Service and maintenance

L52168B

DE LIVERY INSTRUCTIONS Machines manufactur ed by Volvo Construction Equipment Construction Equipment

Machine model Serial no. Owner

Delivery instruction carried out on the Operator (Recipient) Customer no. Page 1 (2)

The inspection programme “Delivery Instructions” is to be used for checking the machine with the customer/owner and for presenting the machine to the customer/owner.

Please pay atten tion to the safety an d environ mental ins truc tions in Op erator´s and Service Man uals for the machines concerned.

AR RIVAL AND DELIVERY INSPECTION Machines manufactur ed by Volvo Construction Equipment

Performing, sign ing and submitti ng the delivery inst ruct ions is a pre-condit ion for a valid machine warrant y.

1 Check together with the owner/operator that the delivered machine corresponds to the order. Construction Equipment 2 Presentation of the machine including optional equipment.

Perfo rmed

Machine Model Serial no. Operating hours Arrival date Delivery date

Page 1 (2) Review of the Operator ’s Manual with e mphasis on the following point s.

Arrival inspection by Delivery inspection by Dealer (Depending on machine type, certain points are omitted.)

Perfo rmed

3 Operation

The inspection programme “Arrival and Delivery Inspection” is to be used as a check on a machine upon its arrival from the factory and for an inspection before its delivery to the customer. – Running-in instructions.

MAINTENANCE OF MAINTENANCE OF STORED MACHINES STORED MACHINES Machiines manufactured by Volvo Construction Equipment

– Cab, instruments and operating controls. Please pay atten tion to the safety an d environ mental ins truc tions in Op erator´s and Service Man uals for the machines concerned. – Contronic functions.

– Start/stop, warming up.

Arri val inspection The arrival inspection is the first check of the product after transport. – Transmission, shifting gears. Construction Equipment 1 Any deviations or transport damage must be reported to the carrier, and th – Retarder function. en immediate correc

Perfo rmed

Machine model

Delivery instruction carried out on the

Serial no. Owner Customer no. tive actions must be taken. Page – Service brakes and parking brake. 1 (2) 2 Check that the machine is equipped according to the order confirmation, and that tools and man– Steering, secondary steering. Operator (Recipient) uals are supplied with the machine. Any deviations should be reported to the sales department. – Operator environment, heating, ventilation and air conditioning. 3 Check that no caps for the oil filler points, fuel tanks, radiator or expansion tank are missing, in The inspection programme “Delivery Instructions” is to be used for checking the machine with the customer/owner and for presenting the incorrect position or broken. When applicable, check that no caps for the brake, clutch fluid reser– Attachment bracket (attaching an attachment) and use of attachments. machine to the customer/owner. voirs and washer fluid are missing. – Loading, digging, dumping, lifting and grading operations. Please pay atten tion to the safety an d environ mental ins truc tions in Op erator´s and Service Man uals for the machines concerned. 4 As soon as possible after the machine has been transported it should be washed with fresh water. – Operation on a public road. 5 After the inspection, the anti-corrosion treatment of the machine should be renewed. If it is to be stored again for a longer period, follow the instructions in "MAINTENANCE OF STORED – Towing. Performing, sign ing and submitti ng the delivery inst ruct ions is a pre-condit ion for a valid machine warrant y. MACHINES". Perfo rmed – Tyre pressure. Delive ry inspe ction 4 Service, maint enance 1 Check together with the owner/operator that the delivered machine corresponds to the order. The delivery inspection is a check before the product is delivered to the customer. Perfo rmed Engine, cooling system and fuel system. 2 Presentation of the machine including optional equipment. 6 Check the engine coolant level and the oil level in the engine, transmission, axles and hydraulic system. Check the freezing point of the coolant. When applicable, check the level in all brake fluid Electrical system including battery state of charging and starting with booster batteries (jump startreservoirs. Check the water level in the windscreen washer system. See th ing). e Operator’s Manual. Review of the Operator ’s Manual with e mphasis on the following point s. Note: Do not start engine with battery charger connected. (Depending on machine type, certain points are omitted.) 7 Remove transport protection Perfo rmed from the hydraulic cylinders. Clean any anti-corrosion agent from the piston rods. Power transmission / axles. 3 Operation 8 Check and adjust tyre pressure or on excavators check the track slack adjustment. Brake system. – Running-in instructions. – Cab, instruments and operating controls. – Contronic functions.

– Start/stop, warming up. – Transmission, shifting gears. – Retarder function.

– Service brakes and parking brake. 9 Start the engine and run the machine until normal operating temperature has been reached. Check that the following systems function normally: Volvo Construction Equipment Customer Support AB – Electrical system: Check that instruments, control lamps and other lights are working. SE-631 85 Eskilstuna – Brake system: Test the service brakes, parking/emergency brakes and engage the retarder Sweden (where applicable). – Steering system: Turn the steering wheel to both full steering lock positions. When applicable, check electrical secondary steering function. On Motor Graders, lean the front wheels left and right. – Hydraulic system: Run all hydraulic cylinders to their respective end position. Check all equipment and functions.

– Steering, secondary steering. 10 Check that there are no fuel, water or oil leaks. If necessary, check-tighten connections, clamps and fittings. – Operator environment, heating, ventilation and air conditioning. 11 Any malfunctions or defects must be corrected, noted and reported to the supervisor. – Attachment bracket (attaching an attachment) and use of attachments. See page 2.

Please send comments about the Inpection Programme to sp@volvo.com

101 5444

– Loading, digging, dumping, lifting and grading operations. 12 Turn off the battery disconnect switch. – Operation on a public road. – Towing.

Volvo Construction Equipment Customer Support AB SE-631 85 Eskilstuna Sweden – Tyre pressure. Please send comments about the Inspection Programme to sp@volvo.com

4 Service, maint enance

Engine, cooling system and fuel system.

Electrical system including battery state of charging and starting with booster batteries (jump starting).

Note: Do not start engine with battery charger connected.

Power transmission / axles.

Brake system.

Volvo Construction Equipment Customer Support AB SE-631 85 Eskilstuna Sweden Please send comments about the Inpection Programme to sp@volvo.com

If the machine is to function satisfactorily and at lowest possible cost, it requires careful maintenance.

Lubrication and service chart

The section “Lubrication and service chart” describes the maintenance work which the operator a should carry out. If certain operations require trained workshop personnel and special equipment, this will be indicated. See page 128.

Service history

After each completed service at a workshop authorised by Volvo CE, the Service History should be filled in, see page 155. The Service History is a valuable document, which can be referred to when for example selling the machine.

Arrival and delivery inspections

Before the machine leaves the factory, it is tested and adjusted. The dealer must also, if the warranty is to apply, carry out arrival and delivery inspections according to the applicable form, which must be signed.

Delivery instructions

When handing the machine over, the dealer must give the buyer delivery instructions according to the applicable form, which must be signed, if the warranty is to apply.

Service programmes

The Service Programme is to be used in connection with warranty inspections and maintenance carried out by a workshop authorised by Volvo CE. The intervals recommended between checks, oil changes and lubrication apply provided that the machine is used under normal environmental and operating conditions.

Warranty inspection

Two warranty inspections should be carried out at a workshop authorised by Volvo CE, the first at 100 operating hours and the second at the latest at 1000 operating hours. The carrying out of these warranty inspections is a condition for the warranty to apply. At these inspections there are, among other measures, oil and fluid changes, which must be carried out before the ordinary intervals.

Maintenance

Regarding intervals for other maintenance, see the Service Programme or the Lubrication and Service chart in this chapter.

Condition test

Condition tests are carried out at a workshop authorised by Volvo CE and provide information about the general condition of the machine. The condition test is carried out as a supplementary work to the service programme.

Cleaning the machine

The machine should be cleaned regularly with conventional car care products in order to eliminate the risk of damage to the paint finish and other surfaces on the machine.

IMPORTANT! Avoid using strong cleaning agents or chemicals in order to minimise the risk of damage to the paint finish. NOTE! Daily clean the areas on the machine where dust, chips and similar may collect in order to minimise the risk of fire. Recommendations for cleaning the machine

Q Q Q Q Place the machine in a place intended for cleaning.

Follow the instructions supplied with the car care product.

The water temperature must not exceed 60 °C (140 °F).

If high-pressure wash is used, keep a distance of at least 20–30 cm (8–12 in) between nozzle and machine surface. Too high pressure and too short distance may cause damage. Protect electrical leads in an appropriate way.

IMPORTANT! If using a high-pressure wash, pay attention to the decals since they easily can come loose.

Q Q Q Q Use a soft sponge. Finish by rinsing the whole machine with only water. Always lubricate the machine after washing. Touch-up the paint finish when required.

Paint finish maintenance

Q

Q Q

Q Machines which are used in corrosive environment suffer more from rust than others. As a preventive measure it is recommended that the paint finish should be maintained every sixth months. At first clean the machine. Apply Dinol 77B (or corresponding transparent waxy anti-rust agent) at a thickness of 70–80 µ. A protective layer of underseal Dinitrol 447 (or corresponding) may be applied under the mudguards where mechanical wear is expected.

Touching up paint finish

Q Q Q Check if there are any damaged areas of the paint finish. At first clean the machine. Rectify any damage to paint finish in a professional way.