VanguardTM Twin-Cylinder OHV Liquid-Cooled Engine Section 4 - Engine Overhaul
4. Engage flats on plunger with fork in drive lever and assemble solenoid to starter, Fig. 102. a. Torque nuts to 70 in. lbs. (8.0 Nm). 5. Install field coil wire and nut. a. Torque nut to 90 in. lbs. (10.0 Nm).
Fig. 103 4. Remove starter housing from drive end cap.
Fig. 102
REPLACING PINION GEAR ASSEMBLY Pinion gear replacement requires complete starter motor disassembly. It is recommended that a complete inspection of all components be performed at that time. Disassemble Starter For ease of disassembly and assembly, clamp drive end housing in a vise as shown, Fig. 103.
CAUTION: Take care not to damage drive housing or mounting surface.
Fig. 104
1. Remove solenoid. 2. Remove starter thru bolts. 3. Remove brush end cap, Fig. 103.
NOTE: To prevent losing brush springs, do not remove brush retainer until starter housing has been removed from drive end cap, Fig. 103.
Page 47
