Cat FB110 Feeder Breaker Operation & Maintenance Manual (7MFBHM-48DD) – PDF DOWNLOAD

Page 151

____________________________________ Replacement of wear parts  Remove the four (4) nuts, bolts, and lock washers from each of the head shaft bearings. Note that there may be bearing shims under the bearing. If shims are present, make note of their thichness, quantity and location.  Attach an appropriate lifting device to the head shaft and slide out towards the rear of the frame. WARNING! You could be seriously injured or even killed by falling loads. Observe the safe working load limits of lifting or blocking devices and keep a safe distance from suspended loads. How to install the head shaft

© BUCYRUS AMERICA, INC.

To install the head shaft assembly proceed as follows (Fig. 80):  Attach an appropriate lifting device to the head shaft and slide in the slots located at the end of the feeder breaker. The gear reducer may be installed on shaft and installed into feeder if the feeder frame is equipped with an access notch.  Reinstall bearing shims, if applicable, back into the same location as they were removed from. Make sure to install the shims of the same thickness and quantity.  Align the head shaft bearings with the mounting holes in frame and secure each with the four (4) nuts, bolts, and lock washers. Torque bolts to 645 ft-lbs. WARNING! The headshaft must turn freely by hand. If the headshaft does not turn freely by hand, the bearings will fail prematurely.  Install the left and right sprocket guards, head shaft filler plates, tailpiece hoppers, amd tailpiece tilt cylinders.  Connect the central lubrication hoses on both head shaft bearings.  Install the hydraulic motor onto the input shaft of the gear reducer.  Install the five 1/2”X 2 1/4”hex head mouting bolts, lock washers, and flat washers and torque to 104 ft-lbs.  Reconnect hydraulic hoses.  Install the conveyor gear reducer (see Conveyor gear reducer removal/installation procedure in this chapter). The gear reducer may have been installed with the headshaft if the feeder breaker frame is equipped with an access notch. Fill with Century 220 lubricant to oil is visible in the sight glass.  Clean and lubricate splined end of head shaft with ISO 68 hydraulic fluid.

______________________________________________________________ A6474X320 VLSV/00 5.97


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Tailpiece steering cylinder............................................5

8min
pages 203-210

Troubleshooting.................................................................5

1min
page 211

Tilt cylinder ...................................................................5

1min
pages 197-198

Lift cylinder ...................................................................5

2min
pages 199-200

Tailpiece tilt cylinder.....................................................5

1min
pages 201-202

Roof cylinder ................................................................5

1min
pages 193-194

Foot cylinder.................................................................5

2min
pages 195-196

Breaker bit removal......................................................5

1min
page 188

Tailpiece installation.....................................................5

5min
pages 189-192

Conveyor power unit ....................................................5

6min
pages 181-187

Crawler track ...............................................................5

3min
pages 162-164

Crawler assembly ........................................................5

9min
pages 165-172

Breaker shaft and breaker power unit .........................5

9min
pages 173-180

Tail shaft ......................................................................5

5min
pages 154-158

Head shaft sprockets .................................................... 5

4min
pages 151-153

Flow control valve adjustment....................................... 5

2min
pages 145-146

Dual relief valve manifold adjustment ........................... 5

3min
pages 140-142

Secondary valve bank adjustment................................ 5

1min
pages 143-144

Hydrostatic pump charge pressure adjustment.............5

5min
pages 135-137

Hydrostatic pump relief valve adjustment......................5

1min
pages 133-134

Under speed sensor calibration.....................................5

2min
pages 131-132

Every 3 months .............................................................5

2min
pages 115-117

Crawler track adjustment ..............................................5

2min
pages 129-130

Inspection of the feeder .....................................................5

1min
page 121

Every 6 months .............................................................5

1min
pages 119-120

Lubrication and inspection ............................................5

2min
pages 104-105

Major hydraulic components ....................................5

6min
pages 86-90

Breaker and breaker power unit assembly....................5

1min
pages 95-96

Tailpiece assembly........................................................5

1min
pages 97-98

Hydraulic system ................................................................5

1min
page 85

Conveyor ............................................................................5

1min
page 74

Infrared pump motor controls .............................................5

1min
pages 75-76

“REGULAR”mode starting procedure................................5

1min
page 71

Chapter 6: Technical data............................................. 2

5min
pages 80-84

“TRAM ONLY”mode starting procedure............................5

1min
page 72

Starter enclosure ...........................................................5

1min
page 68

Shutdown procedure ..........................................................5

1min
page 73

Electrical system.................................................................5

1min
page 77
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