TMS800E OPERATOR’S MANUAL
OPERATING CONTROLS AND PROCEDURES
OPERATING PROCEDURES
Engine Coolant
Breaking In A New Carrier
Check the coolant level in the radiator and fill to the proper level. Do not overfill and ensure the radiator cap is secure.
Your new Grove carrier has been thoroughly tested, adjusted, lubricated, and inspected prior to delivery. However, as road shock and crane operation occur, moving parts wear in, or gasket and hose connections take seat, an occasional oil, air, or coolant leak may develop. Immediate corrective action should be taken to avoid major repairs later. For detailed engine break-in, refer to the applicable engine manual. The guidelines below will aid in getting a long service life out of the crane. 1.
Operate as much as possible in the half to threequarters throttle or load range.
2.
Avoid long periods of operation with the engine at idle or continuous maximum horsepower levels.
3.
Observe instruments often and shut down at the first indication of an abnormal reading.
4.
Operate to a power requirement that allows acceleration to governed speed when conditions require more power.
5.
Check all components frequently for proper operation, unusual noises, and excessive heating.
6.
Check the engine oil and coolant levels frequently.
These guidelines should not be considered limitations but rather as a guide for familiarization of the machine and development of good operating habits.
Pre-Starting Checks
DANGER Do not loosen radiator cap on a hot engine. Steam or hot coolant will cause severe burns.
Batteries Check the state-of-charge indicator if applicable with maintenance free batteries or check each cell for the correct fluid level if equipped with standard or low maintenance batteries. Use only clean distilled water and do not overfill. On all types of batteries, make sure the cables and clamps are tight and not corroded.
Hydraulic Reservoir and Filter Check the hydraulic level sight gauge and filter condition indicator on the hydraulic tank. Hydraulic fluid should be at normal operating temperature and the boom and outriggers in a retracted position. Check breather for cleanliness and security.
Wire Rope Inspect the wire rope in accordance with applicable Federal Regulations. Sheaves, guards, guides, drums, flanges, and any other surfaces that come in contact with the rope should be inspected for any condition that could cause possible damage to the rope.
A complete walk-around visual inspection of the crane should always be made with special attention to structural damage, loose equipment, leaks, or other conditions that would require immediate correction for safe operation. Refer to Section 6 - Maintenance Checklist. The following checklist items are suggested to ensure the crane is prepared for starting the day’s work.
Hook Block and Headache Ball
Fuel Supply
Adjust seat and mirrors for clear vision and safe driving.
Fill the fuel tank and ensure the cap is on tight.
Seats and Mirrors
Seat Belts
Engine Oil
Seat Belt Maintenance Seat belt assemblies are maintenance-free; however, they should be periodically inspected to ensure that they are not damaged and are in proper operating condition, especially if they have been subjected to severe stress.
CAUTION Do not overfill. Check the oil level in the crankcase and fill to the FULL mark on the dipstick. Do not overfill.
GROVE
Inspect for nicks, gouges, cracks, and evidence of any other damage. Replace a hook that has cracks or shows evidence of excessive deformation of the hook opening (including twist). Be sure the safety latch is free and aligned.
Cleaning Seat Belt Webbing Wash the seat belt webbing with any mild soap or detergent. Do not use commercial solvents. Also, bleaching or re-
Published 12-23-2008, Control # 132-03
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