Volvo Penta D3 Workshop Manual -PDF DOWNLOAD

Page 82

Repair instructions

Group: 21 Short block 8.

Install lock pin 9997005 for the crankshaft in the engine block, please refer to “Engine, disassembly, timing gear”. Carefully clean the crankshaft and flywheel mating faces.

1

Turn the engine round and install the flywheel. Tighten the screws with socket no. 885823 alternately in two stages as specified in “Technical Data”.

2

NOTE! The flywheel is heavy. Be careful when handing it. Install the clutch and tighten the screws alternately as specified in “Technical data”. Install the flywheel housing and tighten the screws alternately as specified in “Technical data”. The screws which are fixed to the sump must be torqued later on, when the sump is in place.

9.

Oil suction pipe and sump Install a new, oiled O-ring on the oil suction pipe. Put the pipe in place. Ensure that the O-ring (1) goes down into the engine block. Then screw the pipe in place. Install new, oiled seal rings (2) in the grooves that seal between the sump and the engine block.

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