Group: 21 Short block
Repair instructions 30. Timing gear Install the rear timing gear cover (1). Check that it comes into the correct groove (2) behind the coolant pump. Install the lower belt guard.
31. Fix the camshaft toothed belt pulley with one of the three screws (1). Check through the open screw hole (2) that the screws are not in their end positions in the elongated holes (3) on the toothed belt pulley. If the screws are in their end position, it may be impossible to tension the toothed belt. Make sure that the marking on the pulley (4) and the timing gear cover (5) line up. Loosen the screws until the pulley can slide in the elongated screw holes.
32. Install the toothed belt jockey pulley (1). Torque the screw as in the specification in “Technical data”. Screw the belt tensioner (2) down. Undo the center screw about one turn and turn the eccentric washer (3) with a 6 mm Allen key until it is in the position shown in the illustration. It is easiest to install the toothed belt in this position.
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