Checking the engine fixture

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Installing, fixture

Drained cooling system and engine oil. Engine removed.

Special tools: 885510, 885815, 9986485

1. Remove the expansion tank (1) by undoing its hose unions and through-going screws.

Remove the servo system oil cooler (2) and coolant hose.

Undo all remaining coolant hoses and remove the charge air pipe and hydraulic hose (3). NOTE! Leave the short hose between the intercooler and the induction manifold in place. NOTE! Later, when the hydraulic hose bracket (4) is installed on the engine, Volvo Penta sealant part no. 840879-1 must be applied to the screw.

2. Remove the turbocharger heat shield and air filter housing. Unscrew the exhaust bend and remove the gasket.

3. Remove the turbocharger oil pipe (1). Plug all openings on the turbocharger (2) and the engine (3) with protective plugs 885510.

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4. Unscrew the heat exchanger and remove it. NOTE! There are two washers on the screw (1), one on the outside and one on the inside of the heat exchanger.

5. Unscrew and remove the two coolant pipes (1). Remove the right-hand engine mounting (2).

6. Install engine fixture 885815 on the engine.

Set the engine up in stand 9986485. NOTE! Use spacer washers as necessary.