10.2 Installing

Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. 10.2 Installing 10.2.1 Preparing new part Replacement part ♦ Front side member reinforcement – Transfer parting cut to new part and cut it. – Drill holes for SG plug weld seam as shown, ∅ 10 mm.

10.2.2 Welding in

– Fit new part and secure. – Check fitting to adjacent components. Jetta 2005 ➤ Body Repairs - Edition 04.2009

Protected by copyright . Copying for pivate or commerci al pur po s e s , i n p a r t r o r in w ho le, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does notguarantee or accept any liabilit y wi th res pect t o t h e c o r r e c t n e ss o f in format ion in this document. Copyright by Volkswagen AG. Jetta 2005 ➤ Body Repairs - Edition 04.2009

– Weld original joint, SG plug weld seam and RP spot weld seam.

– Weld connection to web plate, SG plug weld seam. – Weld parting cut, SG continuous weld seam. – Install side member ⇒ “9.2 Installing”, page 148 .