2005 VOLKSWAGEN JETTA BODY REPAIR MANUAL

Page 119

Jetta 2005 ➤ Body Repairs - Edition 04.2009 – Remove adhesive remains completely and grind adhesive surfaces back to bare metal.

5.2 5.2.1

Installing AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Preparing new part

ility ab y li an pt ce

es, in part or in w l purpos hole ercia , is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng

Replacement part

♦ A-pillar subpart with side member sealing plate ♦ Moulded foam element

rrectness of i t to the co nf o r m spec atio h re n in wit

♦ 2K body adhesive -D 180 KD3 A2– Transfer parting cuts to the new part and cut. – Drill 7 mm ∅ holes for SG plug weld seam.

thi sd o cu m en

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by c o p yri gh t. C op yi

5.2.2

Moulded foam elements

Follow repair instructions. Moulded foam element ⇒ General Information; Body Repairs, General Body Repairs ; General Notes; Moulded foam elements

5. Renewing A-pillar - partial renewal

113


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7.2 Installing

1min
page 218

8.2 Installing

2min
pages 223-225

7.1 Removing

1min
page 217

8 Renewing outer wheel housing liner

1min
pages 219-220

7 Renewing C-pillar reinforcement

1min
page 216

e6 Renewing side panel - partial replacement

1min
pages 207-208

p5.2 Installing

1min
pages 205-206

o4.2 Installing

1min
pages 201-202

t5.1 Removing

1min
page 204

v4.1 Removing

1min
page 200

2 Renewing mounting plate

1min
page 188

l3 Renewing luggage compartment floor

1min
page 192

1.2 Installing

7min
pages 178-187

1 Renewing cross panel

1min
page 176

14 Renewing seat cross member

1min
page 174

13.2 Installing

1min
page 173

13.1 Removing

1min
page 172

12 Renewing seat cross member mounting

1min
page 168

12.2 Installing

1min
page 170

10.1 Removing

1min
page 162

10.2 Installing

1min
pages 163-164

9.2 Installing

4min
pages 154-159

9 Renewing side member

1min
pages 151-152

8.2 Installing

6min
pages 143-150

8.1 Removing

2min
pages 140-142

7.2 Installing

4min
pages 133-137

7 Renewing B-pillar

1min
pages 128-130

6.2 Installing

2min
pages 125-127

6.1 Removing

1min
page 124

6 Renewing A-pillar reinforcement

1min
pages 122-123

5 Renewing A-pillar - partial renewal

1min
pages 116-117

5.2 Installing

2min
pages 119-121

5.1 Removing

1min
page 118

3.2 Installing

1min
page 112

p2.2 Installing

1min
pages 109-110

o1.2 Installing

9min
pages 97-107

v1.1 Removing

1min
page 96

o1 Renewing roof

1min
page 95

i10.2 Installing

1min
pages 93-94

s9.2 Installing

3min
pages 86-90

10.1 Removing

1min
page 92

8.2 Repairing thread

2min
pages 80-82

8 Repairing threads for securing subframe (suspension subframe

1min
page 78

5 Renewing upper wheel housing longitudinal member

1min
page 70

6.2 Installing

1min
pages 74-75

7.2 Installing

1min
page 77

4.2 Installing

1min
pages 68-69

2.2 Installing

1min
page 63

3.2 Installing

1min
pages 65-66

2.1 Removing

1min
page 62

9.4 Rear alignment bracket

1min
pages 54-55

9.2 Front alignment bracket

3min
pages 47-51

9.3 Centre alignment bracket

1min
pages 52-53

2 Safety instructions

1min
page 10

9 Alignment jig

1min
page 45

p7.2 Body - centre

1min
page 20

4 Laser welding

1min
page 12

l5.2 Floor group

1min
page 14

3 Moulded foam elements

1min
page 11
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