519 Telehandler HYDROSTATIC PUMP

STEP 29

STEP 34

Re-install the hydraulic pump. Complete Steps 11 through 22 of Section 602 for the correct procedures.

STEP 35

Re-install the battery. Complete Steps 6 through 9 of Section 302 for the correct procedure.

STEP 36

Refill the hydraulic reservoir.

STEP 37

Start the engine and check for leaks. If no leaks appear, continue to run the engine and test the steering and hydraulic functions for operation. Shut off the engine and check the hydraulic reservoir level. Add fluid if necessary.

Template Name: OML_2_colRac 0-00000

Template Date: 1997_02_12

Template Name: OML_2_col907871

Template Date: 1994_04_22

519 Telehandler REAR AXLE

General Information

If steering cylinder, brakes or differential repairs are required, the axle assembly must be removed from the chassis. If only the axle steering knuckle or outboard planetary service is required, the axle assembly will not require removal from the chassis.

Procedures used to remove the axle will depend on machine location and the type of lifting equipment available. The following axle removal and installation procedures, using one 10-ton hydraulic floor jack for lifting, can be done in the field or in the shop. The machine must be parked on a solid and level surface.

Before starting inspection and repair, move the machine onto a level surface, shut down the engine, and release all hydraulic pressure. Always block the boom securely, or lower it to full ground contact. Place all controls in neutral.

Warning

Tires may be filled with liquid ballast. If filled with liquid ballast, the wheels will be extremely heavy. To prevent injury, remove ballast or use proper wheel handling equipment when dismounting the wheels from the axle hubs.

Rear Axle Removal

BEFORE cleaning, lubric ating, or performing service on this equipment, refer to the MANDATORY SAFETY SHUTDOWN

PROCEDURE in Section 100 (Personal Safety Information And Decal Locations).

Step 1

Relieving Hydraulic Pressure

1.Fully retract and lower the telescoping boom to the ground.

2.Turn the keyswitch to the OFF position to shut down the engine. (See Mandatory Safety Shutdown Procedure.)

3.Loosen the hydraulic fill cap to relieve residual pressure in the system.

4.Move the joysticks several times to relieve hydraulic pressure in that circuit.

5.Place chocks or wood blocks around front axle wheels.

Step 2

Remove the four bolts that hold the driveshaft to the rear axle assembly. Move the driveshaft to the side.

Template Name: OML_2_col

Template Date: 1994_04_22