Tadano Faun TR-500XL-3 Rough Terrain Crane Operation & Maintenance Manual SN 540239 - PDF DOWNLOAD

Page 217

T013823E

Hydraulic System ◆ If the crane is operated for a long time with the hydraulic oil at a high temperature, the oil will rapidly deteriorate, shortening the life of the hydraulic components. Take enough care of oil temperature. ◆ The hydraulic oil is more viscous when its temperature is low. If, in cold weather, the crane is operated with a heavy load at high speed without allowing it to warm up, the hydraulic components could be damaged. When the ambient temperature is low, do not start crane operation right away. Instead, let the crane warm up sufficiently; until the oil temperature rises to approximately 68°F 〔 20°C〕 〕. ◆ Be sure to handle the hydraulic pipes carefully. Handling these pipes incorrectly can cause oil leaks

WARNING The hydraulic oil and hydraulic equipment become very hot immediately after an operation. Let them cool down before starting maintenance work. Even when the engine is not running, some hydraulic components remain under high pressure. Careless dismounting or disassembling will cause serious accidents to the human body. Do not attempt to dismount or disassemble hydraulic components, pipings and couplings. [NOTICE] ◆ Using different brands of hydraulic oil together can change the properties of the oil and have an adverse effect on the machine. When hydraulic oil is added, be sure to use the brand that is in the machine. If a different brand of oil must be used, be sure to take out all the remaining hydraulic oil before adding the new oil.

or the hydraulic components to malfunction. Whenever a pipe has to be removed, be sure to consult the nearest TADANO distributor or dealer. ◆ Dust, foreign matter, water, etc. in the hydraulic oil tank or pipes could cause a machine failure. Keep these parts free of dust when working on them.

Maintenance Table ◆Contact the nearest TADANO distributor or dealer for the replacement of line filter 4 listed below.

No.

Component and Required Operation Check oil level

1 Hydraulic oil tank

Check Interval

Number of

Replace oil

Points/Quantity

1 day

1 point

195 gal (740 lit.)(*1) 256 gal (970 lit.)

2 Return filter (hydraulic oil tank)

Replace

1 point

3 Air breather (hydraulic oil tank)

Replace

1 point

4 Line filter (automatic stop circuit) Replace

2 points

(*1): Tank capacity

(*2)

250 hrs

500 hrs

2000 hrs

4000 hrs

3 months

6 months

2 years

4 years (*3)

◎ ◎

● ● ● ●

(*2): Total capacity

◎: First replacement only

(*3): When the hydraulic oil rather than TADANO Hydraulic Oil LL is used, replace the oil every 2,000 hours or every two years.

Hydraulic System

165

Hydraulic System


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Maintenance Table

7min
pages 221-229

Oil Level Check (Hydraulic Oil Tank)

2min
pages 218-219

Hydraulic System

1min
page 217

Axle System Maintenance Table

2min
pages 214-216

Air

1min
pages 212-213

Torque Converter System

5min
pages 205-211

Greasing Chart

6min
pages 195-204

Safety Parts Requiring Regular Replacement

1min
pages 193-194

Inspection and Maintenance

1min
page 187

Stowing the Jib

3min
pages 180-185

Changing the Jib Offset Angle

4min
pages 174-179

Mounting the Jib1.

3min
pages 169-173

Stowing the Single Top

2min
pages 164-168

Standard Number of Parts of Line

3min
pages 157-163

Traveling with a Load Lifted

1min
pages 154-155

Elevating the Boom

3min
pages 150-153

Emergency Telescoping Procedure

1min
page 149

Telescoping the Boom

1min
pages 147-148

Stowing the Outriggers

3min
pages 143-146

Outriggers

4min
pages 138-142

Operating the PTO and Warming Up the Machine

1min
page 137

External Warning Lamps (Option)

1min
page 136

Other Safety Device

1min
page 135

Disposition of System Troubles

1min
page 134

How to Use the Working Range Limit Function

4min
pages 127-133

Load Moment Indicator Preoperational Inspection

1min
pages 125-126

Selecting Operational Status

4min
pages 121-124

Display Panel 1

3min
pages 118-120

Load Moment Indicator (AML-L)

4min
pages 111-115, 117

How to Read Performance Data Plate WARNING AND OPERATING INSTRUCTIONS

11min
pages 102-110

Crane Operation ProcedureSummary

2min
pages 100-101

Equipment Inside the Cab

7min
pages 91-98

Steering

3min
pages 86-90

Parking Brake

1min
pages 85-86

Operating Gearshift lever to Start Traveling

2min
pages 83-84

Changing Drive Mode

2min
pages 80-82

Stopping the Engine [NOTICE]

1min
page 79

Starting and Stopping the Engine

2min
pages 77-78

How to Read the Instrument

5min
pages 72-76

Crane Operator ’s Cab

2min
pages 69-71

Traveling Procedure

3min
pages 65-68

Layout of Controls

2min
pages 57-59, 61-63

Servicing and Ordering Parts

1min
pages 54-56

Warning Labels

1min
pages 38, 42-49, 53

Safety Rules

44min
pages 5-37

WARRANTY

2min
pages 3-4
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