CAT Armored Face Conveyor AFC—PF6-1242 Operation & Maintenance Manual

Page 73

EM026827-0 (EN-US)

__________________________________________________ Installation start-up the conveyor system

WARNING

NOTICE

before start-up

Start-up of the conveyor system must be carried out under the instruction of specialists from BUCYRUS .

MAKE SURE THAT NOBODY IS PRESENT IN THE DANGER AREA OF THE CONVEYOR SYSTEM WHEN YOU START OPERATING THE CONVEYOR. PARTICULARLY DURING THE FIRST START-UP A SAFE DISTANCE SHOULD BE KEPT WITH RESPECT TO THE CONVEYOR AS E.G. DUE TO INSTALLATION ERRORS HAZARDS MAY OCCUR WHICH WOULD NOT OCCUR DURING NORMAL OPERATION. A SAFE DISTANCE SHOULD BE KEPT WITH RESPECT TO THE CONVEYOR! IN ADDITION, OBSERVE THE INSTRUCTIONS IN THE SEPARATE OPERATING MANUALS FOR THE CONVEYOR COMPONENTS, E.G. ELECTRIC MOTORS, GEAR BOXES, DRIVE CONNECTIONS, ETC.

© BUCYRUS 2011

The following work has to be performed before beginning with the actual start-up:  Align the conveyor.  Remove all tools, auxiliary equipment, etc. from the conveyor and your working area.  Check all bolted connections, in particular the connections of the drives.  Check that all the bolted connections are tightened to the specified torque.  Check the hydraulic connections and pipes/hoses for leaks or damage.  Check the proper laying of all the supply lines.  Check the hydraulic plug connectors. In particular, check that the coupling clamps are completely pushed in.

DANGER

YOU COULD BE SERIOUSLY INJURED OR EVEN KILLED BY A JUMPING HYDRAULIC HOSE! SECURE THE CONNECTORS OF THE HYDRAULIC ELEMENTS ONLY WITH THE PROPER COUPLING CLAMPS. ALWAYS FASTEN THE CLAMPS COMPLETELY AND WITH BOTH SIDES. NEVER USE NAILS, WIRE OR SIMILAR MATERIALS FOR SECURING.      

Check the oil level and the cooling of the gear boxes. Check the cooling of the electric motors. Check the direction of rotation of the electric motors. Check the electrical connections. Test the sequencing control of the conveyor drives. Test the function of the signaling devices and the intercom system

______________________________________________________________ BUCYRUS – AFC © VUSS / 00 4.37


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after the test run .......................................................................................... 4

1min
page 83

test run the conveyor ................................................................................... 4

1min
page 82

securing the center section with pins (image).............................................. 4

1min
page 79

screw bolt connection on the SPR3 (image)................................................ 4

1min
page 66

cooling system (image)................................................................................ 4

2min
pages 71-72

how to assembly the chain (image) ............................................................. 4

1min
page 73

anchor dog bone connection on the return assembly (image) ..................... 4

1min
page 62

convex pan (image) ..................................................................................... 4

1min
page 58

adaptor pan connecting to the SPR3 (image).............................................. 4

1min
page 60

pan line—crusher/tensionable drive frame SPR3 (image) ........................... 4

1min
page 55

drive connection assembly (image) ............................................................. 4

1min
page 51

flange position “W”....................................................................................... 4

1min
page 52

how to install the conveyor pans (image)..................................................... 4

1min
page 53

pan line—return head/crusher (image) ........................................................ 4

1min
page 54

flange plate (image) ..................................................................................... 4

1min
page 49
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