Toyota Forklift 7PLL24 Service Manual SN 723984 - PDF DOWNLOAD

Page 17

Installation and maintenance instructions – P1 Introduction, maintenance Order number 222996-040

Date 2005-11-04

Valid from serial number 723984-

T-code 497

3.2 Introduction, maintenance All points in the service program shall be included to attain the highest safety and a least possible truck downtime. The service intervals are only a guide and do not need to be followed strictly. The truck driver must adapt these to local conditions, but it is important that the intervals meet TOYOTA's minimum demands. The service intervals are based on operating times and can be adapted to most normal 8 hour shifts. The following operating hours have be used when calculating the interval. Day time:

08.00-17.00 (20 hours/week)

2-shifts:

06.00-14.00, 14.00-22.00 (40 hours/week)

3-shifts:

06.00-14.00, 14.00-22.00, 22.00-06.00 (60 hours/week)

Ensure the truck is given regular maintenance services according to the maintenance schedule. The truck's safety, efficiency and service life is dependent on the service and maintenance it is given. Only use TOYOTA approved spare parts during service and repairs

3.2.1 Safety regulations during maintenance work Only persons trained in servicing and the repair of this type of truck are qualified to carry out service and repair work. • Do not carry out any maintenance work on the truck if you do not have the right qualifications and know how to carry out the work. • Keep the area where service work is done clean. Oil or water will make the floor slippery. • Never wear loose objects or jewellery when working on the truck. WARNING! short-circuit/Burns short-circuiting and burn injuries can occur if metal objects come into contact with live electrical connections, when working on the truck's electrical system. Remove watches, rings and other metal jewellery.

• Always remove the battery plug when carrying out maintenance on the truck, if the instructions in this service manual do not say otherwise. • Always switch off the truck's power supply before the hoods to the drive assembly and the electrical system are opened. • Offload the system pressure slowly before work on the truck's hydraulic system is started. • Use paper or rigid cardboard when checking a possible oil leakage. Never use your hands.

© TIEE SARL

Service Manual

7PLL24

3- 5


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PowerTrak cylinder – 6680

13min
pages 132-153

PowerTrak cylinder – 6680

1min
page 131

PowerTrak cylinder – 6680

1min
page 128

Hydraulic, pneumatic – 6000 Adjustments

1min
pages 125-127

Electrical systems – 5000

1min
page 120

Electrical systems – 5000

1min
page 118

Electrical systems – 5000

1min
pages 114-115

Electrical systems – 5000 Parameters

1min
page 113

Electrical systems – 5000

1min
page 112

Electrical systems – 5000

1min
page 110

Electrical systems – 5000

1min
page 108

Electrical systems – 5000 Parameters

1min
page 105

Electrical systems – 5000 Parameters

1min
page 104

Electrical systems – 5000 Parameters

1min
page 103

Electrical systems – 5000

1min
page 102

Electrical systems – 5000 Parameters

1min
page 101

Electrical systems – 5000

1min
page 100

Electrical systems – 5000 Parameters

1min
page 99

Electrical systems – 5000

1min
page 98

Electrical systems – 5000 Parameters

1min
page 97

Electrical systems – 5000 Error codes

1min
page 91

Electrical systems – 5000

1min
page 90

Electrical systems – 5000 Error codes

1min
page 89

Electrical systems – 5000

1min
page 88

Electrical systems – 5000

1min
page 86

Electrical systems – 5000

1min
pages 84-85

Steering system – 4000

1min
pages 65-67

Mechanical drive gear unit – 2550

2min
pages 52-55

Mechanical drive gear unit – 2550

1min
page 51

Mechanical drive gear unit – 2550

1min
page 50

Electric drive motor – 1760

1min
page 46

Preventive maintenance – P2

1min
pages 24-25

Preventive maintenance – P2

1min
pages 22-23

Installation and maintenance instructions – P1

1min
pages 20-21

Installation and maintenance instructions – P1

1min
pages 18-19

instructions – P1

1min
page 17

Installation and maintenance instructions – P1

1min
pages 14-15
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