CAT Armored Face Conveyor AFC—PF6-1242 Operation & Maintenance Manual

Page 83

EM026827-0 (EN-US)

__________________________________________________ Installation

DANGER

YOU COULD BE SERIOUSLY INJURED OR EVEN KILLED BY A JUMPING HYDRAULIC HOSE. SECURE THE CONNECTORS OF THE HYDRAULIC ELEMENTS ONLY WITH THE PROPER COUPLING CLAMPS. ALWAYS FASTEN THE CLAMPS COMPLETELY AND WITH BOTH SIDES. NEVER USE NAILS, WIRE OR SIMILAR MATERIALS FOR SECURING.

 Check the oil level and the cooling of the gearboxes.  Check the cooling of the electric motors.  Check the direction of rotation of the electric motors.  Check the electrical connections.  Test the sequencing control of the conveyor drives.  Test the function of the signaling devices and the intercom system.

© BUCYRUS 2011

Test run of the conveyor

DANGER

test run of the empty conveyor

MAKE SURE THAT NOBODY IS PRESENT IN THE DANGER AREA OF THE CONVEYOR SYSTEM DURING THE TEST RUN! IN THIS PHASE, A SAFE DISTANCE SHOULD BE KEPT WITH RESPECT TO THE CONVEYOR AS E.G. DUE TO INSTALLATION ERRORS HAZARDS MAY OCCUR WHICH WOULD NOT OCCUR DURING NORMAL OPERATION. THESE HAZARDS COULD CAUSE SEVERE INJURIES OR EVEN DEATH! When you have checked the conveyor and remedied any faults discovered, the proper interaction of the individual components of the complete system must be checked. For this purpose, carry out a test run with the empty conveyor for approx. ½ hour.

 As the conveyor runs empty, you have to lubricate the chain at the chain sprockets in order to avoid excessive wear of the sprockets.

NOTICE

USE ONLY BIOLOGICALLY DEGRADABLE VEGETABLE OILS OF WATER HAZARD CLASS 0 FOR LUBRICATING THE SPROCKETS AS THE SPROCKET LUBRICATION SYSTEM IS A TOTAL LOSS SYSTEM. BE SURE TO OBSERVE THE RELEVANT ENVIRONMENTAL PROTECTION REGULATIONS.

______________________________________________________________ BUCYRUS – AFC © VUSS / 00 4.47


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after the test run .......................................................................................... 4

1min
page 83

test run the conveyor ................................................................................... 4

1min
page 82

securing the center section with pins (image).............................................. 4

1min
page 79

screw bolt connection on the SPR3 (image)................................................ 4

1min
page 66

cooling system (image)................................................................................ 4

2min
pages 71-72

how to assembly the chain (image) ............................................................. 4

1min
page 73

anchor dog bone connection on the return assembly (image) ..................... 4

1min
page 62

convex pan (image) ..................................................................................... 4

1min
page 58

adaptor pan connecting to the SPR3 (image).............................................. 4

1min
page 60

pan line—crusher/tensionable drive frame SPR3 (image) ........................... 4

1min
page 55

drive connection assembly (image) ............................................................. 4

1min
page 51

flange position “W”....................................................................................... 4

1min
page 52

how to install the conveyor pans (image)..................................................... 4

1min
page 53

pan line—return head/crusher (image) ........................................................ 4

1min
page 54

flange plate (image) ..................................................................................... 4

1min
page 49
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