JLG 520AJ Parts Manual (3121666) – PDF DOWNLOAD

Page 418

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

ITEM

418

PART NUMBER

QTY

DESCRIPTION

Ref

Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

7024885

Ref 1

70002386 70005219

1 1

Coil Coil

70003788 70004871

1 1

Coil Coil

1001212415 1001129555

1 1

Controller Assembly (Drive and Steer) Controller Assembly (Lift and Swing)

70002838 70003614

1 1

Fill Cap Assembly (Includes Cap, Chain & Fill Basket) Filter Kit (Includes Hydraulic Element, Breather Element & Gasket)

3740067 3740140

1 1

Relay Relay

2860030 4360328

1 1

Key, Replacement Switch, Toggle

4360387 4360475

1 1

Switch, Push Button Switch, Emergency Stop

4360476 4360407

1 1

Switch, Contact Block Switch, Potentiometer

1001155045 1001159256

1 1

Switch, Toggle Switch, Toggle

1001161709

1 Ref

Switch, Toggle VARIABLE PARTS

1001181045 70003783

1 12

Breaker, 30mA/16Amp (CE Spec) Element, Air Cleaner (Deutz 2.9L4 and Deutz 2.3L3 Engines)

7016331 7020023

12 12

Filter, Oil (Deutz Engines) Filter, Fuel (Deutz 2.3L3 Engines)

70003463 8229242

12 1

Filter, Fuel - RME Resistant (Deutz 2.3L3 Engines) Fuse - 5Amp

8229244 2940074

1 1

Fuse - 15Amp Latch (Machines with Gate)

1001170094 1001118412

1 1

Module, Ground Control Module, Platform Control

1600387 1001119176

1 1

Module, LSS Control Switch, Limit (Drive Orientation)

1001137673

1

Switch, SkyGuard Assembly

REV

STANDARD PARTS Coil

520AJ

3121666


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FIGURE 11-1. SPECIAL OPTIONS

5min
pages 420-422

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

1min
page 418

FIGURE 9-1. DECAL INSTALLATION - AUSTRALIAN SPEC ( ENGLISH

1min
pages 406-407

FIGURE 9-4. TOW BAR DECAL INST ALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT AND CE SPECS

1min
pages 412-413

FIGURE 8-51. VALVE HARNESS - MAIN VALVE

1min
pages 400-401

FIGURE 8-46. SKYEYE RECEIVER HARNESS

1min
pages 388-389

FIGURE 8-49. SKYGUARD HARNESS

1min
pages 394-395

FIGURE 8-50. TURNTABLE HARNESS

2min
pages 396-399

FIGURE 8-47. SKYEYE EMITTER HARNESS

1min
pages 390-391

FIGURE 8-48. SKYLINE HARNESS

1min
pages 392-393

FIGURE 8-45. SKYEYE INTERMEDIATE HARNESS

1min
pages 386-387

FIGURE 8-44. RECEPT ACLE BOX KIT - 220V AFSINT 107 (CE SPEC

1min
pages 384-385

FIGURE 6-9. T ELESCOPE CYLINDER ASSEMBLY

36min
pages 278-379

FIGURE 8-42. RECEPT ACLE BOX KIT - 220V CEE7 PO ST GROUND 70MMX70MM (CE SPEC

1min
pages 380-381

FIGURE 8-43. RECEPT ACLE BOX KIT - 220V CEE7 SIDE GROUND 70MMX70MM (CE SPEC

1min
pages 382-383

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN E300000100 through E300004512 FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 1300007286 through 1300007383, SN E300004512 through

1min
pages 268-269

FIGURE 6-7. MASTER CYLINDER ASSEMBLY

1min
pages 274-275

E300007980

1min
pages 270-271

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM

1min
pages 272-273

FIGURE 6-8. STEER CYLINDER ASSEMBLY

1min
pages 276-277

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB

1min
pages 266-267

FIGURE 6-2. LEVEL ( PLATFORM SLAVE) CYLINDER ASSEMBLY

1min
pages 264-265

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

1min
pages 262-263

FIGURE 5-24. CROSS RAIL INST ALLATION

1min
pages 250-251

through E300007980

1min
pages 254-255

FIGURE 5-27. PIPE RACK INST ALLATION (AUSTRALIAN SPEC

1min
pages 256-257

FIGURE 5-22. SKYGUARD BAR INSTALLATION (SN E300007543 through E300007980

1min
pages 246-247

FIGURE 5-23. SKYLINE INSTALLATION

1min
pages 248-249

FIGURE 5-20. SKYEYE INST ALLATION

1min
pages 242-243

FIGURE 5-19. TRAY ASSEMBLY

1min
pages 240-241

FIGURE 5-18. FOOTSWITCH ASSEMBLY

1min
pages 238-239

FIGURE 5-15. PLATFORM CONSOLE BO X ASSEMBLY - WITH SKYGUARD (SN E300007543 through E300007980

2min
pages 228-231

FIGURE 5-14. PLATFORM CONSOLE BOX ASSEMBLY - WITH SKYGUARD (SN 1300007286 through 1300007383, SN E300003610 through E300007542

2min
pages 224-227

FIGURE 5-13. PLATFORM CONSOLE BO X ASSEMBLY - WITH SKYGUARD (SN E300000100 through E300003610

2min
pages 220-223

FIGURE 5-16. CONTROLLER ASSEMBLY - DRIVE AND STEER

1min
pages 232-233

FIGURE 5-12. PLATFORM CONSOLE BOX ASSEMBLY - WITHOUT SKYGUARD (SN 1300007286 through 1300007383, SN E300003610 through E300007980

2min
pages 216-219

FIGURE 5-11. PLATFORM CONSOLE BO X ASSEMBLY - WITHOUT SKYGUARD ( SN E300000100 through E300003610

2min
pages 212-215

FIGURE 5-10. CONSOLE BOX INST ALLATION - WITH SKYGUARD (SN E3000007543 through E300007980

1min
pages 210-211

FIGURE 5-9. CONSOLE BOX INSTALLATION - WITH SKYGUARD ( SN E300000100 through E300007543

1min
pages 208-209

FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR

1min
pages 204-205

FIGURE 5-8. CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD

1min
pages 206-207

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR

1min
pages 202-203

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR

1min
pages 200-201

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY

1min
pages 194-195

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY

1min
pages 192-193

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - WITH DROP BAR

1min
pages 198-199

FIGURE 4-11. VALVES INSTALLATION - BOOM MOUNT ED

1min
pages 184-185

FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS

1min
pages 182-183

E300002782 through E300007980

1min
pages 180-181

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY

1min
pages 196-197

FIGURE 4-12. UPRIGHT VALVE ASSEMBLY

1min
pages 186-187

FIGURE 4-2. BOOM INST ALLATION

1min
pages 164-165

FIGURE 4-6. ROTATOR ASSEMBLY (SN E300002833 through E300004882

1min
pages 172-173

FIGURE 4-4. MAIN BOOM ASSEMBLY

1min
pages 168-169

FIGURE 3-16. G ENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.3L3 ENGINE

3min
pages 156-160

FIGURE 3-15. G ENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2.3L3 ENGINE

2min
pages 152-155

FIGURE 3-14. ENGINE BAFFLE INSTALLATION

1min
pages 150-151

FIGURE 4-5. TOWER BOOM ASSEMBLY

1min
pages 170-171

FIGURE 4-1. CYLINDERS INST ALLATION

1min
pages 162-163
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