CAT FEEDER BREAKER FBL-10 LHD/UTILITY SERVICE MANUAL – PDF DOWNLOAD

Page 14

BI620123

Service Manual

SPECIFICATIONS All specifications are subject to change without notice. Always Axles consult BUCYRUS to obtain current information before Type Front axle make/model applying critical loads. Rear axle make/model Differential type Capacities Differential lock type - front Bucket Payload 8000 kg Differential lock type - rear RAS Forks, Max Payload 10000 kg Overall ratio RAS Slewing Jib, Max Payload 7000 kg RAS Belt / Cable Reeler, Max Payload 7000 kg Wheels Maximum un-braked trailer mass 10000 kg Make/model Maximum braked trailer mass Consult BUCYRUS Standard Ejector Bucket Heaped capacity (SAE) Struck capacity Break out force standard bucket tip (hydraulic) Tractive effort, Maximum Bucket Motion Times Lift to full raised position Lower fully to floor Roll bucket fully back Roll bucket fully forward

7.0 sec 4.0 sec 7.0 sec 5.0 sec

Weight Unladen with full tanks and bucket Laden with forks and 10T load Engine Type Cooling system Cooling fan Engine make/model Displacement Maximum power Maximum torque

3.5 m3 2.7 m3 15000 kg 21300 kg

19000 kg 29000 kg

Tyres - Standard Type Size Ply rating Inflation media Inflation pressure

3 piece (heavy duty) Michelin X mine D2 17.5 x 25 Radial Air 110 psi front, 110 psi rear

Hydraulic Systems Steering Closed centre, pressure compensated 2500 psi Brakes Closed centre, pressure compensated 2500 psi Bucket/lift Open centre 3000 psi PTO (2 on machine) Open centre 3000 psi Tank type Sealed and pressurised Tank pressure 10 psi Hydraulic Filtration Hydraulics return

Diesel, turbocharged, and 4 cycle Water based radiator Hydraulic driven fan Caterpillar 3126 7.2 litre 172 kW @ 2200 RPM 720 Nm @ 1400 RPM

Outboard planetary Dana/Spicer 16D Dana/Spicer 16D Bevel gear and pinion Posi-Torque Posi-Torque 31.06:1

Return 25 micron replaceable with bypass Pressure10 micron replaceable with bypass In line, 25 micron

Steer/brake system Optional return PTO

Main Hydraulic Pump Type Standard pump output @ 2600 RPM

Gear Open centre 161.2 lpm

Engine Speeds Low idle High idle Governed

700 RPM 2600 RPM 2100 RPM

Steering/Brake Pump Type Pressure compensated piston Standard pump output @ 2600 RPM 117 lpm

Stall Speeds Converter stall Full stall Hydraulic stall

2100 RPM 1700 RPM 2050 RPM

Cylinders Type Rods Counterbalance valves Cushion stops

Double acting Case hardened and hard chromed Lift and tilt Steering and tilt

Steering System Control valve Actuation Pressure compensated Cushion relief

Closed centre Orbital 2500 psi 3000 psi

Fuel Consumption At full power Average mine duty Start System Starter motor type Intake Air Cleaner Type/make Dual element type Exhaust Conditioner Type Make Exhaust Flame trap After treatment

37.5 litre/hr 8-30 litre/hr Air (Auststart) Dry/Donaldson Primary and secondary

Accumulator Steering Type Quantity x capacity Operating pre-charge pressure

Piston 1 x 5.7 litre 900 psi Nitrogen

Flameproof water bath conditioner BUCYRUS Fitted Catalytic exhaust purifier

Accumulator Brakes Type Quantity x capacity Operating pre-charge pressure

Piston 1 x 1.96 litre 900 psi Nitrogen

Transmission Type Power shift with forward/reverse modulation Make/model Dana/Spicer 32000 series MHR Speeds, forward and reverse 4

Bucket System Control valve Actuation Main relief

Open centre Remote hydraulic pilot 3000 psi

Torque Converter Type Mounted in transmission, Single element Make/model Dana/Spicer 13.1 integral

6

FBL-10 LHD/Utility Serial No. 80042

Rev. 0


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Elevated Work Platform

2min
pages 335-338

Concrete Hopper

1min
page 339

15000 KG Side Shit Forks

1min
pages 321-322

5th Wheel Adaptor Materials Pod………………………………………………319

3min
pages 325-328

10000 KG Fixed Jib Crane

1min
pages 323-324

Spade Lip Ejector Blanket Straight Lip Ejector Blanket………………………………311 RAS Ejector Blanket………………………………………312

3min
pages 318-320

Safety Precautions

1min
page 317

General Description

1min
pages 315-316

Operator’s Horn

1min
page 312

Brake and Transmission Interlock System

1min
page 311

Air Receiver

4min
pages 305-307

Safe Start System

1min
page 310

Safety Precautions Air Compressor

1min
page 303

General Description

2min
pages 301-302

Starter Motor

1min
page 308

Articulation Joint

1min
page 296

Compartment Door Assembly

1min
page 292

Control Lever Maintenance

1min
page 271

Rapid Attach Back Plate (RAS) Assembly Rear Frame

1min
pages 288-289

Steering Wheel

1min
page 273

Emergency Intake Shut Off Valve

1min
pages 281-282

Park Brake Button

1min
page 269

Compartment Door

1min
page 267

Fault Guide

5min
pages 265-266

Testing Methane Sensor

2min
page 264

Display Assemblies

2min
pages 252-254

Checks and Calibration

1min
page 261

Electronic Shut down system

1min
pages 250-251

Alternator Drive Assembly Instruments and Controls

1min
page 249

Sensors and Locations

4min
pages 255-259

Methane Sensor Head

1min
page 260

Electrical System Troubleshooting

2min
pages 245-246

Engine Service Hour Meter

1min
page 244

Electric Lighting Components

2min
pages 241-243

Tilt and Lift Circuits

1min
page 233

Alternator Circuit and Cooling Fan

1min
pages 235-236

Attachment Controls Control Levers

1min
pages 229-230

Main Control Valve Bank

1min
pages 231-232

RAS Attach and PTO Circuits

1min
page 234

Brake Heads

1min
page 228

Brake Valve

5min
pages 224-227

Brake Accumulator

1min
page 223

Steering Control Valve Brake Circuit

1min
page 222

Steering/Brake Pump Pressure Filter Steering Circuit

2min
pages 219-220

Steering and Brake Hydraulic Manifold

3min
pages 215-218

General Description

2min
page 203

Steering Accumulator

1min
page 221

Checking and Cleaning Filler Neck Screen

1min
page 213

Auxiliary Hydraulic Pumps

1min
page 210

Safety Precautions

2min
pages 204-205

Safety Precautions

1min
page 196

Installation

1min
page 202

Removing and Installing the Front Drive Line

2min
page 198

Checking Wear of the Posi-Stop Brake Assemblies Drive Lines

1min
page 194

Cooled Brakes

2min
page 193

Checking/Filling the Axle Centre Oil Level Changing the Oil In Axle Centres, Wheel Ends, and Liquid

1min
pages 191-192

Checking/Filling the Planetary Wheel End Oil Level

1min
page 190

Service Data

2min
pages 186-188

Changing the Transmission Oil Filter Element

1min
page 182

Troubleshooting Guide

2min
pages 184-185

Changing the Transmission Oil

1min
page 183

Transmission and Torque Converter Checking/Filling the Transmission Oil

1min
page 181

Safety Precautions

1min
page 180

General Description

4min
pages 178-179

Cable Adjustment

1min
page 168

Removal and Installation of Drive Coupling Transmission/Torque Converter

1min
page 177

General Description

1min
page 156

Exhaust Outlet Flame Trap

1min
page 164

Exhaust Conditioner

4min
pages 160-163

Flushing a Contaminated Cooling System Exhaust System

1min
page 155

Checking/Filling and Flushing Coolant System

2min
page 154

Radiator

1min
pages 152-153

Fan Assembly

1min
page 150

General Description

1min
page 147

Emergency Intake Shutoff Valve

1min
page 143

Servicing Air Intake System Cooling System

1min
pages 145-146

Inlet Flame Trap/Flameproof Joints

1min
page 144

Air Cleaner/Indicator Assembly

2min
page 142

Flushing the Lubrication System Air Intake System

1min
page 140

Oil Filter

1min
page 138

250 Hours—3 Months Off Line Mechanical Inspection

9min
pages 55-66

Fuel System – Priming Lubrication System

1min
page 135

General Description

1min
page 136

50 Hours—Weekly Off Line Mechanical Inspection

9min
pages 45-54

500 Hours—6 Months Off Line Mechanical Inspection

9min
pages 67-78

Safety Precautions

1min
page 130

10 Hours—Daily Off Line Mechanical Inspection

8min
pages 35-44

Maintenance Schedules

1min
page 34

Diesel Fuel Relevant Information

2min
page 18

General Safety and Precaution General

3min
pages 30-32

Fuel Additives

1min
page 17

Specifications Lubrication and Fuel Specifications

4min
pages 14-15

Safety Labels and Instructions

1min
page 10

Hydraulic Isolation

2min
pages 24-25

Packing and Supporting the Machine

1min
page 33

Articulation Isolation

1min
page 27
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