TMS800E OPERATOR’S MANUALOPERATING CONTROLS AND PROCEDURES

To extend the right rear outrigger beam, push the top of the outrigger extend/retract switch (44) and the top of the right rear outrigger switch.

To retract the right rear outrigger beam, push the bottom of the outrigger extend/retract switch (44) and the top of the right rear outrigger switch.

To extend the right rear stabilizer, push the top of the outrigger extend/retract switch (44) and the bottom of the right rear outrigger switch.

To retract the right rear stabilizer, push the bottom of the outrigger extend/retract switch (44) and the bottom of the right rear outrigger switch.

Center Front Stabilizer Overloaded Indicator

The center front stabilizer overloaded indicator (26) is located on the pedestal mounted console. The indicator is a red light that will illuminate when the pressure switch in the front stabilizer circuit senses over-pressurization indicating an overload condition. In addition to the indicator light, a buzzer will sound.

Bubble Level Indicator

The bubble level indicator (5) is located on a bracket on the right side of the cab. The indicator provides the operator with a visual indication for determining the levelness of the machine.

Swing Brake Selector Switch

The swing brake selector switch (17) is located on the left armrest. This two-position switch (on/off) is used to control a hydraulic valve that directs a regulated flow of pressure to and from the swing brake. Push the top of the switch to ON to apply the swing brake and push the bottom of the switch to OFF to release the swing brake.

Swing Brake Pedal

The swing brake pedal (22) is located on the left side of the cab floor. The swing brake pedal is used to actuate the swing brake to slow or stop swing motion. Braking is proportional to pedal depression.

With the pedal not depressed and the swing brake control valve disengaged, hydraulic pressure is applied to the brake, overcoming spring pressure and releasing the brake.

Depressing the pedal actuates a swing power brake valve to apply pressure to the brake assembly. This pressure aids the spring pressure to overcome the hydraulic pressure being applied to the brake release circuit and applies the spring brake according to the pressure from the swing power brake valve.

Swing Lock Control (Pin Type)

The pin swing lock control handle (6) is located on the right side of the cab. The purpose of the pin swing lock is to lock the superstructure in position directly over the front or over the rear. When the control handle is pushed down and turned clockwise, the superstructure is directly over the front or rear, the swing lock pin drops into a socket on the carrier frame, locking the superstructure in place. When the control handle is pulled up and turned clockwise, the pin is pulled out of the socket, unlocking the superstructure.

360° Swing Lock Control (Positive Lock Type) (Optional)

The 360 degree swing lock control lever (25) is located on the right side of the operator’s seat next to the control armrest. The purpose of the swing lock is to secure the superstructure in position in 2.7 degree increments in its 360 degree of rotation. The lock is engaged when the control lever is pushed down and disengaged when the control lever is pulled up.

Swing Brake Engaged Indicator

The swing brake engaged indicator (49) is located on the pedestal mounted console.

The indicator illuminates red to warn the operator that the swing brake release pressure is not enough to hold the swing brake disengaged.

Swing Speed Switch

The swing speed switch (50) is a two-position switch located on the left armrest. Push the top of the switch for high swing speed or the bottom of the switch for low swing speed.

Cab Tilt Switch

The cab tilt switch (47) is located on the right armrest. It is a three position, momentary spring centered to off rocker switch. The switch allows the cab to be tilted either up or down.

Jib Stowage Controller

The remote jib stowage controller (52) is stored behind the seat in the superstructure cab. The IN and OUT switch on the controller is used to pivot the boom extension during erecting and stowing procedure. Refer to Section 4 - SET-UP AND INSTALLATION.

ItemDescription

1Work Lights

2Windshield Wiper/Washer

3Telescope Control Pedal

4Foot Throttle Pedal

5Bubble Level Indicator

6Swing Lock Control (Pin Type)

7Seat Adjustment Lever (Not Shown)

8Boom Lift/Main Hoist Controller

9Not Applicable

ItemDescription

10Main Hoist Speed Selector Switch

11 Left Front Outrigger Stabilizer and Extension Switch

12Cab Dome Light

13Fuse Panel

14Beacon Light (Not Shown)

15Fire Extinguisher

16Auxiliary Hoist Speed Selector Switch (optional)

17Swing Brake Selector Switch

18Telescope /Auxiliary Hoist/Swing Controller

ItemDescription

19Right Front Outrigger Switch

20Swing Horn Button

21Skylight Wiper Switch; Skylight Wiper

22Swing Brake Pedal

23Cab Circulating Fan

24 Engine Warning/Electrical System Diagnostic Indicator

25360° Swing Lock Control (Positive Lock Type)

26Center Front Stabilizer Overloaded Indicator

27Tachometer

28Hourmeter

29Gauge Cluster

30LMI Panel

31Engine Increment/Decrement Switch

32Ignition Switch

33Air Conditioner Switch (Optional)

34Heater Control Switch

35Crane’s Electrical System Diagnostic Connector

36Heater/Air Conditioner Fan Switch

37Crane Function Power Switch

38Windshield Wiper/Washer Switch

39Dimmer Switch

40Work Lights Switch

41Boom Lights Switch (Optional)

42Right Rear Outrigger Switch

43Left Rear Outrigger Switch

44Outrigger Extend/Retract Switch

45Center Front Stabilizer Switch

46Heater On/Off Switch

47Cab Tilt Switch (optional)

48Engine Stop/Module Off Line Indicator

49Swing Brake Engaged Indicator

50Swing Speed Switch

51Hoist Rotation Indicator (Main and Aux Hoist)

52Jib Stowage Controller

Accessory Controls and Indicators

Dimmer Switch

The dimmer switch (39) is located on the right side console. The switch controls the brightness of the panel and gauge lights.

Work Lights Switch

The work lights switch (40) is a two position on/off switch located on the right side console controls the crane’s work lights (1) mounted on the bottom front of the superstructure cab. Press the top of the switch to the on position to illuminate the work lights. Press the bottom of the switch to turn the work lights off.

Boom Lights Switch (Optional)

The boom lights switch (41) is a two position on/off switch located on the right side console. The switch controls the flood lights located on the boom base section. Press the top of the switch to the on position to illuminate the flood lights. The amber indicator in the switch will illuminate. Press the bottom of the switch to turn the flood lights off.

Cab Circulating Fan

The cab circulating fan (23) is located on the right side of the cab. A swivel allows the fan to be positioned in any direction and a high-off-low switch on the base controls the fan.

Cab Dome Light

The cab dome light (12) is located on the right rear corner of the cab roof and provides illumination of the cab. The light is controlled by a on/off switch on the light.

Fire Extinguisher

The fire extinguisher (15) is located at the left rear side of the cab. The fire extinguisher is a BC rated dry type fire extinguisher for emergency use.

Windshield Wiper/Washer Switch and Motor

The windshield wiper/washer toggle switch (38) is located on the right side of the front console. The switch is used for removing moisture from the windshield.The switch has an off and high position with six intermittent positions between high and off. Pushing the switch up from the off position energizes the wiper motor (2). Continue to push switch up for each intermittent position and the high position. Push the switch down to off to stop the motor and return the wiper blade to the parked position.

Push the very top of the switch to activate the washer switch to spray washer fluid on the windshield.

Skylight Wiper Switch

The skylight wiper switch (21) is installed on the right side console. The wiper is used to remove moisture from the

Published 12-23-2008, Control # 132-03 skylight. The switch has an off and high position with six intermittent positions between high and off. Pushing the switch up from the off position energizes the wiper motor. Continue to push switch up for each intermittent position and the high position. Push the switch down to off to stop the motor and return the wiper blade to the parked position.

Heater On/Off Switch

The heater (on/off) switch (46) is located on the lower right side console. Press the top of the switch to on for heat. Press the bottom of the switch to turn heater off.

Heater Control Switch

The heater control switch (34) is located on the lower right side console. Push the top of the switch to (OPEN) the valve for heat. Push the bottom of the switch to (CLOSE) the valve.

Heater /Air Conditioner Fan Switch

The heater/air conditioner fan switch (36) is located on the lower right side console. The switch controls the speed which in turn regulates the volume of heated air output of the heater and air conditioner fan by positioning switch to: low (press bottom of switch), medium (switch centered), and high (press top of switch).

Air Conditioner Switch (Optional)

The air conditioning switch (33) is located on the lower right side console. The switch controls the operation of the optional air conditioning system in conjunction with the FAN switch. Press the top of the switch to turn air conditioner on. Press the bottom of the switch to turn the air conditioner off.

Beacon Light

The beacon light (14) is located on a bracket on the left rear side of the machine beside the hoists. It is operational anytime the ignition switch is in the ACC or RUN position.

Crane’s Electrical System Diagnostic Connector

This connector (35) is mounted on the side of the right side console by the operator’s right leg. It is used for servicing the engine ECM, transmission ECM or crane’s electrical system. NOTE: A laptop computer with appropriate cable and electrical system software are required.

Fuse Panel

The fuse panel (13) is located under the cover panel on the back wall of the cab behind the seat. It contains 16 fuses and 4 relays that protect and control various circuits of the superstructure.