 3340663 ...................... 97 3340679 ... 221, 225, 229, 231 3340682 ...................... 97 3340756 .................... 101 3340820 ...................... 97 3340837 .................... 101 3340859 ............ 102, 110 3340860 ............ 105, 113 3340878 .................... 109 3340882 ............ 235, 237 3340884 .................... 109 3340886 .................... 109

3340939............. 102, 110 3340940............. 102, 110 3380434............. 132, 137 3380510....................... 46 3380511....................... 46 3380602....................... 49 3420156............... 85, 149 3422175....................... 93 3422176....................... 93 3422177....................... 94 3422178....................... 94 3422179....................... 94 3422180................. 94, 98 3422181....................... 98 3422185....................... 97 3422480....................... 94 3422481....................... 93 3422582....................... 94 3422661..................... 163 3422669............. 105, 114 3422692....................... 11 3422709....................... 98 3422791............. 105, 113 3422792............. 106, 114 3422793..................... 105 3422794............. 105, 113 3422804............. 101, 109 3422806....................... 94 3422814..................... 114 3422844....................... 94 3422845....................... 94 3422901....................... 97 3430840....................... 85 3450810....................... 11 3460457....................... 49 3480115..................... 191 3480217............. 171, 209 3480239..... 221, 225, 235 3480240............. 191, 201 3480241..................... 181 3480242............. 181, 191 3480247..................... 177 3480249..................... 167 3480259............. 177, 215 3480261............. 171, 209 3510689..................... 131 3510690..................... 131 3510693..................... 131 3510694..................... 131 3510695..................... 302 3510714..................... 131 3510725..................... 131 3510735..................... 131 3510810..................... 131 3510830..................... 135 3510831..................... 135 3510832..................... 135 3510844..................... 135 3510884..................... 139 3520026................. 53, 82 3520028............... 82, 150 3520030..................... 150 3520034....................... 98 3520054............... 82, 150 3520072.... 131, 135, 136, 139 3520082............... 54, 109

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

PART NUMBER INDEX 3520173 .................... 152 3520182 .................... 147 3520198 ............ 135, 136 3536089 ............ 133, 137 3536491 ...................... 91 3536999 .................... 125 3537045 ...................... 91 3537903 ...................... 86 3539685 .................... 131 3570572 ...................... 53 3570573 ...................... 53 3570581 ...................... 47 3570958 ............ 101, 109 3571094 ...................... 53 3571157 ...................... 78 3571160 ...................... 29 3571222 .................... 151 3571401 ...................... 46 3571406 ............ 105, 113 3571412 ...................... 47 3571462 .................... 125 3571834 ...................... 35 3572413 ............ 132, 135 3572551 ............ 105, 113 3575705 .................... 145 3575952 ...................... 50 3575961 ...................... 49 3600289 ...................... 29 3740063 .................... 256 3740087 .................... 256 3760115 ...... 97, 101, 109 3760308 .............. 53, 149 3760318 ............ 221, 235 3760367 .................... 167 3760368 ............ 177, 215 3780181 ................ 94, 98 3780184 ...................... 94 3790012 ............ 150, 151 3790113 ... 222, 226, 235, 239 3820001 .... 283, 285, 287 3820020 .................... 135 3841143 94, 98, 105, 114 3841203 ...... 94, 105, 114 3841367 ...................... 11 3841517 ...................... 11 3900054 .................... 139 3900085 ...................... 87 3900104 .................... 127 3900109 ...................... 11 3900128 ...................... 87 3900142 .................... 201 3900170 ... 171, 182, 189, 192, 195, 197, 201, 209 3900174 ...................... 53 3900246 .................... 127 3900283 .................... 121 3910636 ...................... 41 3910804 ...................... 82 3910808 .................... 150 3911008 ............ 131, 135 3911014 ...................... 86 3930824 ...................... 66 3931016 ............ 177, 215 3931028 .................... 127 3931430 ................ 34, 41 3931516 .... 167, 177, 215

3121128

3931816 .................... 113 3931832 ...................... 65 3951402 ... 192, 201, 221, 225, 235 3960389 .......... 46, 49, 54 3960417 .......... 46, 50, 54 3960418 ................ 46, 50 3960433 ...................... 53 3960438 ...................... 81 3960447 ...................... 53 3960453 ...................... 85 3980035 ................ 45, 50 3990001 .... 263, 274, 296 3990105 ...... 15, 265, 277 3990106 ............ 263, 274 4010618 .................... 136 4060092 ............ 267, 278 4060700 ............ 267, 277 4060802 ...................... 82 4060803 ........ 46, 85, 131 4060804 ...... 54, 102, 110 4060805 .............. 85, 125 4060807 ...................... 42 4060808 .................... 125 4060865 ................ 86, 87 4060906 ...................... 82 4060959 .................... 301 4061054 .................... 121 4070863 .................... 109 4070864 .................... 109 4070897 .................... 101 4070898 .................... 101 4070982 .................... 101 4070987 ...................... 82 4070997 .................... 109 4070998 .................... 109 4100025 ................ 46, 50 4100026 ..... 78, 244, 248, 252 4100065 .................... 126 4100067 .................... 126 4120027 .................... 256 4120035 ............ 260, 272 4130350 ...................... 12 4130351 ...................... 12 4220162 ...................... 86 4220165 .................... 131 4220179 ...................... 45 4240032 ...... 86, 150, 151 4240033 .. 35, 45, 78, 121 4240084 ...................... 41 4240099 ... 125, 133, 137, 145 4240175 ...................... 66 4300106 ...................... 57 4300135 ...................... 41 4300140 .................... 125 4341072 ...................... 50 4360031 ............ 132, 137 4360057 .................... 145 4360070 .............. 82, 296 4360274 .............. 83, 298 4360321 .................... 126 4360328 ..... 82, 150, 151, 296 4360330 ...... 82, 150, 296 4360336 .... 151, 256, 298

4360387 ..... 145, 150, 296 4360448 ..... 150, 256, 296 4360462 ..................... 150 4360469 ............... 82, 296 4360475 ....... 82, 150, 296 4360476 ....... 81, 151, 296 4360522 ..................... 151 4360548 ............. 126, 298 4400416 ....................... 29 4400417 ....................... 77 4420062 ..................... 163 4420068 .... 139, 141, 143, 145 4460007 ....................... 81 4460042 ..................... 122 4460049 ..................... 145 4460071 .... 132, 137, 261, 267, 273, 278 4460125 ............. 267, 277 4460134 ............. 268, 278 4460138 ............. 265, 276 4460205 ............. 267, 278 4460224 ............. 264, 275 4460225 .... 122, 260, 261, 263, 265, 266, 272, 274, 275, 276, 277 4460226 .... 122, 155, 156, 159, 260, 262, 264, 265, 266, 272, 273, 274, 275, 276, 277 4460227 .... 122, 260, 261, 262, 263, 265, 266, 272, 274, 276, 277 4460233 ............. 267, 278 4460234 ....... 86, 145, 151 4460248 ....................... 83 4460259 ....... 83, 261, 272 4460260 ....... 83, 260, 272 4460264 ....................... 81 4460265 .... 122, 155, 156, 159, 260, 262, 264, 265, 272, 274, 275 4460267 .. 46, 83, 86, 260, 263, 266, 272, 274, 277, 279 4460268 .... 263, 264, 268, 274, 275, 279 4460313 ..................... 122 4460320 ...... 86, 122, 263, 266, 268, 274, 277, 279 4460321 .... 260, 263, 265, 266, 272, 274, 276, 277 4460326 .... 263, 266, 274, 277 4460343 .... 260, 263, 272, 274 4460346 ............. 267, 277 4460367 ............. 260, 272 4460418 .... 260, 262, 266, 272, 273, 277 4460419 .... 260, 262, 266, 272, 273, 277 4460424 .... 122, 263, 274, 276 4460425 ...... 81, 145, 262, 263, 274, 275

4460428 ... 126, 133, 137, 151, 261, 265, 268, 273, 276, 279 4460434 ... 260, 262, 264, 272, 273, 274, 275 4460444 .............. 42, 276 4460458 ... 263, 264, 266, 274, 275, 277 4460464 ... 133, 137, 260, 261, 262, 264, 272, 273, 275, 276, 279 4460465 ... 121, 122, 261, 263, 266, 273, 274, 277, 279 4460466 ... 122, 266, 276, 277 4460467 .... 268, 279, 302 4460488 .................... 151 4460495 ..... 81, 262, 263, 275 4460496 ..... 81, 151, 261, 264, 273, 275 4460497 ..... 81, 151, 261, 263, 273, 275 4460508 .................... 276 4460509 .................... 276 4460510 .... 268, 279, 302 4460634 ............ 260, 272 4460635 ............ 260, 272 4460685 ...................... 58 4460709 ............ 267, 278 4460710 ............ 268, 278 4460742 ... 263, 264, 274, 275 4460743 ... 263, 264, 274, 275 4460744 .... 262, 264, 275 4460745 .... 262, 264, 275 4460746 .... 262, 264, 275 4460748 ............ 264, 275 4460749 .... 263, 264, 275 4460750 .... 263, 264, 275 4460751 .... 263, 264, 275 4460752 ... 151, 261, 262, 273 4460753 .... 125, 262, 273 4460754 ... 125, 261, 262, 273 4460761 ... 122, 260, 265, 266, 272, 276, 277 4460807 ............ 266, 277 4460808 ............ 266, 277 4460809 ... 264, 266, 275, 277 4460836 .... 122, 263, 274 4460837 ............ 263, 274 4460867 ... 264, 266, 275, 277 4460884 ............ 266, 277 4460891 .................... 279 4460897 .................... 279 4460930 .................... 276 4460931 .................... 276 4460933 .................... 121 4460968 .................... 126 4460979 ... 264, 266, 275, 277

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

311

PART NUMBER INDEX 4520206 ....................... 17 4520208 ....................... 17 4520209 ....................... 17 4520231 ....................... 17 4520232 ....................... 17 4520247 ....................... 17 4520269 ....................... 17 4520279 ....................... 16 4520282 ....................... 16 4564417 ....................... 66 4565992 ..................... 181 4565994 ..................... 192 4566023 ............. 171, 209 4566027 ............. 221, 225 4566187 ..................... 244 4566188 ..................... 244 4566243 ..................... 125 4566356 ....................... 94 4566427 ....................... 94 4566432 ..................... 181 4566435 ..................... 192 4566623 ..................... 244 4567177 ..................... 201 4567679 ....................... 33 4567704 ............. 221, 225 4567845 ....................... 45 4567908 ..................... 201 4567946 ............. 248, 252 4567963 ..................... 235 4568114 ....................... 41 4568136 ............. 171, 209 4620118 ....................... 65 4620124 ....................... 65 4640392 ....................... 17 4640509 .... 167, 169, 171, 175 4640634 .... 182, 185, 187, 189, 192, 195, 197, 199 4640709 .... 222, 225, 235, 239 4640771 .... 222, 225, 235, 239 4640807 .... 221, 225, 229, 231, 233, 235, 237, 239 4640816 ............. 182, 192 4640861 ..... 244, 248, 252 4640932 .... 172, 175, 177, 179 4640936 ..... 201, 205, 207 4641029 ................. 57, 58 4641070 ................. 57, 61 4641086 ............. 177, 179 4641102 ....................... 58 4641119 ....................... 58 4641149 ................. 29, 31 4641167 ....................... 17 4641195 ................. 57, 61 4641386 .... 182, 185, 187, 189, 192, 195, 197, 199 4641394 ................. 57, 58 4711400 .... 29, 34, 35, 41, 46, 50, 57, 58, 78, 121, 133, 136, 137, 284 4711500 .... 18, 33, 42, 45, 50, 57, 102, 110, 149

312

4711600 ... 15, 29, 65, 66, 98, 99, 101, 106, 109, 114, 121, 132, 135 4711800 ...................... 33 4740120 .............. 81, 151 4740156 ...................... 11 4740171 ...................... 65 4740207 ... 181, 192, 195, 197 4740362 ..... 98, 106, 114, 132, 137 4740394 .................... 192 4740397 ...................... 81 4740413 ...................... 98 4750600 .............. 41, 151 4750800 ........ 54, 66, 151 4751000 ... 42, 53, 86, 87, 131, 135 4751400 . 53, 85, 98, 121, 125, 132, 137, 145, 147, 235, 237, 289 4751500 ... 29, 41, 46, 50, 85, 94, 105, 113, 121, 125, 141, 143, 145, 163 4751600 ... 29, 45, 50, 77, 81, 85, 94, 98, 132, 137 4751800 .34, 85, 139, 145 4760600 ...................... 42 4761000 ............ 131, 135 4761400 ... 29, 41, 57, 97, 101, 109 4761500 .................... 141 4761600 ...29, 81, 97, 221 4761800 ...... 97, 101, 109 4811700 .................... 136 4844303 ...................... 91 4844304 ...................... 91 4844427 ...................... 91 4844467 ...................... 94 4844541 ...................... 91 4844579 ...................... 97 4844603 ...................... 53 4844917 .................... 141 4845327 .................... 131 4845346 .................... 141 4845426 .................... 131 4845582 .................... 163 4845642 ...................... 45 4845846 ...................... 33 4845925 .................... 105 4845926 ............ 105, 113 4845927 ............ 105, 113 4845951 .................... 131 4846026 ...................... 91 4846033 .................... 101 4846050 .............. 98, 114 4846073 .................... 113 4846091 ...................... 94 4846106 ...................... 33 4846107 ...................... 33 4846180 .................... 109 4846209 ...................... 91 4846223 ...................... 53 4846276 .................... 132 4846278 ............ 105, 113 4846307 ...................... 91 4846322 .............. 98, 106

4846370 .................... 145 4846452 .................... 135 4846502 .................... 113 4846608 ..... 99, 106, 115, 121 4846698 ...................... 86 4846759 .................... 147 4846936 .................... 143 4846937 .................... 143 4860181 ...................... 17 4860191 ...................... 17 4891500 ...................... 73 4891600 . 46, 50, 99, 106, 115, 121 4891800 .............. 11, 121 4892000 ........ 15, 65, 121 4920385 ................ 46, 50 4921568 ............ 267, 278 4921569 .................... 267 4921570 ............ 267, 278 4921571 .................... 267 4921592 ............ 267, 278 4921593 .................... 267 4921594 ............ 267, 278 4921595 .................... 267 4922057 .................... 262 4922058 .................... 262 4922060 ............ 260, 272 4922071 ............ 260, 272 4922073 ............ 263, 274 4922074 .................... 260 4922103 ...................... 42 4922104 ............ 263, 274 4922117 ............ 263, 274 4922118 ............ 260, 272 4922157 ............ 260, 272 4922160 ... 260, 266, 272, 277 4922178 .... 125, 261, 273 4922179 .... 125, 261, 273 4922222 .... 151, 264, 275 4922223 .... 151, 264, 275 4922263 ............ 263, 274 4922267 ............ 263, 274 4922294 .... 151, 266, 277 4922303 ............ 260, 272 4922307 ............ 260, 272 4922319 46, 83, 266, 277 4922328 ...... 29, 264, 275 4922363 .... 125, 261, 273 4922364 ............ 125, 261 4922366 .................... 262 4922367 ............ 262, 274 4922495 ............ 125, 261 4922496 .... 125, 261, 273 4922552 ............ 125, 273 4922555 ............ 260, 272 4922556 ............ 260, 272 4922607 ............ 267, 278 4922608 ............ 267, 278 4922609 ............ 267, 278 4922610 ............ 267, 278 4922611 ............ 267, 278 4922612 ............ 267, 278 4922613 .... 127, 264, 275 4922614 .... 127, 264, 275 4922615 .................... 127

4922916..................... 121 4922917..................... 122 4922926..................... 122 4923061............. 133, 137 4923625............. 262, 273 4933059............. 256, 262 4933060..... 256, 260, 272 4933102..................... 256 4933105..... 256, 260, 272 4933128............. 256, 262 4933181..... 256, 260, 272 4933182..... 256, 260, 272 4933289............. 122, 256 4933317..................... 256 4933388..... 256, 262, 273 70000088..................... 71 70000089..................... 71 70000290..................... 50 70000291..................... 50 70000292..................... 50 70000293..................... 50 70000294..................... 50 70000295..................... 50 70000296..................... 50 70000297..................... 50 70000298..................... 50 70000299..................... 50 70000300..................... 50 70000301..................... 50 70000302..................... 50 70000303..................... 50 70000304..................... 50 70000305..................... 50 70000306..................... 50 70000307..................... 50 70000308..................... 50 70000309..................... 50 70000310..................... 51 70000311..................... 50 70000312..................... 50 70000313............. 50, 298 70000314..................... 50 70000315..................... 50 70000316..................... 51 70000317..................... 51 70000318............. 51, 298 70000319............. 51, 298 70000320..................... 51 70000321..................... 51 70000322............. 51, 298 70000323....... 47, 51, 298 70000324..................... 51 70000325..................... 51 70000326....... 51, 77, 298 70000327..................... 51 70000328...... 51, 77, 264, 275 70000329............. 51, 298 70000330............. 51, 298 70000340................... 118 70000341................... 118 70000381..................... 63 70000382..................... 51 70000739........... 175, 213 70000740........... 175, 213 70000865..................... 73 70000868..................... 73

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

PART NUMBER INDEX 70000901 .................... 47 70000967 .................... 51 70001121 .................... 50 70001144 .................... 51 70001366 .................... 25 70001367 .................... 25 70001368 .............. 25, 26 70001369 .................... 25 70001370 .................... 25 70001371 .................... 25 70001372 .................... 25 70001373 .................... 25 70001374 .................... 25 70001375 .................... 25 70001376 .................... 25 70001377 .................... 25 70001378 .................... 25 70001379 .................... 25 70001380 .................... 26 70001677 .................... 73 70001697 .................. 118 70001758 .................... 47 70001876 .............. 61, 62 70001961 .................... 29 70001996 .. 101, 109, 298 70001998 .. 101, 109, 298 70002206 .................... 71 70002207 .................... 71 70002216 .......... 179, 217 70002217 .......... 179, 217 70002220 .................. 169 70002223 .................. 169 70002244 .................... 51 70002373 .................. 199 70002408 .................... 15 70002412 .................. 185 70002724 .................. 159 70002725 .................. 159 70002726 .................. 159 70002728 .................. 159 70002730 .................. 155 70002731 .................. 155 70002732 .................. 155 70002733 .................. 155 70002734 .................. 155 70002735 .................. 155 70002736 .......... 159, 160 70002737 .................. 160 70002806 .................... 62 70002807 .................... 58 70002808 .................... 58 7000281 ...................... 25 70002902 .................. 137 70002903 .................. 137 70002904 .................. 137 70002905 .................. 137 70002906 .................. 155 70003171 .................... 29 70003341 .................. 219 70003483 .................. 137 70003557 .................... 50 70003618 .................... 51 70003711 .................... 21 70003712 .................... 21 70003713 .................... 21 70003714 .................... 21 70003715 .................... 21

3121128

70003716 .................... 21 70003717 .................... 21 70003718 .................... 21 70003719 .................... 21 70003720 .................... 21 70003721 .................... 21 70003722 .................... 21 70003723 .................... 21 70003724 .................... 21 70003725 .................... 22 70003819 .......... 179, 217 70003833 .................. 169 70003836 .................. 169 70003843 .................. 217 70003844 .................. 217 70003845 .......... 179, 217 70003846 .................. 179 70003847 .................. 179 70003863 .................. 169 70003864 .................. 169 70004019 .................... 63 70004130 .................. 213 70004131 .................. 175 70004141 .......... 175, 213 70004142 .......... 175, 213 70004143 .......... 175, 213 70004144 .................. 213 70004145 .................. 213 70004146 .................. 175 70004147 .................. 175 70004159 .................... 73 70004265 .................... 51 70004637 .................. 187 70004785 .................... 51 70005143 .................. 199 7000625 ............ 132, 137 70006396 .................. 207 70006397 .................. 207 70006398 .................. 207 70006399 .................. 207 70006400 .......... 205, 207 70006401 .......... 205, 207 70006402 .................. 207 70006411 .................. 205 70006412 .................. 205 70006413 .......... 205, 237 70006414 .................. 205 70006415 .................. 205 70006531 .................. 189 70006532 .. 189, 195, 197 70006533 .. 189, 195, 197 70006535 .................. 189 70006539 .......... 195, 197 70006542 .......... 195, 197 70006543 .......... 195, 197 70006561 .. 231, 233, 237 70006563 .......... 229, 231 70006564 . 229, 231, 233, 237 70006565 . 229, 231, 233, 237 70006566 .................. 229 70006567 .................. 231 70006587 .................. 185 70006588 .................. 185 70006589 .................. 185 70006590 .................. 185

70006591 ................... 185 70006592 ................... 185 70006593 ................... 185 70006594 ................... 199 70006595 ................... 199 70006596 ................... 199 70006597 ................... 199 70006598 ................... 199 70006599 ................... 199 70006600 ................... 199 70006601 ................... 185 70006602 ................... 187 70006603 ................... 187 70006604 ................... 187 70006605 ................... 187 70006606 ................... 187 70006607 ................... 187 70006608 ................... 187 70006609 ................... 187 70006971 .. 229, 231, 233, 237 70006972 ................... 233 70006973 ................... 233 70006974 ................... 237 70006975 ................... 237 70006976 ........... 229, 231 70010346 ................... 302 70010724 ..................... 65 7001630 ..................... 219 70022564 ... 185, 187, 199 70023094 ........... 175, 213 70023369 ................... 187 70023915 .. 205, 207, 229, 231 70024262 ................... 175 70027244 ................... 187 7002821 ..... 268, 279, 302 7002822 ..................... 303 7002823 ..... 268, 279, 302 7002826 ..................... 303 7002828 ..... 268, 279, 302 7003928 ..................... 155 7003933 ..................... 159 7003935 ..................... 159 7003940 ..................... 159 7003941 ..................... 159 7003946 ..................... 159 7003952 ..................... 155 7003953 ..................... 155 7003956 ..................... 155 7003972 ..................... 160 7003973 ..................... 160 7003974 ............. 155, 159 7003976 ..................... 155 7003977 ..................... 155 7003980 ..................... 160 7003982 ..................... 160 7003983 ..................... 160 7003986 ..................... 159 7003989 ..................... 160 7003992 ............. 155, 159 7003993 ............. 155, 159 7003994 ..................... 159 7004035 ....................... 71 7004036 ....................... 71 7004043 ....................... 71 7004044 ....................... 71

7004045 ...................... 71 7004047 ...................... 71 7004049 ...................... 71 7004275 .................... 303 7004276 .................... 303 70050801 .................. 185 7006139 ............ 101, 109 7006151 ............ 101, 109 7006152 ............ 101, 109 7007640 ...................... 25 7007900 ...................... 15 7007913 ...................... 15 7007933 ...................... 15 7007977 ...................... 15 7010542 ...................... 31 7010543 ................ 31, 62 7011112 ... 172, 175, 177, 179 7011323 .................... 118 7011376 ... 182, 185, 187, 189, 192, 195, 197, 199 7011577 ...................... 37 7011590 .................... 265 7011593 .............. 37, 296 7011594 ...................... 37 7011596 ...................... 38 7011621 .............. 37, 265 7011716 ...................... 15 7011757 ...................... 15 7012518 .......... 31, 61, 63 7012540 ...................... 63 7012596 ...................... 74 7012597 ...................... 73 7012654 ...................... 73 7012655 ...................... 73 7012903 ...................... 61 7012914 ................ 62, 63 7012941 ...................... 31 7012947 ...................... 63 7012949 ...................... 63 7012953 ................ 58, 61 7012959 ...................... 58 7012961 ...................... 63 7012967 ...................... 31 7012972 ...................... 31 7012975 ...................... 63 7012981 ...................... 58 7012995 ...................... 61 7012998 .... 31, 58, 61, 62 7016177 ...................... 33 7016314 ...................... 77 7016319 ................ 86, 87 7016356 .... 133, 137, 301 7016372 ................ 86, 87 7016623 .................... 301 7016624 .................... 301 7016652 .................... 132 7016654 .................... 303 7016676 ...................... 73 7016682 ...................... 73 7017007 ...................... 26 7017009 ...................... 25 7017022 ...................... 25 7017120 .................... 117 7017121 .................... 117 7017122 .................... 118 7017123 .................... 118

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

313

PART NUMBER INDEX 7017126 ..................... 117 7017127 ..................... 118 7017130 ..................... 117 7017131 ..................... 117 7017132 ..................... 118 7017134 ..................... 118 7017135 ..................... 117 7017153 ..................... 117 7017165 ..................... 118 7017167 ..................... 117 7017168 ..................... 117 7017169 ..................... 117 7017172 ..................... 118 7017173 ..................... 117 7017178 ..................... 118 7017179 ..................... 118 7017192 ..................... 118 7017196 ..................... 117 7017246 ..................... 219 7017247 ..................... 219 7017248 ..................... 219 7017249 ..................... 219 7017250 ..................... 219 7017251 ..................... 219 7017252 ..................... 219 7017402 ........... 31, 58, 61 7017410 ....................... 61 7017418 ....................... 62 7017421 ....................... 62 7017423 ....................... 62 7017433 ................. 31, 61 7017450 ....................... 31 7017452 ................. 58, 61 7017466 ....................... 58 7017479 ....................... 61 7017488 ....................... 31 7017496 ....................... 63 7018122 ....................... 47 7018123 ....................... 47 7018124 ....................... 47 7018125 ....................... 47 7018126 ....................... 46 7018127 ....................... 47 7018142 ....................... 47 7018506 ............... 37, 298 7018525 ............... 37, 298 7018537 ....................... 38 7018563 ............... 37, 298 7018564 ............... 37, 298 7018571 ....................... 37 7018577 ....................... 38 7019103 ..................... 159 7019110 ..................... 159 7019111 ............. 155, 159 7019112 ..................... 159 7019115 ..................... 159 7019122 ..................... 155 7019123 ..................... 155 7019137 ..................... 155 7019141 ..................... 155 7019142 ..................... 155 7019143 ..................... 155 7019144 ..................... 155 7019145 ..................... 155 7019147 ..................... 155 7019149 ..................... 155 7019150 ..................... 155

314

7019151 .................... 159 7019154 .................... 159 7019157 .................... 159 7019158 .................... 159 7019159 .................... 159 7019160 .................... 159 7019161 .................... 159 7019162 .................... 159 7019164 .................... 160 7019165 .................... 160 7019167 .................... 160 7019168 .................... 159 7019170 .................... 155 7019174 .................... 155 7019191 .................... 159 7019194 .................... 160 7019195 .................... 155 7019196 .................... 160 7019197 .................... 155 7019698 .............. 97, 298 7019699 ...................... 97 7020035 ...................... 12 7020036 ...................... 12 7020037 ...................... 12 7020038 ...................... 12 7020039 ...................... 12 7020040 ...................... 12 7020041 ...................... 12 7020054 ...................... 12 7020055 ...................... 12 7020099 .................... 149 7020100 .................... 149 7020126 ...................... 69 7020127 ...................... 69 7020128 ...................... 69 7020129 ...................... 69 7020130 ...................... 69 7020131 ...................... 69 7020137 ...................... 12 7020138 ...................... 15 7020140 ...................... 12 7020150 ...................... 15 7020155 .............. 77, 264 7020156 ...................... 77 7020157 ...................... 47 7020158 ...................... 47 7020159 ...................... 47 7020160 ...................... 47 7020161 ...................... 47 7020162 ...................... 47 7020163 ...................... 47 7020164 ...................... 47 7020165 ...................... 47 7020166 ...................... 47 7020167 ...................... 47 7020175 .............. 82, 151 7020176 .............. 82, 151 7020197 ...................... 47 7020198 ...................... 47 7020199 ...................... 47 7020200 ...................... 47 7020201 ...................... 47 7020202 ...................... 47 7020203 ...................... 46 7020204 ...................... 47 7020206 ...................... 47 7020215 ...................... 47

7020217 ...................... 47 7020603 ...................... 38 7020642 .............. 37, 298 7020644 .............. 37, 265 7020648 ...................... 37 7020649 ...................... 37 7020650 ...................... 37 7020651 ...................... 37 7020653 .............. 37, 298 7020654 .............. 38, 298 7020663 ...................... 38 7020685 ...................... 37 7020690 ...................... 37 7020691 ...................... 37 7020693 .............. 37, 265 7020696 ...................... 37 7020697 ...................... 37 7020698 ...................... 38 7020699 ...................... 38 7021318 ...................... 29 7021319 ...................... 29 7021320 .............. 29, 296 7021323 ...................... 21 7021324 ...................... 21 7021325 ...................... 21 7021326 ...................... 21 7021327 ...................... 21 7021328 ...................... 21 7021329 ...................... 22 7021333 ...................... 22 7021335 ...................... 21 7021336 ...................... 21 7021337 ...................... 21 7021338 ...................... 22 7021339 ...................... 21 7021340 ...................... 21 7021341 ...................... 21 7021342 ...................... 21 7021344 ...................... 21 7021361 ...................... 29 7021367 ...................... 29 7021369 ...................... 29 7021377 ...................... 29 7021603 ...................... 61 7021604 ...................... 61 7021606 ...................... 62 7021607 ...................... 62 7021609 .. 31, 58, 61, 296 7021610 .............. 61, 296 7021611 ................ 31, 61 7021616 .............. 31, 296 7021618 ........ 31, 61, 296 7021619 ...................... 31 7021624 ...................... 63 7021653 .......... 58, 62, 63 7021659 ...................... 31 7022000 ...................... 43 7022001 ...................... 43 7022002 ...................... 43 7022003 ...... 43, 265, 276 7022004 ...... 43, 266, 276 7022005 ...... 43, 266, 277 7022007 ...................... 43 7022008 ...... 43, 265, 276 7022009 ...................... 43 7022010 ...................... 43 7022011 ...................... 43

7022012....................... 43 7022391....................... 31 7022394....................... 61 7022808..................... 155 7022812............. 159, 160 7022813..................... 155 7022815..................... 155 7022900....................... 38 7022903....................... 38 7022905....................... 38 7022906....................... 37 7022908....................... 37 7022909............... 37, 265 7022925....................... 37 7023216....................... 12 7023217....................... 12 7023274....................... 47 7023318....................... 71 7023337............. 264, 275 7023338............. 264, 275 7023349....................... 47 7023350....................... 47 7023484....................... 73 7023485....................... 47 7023486............... 77, 264 7023489....................... 47 7023803....................... 21 7024047....................... 22 7024049....................... 21 7024051....................... 21 7024053....................... 21 7024054....................... 22 7024379....................... 71 7024380....................... 71 7024381....................... 71 7024389....................... 71 7024390....................... 71 7024453....................... 71 7024738....................... 25 7024741....................... 25 7024832....................... 31 7024844............. 169, 179 7024891....................... 58 7024931....................... 21 7024981....................... 22 7024983....................... 21 7024985....................... 21 7024986....................... 22 7026042....................... 73 7026043....................... 73 7026068..................... 169 7026082............. 179, 217 7026084............. 179, 217 7026088..................... 169 7026090..................... 169 7026091..................... 169 7026092..................... 169 7026669....................... 47 7026670....................... 47 7027350....................... 73 7027351....................... 73 7027352....................... 73 7027353....................... 73 7027354....................... 73 7027356....................... 73 7027358....................... 73 7027359....................... 73

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

3121128

PART NUMBER INDEX 7027360 ...................... 73 7027361 ...................... 73

3121128

7027363 ...................... 73 7027900 .................... 117

7027901 ..................... 117 90206369 ..................... 73

E400A/E400AJPn/M400A/M400AJPn/E450A/E450AJ/M450A/M450AJ

315