Cat Electric Rope Shovel 295HD/ HR Drive Converter Cabinet Bucyrus Shovel Operation & Maintenance Ma

Page 87

BI619954

Edition 03.2009

Maintenance

Vacuum again

If required, clean using dry cloths

6.13

Checking the main and auxiliary contacts of the contactors, transfer switch and the busbar connections in the DCC

Visual checks must be carried-out at regular intervals to check wearing parts associated with electromechanical switching devices and identify the effects of ageing at busbar connections. Carry-out the following for contactor K1, K2: •

Remove the arc quenching chamber at contactor K1,K2

Check the main contactor contacts for erosion; when required, replace the main contacts (for instructions, refer to instruction manual for contactors)

Re-attach the arc quenching chamber

Check the auxiliary contacts for visible traces of erosion, when required, replace

Carry-out the following for transfer switch Q1.1, Q1.2, Q1.3 and motor module Q1: •

Check the main contacts of the switch modules for erosion, when required replace the switch modules (instructions on how to do this, refer to the chapter 7)

Check the auxiliary contacts on motor module for visible traces of erosion, when required, replace

Visually check the complete power section; in doing so, place give special emphasis on the following points: •

Are the cables damaged, is the insulation cracked or is there evidence of abrasion on the cables?

Are components visibly damaged (phase modules, crowbar thyristor module, transducers)?

Are the components and current-carrying parts discolored?

Can white, crystalline traces be seen (these signify that the cooling system has leaks)?

Are all of the cable lugs OK (none of the leads split, not discolored)?

Is the busbar OK (visual check: Straight; no discoloring; no bubbling; not de-laminated)?

If there is evidence of problems or defects then they must be resolved.

Siemens Ltd. A5E01511750J/ 4M-2601-1645240 AC

Shovel 295HD/ HR DCC Operation & Maintenance Manual

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