Volvo L30B L35B WHEEL LOADER OPERATORS MANUAL – PDF DOWNLOAD

L30B/L35B OPERATOR'S MANUAL

Foreword This operating instruction manual serves as a guide for the correct use and maintenance of your machine. It must always be kept with the machine. The recommendations for operation, maintenance and the safety regulations must be thoroughly read before you start the machine, work with the machine or perform maintenance work.

Become acquainted with all operating elements and all instructions and keep the operating instruction manual in the machine at a place where it is always at hand. If you lose the operating instruction manual you should immediately buy a new one.

NOTE! The information contained in these operating instructions apply for both machine types, L30B (from series: 1823601, 1833601, 1853601) and L35B (from series: 1863601, 1873601, 1883601, 1893601) they were written for all possible markets and may therefore also contain notes on the operation of optional equipment. You do not have to bother with this if your machine is not equipped with such options.

We are continually trying to improve our products and reserve therefore the right to implement design changes and improvements, if we are of the opinion that this may improve the performance and the abilities of the product. With this, however, we do not commit ourselves to modify machines which have already been delivered and which are already in operation. We also reserve the right to change data and equipment as well as instructions for maintenance and other service activities without prior notification.

Table of contents

Presentation

Instrument panels

Other controls

Operating instructions

Operating techniques

Safety regulations It is the operator's obligation to know and follow the applicable national and local safety regulations. The safety instructions in this manual only apply if there are no applicable national or local regulations in effect.

Safety when servicing

Service and maintenance WARNING! This symbol together with a warning note appears at several points in these operating instructions and highlights instructions for your own personal safety.

The driver must be acquainted with and observe all warning and information decals, which are attached to the machine. These operating instructions must be treated confidentially.

Specifications

Alphabetical index

Get to know the capacity and limits of your machine!

Ref no: VOE21B1001278 The original language is English Printed in Sweden 2007.11 Copyright Š 2007, Volvo Construction Equipment Customer Support. All rights reserved.

Foreword

2

Identification number

Identification number In order to avoid queries when ordering spare parts or in case of enquiries by phone or in writing please make a note of the machine data on the page below.

Manufacturer:

Volvo Construction Equipment GmbH & Co.KG D-54329 Konz-Kรถnen โ ข Max-Planck-Str. 1 Germany

Model/Type: Product identification number: Year of manufacture:

Please send comments about the Operator's Manual to om@volvo.com

Table of content

3

Table of content Foreword....................................................................1 Identification number .............................................................. 2

Presentation ..............................................................5 Machine view.......................................................................... 8 CE marking, EMC directive .................................................... 9 Communication equipment, installation................................ 10 Product plates....................................................................... 11 Information and warning decals............................................ 12 The USA Federal Clean Air Act............................................ 15

Instrument panels ...................................................19 Centre instrument panel ....................................................... 20 Left insrtrument panel........................................................... 25

Other controls .........................................................29 Controls ................................................................................ 29 Operator comfort .................................................................. 39 Heater Engine-independent (optional eqiupment)................ 42

Operating instructions ...........................................47 Safety rules when operating ................................................. 48 Measures to be applied before driving ................................. 51 Starting engine ..................................................................... 52 Switching .............................................................................. 54 Stopping ............................................................................... 56 Parking ................................................................................. 57 Towing .................................................................................. 58 Transporting machine........................................................... 59

Operating techniques .............................................61 Whole-body vibrations .......................................................... 62 Working within danger areas ................................................ 64 Attachments.......................................................................... 69 Attachments brackets ........................................................... 70 Charging ............................................................................... 75 Differential lock ..................................................................... 76 Lifting frame suspension (BSS) (optional equipment) .......... 77 Buckets................................................................................. 78 Log loader (optional equipment)........................................... 83 Pallet fork (optional equipment)............................................ 84 Road sweeping (optional equipment) ................................... 85 Special hydraulics................................................................. 86 Auxiliary pump (optional equipment) .................................... 88 Cooling air - screencover (optional equipment).................... 89 Load hook (optional equipment) ........................................... 90 Lifting objects........................................................................ 92 Signalling diagram ................................................................ 93

Table of content

4 Safety when servicing ............................................95 Service position .................................................................... 95 Before service read .............................................................. 96 Fire prevention...................................................................... 98 Handling hazardous materials ............................................ 100 Service and maintenance ................................................... 103 Service points ..................................................................... 105 Engine ................................................................................ 106 Fuel system ........................................................................ 109 Engine, air cleaner.............................................................. 111 Cooling system ................................................................... 113 Electrical system................................................................. 114 Axles................................................................................... 119 Brake system...................................................................... 121 Tyres................................................................................... 122 Windscreen washer system................................................ 123 Air conditioning (optional equipment) ................................. 124 Hydraulic system ................................................................ 125 Lubrication points ............................................................... 128 Lubrication and service chart.............................................. 133

Specifications........................................................135 Recommended lubricants................................................... 135 Capacities and change intervals......................................... 136 Engine, specifications L30B ............................................... 137 Engine, specifications L35B ............................................... 138 Electrical system, specifications ......................................... 139 Electronic control unit (ECU) .............................................. 140 Power transmission,specifications...................................... 144 Brakes and steering system, specifications........................ 146 Tyre sizes and pressures, specifications............................ 147 Cab, specifications ............................................................. 148 Hydraulic system, specifications......................................... 149 Dimensions and performance values ................................. 150 Service history .................................................................... 155

Alphabetical index ................................................159

Presentation

5

Presentation

Intended use The machine has been designed and built in accordance with the latest technical standard and its safety has been tested according to the generally accepted technical rules and regulations.

The machine must only be operated in technically mint condition and by trained operating personnel, under compliance of the applicable safety regulations and accident prevention instructions. This applies also for the compliance with the notes on safety referring to maintenance, care and repair in this operating instruction manual.

For use in special applications, such as explosive environments or in areas characterised by asbestos containing dust one must comply with particular safety regulations and the machine must be equipped for such work.

For further information please contact the manufacturer or your dealer.

Engine Volvo D3D engine. It is a four-cylinder four-stroke diesel in-line engine. Direct fuel injection with exhaust turbocharger and oil/air cooling.

In L30B from serial number: 1826001, 1836001, 1856001 In L35B from serial number: 1866001, 1876001, 1886001, 1896001 Is a Volvo D3,6D engine. It is four-cylinder four stroke diesel in-line engine.Direct fuel injection with oil/air cooling.

Power Transmission Hydrostatic drive, fully controllable under load, also for reversing of direction (forward and reverse) and in all speed ranges. Maximum pushing power is achieved in all speed ranges. Inching brake pedal for infinite control of travel speed.

Axles: All wheel drive via two gantry type axles.

Differential lock: 100% hydraulically activated differential lock in both axles.

Presentation

6 Brake system L30B Machines series: 185 L35B Machines series: 186 Service brake: Drum brake on transfer box, hydraulically operated via the inching-brake pedal Parking brake: mechanical actuation of the drum brake on transfer box L30B Machines series: 182, 183 L35B Machines series: 187, 188, 189 Service brake: Via Inching brake pedal, hydraulically operated disc brake on front axle.

Parking brake: mechanical actuation of the drum brake on transfer box.

Steering system Central hydrostatic oscillating articulated steering with dampened side oscillation.

Cab The cab has a heating and ventilation system. Air condition is avaiable as an optional equipment.

FOPS and ROPS The cab complies with the FOPS and ROPS safety regulations, see technical data of cab. FOPS is an abbreviation of Falling Object Protective Structure (roof protection) and ROPS is an abbreviation of Roll Over Protective Structure (roll over protection).

Do not make any inadmissible changes to the cab, such as lowering the roof height, drilling, fastening of mounting brackets for fire extinguisher, radio aerials or other equipment by welding. Such impermissible changes impair the strength properties of the cabin and will cause the ROPS approval to become invalid. Any planned alteration must be discussed with the engineering department of Volvo CE beforehand. This department will decide whether the alteration may cause the approval to become void. It is of utmost importance that all persons involved are acquainted with these regulations.

Hydraulic system Thermostatically controlled oil circuit with integrated cooling system. Servo controlled double acting triple block control valve with primary and secondary pressure relief. Combined suction and return flow filter with a filtering rate of 10 Âľm. The filter can be changed without having to empty the tank.

Anti-theft device (optional equipment) An installed anti-theft device makes it more difficult to steal the machine. Volvo CE supplies anti-theft devices as optional equipment.

If your machine is not yet equipped with one, check the possibilities of having such a device installed by your dealer.CE-Sign, EMC Regulations.

Presentation

7 Modifications Modifications to this machine including the use of unauthorised attachments, accessories, assemblies or parts may affect the integrity of the machine and/or the ability of the machine to perform as designed. Persons or organisations making unapproved modifications assume all liability arising from or related to the modification, including any adverse affect on the machine.

No modifications of any kind should be make to this product unless the specific modification has been officially approved in writing by Volvo Construction Equipment. Volvo Construction Equipment reserves the right to reject any and all warranty claims which arise from or are related to unauthorised modifications.

Modifications are officially approved if at least one of the following conditions is met: 1 The attachment, accessory, assembly or part is manufactured or distributed by Volvo Construction Equipment and installed in a factory approved manner as described in the publications available from Volvo Construction Equipment; or The modification has been approved in writing by the Product Line Engineering Department of Volvo Construction Equipment.

Logged machine data This machine is equipped with software systems, which records various information about the machine and this information is transferred from the machine to Volvo and used by Volvo and its authorized workshops in the product development process and for possible malfunction detection.

Questions regarding this information can be directed to your dealer.

CareTrack (optional equipment) The machine can be equipped with CareTrack, a telematics system developed by Volvo Construction Equipment. The system collects machine data which can be wirelessly transferred to a computer. The data shows machine position, operating hours, fuel consumption, alarms, etc. CareTrack is available in different versions, depending on the required information level.

CareTrack makes it easier to plan for service and reduces costly downtime. Productivity is improved by knowing if machines are being operated correctly and how much fuel is being consumed. It also allows the customer to restrict the operating area of the machine, by using virtual fences. This helps eliminate unauthorized machine usage and theft. For further information, contact a Volvo Construction Equipment dealer.

Presentation

8

Machine view

Machine view 7

6 8

5 3

4

2 1

9

1032201

1

Bucket

6

Mirror

2

Lifting arm

7

Exhaust

3

Tilt linkage

8

Engine hood

4

Tilt cylinder

9

Lifting cylinder

5

Window wiper

Presentation

CE marking, EMC directive

9

CE marking, EMC directive CE marking (Declaration of Conformity) (Only applies to machines marketed within the EU/EEA.) This machine is CE marked. This means that when delivered the machine meets the applicable "Essential Health and Safety Requirements", which are given in the EU Machinery Safety Directive, 98/37/EC. 1000808

Any person carrying out changes that affect the safety of the machine, is also responsible for the same.

As proof that the requirements are met, the machine is supplied with an EU Declaration of Conformity, issued by Volvo CE for each separate machine. This EU declaration also covers attachments manufactured by Volvo CE. The documentation is a valuable document, which should be kept safe and retained for at least ten years. The document should always accompany the machine when it is sold.

If the machine is used for other purposes or with other attachments than described in this manual, safety must at all times and in each separate case be maintained. The person carrying out such action is also responsible for the action which, in some cases, may require a new CE marking and the issue of a new EU Declaration of Conformity.

EU EMC Directive The electronic equipment of the machine may in some cases cause interference to other electronic equipment, or suffer from external electromagnetic interference, which may constitute safety risks.

The EU EMC directive about "Electromagnetic compatibility", 89/ 336/EEC, provides a general description of what demands can be made on the machine out of a safety point of view, where permitted limits have been determined and given according to international standards.

A machine or device which meets the requirements should be CE marked. Our machines have been tested particularly for electromagnetic interference. The CE marking of the machine and the declaration of conformity also cover the EMC directive.

If other electronic equipment is fitted to this machine, the equipment must be CE marked and tested on the machine with regard to electromagnetic interference.

Presentation

10

Communication equipment, installation

Communication equipment, installation IMPORTANT! All installation of optional communication equipment must be carried out by trained professionals and in accordance with the Volvo CE instructions applicable to the machine.

Protection against electromagnetic interference This machine has been tested in accordance with EU directive 89/336/EEC governing electromagnetic interference. It is therefore very important that all non-approved electronic accessories, such as communication equipment, should be tested before installation and use, since they can cause interference to the electronic systems of the machine.

Mobile telephones For the reason of a high soundness level the mobile phone must be permanently connected to the electrical system of the machine.

Apart from that a fixed aerial must be mounted to the outside of the machine as specified by the manufacturer. If a portable mobile telephone is used, note that it can constantly transmit information to its base station, even when the telephone is not used. For this reason, it should not be placed beside electronic equipment in the machine, such as directly on a control panel etc.

Guidelines when installing aerial The guide-lines given below must be followed during installation: Q

The position of the aerial must be selected so that it is well adapted to the environment.

Q

The down lead from the aerial should be of the coaxial cable.

Make sure that the cable is undamaged, that the screen is not split up at the ends, but thoroughly encased in the connector and has a good galvanic contact with the same.

Q

The mating surface between the aerial mounting bracket and the bodywork must be clean metal surfaces, with all dirt and oxide removed. Protect the mating surfaces against corrosion after installation, to maintain good galvanic contact.

Remember to keep interfering cables and those which may suffer from interference apart. Interfering cables are the power supply cable and the aerial to the communication equipment. Cables which may suffer from interference are cables to and from electronic units on the machine. Install cable harnesses as close to grounded plate surfaces as possible, as these have a screening effect.

Presentation

Product plates

11

Product plates The following illustrations and descriptions show the identification plates on the machine.

When ordering spare parts or in case of enquiries by phone and in correspondence model designations and product identification number must be specified.

5 4

1 /2

3 1032622

1

Product Identification plate (PIN) Contains name and adress of manufacturer.model designation, product identification number (serial-no), machine wight, enginepower, year of manufacture, year of delivert as well as CE-sign (only in EU/ EEA countries). The product identification number (seriel-no) is additional staped on the right side of the front frame.

4

Engine identification plate Contains design, engine number as well as performence data. The engine serial number is additionally stamped on the crankcase.

2

Additional type plate (only for Germany) 5 Contains name and address of manufacturer. model designation, vehicle identification number (serial-no), perm.total weight, perm.front/rear axle load and year of manufacture.

Cab the manufacturingnumber of the cabin is stamped on the left hand roof column.

3

ROPS/FOPS plate This plate is located on the left behind the side trim. It includes model designation, ROPS/FOPS number and max. machine weight.

Presentation

12

Information and warning decals

Information and warning decals The driver must be acquainted with and observe all warning and information decals, which are attached to the machine. Stickers and decals, which are missing or have been damaged, must be immediately replaced. Apart from that the decals must be kept in a legible, i.e. clean condition.

The spare parts number (ordering number) is printed on the respective decal or can be found in the spare parts catalogue.

Each country has its own safety regulations. This laos has an effect on the decals on the machine. If the decals on the machine differ from the ones stipulated for your country, the local regulations for machine decals must be complied with.

7 14 12 4 10 8 13

11 9

9 6

5

1 9

2 3

2

10

M300002A

Presentation

Information and warning decals

13

1 Caution sign - Operation and maintenance The instructions and warnings in the operating manual must be read carefully before using the machine for the first time. The technical documents can be found on the shelf to the left of the operator's seat.

M300003A

2 Warning sign - Danger area This symbol should warn any people near the machine of the general dangers existing in the immediate vicinity of the machine.

M300004A

3 Warning sign - Articulation area Nobody is allowed stay within the unsecured articulation area.

M300005A

4 Warning sign - Engine hood only to be opened when the engine has stopped Due to the risk of injury by rotating parts it is dangerous to open the engine hood while the engine is running.

M300006A

5 Caution sign - Battery disconnection switch The battery disconnecting switch must always be switched off for longer resting periods of the machine and for repair work in the electric system.

M300007A

6 Caution sign - Electric welding

M300008A

For electric welding the earth terminal must be connected directly to the part to be welded. Disconnect the battery completely and pull of or unscrew all plug connections from the central electric system.

Presentation

14

Information and warning decals 7 Caution sign - Fuel See the lubrication table for the required grade

M300009A

8 Caution sign - Hydraulic oil See the lubrication table for the required grade

M300010A

NOTE! If the hydraulic system is filled with biodegradable hydraulic oil from the factory (see sticker on filler neck) only the oil quality specified on the sticker must be used to fill up or when changing the oil.

9 Caution sign - Loading or unloading/Lifting Fastening points for lifting the machine.

M300011A

10 Caution sign - Lashing Fastening points for transport of the machine.

M300012A

11 Caution sign - Lever functions 12 Caution sign - Fuse assignment This decal is located on the service door for the electronic unit (ECU), see als electric system.

13 Caution sign - Fuses and relays This decal is located in the engine compartment on the left hand side, see electric system.

14 Caution sign - Sound capacity level Sound capacity level (LwA) around the machine.

Presentation

The USA Federal Clean Air Act

15

The USA Federal Clean Air Act The Federal Clean Air Act Section 203 (a) (3) prohibits the removal of air pollution control devices or the modification of an EPA-certified non-road engine to a non-certified configuration.

The Federal regulations implementing the Clean Air Act for nonroad engines, 40 C.F.R.Section 89.1003(a)(3)(i), reads as follows: The following act and the causing thereof are prohibited: For a person to remove or render inoperative a device or element of design installed on or in a non-road engine vehicle or equipment in compliance with regulations under this part prior to its sale and delivery to the ultimate purchaser or for a person knowingly to remove or render inoperative such a device or element of design after the sale and delivery to the ultimate purchaser.

The law provides a penalty of up to $2,500 for each violation.

An example of a prohibited modification is the recalibration of the fuel system so that the engine will exceed the certified horsepower or torque.

You should not make a change to an EPA-certified non-road engine that would result in an engine that does not match the engine configuration certified to meet the Federal Standards.

Customer Assistance Volvo Construction Equipment wishes to help assure that the Emission Control System Warranty is properly administered. In event that you do not receive the warranty service to which you believe you are entitled under the Emission Control System Warranty, you should contact your nearest Volvo Construction Equipment Regional office for assistance.

Presentation

16

The USA Federal Clean Air Act Normal Non-Road Engine Use The Maintenance Instructions are based on the assumption that this conventional machine will be used as designated in the Operator’s Instruction Manual and operated only with the specified fuel and lubrication oils.

Non-Road Engine Maintenance The non-road engine is of conventional design and any local dealer may perform the necessary non-road engine emission control maintenance defined in this manual.

Volvo recommends that the purchaser use the service program for the non-road engine, known as Preventative Maintenance, including the recommended engine emission control maintenance.

In order to document that the proper regular maintenance has been performed on the non-road engine, Volvo recommends that the owner keep all records and receipts of such maintenance.

These records and receipts should be transferred to each subsequent purchaser of the non-road engine.

Service Performed By Your Local Dealer Your local dealer is best qualified to give you good, dependable service since he has trained service technicians and is equipped with genuine original manufacturer´s parts and special tools, as well as the latest technical publications. Discuss your servicing and maintenance requirements with your local dealer. He can tailor a maintenance program for your needs.

For regular scheduled service or maintenance, it is advisable to contact your local dealer in advance to arrange for an appointment to ensure availability of the correct equipment and service technician to work on your machine. This will aid your local dealer in efforts to decrease service time on your machine.

Preventative Maintenance Program To retain the dependability, noise level and exhaust emission control performance originally built into your conventional non-road engine, it is essential that the non-road engine receive periodic service, inspections, adjustments and maintenance.

Presentation

The USA Federal Clean Air Act

17

Fuel System Fuel Recommendations The fuel used must be clean, completely distilled, stable and noncorrosive. Distillation range, cetane level and sulfur content are most important when selecting fuel for optimum combustion and minimum wear.

Engine working conditions and ambient temperature influence the selection of the fuel with respect to cold handling properties and cetane levels.

In cold weather conditions, below 32 째F (0 째C), the use of lighter distillate or higher cetane level fuel are recommended. (Final boiling point max. 660 째F (349 째C) and a cetane min 45).

To avoid excessive deposit formation and to minimize the emissions of sulfur dioxide into the ambient air, the sulfur content of the fuel should be the lowest available. The diesel fuels recommended for use in Volvo engines should meet ASTM designation: D 975 No. ID (C-B) or No. 2D (T-T); with a cetane level above 42 and sulfur content not exceeding 0.5 percent by weight.

Check for fuel leaks (while the engine is running at fast idle): Q

Visually check unions and hose connections.

Check the conditions of the fuel hoses for: Q

Aging

Q

Cracks

Q

Blisters

Q

Scuffing

Check the condition of the fuel tank: Q

Drain water condensation.

Q

Check for cracks.

Q

Check for leaks.

Q

Check the mounting.

Check the turbocharger: Q

Visually check for leaks in the intake hoses and exhaust pipe of the turbocharger.

Presentation

18

Instrument panels

19

Instrument panels WARNING! Do not operate the machine until you are thoroughly familiar with the arrangement and function of the various instruments and controls. Read through the operating instructions thoroughly - Your safety is involved!

Keep the manual in the cab so that it is always at hand.

2

1

M400730B

1

Central instrument panel ( control/warming lights, display, gauges

2

Left hand instument panel (membrane keyboard)

Instrument panels

20

Centre instrument panel

Centre instrument panel 1

2

3

17

16 km/h

min-1x10

18 19

Mph

4-7 8-12 13-15

M300025B

1

Forward travel

2

Reverse travel

3

Travel direction indicators

4

Preheating

5

High beam headlights

6

Hand brake

7

Differential lock

8

Air filter gauge

9

Hydraulic oil temperature

10

Engine oil temperature

11

Engine oil pressure

12

Battery / charge control

13

Lifting frame suspension / BSS (optional equipment)

14

Hydraulic oil filter

15

Lifting fork operation / hose rupture protection (optional equipment)

16

Display

17

Fuel level gauge

18

Engine temperature gauge

19

Hydraulic oil temperature gauge

Instrument panels

Centre instrument panel

21

1 Forward travel The control light shows the travel direction selected with the travel switch or the multi-function lever.

M301000A

2 Reverse travel The control light shows the travel direction selected with the travel switch or the multi-function lever.

M301001A

3 Travel direction indicators The control light shows indicating to right or left, depending on position of the indicator switch.

M301002A

4 Preheating The control light lights during preheating. The control light lights only when the ignition switch is in position "1".

M301003A

5 Headlights The control light lights when the travel light is switched on.

M301004A

6 Hand brake

M301005A

The control light lights up when the hand brake is closed. The control light flashes and the warning buzzer sounds if a travel direction (forward/reverse) is selected via the travel switch or the multi-function lever while the hand brake is applied.

7 Differential lock The control light lights up when the differential lock is activated.

M301006A

Instrument panels

22

Centre instrument panel 8 Air filter control light

M301007A

The control light informs about the condition of the air filter. If the control light lights up and the warning buzzer sounds stop the machine and shut the engine down. Clean or replace the air filter immediately.

9 Hydraulic oil temperature

M301008A

If the hydraulic oil temperature is too high, the control light lights up and the warning buzzer sounds. Watch the temperature gauge (19). Shut the engine down, check the hydraulic oil level, if necessary consult the customer service.

10 Engine oil temperature

M301009A

If the engine oil temperature is too high, the control light lights up and the warning buzzer sounds. Watch the temperature gauge (18). Shut the engine down, perform trouble shooting, if necessary consult the customer service.

11 Engine oil pressure

M301010

If the engine oil pressure drops below a permitted value the control light lights up and the warning buzzer sounds. Stop the machine, shut the engine down. Perform trouble shooting, if necessary consult the customer service.

12 Battery / charge control The control light monitors the charge condition of the battery. The control light goes out as soon as the engine is running. The control light lights up if the battery is not being charged.

M301011A

13 Lifting frame suspension / BSS (optional equipment) M301012A

If the control light lights up the lifting frame suspension is activated.

If the control light flashes, the lifting frame suspension is deactivated.

Instrument panels

Centre instrument panel

23

14 Hydraulic oil filter The filter element must be changed when the control light lights up.

NOTE! Under cold weather conditions the control light may light immediately after starting. This is caused by the high viscosity of the oil. Run the engine for about 2 minutes with idle speed.

M301013A

15 Lifting fork operation / hose rupture protection (optional equipment) If the control light lights up the hose rupture protection is activated.

M301014A

16 Display km/h

min-1x10

Mph

The display shows General driving information (speed, engine speed) and Anti-theft device (optional equipment), see Anti-theft device.

M301015A

Extra function "E3" Press key (9) and

on the key pad together = "E3"

Example: Press key (1) = "E3" goes out and the operating hours are displayed.

The operating hours are displayed as long as the key is depressed.

Each display function must always be initiated via "E3".

Extra function "E3" Key

Function

1

Operating hours

2

Daily operating hours

3

Distance

4

Daily kilometres

5

Battery - charge condition

6

Lift operation counter (optional equipment)

7

Software version

8

ECU-serial number

Resetting of functions 2, 4 and 6 is accomplished by simultaneous pressing of the respective key and key (longer than 3 seconds).

Instrument panels

24

Centre instrument panel 17 Fuel level gauge Shows the filling level in the fuel tank. Refuel in due time, filling capacity: see technical data.

M301016A

18 Engine temperature gauge When the first amber LED lights up, let the machine run at a low idle speed for several minutes.

If the engine temperature continues to increase both LEDs (arrow) will flash, the warning buzzer will sound and the control light (10) will light.

M301017A

Shut the engine down, perform trouble shooting, if necessary consult the customer service.

19 Hydraulic oil temperature gauge When the first amber LED lights up, stop the machine, set the travel switch and the operating levers of the working hydraulics to "neutral" position. Let the engine run at a low speed until the oil temperature is back in the normal range.

M301018A

If the hydraulic oil temperature continues to increase both LEDs (arrow) will flash, the warning buzzer will sound and the control light (9) will light.

Shut the engine down, perform trouble shooting, if necessary consult the customer service.

Instrument panels

Left insrtrument panel

25

Left insrtrument panel Membrane keyboar

1-4

1

2

3

4

5

6

7

8

9

0

5-8

9 - 12

# M300020B

1

Fender light / travel light

2

Working headlights, front

3

Working headlights, rear

4

Rear windscreen wiper

5

Flashing beacon (optional equipment)

6

Lifting frame suspension / BSS (optional equipment)

7

Locking of T / V attachment carrier (optional equipment)

8

Travel control on multifunction lever

9

Water pump for road sweeping machine (optional equipment)

10

Heating for operator's seat (optional equipment)

11

Auxiliary pump / rear view mirror heating (optional equipment)

12

Locking for working hydraulics

Instrument panels

26

Left insrtrument panel 1 xFender light / travel light 1 M301019A

Push button (1) pressed = fender lights and dashboard light switched on, left hand function LED lights. If the ignition is switched off while the fender light is switched on, the fender light will stay on.

Key (1) depressed twice = travel light switched on, left hand and right hand function-LED light.

Depressing the key (1) once again = travel light and fender light off.

NOTE! The dashboard is fitted with a brightness sensor.

Brightness control (dimmer activation) takes place as soon as the fender light or travel light is switched on.

2 Working headlights, front 2

The working headlights can only be switched on together with the fender lights. The function-LED lights.

M301020A

3 Working headlights, rear 3

The working headlights can only be switched on together with the fender lights. The function-LED lights.

M301021A

4 Windscreen wiper, rear 4 M301022A

Key (4) depressed = interval wiping, the function-LED flashes with the same frequency.

Key (4) depressed twice = permanent wiping, the function-LED lights.

When actuating the key (4) longer than 2 seconds, the washing pump remains switched on as long as the key (4) is actuated, the wiper motor is also switched on at the same time.

Depressing the key (4) once again = all functions off.

5 Flashing beacon (optional equipment) 5 M301023A

Push button (5) pressed = flashing beacon switched on, function-LED lights. When switching the ignition off while the flashing beacon is on, the flashing beacon will stay on.

6 Lifting frame suspension / BSS (optional equipment) 6 M301024A

Push button (6) pressed = lifting frame suspension selected, function LED lights. Further instructions, see travel technology .

Instrument panels

Left insrtrument panel

27

7 Locking of Z / V attachment carrier (optional equipment) 7 M301025A

Press and hold button (7) while the engine is running, the attachment locking function is activated. "Lock" or "unlock" the attachment on the attachment carrier with lever (2). Further instructions, see travel technology .

8 Travel control on multi-function lever Travel switch in position (neutral)

8 M301026A

Key (8) depressed = travel control changed to multi-function lever, the function-LED lights.

When actuating the travel switch to position forward or reverse the travel control is switched off.

9 Water pump road sweeping machine (optional equipment) 9 M301027A

Key (9) switches the water pump on and off, the function-LED lights when activated.

The water pump can only be switched on when the engine is running.

10 Operator's seat heating (optional equipment) 0

This button is used to switch the beat heating On/Off, the function LED lights up.

M301028A

11 Additional pump (optional equipment) rear view mirror heating (optional equipment) These functions are only enabled when the ignition is switched on.

M301029A

Depressing key (11) activates the system "auxiliary pump", the function LED lights.

Actuation of the push button (11) switches the outside rear view mirror heating on-/off, the function LED lights.

12 Locking for working hydraulics # M301030A

Key (12) depressed = lock for working hydraulics activated, the function-LED lights.

When driving on public roads or when carrying out maintenance work, the main hydraulic system must be blocked to avoid it being activated accidentally.

Instrument panels

28

Left insrtrument panel Anti-theft device (optional equipment) An installed anti-theft device ,makes it more difficult to steal the machine. Volvo CE supplies anti-theft devices as optional equipment. If your machine is not yet equipped with one, check the possibilities of having such a device installed by your dealer.

The 6-digit secret code (see delivery note) of the immobilizer has been programmed in the factory.

– Travel switch in neutral position.

– Insert the ignition key into the ignition switch and turn it to position I. The key pad is switched over to the figures of the keys.

1

2

3

4

– Enter the 6-digit secret code. The entered figures appear in the display.

– Press key

- start the engine (see starting the engine).

NOTE! If the code is incorrectly entered - repeat the input

5 9

6 0

7

8 # M300014B

Programming of access code for dealers, technical personnel (free programmable).

– Insert the ignition key into the ignition switch and turn it to position I. – Enter the secret code and depress the key

.

– Enter the 6-digit access code (for dealers, technical personnel) (a row of numbers of your choice). The entered figures appear in the display.

– Depress the key

- the programming is confirm.

– For safety reasons this access code must be entered twice.

– Enter the access code and press the key

start the engine.

Programming of access code for users, e.g. driver, rental customers (free programmable).

– The access code (for dealers, technical personnel) must already have been programmed.

– Insert the ignition key into the ignition switch and turn it to position I. – Enter the access code (dealers, technical personnel) and press the key .

– Enter the 6-digit access code for users (driver, rental customer) (a row of numbers of your choice). The entered figures appear in the display.

– Depress the key

- the programming is confirm.

– For safety reasons this access code must be entered twice.

– Enter the access code and press the key

start the engine.

NOTE! When shutting the engine down (ignition in Position "0") the anti-theft protection system remains deactivated.

Standby mode is activated after 2 hours in the "0" position, after which the engine can only be started by entering the secret code or the access code again.

When shutting the engine down (ignition key in position "P") the anti-theft protection system is activated after 30 sec. After this the secret code or the access code must be entered to repeat starting.

Other controls

Controls

Other controls Controls 6

3 9

5 7 4 13

1 2

8

11 14

10

12 15 M300019E

1

Multi function lever to lift/tip the bucket, operation of differential lock and driving

2

Control lever to lock the quick change equipment carrier and special hydraulics

3

Light switch/direction indicators/warning horn/windscreen wiper-washer system, front.

4

Ignition switch

5

Hazard light switch

6

Travel switch

7

Inching-brake valve

8

Drive pedal

9

Hand brake lever

10

Socket

11

Adjusting the armrest

12

Adjusting the control console

13

Adjusting the steering column

14

Switch (optional equipment)

15

Heater / air conditioning

29

Other controls

30

Controls 1 Multi-function lever Travel function – Set travel switch (6) to position (neutral) and select 1st or 2nd gear for the speed range.

M300028A

– Depress key (8), the function-LED lights up = travel control to multi-function lever is activated.

8 M301026A

A

A Roll switch forward = "Forward travel", the control light lights up.

1

B Roll switch backward = "Backward travel" the control light lights up.

C

C Actuating this button switches from "Forward travel or Backward travel" to "Neutral position", the machine comes to a halt.

NOTE! If travel switch (6) is actuated out of neutral position while the machine is operated by means of the multi-function lever, the travel switch takes over the forward/reverse function and the control on the multi-function lever is deactivated.

Key (8) must then be depressed again to reactivate the multifunction lever.

B

WARNING! M400736B

During transport and road travel the travel control via multifunction lever must generally be deactivated and the machine must only be driven with the travel switch (6).

Other controls

Controls C

Working hydraulics function

A B 1

E

31

D

Neutral A Lowering B Floating position (with notch) C Tipping back (with notch, optional equipment) D Tipping forward E Tipping back (with notch, optional equipment)

M400734A

Differential lock function

1 – Actuating and holding the button (arrow) engages the differential lock.

WARNING! The differential lock must only be engaged when the machine is standing.

M400738B

2 Control lever for locking (quick change equipment carrier) and special hydraulics

G

F

Function

2

Neutral F Unlocking G Locking (with magnet)

M400735A

Other controls

32

Controls 3 Light switch / direction indicators / warning horn / windscreen wiper/washer system Direction indicator, warning horn M300029A

–

Lever forward = left hand direction indicator

–

Lever backward = right hand direction indicator

–

Button depressed = warning signal

Full headlights –

Lift the lever towards the steering wheel = travel light / dimmed light

Windscreen washer system –

Pull the ring towards the steering wheel = windscreen washer system

Windscreen wiper (turning of lever) –

Position

–

Position 0 = neutral

= interval wiper

–

Position I = Windscreen wiper

–

Position II = windscreen wiper

4 Ignition switch

6 3

The ignition switch is used for preheating and starting. Position "1" also supplies all day consumers.

5 Push button for hazard light This system is used to secure a stopped machine (breakdown) or for the warning of other participant in traffic in unclear traffic situations. When actuated all indicators on the machine will flash at the same time.

5 4

NOTE! With the hazard light switched on and the ignition switch in position "0" or "P", the flashing beacon can be switched on.

M300027B

6 Travel switch

M300028A

–

Lever in middle position = neutral

–

Lever forward = forward travel

–

Lever back = reverse travel

–

Travel speed ranges 1 and 2 are selected by turning the lever.

NOTE! Starting the engine is only possible in neutral position.

Other controls

Controls

33

7 Inching-brake valve The inch-braking pedal enables matching of the travel speed of the wheel loader to the current travel situation, irrespective of the drive pedal position.

Actuating the inch-brake pedal while the drive pedal is fully kicked down (highest possible lifting speed of the bucket) reduces the travel speed to a minimum (approaching a truck).

In the last third of the pedal movement the friction brake (drum brake) on the transmission or (disc brake) on the front axle will apply.

7

8 Drive pedal With the drive pedal the travel speed is controlled via the engine speed.

8 9 Hand brake lever M301031A

The hand brake works from the hand brake lever via a Bowden cable to the transmission (drum brake).

The control light lights up when the hand brake is closed.

The control light flashes and the warning buzzer sounds if a travel direction (forward/reverse) is selected via the travel switch or the multi-function lever while the hand brake is applied.

M301005A

10 Socket Electric power supply for electric accessories, e.g. hand lamp (max.100 Watt)

11 Adjusting the armrest 1 Loosen the hand wheel.

2 Adjust the arm rest to the desired position.

3 Retighten the hand wheel.

12 Adjusting the control console – Turn hand wheel clockwise = incline backwards – Turn hand wheel anti-clockwise = incline forward

13 Adjusting the steering column

13

1 Press the locking lever down.

2 Adjust the steering wheel inclination to the desired position.

3 Release the locking lever.

11

12 M301040A

Other controls

34

Controls 14 witch (optional equipment)

B

A

Hose rupture protection (optional equipment) The hose rupture protection is a safety system, which prevents against uncontrolled lowering of the lifting frame in case of a hose rupture during lifting work (loading fork - loading hook operation).

Toggle switch - loading fork operation ON / OFF A depressed = loading fork operation disabled.

Hose rupture protection disabled.

M301032A

Emergency lowering is only possible in this position (ignition switch in position I).

B depressed = loading fork operation switched on, control light (15) in dashboard lights up.

Hose rupture protection activated.

When the engine is shut down this switch position does not allow "lowering" or "tipping" of the loading fork.

M301014A

WARNING! Before starting maintenance or repair work the working attachment must be lowered flat to the ground and the hydraulic system must be depressurized, i.e. the toggle switch (arrow) must be switched to position (A). The engine is shut down (ignition switch in position I) and the lever for the working hydraulics must be shifted several times out of neutral position to the positions "Up Down" - "Tipping back Tipping". Work in hydraulic systems must only be performed by authorized personnel.

Other controls

Controls

35

Bucket - Automatic loading position (optional equipment) C

A B

– Pull lever (1) to the left to return the tipped bucket (the lever will lock in position). When the "bucket loading position" is reached, the lever is automatically released from its locked position.

1

E

Neutral A Lowering

D

B Floating position (with magnet) C Tipping back (with magnet, optional equipment) D Tipping forward E Tipping back (with magnet, optional equipment) M400734A

Automatic bucket loading positioning can be deactivated (optional equipment) B

In many applications it is not desirable to have the bucket return from tilted position to bucket loading position.

A

For such applications, the deactivatable automatic bucket loading positioning enables operation of the tilting switch (arrow) to interrupt the locking function when tilting back.

Tilting switch – automatic bucket loading positioning deactivatable ON/OFF A depressed = switched off B depressed = switched on

M301033A

Other controls

36

Controls Semi-automatic (optional equipment) C

A B 1

E

– Pull lever (1) to "lift" position (lever locks in position). When the preset lifting level is reached, the lever is automatically released.

NOTE! The bucket can be lifted or lowered further by operating lever (1) again.

D

Neutral A Lowering B Floating position (with notch) C Tipping back (with notch, optional equipment) D Tipping forward M400734A

E Tipping back (with notch, optional equipment)

Automatic lifting deactivatable (optional equipment) B

A

For certain applications, the deactivatable automatic lifting facility enables operation of the tilting switch (arrow) to interrupt the locking function when lifting.

Toggle switch – semi-automatic deactivatable ON/OFF A depressed = switched off B depressed = switched on

M301034A

Other controls

Controls

37

Backup alarm (optional equipment) The backup alarm is used to warn people in the immediate vicinity of the machine when the machine is reversing or when the "backwards" direction is selected. – Move travel switch (6) to "reverse travel" position. The backing-up warning should sound immediately.

M300028B

NOTE! The back up alarm remains active until the driving switch or roll switch (multi-function lever) is moved in the "neutral" or "forwards" position.

Backup alarm deactivatable (optional equipment) B R

A

If sounding of the backup alarm horn is not permitted or not desired, e.g. on public roads or inside buildings, the back-up alarm can be switched off by actuating the toggle switch.

Backup alarm ON/OFF A depressed = backup alarm off B depressed = backup alarm on

M301035A

Other controls

38

Controls Manual inching function (optional equipment) The manual inching function offers the possibility to match the travel speed of the machine to the application, independently from the position of the drive pedal.

– Turn the rotating inching valve (arrow) to the left hand end stop (open = no drive).

– Adjust the engine speed with the drive pedal or the hand throttle to the required speed.

– Operate the travel switch to the desired travel direction forward/ reverse.

M400745A

– Turn the rotary inching valve (arrow) in clockwise direction (close), until the desired travel speed is reached.

NOTE! During normal operation of the machine the rotary inching valve must be completely closed!

Hand gas setting (optional equipment) The control button (arrow) is located on the left hand side beside the operator's seat.

– Kick the drive pedal slightly down, press the control button (arrow) and pull the throttle cable out until the desired engine speed is reached.

– To shut down kick the drive pedal slightly down, press the control button (arrow) und push the throttle cable completely in.

M300109A

WARNING! The machine can be stopped with the inching brake pedal, independently from the setting of the rotary inching valve.

Other controls

Operator comfort

39

Operator comfort Operator seat The operator seat meets the criteria of EN ISO 7096:2000. This means that the seat is specially designed to minimize the wholebody vibrations the driver is subjected to during operation in the best possible way. The magnitude of the vibrations depends on different factors, many of which are not related to the construction of the machine, such as ground conditions, speed and operating techniques.

The following should be noted:

5 6

4

3

Q

Adapt the seat to the weight and height of the operator.

Q

Maintain the ground in the working range of the machine in good condition

Q

Match the travel speed to the prevailing conditions.

A correctly adjusted operator seat enhances operator comfort and safety. An incorrectly adjusted seat may lead physical defects. The following adjustments should be made:

2

1

1 Backrest adjustment 2 Height and rear inclination adjustment 3 Height and inclination adjustment, front

M300041A

4 Horizontal adjustment 5 Hand wheel for weight adjustment 40...130 kg (88... 286 lbs) 6 Armrest adjustment

WARNING! Do not adjust the operator’s seat while the machine is moving.

Seat belt

WARNING! The seat belt must be replaced immediately if it is damaged or has been strained in an accident.

Option Starting of the engine is only possible if the safety belt is correctly put on (see instruction sign).

M300045A

Other controls

40

Operator comfort Operator's seat heating (optional equipment) The optionally available integrated seat heating in the standard seat thermostatically regulates the temperature of seat area and backrest between 20 °C and 38 °C (68 °F and 102 °F).

1

2

3

4

– Press the F2 key twice to switch on the seat heating. The function LED will light.

5

6

9

0

7

8

– Press the F2 key again to switch off the seat heating.

# M300114A

Air suspended operator's seat with seat heating (optional equipment) The operator's seat with air suspension meets with the highest requirements concerning the suspension of operator's seats. The optionally available integrated seat heating can be activated separately and thermostatically regulates the temperature of seat area and backrest between 20 °C and 38 °C (68 °F and 102 °F).

The following adjustments should be made: 1 Horizontal adjustment Pull the lever and position the seat. Let the lever click into position again.

2 Adjustment of seat height and inclination Pull the lever and adjust the seat in height and inclination.

3 Backrest adjustment Pull the lever and move the backrest to the required position.

4 Adjustment of driver's weight

2 6 4 5 1 3 1 Horizontal adjustment 2 Seat height adjustment 3 Backrest adjustment 4 Driver’s weight adjustment 5 Lumbar support 6 Heating

M300115A

Press the button to adjust the oscillation system to the central position in accordance with the driver's weight (no height adjustment).

5 Lumbar support Press the push button to inflate or deflate the bottom and top air chambers. This enables an optimal adaptation of the backrest to the body.

6 Heating Switch the heating on (indicator lamp lights) or off by means of the switch.

WARNING! Do not adjust the operator’s seat while the machine is moving.

Other controls

Operator comfort

41

Climate control system A Blower switch 3-steps B Regulator for fresh air / circulation air C Temperature control

C

B

A

Heating operation – Turn the temperature regulator (C) to the desired position (red sector).

– Set the blower switch (A) to one of the three possible steps.

M400732B

– Set the regulator (B) to position "circulation".

The best warming effect in the cabin is achieved with the highest blower step. Turn the temperature regulator to highest position (red sector) and circulation.

Fan operation – Turn the temperature regulator (C) to the desired position (blue sector).

– Set the blower switch (A) to one of the three possible steps.

– Set the regulator (B) to position "fresh air".

If the "fresh air" position has been selected and the temperature regulator is in the highest position (blue zone), fresh air will flow into the driver's cab through a dust filter.

M300031A

NOTE! The filter maintenance intervals depend on the amount of dust in the air and can therefore not be determined precisely. The filter mat can be washed out if soiled.

– Remove the side covering from the left hand side (see illustration).

– Lever (arrow) up.

– Pull the filter out and wash it out or replace it.

M300032A

Other controls

42

Heater Engine-independent (optional eqiupment)

Heater Engine-independent (optional eqiupment) NOTE! The heater unit is not permitted for operation using bio-Diesel.

For additional information regarding safety instructions, instrumentation and maintenance, refer to operating instructions for the relevant engine.

The controls are located on the left, next to the driver's seat on the cabin frame.

The controls are located on the right, next to the driver’s seat on the cabin frame.

Controls 1 Time 2 Pre-selection 3 Heating ON / OFF 4 Back 5 Advance 6 Memory display 7 Weekday or pre-selected day 8 Current time or pre-selected time 9 Temperature display 10 Operating indicator Temperature pre-selection - control range 10 to 30 °C (50 - 86 °F)

Heating operation without pre-selection with ignition “OFF” Switching on the heating – push button (3), control light comes on.

– turn the rotary control (11) to pre-select the desired temperature.

The operation indicator (10) and the heating duration indicator will be shown in the display.

NOTE! The heating duration is preset to 120 minutes at the works. It can however be changed one-off or permanently as desired.

Switching off the heating – push button (3), control light goes out.

NOTE! For cooling purposes, the fan on the heating unit will run on for approx. 4 minutes after switching off.

Other controls

Heater Engine-independent (optional eqiupment)

43

Heating operation without pre-selection with ignition “ON” Switching on the heating – push button (3), control light comes on.

– turn the rotary control (11) to pre-select the desired temperature.

The operation indicator (10) and time and weekday will be shown in the display.

The heater will remain in operation as long as the ignition is switched on.

If the ignition is switched off, there will still be 15 minutes of time remaining. This can be extended up to a maximum of 120 minutes by pressing button (5) or reduced to a minimum of 1 minute by pressing button (4).

Switching off the heating – push button (3), control light goes out.

NOTE! For cooling purposes, the fan on the heating unit will run on for approx. 4 minutes after switching off.

Regulation during heater operation During operation of the heater the space temperature / the temperature of the heated air drawn in is constantly measured. If the temperature is higher than that pre-selected on the controller, the regulator will cut in, meaning that the heat flow delivered by the heater needs adjusting to the level required. The fan speed will then depend on the regulator setting. If even at the lowest regulator setting the set temperature is still exceeded, then the heater unit will revert to regulator setting "OFF" with the fan running on for approx. 4 minutes to provide cooling. After that the fan will run at minimum speed until restarting.

Setting the duration of heating Changing the heating duration one-off Q

switch on the heating

Q

to shorten heating duration (to a minimum of 1 minute) push button (4).

Q

to extend heating duration (to a maximum of 120 minutes) push button (5).

Changing the heating duration permanently Q

heating switched off.

Q

push button (4) and hold pressed (approx. 3 seconds) until the indication appears and flashes. Briefly release the button, then use button (4) or (5) to set the heating duration (from 1 to 120 minutes).

Q

when the indicator goes out then the new heating duration is saved in the memory.

Other controls

44

Heater Engine-independent (optional eqiupment) Setting the time and weekday Setting the time and weekday for the first time Q

briefly push button (1), the time indication will flash 12:00

Q

use button (4) or (5) to set the current time. As soon as the entry no longer flashes, it is saved in the memory.

Q

then the weekday will flash. Use button (4) or (5) to set the current weekday. As soon as the entry no longer flashes, it is saved in the memory.

NOTE! With the ignition switched on the time and weekday are permanently displayed. With the ignition switched off the display disappears after approx. 10 seconds.

Adjusting the time and weekday Q

hold button (1) pressed until the time flashes.

Q

use button (4) or (5) to set the current time. As soon as the entry no longer flashes, it is saved in the memory.

Q

then the weekday will flash. Use button (4) or (5) to set the current weekday. As soon as the entry no longer flashes, it is saved in the memory.

Pre-selecting start of heating Three start-times can be pre-selected within 24 hours or up to 7 days in advance.

NOTE! Only one start-time can be activated at any one time.

Selecting and activating the memory Q

select the first memory - press button (2) once memory display: 1 (basis setting 12 00)

Q

select second memory - press button (2) twice memory display: 2 (basis setting 12 00)

Q

select third memory - press button (2) three times memory display: 3 (basis setting 12 00)

Setting pre-select time - heating start within 24 hours Q

the pre-selected day appears automatically - no setting necessary.

Q

press button (2) repeatedly until the desired memory display (1, 2, 3) appears and flashes.

Q

briefly press and then release button (4) or (5). The pre-selected time is displayed and flashes.

Q

use button (4) or (5) to set the pre-selected time for heating start.

NOTE! Setting is only possible while the pre-selection is flashing. To reselect: press button (2) again.

Other controls

Heater Engine-independent (optional eqiupment)

45

Heating start later than 24 hours max. 7 days in advance Setting pre-select time Q

press button (2) repeatedly until the desired memory display (1, 2, 3) appears and flashes.

Q

briefly press and release button (4) or (5). The pre-selected time is displayed and flashes.

Q

use button (4) or (5) to set the pre-selected time for heating start.

Q

approx. 5 seconds after setting the pre-select time the pre-select day will flash.

Q

use button (4) or (5) to set the pre-select day for heating start.

NOTE! The pre-select time and day are saved as soon as the time display goes out or switches over to displaying the current time.

The memory display shows the activated memory and additionally button (3) will flash.

Neutral setting - no memory activated Q

press button (2) repeatedly until the memory display goes out.

Checking the activated memory Q

the pre-select time for the memory displayed is shown for approx. 5 seconds. Then it will go out or the time will be displayed (with ignition switched on).

Q

the display of the pre-select time and pre-select day can then be called up by pressing button (2) for approx. 5 seconds.

After power failure the display will show all signals flashing. Complete resetting is then necessary.

Other controls

46

Heater Engine-independent (optional eqiupment) Air conditioning (optional equipment) A Blower switch 3-steps B Regulator for fresh air / circulation air C Temperature control

D

C

B

D Switch for air conditioning ON/OFF

A

M400732C

Operation of the system –

Start the engine and switch the air conditioning system on with switch (D).

–

Turn the temperature regulator (C) to the desired position, blue = strongest cooling, red = warm. This adjustment is also possible when the air conditioning system is working.

–

Set the blower switch (A) to one of the three possible steps, depending on the ambient temperature.

–

Set the regulator (B) to position "fresh air".

–

Open the windows for 2...3 min. to allow the trapped heat to escape from the cabin.

NOTE! Regulator (B) in position "circulation" should only be used e.g. in case of bad smells or for quick heating of the cabin. Under certain conditions there is a risk that the windows may steam up.

Q

The highest cooling effect is achieved when keeping windows and doors of the wheel loader closed.

Q

Switch the air conditioning system on one or two times per month (also during winter), so that the compressor rotates several times for self lubrication. Drying out could cause leaks.

Operating instructions

47

Operating instructions The following text is a compilation of rules which should be followed and recommendations which are intended to be of assistance when operating the machine.

However, the rules do not relieve the operator from his obligation to obey statutory and locally valid safety regulations. Alertness, sensible action and compliance with the safety regulations that apply for construction sites and work places as well as the strict compliance with the highway code is mandatory in order to avoid the risk of accidents and to enable safe work with the machine.

Do not implement any changes, installations or conversions to the machine which could impair the safety without the permission of Volvo CE. This applies for the installation and adjustment of safety equipment and valves as well as for the welding on load bearing parts.

Running-in instructions During the first 100 hours, the machine should be operated greatest care. During the running-in period it is important to check oil and fluid levels frequently.

NOTE! During the first week all wheel nuts must be tightened every day, after this every 50 operating hours (tightening torque 450 Nm ( 332 ft lb). After a wheel change the wheel nuts must also be tightened every day during the first week.

First maintenance after 500 operating hours: This applies also for service-exchange and new components.

For further maintenance intervals refer to the lubrication and maintenance plan. –

Oil change in front/rear axle with dropbox gear

Toothed belt - engine timing Change interval for toothed belt - engine timing every 5000 operating hours. However, the toothed belt must be replaced by an authorised workshop at least every 5 years.

Operating instructions

48

Safety rules when operating

Safety rules when operating Operator obligations Q

Before starting to drive read the operating instructions and become thoroughly acquainted with them.

Q

The operator should know and take into consideration any requirements and risks at his or her workplace and discuss these with the management.

Q

To study the rules and the recommendations on the next few pages and to be aware of the basic conditions for how to avoid personal injuries and damage to property.

Q

Never allow untrained or unqualified person to operate the machine.

Q

For driving on public roads the driver must be in possession of the necessary driving licence.

Q

The operator may not drive the machine if he or she is under the influence of alcohol, medication or other drugs.

Q

The machine operator is responsible for the load of the machine both when travelling on public roads as well as when working on site.

Q

During operation there should not be a risk of the load falling off.

Q

Refuse to take a load which is an obvious safety risk.

Q

Respect the stated load for the machine. Pay attention to the effect of different distances and to the centre of gravity of the attachments.

Q

Do not allow anyone to remain in the working range of the machine.

Q

Prevent persons from standing under lifted loads unless the load is safely supported.

Q

Prevent persons from entering or remaining in the danger zone, i.e. within a distance of at least 7 m (23 ft) around the machine in operation. The operator may allow a person to remain in the danger zone only when the person is within his range of vision.

WARNING! The operator of, and the management for a construction machine are responsible for the working area of the machine and must turn away any person who is not authorised to be there when the machine is operating. The operator must keep a good lookout forward, rearward and to both sides to avoid the risk of running into persons or objects.

X

1010110

The risk zone is the area around the machine and at least 7 m (23 ft) beyond the maximum reach of the attachments

Accidents Q

Accidents and other incidents should be reported to the site management immediately.

Q

If possible leave the machine in position.

Q

Only apply such measures which are necessary to reduce the effect of damage, especially personal injuries.

Q

Avoid action which may make an investigation more difficult.

Operating instructions

Safety rules when operating

49

Operator’s safety Q

The machine must be in functional condition. Faults that may lead to accidents must be rectified.

Q

Wear suitable protective clothing for safe operation of the machine.

Q

A mobile telefone must not be used if it could interfere with the functions of the electronic system. The mobile phone must be connected to the electrical system of the machine. Apart from that an aerial must be mounted to the outside of the machine as specified by the manufacturer.

Q

Always sit in the operator seat when starting the engine.

Q

Keep your hands away from areas where there is a risk of crushing.

Q

Always wear your seat belt.

Q

Always climb onto or off the machine with your face towards the machine and use access steps and grips, always have both hands and one foot or both feet and one hand on the machine.

Do not jump off!

Q

Check that any attachment is properly attached and locked.

Q

The vibrations which occur when operating may be harmful to the operator. These must be reduced by applying the following measures:

1005095

– Correct adjustment of operator’s seat and seat belt.

– Survey the terrain conditions for potholes and inclines (if required fill or avoid).

– Adapt travel and engine speed.

Q

The cabin serves as protection for the operator and meets the requirements for the ROPS and FOPS testing standard. Therefore, hold firmly onto the machine if the machine should roll over. Do not jump off!

WARNING! 1002964

It is not permitted to sit or stand in an inadequate place on the machine, i.e. on the attachment (bucket, fork, platform etc.), thereby impairing the possibilities of the driver to operate the machine in a safe way.

Operating instructions

50

Safety rules when operating Travelling and working on public roads As a machine operator you are considered to be a road user and therefore obliged to know and follow local regulations and the national highway code.

Please bear in mind that the machine, compared to other vehicles, is a slow moving and particularly wide vehicle, which may cause obstructions in traffic. Be especially aware of traffic behind you and try to facilitate overtaking.

L66358A

The use of a SMV-plate (Slow Moving Vehicle plate) is recommended. It should be fastened in a clearly visible place on the rear of the machine, not on the inside of the rear window or any other window. It should be positioned at a height of 0.6–1.8 m / 2–8 ft above the ground, measured from the lower edge of the plate.

Travelling on public roads Q

For operation on public roads the loader must obviously be safe for operation in public traffic.

Q

Empty the bucket completely, no objects must be transported in the bucket.

Q

Cover the front edge of the bucket with a protection and tilt it back against the stop.

Q

Raise the lifting frame to a height of approx. 200 mm (7 ft) (ground clearance).

# M301030A

WARNING! For road travel and maintenance work the working hydraulics must be blocked against unintended operation. Actuate the button, the function LED lights - blocking of working hydraulics is activated.

NOTE! The towing hitch at the rear end of the machine must not be used to tow a trailer.

Working on public roads Q

Road signs, road closures and other safety measures, which depend on speed, traffic volume and other local prerequisites, must be used.

Q

A rotating warning light (flashing beacon) may be used: – on machines which are employed in road maintenance, e.g. clearing of snow.

– if the machine is a danger or an obstruction for other road users.

Operating instructions

Measures to be applied before driving

51

Measures to be applied before driving 1 Before taking the machine into operation you should become acquainted with the location and function of all gauges and control elements. You should therefore thoroughly read these operating instructions. Your safety is concerned!

2 Before starting the engine walk around the machine and check for any leaks and damaged or loose parts which can cause damage.

3 Perform the daily maintenance according to the lubrication and maintenance plan. Apart from that check or perform the following points.

– Fuel tank filling level – Engine oil level – Hydraulic oil level – Filling level of windscreen washing system 4 Clean warning and information decals, hand grips and access steps.

5 Check that the battery disconnect switch is switched on.

After operation – The fuel tank should be filled at the end of each work day. This prevents the formation of condensation water, as far as possible.

– The fuel tank should never be "run dry". Fill in only clean fuel!

Operating instructions

52

Starting engine

Starting engine 4 km/h

min-1x10

Mph

M300046B

11 12 1 Travel switch in neutral position.

2 Insert the ignition key into the ignition switch and turn it to position I. All control and function LED's are switched on for a period of 3 seconds.

3 Enter the code, if code lock is installed. Press the #--button to confirm the code. For instructions on how to modify a code, see page 28.

4 The control lights for battery charge condition (12) and engine oil pressure (11) must light.

5 When the engine is cold the control light (4) "preheating" will light up (temperature dependent).

6 Kick the drive pedal down to 1/4 load.

7 Once the control light (4) "preheating" has gone out turn the ignition key to position II and "start".

8 As soon as the engine starts to run by itself release the ignition key (returns to position I). Do not continue to start for longer than 25 seconds without interruption.

9 If the engine does not start turn the ignition key back to position "0" and repeat the starting procedure.

10 Once the engine is running the above mentioned control lights must go out.

NOTE! Avoid excessive loading of the machine immediately after starting. Observe the warm-up instructions.

Warm-up instructions After a longer period of standstill and particularly at temperatures around or below freezing the machine must be warmed up by running the engine at medium speed.

Run the machine warm by driving it in gear "1" for about 5–10 minutes with approx. 1/2 engine speed. If possible the bucket or lifting frame should be moved several times by actuating the control levers for the working hydraulics.

Operating instructions

Starting engine

53

Engine preheating (optional equipment) The engine preheating is used to heat the engine oil when the outside temperature is low, below 0 °C ( 32 °F). This makes it easier to start the engine and reduces engine wear due to cold starts.

The engine pre-heating facility works by means of a heating rod which is screwed into the oil pan and connected to the 230-V power supply by a cable. The heating output is 175 W. – Open the engine hood.

– First plug the power cable into the 3-pole socket and then connect it to the electrical power mains (230 V).

WARNING! Lay the power cable so that it cannot be damaged.

M300116A

NOTE! Disconnect the power cable from the power mains and the socket (arrow) when the preheating process has been completed.

Operating instructions

54

Switching

Switching Travel switch –

Lever in middle position = neutral

–

Lever forward = forward travel

–

Lever back = reverse travel

–

Travel speed ranges 1 and 2 are selected by turning the lever.

NOTE! Starting the engine is only possible in neutral position.

M300028A

Q

Once the engine is running and the control lights for engine oil pressure and battery charge condition have gone out select the correct travel range, then operate to the desired travel direction (forward or reverse).

Q

Make sure that there are no persons in the danger zone around the machine.

Q

Kick the drive pedal slightly down and release the hand brake at the same time.

Q

Depending on the inclination and condition of the drive area the drive pedal may have to be kicked down more or less to start driving.

Q

With the drive pedal fully kicked down the machine reaches its highest speed in the chosen travel range.

You should generally use "2nd" gear.

Q

If max. travel speed is not desired (pushing, levelling work) and when driving down a slope choose "1st" gear.

Switching from one travel range to the other may be done under full load.

The travel direction may also be selected "under load", i.e. the machine does not need to be stopped.

Q

You should, however, avoid, to change from the selected travel direction to neutral or to change the travel direction at higher speeds, because the deceleration effect is very high.

WARNING! Never leave the machine with a gear pre-selected, the travel switch or roll switch (multi-function lever) is in forward or reverse position and the engine is running – the machine may start to move.

Operating instructions

Switching

55

Travelling with the multi-function lever – Set travel switch (6) to position (neutral) and select 1st or 2nd gear for the speed range.

M300028A

– Depress key (8), the function-LED lights up = travel control to multi-function lever is activated.

8 M301026A

A

A Roll switch forward = "Forward travel", the control light lights up.

1

B Roll switch backward = "Backward travel" the control light lights up.

C

C Actuating this button switches from "Forward travel or Backward travel" to "Neutral position", the machine comes to a halt.

NOTE! If travel switch (6) is actuated out of neutral position while the machine is operated by means of the multi-function lever, the travel switch takes over the forward/reverse function and the control on the multi-function lever is deactivated.

Key (8) must then be depressed again to reactivate the multifunction lever.

B

WARNING! M400736B

During transport and road travel the travel control via multifunction lever must generally be deactivated and the machine must only be driven with the travel switch (6).

Operating instructions

56

Stopping

Stopping – Reducing the engine speed: Take your foot off the drive pedal (8).

Taking your foot off drive pedal (8) does not only reduce the travel speed, but also brakes the machine. When driving downhill, the desired travel speed can be adjusted with the drive pedal and the inching brake pedal (7). On slopes you should therefore take the drive pedal (8) fully back and kick down the inching brake pedal (7), the machine will then come to a halt.

– As soon as the machine has come to a halt apply the hand brake by pulling the hand brake lever up.

– Set the travel switch or roll switch (multi-function lever) to the "neutral" position.

7

Do not shut the engine down all of a sudden from full load, but let it idle for a short while for temperature equalization and to maintain the lubrication/cooling of the turbo charger during idle speed.

– To shut the engine down, turn the key in the ignition switch to position "0"!

– All control lights must go out.

8

NOTE! The operating hours are displayed for approx. 5 seconds.

M301031A

7

Pull the ignition key out of the ignition switch when it is in position "P".

1 2

M300054B

1 2

Inching Brakes

WARNING! Always climb onto or off the machine with your face towards the machine and use access steps and grips, always have both hands and one foot or both feet and one hand on the machine. Do not jump!

Operating instructions

Parking

57

Parking 1 If possible park the machine on a solid, level base and lower the working attachment to the ground.

2 Apply the hand brake by pulling the hand brake lever up.

3 Check whether all switches and control elements are switched off or out of function.

4 Pull the ignition key out of the ignition switch when it is in position "0".

5 Interrupt the electric current with the battery disconnecting switch.

6 Close or lock all covers, windows and doors.

WARNING! Do not park the machine on slopes and inclinations without applying the hand brake and securing the wheels with suitable chocks.

Long-term parking 1 Apply the measures as described above.

2 Wash the machine and touch up the damaged paint finish to avoid rusting.

3 Treat unprotected parts with a anti-corrosion agent. Lubricate the machine thoroughly and grease bright surfaces (lifting/tipping cylinders etc.).

4 Check the tyre pressure and protect the tyres against strong sunlight.

5 Fill fuel tank and hydraulic oil tank to the max. marks.

6 Cover the exhaust pipe (for long-term outdoor parking).

7 Make sure that the cooling system is adequately filled with antifreeze agent (for the cold season).

Check after long-term parking Q

All oil and fluid levels

Q

V-belt tension

Q

Air filter

Q

Tyre pressure

Operating instructions

58

Towing

Towing Towing L30B 1 Before towing switch the travel switch to neutral position.

1

2 For towing loosen the nuts (1) on the high pressure relief valves A and B and turn in the screws (2) until they are flush with the nut (1).

2

3 Retighten the nut (1).

A

4 Towing should be limited to a speed of max. 2 km/h / 1.25 mph and a towing distance of 1 km / 0.625 mile.

5 After towing, loosen the nuts (1) on the high pressure relief valves A and B and back the screws (2) out.

6 Retighten the nut (1).

B

7 The original setting of the high pressure relief valves is thereby reestablished.

M300016A

Towing L35B – Before towing switch the travel switch to neutral position.

– For towing the machine the hexagon SW19 (arrow) of the high pressure relief valves A and B must be slackened for two turns.

– Towing should be limited to a speed of max. 2 km/h ( 1.25 mph) and a towing distance of 1 km ( 0.625 mile).

– After the towing operation the screws must be retightened again.

A

– Tightening torque max. 30 ± 5 Nm ( 22 ± 4 ft lb).

– The original setting of the high pressure relief valves is thereby reestablished.

B M300145A

NOTE! For longer distances the machine must be transported with a transport vehicle (trailer).

WARNING! The towing hitch at the rear end of the machine must not be used to tow a trailer.

NOTE! For recovery work the towing hitch may be loaded up to max. 4000 daN( 29500 lbf ft).

Operating instructions

Transporting machine

59

Transporting machine Articulation lock When transporting the machine with a low loader or by railway the articulated joint must be locked with the "articulation lock".

M300015A

Apart from that the machine must be lashed to the loading platform of the transport vehicle to secure it against turning over or rolling off. Block the wheels with wheel chocks.

3

NOTE! Check whether roof mounting screws with washers are present.

1

Caution sign - Lashing

2 M300012A

1

M300249A

1 Fastening eyes on front frame (mounting of front axle) 2 Fastening eyes on rear frame (towing hitch) 3 Roof mounting screws with washers

Lifting the machine To lift the machine use the specified lifting points and make sure the articulated joint is locked. The locations of the lifting points can be seen in the illustration.

2m 5m

Caution sign - Loading or unloading/Lifting

6,5m 1

2

M300011A

1 Lifting/fastening eyes on the front frame.

2 Lifting eyes on rear frame.

M300018A

Operating instructions

60

Operating techniques

61

Operating techniques The following pages contain advice and instructions how to operate the machine as well as examples of how the most common attachments are used. It is important that the correct technique is used to obtain safe and efficient use of the machine.

Normal engine speed when working is 1500-1800 rpm maximum, however, operate at a lower speed until operating skill develops.

Work at a lower speed when working around underground cables and pipes, and particularly, if other personnel are in the vicinity.

This machine is equipped with a load-sensing hydraulic system, which means that the hydraulic oil is delivered to the hydraulic functions in proportion to the deflection of the control levers. If the levers are in neutral position, no oil will be delivered from the pump.

To optimise the system and to operate the machine with lower fuel consumption, use a low engine speed for most kinds of operation.

The machine has sufficient power to be fully operational at low engine speeds. This will result in lower fuel consumption, reduced engine noise and improved operator comfort.

Operating techniques

62

Whole-body vibrations

Whole-body vibrations Whole-body vibration emissions on construction machinery are affected by a number of factors, such as the working mode, ground conditions, speed, etc.

To a large extent the operator can influence the actual vibration levels, because the operator controls the speed of the machine, its working mode, the travel path, etc.

Therefore, the result can be a range of different vibration levels for the same type of machine.

Guidelines for reducing vibration levels on earthmoving machines Q Q

Use the proper type and size of machine, with optional equipment and attachments for the application.

Keep the terrain and haul roads in good condition.

– Remove any large rocks or obstacles.

– Fill any ditches and holes.

– Provide equipment and schedule time to maintain terrain conditions.

Q

Adjust the machine speed and travel path to minimize the vibration level.

– Drive around obstacles and rough terrain conditions.

– Reduce the speed when it is necessary to go over rough terrain.

Q

Maintain machines according to the manufacturer's recommendations.

– Tire pressures.

– Brake and steering systems.

– Controls, hydraulic system and linkages.

Q

Keep the seat maintained and adjusted.

– Adjust the seat and suspension for the weight and size of the operator.

– Inspect and maintain the seat suspension and adjustment mechanisms.

– Use the seat belt and adjust it correctly.

Q

Steer, brake, accelerate, shift gears, and move the attachments smoothly.

Q

Minimize vibrations for long work cycle or long distance travelling.

– Use suspension systems if available.

– If no suspension system is available, reduce speed to prevent bouncing.

– Transport machines when there are long distances between worksites.

Operating techniques

Whole-body vibrations

63

Back pain associated with whole-body vibrations may be caused by other risk factors.

The following guidelines can be effective to minimize risks of back pains: – Adjust the seat and controls to achieve good posture.

– Adjust the mirrors to minimize twisted posture.

– Provide breaks to reduce long periods of sitting.

– Avoid jumping down from the cab or access system.

– Minimize repeated handling and lifting of loads.

– Maintain reasonable weight and physical condition.

Operating techniques

64

Working within danger areas

Working within danger areas Q

Observe great care at marked danger areas.

Q

Do not operate too close to the edge of a quay, ramp, etc.

Q

Move slowly when working in confined spaces and check that there is sufficient room for machine and load.

Q

When working under ground, special equipment, e.g. certified engine is required within the EU and in EES countries. Talk to your dealer.

Q

When working in low light conditions, e.g. buildings and tunnels, use head light.

Q

Do not operate the machine when visibility is poor such as a heavy fog, snow or rain.

Q

When working in an area which is contaminated or dangerous to one’s health, the machine must be especially equipped for this purpose. Talk to your dealer. Check also local regulations before entering the area.

High voltage overhead power line Voltage

Min. distance to power line

0–1 KV

2 m (7 ft)

1–55 KV

4 m (13 ft)

55–500 KV

6 m (20 ft)

WARNING! Make sure that the machine does not come into contact with power lines while the power is switched on. Injuries will arise if part of your body should come into contact with a machine which is conducting electrical power.

High voltage is lethal and the current sufficiently strong to destroy both machine and attachments. Your life is in danger if you come into contact with or close to high voltage power lines. Always contact the power company responsible before beginning any work near high voltage power lines. Go through the special instructions issued by the power company for work/presence near the power lines.

Regard all power lines as if they were live even if they are supposed to be without current. Working when the machine or its load at any time is closer than the minimum safety distance to a power line, is taking a very serious risk.

Q

Remember that the voltage of the power line determines the safety distance. Electrical flash-over may occur and damage machine and operator at fairly great distances from the power line.

Q

Find out what action to take if a person has been exposed to an electric shock.

IMPORTANT! Also when transporting the machine, take overhead power lines into consideration.

IMPORTANT! There can be a visual distortion through roof window. Real distance should be reconsidered.

Operating techniques

Working within danger areas

65

Overhead railway power lines

WARNING! Bear in mind that the power line over the adjacent track may be live.

Loading and unloading is only permissible between the boundary signs. The signs may be mounted directly on the power line or on special posts.

Q

Contact authorised railway personnel to obtain permission to load or unload.

Q

After any breaks in the work, always contact the railway personnel again.

Underground cables and pipes Make sure that authorities or companies responsible for cables and pipes have been contacted and that their instructions are followed. Also check which rules apply to ground personnel regarding exposing cables and pipes. Normally only the service companies' own personnel may expose and arrange provisional suspension of cables.

Make use of a signal man when you cannot see the actual point where you are working or when the position of the pipe or cable is critical, see page 93. The position of the pipe or cable may deviate from the drawing or distances may be incorrectly determined. Regard all electrical cables as live.

Working where there is risk of landslip Always check ground conditions before beginning to work. If the ground is soft, great care must be taken when positioning the machine. Thawing of frozen ground, rain, traffic, piling and blasting are factors which increase the of landslip.The risk also increases on sloping ground. If it is not possible to dig with suffiently slanting trench sides, the must be shored up.

Q

Do not place excavated material too close to the edge as its weight may cause a landslip. Loose clay should be placed at least 5 m (16 ft) away from the edge.

Q

Do not dig under the machine.

Q

Do not operate too close to the edge of a steep slope or road bank. Take care when working in a place where the machine may tip.

Q

Dig with the excavator unit over the rear axle, with the stabiliser legs / stabiliser blade down. In this way the greatest stability is obtained and the machine will be easy to drive away.

Q

Take care when working on river banks or in other similar places where the ground is soft. There is a risk that the machine, because of its own weight and own vibrations, may sink and this could lead to accidents.

Q

Keep in mind that the ground conditions may have changed after heavy rain. Therefore, be careful when restarting work. This is particularly important when working near the edge of ditches, road verges or similar, as the ground may easily give way after it has been raining.

Operating techniques

66

Working within danger areas Working on slopes IMPORTANT! In order not to jeopardize the lubrication of the engine, it must not be inclined more than 35 degrees in either direction. However, note that the machine can perhaps not manage to work at this angle. It may cause the machine to become unstable or unbalanced, depending on the load.

Q

Be careful when opening or closing the doors on a slope, operational force may be changed rapidly. Make sure to keep the doors closed.

Q

Do not descend backward on a slope.

Q

Operate the travel function slowly when approaching or descending a slope.

Q

Do not change direction or travel a cross on a slope. Change direction on level ground, if necessary first come down to level ground and make a detour.

Q

If the machine slides, immediately lower the bucket to the ground. The machine can turn over due to unbalance. Especially, do not swing with loaded bucket. In unavoidable case, pile up earth on the slope, and then make the machine level and stable.

Q

While travelling on a slope, keep the angle between boom and arm at 90–110 °, raise the bucket 20–30 cm from the ground.

Q

If the engine shuts down on a slope, lower the attachment to the ground. Do not operate the swing function since the upper structure may be swung under its own weight and cause tipping or side slipping.

Working in water and on boggy ground When wading with the machine across a water course, use the bucket as a "feeler" if the water is muddy. The water course may have hidden obstacles under the surface or the depth may change suddenly, endangering the operator and the machine. While wading, stop the machine now and then and swing the bucket sideways just above the buttom. This operation reveals stones or other obstacles. Prod the bottom with the bucket to measure the depth in order to discover any dangerous hollows.

Q L68916A

After working in water, the lubrication points on the undercarriage, which have been under water, must be lubricated, so that the water is driven out. Check also that no water has entered the travel gearbox and axles.

IMPORTANT! Do not exceed the maximum permissible water depth. The water must not reach higher than the middle of the wheel.

Q

Heavy timber mats can be used to support the machine when working on boggy ground. The mats should be kept as flat and clean as possible.

Operating techniques

Working within danger areas

67

Working in cold weather IMPORTANT! In very low temperatures the hydraulic system of the machine will response slowly. Therefore, take care before the system has reached operating temperature, so that accidents are avoided.

Read the advice for starting, see page 52.

The windows must be free from ice and snow before putting the machine to work.

Q

Watch out for ice on the machine causing slippery conditions.

Step only onto anti-slip surfaces.

Q

Use an ice scraper on a long handle or a ladder when removing ice from the windows.

WARNING! Avoid contact between unprotected skin and very cold metal objects, as the skin may freeze to the metal.

WARNING! Disconnect the electrical engine heater before servicing the machine. There may be risk of burns and electrical shock.

Operating techniques

68

Working within danger areas Demolition work The machine is often used for demolition work. Be extremely careful and study the work site thoroughly. Use fall protection over the cab against falling objects.

Q

Make sure that the material, on which the machine is standing, cannot collapse or slide.

Q

Operate the machine on firm level ground, if necessary prepare the area with another machine first.

Q

Do not work close to free-standing walls, which may fall over the machine.

Q

At all times be aware of where your workmates are. Do not work if anyone is dangerously close to the demolition object.

Q

Leave sufficient space in front of the machine for debris to fall to the ground and not hit the cab.

Q

Fence off the dangerous part of the work site.

Q

Spray water over the demolition site to prevent harmful dust from spreading.

Boots with steel reinforcements in the soles and toe caps, protective goggles and a hard hat are obvious protective items to be worn on a demolition site.

If the machine is equipped with special demolition equipment, read the supplied instruction booklet about the safety risks that might occur and how the demolition equipment is used.

L64527A

Operating techniques

Attachments

69

Attachments Using the correct attachment for a particular job is a deciding factor for the capacity of the machine.

The machine has either permanently mounted attachment or attachment mounted in a attachment bracket which allows rapid changes of attachment.

When selecting a working attachment, observe the recommendations of the Volvo CE working attachment catalogue.

The EU Machine Safety Directive is stated on the product plate of the machine by way of the CE symbol. This identification therefore also covers the attachment which are designed and marked by Volvo CE, as they are an integrated part of the machine and adapted to the machine.

We will only assume reliability for machines which are operated with the attachments, equipment and spare parts specified by us.

Attachments manufactured by other companies must be approved

by Volvo CE for the specific machine, have a CE marking and be delivered with a Declaration of Conformity as well as operating instructions.

WARNING! Never use any attachment, unless you have checked that it is securely fastened and that the attachment including hydraulic hoses, hose connections and other components is free of damage. Your safety is concerned!

Operating techniques

70

Attachments brackets

Attachments brackets

1

Mechanical attachment bracket Carrier type Z, connecting 1 Drive the loader forward up to the working attachment.

2

2 Turn the cock valve on the attachment carrier to position (A).

3 Shift lever (1) to "Lifting", until the centring pins (C) of the SW-carrier (see illustration) have picked up the working attachment.

C

4 Actuate the lever (1) "Tipping back", until the working attachment lifts off the ground.

M301036A

5 Shift lever (2) backwards until the locking pins (D) protrude from the receiving bores of the working attachment for approx.

10 mm (4 in).

6 Shift lever (2) to middle position (neutral).

7 Shut the engine down.

8 Turn the cock valve on the attachment carrier to position (B).

A Cock valve in position "Open" M300051A

B Cock valve in position "Closed" C Locating pin

C B

D Locking pin

A

WARNING! D

Make sure the working attachment is properly locked and secured by pressing the front edge against the ground so that front of the machine is slightly lifted.

NOTE! Removal of attachment is performed in reverse order.

M300049A

Operating techniques

Attachments brackets

71

Hydraulic attachment bracket Connecting

1

1 Drive the loader forward up to the working attachment.

2 Turn the cock valve on the attachment carrier to position (A).

3 Shift the lever (1) to "Lifting", until the centring pins (C) of the SW-carrier (see illustration) have picked up the working attachment.

2

4 Actuate lever (1) "Tipping back", until the working attachment lifts off the ground.

5 Shift lever (2) backwards until the locking pins (D) protrude from the receiving bores of the working attachment for approx.

10 mm (4 in).

IMPORTANT! Shut the engine down - ignition switched on.

To relieve the pressure push lever (2) forwards and backwards (approx. 5 sec. each).

M301036A

1 Turn the cock valve on the attachment carrier to position (B).

C

2 Remove the dust caps from the quick couplings.

3 Connect the hydraulic quick couplings of the working attachment with the quick couplings on the attachment carrier.

4 Start the engine.

NOTE! When using road sweeping equipment lock lever (2) in rear position.

A Cock valve in position "Open" M300051A

B Cock valve in position "Closed" C Locating pin

C B

D Locking pin

A

WARNING! D

Make sure the working attachment is properly locked and secured by pressing the front edge against the ground so that front of the machine is slightly lifted.

NOTE! Removal of attachment is performed in reverse order.

M300049A

WARNING! If the working attachment does not stand firmly without any additional supports, it must be secured before unlocking so that nobody is endangered.

Operating techniques

72

Attachments brackets Electric attachment bracket (optional equipment) Connecting 1 Depress the key (7) and keep it depressed.

2 Push the lever (2) towards the rear until the locking bolts (D) protrude approx. 10 mm / 4 in from the interlocking hole in the attached device.

7 M301025A

3 Shift the lever (2) to middle position (neutral) and release the key (7).

1

WARNING! Make sure the working attachment is properly locked and secured by pressing the front edge against the ground so that front of the machine is slightly lifted.

2

A Locating pin

M301036A

A Locking pin

Disconnecting C

1 Depress the key (7) and keep it depressed.

2 Shift lever (2) forward, until the locking pins are fully retracted from the receiving bores in the working attachment.

3 Release the key (7).

4 Operate lever (1) to "Tipping" and "Lowering", until the centring pivots (C) of the SW-carrier are free.

5 Shift lever (1) to middle position (neutral).

6 Drive the loader backwards away from the working attachment.

D M300120A

Operating techniques

Attachments brackets

73

Mechanical attachment bracket without optional hydraulics

1

V-attachment carrier (optional equipment) 2

Connecting 1 Drive the loader forward up to the working attachment.

2 Shift the lever (1) to "Lifting", until the centring pins (B) of the SW-carrier (see illustration) have picked up the working attac 3 ment.

4 Actuate lever (1) "Tipping back", until the working attachment lifts off the ground.

M301036A

5 Depress the key (7) and keep it depressed.

6 Shift the lever (2) back, until the indicator points (A) are in vertical position = locking pins in secured position.

7 Shift lever (2) to middle position (neutral) and release key (7).

7 M301025A

A Indicator points

B

B Locating pin C Locking pin

C WARNING!

C

Make sure the working attachment is properly locked and secured by pressing the front edge against the ground so that front of the machine is slightly lifted.

A M300147A

NOTE! Removal of attachment is performed in reverse order.

Operating techniques

74

Attachments brackets Mechanical attachment bracket with optional hydraulics V-attachment carrier (optional equipment)

1

Connecting 1 Drive the loader forward up to the working attachment.

2

2 Shift the lever (1) to "Lifting", until the centring pins (B) of the SW-carrier (see illustration) have picked up the working attachment.

3 Actuate lever (1) "Tipping back", until the working attachment lifts off the ground.

4 Depress the key (7) and keep it depressed.

5 Shift the lever (2) back, until the indicator points (A) are in vertical position = locking pins in secured position.

M301036A

6 Release the key (7).

IMPORTANT! Shut the engine down - ignition switched on.

To relieve the pressure push lever (2) forwards and backwards (approx. 5 sec. each).

1 Remove the dust caps from the quick couplings.

2 Connect the hydraulic quick couplings of the working attachment with the quick couplings on the attachment carrier.

7 M301025A

3 Start the engine.

NOTE! When using a road sweeping machine lever (2) must be locked in rear position.

B

C

A Indicator points B Locating pin C Locking pin

C

A

WARNING! M300147A

Make sure the working attachment is properly locked and secured by pressing the front edge against the ground so that front of the machine is slightly lifted.

NOTE! Removal of attachment is performed in reverse order.

WARNING! If the working attachment does not stand firmly without any additional supports, it must be secured before unlocking so that nobody is endangered.

Operating techniques

Charging

75

Charging

C

If max. travel speed is not desired (pushing, levelling work) and when driving down a gradient choose "1st" gear.

Q

If max. travel speed is required choose speed range "2".

Working hydraulics function

A B 1

E

Q

Neutral A Lowering B Floating position (with notch)

D

C Tipping back (with notch, option) D Tipping forward E Tipping back (with notch, option) Q

For loading the blocking of the working hydraulics must be deactivated.

Q

To pick up solid, cohesive materials it is recommended to operate the lever (1) alternately several times quickly from "tipping" to "tipping back" when entering into the material. This eases entering of the bucket into the material.

Q

During the transport of the picked up material the bucket should not be higher than 0.5 m (20 in) above the ground.

Q

You should never drive longer distances with a high raised loaded bucket.

Q

When lever (1) is in "float position", the bucket rests on the ground "without force" and can be used e.g. to level the tracks when reversing.

M400734A

#

WARNING!

M301030A

For road travel and maintenance work the working hydraulics must be blocked against unintended actuation.

Bucket - Automatic loading position (optional equipment) Q

Pull the lever (1) to the left to return the tipped back bucket (the lever will lock in position). When the "bucket loading position" is reached, the lever is automatically released from its locked position.

Semi-automatic (optional equipment) Q

Pull the lever (1) to the lifting position (the lever will lock in position). When the preset lifting level is reached, the lever is automatically released.

NOTE! The bucket can be lifted or lowered further by operating lever (1) again.

Operating techniques

76

Differential lock

Differential lock To improve the traction of the machine on soft and slippery soil the differential lock, which works on all four wheels, can be engaged by depressing and holding the push button (arrow) in multi-function lever (1).

1

When the differential lock is engaged control light (7) lights up.

If only one wheel of an axle turns when setting off with the differential lock engaged, stop moving and operate the steering to ensure engagement of the lock. he differential lock may be disengaged while driving.

M400738B

WARNING! When cornering on hard ground the differential lock must be switched off.

IMPORTANT! The differential lock must only be engaged when the machine is standing.

M201069A

Operating techniques

Lifting frame suspension (BSS) (optional equipment) 77

Lifting frame suspension (BSS) (optional equipment) The lifting frame suspension (BSS) works only after reaching a factory set travel speed and lifting height. Below this travel speed and lifting height the lifting frame suspension is disabled. This function can only be pre-selected when the engine is running.

1 Lower bucket or other attachment flat on the ground.

2 Switch (6) depressed = lifting frame suspension is activated.

6 M301024A

3 With button (6) actuated the activation of the lifting frame suspension (after reaching the adjusted travel speed and lifting frame lifting height) can be monitored by means of control light (13) in the dash board.

4 Once the control light (13, dash board) lights up, the lifting frame suspension is activated.

5 If the control light (13, dash board) flashes, the lifting frame supension is deactivated.

M301012A

6 The lifting frame suspension is disabled by pressing button (6) again or after shutting the engine down.

WARNING! Before starting maintenance or repair work park the machine on level ground, rest the working equipment flat on the ground and relieve the pressure in the hydraulic system. Shut down the engine and actuate the lever for working hydraulics several times from neutral to positions "Up Down - Tipping back - Tipping".

NOTE! The lifting frame suspension must not be activated while travelling. For precise work with working attachments the lifting frame suspension must be disabled.

Operating techniques

78

Buckets

Buckets Clamshell (optional equipment) A

The clamshell is a multi-purpose bucket. It is most suitable for all different types of earth moving operations as well as for levelling, scraping and gripping.

A Charging

B

B Scraping C Levelling D Gripping

C

D

– Installation of clam bucket, see "Installation and removal of quick change attachment equipment with auxiliary hydraulics". – The locking cylinder is operated with the lever (2).

M300098A

1

NOTE! When levelling in reverse, the front bucket flap must only be partly opened, so that any obstructions, such as rocks or tree trunks do not damage or distort the front flap.

The travel speed must be matched to the condition of the road.

Q

Material which is trapped between locking cylinder and rear clam must be immediately removed, as otherwise the piston rod of the cylinder may be damaged or bent.

Q

Check hydraulic lines at regular intervals for leaks and visible external damage, replace if necessary.

Q

Grease the bearings for the clam bucket and the locking cylinders every 50 operating hours. For quality of grease refer to the lubricant table.

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

2

M301036A

Operating techniques

Buckets

79

High tipping bucket (optional equipment) The high tipping bucket is a combination of carrier and bucket.

During tipping the carrier acts like an extension of the lifting frame, thereby providing a high tipping height. During loading and transport the bucket is tipped back between the carrier and the bucket body is almost in the same position as a normal bucket, so that there are almost no disadvantages with respect to ripping power, lifting force and tipping load.

– Installation of clam bucket, see "Installation and removal of quick change attachment equipment with auxiliary hydraulics".

M300099A

– The bucket cylinder is activated in the 'tilt function' by means of the lever (2).

– For loading, transporting and lifting tip the bucket back against the stop on the carrier.

1

– Empty the bucket only when the desired lifting height is reached.

2

NOTE! Avoid tipping of the high tipping bucket with the standard tipping function, or if necessary tip only with low tipping speed, so that the bucket remains fully tipped back on the carrier.

– Avoid tipping and tipping back of the high tipping bucket with full power against the end stops to prevent bucket and cylinders from being damaged.

M301036A

Q

Clean the carrier arms regularly from dirt deposits.

Q

Check hydraulic lines at regular intervals for leaks and visible external damage, replace if necessary.

Q

Check the rubber buffers on the tipping back stops at regular intervals, replace if necessary.

Q

Lubricate the bucket support and cylinder bearings every 50 operating hours. For quality of grease refer to the lubricant table.

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

Operating techniques

80

Buckets Side tipping bucket (optional equipment) The side tip bucket is suited to all possible earth movements such as the filling up of service trenches, without major turning manoeuvres.

– Attach the side tip bucket, see "attaching and removing quick change attachment with auxiliary hydraulics".

– The bucket cylinder is activated in the 'tilt function' by means of the lever (2).

– For loading, transporting or lifting the load higher, the bucket must be tipped over until it is stopped by the support.

– When the end position is almost reached the bucket must be emptied or inverted carefully (so not at full power), to prevent the bucket and the cylinder from being damaged.

NOTE! Wet or very dense material may affect the stability of the machine when the tip bucket is emptied. Therefore do not perform any unnecessary steering movements when the lift arms are up and the bucket cylinder is fully extended.

M300102A

WARNING! For longer transport and road travel the bucket must generally be properly locked and secured on the support.

1

2

M301036A

Q

Check hydraulic lines at regular intervals for leaks and visible external damage, replace if necessary.

Q

Lubricate the bucket support and cylinder bearings every 50 operating hours. For quality of grease refer to the table of fuels and lubricants.

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

Operating techniques

Buckets

81

Scrap bucket (optional equipment) The scrap bucket is most suitable for the loading of light metal scrap, e.g. aluminium scrap, tinplate and similar bulky material.

M300100A

Universal fork with hydraulic gripper (optional equipment) The universal fork is most suitable for the loading and transport of e.g. biological waste, tree branches, hay, manure and similar bulky materials.

– Installation of scrap bucket / universal fork, see "Installation and removal of quick change attachment equipment with auxiliary hydraulics".

M300103A

– The clamshells are actuated with the lever (2).

– When entering into the material keep the gripper fully open, as otherwise the resulting very high pressure may cause leaks on hoses and seals.

– Do not operate the gripper with full power against the end stop.

Due to the high opening/closing speed the cylinders may be damaged.

1

Q

Material which is trapped between cylinder and bucket must be immediately removed, as otherwise the piston rod of the cylinder may be damaged or bent.

Q

Check hydraulic lines at regular intervals for leaks and visible external damage, replace if necessary.

Q

Grease the bearings on gripper and cylinders every 50 operating hours. For quality of grease refer to the table of fuels and lubricants.

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

2

M301036A

Operating techniques

82

Buckets Clamshell bucket (optional equipment) The clamshell bucket is most suitable for loading bulky material, e.g. biological waste, tree branches, bulky refuse as well as for manoeuvring the shredder machine.

– Installation of clamshell bucket, see "Installation and removal of quick change attachment equipment with auxiliary hydraulics".

– The clamshells are actuated with the lever (2).

– When entering into the material keep the clamshells fully open, as otherwise the resulting very high pressure may cause leaks on hoses and seals.

M300101A

– Do not operate the clamshells with full power against the end stop. Due to the high opening/closing speed the cylinders may be damaged.

NOTE! In order to manoeuvre the shredder machine with the ball button tip the clamshell bucket completely back and close the clamshell.

1

Q

Material which is trapped between cylinder and bucket must be immediately removed, as otherwise the piston rod of the cylinder may be damaged or bent.

Q

Check hydraulic lines at regular intervals for leaks and visible external damage, replace if necessary.

Q

Grease the bearings on claws and cylinders every 50 operating hours. For quality of grease refer to the lubricant table.

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

2

M301036A

Operating techniques

Log loader (optional equipment)

83

Log loader (optional equipment) The log loader is a universal gripper. It is most suitable for loading and sorting timber logs. – Installation of log loader, see "Installation and removal of quick change attachment equipment with auxiliary hydraulics". – The hydraulic gripper is operated with the lever (2).

NOTE! If the machine has been equipped with lift arms springiness (BSS), this system must not be engaged when a high degree of accuracy is required for loading or unloading.

WARNING! M300104A

1

2

M301036A

The large swivelling radius during the handling of timber logs requires utmost caution in order to avoid damage in the working area. For the handling of long cut timber the lateral stability of the machine is not sufficient!

Q

Check hydraulic lines at regular intervals for leaks and visible external damage, replace if necessary.

Q

Grease the bearings on gripper and cylinders every 50 operating hours. For quality of grease refer to the table of fuels and lubricants.

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

Operating techniques

84

Pallet fork (optional equipment)

Pallet fork (optional equipment) Operating Only loading fork attachments approved by Volvo CE may be used.

With attached loading fork the machine must not be used in public traffic.

NOTE! Payload acc. to CEN standard EN 474-3 (see technical data "Working Values").

Q

Fork lift attachments must be checked for wear at regular intervals, particularly at the "heel" of the fork arm.

Q

The loading fork must not be used any longer if: – the fork tines have been worn down to 90% of their original thickness.

– the angle between vertical and horizontal shank has become bigger than 93°.

– the fastening elements are worn or show cracks.

Q

Cracks in material or points of wear must not be repaired by welding.

Checking the fork tines A Angle

B

B Fastening elements C Thickness

A (90 ) o

C L66614A

Forklift attachment operating Q

In principle the driver is responsible for ensuring that the lifted load does not exceed the permitted machine and fork lift attachment loads.

Q

Always pick up the load as close to the vertical shank of the fork as possible.

Q

When lifting the load keep the inclination of the fork lift attachment as low as possible.

Q

When driving with a load, the load must not be carried at a higher level than required, so that good observation and stability are always ensured.

Q

The speed must be adjusted to the condition of the driving ground.

Operating techniques

Road sweeping (optional equipment)

85

Road sweeping (optional equipment) Q

When using the machine on public roads check which local and national regulations concerning the attachment of road sweeping equipment must be complied with.

Q

The road sweeping machine is most suitable for sweeping paved surfaces, but not for hazardous substances and health threatening dusts.

Q

Connect the hydraulic hoses correctly so that the hoses are free and not squashed when taking the road sweeper into operation.

Q

For road sweeping machines with water spraying device plug the electric plug for the water pump into the socket on the front frame.

Q

During operation make sure that the height adjustable supporting wheels are adjusted to such a height, that the horizontally adjusted broom drum only just touches the ground. The weight of the road sweeping machine must always rest on the supporting wheels and not on the brushes. If the brushes are adjusted too low the broom bristles will brake and the steering rollers will vibrate.

Q

All guards and safety devices must always be in place. During work the resting supports must be in raised position.

Q

The working speed should be 4-8 km/h / 2.5-5 mph (select speed range gear stage "1").

Q

Grease all lubrication points on the road sweeping machine after approx. 30 operating hours (for quality of grease refer to the lubrication chart).

Q

The condition of hydraulic oil lines must be examined at least once every year, replace if necessary.

Operating techniques

86

Special hydraulics

Special hydraulics Special hydraulics at front, electrically switchable "Up/Down" (optional equipment) This function enables the operation of hydraulic quick change attachments, such as clamshell bucket, gripper bucket, tree clamp etc. with only one lever (1), i.e. without having to change over to lever (2). However, the function of lever (2) is still available, to ensure an engagement position for road sweeper operation etc. and to be able to relieve the hydraulic couplings when the engine is shut down.

1

2 This function can only be activated when the engine is running.

– Operate the push button (arrow) in lever (1) and hold it.

The special hydraulics function is enabled: M301036A

– "Locking/unlocking" the SW attachment carrier, see "Installation and removal of quick change attachment with auxiliary hydraulics".

– Attachment equipment "Open/Close".

– Release the push button (arrow) = standard function Up/Down/ Float position.

WARNING! If the button (arrow) is released during the opening/closing movement, the system immediately changes to the "Up/ Down" function, i.e. the lifting frame may perform an undesired stroke.

M301037A

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

Operating techniques

Special hydraulics

87

Hydraulic circuit no. 4 electrically switchable (optional equipment) This function enables the operation of two hydraulic quick change attachment units with two independent hydraulic functions such as road sweeping machine hydraulically slewable or clamp fork with rotation drive.

– Changing to the 4th hydraulic circuit is accomplished by actuating and holding the button (arrow) in lever (2).

– Release the push button (arrow) = function special hydraulics e. g. SW-attachment carrier "Lock/Unlock".

2

M301038A

– In order to relieve the pressure in the hydraulic quick couplings of hydraulic circuit 4 shut the engine down, turn the ignition switch to position I (ignition) and move lever (2) with the button (arrow) actuated several times forward and back.

Q

Always relieve the pressure in the hydraulic system before starting maintenance or repair work.

Q

Work in hydraulic systems must only be performed by authorized personnel.

Operating techniques

88

Auxiliary pump (optional equipment)

Auxiliary pump (optional equipment) Together with the main pump the auxiliary pump is used to supply oil to hydraulic equipment with a high oil requirement, such as asphalt milling machines, snow ploughs etc.

1 Pressure line L30B max. 210 bar/ 100 l/min ( 3050 psi/ 26.4 US gal/min).

1

L35B max. 210 bar/ 105 l/min ( 3050 psi/ 27.7 US gal/min).

2 Return flow line 3 Leak oil connection

3

2

M300112A

– Depressing key (11) activates the system, the function-LED lights. The max. oil flow is available in the pressure line (1) or at the quick coupling for the hydraulic system.

– The return flow line (2) is connected directly to the hydraulic oil tank.

M301029A

– When the system is active and the operating lever for the main hydraulic system/optional hydraulic system is activated, a specific oil volume is dispensed to the driven equipment dependent on the lever path.

NOTE! Ensure that all quick couplings for the hydraulic system are properly connected.

Q

The hydraulic oil lines must be checked regularly for leaks and visible damage and replaced if necessary.

Q

Remove the pressure from the hydraulic system before carrying out maintenance or repairs.

Q

Work in hydraulic systems must only be performed by authorized personnel.

Operating techniques

Cooling air - screencover (optional equipment)

89

Cooling air - screencover (optional equipment) The cooling air - cover screen (arrow) is a protective screen, fitted in front of the engine cooling air intake opening. It works as a preseparator and prevents the engine cooling unit from clogging up rapidly.

Due to the various operating conditions encountered, it is not possible to specify general cleaning intervals for the cover screen.

The cover screen must be cleaned: Q

A

At the latest when the first red LED lights up in the temperature gauge 18 engine temperature and 19 hydraulic oil temperature.

M300117A

15 Engine temperature gauge When the first amber LED lights up, let the machine run at a low idle speed for several minutes.

If the engine temperature continues to increase both LEDs (arrow) will flash, the warning buzzer will sound and the control light (10) will light.

M301017A

Shut the engine down, perform trouble shooting, if necessary consult the customer service.

16 Hydraulic oil temperature gauge When the first amber LED lights up, stop the machine, set the travel switch and the operating levers of the working hydraulics to "neutral" position. Let the engine run at a low speed until the oil temperature is back in the normal range.

M301018A

If the hydraulic oil temperature continues to increase both LEDs (arrow) will flash, the warning buzzer will sound and the control light (9) will light.

Shut the engine down, perform trouble shooting, if necessary consult the customer service.

WARNING! Switch off the engine before cleaning the screen.

NOTE! Since the combustion air for the engine is also taken in from the space behind the cover screen, a dirty screen will not only lead to overheating, but also to a higher fuel consumption and/or a decreased engine performance.

Q

It is often sufficient to clean the cover screen with a hard-bristle brush.

Q

When the cover screen is very dirty, undo latch (A), remove the cover screen and clean it with high-pressure air or a jet of water.

NOTE! When assembling the screen cover ensure proper seat of the all-around sealing profile.

Operating techniques

90

Load hook (optional equipment)

Load hook (optional equipment) 1 Load hook, rigid

1 Payload L30B

1200 kg (2646 lb)

L35B

1300 kg (2866 lb)

2 Load hook, mechanically extendable The load hook can be mechanically extended in 3 steps (of 200 mm / 79 in each) from a minimum length of 1060 mm / 417 in to a maximum length of 1660 mm / 654 in.

2

M300247B

Payload with:

L30B

L35B

1060 mm (417 in)

1150kg (2535 lb)

1300 kg (2866 lb)

1260 mm (496 in)

1050 kg (2315 lb)

1230 kg (2712 lb)

1460 mm (575 in)

950 kg (2094 lb)

1150 kg (2535 lb)

1660 mm (654 in)

850 kg (1874 lb)

1050 kg (2315 lb)

WARNING! There is no end stop beyond a length of 1,660 mm (654 in), so there is a risk of the inner arm being pulled out then. In principle the driver is responsible for ensuring that the lifted load does not exceed the permitted machine and fork lift attachment loads. – Installation of load hook, see "installation and removal of quick change attachment without auxiliary hydraulics".

WARNING! Make sure that the load hook is correctly locked and secured.

NOTE! If the machine has been equipped with lift arms springiness (BSS), this system must not be engaged when a high degree of accuracy is required for loading or unloading.

Operating techniques

Load hook (optional equipment)

91

Load hook on bucket back (optional equipment) The load hook (arrow) on the back of the bucket allows for the attachment of a rope or a chain to secure the load which is being lifted, transported or lowered.

The permissible effective load depends on the machine size, bucket type and machine configuration and can be requested from Volvo upon submission of the data referred to above. Due to the machine construction the effective load must never exceed 2500 kg (5512 lb).

M300106A

WARNING! In principle the driver is responsible for ensuring that the lifted load does not exceed the permitted machine and fork lift attachment loads.

NOTE! If the machine has been equipped with lift arms springiness (BSS), this system must not be engaged when a high degree of accuracy is required for loading or unloading.

Operating techniques

92

Lifting objects

Lifting objects When using the machine for lifting, e.g. the lifting of freely suspended loads, you must strictly comply with the statutory and locally valid safety regulations.

Working with a load hook During lifting work the stability of the machine must be assured.

For safe performance of the work the driver himself must strictly observe the respective conditions and prerequisites.

Q

As far as this is possible, the machine should be standing on a firm and level base.

Q

On soft, uneven or sloping surfaces, if there is a risk of collapsing, application of transverse loads or other dangers of similar nature greatest care must be exercised.

Q

If the machine is standing on a sloping surface the centre of gravity is displaced and during lifting a position may be reached in which the machine will turn over.

Q

Use only suitable lifting tackle.

Q

When driving with hanging load keep the load as low as possible.

Q

Operate machine and load hook with careful movements to avoid pendulum movements of the load, if necessary stabilize load with lashing ropes.

Q

The speed must be adjusted to the condition of the driving ground.

Slinging Make sure that the chain or rope used to secure the load is not fitted in a perpendicular direction and that it cannot be damaged by sharp edges. No persons must remain under the unsecured load when attaching the chain or rope, or when lifting loads.

L64488A

Q

Boards, planks, reinforcing irons or similar should have the sling arranged so that they cannot fall out of the loops.

Q

Girders should generally be lifted with a clamping device.

Q

Padding made from, for example, cut up compressed-air hoses, may be used in order to protect the slings.

Q

The slings should be well tightened.

Operating techniques

Signalling diagram

93

Signalling diagram If the operator's view is restricted by e.g. an obscuring load, a signal man must be used.

The faster the required machine movements (lifting, lowering, travel) are to be performed, the more lively should the signal man's movements be carried out. If two or more operators make use of the same signal man, an agreement should be made beforehand how the lifting operation is to be carried out and how the signals should be given to the respective operator.

L67279A L67281A

L67280A

START Both arms are extended horizontally to the side with the palms facing forward

STOP Right arm pointing upward with the palm facing forward

END Both hands are clasped at chest height

L67283A

L67278A

L67282A

RAISE Right arm pointing upward with the palm facing forward and the hand slowly making a circle

LOWER Right arm pointing downward with the palm facing forward and the hand slowly making a circle

HORIZONTAL DISTANCE The hands indicate the relevant distance

L67285A

L67277A

MOVE FORWARD Both arms under an angle, the palms of the hands face up. The lower arms are moved several times towards the chest.

L67284A

MOVE REARWARD Both arms under an angle, the palms of the hands face down. The lower arms are moved several times from the chest down.

DANGER (EMERGENCY STOP) Both arms pointing upward, the palms facing forward

Operating techniques

94

Signalling diagram

L67286A

DRIVE IN INDICATED DIRECTION The arm is extended horizontally with the palm facing downward and the arm making small slow movements to the right and back

L67287A

DRIVE IN INDICATED DIRECTION The arm extended horizontally with the palm facing downward and the arm making small slow movements to the left and back

L67288A

VERTICAL DISTANCE The hands indicate the relevant distance

Safety when servicing

Service position

95

Safety when servicing This section is a compilation of safety regulations which must be followed when checking and servicing the machine.

Volvo CE disclaims all responsibility if other tools, lifting devices or working methods are used than those described in this publication.

Service position L68293A

Thorough maintenance and care (as well as the repair of possible faults) are the best prerequisites for a permanent availability and low repair requirements.

When replacing spare parts make sure to use genuine Volvo spare parts. Do not use any fastening elements of lower quality.

Before starting maintenance or repair work the machine must be parked on level ground, the working attachments lowered flat to the ground and the hydraulic system depressurized, i.e. the engine is shut down and the levers for the working hydraulics must be shifted several times.

WARNING! If work has to be carried out on the machine before it has cooled down, care must be observed with regard to hot liquids and hot machine parts - risk of burns.

1 Pull the ignition key off in order to eliminate the risk of unintended starting of the machine.

2 Pull the hand brake.

3 Block the wheels with wheel chocks.

4 Allow the machine to cool down.

5 When performing service work in the articulation area of the machine the articulation lock must also be engaged.

6 For maintenance work under the raised lifting frame the lifting frame must be supported to prevent unintended lowering (lifting frame lock).

7 When lifting the machine use the lifting eyes provided for this purpose. Secure a jacked up machine by piling e.g. wooden beams crosswise underneath or by means of supporting trestles.

8 The stability of the machine must be ensured for assembly, maintenance and repair work.

9 Perform all oil level checks with the machine parked in horizontal position.

10 The required filling quantities as well as the oil quality can be found in the lubrication table. Follow the indication on oil dipsticks or oil level gauges.

Safety when servicing

96

Before service read

Before service read Preventing personal injury Q

Read the Operator’s Manual before the service work is started.

It is also important to read and follow information and instructions on plates and decals.

Q

Do not wear loose-fitting clothing or jewellery, which can get caught and cause injury.

Q

Always wear a hard hat, protective goggles, gloves, protective shoes and other protective articles when the work so requires.

Q

Make sure that the ventilation is sufficient when starting the engine indoors.

Q

Do not stand in front of or behind the machine when the engine is running.

Q

If service work has to be carried out under raised loader boom and backhoe boom, these must first be secured. (Engage the control lever lockout and apply the parking brake if the machine is equipped with one).

Q

Turn off the engine before opening doors or engine cover.

Q

When the engine is stopped, there is a remaining accumulated pressure in the pressurised systems. If a system is opened without having first released the pressure, liquid under high pressure will jet out.

Q

When checking for leaks, use paper or hardboard, not your hand.

Q

Make sure that stepping surfaces, handholds and anti-slip surfaces are free from oil, diesel fuel, dirt and ice. Never step on parts of the machine that are not intended for this.

Q

It is important to use correct tools and equipment. Broken tools or equipment should be repaired or changed.

Preventing machine damage Q

When lifting or supporting the machine or parts of the machine, use equipment with a sufficient lifting capacity.

Q

Lifting devices, tools, working methods, lubricants and parts prescribed in the Operator’s Manual should be used. Volvo CE will not accept any responsibility otherwise.

Q

Make sure that no tools or other objects, which may cause damage, have been forgotten in or on the machine.

Q

Release the pressure in the hydraulic system before starting the service work.

Q

Never set a relief valve to a higher pressure than that recommended by the manufacturer.

Q

Machines, which are used within a polluted or in another way insanitary area should be equipped for this kind of work. Special safety regulations apply when servicing such a machine.

Q

When installing two-way radio, mobile telephone or similar equipment, the installation should be carried out in accordance with the manufacturer’s instructions in order to eliminate interference with the electronic system and components intended for the function of the machine, see page 5.

Q

Measures to be taken in connection with electric welding, see page 100.

Q

Make sure that all covers on the machine are in position before the engine is started and the machine is put to work.

Safety when servicing

Before service read

97

Preventing environmental influence Be conscious of the environment when carrying out service and maintenance. Oil and other liquids dangerous to the environment and released into the environment will cause damage. Oil degrades very slowly in water and sediment. One litre of oil can destroy millions of litres of drinking water.

NOTE! In common for all points below is that all waste is to be handed over to a treatment and disposal firm approved by the authorities.

Q

When draining, oils and liquids must be collected in suitable vessels and steps taken to avoid spillage.

Q

Used filters must be drained of all liquid before they are passed on as waste. Used filters from machines which work in environments with asbestos or other dangerous dust, must be placed in the bag supplied with the new filter.

Q

Batteries contain substances dangerous to the environment and health. Used batteries must therefore be handled as waste dangerous to the environment.

Q

Consumables, e.g. used rags, gloves and bottles may also be contaminated with oils and liquids dangerous to the environment and must in that case be treated as waste dangerous to the environment.

Cleaning the machine with a high pressure cleaner (with the engine shut down) NOTE! Before starting cleaning protect the electric equipment in a sufficient way.

Q

Always disconnect the negative cable (-) from the battery before starting cleaning. It is not enough to just switch off the battery disconnecting switch.

WARNING! Do not use the high pressure cleaner to clean the inside of the cabin.

Q

If the inside of the cabin has to be cleaned with water or water soluble cleansers, extreme care must be taken not to damage electrical components.

Q

Do not use any detergents.

After cleaning make sure that all electric components are dry before reconnecting the battery.

Safety when servicing

98

Fire prevention

Fire prevention WARNING! If the machine is used in an environment where the risk of fire is particularly high, e.g. in explosive environment, special equipment is required.

There is always a risk of fire. Find out what kind of fire extinguisher is used on your working site and how to use it. If the machine is equipped with a fire extinguisher, it should be kept inside the cab on the left side of the operator.

If the machine is to be provided with a hand-held fire extinguisher, it should be of the ABE type (ABC in North America). The designation ABE means that it is possible to extinguish fires in both solid organic material and liquids, and that the fire extinguishing compound does not conduct electricity. Efficiency class I means that the effective operating time of the extinguisher must not be less than 8 seconds, class II at least 11 seconds and grade III at least 15 seconds.

A hand-held fire extinguisher ABE I normally corresponds to a powder content of 4 kg (8.8 lb) (EN-grade 13A89BC), standard EN 3-1995, parts 1, 2, 4 and 5.

Fire prevention measures Q

Do not smoke or have an open flame near a machine when filling with fuel or when the fuel system is opened and in contact with the surrounding air.

Q

Diesel fuel oil is flammable and must not be used for cleaning.

Use conventional car care products meant for cleaning or degreasing. Also bear in mind that certain solvents can cause skin rashes, damage to the paint finish and constitute fire hazard.

Q

Keep the place clean where the service is to be carried out. Oil and water can make the floor slippery and is also dangerous in connection with electrical equipment or electrically powered tools. Oily and greasy clothes are a serious fire hazard.

Q

Check daily that the machine and the equipment, e.g. underbelly plates are free from dust and oil. Besides reducing the risk of fire, it is also easier to detect faulty or loose components.

NOTE! Take great care if a high-pressure wash is used for cleaning. Electrical components and electrical leads can be damaged even at a moderately high pressure and temperature. Protect electrical leads in an appropriate way.

Q

Take extra care when cleaning a machine working in a fire-sensitive environment, e.g. saw-mill and refuse dumps. The risk of spontaneous combustion can be further reduced by installing insulation of the silencer guard.

Q

It is important that the fire extinguisher is maintained in order to work when it is needed.

Safety when servicing

Fire prevention Q

99

Check that fuel lines, hydraulic and brake hoses and electrical cables have not been damaged by chafing or are not in danger of being damaged in that way because of incorrect installation or clamping. This applies particularly to unfused cables, which are red and marked R (B+) and routed: – between the batteries – between battery and starter motor – between alternator and starter motor Electrical cables must not lie directly against oil or fuel lines.

Q

Do not weld or grind on components which are filled with flammable liquids, e.g. tanks and hydraulic pipes. Exercise care with such work also in the proximity of such places. A fire extinguisher should be kept near to hand.

Actions in case of fire If the circumstances permit and your own safety is not jeopardised, take the following steps at the slightest sign of fire: 1 Stop the machine, if the machine is in motion.

2 Lower attachments to the ground.

3 Move the control lockout lever to locked position, if so equipped.

4 Turn the ignition key to stop position.

5 Exit the cab.

6 Call the fire brigade.

7 If possible to access safely, turn off the battery disconnect switch.

8 Attempt to put out the fire, if possible. Otherwise, move away from the machine and out of the danger zone.

Actions after fire When handling a machine which has been damaged by fire or been exposed to intense heat, the following protective measures must be followed: Q

Use thick, protective gloves made of rubber and wear goggles.

Q

Never touch burnt components with your bare hands in order to avoid contact with melted polymer materials. First wash thoroughly with plenty of lime water (a solution consisting of calcium hydroxide, i.e. slaked lime in water).

Q

Handling heated fluoro-carbon rubber, see page 101.

Safety when servicing

100

Handling hazardous materials

Handling hazardous materials Heated paint

WARNING! All paint decomposes when heated and forms compounds which may be irritating and after long or frequent exposure also very unhealthy.

Heated paint gives off poisonous gases. Therefore, paint must be removed from an area with a radius of at least 10 cm (4 in) before carrying out welding, grinding or gas cutting. In addition to the health hazard, the weld will be of inferior quality and strength, which, in the future, may cause the weld to break.

Methods and precautionary measures when removing paint Q

Blasting – use respiratory protective equipment and protective goggles

Q

Paint remover or other chemicals – use a portable air extractor, respiratory protective equipment and protective gloves

Q

Grinding machine – use a portable air extractor, respiratory protective equipment and protective gloves and goggles

Never burn painted parts after they have been discarded. They should be disposed of by a licensed disposal plant.

Heated rubber and plastics Polymer materials can, when heated, form compounds which are dangerous to health and environment and must therefore never be burned when scrapped.

If gas cutting or welding is to be carried out near such materials, the following safety instructions must be followed: – Protect the material from heat.

– Use protective gloves, protective goggles and respiratory protective equipment.

Safety when servicing

Handling hazardous materials

101

Heated fluoro-carbon rubber

WARNING! Certain seals which are designed to withstand high operating temperatures, e.g. in engine, main control valve, hydraulic motor and pumps may be made from fluoro-carbon rubber. When heated to high temperatures, fluoro-carbon rubber decomposes to hydrogen fluoride and hydrofluoric acid, which is strongly corrosive on skin and respiratory tracts.

When handling a machine which has been damaged by fire or been exposed to intense heat, the following measures should be taken: Q

Use thick, rubber gloves and wear protective goggles.

Q

Discard gloves, rags and other items that have been in contact with heated fluoro-carbon rubber after first having washed these items in lime water (a solution of calcium hydroxide, i.e. slaked lime in water).

Q

The area around a part which has been very hot and which may be made of fluoro-carbon rubber should be decontaminated by thorough and ample washing with lime water.

Q

As a precaution, all seals (O-rings and other oil seals) should be handled as if they were made of fluoro-carbon rubber.

Q

The hydrofluoric acid may remain on the machine parts for several years after a fire.

Q

If swelling, redness or a stinging feeling appears and one suspects that the cause may be contact with heated fluoro-carbon rubber, contact a medical doctor immediately. Several hours may pass, however, before any symptoms appear and there is no immediate warning.

Q

The acid cannot be rinsed or washed off from the skin. Treat instead with Hydrofluoric Acid Burn Jelly or similar before contacting a medical doctor.

Refrigerant NOTE! All kinds of service on the air conditioning unit must be carried out by accredited workshops by, or under the guidance of, a person in a leading position with certified competence.

WARNING! Refrigerant R134a easily causes frost-bite if it comes into contact with bare skin. When heated, gases are formed, which can be harmful to lungs and nervous system.

The air conditioning unit of the machine is filled with refrigerant R134a at the factory. R134a has no harmful influence on the ozone layer, but contributes, however, to the greenhouse effect and must therefore never intentionally be released into open air.

IMPORTANT! R134a must never be mixed with another kind of refrigerant, e.g. R12, as this leads to a breakdown of the unit.

Safety when servicing

102

Handling hazardous materials In case of contact with escaping refrigerant, the following measures should be taken: Q

If a leak is suspected, leave the risk area and contact an accredited workshop to get information about measures.

Q

The gases formed by heated refrigerant, may be harmful to lungs and nervous system even at low concentrations when no smell is apparent. High concentrations have a narcotic effect.

Exposed persons should be remove from the risk area and out into the fresh air. Seek medical advice, if the symptoms remain.

Q

When fluid, the refrigerant may cause frost-bite. Warm carefully the injured area with lukewarm water or warm clothes. Seek medical advice, if the symptoms remain.

Q

Seek medical advice, if liquid refrigerant has come into someone’s eyes.

Batteries

WARNING! Batteries contain sulphuric acid, which is strongly corrosive to skin.

Q

Do not smoke near batteries as these give off explosive gases.

Q

Make sure that metal objects, e.g. tools, rings and watch straps, do not come into contact with the battery pole studs.

Q

Make sure the protections are always installed over the battery pole studs.

Q

Do not tilt a battery in any direction. Battery electrolyte may leak out.

Q

Do not connect a discharged battery in series with a fully charged battery. Risk for explosion.

Q

When removing a battery, disconnect the ground cable first and when installing, connect the ground cable last in order to reduce the risk of sparks.

Q

Discarded batteries must be taken care of according to national environmental requirements.

Charging batteries, see page 116.

Starting with booster batteries, see page 116.

Crystalline silica (quartz) dust WARNING! Avoid exposure to dust containing crystalline silica particles as it can cause serious injury to the lungs (silicosis).

Crystalline silica is a basis component of sand and granite. Therefore, many activities at construction and mining sites, such as trenching, sawing and boring, produce crystalline silica dust. This dust can cause silicosis.

The employer or working site management should provide the operator with information about the presence of crystalline silica in the work site along with specific work instructions and precautions and also necessary personnel protection equipment.

Also check the local / national regulations regarding silica / silicosis.

Service and maintenance

103

Service and maintenance If the machine is to function satisfactorily and at lowest possible cost, it requires careful maintenance.

Lubrication and service chart The section “Lubrication and service chart” describes the maintenance work which the operator a should carry out. If certain operations require trained workshop personnel and special equipment, this will be indicated. See page 128.

Service history After each completed service at a workshop authorised by Volvo CE, the Service History should be filled in, see page 155. The Service History is a valuable document, which can be referred to when for example selling the machine.

L52168B

Arrival and delivery inspections

DELIVE VERY DE INSTRU INS RUCTIONS NS Machines manufactur ed by Volvo Construc tion Equipment

Construct ion Equipment

Serial no.

Machine model

Page

Customer no.

Owner

1 (2) Operator(Recipient)

Delivery instruction carriedout on the

The inspection programme “Delivery Instructions” is to be used for checking the machine with the customer/owner and for presenting the machine to the customer/owner.

Before the machine leaves the factory, it is tested and adjusted.

The dealer must also, if the warranty is to apply, carry out arrival and delivery inspections according to the applicable form, which must be signed.

Please pay atten tio n to the safety an d en viron mental ins truc tio ns in Op erator´s and Service Man uals for th e mach in es conc erned.

Performing, sign ing and submitti ng the delivery inst ruct ions is a pre-condit ion for a valid machine warrant y.

AR ARRIVAL L AND AND DELIVE DE VERY INSPEC I ECTI TION ON Machines manufactur ed by Volvo Construc tion Equipment

2 Presentation of the machine including optional equipment.

Serial no.

Machine Model

Perfo rmed

1 Check together with the owner/operator that the delivered machine corresponds to the order.

Construct ion Equipment Operating hours

Delivery date

Arrival date

Page

1 (2)

Review o f the Operator ’s Manual with e mphasis on the following point s.

Arriv al inspection by

Delivery inspection by

(Depending on machine type, certain points are omitted.)

Dealer

Perfo rmed

Delivery instructions

3 Opera tion The inspection programme “Arrival and Delivery Inspection” is to be used as a check on a machine upon its arrival from the factory and for an – Running-in instructions. inspection before its delivery to the customer.

– Cab, instruments and operating controls.

Please pay atten tio n to the safety an d en viron mental ins truc tio ns in Op erator´s and Service Man uals for th e mach in es conc erned.

– Contronic functions.

MAINTENANCE OF STORED MACHINES Machiines manufactured by Volvo Construc tion Equipment

– Start/stop, warming up.

Arri val inspection Transmission, The arrival inspection is the first check of the product–after transport. shifting gears.

Construct ion Equipment

Perfo rmed

– Retarder 1 Any deviations or transport damage must be reported to thefunction. carrier, and then immediate corrective actions must be Customer taken.

Page no.

– Service brakes and parking brake.

1 (2) 2 Check that the machine is equipped according to– the order confirmation, and that tools and manSteering, secondary steering.

Operator(Recipient) Delivery instruction carriedout on the uals are supplied with the machine. Any deviations should be reported to the sales department.

– Operator environment, heating, ventilation and air conditioning.

3 Check that no caps for the oil filler points, fuel tanks, radiator or expansion tank are missing, in The inspection programme “Delivery Instructions” is to be used for checking the machine with the customer/owner and for presenting the incorrect position or broken. When applicable, check that no caps for the brake, clutch fluid reser-and use of attachments.

– Attachment bracket (attaching an attachment) machine to the customer/owner. voirs and washer fluid are missing.

– Loading, digging, dumping, lifting and grading operations.

4 As soon astio possible the and machine hasMan been it should be washed with fresh water.

Please pay atten tio n to the safety an d en viron mental ins truc ns in Opafter erator´s Service ualstransported for – Operation on a public road. th e mach in es conc erned.

5 After the inspection, the anti-corrosion treatment of the machine should be renewed. If it is to be – Towing. stored again for a longer period, follow the instructions in "MAINTENANCE OF STORED Performing, sign ing and submitti ng the delivery inst ruct ions is a pre-condit ion for a valid MACHINES".

– Tyre pressure. machine warrant y.

Perfo rmed Delive ry inspe ction 4 Service, maint enance 1 Check together with the owner/operator that theThe delivered machine corresponds the order. delivery inspection is a checktobefore the product is delivered to the customer.

Perfo rmed Engine, cooling system and fuel system.

2 Presentation of the machine including optional equipment.

6 Check the engine coolant level and the oil level in the engine, transmission, axles and hydraulic Electrical system including of charging and starting with booster batteries (jump startsystem. Check the freezing point of the coolant. When applicable, check thebattery level instate all brake fluid ing).washer system. See the Operator’s Manual. reservoirs. Check the water level in the windscreen Review o f the Operator ’s Manual with e mphasis on the following point s.

Note: Do not start engine with battery charger connected.

(Depending on machine type, certain points are omitted.)

7 Remove transport protection from the hydraulic cylinders.

Perfo rmed Power transmission / axles.

Clean any anti-corrosion agent from the piston rods.

3 Opera tion 8 Check and adjust tyre pressure or on excavatorsBrake checksystem. the track slack adjustment.

– Running-in instructions.

9 Start the engine and run the machine until normal operating temperature has been reached.

– Cab, instruments and operating controls.

Check that the following systems function normally: Volvo Construction Equipment Customer Support AB Please esnd commentsaboutthe Inpection Programm e to 85 Eskilstuna sp@volvo.com – Electrical system: Check that instruments,SE-631 control lamps and other lights are working.

– Contronic functions.

Sweden – Brake system: Test the service brakes, parking/emergency brakes and engage the retarder – Start/stop, warming up. (where applicable).

– Steering system: Turn the steering wheel to both full steering lock positions. When applicable, – Transmission, shifting gears. check electrical secondary steering function. On Motor Graders, lean the front wheels left and right.

– Retarder function.

– Hydraulic system: Run all hydraulic cylinders to their respective end position.

Check all equipment and functions.

– Service brakes and parking brake.

Machine model

Serial no.

Owner

10 Check that there are no fuel, water or oil leaks. If necessary, check-tighten connections, clamps and fittings.

– Operator environment, heating, ventilation and air conditioning.

11 Any malfunctions or defects must be corrected, noted and reported to the supervisor.

– Attachment bracket (attaching an attachment) and See use page of attachments.

2.

– Steering, secondary steering.

– Loading, digging, dumping, lifting and grading 12 operations.

Turn off the battery disconnect switch.

– Operation on a public road.

– Towing.

– Tyre pressure.

Volvo Construction Equipment Customer Support AB SE-631 85 Eskilstuna Sweden

4 Service, maint enance Engine, cooling system and fuel system.

Electrical system including battery state of charging and starting with booster batteries (jump starting).

Note: Do not start engine with battery charger connected.

Power transmission / axles.

Brake system.

Volvo Construction Equipment Customer Support AB SE-631 85 Eskilstuna Sweden

Please esnd commentsaboutthe Inpection Programm e to sp@volvo.com

Please send com ments about the Inspection Programm e to sp@volvo.com

1015444

When handing the machine over, the dealer must give the buyer delivery instructions according to the applicable form, which must be signed, if the warranty is to apply.

Service programmes The Service Programme is to be used in connection with warranty inspections and maintenance carried out by a workshop authorised by Volvo CE. The intervals recommended between checks, oil changes and lubrication apply provided that the machine is used under normal environmental and operating conditions.

Warranty inspection Two warranty inspections should be carried out at a workshop authorised by Volvo CE, the first at 100 operating hours and the second at the latest at 1000 operating hours.

The carrying out of these warranty inspections is a condition for the warranty to apply.

At these inspections there are, among other measures, oil and fluid changes, which must be carried out before the ordinary intervals.

Maintenance Regarding intervals for other maintenance, see the Service Programme or the Lubrication and Service chart in this chapter.

Condition test Condition tests are carried out at a workshop authorised by Volvo CE and provide information about the general condition of the machine. The condition test is carried out as a supplementary work to the service programme.

104

Service and maintenance Cleaning the machine The machine should be cleaned regularly with conventional car care products in order to eliminate the risk of damage to the paint finish and other surfaces on the machine.

IMPORTANT! Avoid using strong cleaning agents or chemicals in order to minimise the risk of damage to the paint finish.

NOTE! Daily clean the areas on the machine where dust, chips and similar may collect in order to minimise the risk of fire.

Recommendations for cleaning the machine Q

Place the machine in a place intended for cleaning.

Q

Follow the instructions supplied with the car care product.

Q

The water temperature must not exceed 60 °C (140 °F).

Q

If high-pressure wash is used, keep a distance of at least 20–30 cm (8–12 in) between nozzle and machine surface. Too high pressure and too short distance may cause damage. Protect electrical leads in an appropriate way.

IMPORTANT! If using a high-pressure wash, pay attention to the decals since they easily can come loose.

Q

Use a soft sponge.

Q

Finish by rinsing the whole machine with only water.

Q

Always lubricate the machine after washing.

Q

Touch-up the paint finish when required.

Paint finish maintenance Q

Machines which are used in corrosive environment suffer more from rust than others. As a preventive measure it is recommended that the paint finish should be maintained every sixth months.

Q

At first clean the machine.

Q

Apply Dinol 77B (or corresponding transparent waxy anti-rust agent) at a thickness of 70–80 µ.

Q

A protective layer of underseal Dinitrol 447 (or corresponding) may be applied under the mudguards where mechanical wear is expected.

Touching up paint finish Q

Check if there are any damaged areas of the paint finish.

Q

At first clean the machine.

Q

Rectify any damage to paint finish in a professional way.

Service points

Service points

15

14 13

16

1

12 11

2

10

3 4

9

8

7

6

5

M300121C

1

Filling of engine oil

2

Fuel filter / water separator

3

Fill, fuel

4

Hydraulic oil level

5

Air filter

6

Hydraulic oil filter

7

Alternator belt

8

Filling of hydraulic oil

9

Oil dipstick

10

Brake fluid compensation tank

11

Fuel filter

12

Battery

13

Drain off engine oil

14

Filling of front axle

15

Engine oil filter

16

Filling of rear axle - transfer box

105

106

Engine

Engine Engine oil level, checking Check engine oil level every 10 operating hours.

The oil level should be checked before starting the engine. – Park the machine on level ground.

max min

– Pull the dipstick out and wipe it clean with a lint-free cloth, reinsert it until it bottoms and pull it back out.

The dipstick should be covered with oil up to the upper mark (MAX).

If the oil level is near or even below the bottom mark (MIN) top up oil immediately to avoid severe engine damage (for quality of oil refer to the lubrication table).

M300038A

NOTE! Always maintain the oil level at the top dipstick mark if the engine has to work in slanted positions.

Engine

107

Engine oil, changing Oil change interval every 500 operating hours.

Q

The oil change intervals depend on the use of the machine and the quality of the lubrication oil.

Q

If the oil change intervals are not reached within a year, the oil change must be performed at least 1x year.

Q

When using fuels with a sulphur content of > 0.5 to 1% or when working permanently at ambient temperatures below -10 °C (+14 °F) the oil change intervals must be halved.

OIL

NOTE! For fuels with a sulphur content higher than 1% you should consult your local service agent.

max min

Draining Perform the oil change when the engine is warm and shut down, lubrication oil temperature approx. 80 °C (176 °F).

B A M300067A

WARNING! Hot oil: Danger of scalding!

1 Unscrew the cap from drain valve (A).

2 Screw the drain hose (B) onto the drain valve.

3 Screwing the drain hose on opens the drain valve and allows the oil to flow out.

A

4 Once all old oil has run out unscrew the drain hose and screw the cap back on the drain valve

B

NOTE! Take care of filters/oils/liquids in an environmentally safe way, see page 97.

Filling M300068A

– Fill the new oil in through the filler neck only up to the top dipstick mark (Max.).

Oil filling quantity including filter approx.

10.5 litres (2.8 US gal)

L30B serie: 1826001– 1836001– 1856001–

11.81 litres (3,12 US gal)

L35B serie: 1866001– 1876001– 1886001– 1896001–

11,81 litres (3,12 US gal)

– Check the oil level after a short test run (2 minutes at low idle), if necessary top up to the top mark (Max.).

108

Engine Engine oil filter, replacing Engine oil filter change interval every 500 operating hours.

Replace the oil filter with every oil change.

Slacken the lubrication oil filter cartridge with a filter wrench and unscrew it.

WARNING! Hot oil: Danger of scalding!

1 Clean the sealing surface of the filter carrier from any dirt.

M300069A

2 Apply some oil to the rubber seal on the new lubrication oil filter cartridge.

3 Screw the cartridge on by hand until the seal touches the surface.

4 Tighten the lubrication oil filter cartridge for another half turn.

5 Check the lubrication oil filter cartridge for leaks.

Take care of filters/oils/liquids in an environmentally safe way, see page 97..

WARNING! Excessive tightening of the filter may damage the thread or the seal of the filter element.

M300070A

Fuel system

109

Fuel system Fuel tank The fuel tank should be filled at the end of each work day. This prevents the formation of condensation water, as far as possible. – Thoroughly clean the area around the tank lid. – Only fill in clean fuel!

Fuel tank capacity approx. 86 litres (23 US gal)

WARNING! M300037A

When working on the fuel system do not use open fire. Do not smoke. Do not smoke!

Fuel filters, replacing Fuel filter change interval every 1000 operating hours, but at least once every year.

1 Loosen and unscrew the fuel filter cartridge with the filter wrench.

2 Clean the sealing surface on the filter carrier from any dirt.

3 Apply some oil to the rubber seals on the new fuel filter cartridge or wet it with diesel fuel respectively. Screw the cartridge on by hand until the seal touches the surface.

M300073A

4 Screw the cartridge on by hand until the seal touches the surface.

5 Tighten the fuel filter cartridge for another half turn.

NOTE! Bleeding of the fuel system is not necessary.

A drop in engine power can be caused by a clogged fuel filter cartridge. If the fuel filter clogs too quickly, check the fuel for contamination. Clean the tank, make sure it is properly closed.

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

M300074A

110

Fuel system Fuel filter / water separator Check the water separator every 10 operating hours. – Before starting check for water and dirt in the inspection glass (arrow) and drain it off if necessary.

Fuel filters, replacing Filter change interval for fuel filter / water separator element every 1000 operating hours.

1 Unscrew the screw (A).

M300061A

2 Pull the filter element out.

3 Check the seals, replace them if necessary.

4 Insert a new filter element.

5 Tighten the screw (A).

A

6 Watch out for leaks!

NOTE! Bleeding of the fuel system is not necessary.

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

M300076A

Engine, air cleaner

111

Engine, air cleaner Air cleaner, cleaning and replacing Air filter change interval every 1000 operating hours, but at least once every year.

The filter must be cleaned or even replaced only if the control light in the dash board lights up.

– The air filter service intervals depend on the amount of dust in the air and can therefore not be determined precisely.

A

– Under extremely dusty conditions daily clean may be required.

Check the air lines (filter-engine) for leaks during every maintenance. Replace defective parts, tighten loose hose clamps.

Dust discharge valve M300058A

– Empty the dust discharge valve (A) by squeezing the discharge slot together.

– Remove possible dust deposits by squeezing the upper part of the valve.

C

Dry cleaning: Main cartridge (B)

B

– Bang the filter cartridge several times with the front face vertically against the palm of your hand or against a flat and soft surface.

Avoid damaging or denting of the front face of the cartridge.

Intensive cleaning: – Blow the cartridge out with dry compressed air (pressure not higher than 5 bar (203 psi) from inside under an oblique angle until no dust can be seen anymore.

– Then inspect the filter with a lamp from inside to outside for possible cracks.

A M300059A

Use only genuine filter cartridges. Non-genuine filters do not fit and cause danger to the engine!

Safety cartridge (C) While servicing the main cartridge (paper cartridge) the safety cartridge remains inside the air filter.

Safety cartridges must be renewed: – After three times servicing of the main cartridge.

– The number of services (exchange or cleaning of the main cartridge) must be marked in the respective fields on the safety cartridge.

– At the latest after two years of use.

– If the service indicator comes on again immediately after the service.

– After using a damaged main cartridge by mistake.

NOTE! Safety cartridges must not be cleaned. The engine must not be operated with just the safety cartridge on its own (without main cartridge).

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

112

Engine, air cleaner Twin filter system, replacing (optional equipment) Check twin filter system every 10 operating hours.

The service intervals depend on the dust in the air and can therefore not be determined precisely.

B A

Clean the filter or change the oil if the control light in the dash board lights up, or if clear dirt deposits are visible, but at lest once every year.

Emptying the dust bowl C

Empty the dust bowl when the dust reaches the level mark or if the air intake opening is blocked by leaves or similar.

1 Fold the clamping bow (A) down and take the cover (B) off.

2 Take the dust bowl (C) off, empty and clean it.

Cleaning the oil bath air filter 3 Open the covers on the oil tank (D).

M300123A

4 Take the oil tank (D) and the filter element (E) out downwards.

Empty the oil tank and clean it.

5 Wash the filter element (E) out with diesel fuel.

6 Check the seals on the filter element for damage, replace if necessary.

E

7 Fill the oil tank (D) with new oil up to the level mark, insert it together with the filter element (E) into the upper part of the filter and close the clamps.

NOTE! Do not up any oil between the cleaning and oil change intervals.

Check the air lines (filter - engine) for leaks during every maintenance. Replace defective parts, tighten loose hose clamps.

D

M300060A

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

Cooling system

113

Cooling system Cooling system - engine and travel hydraulics Check the cooling system for engine and travel hydraulics every 100 operating hours, clean if necessary.

Due to the differing applicational conditions the cleaning intervals must be determined individually from time to time.

1

– The risk of contamination is increased by oil and fuel residuals on the engine. During use and under extremely dusty conditions keep an eye on any leaks.

– Increased contamination will occur e.g. on construction sites due to the high dust content in the air.

WARNING! M300065B

Perform cleaning work only after the engine has stopped and cooled down!

Cooling system, cleaning 1 Place a dirt collecting container underneath.

2 Remove the cooling air hood (1).

3 Blow the engine out with compressed air, starting from the air discharge side, pay special attention to cooling fins and oil cooler. Remove any dirt that has been blown into the air duct.

4 Do not subject sensitive engine parts, such as generator, wiring, electronic components to the direct water jet.

5 Reassemble the cooling air hood (1).

NOTE! Drive the engine warm to evaporate any water residues.

Cooling system for travel hydraulics (2) – Clean cooling fan, guard grid and air guide plates.

2 M300066B

114

Electrical system

Electrical system Check the illumination of warning/control lights every day.

Battery The battery (B) is also located on the left hand side in the engine compartment.

The original battery installed in the machine is both completely impermeable and maintenance free. The battery may only be replaced by a battery with identical technological characteristics.

This rules out the danger of service personnel being affected by acid or acid vapour should the machine tip over.

Q

In order to remove the battery firstly disconnect the negative clamp (-). In order to install the battery firstly connect the positive clamp (+). Any contact made between a tool and the cable connecting the positive clamp and the frame may cause sparks.

Q

For longer storage periods disconnect the battery

WARNING! Keep sparks and open fire away from the battery! Danger of explosion!

In case of contact with battery acid flush off immediately with lots of water. In case of caustic injury of the eyes contact a doctor for medical advice NOTE! Dispose batteries environmentally.

Battery disconnecting switch The battery disconnecting switch (A) is located at the left hand side in the engine compartment. For longer downtimes of the machine or for repair work on the electric system the battery disconnecting switch must always be switched off.

A

B M300092B

Electrical system

115

Batteries, regulations Q

Work on the electrical system must only be performed by specially trained persons and by using the specified tools and testing equipment.

Q

Do not connect a discharged battery in series with a fully charged battery. Danger of explosion.

Q

Make sure that metal objects (such as tools, rings, watch straps etc.) do not come into contact with the battery poles. The battery poles must be covered with protection caps.

Q

The engine must be shut down and the battery disconnected before attempting work in the electrical system of the machine.

Q

All electrical consumers must be switched off before installing or removing the battery.

Q

For removal disconnect the ground cable first, for installation connect the positive cable first.

Q

If running of the engine and a connected battery is required for certain test procedures, special precautions must be taken to rule out dangers for persons.

Q

Cables and plugs must be marked before disconnecting and secured against contact with metal parts, e.g. by plugging on safety caps or by insulating.

Q

Faults in the electrical system, e.g. damaged insulation, must be rectified immediately.

Three-phase generator Q

The connecting poles of the battery must never be mixed up by mistake. The poles are distinctly marked with (+) or (-). Incorrect connection immediately damages the rectifier in the generator.

Q

Check whether cable lugs and poles are clean, well tightened and greased with vaseline or similar.

Electric welding Q

For electric welding the earth terminal must be connected directly to the part to be welded.

Q

Disconnect the battery completely and pull of or unscrew all plug connections from the central electric system.

116

Electrical system Batteries, charging WARNING! During the charging process an oxyhydrogen gas develops inside the battery. A short circuit, an open flame or a spark in the vicinity of the battery can cause a powerful explosion. Always turn off the charging current before disconnecting the charging clamps. Ensure good ventilation, especially when recharging the battery in a closed room.

The battery electrolyte contains caustic sulphuric acid. If this comes in contact with your skin rinse it off with soap and lots of water. If acid has come in contact with your eyes or other sensitive parts of your body rinse off with lots of water and seek medical advice.

Jump starting with a spare battery When using spare batteries for jump starting you must always make sure the batteries or other current sources used as starting aids have the same voltage as the standard battery.

Do not interrupt the cables to the standard batteries.

WARNING! When connecting a fully charged battery to an almost discharged battery there is a risk that the batteries may explode. – Connect the plus cable from the spare battery with the plus pole on the discharged battery. Then connect the second cable from the minus pole on the spare battery with ground. – Start the engine. – Once the engine starts disconnect the cable between ground and minus pole on the spare battery and then the cable between the plus poles.

Electrical system

117

Fuse - electronic control unit (ECU) Relays and fuses for the electronic unit (ECU) are located behind the service door (arrow). The decal "fuse assignment" is located on the inside of the service door.

NOTE! Use only fuses of specified capacity (Ampere rating).

Risk of damage or burning of the printed circuit board!

M300093A

Achtung!

X114

Nur Sicherungen

X112 nach Vorgabe

X103

X107

verwenden.

F 02 10 A F 03 7.5 A F 04 7.5 A F 05 15 A F 06 7.5 A F 07 7.5 A F 08 15 A F 09 15 A F 10 15 A

Attention!

Use only fuses X115 according to

X109

X110

specification.

X108

X111

X113

F 01 10 A

K105 R L

K103

R L

K107 F 11 10 A F 12 5A F 13 20 A

12V

K109

X102

X104

X116

STOP

X101

X106

F 21 15 A

F 24 10 A F 23 7.5 A F 22 3A

II

F 30 25 A F 29 25 A F 28 25 A F 27 25 A F 26 25 A F 25 20 A

X105

F 14 20 A F 15 15 A F 16 1A F 17 10 A F 18 15 A F 19 5A F 20 15 A

K106

K104

ACHTUNG!! start Keine Stromabnahme am

ECU stop

ZĂźndstartschalter

opt.

ATTENTION!! no current supply at

X111/02 F15 X115/14 F02 Option KL 30

X112/06 F15

the ignition switch

Option KL 15

X104/03 F20

K3

K2

Relays and fuses are located in the engine compartment on the left hand side.

IMPORTANT! In the version for the tropics, these relays and fuses are behinde the cabin lining, on the right had side beside the fuel filler neck.

F 101 F 100 F 102

Relays and fuses in the engine compartment

NOTE! Use only fuses of specified capacity (Ampere rating).

K4 K5

Risk of damage or burning of the printed circuit board!

M300095B

118

Electrical system V-belts, checking Check the V-belt tension every 1000 operating hours.

1 Examine the entire circumference of the V-belt for damage.

2 Replace damaged V-belts.

3 With new V-belts check the V-belt tension after a running time of 15 minutes.

4 To check the V-belt tension use the V-belt tension measuring gauge (29 02691).

– Lower the indicator arm (1) into the gauge.

– Apply the guide (3) to the V-belt (2) between two pulleys, whereby the stop should be resting against the side of the V-belt.

M300071A

AUTOMOTIVE KG (&LD) BELT

20

Read the measuring value on the intersection (arrow) of scale 5 and indicator arm (1).

30

TENSIONER TESTER

– Press push button (4) evenly under a right angle to V-belt (2), until the spring is noticeably released.

5 Lift the measuring gauge carefully without changing the the position of the indicator arm (1).

100

150

V-belt tension:

1

Tensioning after initial installation 450 Nm (331 ft lb) Tensioning under load

5 1 2 3 4

4

Indicator arm V-belt measuring gauge push button

3

2

M300072A

350 ± 20 Nm (221 ± 15 ft lb)

WARNING! Check/change the V-belt only with the engine stopped. If necessary reinstall the V-belt guard.

Axles

119

Axles Axles, changing oil Oil change interval every 1500 operating hours, but at least once every year.

Intermediate gear and differential have a common oil household.

WARNING! Drain the oil only at operating temperature.

Attention! Danger of scalding!

– Before unscrewing the plugs thoroughly clean the respective areas.

A Drain plug on intermediate gear B Drain plug on differential C Filler- and level control plug

A

– When changing the oil you must drain the oil from intermediate gear (A), from differential (B).

C B M300083A

– Screw in plugs (A) and (B) with new seal ring.

– Fill in oil through the filler-/level control bore (C) until it starts to flow over.

– Screw plug (C) back in with a new seal ring.

Tightening torque for plugs 70 Nm (52 ft lb).

Total oil filling quantity: approx. 12.2 litres (3.2 US gal). For quality of oil refer to the lubrication chart.

– Check the oil level after a few minutes and, if necessary, top up until the specified oil level is reached and remains constant.

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

120

Axles Rear axle with transfer box, changing oil Oil change interval every 1500 operating hours, but at least once every year.

The splitter gear is flanged to the rear axle and has a common oil houshold with the axle.

WARNING! Drain the oil only at operating temperature.

Attention! Danger of scalding!

– Before unscrewing the plugs thoroughly clean the respective areas.

C A Drain plug on intermediate gear

B

A

B Drain plug on differential M300084A

C Filler- and level control plug on axle housing and gearbox D Drain plug on gearbox E Filler plug on gearbox – When changing the oil you must drain the oil from the intermediate gear (A), from the differential (B) and from the transmission (D).

– Screw in plugs (A), (B) and (C) with new seal ring.

NOTE! For quick filling of the axle fill in oil (approx. 1 litre) (0.26 US gal) through filler bore (E) on the transmission. Then fill in oil (approx. 11 litres )(83 US gal) through the filler and level bore (C), until the oil starts to run out of the bore.

– Screw in plugs (C) and (E) with new seal ring.

Tightening torque for plugs 70 Nm (52 ft lb).

Total oil filling quantity: approx. 13.5 litres (3.6 US gal). For quality of oil refer to the lubrication chart.

D E

M300085A

– Check the oil level after a few minutes and, if necessary, top up until the specified oil level is reached and remains constant.

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

Brake system

121

Brake system The brake system consists of the service brake and the parking brake system.

All maintenance and repair work must only be carried out in official service centres.

Brakes, checking Check the brake fluid level every 100 operating hours.

The brake fluid level must reach the MAX-mark on the compensation tank. If the fluid level is below the MAX-mark: – Open the tank cover (arrow). – Top up brake fluid to the MAX-mark.

IMPORTANT! See the lubrication table for the quality of brake fluid L30B machine series 185 = mineral oil L30B machines series 182, 183 = DOT 4 M300064A

L30B machine series 186 = mineral oil L35B machines series 187, 188, 189 = DOT 4 NOTE! Replace leaking and externally damaged brake hoses and brake lines immediately. External damage are corrosion symptoms (wear, chafing, squashing etc.).

WARNING! For safety reasons change the brake fluid every 2 years.

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

Brakes linings, checking Brake linings must be checked for wear every 500 operating hours.

Parking brake, checking WARNING! The parking brake must only be checked in a specially secured location. Make sure that there are no persons or obstructions in the vicinity of the machine 1 Apply the parking brake.

2 Start the engine. Raising the working attachment (transport position).

3 Travel switch in "neutral position".

With the travel system switched off and an empty bucket the parking brake must be able to hold the machine on a 20% slope.

122

Tyres

Tyres Check the air pressure of the tires every 50 hours and correct it if necessary.

For tyre size and recommended air pressure refer to the technical data.

Air pressure recommendations must be strictly complied with. For special applications other pressures may be required, if necessary follow the instructions of the tyre manufacturer and do not exceed the max. permitted pressure.

The adherence to the specified air pressure has a decisive influence on the lifetime of the tires.

From the factory the machine may have been delivered with excessive tire pressure. Before starting to work with the machine for the first time you should therefore check and, if necessary, adjust the air pressure in the tires according to the recommendations.

– When checking the tyre pressure, the tyre should be cold and the machine without a load.

– An self-locking nozzle with hose of sufficient length should be used, so that the person performing the work can stand outside the danger zone. (See illustration) – Do not cut or weld on the rim of an inflated tire.

– Do not combine rim parts of different dimensions and do not use damaged or defective parts.

– Always relieve the tire pressure before removing foreign obstacles from the tread of a tire.

– After checking and filling screw the valve cap back on.

Wheel nuts, check-tightening During the first week all wheel nuts must be tightened every day, after this every 50 operating hours.

After a wheel change the wheel nuts must also be tightened every day during the first week.

Tightening torque: 450 Nm (331 ft lb)

Windscreen washer system

123

Windscreen washer system Windscreen wiper - wiper blades, checking Check the condition of the wiper blades, replace if worn or damaged. Also replace the wiper blades if they leave stripes on the windscreen.

Container - windscreen washer system The container for the windscreen washer system for "front/rear windscreens" is located in the engine compartment on the left hand side (arrow). – Fill up container as necessary. – With temperatures around or below freezing make sure that a sufficient amount of anti-freeze is added.

M300269A

124

Air conditioning (optional equipment)

Air conditioning (optional equipment) The air conditioning system should be inspected and tested by authorized personnel at least once every year.

The air conditioning system of the machine is factory filled with refrigerant R134a.

The system is pressurised and the refrigerant may leak out unintentionally. Never disconnect hoses and never remove the filler plug from the compressor.

If a leak is suspected you should contact an authorized workshop to have the fault rectified by properly trained personnel.

WARNING! Avoid contact of unprotected skin with flowing out refrigerant. Danger of perfrigeration!

The gases can cause severe lung damage, even at low concentration when it cannot yet be smelled.

IMPORTANT! In case of accidental contact with escaping refrigerant, take the following measures: – Refrigerant in gaseous form (e.g. by heating) can, even in low concentrations, have a damaging effect, particularly on the nervous system. At high concentrations, the gas has a narcotic effect. In both cases go outside to breath fresh air or move affected personnel from the danger area. In severe cases seek medical advice.

– If large amounts of liquid refrigerant has come into contact with unprotected skin, the injured area should be carefully warmed with lukewarm water or warm clothes. Seek medical advice if there are remaining symptoms.

– If liquid refrigerant comes into contact with someone's eyes, seek professional medical help immediately.

Hydraulic system

125

Hydraulic system Hydraulic oil level, checking Check hydraulic oil level every 10 hours.

Travel/working and steering hydraulics work with one common oil household.

B

– With the loading equipment lowered the bottom oil level inspection glass must be filled, the top oil level inspection glass must not show any oil.

– With increasing oil temperature,max. 80 °C (176 °F) the oil level can raise up to the middle of the top oil level inspection glass.

– If necessary top up to above the filler neck (B).

For quality of hydraulic oil refer to the lubrication table.

NOTE! If the hydraulic system is filled with biodegradable hydraulic oil from the factory (see sticker on filler neck) only the oil quality specified on the sticker must be used to fill up or when changing the oil.

M300087B

126

Hydraulic system Hydraulic oil, changing Hydraulic oil change interval every 1500 operating hours, but at least once every year.

Change the hydraulic oil filter and the breather valve with every hydraulic oil change.

A

1 Unscrew the cap from the drain valve (A) on the hydraulic oil tank.

2 Screw the drain hose onto the drain valve.

3 Screwing the drain hose on opens the drain valve and allows the oil to flow out.

WARNING! Hot oil - danger of scalding!

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

M300086B

4 Once all old oil has run out unscrew the drain hose and screw the cap back on the drain valve.

5 Fill the fresh oil in through the filler neck (B).

Oil filling quantity in case of an oil change approx. 44 litres (12 US gal). For quality of hydraulic oil refer to the lubrication table.

6 Check the oil level after the test run.

B

M300087B

Hydraulic system

127

Hydraulic oil filter, replacing Hydraulic oil filter change interval every 1500 operating hours, but at least once every year.

Control light (14) in the dash board monitors the hydraulic oil filter.

Q

The filter element must be changed: If the control light lights up at operating temperature of the hydraulic oil.

M301013A

NOTE! Under cold weather conditions the control light may light up for a short while immediately after starting the engine.

This is caused by the high viscosity of the oil. Run the engine for about 2 minutes with idle speed.

WARNING! Before opening filter cover (B) breather valve (A) must be unscrewed to relieve the overpressure in the hydraulic oil tank.

1 Unscrew breather valve (C) from filter cover (B).

A

WARNING!

C B

Hot oil - danger of scalding!

2 Loosen the screws on lid (B), unlock the lid by turning it anticlockwise and pull it out.

3 Lift the filter element out by the handle.

4 Clean the filter bowl.

5 Check the seals, replace them if necessary.

6 Insert a new filter element.

7 Close the lid (B), check for leaks.

8 Screw the air discharge valve (C) tightly back in.

9 Screw the new breather valve (A) tightly in.

10 Check the oil level after the test run.

M300268A

Take care of filters/oils/liquids in an environmentally safe way, see page 97.

128

Lubrication points

Lubrication points The service life of bushings and pivot pins can be extended considerably, if the machine is greased regularly and in the correct way.

The greasing of bearings has two main purposes: – Add grease to the bearing to reduce friction between pin and bushing. – Replace old grease which may contain dirt. The grease in the space inside the outer seal collects dirt and prevents dirt and also water from penetrating into the bearing.

Therefore, grease the bearing until new, clean grease is forced out through the outer seal. For recommended lubrication grease refer to lubrication table.

Wipe off grease nipples and grease gun before greasing, so that dirt and sand is not introduced.

L63189A

Symbol key The following standard symbols are used in the lubrication and maintenance plan.

Lubrication Engine Transmission

Oils/fluids

L66542A

L66627A

Hydraulic system

Filter L66625A

L66543A

Brake system

Air filter

L66637A

L66626A

Axles

Level check L66636A

Fuel system

Belt tension

L66546A

L66639A

Battery

Control lamps

L66633A

L66638A

Coolant

Draining L66632A

L66545A

Lubrication points Air conditioning L66640A

129

130

Lubrication points Lubricating the articulated joint Lubricate the articulated joint every 10 operating hours.

– Lower the working attachments.

– The hydraulic system must be without pressure.

– Clean the grease nipples before greasing.

– Sufficient lubrication if grease emerges from the bearing.

For quality of grease refer to the table of fuels and lubricants. .

M300062B

Lubrication points

131

Lubricating the lifting kinematics and the steering cylinders Lubricate lifting kinematics and steering cylinders every 100 operating hours.

NOTE! In case of difficult working conditions the bearings must be greased every day.

WARNING! When working in the danger area of the articulated joint the articulation lock must be applied.

1 Lower the working attachments.

2 The hydraulic system must be without pressure.

3 Clean the grease nipples before greasing.

4 Sufficient lubrication if grease emerges from the bearing.

For quality of grease refer to the table of fuels and lubricants.

Lubricating the articulated joint Lubricate the articulated joint every 10 operating hours.

– Lower the working attachments.

– The hydraulic system must be without pressure.

– Clean the grease nipples before greasing.

– Sufficient lubrication if grease emerges from the bearing.

For quality of grease refer to the table of fuels and lubricants. .

M300063B

132

Lubrication points Lubricating the lifting kinematics and the steering cylinders L35B Machine series 189 Lubricate lifting kinematics and steering cylinders every 100 operating hours.

NOTE! In case of difficult working conditions the bearings must be greased every day.

WARNING! When working in the danger area of the articulated joint the articulation lock must be applied.

– Lower the working attachments.

– The hydraulic system must be without pressure.

– Clean the grease nipples before greasing.

– Sufficient lubrication if grease emerges from the bearing.

For quality of grease refer to the table of fuels and lubricants.

M300148B

Lubrication and service chart

133

Lubrication and service chart Check, oil change and lubrication intervals Every: 10, 100, 500, 1000 and 1500 operating hours.

7

6 1500h 1000h 500h 100h 10h

6

8

3

17 18 2 16 15

3 14

4

5

10 12

10h 100H 500h 1000h 1500h

11

13

9

1 M300270B

134

Lubrication and service chart

Pos.

Page

Measures every 10 operating hours

1

106

Checking the engine oil level

2

125

Checking the hydraulic oil level

4

112

Twin filter system (option)

5

110

Check the water separator in the fuel system

6

130

Lubricate bearings on articulated joint

Pos.

Page

Measures every 100 operating hours

7

131/ 132

Lubricate lifting kinematics, steering cylinders, bearings 1)

8

121

Check brake fluid level 2)

9

113

Cooling system - engine and travel hydraulics

Pos.

Page

Measures every 500 operating hours

10

107

Change the engine oil 3)

11

108

Changing the oil filter Workshop jobs (should be carried out by an authorised workshop) Check brake linings and parking brake every 500 operating hours.

Pos.

Page

Measures every 1000 operating hours

3

111

Main air filter cartridge 3), air filter safety cartridge 3)

12

118

Check the V-belts

13

109

Change the fuel filter cartridge 3)

14

110

Water separator - fuel system, change the filter element

Workshop jobs (should be carried out by an authorised workshop)

1)

Pos.

Page

Measures every 1500 operating hours

15

119

Change the oil in the front axle 3)

16

120

Change the oil in rear axle with transfer box 3)

17

127

Change the hydraulic oil filter 3)

18

125

Change the hydraulic oil 3)

Under tough operating conditions these should be lubricated every day.

Change brake oil every 2 years.

3) Change at least 1 x per year.

2)

Specifications

Recommended lubricants

135

Specifications Recommended lubricants For questions regarding oils and lubricants, please contact workshop authorised by Volvo CE. In case of lower ambient temperatures than in this recommendation, contact your local Volvo Service organisation for further information.

The approval of Volvo CE is required, if any other oil quality (e.g. biologically degradable oil) is to be used.

If the hydraulic system is filled with biodegradable hydraulic oil from the factory (see sticker on filler neck) only the oil quality specified on the sticker must be used to fill up or when changing the oil.

NOTE! BIO-OIL and mineral oil (carbon-hydrogen-oil) must be disposed of separately.

Mixing is prohibited!!

Use

Quality

Recommended viscosity at different ambient temperatures

C 30 F 22 ENGINE

HYDRAULIC SYSTEM Steering Travel hydraulics Working hydraulics

Volvo Ultra Diesel Engine oil VDS-3 or VDS-2 plus ACEA-E7 or VDS-2 plus API CI-4 or VDS-2 plus EO-N Premium plus Change interval 500 operating hours under consideration of the fuel quality Volvo Super Hydraulic Oil According to standard VCE 1286,08

Volvo Biodegradable hydraulic Oil According to standard VCE 1286,1

20 10 0 +10 +20 +30 +40 +50 4 +14 +32 +50 +68 +86 +104 +122

SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-50 M201079A

ISO VG 32 HV ISO VG 46 HV ISO VG 68 HV M201080A

or Engine oil min. requirement API SF/CE BRAKE L35B Machine series 185 L35B Machine series 186 BRAKE L30B Machines Series 182, 183 L35B Machines Series 187, 188, 189 AXLES Transfer box Drive/differential Drives LUBRICATION POINTS

SAE 10W-30 SAE 15W-40 SAE 30 M201082A

Mineral oil specified Engine oil, see ENGINE Brake fluid acc. to SAE J 1703, DIN ISO 4925 DOT 4 (acc. to FMVSS no. 116)

DOT 4 M201083C

Volvo Super transmission Oil API GL-5 optionally Volvo slip gear oil API GL-5 Limited slip Volvo Super Grease Lithium EP2 KP2N-30 acc. to DIN 51825/51502

SAE 80W-90, SAE 85W-90/ LS SAE 90/ LS M201081A

NL GI - 2 M201083A

FUEL TANK

Diesel fuel acc. to EN 590 (with nationally adapted regulations concerning the behaviour under cold conditions), ASTM D 975: 1-D and 2-D, BS 2896 Class A2, ISO 8217 DMX ATTENTION: Halving of engine oil change intervals in case of: Sulphur content > 0.5% (to 1.0%) According to statutory regulations the sulphur content should not exceed 0.3% by weight.

Specifications

136

Capacities and change intervals

Capacities and change intervals Oils and fluids

Filling capacities

Engine, incl. filter

10.5 litre (2.8 US gal)

L30B From serial numbers: 182 6001– 183 6001– 185 6001–

11,8 litre (2.8 US gal)

L35B From serial numbers: 186 6001– 187 6001– 188 6001– 189 6001–

Front axle, total

12.2 litre (3.2 US gal)

Rear axle with gearbox, total

13.5 litre (3.6 US gal)

Hydraulic system, incl. tank

65 litre (17.1 US gal)

Fuel tank

86 litre (23 US gal)

Brake system

1 litre (0.26 US gal)

Air conditioning (option)

1.4 kg (3.07 pd )(initial filling)

Oil and fluid changes

Change interval

Engine oil

500 operating hours

Front and rear axle with gearbox

1500 operating hours

Hydraulic system

1500 operating hours

Filter changes

Change interval

Engine, oil filters

500 operating hours

Air filter

See warning light

Fuel filter

1000 operating hours

Fuel filter / water separator

1000 operating hours

Hydraulic oil filter

1500 operating hours

Specifications

Engine, specifications L30B

137

Engine, specifications L30B From serial numbers: 182 3601– 183 3601– 185 3601–

From serial numbers: 182 6001– 183 6001– 185 6001–

Designation

D3D

D3,6D

Rated power at 2300 rpm SAE J1995, gross

52 kW (71 hp)

52 kW (70,7 hp)

Rated power at 2300 rpm ISO 9249/DIN6271/SAE J1349, net

50 kW (68 hp)

50,1 kW (68,1 hp)

Max. torque at 1600 rpm

241 Nm (177 ft lb)

Max. torque at 1650 rpm

240 Nm (177 ft lb)

Low idle speed

850–950 rpm

870–950 rpm

High idle speed

2450–2550 rpm

2450–2550 rpm

Number of cylinders/design

4/in line

4/in line

Cylinder bore

94 mm (3.7 in)

96 mm (3.8in)

Stroke

112 mm (4.4 in)

125 mm (4.9 in)

Displacement

3108 cm3 (189 cu in)

3620cm3 (221 cu in)

Combustion method

Direct injection

Direct injection

Cooling

Oil/Air

Oil/Air

Lubrication

Gear pump

Gear pump

Minimum oil temperature 110 °C at 900 rpm

140 kPa (1.4 bar)

Minimum oil temperature 120 °C at 900 rpm

152 kPa (1.5 bar)

Opening pressure of injection valve

21 MPa (210 bar)

21 MPa (210 bar)

Compression pressure

2.2-2.7 MPa (22-27 bar)

3-3,3 MPa (30-33 bar)

Firing sequence

1-3-4-2

1-3-4-2

Valve clearance, on cold engine

Intake valve 0.3 mm (80.012 in)

Intake valve 0.3 mm (00.012 in)

Exhaust valve 0.5 mm (0.020 in)

Exhaust valve 0.5 mm (0.020 in)

Specifications

138

Engine, specifications L35B

Engine, specifications L35B From serial numbers: 186 3601– 187 3601–

From serial numbers: 186 6001– 187 6001–

Designation

D3D

D3,6D

Rated power at 2600 rpm SAE J1995, gross

57 kW (77 hp)

59,3 kW (80,6 hp)

Rated power at 2600 rpm ISO 9249/DIN6271/SAE J1349, net

55 kW (75 hp)

56,6 kW (77 hp)

Max. torque at 1600 rpm

241 Nm (177 ft lb)

188 3601– 189 3601–

Max. torque at 1650 rpm

188 6001– 189 6001–

240 Nm (177 ft lb)

Low idle speed

850 - 950 rpm

870 - 950 rpm

High idle speed

2700 -2800 rpm

2700 -2800 rpm

Number of cylinders/design

4/in line

4/in line

Cylinder bore

94 mm (3.7 in)

96 mm (3.8 in)

Stroke

112 mm (4.4 in)

125 mm (4.9 in)

Displacement

3108 cm3 (190 cu in)

3620 cm3 (221cu.in)

Combustion method

Direct injection

Direct injection

Cooling

Oil/Air

Oil/Air

Lubrication

Gear pump

Gear pump

Minimum oil temperature 110 °C at 900 rpm

140 kPa (1.4 bar)

Minimum oil temperature 120 °C at 900 rpm

153 kPa (1.5 bar)

Opening pressure of injection valve

21 MPa (210 bar)

21 MPa (210 bar)

Compression pressure

2.2-2.7 MPa (22-27 bar)

3.3,3 MPa (30-33 bar)

Firing sequence

1-3-4-2

1-3-4-2

Valve clearance, on cold engine

Intake valve 0.3 mm (0.012 in)

Intake valve 0.3 mm (0.012 in)

Exhaust valve 0.5 mm (0.020 in)

Exhaust valve 0.5 mm (0.020 in)

Specifications

Electrical system, specifications

Electrical system, specifications System voltage

12 V

Battery

1

Battery voltage

12 V

Battery capacity

88 Ah

Three-phase generator

1120 W (80 A)

Starter motor output

2.2 kW (3.0 hp)

Relays and fuses in the engine compartment NOTE! Use only fuses of specified capacity (Ampere rating).

Risk of damage or burning in the printed circuit board!

K3

K2

F 101 F 100 F 102

K4 K5 M300095B

RE

A

Function

RE

A

Function

K2

70

Pre-heating time control

K3

70

Radiator

K4

30

Air conditioning (option)

K5

70

Starter

FU

A

Function

FU

A

Function

F100

60

Glow plug

F101

40

Radiator

F102

30

Air conditioning (option)

139

Specifications

140

Electronic control unit (ECU)

Electronic control unit (ECU) WARNING! F 09 7.5 A

F 07 3A F 08 7.5 A

F 05 7.5 A

F 04 5A

F 02 3A

F 03 5A

F 01 3A

F 06 5F A08

DO NOT CHANGE TO A LARGER CAPACITY OF FUSE

F 10 7.5 A

X103

X107

X114

X110

F 11 SEN1 A SORS F 12 15 A F 13 F3 20 A F 14 L

X112

X115

X109

7.5 A

F 15 7.5 A

X105

X113

X108

X111

F 16 15 A F 17 5A F 18 15 A F 19 15 A F 20

R R

L

7.5 A

+12V X102

X104

Achtung / ATTENTION !

BATT.

F 21 20 A F 22 10 A F 23 5A F 24 10 A

+ X116

50a

ZE ECU

X1

F 25 X106

X101

7.5 A

F 26 10 A F 27 10 A

I II

Start STOP

30 15

Achtung!

X104/10 ELEKTR. OPTION

Keine Stromabnahme am Zundstartschalter.

ATTENTION!

Relais

ELEKTR.

NO CURRENT SUPPLY AT

OPTION

THE IGNITION SWITCH.

M400741B

Specifications

Electronic control unit (ECU)

141

Legend fuse assignment electronic control unit (ECU) NOTE! Use only fuses of specified capacity (Ampere rating).

Risk of damage or burning in the printed circuit board!

FU

A

Function

FU

A

Function

F01

3

Magnetic clamps: Float position, special valve

F15

7.5

Dimmed headlight, right

F02

3

Dashboard

F16

15

Working head lights, front right

F03

5

Licence light

F17

5

Interior light

F04

5

Auxiliary hydraulics, hydraulic circuit no.4

F18

15

Working headlights, front left

F05

7.5

Washer pump, front

F19

15

Working headlights, rear

F06

5

Additional pump, hydraulic breaker

F20

7.5

Flashing beacon

F07

3

Radio

F21

20

Heating

F08

7.5

Warning horn

F22

10

Windscreen wiper motor, rear

F09

7.5

Windscreen washer pump, rear

F23

5

Brake light

F10

7.5

Seat heating

F24

10

Socket

F11

1

Inductive pick-up: Loading position, lifting automatics, lifting frame suspension (BSS)

F25

7.5

Ignition switch

F12

15

Full headlights

F26

10

Wiper motor, front interval and stage I

F13

20

Water pump for road sweeper

F27

10

Windscreen wiper motor, front stage II

F14

7.5

Dimmed headlight, left

Specifications

142

Electronic control unit (ECU)

Electronic control unit (ECU)(12V) Valid for serialnumbers: L30B, 1823650, 1833780, 1854738 L35B, 1863868, 1873663, 1883678, 1893739

1033332

REF

VALUE

DESCRIPTION

K103

1P/2W 12V MINI ISO THD5

Working head light, front

K104

1P/2W 12V MINI ISO THD5

Aux. power Out

K105

1P/2W 12V MICRO ISO THD5

Working head light 2, rear

K106

1P/2W 12V MINI ISO THD5

K107

1P/2W 12V MINI ISO THD5

Water pump, road sweeping machine

K108

1P/2W 12V MINI ISO THD5

Cab heater

F01

10A

Working head light 2, rear

F02

10A

Free for options KL30

F03

7.5A

Washer pump, front

F04

7.5A

Horn

F05

15A

Full head light, left, right

F06

7.5A

Dimmed head light, right

F07

7.5A

Dimmed head light, left

F08

15A

Working head light front, right

Supply, inductive transducer, lifting arm BSS Seat heating, extarnally controllable Steering column switch right, supply 1

Specifications

Electronic control unit (ECU) F09

15A

Working head light, front left

F10

15A

Head light flasher

F11

10A

Radio 12V; in 24V vehicles via a 24V/12V converter (U50)

F12

5A

Interior light

F13

20A

Water pump, road sweeping machine

F14

20A

Cab heater

F15

15A

Free for options KL15

F16

1A

Supply, inductive transducer, lifting arm BSS

F17

10A

Seat heating, extarnally controllable

F18

15A

Steering column switch right, supply 1

F19

5A

Supply, brake light

F20

15A

Free for options KL15

F21

15A

Wiper motor front, stage 2

F22

3A

Instrument panel

F23

7.5A

Ignition switch, supply

F24

10A

Working head light front, left

F25

20A (Pre Fuse Grp 1)

Solenoid valve, hydraulic motor Solenoid valve, auxiliary pump / hydraulic breaker Solenoid valve, lowering brake valve Clamping magnet, float position Clamping magnet, ,pecial spool

F26

25A (Pre Fuse Grp 2)

Fender light,left Tail light, fender light, left License light Back-up light, left Tail light, -fender light, right Windscreen washer pump, rear Direction indicator, front right Direction indicator, front left Solenoid valve, differential lock Solenoid valve, directional spool Solenoid valve, hydraulic control off Solenoid valve, optional hydraulics 2

F27

25A (Pre fuse Grp 10)

Terminal 53a Windscreen wiper motor, front (step 1, J) Wiper motor, rear (step 1, J)

F28

25A (Function Grp 5)

Direction indicator, rear left Direction indicator, rear right Solenoid valve, emission reduction Solenoid valve BSS1, charging valve Solenoid valve BSS2, foot valve Solenoid valve BSS3, rod compensation valve Locking, Volvo attachment carrier C-contact air conditiong output

F29

25A (Pre Fuse Grp 9)

Steering column switch, supply 2a Rotating warning beacon

F30

25A (Pre Fuse Grp 3)

Solenoid valve, pump forward Solenoid valve, pump reverse Solenoid valve, oscillation lock Magnetic clamp, lifting Solenoid valve, 4th control circuit optional hydraulics 2

143

Specifications

144

Power transmission,specifications

Power transmission,specifications Hydrostatic travel system L30B Hydraulic pump Designation

A4VG 56DA

Hydraulic motor Designation

A6VM107DA

Travel speeds Machine series 182, 185 Position "1" forward/reverse

0-6 km/h (0-4 mph)

Position "2" forward/reverse

0-20 km/h (0-12 mph)

Travel speeds Machine series 183 Position "1" forward/reverse

0-8 km/h (0-5 mph)

Position "2" forward/reverse

0-30 km/h (0-19 mph)

Axles Front-/rear axles

Portal axles

Designation

AV-230

Transmission

AVG 185

Differential lock

In both axles

Actuation

100% hydraulically switchable

Max. floating height of a wheel

250 mm (9.8 in)

Oscillation angle

¹ 10°

Specifications

Power transmission,specifications Hydrostatic travel system L35B Hydraulic pump Designation

A4VG 71DA

Hydraulic motor Designation

A6VM 140DA

Travel speeds Machine series 186, 187 Position "1" forward/reverse

0-6 km/h (0-4 mph)

Position "2" forward/reverse

0-20 km/h (0-12 mph)

Travel speeds Machine series 188, 189 Position "1" forward/reverse

0-8 km/h (0-5 mph)

Position "2" forward/reverse

0-30 km/h (0-19 mph)

Axles Front-/rear axles

Portal axles

Designation

AV-230

Transmission

AVG 185

Differential lock

In both axles

Actuation

100% hydraulically switchable

Max. floating height of a wheel

270 mm (9.8 in)

Oscillation angle

¹ 10°

145

Specifications

146

Brakes and steering system, specifications

Brakes and steering system, specifications Brakes L30B Machine series 185 Service brake

Hydraulically controlled drum brake on transfer box

Quality of brake fluid

Mineral oil

Parking brake

mechanical actuation of the drum brake on transfer box

Machine series 182, 183 Service brake

Hydraulically operated disc brake on front axle

Quality of brake fluid

DOT 4

Parking brake

mechanical actuation of the drum brake on transfer box

Brakes L35B Machine series 186 Service brake

Hydraulically controlled drum brake on transfer box

Quality of brake fluid

Mineral oil

Parking brake

mechanical actuation of the drum brake on transfer box

Machine series 187, 188, 189 Service brake

Hydraulically operated disc brake on front axle

Quality of brake fluid

DOT 4

Parking brake

mechanical actuation of the drum brake on transfer box

Steering L30B Steering

Hydrostatic steering unit

Steering pump

Double gear pump (pump 2)

Flow rate

max. 25 l/min (6.6 US gal/min)

at engine speed

2300 rpm

Pressure relief setting

18.5 MPa (185 bar) (2683 psi)

Steering cylinders

one double acting steering cylinder

Steering lock

± 40°

Steering L35B Steering

Hydrostatic steering unit

Steering pump Machine series 186, 187

Double gear pump (pump 1)

Steering pump Machine series 188, 189

Gear pump with priority valve

Flow rate

max. 29 l/min

at engine speed

2600 rpm

Pressure relief setting

18.5 MPa (185 bar) (2683 psi)

Steering cylinders

one double acting steering cylinder

Steering lock

± 40°

Specifications

Tyre sizes and pressures, specifications

Tyre sizes and pressures, specifications Tyres

L30B

L35B

Air pressures: bar front

rear

front

rear

12.5 - 20

2.75

2.5

3.25

2.5

13.5 - 20

3.0

2.25

3.5

2.5

14.5 - 20

2.5

2.25

3.0

2.25

15.5/55 R18

4.0

3.0

4.5

3.5

16/70-20

2.25

1.75

2.5

1.75

17.5/65-20

2.75

1.75

3.0

2.0

9.00 R20

3.0

3.0

3,.5

3.0

335/80 R18

3.75

2.75

-/-

-/-

335/80 R20

3.25

2.75

3.75

3.5

340/80 R20

3.25

2.75

3.75

3.25

365/70 R18

3.5

2.75

-/-

-/-

365/80 R20

3.0

2.5

3.5

2.75

375/75 R20

2.5

2.0

3.25

2.5

400/55-22,5

2.5

2.0

2.75

2.25

400/70 R18

3.0

2.25

-/-

-/-

400/70 R20

2.75

2.25

3.25

2.75

400/70 R24

2.75

2.25

3.0

2.5

405/70 R18

3.0

2.25

-/-

-/-

405/70 R20

2.75

2.25

3.0

2.5

420/65 R24

2.5

2.0

3.0

2.25

425/75 R20

2.25

2.0

2.5

2.25

455/70 R20

2.25

1.75

2.5

2.0

500/45-22.5

2.25

1.75

2.5

2.0

550/45-22.5

2.0

1.5

2.25

1.75

The stated tyre pressures are guide values.

Wheel nuts Tightening torque

450 Nm

147

Specifications

148

Cab, specifications

Cab, specifications The cab is elastically mounted and complies with ROPS regulations ISO 3471and SAE 1040, moreover the cab has the FOPS-approval acc. to ISO 3449 and SAE J231.

Overall body vibrations: NOTE! On construction equipment overall body vibrations are mainly caused by various factors, such as working mode, ground conditions and the working speed chosen by the machine operator. These factors are independent from the design of the machine. It is therefore not possible to state one single value which is representative for the operator's exposure to whole body vibrations.

The values for overall body vibrations stated below are in accordance with European standard EN 474-1, but are not intended to be used to determine the operator's exposure to overall body vibrations when using this machine.

According to the present technical standard the appropriate design of the operator's seat serves as the most effective means to maintain the overall body vibration of a certain machine type at the lowest possible level.

The operator's seat used in this machine meets the criteria acc. to EN ISO 7096:2000, which account for the appearance of vertical vibrations under severe, but typical working conditions. This seat has been tested by applying a power density spectrum of class EM 3 and has a transmission factor of SEAT < 1.0. The overall body vibrations of the machine measured under real working conditions, as intended for the machine, are in the range from 0.5 m/s2 up to a short term value of 1.13 m/s2, the seat is designed for.

In order to maintain overall body vibrations as low as possible and to avoid damage to the health of the driver when working with the machine, the following rules should be observed: Q

the operatorâ&#x20AC;&#x2122;s seat should be adjusted to the operatorâ&#x20AC;&#x2122;s weight and height according to the specifications issued by the seat manufacturer.

Q

soil and ground conditions on the construction site should be kept in good condition.

Q

the machine should be used as intended. Operation and driving must be matched to the prevailing conditions, such as ground condition and particular factors influencing vibration.

Noise emission values Sound pressure level (LpA) determined acc. to ISO 6396 at the operatorâ&#x20AC;&#x2122;s stand is:

L30B Machine series 183 74 dB(A) Machine series 182, 185 76 dB(A) Machine series from: 182 6001,183 6001,185 6001 ........ See value on decal in the machine

L35B Machine series 186, 187 78 dB(A) Machine series 188, 189 77 dB(A) Machines with the sticker "Environmentally Friendly" 74 dB(A) Machine series from: 186 6001, 187 6001, 188 6001, 189 6001..............See value on decal in the machine The guaranteed sound pressure level (LwA) acc. to EG-regulations 2000/14/EG around the machine is: see sticker on machine.

NOTE! No modifications must be made to the machine which could result in an increase of the noise emission.

Specifications

Hydraulic system, specifications

Hydraulic system, specifications Hydraulic system specifications L30B Hydraulic pump

Double gear pump (pump 1)

Flow rate

55 l/min (14.5 US gal/min)

at engine speed

2300 rpm

Pressure relief setting

23 MPa (230 bar) (3335 psi)

Tipping cylinder

1 double acting tipping cylinder

Lift cylinder

2 double acting lift cylinders

Secondary pressure relief valves (shock) Lifting cylinder (piston area)

32 MPa (320 bar) (4060 psi)

Tipping cylinder (piston rod and piston end)

28 MPa (280 bar) (4640 psi)

Special hydraulics

20 MPa (200 bar) (2900 psi)

Loading times: Lifting time (under load)

6.5 sec.

Lowering time (empty)

3.5 sec.

Tipping time

1.5 sec.

Hydraulic system specifications L35B Hydraulic pump

Gear pump

Flow rate

73 l/min (19.2 US gal/min)

at engine speed

2600 rpm

Pressure relief setting

25 MPa (250 bar) (3625 psi)

Tipping cylinder

1 double acting tipping cylinder

Lift cylinder

2 double acting lift cylinders

Secondary pressure relief valves (shock) Lifting cylinder (piston area)

32 MPa (320 bar) (4060 psi)

Tipping cylinder (piston rod and piston end)

28 MPa (280 bar) (4640 psi)

Machine series 189 Tipping cylinder (piston rod)

15 MPa (150 bar) (2175 psi)

Special hydraulics

20 MPa (200 bar) (2900 psi)

Loading time machines series: 186, 187, 188 Lifting time (under load)

5.5 sec.

Lowering time (empty)

3.5 sec.

Tipping time

1.2 sec.

Loading time machines series: 189 Lifting time (under load)

6.5 sec.

Lowering time (empty)

4.0 sec.

Tipping time

2.0 sec.

149

Specifications

150

Dimensions and performance values

Dimensions and performance values L30B with attachment carrier type Z Data with attachment carrier type Z and tires 365/80 R20 B 4340 mm 14' 2" C 2150 mm 7' 1" D 600 mm 1' 9" F 2740 mm 9' 0" 3' 0" G 900 mm J 3060 mm 10' 0" K 3260 mm 10' 7" O 70 ° P 45 ° R 50 ° S 140 ° U 200 mm 0' 8" 4' 9" X 1482 mm Y 1835 mm 6' 0" Z 2960 mm 9' 7" 3900 mm 12' 8" a2 2030 mm 6' 7" a3 a4 ± 40 °

a4

O

V

a1

M X

F

H

a3 a

L

P N

D C

R G

U

T

S

2

K Z J

B A

Y

M300013B

Bucket type Universal bucket

Data with attachment carrier type Z and tires 365/80 R20 Bucket capacity

m³ yd³

Tipping weight

4-in-1 bucket

1.0 1.3

1.1 1.4

0.9 1.2

kg/m³ lb/yd³

1900 3203

1700 2865

1900 3203

Tipping load, without steering block (ISO-DIS.) Tipping load, full steering block (ISO-DIS.) Lifting force, max.

kg lb

4350 9590

4250 9369

4000 8818

kg lb

3850 8487

3800 8377

3550 7826

kN lbf

57.0 12,814

55.5 12,476

53.0 11,914

Ripping force

kN lbf

61.0 13,713

53.0 11,914

53.0 11,914

A Overall length

mm ft in

5140 16'7"

5240 17'2"

5240 17'2"

L

Lifting height

mm ft in

4220 13'8"

4260 14'0"

4130 13'5"

V Bucket width

mm ft in

1900 6'3"

1900 6'3"

1900 6'3"

a1 Turning circle diameter

mm ft in

8490 27'9"

8550 28'0"

8560 28'1"

T Bucket depth below plane, max.

H Tipping height

mm ft in

50 0'2"

50 0'2"

55 0'2"

mm ft in

2580 8'5"

2475 8'1"

2480 8'2"

M Reach at full height

mm ft in

680 2'2"

745 2'5"

710 2'4"

N Reach, max.

mm ft in

1455 4'8"

1525 5'0"

1490 4'9"

Operating weight

kg lb

5500 12,125

5520 12,169

5710 12,588

Data with loading fork Distance to centre of gravity 500 mm Tipping load, tipped (ISO/DIS) kg/lb Pay load acc. to EN 474-3, 60/80% kg lb

3000 / 6614 1800 / 2400 3968 / 5390

Specifications

Dimensions and performance values Effective load 80%, transport position 40° tipped

kg/lb

151

2500 / 5510

L35B with attachment carrier type Z Data with attachment carrier type Z and tires 405/70 R20 B 4485 mm 14' 7" C 2150 mm 7' 1" D 610 mm 2' 0" F 2745 mm 9' 0" G 900 mm 2' 11" J 3145 mm 10' 3" K 3345 mm 11' 0" O 66 ° P 45 ° R 50 ° S 135 ° U 200 mm 0' 8" X 1532 mm 5' 0" Y 1932 mm 6' 4" Z 3050 mm 10' 0" a2 3960 mm 13' 0" a3 1980 mm 6' 6" a4 ± 40 °

a4

O

V

a1

M X

F a3 a

L

P N

K Z J

H D C

R G

U

T

S

2

B A

Y

M300013B

Bucket type

Data with attachment carrier type Z and tires 405/70 R20 Bucket capacity

Universal bucket m³ yd³

4-in-1 bucket

1.2 1.6

1.2 1.6

1.0 1.3

1800 3030

1700 2865

1900 3203

Tipping weight

kg/m³ lb/yd³

Tipping load, without steering block (ISO-DIS.) Tipping load, full steering block (ISO-DIS.) Lifting force, max.

kg lb

4950 10,912

4750 10,471

4450 9810

kg lb

4350 9590

4200 9259

3950 8708

kN lbf

61.5 13,826

59.5 13,376

58.5 13,151

Ripping force

kN lbf

60.5 13,601

52.5 11,803

52.5 11,803

A Overall length

mm ft in

5280 17'3"

5380 17'7"

5380 17'7"

L Lifting height

mm ft in

4320 14'2"

4340 14'2"

4260 13'8"

VBucket width

mm ft in

2100 6'9"

2000 6'6"

2000 6'6"

a1Turning circle diameter

mm ft in

8760 28'7"

8730 28'6"

8740 28'7"

TBucket depth below plane, max.

HTipping height

mm ft in

95 0'3"

95 0'3"

100 0'3"

mm ft in

2670 8'8"

2590 8'5"

2570 8'4"

MReach at full height

mm ft in

750 2'5"

810 2'7"

780 2'6"

NReach, max.

mm ft in

1570 5'2"

1630 5'4"

1600 5'3"

Operating weight

kg lb

6250 13,779

6260 13,801

6440 14,198

Specifications

152

Dimensions and performance values

Data with loading fork

FEM II

FEM III

3340 / 7363

3300 / 7275

kg lb

2000 / 2500 4409 / 5510

2000 / 2600 4409 / 5732

kg/lb

2500 / 5510

2800 / 6173

Distance to centre of gravity 500 mm Tipping load, tipped (ISO/DIS)

kg/lb

Pay load acc. to EN 474-3, 60/80% Effective load 80%, transport position 40° tipped

L35B - TP with attachment carrier type Z

a4 V

a1 X

F a3

D U

C

a2

B Y

A

Data: TP-kinematics with attachment carrier type Z and tires 405/70 R20 14' 7" B 4455 mm C 2150 mm 7' 1" O D 580 mm 0' 3" F 2715 mm 8' 11" G 900 mm 2' 11" J 3100 mm 10' 3" M P K 3350 mm 11' 0" N 63 ° Z O H P 45 ° R 50 ° R G S 58 ° U 250 mm 0' 10" T X 1532 mm 5' 0" S Y 1932 mm 6' 4" Z 3020 mm 9' 11" a2 3960 mm 13' 0" a3 1980 mm 6' 6" a4 ± 40 °

Bucket type

Data: TP-kinematics with attachment carrier type Z and tires 405/70 R20 m³ Bucket capacity yd³

Universal bucket

4-in-1 bucket

1.0 1.3

1.2 1.6

0.9 1.2

Tipping weight

kg/m³ lb/yd³

1800 3030

1500 2528

1900 3203

Tipping load, without steering block (ISO-DIS.) Tipping load, full steering block (ISO-DIS.) Lifting force, max.

kg lb

4200 9259

4150 9149

3900 8598

kg lb

3700 8157

3650 8047

3450 7605

kN lbf

57.0 12,814

55.5 12,477

54.0 12,140

Ripping force

kN lbf

62.5 14,051

54.5 12,252

59.0 13,264

A Overall length

mm ft in

5280 17'4"

5380 17'8"

5320 17'6"

L Lifting height

mm ft in

4290 14'1"

4330 14'2"

4200 13'9"

VBucket width

mm ft in

2000 6'7"

2000 6'7"

2000 6'7"

a1Turning circle diameter

mm ft in

8670 28'5"

8730 28'7"

8700 28'6"

TBucket depth below plane, max.

HTipping height

mm ft in

90 0'4"

90 0'4"

90 0'4"

mm ft in

2610 8'7"

2535 8'4"

2560 8'5"

Specifications

Dimensions and performance values MReach at full height

mm ft in

725 2'5"

785 2'7"

715 2'4"

NReach, max.

mm ft in

1545 5'1"

1605 5'3"

1535 5'0"

Operating weight

kg lb

6100 13,447

6120 13,492

6285 13,855

Data with loading fork Distance to centre of gravity 500 mm Tipping load, tipped (ISO/DIS) kg/lb Pay load acc. to EN 474-3, 60/80% kg lb Effective load 80%, transport kg/lb position 40° tipped

153

2930 / 6459 1750 / 2300 3858 / 5070 2500 / 5510

L35B - TP with attachment carrier type V

a4 V

a1 X

F a3

D U

C

a2

B Y

A

Data: TP-kinematics with attachment carrier type V and tires 405/70 R20 B 4455 mm 14' 7" C 2150 mm 7' 1" O 0' 3" D 580 mm F 2715 mm 8' 11" G 850 mm 2' 9" J 3100 mm 10' 3" M P 0" K 3350 mm 11' N 63 ° Z O H P 45 ° R 50 ° R G S 58 ° 0' 10" U 250 mm T X 1532 mm 5' 0" S Y 1932 mm 6' 4" Z 3100 mm 10' 2" a2 3960 mm 13' 0" a3 1980 mm 6' 6" a4 ± 40 °

Bucket type

Data: TP-kinematics with attachment carrier type V and tires 405/70 R20 m³ Bucket capacity yd³

Universal bucket

4-in-1 bucket

1.0 1.3

1.2 1.6

0.9 1.2

Tipping weight

kg/m³ lb/yd³

1800 3030

1400 2356

1800 3030

Tipping load, without steering block (ISO-DIS.) Tipping load, full steering block (ISO-DIS.) Lifting force, max.

kg lb

4500 9921

3900 8598

3750 8267

kg lb

3600 7937

3450 7606

3300 7275

kN lbf

52.0 11,690

50.5 11,353

49.0 11,016

Ripping force

kN lbf

54.5 12,252

48.5 10,903

51.5 11,578

A Overall length

mm ft in

5380 17'8"

5480 18'0"

5415 17'9"

L Lifting height

mm ft in

4250 13'11"

4390 14'5"

4260 14'0"

VBucket width

mm ft in

2000 6'7"

2000 6'7"

2000 6'7"

a1Turning circle diameter

mm ft in

8730 28'7"

8800 28'10"

8760 28'8"

Specifications

154

Dimensions and performance values

TBucket depth below plane, max.

HTipping height

mm ft in

85 0'3"

85 0'3"

85 0'3"

mm ft in

2550 8'5"

2470 8'1"

2490 8'2"

MReach at full height

mm ft in

800 2'8"

855 2'10"

785 2'7"

NReach, max.

mm ft in

1620 5'4"

1675 5'6"

1600 5'3"

Operating weight

kg lb

6200 13,648

6240 13,756

6390 13,866

Data with loading fork Distance to centre of gravity 500 mm Tipping load, tipped (ISO/DIS) Pay load acc. to EN 474-3, 60/80% Effective load 80%, transport position 40° tipped

kg/lb

2750 / 6063

kg lb

1650 / 2200

kg/lb

2500 / 5510

3637/4850

Specifications

Service history

Service history Type of service

Service 100 hours Date

Hours

o

Date

Hours

o

Hours

o o

Date

Hours

o

Date

Hours

o

Date

Hours

o

Signature and stamp

Service and maintenance

Type of service

Service 2500 hours

Signature and stamp

Service and maintenance

Type of service

Service 2000 hours

Signature and stamp

Warranty inspection Service and maintenance

Type of service

Service 1500 hours

Signature and stamp

Service and maintenance

Type of service

Service 1000 hours Date

Warranty inspection

Type of service

Service 500 hours

Signature and stamp

Service and maintenance

Signature and stamp

155

Specifications

156

Service history Type of service

Service 3000 hours Date

Hours

o

Date

Hours

o

Hours

o

Date

Hours

o

Date

Hours

o

Date

Hours

o

Signature and stamp

Service and maintenance

Type of service

Service 5500 hours

Signature and stamp

Service and maintenance

Type of service

Service 5000 hours

Signature and stamp

Service and maintenance

Type of service

Service 4500 hours

Signature and stamp

Service and maintenance

Type of service

Service 4000 hours Date

Service and maintenance

Type of service

Service 3500 hours

Signature and stamp

Service and maintenance

Signature and stamp

Specifications

Service history Type of service

Service 6000 hours Date

Hours

o

Date

Hours

o

Hours

o

Date

Hours

o

Date

Hours

o

Date

Hours

o

Signature and stamp

Service and maintenance

Type of service

Service 8500 hours

Signature and stamp

Service and maintenance

Type of service

Service 8000 hours

Signature and stamp

Service and maintenance

Type of service

Service 7500 hours

Signature and stamp

Service and maintenance

Type of service

Service 7000 hours Date

Service and maintenance

Type of service

Service 6500 hours

Signature and stamp

Service and maintenance

Signature and stamp

157

Specifications

158

Service history Type of service

Service 9000 hours Date

Hours

o

Date

Hours

o

Hours

o

Signature and stamp

Service and maintenance

Type of service

Service 10000 hours Date

Service and maintenance

Type of service

Service 9500 hours

Signature and stamp

Service and maintenance

Signature and stamp

Alphabetical index

159

Alphabetical index Accidents .......................................................................48 Air cleaner, cleaning and replacing ..............................111 Air conditioning (optional equipment).....................46, 124 Air suspended operator's seat with seat heating (optional equipment) ......................................................40 Anti-theft device (optional equipment) .......................6, 28 Arrival and delivery inspections....................................103 Articulation lock ..............................................................59 Attachments brackets ....................................................70 Attachments ...................................................................69 Automatic bucket loading positioning can be deactivated (optional equipment) ...................................35 Automatic lifting deactivatable (optional equipment)......36 Auxiliary pump (optional equipment)..............................88 Axles ............................................................................119 Axles, changing oil .......................................................119 Backup alarm (optional equipment) ...............................37 Backup alarm deactivatable (optional equipment) .........37 Batteries, charging .......................................................116 Batteries, regulations ...................................................115 Battery disconnecting switch........................................114 Battery..........................................................................114 Before service read ........................................................96 Brake system ...........................................................6, 121 Brakes and steering system, specifications .................146 Brakes L30B ................................................................146 Brakes L35B ................................................................146 Brakes linings, checking ..............................................121 Brakes, checking..........................................................121 Bucket - Automatic loading position (optional equipment) ......................................................35 Buckets ..........................................................................78 Cab ..................................................................................6 Cab, specifications .......................................................148 Capacities and change intervals ..................................136 CareTrack (optional equipment).......................................7 Carrier type Z, connecting..............................................70 CE marking, EMC directive ..............................................9 Centre instrument panel.................................................20 Charging ........................................................................75 Clamshell (optional equipment)......................................78 Clamshell bucket (optional equipment) ..........................82 Cleaning the machine ..................................................104 Climate control system...................................................41 Communication equipment, installation .........................10 Condition test ...............................................................103 Container - windscreen washer system .......................123 Controls..........................................................................29 Cooling air - screencover (optional equipment) .............89 Cooling system - engine and travel hydraulics.............113 Cooling system ............................................................113 Cooling system, cleaning .............................................113 Delivery instructions .....................................................103 Demolition work .............................................................68 Differential lock ..............................................................76 Dimensions and performance values...........................150 Electric attachment bracket (optional equipment) ..........72 Electric welding ............................................................115 Electrical system ..........................................................114 Electrical system, specifications...................................139 Electronic control unit (ECU)........................................140 Electronic control unit (ECU)(12V) ...............................142 Engine oil filter, replacing .............................................108 Engine oil level, checking.............................................106 Engine oil, changing.....................................................107 Engine preheating (optional equipment) ........................53 Engine ......................................................................5, 106 Engine, air cleaner .......................................................111 Engine, specifications L30B .........................................137 Engine, specifications L35B .........................................138

Fire prevention............................................................... 98 FOPS and ROPS............................................................. 6 Foreword.......................................................................... 1 Forklift attachment operating ......................................... 84 Fuel filter / water separator .......................................... 110 Fuel filters, replacing.................................................... 109 Fuel system ................................................................. 109 Fuel tank ...................................................................... 109 Fuse - electronic control unit (ECU)............................. 117 Guidelines for reducing vibration levels on earthmoving machines................................................... 62 Guidelines when installing aerial ................................... 10 Hand gas setting (optional equipment) .......................... 38 Handling hazardous materials ..................................... 100 Heater Engine-independent (optional eqiupment) ......... 42 High tipping bucket (optional equipment) ...................... 79 High voltage overhead power line ................................. 64 Hose rupture protection (optional equipment) ............... 34 Hydraulic attachment bracket ........................................ 71 Hydraulic circuit no. 4 electrically switchable (optional equipment) .................................... 87 Hydraulic oil filter, replacing......................................... 127 Hydraulic oil level, checking......................................... 125 Hydraulic oil, changing................................................. 126 Hydraulic system specifications L30B ......................... 149 Hydraulic system specifications L35B ......................... 149 Hydraulic system ..................................................... 6, 125 Hydraulic system, specifications.................................. 149 Hydrostatic travel system L30B ................................... 144 Hydrostatic travel system L35B ................................... 145 Identification number ....................................................... 2 Information and warning decals..................................... 12 Instrument panels .......................................................... 19 Intended use .................................................................... 5 Jump starting with a spare battery............................... 116 L30B with attachment carrier type Z ............................ 150 L35B - TP with attachment carrier type V .................... 153 L35B - TP with attachment carrier type Z .................... 152 L35B with attachment carrier type Z ............................ 151 Left insrtrument panel .................................................... 25 Lifting frame suspension (BSS) (optional equipment) ... 77 Lifting objects................................................................. 92 Lifting the machine......................................................... 59 Load hook (optional equipment) .................................... 90 Load hook on bucket back (optional equipment) ........... 91 Log loader (optional equipment) .................................... 83 Logged machine data ...................................................... 7 Lubricating the articulated joint ............................ 130, 131 Lubricating the lifting kinematics and the steering cylinders............................................................... 131, 132 Lubrication and service chart............................... 103, 133 Lubrication points......................................................... 128 Machine view ................................................................... 8 Manual inching function (optional equipment) ............... 38 Measures to be applied before driving........................... 51 Mechanical attachment bracket with optional hydraulics74 Mechanical attachment bracket without optional hydraulics....................................................................... 73 Mechanical attachment bracket ..................................... 70 Membrane keyboar........................................................ 25 Modifications.................................................................... 7 Noise emission values ................................................. 148 Operating instructions.................................................... 47 Operating techniques..................................................... 61 Operator comfort............................................................ 39 Operator obligations ...................................................... 48 Operator seat................................................................. 39 Operator's seat heating (optional equipment)................ 40 Operatorâ&#x20AC;&#x2122;s safety ........................................................... 49 Other controls ................................................................ 29 Overall body vibrations: ............................................... 148 Paint finish maintenance.............................................. 104

Alphabetical index

160 Pallet fork (optional equipment) .....................................84 Parking brake, checking...............................................121 Parking ...........................................................................57 Power Transmission ........................................................5 Power transmission,specifications ...............................144 Presentation .....................................................................5 Product plates ................................................................11 Protection against electromagnetic interference ............10 Rear axle with transfer box, changing oil .....................120 Recommended lubricants ............................................135 Relays and fuses in the engine compartment ......117, 139 Road sweeping (optional equipment) ............................85 Running-in instructions ..................................................47 Safety regulations ............................................................1 Safety rules when operating ..........................................48 Safety when servicing ....................................................95 Scrap bucket (optional equipment) ................................81 Semi-automatic (optional equipment) ............................36 Service and maintenance ............................................103 Service history .....................................................103, 155 Service points ..............................................................105 Service position..............................................................95 Service programmes ....................................................103 Side tipping bucket (optional equipment) .......................80 Signalling diagram .........................................................93 Special hydraulics at front, electrically switchable "Up/ Down" (optional equipment)...........................................86 Special hydraulics ..........................................................86 Specifications ...............................................................135 Starting engine ...............................................................52 Steering L30B ..............................................................146 Steering L35B ..............................................................146 Steering system ...............................................................6 Stopping .........................................................................56 Switching........................................................................54 Table of content ...............................................................3 The USA Federal Clean Air Act .....................................15 Three-phase generator ................................................115 Toothed belt - engine timing ..........................................47 Touching up paint finish ...............................................104 Towing L30B ..................................................................58 Towing L35B ..................................................................58 Towing ...........................................................................58 Transporting machine ....................................................59 Travel switch ..................................................................54 Travelling and working on public roads..........................50 Twin filter system, replacing (optional equipment) .......112 Tyre sizes and pressures, specifications .....................147 Tyres ............................................................................122 Underground cables and pipes ......................................65 Universal fork with hydraulic gripper (optional equipment) ......................................................81 V-attachment carrier (optional equipment)...............73, 74 V-belts, checking..........................................................118 Warranty inspection .....................................................103 Wheel nuts, check-tightening .......................................122 Whole-body vibrations ...................................................62 Windscreen washer system .........................................123 Windscreen wiper - wiper blades, checking .................123 Working in cold weather.................................................67 Working in water and on boggy ground .........................66 Working on slopes .........................................................66 Working where there is risk of landslip...........................65 Working within danger areas .........................................64

Ref.No. VOE21B1001278 Printed in Sweden Volvo, Eskilstuna

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