Contents Contents
SH300-5
Contents About This Shop Manual Safety .................................................................................................................. 1 Introduction ......................................................................................................... 1
AL
Using Technical Information ................................................................................ 1 Symbols...................................................................................................................... 1
TE RN
Precautions for Use............................................................................................. 1
General Preparation for Disassembly ....................................................................... 12 General Cautions for Assembly ................................................................................ 14
General Cautions When Performing Inspections...................................................... 18
IN
Tightening Torque ............................................................................................... 1 Tightening Bolts and Nuts .......................................................................................... 1
E
Retightening Torque Table .......................................................................................... 1
CO US N F E ID O E F N TS TI M AL GL : F O OR BA T L H
Numerical Conversion Table ............................................................................... 1 This section describes unit notation for numerical values. ......................................... 1
Engine Section
Procedures for Replacing Consumable Parts ..................................................... 1 Engine Oil Replacement............................................................................................. 1 Engine Oil Filter Element Replacement...................................................................... 5 Fuel Filter Replacement ............................................................................................. 6 Charge Fuel Pump Filter Replacement .................................................................... 12 Air Conditioner Belt Replacement ............................................................................ 14 Fan Belt Replacement .............................................................................................. 16
Assembly and Disassembly ................................................................................ 1 Removal and Installation of Engine Hood................................................................... 1 Removal and Installation of Engine Assembly............................................................ 4 Removal and Installation of Starter Motor ................................................................ 15 Removal and Installation of Alternator...................................................................... 17 Removal and Installation of Supply Pump ................................................................ 19 Removal and Installation of Common Rail................................................................ 28 Removal and Installation of Injector.......................................................................... 30 Removal and Installation of Muffler .......................................................................... 42 Removal and Installation of Turbo Charger .............................................................. 44 Removal and Installation of EGR Cooler and EGR Valve......................................... 48 Removal and Installation of Engine Sensors ............................................................ 52 Removal and Installation of Fuel Cooler................................................................... 54 Removal and Installation of Engine Inter Cooler ...................................................... 55
1
BSM-00-00-010EN 1
