Toyota Forklift 7PLL24 Service Manual SN 723984 - PDF DOWNLOAD

Page 131

PowerTrak cylinder – 6680 Dismantling/assembling the ground pressure springs Order number 222996-040

Date 2005-11-04

1

Valid from serial number 723984-

T-code 497

15.3.2 Dismantling Make sure the truck is unloaded and the forks lowered. • Switch off the truck and remove the battery plug. • Dismantle the gate console and drive motor. • Unscrew the allen screw (1) and position the washer 174006 as illustrated. • Screw in the allen key (1) as far as possible. • Lift up the truck so that the drive wheel is free from the ground using a jack or the like. Block up the truck so that it is stable. • Fold out the compression spring through the slot in the drive unit. • Secure the compression spring in a vice.

174006

• Loosen the screw (1) completely.

15.3.3 Assembling Assembly takes place in the reverse order. Ensure you grease the sliding seals and spring tube before assembling.

15.3.4 Setting and sealing The PowerTrak spring on machines supplied without batteries should be adjusted as set out in the table below. Once the adjustment has been made the "lock washer" should be locked and sealed. Table 1: Setting mode corresponding to fork length/U-measurement and battery weight

Fork length/ U-measurement

Short chassis (battery weight)

Long chassis (battery weight)

270 kg

350 kg

300 kg

400 kg

500 kg

950/330

Blocked

2

Blocked

2

2

1000/330

1

2

1

2

2

1150/330

2

2

2

2

2

1450/450

2

2

2

2

3

1550/650

Blocked

2

Blocked

2

2

1950/400

2

2

2

2

3

2150/750

2

2

2

2

3

2350/640

2

2

2

2

3

2350/750

2

2

2

2

3

© TIEE SARL

Service Manual

7PLL24

15- 5


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PowerTrak cylinder – 6680

13min
pages 132-153

PowerTrak cylinder – 6680

1min
page 131

PowerTrak cylinder – 6680

1min
page 128

Hydraulic, pneumatic – 6000 Adjustments

1min
pages 125-127

Electrical systems – 5000

1min
page 120

Electrical systems – 5000

1min
page 118

Electrical systems – 5000

1min
pages 114-115

Electrical systems – 5000 Parameters

1min
page 113

Electrical systems – 5000

1min
page 112

Electrical systems – 5000

1min
page 110

Electrical systems – 5000

1min
page 108

Electrical systems – 5000 Parameters

1min
page 105

Electrical systems – 5000 Parameters

1min
page 104

Electrical systems – 5000 Parameters

1min
page 103

Electrical systems – 5000

1min
page 102

Electrical systems – 5000 Parameters

1min
page 101

Electrical systems – 5000

1min
page 100

Electrical systems – 5000 Parameters

1min
page 99

Electrical systems – 5000

1min
page 98

Electrical systems – 5000 Parameters

1min
page 97

Electrical systems – 5000 Error codes

1min
page 91

Electrical systems – 5000

1min
page 90

Electrical systems – 5000 Error codes

1min
page 89

Electrical systems – 5000

1min
page 88

Electrical systems – 5000

1min
page 86

Electrical systems – 5000

1min
pages 84-85

Steering system – 4000

1min
pages 65-67

Mechanical drive gear unit – 2550

2min
pages 52-55

Mechanical drive gear unit – 2550

1min
page 51

Mechanical drive gear unit – 2550

1min
page 50

Electric drive motor – 1760

1min
page 46

Preventive maintenance – P2

1min
pages 24-25

Preventive maintenance – P2

1min
pages 22-23

Installation and maintenance instructions – P1

1min
pages 20-21

Installation and maintenance instructions – P1

1min
pages 18-19

instructions – P1

1min
page 17

Installation and maintenance instructions – P1

1min
pages 14-15
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