Case 988 & 1188 Industry Wheeled Excavators Operator's Manual 9-81420 - PDF DOWNLOAD

Operator’s Manual

Cre 9-81420 GB

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988 and 1188 Industry Wheeled Excavators Alt= to hide template information Alt+ to display template information

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Template Name: OM_1_col Template Date: 1994_04_29

THIS SYMBOL MEANS “WARNING ! SAFETY” AND SHOWS IMPORTANT SAFETY MESSAGES. WHENEVER YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE WHICH FOLLOWS AND BE VIGILANT, SINCE THERE IS A RISK OF SERIOUS INJURY.

WARNING INCORRECT USE OF THIS MACHINE OR NON-OBSERVANCE OF THE SAFETY INSTRUCTIONS MAY CAUSE SERIOUS OR FATAL INJURY. TRIM THIS EDGE

BEFORE USING THIS MACHINE : 1. CAREFULLY READ THIS MANUAL. 2. MAKE SURE THAT THIS MACHINE IS FITTED WITH THE ATTACHMENT AND TOOLS SUITABLE FOR THE TYPE OF WORK TO BE CARRIED OUT.

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3. MAKE YOURSELF AWARE OF THE REGULATIONS IN FORCE IN THE TRADE AND ON PRIVATE JOB SITES. 4. OBSERVE HIGHWAY CODE REGULATIONS IN FORCE WHEN TRAVELLING ON THE PUBLIC HIGHWAY.

All reproduction or translation, even partial, is forbidden without the written authorization of the Case France Company Cre 9-81420 GB Copyright  1998 Case France Issued Feruary 1998

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MACHINE IDENTIFICATION NUMBERS/COMPONENTS ........................ 10 - 13 MACHINE, TYPE, VERSION, SERIAL NUMBER AND YEAR OF BUILD ....................................................................................... 10 MACHINE COMPONENTS............................................................................ 12

CONTROLS/INSTRUMENTS/ACCESSORIES .......................................... 36 - 99 CAB DOOR.................................................................................................... 36 WALKWAY ACCESS GATE .......................................................................... 37 STEPS AND ACCESS HANDLES................................................................. 38 TILTING THE STEERING COLUMN ............................................................. 39 INSTRUMENT PANEL................................................................................... 40 CONTROL PANEL......................................................................................... 50 CAB CONTROLS........................................................................................... 52 OPERATOR’S SEAT ..................................................................................... 72 ELECTRICAL CABINET ................................................................................ 74 WINDSHIELD ................................................................................................ 75 FRONT LOWER WINDOW............................................................................ 77 HEATING AND VENTILATION...................................................................... 78 FRONT VIEW MIRROR AND REAR VIEW MIRRORS ................................. 79 TOWING EYE ................................................................................................ 80 FUEL TANK ................................................................................................... 81 TOOL BOX..................................................................................................... 82 TOOLING....................................................................................................... 82 STABILIZER AND DOZER BLADE SELECTOR VALVE ............................... 83 ENGINE HOODS ........................................................................................... 85 ACCESS PANELS ......................................................................................... 86 RIGHT-HAND SIDE PANEL .......................................................................... 87 ELECTRICAL POWER POINT ...................................................................... 88 STABILIZER PADS........................................................................................ 89 HYDRAULIC RESERVOIR SHUT-OFF VALVE ............................................ 90 BATTERY MASTER SWITCH ....................................................................... 91 LOAD HANDLING POINT.............................................................................. 91 REFLECTORS............................................................................................... 92 BOOM LOCKING VALVE .............................................................................. 93 DIPPER LOCKING VALVE............................................................................ 93 CONTROL VALVE PARTITION HOOD......................................................... 94 ENGINE COMPARTMENT LIGHT ................................................................ 95 1

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SAFETY/DECALS/HAND SIGNALS .......................................................... 14 - 34 SAFETY INSTRUCTIONS ............................................................................. 14 DECALS......................................................................................................... 23 HAND SIGNALS ............................................................................................ 31

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TO THE OWNER ............................................................................................ 5 - 8 988 AND 1188 INDUSTRY SERIES WHEELED HYDRAULIC EXCAVATOR .............................................................................................. 5 TO THE OWNER ............................................................................................. 6 RIGHT, LEFT, FRONT AND REAR OF THE MACHINE ................................. 8

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TABLE OF CONTENTS

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Controls/Instruments/Accessories (continued) WHEEL BLOCKS ..........................................................................................

SAFETY VALVES..........................................................................................

FUEL TANK FILLER PUMP...........................................................................

ROTARY LIGHT ............................................................................................

95 95 96 98

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OPERATING INSTRUCTIONS ............................................................... 100 - 133 BEFORE OPERATING THE MACHINE ...................................................... 100 MACHINE OPERATION .............................................................................. 101 RUNNING-IN PERIOD ................................................................................ 103 STARTING THE ENGINE............................................................................ 104 STARTING THE ENGINE IN COLD WEATHER ......................................... 107 STOPPING THE ENGINE ........................................................................... 108 OPERATING THE MACHINE IN COLD WEATHER ................................... 109 LOAD HANDLING ....................................................................................... 110 LOAD HANDLING LIMITS........................................................................... 112 OVERLOAD INDICATOR ............................................................................ 113 TRANSPORTING THE MACHINE .............................................................. 114 HANDLING THE MACHINE ........................................................................ 120 CAB REMOVAL AND INSTALLATION........................................................ 123 TOWING THE MACHINE ............................................................................ 126 TOWING THE MACHINE IN AN EMERGENCY ......................................... 130 OPERATING IN WATER ............................................................................. 131 INSTALLING THE FUEL TANK CAP .......................................................... 132 PARKING THE MACHINE........................................................................... 133

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JOB SITE AND ROAD OPERATION ..................................................... 134 - 145 OPERATING INSTRUCTIONS.................................................................... 134 ROAD TRAVEL ........................................................................................... 136 JOB SITE TRAVEL...................................................................................... 142 LOAD HANDLING ....................................................................................... 144 SERVICING INTERVALS ....................................................................... 146 - 150 SERVICING INSTRUCTIONS ..................................................................... 146 HOURMETER.............................................................................................. 147 INTERVALS................................................................................................. 148 LUBRICATION/FILTERS/FLUIDS .......................................................... 151 - 206 FLUIDS AND LUBRICANTS........................................................................ 151 ENVIRONMENT .......................................................................................... 153 PLASTIC AND RESIN PARTS .................................................................... 154 FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS .............. 154 GREASE POINTS ....................................................................................... 156 LEVELS ....................................................................................................... 170 ENGINE ....................................................................................................... 173 COOLING SYSTEM .................................................................................... 176 FUEL SYSTEM............................................................................................ 180 RELEASING PRESSURE IN THE HYDRAULIC SYSTEM ......................... 183 2

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ELECTRICAL SYSTEM.......................................................................... 242 - 259 FUSES AND RELAYS ................................................................................. 242 BATTERIES ................................................................................................. 244 CONNECTING BOOSTER BATTERIES ..................................................... 247 ALTERNATOR............................................................................................. 248 STARTER MOTOR...................................................................................... 248 ELECTRONIC CONTROL BOX................................................................... 249 TEMPERATURE SENDER.......................................................................... 250 BULBS ......................................................................................................... 251 REPLACING A BULB .................................................................................. 252 ADJUSTING THE UPPERSTRUCTURE HEADLIGHTS............................. 259 STORAGE............................................................................................... 260 - 261 STORING THE MACHINE........................................................................... 260

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MAINTENANCE/ADJUSTMENTS.......................................................... 207 - 241 FUEL TANK FILTER.................................................................................... 207 FRONT AXLE LOCKING CYLINDERS........................................................ 207 WHEELS AND TYRES ................................................................................ 208 HEATING UNIT FILTER .............................................................................. 211 RADIATOR AND OIL COOLER................................................................... 212 ENGINE ALTERNATOR AND FAN BELT ................................................... 213 ADJUSTING ROCKER ARM CLEARANCE ................................................ 215 INSPECTING AND CLEANING THE MACHINE ......................................... 218 ACCUMULATORS....................................................................................... 219 REPLACING A CLAMSHELL ...................................................................... 220 REPLACING A DIPPER .............................................................................. 225 SLEEVES FOR THREADED PINS.............................................................. 229 REPLACING A HOSE.................................................................................. 230 REPLACING STANDARD PINS BY "EXPANDER" PINS ........................... 231 CHECKING FOR CYLINDER LEAKAGE .................................................... 232 SHIMMING OF ATTACHMENTS................................................................. 233 AIR CONDITIONING ................................................................................... 234 ENGINE TROUBLESHOOTING .................................................................. 237

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184 193 198 200 205

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Lubrication/Filters/Fluids (continued) HYDRAULIC SYSTEM ................................................................................

AIR FILTER..................................................................................................

SWING REDUCTION GEAR .......................................................................

AXLES AND REDUCTION GEARS.............................................................

GEARBOX ...................................................................................................

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SPECIFICATIONS .................................................................................. 262 - 278 ENGINE ....................................................................................................... 262 HYDRAULIC SYSTEM ................................................................................ 264 ELECTRICAL SYSTEM............................................................................... 266 UPPERSTRUCTURE .................................................................................. 266 CAB ............................................................................................................. 266 OPERATION................................................................................................ 267 UNDERCARRIAGE ..................................................................................... 267 TYRES......................................................................................................... 267 BRAKES ...................................................................................................... 267 SAFETY DEVICES ...................................................................................... 268 INDICATORS............................................................................................... 268 WARNING AND INDICATOR LAMPS......................................................... 268 TRAVEL....................................................................................................... 269 ATTACHMENTS.......................................................................................... 269 NOISE LEVEL ............................................................................................. 269 WEIGHTS .................................................................................................... 270 CLAMSHELLS ............................................................................................. 272 MACHINE OVERALL DIMENSIONS........................................................... 273 WORKING RANGE ..................................................................................... 276 TRANSPORTATION OVERALL DIMENSIONS .......................................... 278 ALPHABETICAL INDEX ........................................................................ 279 - 282

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TO THE OWNER

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988 AND 1188 INDUSTRY SERIES WHEELED HYDRAULIC EXCAVATOR

CP97B002

Dealer's Stamp

Case France Rue des Meuniers 60330 Le Plessis-Belleville FRANCE

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Template Name: OM_1_col Template Date: 1994_04_29

Model shown: 988P Industry

TO THE OWNER

TO THE OWNER Template Name: OM_1_col Template Date: 1994_04_29

The machine which you own has been designed and built with quality constantly in mind. It conforms to the safety rules currently in force. See "Official documents". Nevertheless, this does not exclude all risk of accidents. That is why it is essential to observe elementary safety rules and precautions.

Read this manual carefully and pay particular attention to the instructions concerning safety, operation and maintenance, so as to avoid all risk of injury while driving or servicing the machine.

Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in good working condition and serviced properly.

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If the machine is to be used for handling loads (tubing, concrete pipe sections, shoring material, etc.), then make sure the machine is suitably equipped for this type of work. If this kind of application is envisaged, the machine must be fitted with safety valves, an overload indicator, a load chart corresponding to the type of machine, attachment and a load fixing point. At the same time, all legal requirements must be strictly observed.

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Do not use this machine for any application or purpose other than those described in this manual. If the machine is to be used for duties involving the use of special attachments or equipment, then consult your CASE Dealer in order to make sure that any adaptations or modifications made are in keeping with the technical specifications of the machine and with prevailing safety requirements.

Any modification or adaptation which is not approved by the manufacturer may invalidate the machine's initial conformity as regards safety requirements.

For certain applications, the machine must undergo regular inspection. Consult your CASE Dealer.

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TO THE OWNER

1.

That he has received necessary training on how to operate the machine correctly and safety in one of our Training Centres or from an approved organisation.

2.

That he has read and understood the instructions given in this manual.

Always keep this manual in the storage compartment provided for that purpose. Make sure it is always complete and in good condition. If you wish to obtain more manuals or manuals in another language, consult your CASE Dealer.

Official documents Standard Test Certificate (copy) - Noise level (86/662/EEC) - Special protective equipment (86/296/EEC) (if required)

Template Name: OM_1_col Template Date: 1994_04_29

EEC Certificate of Conformity for a new construction equipment machine, series produced to an approved design (original, in colour and with embossed emblem ) -Noise level - Special safety equipment (if required) - Safety (autocertified in accordance with 89/392/EEC)

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Your CASE Dealer is at your disposal for any further information.

He will also provide any after-sales service you may require and genuine spare parts, your guarantee of quality and match.

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Before entrusting this machine to an operator, make sure :

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RIGHT, LEFT, FRONT AND REAR OF THE MACHINE Template Name: OM_1_col Template Date: 1994_04_29

The terms "right", "left", "front" and "rear" are used in this manual to indicate the sides as they are seen from the operator's seat when the cab is over the front wheels.

The illustration below shows the machine in the normal TRAVEL position, with the operator’s compartment over the front wheels (machine in road travel position).

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5

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2 PDH0083

1 FRONT 2 REAR 3 RIGHT SIDE

4 LEFT SIDE 5 FRONT WHEELS

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Template Name: OM_1_col Template Date: 1994_04_29

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MACHINE IDENTIFICATION NUMBERS/COMPONENTS

MACHINE, TYPE, VERSION, SERIAL NUMBER AND YEAR OF BUILD Template Name: OM_1_col Template Date: 1994_04_29

When ordering parts, seeking information or assistance, always give your CASE Dealer the series, type and serial number of your machine.

Write in the spaces provided below the type, serial number and year of build of your machine along with the serial numbers of its various hydraulic and mechanical components.

Machine

Special for Germany 1

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PDH1178

CD95N052

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(1) Type.................................................

(2) Serial number ..................................

(3) Year of build.....................................

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PDH1177

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MACHINE IDENTIFICATION NUMBERS/COMPONENTS

(4) Make and type .................................

(5) Serial number ..................................

PH08508

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Component Serial Numbers Hydraulic pump .......................................................................................................

Front axle ................................................................................................................

Rear axle.................................................................................................................

Swing reduction gear level ......................................................................................

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PDH1138

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Engine

Hydraulic travel motor .............................................................................................

Attachment control valve.........................................................................................

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Swing control valve .................................................................................................

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MACHINE IDENTIFICATION NUMBERS/COMPONENTS

MACHINE COMPONENTS Template Name: OM_1_col Template Date: 1994_04_29

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31

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30 26 25

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23 24

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4 15

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14 13 11

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PDH1139

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The 988P Industry and the 1188P Industry are completely hydraulic machines.

Thye consist of a P type undercarriage (2 different versions: P2AL or P2A+2A) on which are fixed the travel components and the turntable bearing to which the upperstructure is attached. The upperstructure frame supports the attachments at the front and the engine, hydraulic assemblies and driver's compartment. When the driver operates the controls, the variable flow, engine driven pump sends hydraulic fluid to the control valves. The control valves distribute the hydraulic fluid to the various cylinders or motors concerned. A cooling circuit including an oil cooler keeps the hydraulic fluid at normal temperature during operation.

Description of the principal components Cab Instrument panel/control panel Fuel tank Swing reduction gear level Hydraulic swivel Undercarriage Front stabilizers or dozer blade Front axle Hydraulic travel motor Gearbox Axle reduction gears Tyres Rear axle Rear stabilizers Turntable bearing Upperstructure Operator's compartment Swing control valve Attachment control valve Valve bank partition Brake circuit filter Batteries Hydraulic filters Hydraulic pump Hydraulic reservoir Air filter Counterweight Engine hood Radiator and oil cooler Engine Control valve partition hood

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MACHINE IDENTIFICATION NUMBERS/COMPONENTS

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SAFETY/DECALS/HAND SIGNALS

SAFETY INSTRUCTIONS Template Name: OM_1_col Template Date: 1994_04_29

Your safety and that of people around you depends on you. It is essential that you understand this manual for the correct operation, inspection, lubrication and maintenance of this machine.

Read this manual carefully and check that : - You understand fully the symbols on the controls and the safety signs used in this manual and on the machine.

- You understand fully the speed, stability, braking and steering characteristics of the machine. If you are in any doubt, consult your CASE Dealer.

The safety messages in this section concern situations which may arise during normal machine operation and servicing. These safety messages also indicate the different ways of coping with these situations. Other safety messages are used throughout the manual to indicate specific dangers.

Whatever type of work is to be done, safety arrangements applicable to private or public domain work-sites are those which correspond to the regulations in force in the country and the trade concerned.

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The safety instructions given in this manual are a summary of the basic rules to respect at all times and do not exempt you from insurance requirements or from abiding by the highway code.

Always keep this manual in the storage compartment provided for that purpose.

Make sure that it is always complete and in good condition. Consult your CASE Dealer to obtain extra manuals.

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SAFETY/DECALS/HAND SIGNALS

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Operating the machine requires full attention and care on the part of the operator can avoid accidents. Get to know the machine's possibilities and limitations and the working space required. There are areas of poor visibility in the working range of the machine. Have someone guide you for all work where visibility is not perfect.

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Grease, oil, mud or (in winter) ice on the steps and access handles can cause accidents. Make sure they are kept clean at all times.

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Every day, inspect the machine to detect any signs of oil or hydraulic fluid leakage. Tighten the connections or replace any defective components as necessary.

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Remove anything which hinders visibility. Clean the windshield, the windows, the front view mirror and the rear view mirrors.

Make sure you are perfectly familiar with hand signals in daily use on the worksite so as to be able to obtain help with tight manoeuvres or when carrying out operations where visibility is poor.

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Before undertaking any travel or working operations during hours of darkness, make sure the lighting and signalling equipment is fully operative.

Before undertaking any travel, make sure all doors, panels and hoods are properly locked or fastened.

Check that no tools or other items have been left on the machine (be it on the undercarriage or the upperstructure) or in the operator's compartment.

The operator must be alone on the machine. Do not allow anyone to stand on or around the machine.

When alighting from or getting into the operator's compartment, always face the machine and use the steps and access handles.

Be sure you know the position and function of each control. Using controls wrongly can cause serious injury.

Check all controls and safety devices in a safe, open area before starting work.

Keep away from dangerous areas such as ditches, overhangs, unstable ground, etc.... Inspect the worksite before starting work and look for any danger areas.

Make sure that the steering column is in the position tilted towards the driver and completely locked.

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Template Name: OM_1_col Template Date: 1994_04_29

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Do not attempt to operate this machine unless you have first read and perfectly understood the safety messages and instructions appearing in this manual.

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BEFORE USING THE MACHINE

SAFETY/DECALS/HAND SIGNALS

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Before moving the machine to work in a new area, walk around to determine all possible causes of accidents there.

Holes, obstacles, piles of rubble and other potential sources of danger on the worksite can cause serious injury.

Be ready to meet emergencies. Always carry a first aid kit and fire extinguisher within easy reach on board. Make sure the fire extinguisher is regularly serviced in conformance with the manufacturer's instructions.

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Before travelling on the road, lock the attachment and install the safety systems required by regulations. Raise the rear stabilizers and the front stabilizers or dozer blade completely and lock them mechanically using the safety systems provided.

Check the condition and pressure of the tyres regularly.

Make sure you understand the symbols used on the machine safety decals.

Keep the decals clean so that they are perfectly legible at all times.

Work out a means of convenient escape from the machine (emergency exit via windshield) in the event of the cab door being jammed or the machine turning over.

Before undertaking any road travel, make sure the cab door is closed and correctly fastened.

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SAFETY/DECALS/HAND SIGNALS

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Avoid running the engine in a confined space. If there is no alternative, proper ventilation must be provided at all times.

Do not allow anyone else on the machine. The passenger could fall or cause an accident.

Never operate the working or travel controls unless you are properly seated in the operator's seat.

Do not work near overhead high-voltage electric lines without checking before hand that all necessary measures have been taken to respect the minimum distances : Under 57000 volts : 3 metres.

Over 57000 volts : 5 metres.

Always make allowance for working conditions (sloping or rough ground), the road surface and weather conditions when driving the machine.

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Do not allow anyone to stand in the machine working area. Accidental operation of the upperstructure swing or attachment controls could cause an accident. Stop all operations until the person has moved away.

Make sure that no-one is within range of the stabilizers or the dozer blade (if fitted) before operating them.

Operate all controls gradually to ensure smooth machine operation.

When travelling with a load or driving the machine onto a trailer, always use the travel control lever to obtain fine travel control.

It is essential that all travel is undertaken with the front axle unlocked.

It is mandatory for the front axle to be unlocked during loading or unloading of the machine on or off a transport trailer.

Whenever load handling operations are to be carried out, it is imperative to adhere strictly to the instructions given in this manual and local legislation.

It is mandatory for the front axle to be locked when handling loads.

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Template Name: OM_1_col Template Date: 1994_04_29

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When working on a public highway, use standard traffic signs and take into consideration the working range of the upperstructure and its attachments.

Local regulations stipulate the number, type and location of reflector strips.

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MACHINE OPERATION

SAFETY/DECALS/HAND SIGNALS

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In certain situations, the positioning of the attachment can cause interference between the attachment tool and the operator's compartment.

Always observe a minimum safety distance between the tool and the operator's compartment (in case of swinging or accidental movements).

Never use the equipment for sweeping the ground to level out rubble or push objects (transversal stress on the attachment).

Stop the engine when the machine is not in use, even for short periods of time.

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Never climb down from the operator's compartment leaving the engine still running.

It is imperative to raise the left-hand control arm whenever entering or leaving the operator's compartment. Never forget this basic requirement.

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In the event of an operating problem or failure, lower the attachment immediately to the ground, with the dipper cylinder rod and bucket cylinder rods completely extended or retracted and stop the engine. Locate the problem, report it if necessary and take the necessary steps to warn others not to attempt to operate the machine.

All road travel must be undertaken in forward gear, with the operating compartment above the front wheels.

Road travel requiring the use of dipped or main beam headlights (night, tunnels, weather conditions, etc.) must only be carried out with an attachment configuration (in road travel position) using tools of a width less than 1.15 m so as to observe lighting regulations.

Whenever parking the machine on a slope, use the wheel blocks so as to immobilize the machine (specific to certain countries).

Dust, smoke or mist can reduce visibility and cause an accident. Reduce speed or come to a complete halt until visibility is good.

Never jump down from the machine.

When alighting from the machine or the upperstructure, always face the machine and use the steps and access handles.

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SAFETY/DECALS/HAND SIGNALS When parking your machine, proceed in the following manner :

1. Place the machine on flat, level ground, away from soft ground, excavations or a poorly shored up cavity.

2. Place the upperstructure in line with the undercarriage. Retract the attachment and lower it to the ground.

3. Raise the stabilizers (if fitted) completely and immobilize them using the shafts and retaining pins.

4. Raise the dozer blade (if fitted) completely so as to be able to immobilize it using the shaft and retaining pin.

9. It is mandatory to raise the left-hand control arm before leaving the driving compartment.

10. Lock the cab door.

11. Disconnect the electrical system using the battery master switch key.

12. Make sure that the doors, hoods and access panels are properly locked.

13. Make sure that no part of the machine projects onto the highway. If this cannot be avoided, set up approved traffic signs.

6. Install the upperstructure swing locking pin.

7. Immobilize the machine by means of the parking and working brake.

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8. Stop the engine and remove the starter switch key.

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5. Place the travel control lever in the neutral position.

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SAFETY/DECALS/HAND SIGNALS

MAINTENANCE AND ADJUSTMENTS • Template Name: OM_1_col Template Date: 1994_04_29

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Do not try to service this machine unless you have first read and perfectly understood the safety messages and instructions featuring in this manual.

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When carrying out service work always wear suitable dress. Avoid loose-fitting clothing.

When carrying out service work, place a "Do not start up" label on the instrument panel.

Always wear eye protection when using a tool that might project metal particles.

Use a hammer with a soft face, such as copper, for installing pins.

Badly carried out maintenance or adjustments can cause serious injuries.

If you do not understand a servicing or adjustment procedure, call your CASE Dealer.

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Raising the attachment or moving the machine without an operator can cause serious injury. Before carrying out any servicing operations on this machine, proceed as follows :

1. Park the machine on flat, level ground.

2. Lower the attachment until it is resting on the ground.

3. Stop the engine and remove the starter switch key.

4. Block the wheels to prevent any machine movement.

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Any unauthorized modifications made to this machine may cause serious injury. Do not undertake any modifications without first consulting your CASE Dealer. Any modifications made must be in conformance with the technical specifications of the machine and any current safety legislation requirements.

Certain components of the machine are subject to type approval. When replacing such components, it is compulsory to make sure that they conform to regulations. For safety's sake, use genuine CASE parts.

Pressurised hydraulic fluid or grease which penetrates the skin can cause serious injury. Take the necessary safety precautions (safety clothing and protection for face and hands) to avoid such risks. Also, before using these products, read the manufacturer's instructions concerning their use. If hydraulic fluid penetrates the skin, call a doctor immediately.

Whenever carrying out a welding operation on the undercarriage or upperstructure chassis, as authorized by the manufacturer and in accordance with his instructions, disconnect the batteries, disconnect the alternator B+ and D+ terminal wires, remove the electronic box and connect the welding apparatus earth cable to the component on which the welding operation is to be performed. Never connect the welding apparatus earth cable to the undercarriage when welding on the upperstructure (or vice-versa). Never connect the welding apparatus earth to a component of the hydraulic system.

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SAFETY/DECALS/HAND SIGNALS

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Never weld close to a tyre. It is mandatory for the tyre to be removed before any welding operation.

Take the necessary measures to protect your face when using compressed air.

When checking pressure or inflating a tyre, never stay in front of the tyre but instead face the tread. Always use an inflation cage when the wheel is removed from the machine. Keep all other people in the area away from the tyre.

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Engine fuel can cause an explosion or a fire.

- Never refuel when the engine is running.

- Never smoke while refuelling.

- Take all necessary safety measures when welding, grinding or when working near a naked light.

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Always use a non-inflammable solvent for cleaning parts.

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A spark or a naked light can cause the hydrogen in a battery to explode. To avoid all risk of explosion, be sure to follow the instructions below : - When disconnecting battery cables, always disconnect the negative cable (-) first.

-When connecting battery cables, always connect the negative cable (-) last.

- Never short-circuit the battery terminals with metal objects.

- Do not weld, grind or smoke near a battery.

Sparks can fly from the electrical system or the engine exhaust. Before running the machine in an area where there may be inflammable gases, make sure there is adequate ventilation.

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PREVENTION OF FIRE OR EXPLOSIONS

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A burst tyre can cause serious bodily injury. Regularly check the condition of tyres and always maintain the recommended inflation pressure depending on the type of tyre and the nature of the ground.

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SAFETY/DECALS/HAND SIGNALS

• Template Name: OM_1_col Template Date: 1994_04_29

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Make sure there is always a fire extinguisher within easy reach on board the machine. Make sure the fire extinguisher is regularly serviced in conformance with the manufacturer's instructions.

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Make sure there are no leaks and replace any damaged hoses, lines or connectors. After any repair work clean the machine before operating.

Clean the machine regularly, removing all debris and inflammable material.

PREVENTION OF BURNS •

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The electrolyte in the batteries can cause serious burns. Batteries contain sulphuric acid. Avoid contact with skin, eyes and clothing.

Antidote : EXTERNAL : rinse with water.

INTERNAL : drink large amounts of water or milk. Then drink milk of magnesia, a beaten egg or vegetable oil.

Call a doctor immediately.

EYES : rinse with water for 15 minutes and consult a doctor immediately.

•

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When battery electrolyte freezes it can explode if you try to charge it or start up the engine with a booster battery. To prevent the electrolyte from freezing, keep batteries charged at all times.

Boiling coolant solution can spray out if the radiator cap is removed while the system is still hot. To remove the cap, allow the system to cool down, turn the cap to the first notch and wait until there is no more pressure. Scalding can result if the radiator cap is removed too quickly.

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SAFETY/DECALS/HAND SIGNALS

WARNING : An illegible or missing decal can have far-reaching consequences. Inspect decals daily.

WARNING : Make sure that decals are perfectly legible. Clean them regularly with a clean clotch, water and soap. Do not use solvents, petrol, etc..

Replace them with new decals if they are damages, missing or painted over. When parts bearing decals are replaced, be sure to put a new decal on each new part.

Position of decals When replacing a decal, make sure it is located as shown below.

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19

18

14

12

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17 15

9

11

4 6

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DECALS

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16 20 5 10 13

CS95M083

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Template Name: OM_1_col Template Date: 1994_04_29

1

SAFETY/DECALS/HAND SIGNALS NOTE : New decals can be obtained from your CASE Dealer; the part numbers are shown at the bottom of each decal.

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : This chapter only covers decals relating to safety and machine operation and servicing. For information on all decals on the machine, consult the spare parts catalogue.

Do not stand within the working range of the upperstructure frame

Do not stand within the working range of the attachment

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2

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CS95M062

CS95M063

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Part number : K4051597 This decal reminds the operator not to allow anyone to stand within the working range of the upperstructure frame while the engine is running.

Part number : L4051598 This decal reminds the operator not to allow anyone to stand within the working range of the attachment while the engine is running.

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SAFETY/DECALS/HAND SIGNALS

Locking the upperstructure

Handling the machine

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5

PDG0081

CS97C181

Part number : Q4051556

1188 Series TRIM THIS EDGE

Part number : X2247581 This decal shows the location of the upperstructure locking lever.

See "Upperstructure locking lever" in the "Controls/Instruments/Accessories" Section.

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Non-sling points 4

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988 Series

PDE0769

Part number : X351599 This decal shows where not to attach slings. Never try to use these points to handle the machine.

Part number : S4051558 This decal indicates the position of the centre of gravity in relation to the rear wheels, using the three possible lifting configurations. See "Lifting the machine" in the "Operating Instructions" Section.

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Template Name: OM_1_col Template Date: 1994_04_29

CS97B012

SAFETY/DECALS/HAND SIGNALS

Filling the hydraulic reservoir

Cooling system air intake compartment

Template Name: OM_1_col Template Date: 1994_04_29

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8

PDE0774

PDE0772

Part number : T1451593 This decal shows the location of the hydraulic reservoir filling orifice.

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Tool interference

Part number : N1751577 This decal reminds you not to leave tools or other items in the cooling system air intake compartment.

External noise level 988 Series

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1188 Series

9

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PDH0029

Part number : W2651575 This decal draws attention to the fact that, in certain positions, there can be interference between the attachment tool and the operator's compartment.

Always observe a minimum safety distance between the tool and the operator's compartment (in case of swinging or accidental movements).

PDH0973

PDG0079

Part number : 988 Series : J2851594 1188 Series : A1751588 This decal shows the value in decibels of the noise level outside the machine, guaranteed by the manufacturer. In accordance with European directive 86/662/EEC

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SAFETY/DECALS/HAND SIGNALS

988 Series

Control functions

1188 Series

11

10

PDG0179

PDH0086A

Load chart dust jacket 12 Part number : G4647501 This dust jacket is provided to protect the load chart concerning the attachment which is on the machine. See "Load handling" in the "Operating Instructions" Section.

Template Name: OM_1_col Template Date: 1994_04_29

Part number : 988 Series : F1751593 1188 Series : E1751592 This decal gives the number of decibels registered inside the operator's compartment, as certified by the maker and in accordance with European Directive EEC 86/662. In accordance with European directive 86/662/EEC

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PDH1145

Part number : F4051547 This decal shows the operation of the lefthand and right-hand control levers.

See "Left-hand control lever, right-hand control lever" in the "Controls/Instruments/Accessories" Section.

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Internal noise level

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SAFETY/DECALS/HAND SIGNALS

Undercarriage tools

Releasing the engine hood gas strut locking device

Template Name: OM_1_col Template Date: 1994_04_29

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PDG0073

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Part number : H2651585 This decal shows the three possible positions of the selector valve for the stabilizers and dozer blade (depending on version). See "Stabilizer and dozer blade selector valve" in the "Controls/Instruments/Accessories" Section.

Position (1) : Only the front stabilizers or the dozer blade (depending on version) can be operated using the control lever in the operator's compartment.

Position (2) : Only the rear stabilizers (according to version) can be operated using the control lever in the operator's compartment.

Position (1+2) : The front stabilizers or the dozer blade (depending on version) and the rear stabilizers can be operated simultaneously using the control lever in the operator's compartment.

See "Stabilizer and dozer blade control lever" in the "Controls/Instruments/Accessories" Section.

CS95M064

Part number : M4051599 This decal reminds you that it is mandatory to press and release the gas strut locking device before lowering the engine hood.

Fuel tank filler pump (optional) 15

PDF0357

Part number : L2651565 This decal reminds you that it is necessary to refer to this manual before using the fuel tank filler pump to refuel the machine. See "Fuel tank filler pump" in the "Instruments/ Controls/Accessories" Section.

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Before opening the engine hood (special for Germany)

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PDH0384

Handling operations (special for Germany)

PDE0777

Part number : N9247599 This decal warns that the engine must be stopped before opening the hood.

Retightening wheel nuts (special for Germany)

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19

PDE0776M

Part number : J1651523 This decal shows that it is mandatory to use the overload indicator for all handling operations. See "Overload indicator" in the "Operating Instructions" Section.

PDG0076

Part number : V251501 This decal shows that when there is any service operation performed on a wheel, the wheel nuts must be retightened after 5 hours of operation.

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Part number : H3651510 This decal shows air conditioning specifications.

Template Name: OM_1_col Template Date: 1994_04_29

AIR CONDITIONING (optional)

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SAFETY/DECALS/HAND SIGNALS

SAFETY/DECALS/HAND SIGNALS

Maximum speed (special for Germany) Template Name: OM_1_col Template Date: 1994_04_29

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PDG0077

Part number : L1751552 This decal shows that the maximum speed authorized on the road is 20 kph.

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SAFETY/DECALS/HAND SIGNALS

Shut down the engine

PDE0002A

PDE0002

Come to me

Move away from me

PDE0003A

PDE0003

Wave hands back and forth (palms inwards).

Wave hands back and forth (palms outwards).

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Start the engine

Template Name: OM_1_col Template Date: 1994_04_29

When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signalman. Make perfectly sure that you and the signalman understand the signals to be used.

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HAND SIGNALS

SAFETY/DECALS/HAND SIGNALS

Go this far

All stop and hold

Template Name: OM_1_col Template Date: 1994_04_29

PDE0004A

PDE0004

Stop

Emergency stop

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PDE0005A

PDE0005

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Wave one hand back and forth.

Wave hands back and forth.

Raise load or attachment

Lower load or attachment

PDE0006A

PDE0006

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SAFETY/DECALS/HAND SIGNALS

Slowly lower load or attachment

PDE0007A

PDE0007

Turn machine right (swing load right) TRIM THIS EDGE

Turn machine left (swing load left)

PDE0008

To stop movement, stop moving hand and clench fist.

To stop movement, stop moving hand and clench fist.

Roll back attachment

Dump attachment

PDE0009A

PDE0009

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Template Name: OM_1_col Template Date: 1994_04_29

PDE0008A

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Slowly raise load or attachment

SAFETY/DECALS/HAND SIGNALS

Raise boom

Lower boom

Template Name: OM_1_col Template Date: 1994_04_29

PDE0010A

PDE0010

Dipper in

Dipper out

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PDE0011A

PDE0011

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Attachment dig

Attachment dump

PDE0012A

PDE0012

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Template Name: OM_1_col Template Date: 1994_04_29

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CONTROLS/INSTRUMENTS/ACCESSORIES

CAB DOOR Template Name: OM_1_col Template Date: 1994_04_29

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PG02207

PH07711

The door is opened with the handle (1) . It can be kept open with the latch (2).

To unlatch the door, tilt the lever upwards.

NOTE : Use the starter switch key to lock the door.

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IMPORTANT : Whenever undertaking any road travel, it is imperative for the cab door to be properly closed and fastened.

WARNING : Do not leave the door ajar. Fasten it securely in the open or closed position.

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WARNING : When seated in the operator’s compartment take care not to operate accidentally the left-hand control lever when releasing the door.

To avoid any danger, place the left-hand control arm in the raised position.

See “Left-hand control arm”.

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CONTROLS/INSTRUMENTS/ACCESSORIES

NOTE : Use the starter switch key to lock the door.

WARNING : Before travel, make sure the side door is properly closed.

PH00512

Template Name: OM_1_col Template Date: 1994_04_29

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The gate is opened using the handle. To keep the gate open, remove the strut from its catch and place it in the special hole. To close, replace the strut in its catch.

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WALKWAY ACCESS GATE

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CONTROLS/INSTRUMENTS/ACCESSORIES

STEPS AND ACCESS HANDLES Template Name: OM_1_col Template Date: 1994_04_29

PH07716

PH07833

To get in or out of the cab, use the steps and access handles.

To get on or off the upperstructure, use the steps and access handles.

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NOTE : The steering column can be tilted forwards to give better access to the operator’s compartment. See “Tilting the steering column”.

WARNING : Clean the access steps and handles and remove all traces of grease, oil, mud and ice (in winter).

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WARNING : Never jump down from the machine. When alighting from the machine or the upperstructure, always face the machine and use the steps and access handles.

PH07416

WARNING : To get in or out of the cab, do not use the steering wheel, the left-hand control lever, the left-hand control arm, the windshield locking handle or the door handle.

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CONTROLS/INSTRUMENTS/ACCESSORIES

The steering column can be tilted forwards to improve access for entering or leaving the operator’s compartment.

IMPORTANT : When working, the steering column must always be in the position tilted towards the operator and completely locked.

PH07420

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Turn the lever to lock the locking system.

PH07420

To tilt the steering column, turn the lever to unlock the locking system.

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TILTING THE STEERING COLUMN

PH07422

Tilt the steering column forwards or backwards.

IMPORTANT : When in the locked position, the lever must never impede access to the operator’s compartment.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07709

The lever can be positioned over a radius of 360°. To do this : - Take hold of the lever and press your thumb on the lock release knob to free the lever.

- Turn the lever to the desired position and release the lock release knob.

CONTROLS/INSTRUMENTS/ACCESSORIES

INSTRUMENT PANEL

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Template Name: OM_1_col Template Date: 1994_04_29

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PDH1100

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1. STOP WARNING LAMP (RED) - This warning lamp comes on in the event of a major problem (hydraulic fluid temperature, engine oil pressure, engine coolant solution temperature, pilot circuit pressure), and works in conjunction with the audible warning device. If this warning lamp comes on when the machine is working, immediately lower the attachment to the ground, with the dipper cylinder rod and bucket cylinder rod completely retracted or completely extended, stop the engine immediately and find the cause of the problem.

2. WARNING LAMP (ORANGE) - This warning lamp comes on in the event of a minor problem (air filter restriction, battery charge problem). If this warning lamp comes on when the machine is working, stop the engine immediately and find the cause of the problem.

3. AUDIBLE WARNING DEVICE CUT-OUT PUSH BUTTON - Press the button to stop the alarm.

a)

The red diode to the right of the indicator and the red STOP (1) warning lamp come on and the audible warning device sounds. Select "FINE" mode on the control panel immediately. See ref. (1) in the "Control panel" chapter.

b)

The red diode to the right of the indicator and the red STOP (1) warning lamp come on and the audible warning device sounds. The electronic control system switches automatically to "FINE" mode.

c)

The electronic control system switches automatically to "FINE" mode without the red diode or the STOP (1) lamp coming on.

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4. ENGINE COOLANT SOLUTION TEMPERATURE INDICATOR - Three things may happen if the indicator needle reaches the red zone (110°C) while the engine speed control is in "ECO" or "MAX" mode. See refs. (2) and (3) in the "Control panel" chapter.

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CONTROLS/INSTRUMENTS/ACCESSORIES

After a few minutes the temperature should drop to 100°C and it will once more be possible to select any engine speed mode.

NOTE : The engine will not revert to its oniginal speed and a working speed must be selected once more.

IMPORTANT : If overheating is noted once again, allow the engine to nun for a few minutes in "FINE" mode before stopping it completely and checking out the cooling system. Check frequently to see the needle is not in the red zone.

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Template Name: OM_1_col Template Date: 1994_04_29

If any one of these three things happens, check over the cooling system. See "Cooling system" in the "Lubrication/Filters/Fluids" Section.

CONTROLS/INSTRUMENTS/ACCESSORIES

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Template Name: OM_1_col Template Date: 1994_04_29

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PDH1100

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NOTE : If the indicator needle reaches 105°C (zone H), and only in this case, the red diode on the right of the indicator and the red STOP warning lamp (1) come on and the audible warning device sounds.

7. ENGINE OIL PRESSURE RED WARNING LAMP - This lamp and the red STOP warning lamp (1) come on and the audible warning device sounds if the engine oil pressure becomes too low. If this warning lamp comes on when the machine is working, stop the engine immediately and find the cause of the problem.

8. AIR FILTER RESTRICTION RED WARNING LAMP - This lamp and the orange warning lamp (2) come on when the air filter primary element needs cleaning or replacement. See "Air filter" in the "Lubrication/Filters/Fluids" Section.

9. BATTERY CHARGE RED WARNING LAMP - This lamp and the orange warning lamp (2) come on if the alternator/fan belt is broken or if the alternator is not charging the batteries. If this warning lamp comes on when the machine is working, stop the engine immediately and find the cause of the problem.

10. HYDRAULIC FILTER RESTRICTION RED WARNING LAMP - This lamp and the orange warning lamp (2) come on if the hydraulic oil temperature is below 5°C or if the hydraulic filters need replacing. See "Replacing the hydraulic reservoir filters" in the "Lubrication/Filters/Fluids" Section.

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6. FUEL LEVEL INDICATOR - When the indicator needle reaches the red zone (R) (reserve), the orange diode on the left of the gauge comes on. The fuel tank must be refilled with fuel.

Template Name: OM_1_col Template Date: 1994_04_29

5. HYDRAULIC FLUID TEMPERATURE INDICATOR - The indicator has three red zones (C, T, and H) representing the working limits of the different types of hydraulic fluid used. 1st red zone (C) at 65°C, corresponding to the hydraulic fluid used in cold countries (-40°C to +20°C). 2nd red zone (T) at 85°C, corresponding to the hydraulic fluid used in temperate countries (-20°C to +40°C). 3rd red zone (H) at 105°C, corresponding to the hydraulic fluid used in hot countries (0°C to +60°C). For each working range, if the indicator needle reaches the operating maximum (zone C, T or H) move the machine to a place of safety, stop the engine immediately and find the cause of the problem.

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CONTROLS/INSTRUMENTS/ACCESSORIES

CONTROLS/INSTRUMENTS/ACCESSORIES

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14 16

18

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12 Template Name: OM_1_col Template Date: 1994_04_29

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15

17

PDH1100

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19

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11. MINIMUM PILOT PRESSURE RED WARNING LAMP - This lamp and the red STOP warning lamp (1) come on and the audible warning device sounds if the pilot circuit pressure is too low. If this warning lamp comes on when the machine is working, stop the engine immediately and find the cause of the problem.

12. OVERLOAD INDICATOR ORANGE WARNING LAMP (optional) - This lamp works in conjunction with the overload indicator switch and comes on if the load being handled exceeds the pre-set limit. See "Overload indicator" in the "Operating Instructions" Section.

13. PILOT SYSTEM CANCELLATION GREEN INDICATOR LAMP (Specific to certain countries) - This indicator lamp comes on when the pilot system cancellation control is activated. See "Pilot system cancellation control".

14. FRONT AXLE UNLOCKING ORANGE INDICATOR LAMP - This indicator lamp comes on when the front axle is unlocked. Front axle locking or unlocking depends on the position of the switches. See "Front axle locking and unlocking switches".

16. MINIMUM STEERING PRESSURE RED WARNING LAMP - This warning lamp and the STOP (1) warning light come on and the audible warning device sounds when the circuit feed pressure is insufficient. If this warning lamp comes on when the machine is working, stop the engine immediately and find the cause of the problem.

17. PARKING AND WORKING BRAKE RED WARNING LAMP - This warning lamp comes on when the parking and working brake control (wheel brakes applied) is operated.

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15. ROTARY LIGHT ORANGE INDICATOR LAMP (Specific to certain countries) This indicator lamp comes on when the rotary light control (29) is tilted forward.

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CONTROLS/INSTRUMENTS/ACCESSORIES

19. REAR FOG LIGHT ORANGE INDICATOR LAMP (Specific to certain countries) This indicator lamp comes on when the rear fog light control (30) is operated.

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Template Name: OM_1_col Template Date: 1994_04_29

18. MINIMUM BRAKE PRESSURE RED WARNING LAMP - This warning lamp and the STOP (1) warning lamp come on and the audible warning device sounds when the brake circuit feed pressure is insufficient. If this warning lamp comes on when the machine is working, stop the engine immediately and find the cause of the problem.

CONTROLS/INSTRUMENTS/ACCESSORIES

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Template Name: OM_1_col Template Date: 1994_04_29

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23 22

PDH1100

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20

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20. LH DIRECTION INDICATOR GREEN INDICATOR LAMP - This indicator lamp comes on when the LH direction indicators are turned on. It flashes at the same rate as the LH indicators. If the indicator lamp flashes at a slower speed, the bulb in the front or rear LH indicator light is defective and must be replaced. See "Replacing a bulb" in the "Electrical System" Section.

21. HEADLIGHT HIGH-BEAM BLUE INDICATOR LAMP - This indicator lamp comes on when the headlight high-beam position is selected on the lighting switch.

22. DIPPED HEADLIGHT GREEN INDICATOR LAMP - This indicator lamp comes on when the dipped headlight position is selected on the lighting switch.

23. HAZARD LIGHT RED INDICATOR LAMP - This indicator lamp comes on when the hazard lights are turned on. All the direction indicator lights flash simultaneously.

NOTE : When the starter switch key is in the “ON” position, all indicator lamps and warning lamps come on for thirty seconds. If all lamps do not come on, replace any defective bulbs. See “Replacing a bulb” in “Electrical System” Section.

25. WINDSHIELD WIPER SWITCH - When tilted forward in first position: the windshield wiper works intermittently. In second position : the windshield wiper works continuously.

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24. RH DIRECTION INDICATOR GREEN INDICATOR LAMP - This indicator lamp comes on when the RH direction indicators are turned on. It flashes at the same rate as the RH indicators. If the indicator lamp flashes at a slower speed, the bulb in the front or rear RH indicator light is defective and must be replaced. See "Replacing a bulb" in the "Electrical System" Section.

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CONTROLS/INSTRUMENTS/ACCESSORIES

26. WINDSHIELD WASHER SWITCH - When tilted and held forward, the windshield washer and wiper work. When the switch is released the wiper continues to work for a few seconds.

IMPORTANT : Never operate the windshield washer when the reservoir is empty, as this may damage the electric pump.

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Template Name: OM_1_col Template Date: 1994_04_29

NOTE : Make sure that the windshield is correctly locked in the vertical position, otherwise the windshield wiper will not work. See "Windshield".

CONTROLS/INSTRUMENTS/ACCESSORIES

Template Name: OM_1_col Template Date: 1994_04_29

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29 32

30

31

PDH1100

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CONTROLS/INSTRUMENTS/ACCESSORIES

28. WORKING LIGHT SWITCH - When tilted forward, attachment working light comes on.

NOTE : This switch will only function when the lighting switch is on.

29. ROTARY LIGHT SWITCH (Specific to certain countries) - When the switch is tilted forward, the rotary light comes on and the indicator lamp (15) lights up on the instrument panel.

NOTE : For replacing the working lamp and rotary lamp bulbs, see "Replacing a bulb" in the "Electrical System" Section.

30. REAR FOG LIGHT SWITCH (Specific to certain countries) - When the switch is tilted forward, the rear fog light comes on and indicator lamp (19) lights up on the instrument panel.

31. CAB REAR WORKING LIGHT SWITCH - When the switch is tilted forwards, the cab rear working light comes on.

NOTE : This switch will only function when the lighting switch is on.

32. CAB FRONT WORKING LIGHT SWITCH (optional) - When the switch is tilted forwards, the cab front working lights come on.

NOTE : This switch will only function when the lighting switch is on.

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NOTE : This switch will only function when the lighting switch is on.

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27. BLOWER SWITCH - When tilted forward, in first position : low speed. In second position : high speed. In both positions the air blown will be cool or warm depending on the heating switch position. See "Heating and Ventilation".

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : For replacing rear fog light bulbs and cab working light bulbs, see "Replacing a bulb" in the "Electrical System" Section.

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CONTROLS/INSTRUMENTS/ACCESSORIES

CONTROL PANEL Template Name: OM_1_col Template Date: 1994_04_29

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PH07328

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1. "FINE" SELECTION PUSH BUTTON - When this button is pushed the lamp on the right of the push button comes on and the engine speed remains between 1580 and 1620 rpm. This working mode is used for jobs requiring high precision (handling).

2. "FINE" SELECTION PUSH BUTTON - When this button is pushed the lamp on the right of the push button comes on and the engine speed remains between 1880 and 1920 rpm. This working mode is used for everyday economy jobs (digging).

3. “MAX” SELECTION PUSH BUTTON (MAXIMUM SPEED) - When this push button is pushed the indicator lamp on the right of the push button comes on and the engine speed remains between 2180 and 2200 rpm (988 Series) 2220 and 2260 rpm (1188 Series). This working mode is used for heavy jobs (maximum power).

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IMPORTANT : It is mandatory to wait for the machine to come to a complete halt before pressing the push button.

To change from one speed to another, press down on the brake pedal and then activate the push button so as to obtain the speed mode required.

IMPORTANT : If the required speed range selection change does not occur, move the machine forward slightly, release the travel pedal and press down on the brake pedal. Wait for the machine to come to a complete halt and select the required speed range position again.

5. PRE-HEATING INDICATOR LAMP - This lamp flashes while the engine and hydraulic fluid are warning up. It goes off as soon as the machine has reached working temperature.

6. "LOW" SELECTION PUSH BUTTON - When this button is pushed, the lamp on the right of the push button comes on and the engine speed is maintained between 900 and 1000 rpm.

7. "AUTO" SELECTION PUSH BUTTON - When this button is pushed, the lamp on the right of the push button comes on and the engine automatically returns to medium idle speed between 1180 and 1220 rpm as soon as no further use is being made of the control levers or pedals, in all three working modes - "FINE", "ECO" or "MAX".

During the automatic idle period the "FINE", "ECO" or "MAX" (whichever was being used previously) lamp flashes. As soon as the control levers or pedals are operated again, the engine returns to the previously selected working mode ("FINE", "ECO" or "MAX").

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IMPORTANT : Changing the speed range can only be done by releasing the travel pedal and pressing down on the brake pedal.

Template Name: OM_1_col Template Date: 1994_04_29

4. SPEED RANGE (TRAVEL) SELECTION PUSH BUTTON - This push button enables the two travel speed ranges to be selected.

"Position 1”, work-site speed (left-hand indicator lamp on) from 0 to 7.5 kph (988 Series) and from 0 to 7.3 kph (1188 Series).

“Position 2” road speed (right-hand indicator lamp on) from 0 to 25 kph (988 Series) and from 0 to 24.5 kph (1188 Series).

(Special for Germany) : from 0 to 20 kph.

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CONTROLS/INSTRUMENTS/ACCESSORIES

CONTROLS/INSTRUMENTS/ACCESSORIES

CAB CONTROLS Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Before starting the engine, make sure you know the position and function of each control. Using controls wrongly can cause serious injury.

LH control arm

PH07509

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PH07718

The shape of the LH control arm has been designed to prevent the driver leaving the operator's compartment without first having lifted this arm.

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The LH control arm is used to cancel all hydraulic controls. In the lifted position, all hydraulic controls are turned off.

When the LH arm is lowered and locked, all hydraulic controls are functional.

To lift the LH control arm, pull on the catch located under the front of the arm and then lift it slightly so as to help the arm to lift by itself.

NOTE : Make sure the ashtray is closed before raising the control arm.

Before starting work, lower the arm and make sure that it is correctly locked in position.

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WARNING : It is imperative to raise the left-hand control arm whenever entering or leaving the operator's compartment.

Never forget this basic requirement.

CONTROLS/INSTRUMENTS/ACCESSORIES

Starter switch

1 1

3

2 3

PH07521 CS96G090

Located on the RH control arm.

Key positions : 1. OFF 2. ON 3. START

4

2

NOTE : This key is also used to lock the cab door, the side doors, the tool box doors, the engine hood and the fuel tank cap.

Dipper and upperstructure swing left-hand control lever

CS96G091

2. The upperstructure frame turns to the left.

4. The upperstructure frame turns to the right.

1

NOTE : The "Functions of the controls" decal located on the cab right-hand side window, explains the machine's functions. See "Decals".

3 4 PH07600

The speed of movement of the dipper or the upperstructure swing depends on the control lever tilt angle.

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Template Name: OM_1_col Template Date: 1994_04_29

2

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1. The dipper extends.

3. The dipper retracts.

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In the intermediate position both movements can be obtained simultaneously.

CONTROLS/INSTRUMENTS/ACCESSORIES

Template Name: OM_1_col Template Date: 1994_04_29

Right-hand control lever, boom and implement control 5

8

8 6 CS96G093

6

6. The tool closes.

8. The tool opens.

7 PH07521

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The speed of movement of the boom or the tool depends on the control lever tilt angle. In the intermediate position both movements can be obtained simultaneously.

NOTE : The "Functions of the controls" decal located on the cab right-hand side window, explains the machine's functions. See "Decals".

Travel control pedal

7

1

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5 2 PH07532 CS96G092

Machine travel speed depends on the extent to which this pedal is pushed down.

5. Boom lowers.

7. Boom raises.

NOTE : Travel speed also depends on the speed range selected on the control panel, see "Control panel".

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CONTROLS/INSTRUMENTS/ACCESSORIES

2 1 CS97C171 PH07532

Brake pressure depends on the force applied to the brake pedal.

NOTE : In normal travel position, the operator's compartment is over the front wheels.

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Option pedal

1. Machine travels forward.

2. The machine travels in reverse.

9

IMPORTANT : If the upperstructure is turned 180° in relation to the undercarriage, the wheels which are steering are at the rear. In this case, to turn the machine towards the right the steering wheel must be turned to the left and viceversa. The direction of travel lever position is also reversed. See “Direction of travel reversing lever”.

10 PH07532

10

9

CS96G094

Depending on option installed : 9. The clamshell turns to the right.

10. The clamshell turns to the left.

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Template Name: OM_1_col Template Date: 1994_04_29

The direction of travel, forward or reverse, and the travel speed depend on the position and the angle of the travel control lever. See “Travel control lever”.

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Brake pedal

CONTROLS/INSTRUMENTS/ACCESSORIES

Travel control and reverse lever

With the lever in position (1), tilted backward : the machine will travel in reverse.

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : Moving the lever gradually backward will increase the speed of the machine in reverse.

With the lever in intermediate position (2) : neutral. The machine cannot move either forward or in reverse.

IMPORTANT : It is essential for the machine to come completely to a halt before using the lever to change travel direction.

PH07520

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Located on the left hand of the seat, this lever controls the direction of travel and enables the speed of the machine to be controlled with far greater precision. The travel speed of the machine, when the travel pedal is pushed down, will be faster or slower, depending on the angle at which the lever is placed.

1

NOTE : Travel speed also depends on the speed range selected on the control panel, see "Control panel".

When handling loads or when loading the machine on a trailer for transport, place the lever in neutral position, push the travel pedal hard down to the floor, then gradually move the lever forward or backward until reaching the desired travel speed.

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NOTE : For a gradual stop, move the lever slowly to the neutral position until the machine comes to a complete halt.

2

IMPORTANT : When you stop the engine, place the lever in neutral position.

3 PH07517

This lever has three positions (with the wheels which are steering towards the front of the upperstructure).

With the lever in position (3), tilted forward : the machine will travel forward.

IMPORTANT : If the upperstructure is turned 180° in relation to the undercarriage, the wheels which are steering are at the rear. In this case to drive the machine forward the lever must be tilted toward the rear and vice-versa. In the same manner, the steering wheel must be turned in the opposite direction to that in which one wishes to turn.

NOTE : Moving the lever gradually forward will increase the forward speed of the machine.

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CONTROLS/INSTRUMENTS/ACCESSORIES

PH07600

PH07602B

Ashtray

Located on the left-hand control arm, this control has two positions (three positions for certain countries).

With the engine running : when the control switch is tilted upwards, the parking brake and working brake (all four wheels of the machine) are in the applied position and the lamp lights up on the instrument panel. When the control switch is tilted downwards, the parking brake and working brake (on all four wheels of the machine) are released.

With the engine stopped : tilt the control switch upwards, only the parking brake is in the applied position.

(Specific to certain countries) PH07509

The ashtray is at the end of the left-hand control arm. To empty the ashtray, press down on top and tilt.

When the control switch is tilted and held completely downwards, the braking on the four wheels can be released in the event of a failure of the electrical system, occurring during road travel.

IMPORTANT : This operation should be performed only over a short distance, to enable the machine to reach a convenient parking place.

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Located on the LH control arm, this switch makes all the direction indicators flash simultaneously and the indicator lamp on the instrument panel flash at the same rhythm as the direction indicators.

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Parking and working brake control

Template Name: OM_1_col Template Date: 1994_04_29

Hazard warning light switch

CONTROLS/INSTRUMENTS/ACCESSORIES

Direction indicator lever, horn and lighting switch

(Specific to certain countries) Template Name: OM_1_col Template Date: 1994_04_29

7 1

2

4

3 6

3

5

2 1

PH07602C

The switch is equipped with a locking pin.

To switch the parking brake and working brake to the operating position, push the locking pin (3) upwards and at the same time press the top of the switch (1).

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NOTE : To switch the parking brake and working brake to the operating position, it is necessary to push the locking pin (3) upwards while at the same time pressing the top of the switch (1), since, for safety reasons, it is not possible to push the top of the switch alone.

Press the bottom of the switch (2) to cancel the parking brake and the working brake. It is not necessary to operate the locking pin (3).

8 PH07506

Located on the left of the steering wheel, this control has eight positions.

In position (1), the switch is in neutral position.

In position (2), the side position come on.

In position (3), the lights and dipped headlights are on and the indicator lamp on the instrument panel comes on.

In position (4), the lights and high-beam headlights are on and the indicator lamp on the instrument panel comes on.

In position (5), (momentary action control). Dipped headlights flash.

In position (6), (momentary action control). The horn sounds.

In position (7), the RH direction indicators flash and the indicator lamp on the instrument panel flashes at the same rhythm.

In position (8), the LH direction indicators flash and the indicator lamp on the instrument panel flashes at the same rhythm.

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NOTE : When this control is operated all the controls on the instrument panel and the control panel light up.

Stabilizer and/or dozer blade (if fitted) control lever)

WARNING : Before operating the stabilizers and/or the dozer blade (if fitted), make sure that there is nobody standing within their operating range.

Front axle locking and unlocking switch PH07533

Located on the right of the steering wheel, this control has three positions.

When the lever is pushed downwards, the stabilizers and/or the dozer blade (if fitted) are lowered. When the lever is pushed upwards, the stabilizers and/or the dozer blade (if fitted) are raised.

Located to the right of the steering wheel, these switches, depending on their position, enable the front axle to be locked or unlocked, manually or automatically.

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IMPORTANT : When driving on the road, the stabilizers must be completely raised and immobilized by means of the shafts and retaining pins located in the tool box. The dozer blade must be raised and immobilized by means of the shaft and retaining pin located in the tool box.

See "Road travel" in the "Job Site and Road Operation" Section.

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CONTROLS/INSTRUMENTS/ACCESSORIES

The operation of the stabilizers and the dozer blade depends on the position of the stabilizer and dozer blade selector valve. See "Stabilizer and dozer blade selector valve".

1

2 PH07533

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Template Name: OM_1_col Template Date: 1994_04_29

This lever returns to the stopped position when it is released.

CONTROLS/INSTRUMENTS/ACCESSORIES

Front axle manual locking

In this position, the front axle unlocking indicator lamp on the instrument panel comes on and the front axle is unlocked.

Template Name: OM_1_col Template Date: 1994_04_29

WARNING : It is essential that all travel is undertaken with the front axle unlocked.

1

A

2

A

WARNING : It is mandatory for the front axle to be unlocked during loading or unloading of the machine on or off a transport trailer.

PDH1015A

Tilt switches (1) and (2) to the left (A). In this position the front axle is locked.

Automatic system

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WARNING : When handling a load, it is essential for the front axle to be locked.

B 1

2

Front axle manual unlocking B A

1

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A

PDH1015C

B 2

PDH1015B

Tilt switch (1) to the left (A) and switch (2) to the right (B).

Tilt switch (1) to the right (B) and switch (2) to the right (B) or to the left (A).

In this position, when the travel pedal or the stabilizer and dozer blade (if fitted) control lever is operated, the front axle is automatically unlocked and the front axle unlocking lamp lights up on the instrument panel.

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CONTROLS/INSTRUMENTS/ACCESSORIES

Upperstructure locking lever

Cab electrical power point

PH07707 PH07911

This power point is located behind the operator's seat and is used for supplying power to the electrical equipment in the operator's compartment.

This lever, located at the front right of the operator's seat, controls the upperstructure locking pin. This locking device is used to immobilize the upperstructure swing.

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PH07911

This locket located behind the operator's seat and is used to connect a dialogue test meter being used for an indepth diagnosis of the machine, but also for reading and modifying "Excavator parameters".

Template Name: OM_1_col Template Date: 1994_04_29

PH07909

To gain access to the troubleshooting test socket and the electrical power point, the cover must first be removed by pulling it outwards, using the two holes provided for that purpose.

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Troubleshooting test socket

CONTROLS/INSTRUMENTS/ACCESSORIES

Locking STEP 1

Template Name: OM_1_col Template Date: 1994_04_29

PG01634

PG01631

Swing the upperstructure to the front to align the locking pin with the locking bracket.

Press and hold down the push button located on the end of the lever and move the lever to the external opening then lower it slowly so as to engage the pin in its housing.

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NOTE : Use the swing control to help the pin into place.

STEP 2

Unlocking

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PH07707

PH07705

Press and hold down the push button located on the end of the lever and then move the lever to the inside opening.

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CONTROLS/INSTRUMENTS/ACCESSORIES

Storage compartment

PH07611

P)H07306

IMPORTANT : Do not keep the cigarette lighter pushed in, to avoid damage.

Cab radio compartment

Located to the rear right-hand of the seat, this compartment is used, among other uses, for storing the technical documentation and conformity certificates of the machine.

NOTE : Specific to certain countries, an 8 mm wrench for hexagonal socket head screws (supplied with the machine) is located in this compartment. After using this wrench, make sure you always replace it in this compartment.

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The cigarette lighter is on the right-hand side, to the rear of the operator’s seat.

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Cigarette lighter

PH07611

This pre-fitted compartment is on the rear right-hand side of the operator’s seat and is designed for fitting a 12 volt car radio.

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Template Name: OM_1_col Template Date: 1994_04_29

If the machine is equipped with air conditioning (optional) this compartment is occupied by the air conditioning controls. See "Air conditioning".

CONTROLS/INSTRUMENTS/ACCESSORIES

Coat hanger hook Template Name: OM_1_col Template Date: 1994_04_29

PH07611

In this case, the technical documentation and conformity certificates are stored in the recessed tray located under the above compartment.

PH07511

Cab light

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Windshield washer reservoir

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PH07514

The light is located on the left of the operator's seat and is controlled by a switch set in the lamp base.

PH07608

This two-litre capacity reservoir is located behind the operator’s seat and is fitted with an electric pump which is controlled from the instrument panel.

NOTE : To replace the bulb, see "Replacing a bulb” in the “Electrical System” Section.

NOTE : In cold weather, add anti-freeze to the windshield washer water.

IMPORTANT : Never operate the windshield washer control when the reservoir is empty, as this may damage the electric pump.

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CONTROLS/INSTRUMENTS/ACCESSORIES

Recessed trays

PH07600

PH07611

To sound the horn, press the top of the LH control lever.

PH07602

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Hourmeter

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Horn switch

PH08020

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Template Name: OM_1_col Template Date: 1994_04_29

PG01625

The hourmeter is located on the front lefthand side of the operator’s seat to assist in calculating when servicing operations are due. It works in the same way as a clock when the engine is running. See "Servicing intervals".

CONTROLS/INSTRUMENTS/ACCESSORIES

Emergency pump

Right-hand sliding window

Template Name: OM_1_col Template Date: 1994_04_29

PH07705

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In the event of the engine stopping accidentally, to bring the attachment to the ground, operate the pump, whilst holding the control lever(s) in the position corresponding to the downward movement required.

The emergency pump is also used for releasing hydraulic system pressure for servicing operations. See “Releasing pressure in the hydraulic system” in the “Lubrication/Filters/Fluids” Section.

Sun shield

PH08434

To open or close the window, press and hold down the latch and slide the window into position.

IMPORTANT : For safety reasons, this window can be opened no more than 80 mm. Do not attempt to remove the slide channel block.

Cab door sliding window (optional)

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PH07426 PH07916

The sun shield is fixed to the windshield and can easily be positioned as required.

To open or close the window, press and hold down the latch and slide the window into position.

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CONTROLS/INSTRUMENTS/ACCESSORIES

PH07424

the the the the the

PH07602

On the left-hand control arm. See “Starting in cold weather” in the “Operating Instructions” Section.

Overload indicator switch (optional)

IMPORTANT : Since roof hatch closing is assisted by two gas struts, the movement of those struts should be followed through (without pulling or retarding the action of the struts) as soon as the gas struts begin pushing the roof hatch in the closed direction. The catch will lock automatically due to the pressure provided by the gas struts.

PH08126

This switch is on the right-hand control arm. When tilted forward, the system becomes operational. The overload indicator warning lamp on the instrument panel will come on if the load handled exceeds the pre-set limit. See "Overload indicator" in the "Operating Instructions" Section.

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The roof hatch is opened by pulling catch inwards and then pushing roof hatch outwards by means of handle.

The roof hatch is closed by pulling roof hatch inwards by means of handle.

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Cold start push button (optional)

Template Name: OM_1_col Template Date: 1994_04_29

Roof hatch (optional)

CONTROLS/INSTRUMENTS/ACCESSORIES

Template Name: OM_1_col Template Date: 1994_04_29

Quick implement installation and removal control (optional)

Fire extinguisher (optional)

3 1 2

PD17009 CK97A002

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Located under the left-hand control arm, this control actuates the quick implement installation/removal system.

For quick implement removal, push the locking pin (3) upwards and simultaneously tilt the switch (1) upwards so as to unlock the implement.

The fire extinguisher is located to the right of the control pedals. On taking delivery of the machine, study the fire extinguisher operating instructions. The instructions are printed on the fire extinguisher. Tilt the handle and remove the fire extinguisher from its bracket.

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NOTE : For quick implement removal, it is necessary to push the locking pin (3) upwards while at the same time tilting the switch (1) upwards, since for safety reasons, the switch alone cannot be tilted upwards.

For quick implement installation, tilt the switch (2) downwards so as to lock the implement.

NOTE : For quick implement installation, it is not necessary to actuate the locking pin (3).

See "Quick implement installation and removal" in the "Maintenance/Adjustments" Section.

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WARNING : Every year, have the extinguisher inspected by a specialist.

Operator's compartment fan (optional)

Pilot system cancellation control (specific to certain countries)

CP95N001 PH07604B

Template Name: OM_1_col Template Date: 1994_04_29

This control is located on the LH control arm and is used when driving on the road. When this control is turned on, It is impossible to move the stabilizers, dozer blade (if fitted) or attachments and the indicator light on the instrument panel comes on.

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The fan is located on the right to the rear of the operator’s seat and is controlled by a three-position switch (low speed, off, high speed) located on the bracket. To use the fan, the electric cable must be inserted in the cigar-lighter socket.

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CONTROLS/INSTRUMENTS/ACCESSORIES

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CONTROLS/INSTRUMENTS/ACCESSORIES

Air conditioning controls (optional) Template Name: OM_1_col Template Date: 1994_04_29

The air conditioning controls are located on the rear right-hand side of the operator's seat.

PH04202

The air vents control the direction of air flow.

IMPORTANT : When using the air conditioning, the air outlets must be in the open position.

PH04201

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This control enables the blower speed to be selected.

Position "0" : Off Position "1" : 1st speed Position "2" : 2nd speed Position "3" : 3rd speed

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PH04202

This lever enables the hood to be opened to give access to the condensation and anti-dust filters.

PH04201

This control enables the temperature to be adjusted. Turn the button to obtain the desired temperature.

IMPORTANT : When using the air conditioning, it is essential that all the cab windows, the windshield and the door are closed.

NOTE : To ensure correct functioning and full effectiveness of the air conditioning system, it must be run at least once a week, even if only for a short time.

For maintenance of the air conditioning components, see "Air conditioning" in the "Maintenance/Adjustments" Section.

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CONTROLS/INSTRUMENTS/ACCESSORIES

PH08225

Template Name: OM_1_col Template Date: 1994_04_29

IMPORTANT : Never perform any operation on the electronic control box other than removing it when welding on the machine. See “Electronic control box” in the “Electrical System” Section.

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Located on the right-hand side of the seat, the electronic control box supervises and monitors a certain number of machine functions.

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Electronic control box

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CONTROLS/INSTRUMENTS/ACCESSORIES

OPERATOR’S SEAT Template Name: OM_1_col Template Date: 1994_04_29

In order to operate the machine correctly and with maximum efficiency and comfort, adjust the seat to suit the weight and size of the operator.

NOTE : The seat may be equipped with an inertia type safety belt and a headrest (optional).

7

5 4 TRIM THIS EDGE

6

1 2 3

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PH07431

Suspension adjustment

Forward/rear position adjustment

2

1

PG01725

Suspension can be adjusted for any weight between 50 kg and 120 kg. Turn the control (1) in the + or - direction.

PG01725A

Raise the locking control (2) to release the seat, slide to the required driving position and release the control to lock.

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CONTROLS/INSTRUMENTS/ACCESSORIES

Lumbar support adjustment

5 3 PH07310 PH08018

Turn the knob (5) to obtain good back support from the seat back.

Control arm position adjustment

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To raise or lower the front of the seat, push the lever (3) forward. Move with the seat to the desired position, and then release the lever.

To raise or lower the seat, push the lever (3) backward. Move with the seat to the desired position and then release the lever.

Seat back angle adjustment

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Seat position adjustment

PH07608

4

Hold the locking lever (6) up, slide to the required position and release the lever to lock.

PH07310

Push the lever (4) downward to the desired seat back position.

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Template Name: OM_1_col Template Date: 1994_04_29

6

CONTROLS/INSTRUMENTS/ACCESSORIES

Armrest adjustment Template Name: OM_1_col Template Date: 1994_04_29

Raise the front part of the armrest and adjust to the desired angle using the knob (7), then lower the armrest.

7

PH07433

ELECTRICAL CABINET Functioning indicator lamp (LED) TRIM THIS EDGE

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PH07305

The electrical cabinet is located behind the operator's seat and gives access to the fuses and relays. See "Fuses and relays" in the "Electrical System" Section.

PH00301

This green lamp is on the printed circuit board. The lamp indicates the machine is functioning correctly when it stays on permanently. If the lamp flashes, it means the machine is experiencing one or more problems. See your CASE Dealer.

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CONTROLS/INSTRUMENTS/ACCESSORIES

WINDSHIELD

Opening STEP 1

PH08302

IMPORTANT : Make sure that the windshield is correctly locked.

Closing PE08220

Pull the two handles inward to unlock the windshield and pull backward.

STEP 1

STEP 2

PH08302

Pull the two handles inward to unlock the windshield and pull forward.

PH07901

Using the handles, bring the windshield into horizontal position.

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Pull the windshield completely to the rear and then push the two handles outwards so as to lock the windshield in position.

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STEP 3

Template Name: OM_1_col Template Date: 1994_04_29

IMPORTANT : Before opening the windshield, make sure that the windshield wiper is pressing against the windscreen and that the front and rear view mirrors are not folded back against the windscreen.

CONTROLS/INSTRUMENTS/ACCESSORIES STEP 2

STEP 3

Template Name: OM_1_col Template Date: 1994_04_29

PH07903

PH08305

Bring the windshield into low position.

Push the two handles outwards so as to lock the windshield.

IMPORTANT : Make sure that the windshield is correctly locked.

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WARNING : In certain configurations, the working range of the attachment can cause interference between the tool (bucket) and the windshield in open position. Always observe a minimum safety distance between the tool and the windshield (tool swing or wrong manoeuvre).

IMPORTANT : After cleaning the windshield, be sure to replace the wiper correctly if it has been tilted, as it can be damaged when opening the windshield.

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CONTROLS/INSTRUMENTS/ACCESSORIES

To allow better visibility in certain working conditions or for extra ventilation, the lower window can be removed.

NOTE : The window can be removed with the windshield in open or closed position.

STEP 1

STEP 2

PE08129

Remove the window and bring to the rear of the cab and slot into the two recesses on the right and left-hand frames.

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : After a day's work, remember to close the window before leaving the cab.

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PG02525

Unlock the window by pulling the two latches at the ends.

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FRONT LOWER WINDOW

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CONTROLS/INSTRUMENTS/ACCESSORIES

HEATING AND VENTILATION Template Name: OM_1_col Template Date: 1994_04_29

The heater and blower are turned on or off by the switch on the instrument panel.

Heater control

PH07420

PH07705

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The control is located under the seat.

Adjust the air temperature by moving the knob into the blue area (cold) or the red area (hot). The temperature is determined by the position of the control.

Air vents

PH07420

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PH07705

PH07504

Use the knob to adjust the flow of air.

The air vents enable the air flow to be directed, adjusted and shut off.

NOTE : The air blowing will be hot or cold depending on the position of the heating knob.

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CONTROLS/INSTRUMENTS/ACCESSORIES

Air is drawn in through the opening under the operator’s seat.

IMPORTANT : Make sure the inlet is never blocked.

PE10830

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FRONT VIEW MIRROR (specific to certain countries) AND REAR VIEW MIRRORS

PH07736

Before undertaking any travel, make sure the front view mirror and the rear view mirrors are correctly adjusted.

IMPORTANT : Never fold back the front and rear view mirrors back completely against the windscreen as there is a risk of the windshield wipers being domaged when switched on.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07713

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Cab air recycling inlet

CONTROLS/INSTRUMENTS/ACCESSORIES

TOWING EYE Template Name: OM_1_col Template Date: 1994_04_29

The eye can be used for towing the machine (see “Towing the machine” in the “Operating Instructions” Section).

WARNING : It is forbidden to use the towing eye for towing another machine.

WARNING : Towing is a delicate operation. The manufacturer’s guarantee does not apply to incidents or accidents which occur during towing.

On stabilizers

On dozer blade

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PH07408

PG03411

The capacity of the towing eye is 7000 kg.

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CONTROLS/INSTRUMENTS/ACCESSORIES

NOTE : In cold weather, always use fuel which is suitable for prevailing temperatures. See "Fluids and lubricants" in the "Lubrication/Filters/Fluids" Section.

IMPORTANT : In cold weather, always fill the fuel tank completely at the end of the day's work, in order to prevent the formation of condensation in the tank.

NOTE : Use the starter switch key to lock the cap.

WARNING : Never refuel when the engine is running.

Never smoke while refuelling.

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : When refuelling, clean around the filler cap and do not remove the filter located in the orifice. See “Fuel tank filter” in the “Maintenance/Adjustments” Section.

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PE11716

The tank capacity is 249 litres (988 Series) and 330 litres (1188 Series), or approximately 20 hours of operation.

When installing the cap, make sure that it is correctly engaged in the notches and then lock it by turning it up against the stop. See “Installing the fuel tank cap” in the “Operating Instructions” Section.

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FUEL TANK

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CONTROLS/INSTRUMENTS/ACCESSORIES

Upperstructure

TOOL BOX Undercarriage

Template Name: OM_1_col Template Date: 1994_04_29

PH07801

PH07412

The tool boxes on the front right-hand side of the upperstructure and the left-hand side of the undercarriage are used to store emergency spare parts and tools needed for servicing operations. See "Tooling".

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NOTE : The tool box on the upperstructure also gives access to the fuel filler pump (optional). See "Fuel tank filler pump".

NOTE : Use the starter switch key to lock the doors.

WARNING : Before travel, make sure the tool box doors are properly locked.

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TOOLING The machine is supplied with the necessary tools for maintenance operations.

These tools are located in the tool box in the undercarriage.

-

A grease gun.

A grease gun hose.

A funnel A draining extension hose.

A danger signal triangle.

A 32 and 33 mm hexagonal wrench (wheelnuts).

(Specific to certain countries) - An 8 mm wrench for hexagonal socket head screws (located in the cab storage compartment).

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LEFT PAGE

STABILIZER AND DOZER BLADE SELECTOR VALVE (if fitted) Selecting rear stabilizers only

2

Selecting front stabilizers or dozer blade (if fitted)

PG02111

Place the valve lever in position (2). In this position, only the rear stabilizers can be operated using the lever in the operator's compartment.

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PDG0073

Located in the undercarriage right-hand box, this valve locks or releases movement of the stabilizers and the dozer blade (if equipped).

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CONTROLS/INSTRUMENTS/ACCESSORIES

PG02109

Place the valve lever in position (1). In this position, only the front stabilizers or the dozer blade can be operated by using the lever in the operator's compartment.

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Template Name: OM_1_col Template Date: 1994_04_29

1

CONTROLS/INSTRUMENTS/ACCESSORIES

Template Name: OM_1_col Template Date: 1994_04_29

Selecting front stabilizer or dozer blade (if fitted) and rear stabilizer

1

2 PG02107A

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Place the valve lever in position (1) + (2).

In this position, the front stabilizers or the dozer blade and the rear stabilizers can be operated simultaneously using the lever in the operator's compartment.

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LEFT PAGE

CONTROLS/INSTRUMENTS/ACCESSORIES

IMPORTANT : Never close the hood without unlocking the gas strut, as this may cause damage.

WARNING : Before travel, make sure the hood is properly locked.

Side hood PG02927

Raise the hood fully, using the handle.

PG02603

To gain access to certain components of the engine it is necessary to remove the side panel. Pull it upwards and then tilt it towards you.

PG03606

The right-hand gas strut is fitted with a locking system.

WARNING : After fully opening the hood, make sure the locking system is properly engaged.

To close the hood, press the unlocking device and tilt the hood downward.

PG02607

Once removed, place the side hood alongside the valve bank partition. After servicing, refit the side hood.

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NOTE : To lock the hood, use the starter key switch.

Template Name: OM_1_col Template Date: 1994_04_29

Upper hood

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ENGINE HOODS

CONTROLS/INSTRUMENTS/ACCESSORIES

ACCESS PANELS Template Name: OM_1_col Template Date: 1994_04_29

The access panels must be removed to perform service work.

PG02727

PH00403

To gain better access to components, place the upperstructure at right angles to the undercarriage.

To remove the central panel, unlock the handle located in the panel hole and pull the panel backwards.

Side panels

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Tools required

Central panel

- One 17 mm wrench for hexagonal head screws

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PH8006

The central panel gives access mainly to the engine components.

PH08003

The left-hand panel gives access to the anti-surge valve, the shut-off valve and to the hydraulic reservoir drain plugs.

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CONTROLS/INSTRUMENTS/ACCESSORIES

IMPORTANT : Do not operate the machine without the lower panels correctly in place.

WARNING : Before travel, make sure the doors are properly closed.

PH08008

RIGHT-HAND SIDE PANEL

NOTE : Use the starter switch key to lock the door.

WARNING : Before travel, make sure the side door is properly closed.

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WARNING : Never leave tools or other objects inside the air intake compartment.

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Remove the side panel retaining screws and remove the side panels.

PH07831

Template Name: OM_1_col Template Date: 1994_04_29

The right-hand side panel gives access to the walkway, the radiator and the oil cooler.

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CONTROLS/INSTRUMENTS/ACCESSORIES

ELECTRICAL POWER POINT Template Name: OM_1_col Template Date: 1994_04_29

Located on the control valve partition on the walkway side, the electrical socket (24 volts, 15 amps) can be used during service operations to connect an inspection lamp or any other 24 volts electrical appliance.

PH07621

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CONTROLS/INSTRUMENTS/ACCESSORIES

The stabilizer pad positions can be changed to suit the ground surface. They can be fixed or swivelling.

Swivelling position

NOTE : During road travel and whenever transporting the machine on a trailer, the stabilizer pads must be in swivelling position.

STEP 1

Fixed position STEP 1

STEP 2 PH08026

Raise the stabilizers completely, stop the engine and remove the starter switch key

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PH08026

Raise the stabilizers completely, stop the engine and remove the starter switch key

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STABILIZER PADS

PG02003

Remove the retaining pin and pull out the locking shaft.

STEP 3 Repeat the operation for the other pads.

PG02003

Pull the pad outwards by hand, then put the shaft and pin in place.

STEP 4 Place the pins and the shafts in the tool box.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 2

CONTROLS/INSTRUMENTS/ACCESSORIES STEP 3

Template Name: OM_1_col Template Date: 1994_04_29

Repeat the operation for the other pads.

IMPORTANT : Should it be necessary to remove a stabilizer pad, always make sure you put it back in its original position.

Never install the pad upside-down.

HYDRAULIC RESERVOIR SHUT-OFF VALVE This valve is located under the hydraulic reservoir. It is manually operated and it enables the hydraulic reservoir to be shut off.

Remove the left-hand lower panel.

Valve open : position (1).

Valve closed : position (2).

1

NOTE : The pin must be removed to enable the valve to be opened or closed.

2 TRIM THIS EDGE

IMPORTANT : After any operation requiring the closing of the valve, never start the engine unless you are sure that the valve has been placed in the open position.

CD96M084

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CONTROLS/INSTRUMENTS/ACCESSORIES

PH08016

PH07615

With the master switch key in vertical position : the batteries are disconnected, in horizontal position : the batteries are connected.

WARNING : The battery master switch should be placed in the disconnected position at the end of each working day, during servicing or repair work and any work done on the electrical circuit.

LOAD HANDLING POINT IMPORTANT : The load handling point can only with stand the loads given in the load charts for the machine concerned.

See “Load Handling limits” in the “Operating Instructions” Section.

Template Name: OM_1_col Template Date: 1994_04_29

To handle loads, slings and chains must be attached to the pin at the outer end of the dipper. See “Load handling” in the “Operating Instructions” Section.

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The battery master switch is under the walkway on the left-hand side. It is used to disconnect the batteries completely from the electrical circuit.

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BATTERY MASTER SWITCH

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CONTROLS/INSTRUMENTS/ACCESSORIES

REFLECTORS reflectors are P2AL Version

Template Name: OM_1_col Template Date: 1994_04_29

It is essential that installed on the machine before undertaking any road travel. The location of the reflectors varies depending on the machine version.

P2AL - P2A+2A versions

PD07506

Install the reflectors in the spaces located at each end of the dozer blade and lock them in place, using the pins.

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PG02131

No reflectors are required, since the stabilizers are already fitted with reflectors.

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LEFT PAGE

CONTROLS/INSTRUMENTS/ACCESSORIES

When the lever is turned downwards, the boom can be moved.

When the lever is turned upwards, the boom is immobilized.

WARNING : Before undertaking any road travel, make sure that the valve lever is in the upward position (dipper immobilized).

PG02707

NOTE : Before starting work, turn the lever to the downward position (boom can be moved).

DIPPER LOCKING VALVE (specific to certain countries) When the lever is turned downwards, the dipper can be moved.

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Located on the attachment control valve, this red-couloured valve is used to immobilize the boom during road travel. See "Road travel" in the "Job Site and Road Operation" Section. Access to the valve lever is obtained from under the valve bank partition hood.

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BOOM LOCKING VALVE

WARNING : Before undertaking any travel, make sure the hood is correctly locked in place.

PDG0085

Located on the attachment control valve, this red-couloured valve is used to immobilize the dipper during road travel. See "Road travel" in the "Job Site and Road Operation" Section. Access to the valve lever is obtained from under the valve bank partition hood.

NOTE : Before starting work, turn the lever to the downward position (dipper can be moved).

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Template Name: OM_1_col Template Date: 1994_04_29

When the lever is turned upwards, the dipper is immobilized.

CONTROLS/INSTRUMENTS/ACCESSORIES

CONTROL VALVE PARTITION HOOD (988 Series)

(1188 Series)

Template Name: OM_1_col Template Date: 1994_04_29

PH07624

PG02705

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Tools required

Tools required

- One 17 mm wrench for hexagonal head screws

- One 13 mm wrench for hexagonal head screws

Remove the retaining screws and remove the hood.

Remove the retaining screws and the hood, using the two handles.

WARNING : Before travel, make sure the hood is properly locked.

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CONTROLS/INSTRUMENTS/ACCESSORIES

The upper hood is fitted with a light.

The light is turned on or off using the switch incorporated in the light.

NOTE : To replace a bulb, see “Replacing a bulb” in the “Electrical System” Section.

PF08211

Located on the right of the undercarriage tool box, tilt the tabs (1) outwards and take out the wheel blocks by their handles (2). Place one block under the right-hand wheel and the other block under the left-hand wheel.

2

2

1

1

WARNING : Whenever parking on a slope, use the wheel blocks to immobilize the machine.

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WHEEL BLOCKS (specific to certain countries)

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ENGINE COMPARTMENT LIGHT (optional)

SAFETY VALVES (optional) The safety valves role is to stop the attachment from dropping due to valve spool leakage in neutral position or in the event of a line or hose accidentally breaking. In the latter event, they also ensure that the attachment may be lowered gently to the ground. See "Load handling" in the "Job site and Road Operation" Section.

PH08111

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Template Name: OM_1_col Template Date: 1994_04_29

PH01102

CONTROLS/INSTRUMENTS/ACCESSORIES

FUEL TANK FILLER PUMP (optional) Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Never refuel when the engine is running. Never smoke while refuelling.

IMPORTANT : This pump is in the tool box and should be used only for fuel.

STEP 3

1

STEP 1 Park the machine on flat, level ground.

Stop the engine and remove the starter switch key.

STEP 2

PDF0361

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Measure the height of the drum and place the sight ring (1) on the suction tube at a height slightly lower than that of the drum.

STEP 4 PE11716

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Remove the filler cap from the fuel tank.

WARNING : It is essential to remove the filler cap before refilling the tank, since this will prevent any possibility of an accident when opening the filler cap after filling.

PDF0362

Make sure that the screen on the end of the suction hose is correctly attached and then lower the suction hose into the drum.

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CONTROLS/INSTRUMENTS/ACCESSORIES STEP 5

STEP 8

CD96M059

PE11716

NOTE : Filling can be interrupted at any time for any reason whatsoever (an empty drum, for example) by pressing the red button (2) on the pump.

STEP 6

Put the filler cap back on the fuel tank.

NOTE : When installing the cap, make sure that it is correctly engaged in the notches and then lock it by turning it up against the stop. See “Installing the fuel tank cap” in the “Operating Instructions” Section.

Filling stops automatically when the fuel tank is full.

STEP 7 Put the suction hose back in the tool box.

CD96M059

NOTE : The pump has a 10 amp fuse.

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Press the green starting button (1) on the pump. Filling will commence.

Template Name: OM_1_col Template Date: 1994_04_29

2

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1

CONTROLS/INSTRUMENTS/ACCESSORIES

ROTARY LIGHT (specific to certain countries) Template Name: OM_1_col Template Date: 1994_04_29

The rotary light must be installed whenever undertaking road travel. See "Road travel" in the "Job Site and Road Operation" Section.

STEP 3

STEP 1

PG02702

Tighten the wingnut.

The rotary light is turned on and off by the switch on the instrument panel.

PG02700

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Remove the protective cap from the end of the tube located on the top of the cab.

IMPORTANT : No travel must be undertaken without the rotary light on.

IMPORTANT : When removing the rotary light, make sure to put the cap back on the end of the tube.

STEP 2

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NOTE : To replace the bulb see "Replacing a bulb" in the "Electrical System" Section.

PG02702

Place the rotary light on the end of the tube.

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CONTROLS/INSTRUMENTS/ACCESSORIES

CD95N053

CD95N054

Machines are equipped with a rotary light fitted with an extension enabling the height of the rotary light to be raised.

Template Name: OM_1_col Template Date: 1994_04_29

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Machines are equipped with a rotary light situated on the top of a mast which is fixed to the fuel tank.

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Specific to certain countries

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OPERATING INSTRUCTIONS

BEFORE OPERATING THE MACHINE Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Do not attempt to operate this machine unless you have first read and perfectly understood the safety messages and instructions appearing in this manual.

Before operating this machine, be sure to do the following : - Check the levels (engine oil, hydraulic fluid and cooling system) and make sure that the various fluids and lubricants correspond to the conditions of use. See "Operating the machine in cold weather" and "Fluids and Lubricants" in the "Lubricants/Filters/Fluids" Section.

- Carry out the daily maintenance operations. See "Servicing intervals".

- Inspect the machine, look for any signs of leakage and check the hoses. Tighten or replace as necessary. See the "Maintenance/Adjustments" Section.

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- Before travelling on the road, lock the attachment and install the safety systems required by regulations. Raise the stabilizers (if fitted) completely, raise the dozer blade (if fitted) and immobilize them mechanically by means of the safety systems provided. See "Road travel" in the "Job Site and Road Operation" Section.

- Before undertaking any travel or working operations during hours of darkness, make sure the lighting and signalling equipment is fully operative.

- Check the tyre pressures. See "Wheels and tyres" in the "Maintenance/Adjustments" Section.

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- Clean the access steps and handles. Grease, oil, mud or (in winter) ice on the steps and access handles can cause accidents. Make sure they are kept clean at all times.

- Clean or replace any decals which are illegible. See "Decals" in the "Safety/ Decals/Hand Signals" Section.

- Make sure all doors, panels and hoods are properly closed and locked or fastened.

- Secure the cab door in either fully closed or fully opened position.

- Remove anything which hinders visibility. Clean the windshield, the windows, the front view mirror and the rear view mirrors.

- Check that no tools or other items have been left on the machine (be it on the undercarriage or the upperstructure) or in the operator's compartment.

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OPERATING INSTRUCTIONS

- Make sure nobody is on or under the machine. The operator must be a lone on the machine.

- Make sure nobody is standing in the machine working area.

- Find out about current safety measures in use on the work site.

MACHINE OPERATION WARNING : Check all controls and safety devices in a safe, open area before starting work.

When operating the machine, be sure to do the following :

- Regularly consult the hourmeter to ensure that all servicing operations are carried out punctually. See "Servicing intervals".

- If you use your machine in particularly harsh conditions (dusty or corrosive atmosphere), the servicing intervals should be reduced accordingly.

- See "Running-in period" if the machine is new or if the engine has been reconditioned.

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- When starting the engine, be sure to use the correct procedure for the prevailing weather conditions. See "Starting the engine".

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- Work out a means of convenient escape from the machine (emergency exit via windshield) in the event of the cab door being jammed or the machine turning over. See "Windshield" in the "Instruments/Controls/Accessories" Section.

- Do not work near overhead high-voltage electric lines without checking beforehand that all necessary measures have been taken to respect the minimum distances : Under 57000 volts : 3 metres.

Over 57000 volts : 5 metres.

- When working on a public highway, use standard traffic signs and take into consideration the working range of the upperstructure and its attachments. Local regulations stipulate the number, type and location of reflector strips.

- Never operate the working or travel controls unless you are properly seated in the operator's seat.

- Make allowance for working conditions when operating the machine. See "Operating Instructions" in the "Job Site and Road Operation" Section.

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Template Name: OM_1_col Template Date: 1994_04_29

- Take note of the position of underground pipes and cables before starting any work.

OPERATING INSTRUCTIONS - Do not allow anybody to stand in the machine working area. Stop all operations until everyone has moved away.

Template Name: OM_1_col Template Date: 1994_04_29

- Operate all controls gradually to ensure smooth machine operation.

- See "Operating in water" if the machine will be standing in water during use.

- All road travel must be undertaken in forward gear, with the operator's compartment above the front wheels, the front axle unlocked and the upperstructure locked.

- When travelling with a load, always use the travel control lever to obtain fine travel control.

- See "Transporting the machine" when driving the machine onto a trailer.

- See "Handling the machine" when it is necessary to lift the machine.

- See "Towing the machine" when it is necessary to tow the machine.

- Whenever load handling operations are to be carried out, it is imperative to adhere strictly to the instructions given in this manual and local legislation. See "Load handling" in the "Operating Instructions" Section.

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- In certain situations, the positioning of the attachment can cause interference between the attachment tool and the operator's compartment. Always observe a minimum safety distance between the tool and the operator's compartment (in case of swinging or accidental movements).

- Never use the attachment for sweeping the ground to level out rubble or push objects (transversal stress on the attachment).

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- Avoid running the engine in a confined space. If there is no alternative, proper ventilation must be provided at all times.

- Dust, smoke or mist can reduce visibility and cause an accident. Reduce speed or come to a complete hault until visibility has improved.

- If any operating problem or damage should occur, immediately lower the attachment to the ground, with the dipper cylinder completely retracted or completely extended and stop the engine. Locate the problem, report it if necessary and take the necessary steps to warn others not to attempt to operate the machine.

- Do not stop the engine without taking prevailing weather conditions into consideration. See "Stopping the engine".

- See "Parking the machine" when you have to park the machine.

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OPERATING INSTRUCTIONS

RUNNING-IN PERIOD AFTER THE FIRST 250 HOURS Drain the swing motor reduction gear oil. See "Swing reduction gear" in the "Lubrication/Filters/Fluids" Section.

AFTER THE FIRST 500 HOURS

During this period : Keep a close watch on the instrument panel.

Check the oil and coolant solution levels frequently.

Drain the oil from the gearbox. See "Gearbox" in the "Lubrication/Filters/ Fluids" Section.

Template Name: OM_1_col Template Date: 1994_04_29

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During the running-in period, the following checks and servicing operations should be carried out in addition to those specified in the Service Schedule :

Drain the oil from the front and rear axles and the travel reduction gears. See "Axles and travel reduction gears" in the "Lubrication/Filters/Fluids" Section.

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Your machine will last longer and give better and more economical performance if you pay particular attention to the engine during the first twenty hours of operation.

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OPERATING INSTRUCTIONS

STARTING THE ENGINE Template Name: OM_1_col Template Date: 1994_04_29

NOTE : In cold weather, see "Starting the engine in cold weather".

STEP 3

NOTE : If the machine has been out of use for some time, see "Starting up after storage" in the "Storage" Section.

NOTE : See "Connecting booster batteries" in the "Electrical System" Section if you have to start the engine using booster batteries.

STEP 1 PH07517

Make sure that the travel control lever is in the neutral position.

STEP 4 TRIM THIS EDGE

PH07613

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Energize the electrical system, using the battery master switch key.

STEP 2 PH07521

Turn the starter switch key to On position.

The audible warning device will sound for a few seconds and then stop.

PH07426

Leave the left-hand control arm in the raised position.

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OPERATING INSTRUCTIONS

1

2

3 PH07527

PH07530

Engine oil pressure indicator lamp (1).

Battery charge lamp (2).

Steering minimum pressure indicator lamp (3).

1

2 PH07328

All the lamps on the instrument panel come on for 30 seconds and then go out.

This is a sign that all systems are functional.

All lamps on the control panel come on for a short moment.

Only the "ECO" (1) and Speed range selection (2) lamps will stay on.

Replace any defective bulbs. See "Replacing a bulb" in "Electrical System" Section.

NOTE : It is not necessary to wait for the instrument panel lamps to go out before starting the engine. Once the lamp check has been completed, the engine can be started.

IMPORTANT : After the machine has not been used for a long time, the brake minimum pressure warning lamp may stay on. This warning lamp will go out after a few moments when the supply pressure in the braking system is sufficient.

NOTE : In cold weather, wait for the “FINE”, “MAX”, “LOW” and “AUTO” indicator lamps to go out before starting the engine.

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After 30 seconds the audible warning device sounds and the indicator lamps on the instrument panel go out except for the following indicator lamps :

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STEP 6

Template Name: OM_1_col Template Date: 1994_04_29

STEP 5

OPERATING INSTRUCTIONS STEP 7

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : During the automatic warning-up period, it is impossible to select the "FINE", "ECO" and "MAX" modes. Wait for the pre-heating lamp to go off before selecting one of the working modes.

STEP 9

PH07521

Turn the key to Start position. Release the key as soon as the engine starts running.

If the engine stops, wait for about a minute and start the operation again.

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IMPORTANT : Do not operate the starter motor for more than 30 seconds at a time. Do not operate the starter motor when the engine is running.

PH07431

Place the left-hand control arm in the lowered position and ensure that it is locked there.

STEP 10

STEP 8

1

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PH07523 PH07328

When the engine is running, the "ECO" lamp goes off and the pre-heating lamp (1) flashes.

IMPORTANT : Once the engine is running, remember to check the indicator and warning lamps on the instrument panel from time to time.

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OPERATING INSTRUCTIONS

STARTING THE ENGINE IN COLD WEATHER STEP 2

STEP 1 Carry out Steps 1 to 6 of the normal starting procedure.

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PH07602

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When the machine is fitted with cold start assistance (optional), the system should be used if the ambient temperature is below -5°C.

STEP 3 Carry out Steps 8 to 9 of the normal starting procedure.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07521

Press down the cold start control button.

Hold the button down for approximately ten seconds, then turn the key to Start position. Release the key and the cold start control button as soon as the engine starts running.

OPERATING INSTRUCTIONS

STOPPING THE ENGINE STEP 1

STEP 3

Template Name: OM_1_col Template Date: 1994_04_29

PH07328

Press the "LOW" selection push button (low idle speed) and let the engine run for about one minute.

PH07600

Tilt the parking and working brake control upwards.

STEP 4

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IMPORTANT : In cold weather, let the engine run in "LOW" mode for three to five minutes, to allow the engine temperature to drop before stopping completely.

STEP 2

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PH07521

Turn the starter switch key to the "OFF" position.

PH07517

I M P O R TA N T : S e e " P a r k i n g t h e machine" whenever the machine is to be left unattended for some time.

Place the travel control lever in the neutral position.

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OPERATING INSTRUCTIONS

OPERATING THE MACHINE IN COLD WEATHER Batteries

Engine oil

They should be fully charged.

It should be of the right viscosity for the ambient temperature. See “Fluids and Lubricants” in the “Lubrication/Filters/ Fluids” Section.

a) To prevent condensation forming and water getting into the fuel system, fill the tank after each day's work and drain off any water from the fuel tank before starting the next day's work.

The viscosity must correspond to ambient temperature conditions. See “Fluids and Lubricants” in the “Lubrication/Filters/Fluids” Section.

Coolant solution It should be suitable for the ambient temperature and contain a minimum of 50% ethylene glycol solution. See “Fluids and Lubricants” in the “Lubrication/ Filters/Fluids” Section.

Template Name: OM_1_col Template Date: 1994_04_29

b) To prevent crystals forming at -2°C, use fuel which is rated for the ambient temperature or add an appropriate anti-freeze to the fuel. See "Fluids and Lubricants" in the "Lubrication/Filters/Fluids" Section.

Hydraulic fluid

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Fuel

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Follow the following recommendations :

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OPERATING INSTRUCTIONS

LOAD HANDLING Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Whenever load handling operations are to be carried out, it is imperative to adhere strictly to the instructions given in this manual and local legislation.

When lifting a load (tubes, concrete pipe connections, shoring material, etc.) the machine must be equipped with safety valves, an overload indicator, a load fixing point and a load chart corresponding to the type of machine and to its attachment.

See "Load handling limits".

IMPORTANT : No system or device may be susbtituted for safety valves when load handling.

When handling loads, be sure to do the following: - Place the machine on flat, hard, level ground and then lower the stabilizers and the dozer blade (if fitted) so that they are pressing on the ground.

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- Use the load handling point located at the outer end of the dipper. Remove any tool fitted to the dipper. See “Maximum operating loads”. It is forbidden to weld hooks or lugs to the attachment or to attach a sling or chain to the clamshel.

- Use slings and chains which are in perfect condition, suitable for lifting the load to be handled and for fitting with safety type hooks that will not accidentally open.

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- Check that the safety valves function correctly. The pressure setting must be checked every 6 months, in conformance with the maker's instructions. See your CASE Dealer.

- Make sure the load handling chart is in the dust jacket specially provided and that it corresponds to the machine version and the attachment mounted. See "Load handling limits".

- Do not exceed the limits shown on the load handling chart. To obtain a load handling chart, consult your CASE Dealer, giving full particulars of the machine model number, the weight of the counterweight, plus the length and type of boom and dipper.

- Adjust the overload indicator, so that it corresponds to the load handling chart.

See "Overload indicator".

- Make sure the overload indicator is switched on. See "Overload indicator switch" in the "Controls/Instruments/Accessories" Section.

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OPERATING INSTRUCTIONS

- Make sure that the front axle locking switch is in the manual locked position. See "Front axle locking or unlocking switches" in the "Controls/Instruments/Accessories" Section.

- Operate the controls smoothly to obtain precision movement and travel. See "Load handling" in the "Job site and Road Operation" Section.

- Never place the boom and dipper locking valves (special for certain countries) in the road travel position when handling or moving a load.

Template Name: OM_1_col Template Date: 1994_04_29

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NOTE : Load handling on CASE machines is in conformity with standard EN 474-1 and draft standard 475-5 relative to directive 89/392/EEC as modified.

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- Do not allow anybody to stand in the machine working area.

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OPERATING INSTRUCTIONS

LOAD HANDLING LIMITS Template Name: OM_1_col Template Date: 1994_04_29 TRIM THIS EDGE

CS97C112

CS96J003

The load chart shows the various authorized loads which can be lifted at various reach distances depending on the attachment installed on the machine.

The machine must be on flat, hard and level ground with the front axle locked.

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The stabilizers and the dozer blade (if fitted) must be pressing on the ground.

Loads are in daN (1 daN = 1.02 kg), for machine without tool, bucket cylinder completely retracted and for full upperstructure swing, with a built-in safety margin factor of 33%, based on stability and hydraulic capacity considerations and taking the extremity of the dipper as the load fixing point.

The reach is given from the swing axis of the machine and the height is taken from the load fixing point.

NOTE : The loads given are valid for the total working range height at the reach point indicated.

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OPERATING INSTRUCTIONS

WARNING : The indicator must be readjusted to conform to the load handling chart whenever an attachment is changed STEP 5

Place the machine on flat, hard, level ground and then lower the stabilizers and the dozer blade (if fitted) so that they are pressing on the ground.

STEP 2

STEP 6 PH07533

Place the front axle locking switches in the manual locked position.

1

WARNING : When handling a load, it is essential for the front axle to be locked.

2

STEP 3 Attach a load to the load fixing eye. The weight of the load must not exceed that given for the maximum reach point in the load handling table. See "Load handling".

PH08113

Unscrew the lock-nut (1) on the indicator, which is located in front of the boom cylinders and, using screw (2) find the point at which the indicator lamp on the instrument panel comes on.

STEP 4 Move the load out to the position specified in the load chart for the attachment which is mounted on the machine.

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PH07521

Tilt the overload indicator control on the instrument panel forward.

Template Name: OM_1_col Template Date: 1994_04_29

STEP 1

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OVERLOAD INDICATOR (optional)

OPERATING INSTRUCTIONS STEP 7 Retighten the lock-nut (1).

Template Name: OM_1_col Template Date: 1994_04_29

1

PH08113

TRANSPORTING THE MACHINE On a railway wagon TRIM THIS EDGE

Since transport by rail is subject to special regulations, refer to an approved organization.

On a trailer WARNING : This machine can slip and fall from a trailer or a ramp and cause serious injury. Make sure that the trailer and the ramps are clean.

The machine must be in line with the trailer before loading.

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Know the safety rules and regulations before transporting this machine. Make sure both trailer and machine are fitted with the right safety equipment.

Loading STEP 1 Place a block behind the trailer wheels.

Install the trailer side extensions (if fitted).

CD95M248

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OPERATING INSTRUCTIONS STEP 4

PH08026

Raise the stabilizers and dozer blade (if fitted) fully.

STEP 3

PG02003

Remove the shafts and retaining pins from the stabilizer pads so that they are in the swivelling position, then place the shafts and retaining pins in the tool box.

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STEP 5 (Machine with attachment)

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STEP 2

PG02008

PDH0088

Place the machine in line with the trailer, with the rear wheels towards the ramps.

Raise the attachment and bring it to about 20 cm above the trailer bed.

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Template Name: OM_1_col Template Date: 1994_04_29

Lock the stabilizers, using the shafts and retaining pins.

OPERATING INSTRUCTIONS STEP 5 (Machine without attachment)

STEP 7

Template Name: OM_1_col Template Date: 1994_04_29

PH07517 PDH1142

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Place the machine in line with the trailer, with the rear wheels towards the ramps.

Turn the upperstructure so that the operator's compartment is above the front wheels.

STEP 6

(Machine with attachment) Press down on the travel pedal and use the travel lever to adjust the travel speed. Slowly move the machine forward (job-site speed) onto the ramps, at the same time keeping the attachment about twenty centimetres above the bed of the trailer.

(Machine without attachment)

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Press down on the travel control pedal and use the travel control lever to adjust the travel speed and slowly reverse the machine (job-site speed) onto the ramps.

PH07533

Make sure the front axle locking switches are in unlocked position (indicator lamp comes on on instrument panel).

IMPORTANT : For machines without attachment it is mandatory to load the machine onto the trailer in reverse, otherwise there is a risk of the machine tipping over.

WARNING : When loading the machine it is mandatory for the front axle to be in the unlocked position.

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OPERATING INSTRUCTIONS

STEP 9 (Machine with attachment)

PDH1143

Place the machine completely to the front of the trailer.

STEP 10 Place the travel lever in the neutral position and engage the upperstructure locking lever. Use the parking brake and working brake control to brake the machine.

PDH0090

Place the machine completely to the front of the trailer and lower the attachment to the bed of the trailer.

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Template Name: OM_1_col Template Date: 1994_04_29

PDH0089

Once the machine is completely loaded onto the trailer, raise the attachment slightly and swing the upperstructure so as to bring the attachment to the ramp end of the trailer.

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STEP 9 (Machine without attachment)

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STEP 8 (Machine with attachment)

OPERATING INSTRUCTIONS STEP 11 (Machine with attachment)

STEP 15

Template Name: OM_1_col Template Date: 1994_04_29

CS96A259 PH07705

(Machine with attachment) Use blocks and chains to immobilize the machine and the attachment on the trailer.

(Machine without attachment)

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Use blocks and chains to immobilize the machine on the trailer.

STEP 16 (Machine with attachment)

PH07521

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Stop the engine. Release the pressure in the attachment cylinders by operating the emergency pump and the left and righthand control levers simultaneously.

STEP 12 Remove the starter switch key and cut off the electrical system by means of the battery master switch key.

STEP 13

PDH0090

MACHINE READY TO BE TRANSPORTED

Make sure that the doors, hoods and access panels are correctly locked.

STEP 14 Fold the rear view mirrors and front view mirror inwards.

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STEP 16 (Machine without attachment)

WARNING : When unloading the machine it is mandatory for the front axles to be in the unlocked position.

7. Press down on the travel control pedal and use the travel control lever to adjust the travel speed.

Measure the distance between the ground and the highest point of the machine. You must know the total height. See “Transportation overall dimensions” in the “Specifications” Section.

8. (Machine without attachment) Drive the machine slowly forwards (jobsite speed).

9. Put the rear view mirrors and front view mirror correctly back into position.

Unloading 1.Remove the retaining blocks and chains.

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PDH1144

MACHINE READY TO BE TRANSPORTED

8. (Machine with attachment) Drive slowly forwards (job-side speed), at the same time raising the attachment so as to keep it a few centimetres from the ground.

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OPERATING INSTRUCTIONS

3. (Machine with attachment) Raise the attachment so as to bring it a few centimetres above the bed of the trailer.

4. Unlock the upperstructure locking lever.

5. Release the brakes by means of the parking brake and working brake control.

6. Make sure that the front axle locking switches are in the axle unlocked position (indicator lamp lights up on instrument panel).

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Template Name: OM_1_col Template Date: 1994_04_29

2. Switch on the electrical system by means of the battery master switch key.

OPERATING INSTRUCTIONS

HANDLING THE MACHINE (988 Series) Template Name: OM_1_col Template Date: 1994_04_29

1

(1188 Series) 2

3

1

2

CS97C181

3

CS97B012

This decal indicates the position of the centre of gravity in relation to the centreline of the rear wheels. The distance (D) of the centre of gravity varies according to the three possible handling configurations.

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(1) Machine without boom, cab or counterweight.

(2) Machine without boom but with cab and counterweight.

(3) Machine with monoblock boom, with cab and with counterweight.

NOTE : Weights are given in kg, for machines in 8 wheel configuration (for 4 wheel configuration deduct 350 kg (988 Series), 360 kg (1188 Series).

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WARNING : The sling points shown on the decal below must be used for lifting the machine.

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OPERATING INSTRUCTIONS

(988 Series) Distance (D)

1

Machine weight P2AL Version

P2A+2A Version

985 mm

11 035 kg

11 730 kg

2

553 mm

14 465 kg

15 160 kg

3

903 mm

16 015 kg

16 710 kg

(1188 Series) Distance (D)

1

Machine weight P2AL Version

P2A+2A Version

1138 mm

12 090 kg

12 905 kg

2

577 mm

16 870 kg

17 685 kg

3

921 mm

18 685 kg

19 500 kg

WARNING : It is forbidden to lift the machine with the dipper fitted.

Counterweight sling points Use these points exclusively for handling the counterweight. Do not use any others.

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Item

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Item

For counterweight removal procedure, consult your CASE Dealer.

(988 Series)............................. 3150 kg (1188 Series) ........................... 4500 kg CD96E020

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Template Name: OM_1_col Template Date: 1994_04_29

Weight of counterweight

OPERATING INSTRUCTIONS

Cab sling points

Dipper

Template Name: OM_1_col Template Date: 1994_04_29

For dipper removal procedure, see "Replacing a dipper" in the "Maintenance/ Adjustments" Section. For dipper weight, see "Weights" in the "Specifications" Section.

Boom

PH07824

For boom removal procedure, consult your CASE Dealer. For boom weight, see "Weights" in the "Specifications" Section.

Use these points exclusively for handling the cab. Do not use any others.

For cab removal procedure, see "Removing and installing the cab".

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Cab weight ................................. 291 kg

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OPERATING INSTRUCTIONS

CAB REMOVAL AND INSTALLATION Removal Tools required - One 10 mm wrench for hexagonal head screws - One 22 mm wrench for hexagonal head screws - Suitable lifting equipment NOTE : The weight of the cab is 291 kg.

STEP 1 Park the machine on a flat, horizontal surface.

STEP 2

PH07911

Remove the electrical power connection by turning the base and remove the windshield washer hose.

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STEP 4

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STEP 3

PH07909

Remove the trimming behind the seat.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07824

Remove the two plastic plugs from the cab roof and attach the lifting equipment.

OPERATING INSTRUCTIONS STEP 5

STEP 8

Template Name: OM_1_col Template Date: 1994_04_29

PH07911

PH07824

Remove the lifting equipment and install the two plastic plugs.

Installation Tools required TRIM THIS EDGE

- One 10 mm wrench for hexagonal head screws - One 22 mm wrench for hexagonal head screws - Suitable lifting equipment PH00305

Remove the four cab mounting screws.

STEP 1

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NOTE : The cab floor cover must be removed to gain access to the screws at the front of the cab.

STEP 6 Raise the cab carefully until it is completely clear of the machine.

STEP 7 Lower the cab to the floor, resting it on wooden blocks.

PH07824

Remove the two plastic plugs from the cab roof and attach the lifting equipment.

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OPERATING INSTRUCTIONS STEP 4

Raise the cab carefully and position it correctly on the cab floor.

IMPORTANT : Make sure that the seal located at the back of the cab is correctly installed.

STEP 3

PH07911

Connect the electrical power connection and the windshield washer tube.

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STEP 5

PH07911

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STEP 2

PH07909

Install the trimming.

PH00305

Install and tighten the four cab retaining screws to a torque of 120 Nm and then install the floor cover correctly at the front of the operator's compartment.

PH07824

Remove the lifting equipment and install the two plastic plugs.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 6

OPERATING INSTRUCTIONS

TOWING THE MACHINE Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Towing is a delicate operation. The manufacturer's guarantee does not apply to incidents or accidents which occur during towing.

WARNING : It is forbidden to use the towing eye for towing another machine.

WARNING : The machine must be towed very slowly, over a short distance and only if it is really necessary.

WARNING : It is mandatory that a towing bar be used for any towing operation.

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IMPORTANT : Install the stabilizer and dozer blade (if fitted) locking shafts before any towing operation. See "Road travel" in the "Job Site and Road Operation" Section.

For the machine to be towed, the front and rear axle universal joints must first be uncoupled.

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STEP 1

STEP 3

Install blocks under the wheels of the machine.

Support the front axle drive shaft using a sling attached to the undercarriage.

Removal

STEP 4

Tools required - One 19 mm wrench for hexagonal head screws - One towing bar STEP 2 Mark both parts before uncoupling them.

NOTE : Marking the parts will simplify their reassembly.

PH07813

Remove the four screws from the front axle.

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OPERATING INSTRUCTIONS STEP 7

Repeat Steps 2 to 4 for the rear drive shaft.

Towing STEP 6

PG02702

Install the rotary light and operate the rotary light control on the instrument panel (specific to certain countries).

STEP 8 Remove the wheel blocks.

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PH07408

STEP 9

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STEP 5

PH07600

Operate the hazard warning signal.

NOTE : The capacity of the towing eye is 7000 kg.

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Template Name: OM_1_col Template Date: 1994_04_29

PG03411

Attach a towing bar of suitable capacity to the stabilizers or to the dozer blade (depending on version).

OPERATING INSTRUCTIONS

Directional towing limits (988 Series)

(1188 Series)

Template Name: OM_1_col Template Date: 1994_04_29

10°

5°

10°

5°

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25°

30°

25°

30°

PDH0092

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PDH0092

OPERATING INSTRUCTIONS

Installation - One 19 mm wrench for hexagonal head screws STEP 10 Remove the sling from the rear drive shaft and align the universal joint parts using the marks made previously.

PH07816

Install the four universal joint screws in the rear axle.

Torque setting : 10 daNm.

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STEP 11

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Tools required

STEP 12

Template Name: OM_1_col Template Date: 1994_04_29

Repeat Steps 10 and 11 for the front axle drive shaft.

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OPERATING INSTRUCTIONS

TOWING THE MACHINE IN AN EMERGENCY Template Name: OM_1_col Template Date: 1994_04_29

Emergency towing must only take place when the machine is immobilized in a dangerous place (e.g. : on a railway line). This operation should be performed only over a short distance, to enable the machine to reach a convenient parking place.

Tools required - One 8 mm wrench for hexagonal socket head screws (This wrench, which is specific to certain countries, is supplied with the machine, in the storage compartment).

STEP 1

STEP 2 Move the machine to a suitable parking place.

STEP 3 Retighten the eight parking brake cover screws.

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STEP 4

PH07818

If the machine cannot be repaired at the location, perform the machine towing operation. See "Towing the machine".

Use the wrench to loosen the eight parking brake cover screws a few turns each.

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OPERATING INSTRUCTIONS

3. Before working in water, grease the attachment linkage, turntable bearing and turntable bearing teeth generously.

IMPORTANT : Do not operate in a fast flowing stream.

PDH0093

2. Only the undercarriage must be below water level. The water may come up to the top of the wheels, but no higher.

Template Name: OM_1_col Template Date: 1994_04_29

IMPORTANT : Never work in an area covered with water if the water level is higher than the height of the wheels.

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1. Make sure that the bottom of the stream or stretch of water in which you will work can support the weight of the machine.

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OPERATING IN WATER

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OPERATING INSTRUCTIONS

INSTALLING THE FUEL TANK CAP Template Name: OM_1_col Template Date: 1994_04_29

The fuel tank cap key can be removed from the cap either in the locked or the unlocked position, on the fuel tank filler neck or off the fuel tank filler neck.

1

To install the cap correctly on the fuel tank filler neck, make sure that the key is in the “Open” position.

The fuel tank cap is locked on the fuel tank filler neck by means of three indexed retaining lugs. Incorrect indexing of the retaining lugs (2) on the fuel tank filler neck will prevent the cap being installed.

2 CS96N004

INCORRECT INDEXING

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CS96N003

CORRECT INDEXING

To install the fuel tank cap correctly on the fuel tank filler neck, make sure that the retaining lugs (2) are correctly indexed.

If the retaining lugs are incorrectly indexed, set the correct indexing position of the three retaining lugs (2) by turning the plate (1) against the stop.

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OPERATING INSTRUCTIONS

Place the upperstructure frame in line with the undercarriage. Retract the attachment and lower the clamshell to the ground.

Raise the stabilizers (if fitted) completely and immobilize them using the shafts and retaining pins located in the tool box.

Raise the dozer blade (if fitted) so as to be able to immobilize it using the shaft and retaining pin located in the tool box.

Place the travel control lever in the neutral position.

Install the upperstructure swing locking pin.

Immobilize the machine using the parking and working brake control.

Stop the engine and remove the starter switch key.

Tilt the steering column towards the windshield.

Lock the cab door.

Disconnect the electrical system using the battery master switch key.

Make sure that the doors, hoods and access panels are correctly locked.

Check that no part of the machine is projecting onto the highway. If this cannot be avoided, set up approved traffic signs.

WARNING : Never jump down from the machine. When alighting from the machine or the upperstructure, always face the machine and use the steps and access handles.

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Raise the left-hand control arm before leaving the operating compartment.

Template Name: OM_1_col Template Date: 1994_04_29

Park the machine on flat, horizontal ground, away from soft ground, from excavations or from any poorly shored cavity.

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PARKING THE MACHINE

JOB SITE AND ROAD OPERATION

OPERATING INSTRUCTIONS Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Follow the operating instructions listed in this chapter. Any other practice which has not received the prior approval of the manufacturer is considered as being strictly forbidden.

- Before travelling on the road, lock the attachment and install the safety systems required by regulations. Raise the stabilizers completely and immobilize them using the shafts and retaining pins located in the tool box. The stabilizer pads must be in the swivelling position. Raise the dozer blade (if fitted) so as to be able to immobilize it using the shaft and retaining pin located in the tool box. The machine must have a configuration with overall dimensions within those specified in local road travel regulations.

- Check that the lighting and signalling systems are operating correctly.

- Check that the brakes and steering are operating correctly.

- Check the tyre pressures.

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- All road travel must be undertaken in forward gear, with the operator's compartment over the front wheels, the upperstructure swing locked and the cab door closed and properly fastened.

- It is imperative for the front axle to be unlocked when travelling.

- Before travelling on a job site raise the stabilizers and the dozer blade (if fitted) completely.

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- Be vigilant, make sure you know the location of other personnel working close to your working area. Keep all other people away from the machine. If these instructions are not followed serious bodily injury may result.

- Drive in a suitable manner with regard to the conditions of work (sloping or rough ground), the state of the road and the weather conditions.

- On steeply sloping ground, keep the engine at maximum speed.

- When travelling across a slope, keep the attachment pointing towards the bottom of the slope, with the bucket at ground level.

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JOB SITE AND ROAD OPERATION

- Holes, obstacles, piles of rubble and other potential sources of danger on the worksite can cause serious injury. Inspect and note all possible risks before driving the machine in a new working area.

Template Name: OM_1_col Template Date: 1994_04_29

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- Do not work close to high voltage overhead electric cables without first making sure that the minimum distances are respected : Under 57000 volts : 3 metres.

Over 57000 volts : 5 metres.

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- When travelling in the same direction as the slope, move onto the slope in job site speed and control the travel speed by using the travel lever. Never reduce the engine speed when travelling down slopes.

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JOB SITE AND ROAD OPERATION

ROAD TRAVEL Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Before travelling on the road, it is essential to lock the attachment and install the safety systems required by regulations. The stabilizers (if fitted) must be raised completely, and immobilized mechanically by means of the safety systems provided. The stabilizer pads must be in the swivelling position. The dozer blade (if fitted) must be raised so as to be able to immobilize it using the shaft and retaining pin located in the tool box.

WARNING : All road travel must be undertaken in forward gear only.

STEP 1

STEP 3

TRIM THIS EDGE PH08026

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Raise the stabilizers completely.

PG02003

Remove the shafts and retaining pins from the stabilizer pads so that they are in the swivelling position, then place the shafts and retaining retaining pins in the tool box.

STEP 2

PG02008

Lock the stabilizers using the shafts and retaining pins located in the tool box.

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JOB SITE AND ROAD OPERATION STEP 6

PH00620

Raise the dozer blade (if fitted) and immobilize it, using the shaft and retaining pin located in the tool box.

STEP 5

PH07633

Position the boom so that the indexing rod mark is in line with the boom cylinder mark. This position ensures a height up to 4 m (specific to certain countries).

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STEP 7

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STEP 4

PH07707 PG02707

Turn the valve lever upwards (closed position) so as to lock the boom.

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Template Name: OM_1_col Template Date: 1994_04_29

Lock the upperstructure swing, using the locking pin.

JOB SITE AND ROAD OPERATION STEP 8

STEP 10

Template Name: OM_1_col Template Date: 1994_04_29

PDG0085

Turn the valve lever upwards (closed position) so as to lock the dipper (specific to certain countries).

STEP 9

CD95N040

Install the daytime signalling plates and attach them to the dipper, using the retaining pins (specific to certain countries).

STEP 11

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PH01111

Install the signal lights on the dipper. Connect the electric cable to the electrical power connection on the valve bank partition and then turn the lighting switch to the sidelamp position (specific to certain countries).

PG02702

Install the rotary light and operate the rotary light control on the instrument panel (specific to certain countries).

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JOB SITE AND ROAD OPERATION STEP 14

PH07724

Place the cover over the attachment working light (specific to certain countries).

STEP 13

PG02224

Install the advanced warning signal triangle centrally on the counterweight and attach it using the screw (specific to certain countries).

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STEP 15

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STEP 12

CD95N039 PDG0100

Install the registration number plate, advanced warning signal triangle and type approval plate centrally on the counterweight (specific to certain countries).

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Template Name: OM_1_col Template Date: 1994_04_29

Install the registration number plate (specific to certain countries).

JOB SITE AND ROAD OPERATION STEP 16

STEP 19

Template Name: OM_1_col Template Date: 1994_04_29

PH07416

Adjust the rear view mirrors and the front view mirror correctly.

STEP 17

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Position the attachment, depending on its configuration and the country concerned.

See “Road travel overall dimensions” in the “Specifications” Section”.

PH07604B

Turn on the pilot system cancellation control. The indicator lamp will light up on the instrument panel (specific to certain countries).

STEP 20

STEP 18

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PH07328

Operate the "MAX" control on the control panel.

PH07328

Press down on the brake pedal and then select "Position 2" road speed on the control panel (right-hand lamp lights up).

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JOB SITE AND ROAD OPERATION STEP 23

PH07600

Release the machine's brakes using the parking and working brake control.

STEP 22

PH07533

Make sure the front axle locking switches are in unlocked position (indicator lamp comes on on instrument panel).

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STEP 24

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STEP 21

PH07520 PH07532

Control the travel speed using the travel control pedal.

WARNING : It is essential that all travel is undertaken with the front axle unlocked.

WARNING : Check the indicator lamps on the instrument panel frequently during travel.

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Template Name: OM_1_col Template Date: 1994_04_29

Move the travel control lever completely forwards.

JOB SITE AND ROAD OPERATION

Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Road travel requiring the use of dipped or main beam headlights (night, tunnels, weather condition, etc.) must only be carried out with an attachment configuration (in the road transport position) using tools of a width less than 1.15 m (988 Series) or 1.05 m (1188 Series). to conform to lighting regulations .

NOTE : The steering system of the machine includes an emergency steering system. If hydraulic supply fails, this function takes over automatically, the minimum steering pressure red indicator lamp lights up on the instrument panel and the force required to turn the steering wheel is greater.

JOB SITE TRAVEL WARNING : Before travelling on the job site, the stabilizers (if fitted) and the dozer blade (if fitted) must be completely raised.

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NOTE : After travelling on the road, remove all the road safety devices before commencing travel on the job site.

STEP 1

STEP 2

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PH07328

Start the engine. Press down on the brake pedal and then select "Position 1" job site speed on the control panel (lefthand lamp lights up).

PH07328

Operate the "MAX" control on the control panel.

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JOB SITE AND ROAD OPERATION

PH07600

PH07520

Move the travel control lever to the desired position.

STEP 4

STEP 6

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Release the machine's brakes using the parking and working brake control.

PH07533

Make sure the front axle locking switches are in unlocked position (indicator lamp comes on on instrument panel).

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STEP 5

PH07532

Push the travel control pedal down.

NOTE : Control the travel speed by means of the travel control lever.

IMPORTANT : Wait for the machine to come to a complete halt before changing the direction of travel (forward/reverse).

WARNING : It is essential that all travel is undertaken with the front axle unlocked.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 3

JOB SITE AND ROAD OPERATION

LOAD HANDLING Template Name: OM_1_col Template Date: 1994_04_29

WARNING : To use this machine for lifting a load make sure that the machine is suitable for performing that type of work. In this event, it is mandatory for the machine to be equipped with safety valves, an overload indicator, a load handling chart corresponding to the type of machine and to its attachment, plus a load fixing point.

WARNING : Always operate on firm, flat ground, away from any obstacles.

Check that the load is stable a few centimeters from the ground before lifting it to any height.

Movements must be safe and smooth when handling loads. Moving quickly does not mean moving in a violent manner.

When travelling with a load, always comply with the following instructions : TRIM THIS EDGE

- Place the upperstructure in line with the undercarriage.

- Bring the load as near as possible to the undercarriage and ground.

- It is mandatory to travel at slow speed, using the travel control lever and with the front axle unlocked.

What to do in the event of a hydraulic system failure

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Stop the engine immediately. Hold the control lever(s) in the position necessary for the attachment to be lowered as required and operate the emergency pump until the load is resting on the ground.

(1188 Series) Tools required - One 13 mm wrench for hexagonal head screws.

If it is not possible to lower the attachment, a burst pipe or hose in the pilot circuit may be the cause of the problem. In that case it will be necessary to operate on one of the two boom cylinder safety valves to enable the attachment to be lowered.

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WARNING : When operating on one of the two safety valves, make sure that you are in a position which avoids any risk of accident and that no other person is within the working range of the attachment.

PH00314B

Template Name: OM_1_col Template Date: 1994_04_29

WARNING : When the attachment load has reached the ground, retighten the screw and the lock-nut to the original setting.

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Unscrew the lock-nut located on the upper part of one of the two valves and gradually unscrew the screw until the attachment begins to lower slowly. Regulte the speed of lowering by means of the screw.

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JOB SITE AND ROAD OPERATION

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SERVICING INTERVALS

SERVICING INSTRUCTIONS Template Name: OM_1_col Template Date: 1994_04_29

Respect the maintenance intervals by checking the hourmeter every day. Before starting maintenance, park the machine on flat, firm ground, away from any obstacles, with the dipper retracted and the tool on the ground. To simplify maintenance and to reduce down time, place the upperstructure perpendicular to the undercarriage and then remove the lower panels. Unless otherwise specified, all maintenance operations must be carried out with the engine stopped and the key removed from the starter switch. It is preferable to wait for all circuits to cool down before starting work.

Clean the grease fittings before lubrication. Clean around plugs and filler holes before adding oil. No dust or dirt must enter the components or the circuits.

NOTE : After greasing, put back the coloured plastic dust caps on the grease fittings.

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WARNING : There is a risk of serious injury if maintenance or repairs are not performed correctly. If you do not understand the maintenance procedures, consult your CASE Dealer.

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WARNING : Raising the attachment or moving the machine without an operator can cause serious injury. Before performing maintenance operations, proceed in the following manner : 1. Park the machine on flat, level ground.

2. Lower the attachment until it is resting on the ground.

3. Stop the engine and remove the starter switch key.

4. Check the wheels to prevent any machine movement.

When performing maintenance on the machine, place a “DO NOT START UP” label on the instrument panel. Never leave the cab while the engine is running.

Any modification to this machine without prior authorization could cause serious injury. Do not make any modifications without authorization. See your CASE Dealer.

IMPORTANT : If you use your machine in particularly harsh conditions (dusty or corrosive atmosphere), the servicing intervals should be reduced accordingly.

IMPORTANT : Take particular care to replace all filters regularly. Clean filters mean longer engine running life.

IMPORTANT : Do not pour used oil onto the ground or down a drain. Stock the oil in sealed containers for collection by a company which recycles or disposes of it.

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SERVICING INTERVALS

The hourmeter enables servicing operations to be scheduled. It works in the same way as a clock when the engine is running.

Servicing intervals are carefully calculated to guarantee safe and efficient machine operation.

Be sure to carry out all the servicing operations properly, as defined in this manual.

Template Name: OM_1_col Template Date: 1994_04_29

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PG01625

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HOURMETER

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SERVICING INTERVALS

INTERVALS Template Name: OM_1_col Template Date: 1994_04_29

N O

SERVICE INTERVALS IN HOURS

O F

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P A G E 167 169 169 169 169 173 177 182 183 184 212 213 157 157 161 163 165 234 235 157 157 157 198 200 201 205 208 235 158 158 174 174 176 211 212

SERVICE POINTS Handling attachment Clamshell Clamshell coupling Clamshell pivot Hydraulic swing pivot Engine oil level Cooling fluid level Fuel tank sediment removal Fuel filter bowl sediment removal Hydraulic reservoir level Radiator and oil cooler Alternator/fan belt Turntable bearing Turntable bearing teeth Stabilizers Dozer blade (if fitted on 988) Dozer blade (if fitted an 1188) Air conditioning compressor (optional) Air conditioning condensor (optional) Steering rods Front axle pivot Upper/lower front axle pivot Swing reduction gear level Front and rear axle levels Axle reduction gear levels Gearbox level Tyre pressures Air conditioning drive belt (optional) Front axle universal joint Rear axle universal joint Engine oil Engine oil filter Cooling system clamps and hoses Heater filter Radiator and oil cooler

P O I N T S 14 13 1 1 1 1 1 1 1 1 1 1 3 1 8 11 11 1 1 4 1 4 1 2 4 1 4 1 3 3 1 1 1 1

C L E A N

C H E C K

G R E A S E 10 10 10 10 10

D R A I N

10 10 10 10 10 10 10 50 50 50 50 50 50 50 100 100 100 100 100 100 100 100 200 250 250 250 250 250 250 250

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R E P L A C E

SERVICING INTERVALS SERVICE INTERVALS IN HOURS

O F

C H E C K

G R E A S E

D R A I N

500 1 000 1 000 1 000 1 000 1 000 1 000 1 000

1 000

2 000 2 000 2 000 2 000 2 000 2 000 2 000 5 000 (1) (3) (5) (7)

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(2) (3) (4) (6) (7) (8)

Template Name: OM_1_col Template Date: 1994_04_29

SERVICE POINTS Fuel filters Anti-surge valve Brake system filter Return circuit filter Hydraulic system filter Swing reduction gear (NOTE 1) Alternator/fan belt drive Alternator/fan belt tension Rocker arm clearance Machine inspection Alternator Starter motor Temperatur sender Cooling system Breather/filler cap Hydraulic system Front and rear axles (NOTE 2) Axle reduction gears (NOTE 2) Transmission (NOTE 2) Accumulators Gearbox spring washers Fire extinguisher Hydraulic reservoir filters Air filter primary element Air filter secondary element Fuel tank filter Cylinders Air conditioning filters (optional) Battery electrolyte level

C L E A N

R E P L A C E 500 500 500 500 500

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P A G E 180 189 190 191 192 198 213 213 215 218 248 248 250 177 184 186 202 203 205 219 206 68 185 194 195 207 232 236 244

P O I N T S 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 3 1 1 2 1 1 1 2 2

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N O

SERVICING INTERVALS (1) Have checked every year by a specialist.

Template Name: OM_1_col Template Date: 1994_04_29

(2) Replace when the instrument panel warning lamp comes on or mandatorily every 2000 hours.

(3) Clean when the lamp lights up on the instrument panel or replace once a year or after 6 cleanings.

(4) Replace once a year or after 3 cleanings of the primary element.

(5) Clean once a week.

(6) Check for leaks.

(7) Inspect and clean periodically.

(8) Check the level once a year.

NOTE 1 : Drain after the first 250 hours during the running-in period.

NOTE 2 : Drain after the first 500 hours during the running-in period.

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LUBRICATION/FILTERS/FLUIDS

FLUIDS AND LUBRICANTS

WARNING : It is mandatory to observe the conditions of use of the various fluids and lubricants.

CASE hydraulic fluid is specially designed for high pressure applications and for the CASE hydraulic system. The type of fluid to be used depends on the ambient temperature.

Transmission component oil Extreme pressure oil used for cased transmission components.

Extreme pressure oil TYPE API GL5 GRADE 80W90 or ISO VG 150

Temperate climates

Greases

-20°C to +40°C Fluid type ISO VG 46 CASE Part No. : POHYDR

The type of grease to use depends on ambient temperature.

Temperate and hot climates

Hot climates

-20°C to +60°C Extreme pressure EP NLGI grade 2 grease with molybdenum disulphide.

0°C to 60°C Fluid type ISO VG 100 CASE Part No. : POHYPC

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Hydraulic fluid

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Lubricants must have the correct properties for each application.

Cold climates

Cold climates

These various grades of fluid must be in conformity with CASE France specification P9903201Z. Biodegradable fluid for temperate climates : This yellow fluid is compatible with standard fluid. If adopted, it is advisable to drain the circuit completely.

Fluid type ISO VG 46 CASE Part No. : CASYNTH46 This grade of fluid must be in conformity with CASE France specification P9903203B. 151

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Template Name: OM_1_col Template Date: 1994_04_29

-40°C to +20°C Extreme pressure EP NLGI grade 2 grease with molybdenum disulphide.

-40°C to +20°C Fluid type ISO VG 22 CASE Part No. : POHYPF

LUBRICATION/FILTERS/FLUIDS

Engine oil Template Name: OM_1_col Template Date: 1994_04_29

CASE No 1 motor oil is the oil recommended for your engine. This oil ensures correct lubrication of your engine in all working conditions.

If CASE No 1 Multiperformance or Performance engine oil cannot be obtained, use only oil of the API/CE category.

NOTE : Do not put any Performance Additive or other additive in the sump.

Oil change intervals shown in this manual are based on tests carried out on CASE lubricants.

DP96G09

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654L9

Oil viscosity/Oil range A

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B IO36LO

(A) FAHRENHEIT TEMPERATURE

(B) CENTIGRADE TEMPERATURE

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Fuel

Fuel storage

Use fuel which is to ASTM (American Society for Testing and Materials) D975 standard.

Long storage can lead to the accumulation of impurities and condensation in the fuel. Engine trouble can often be traced to the presence of water in the fuel.

If the temperature falls below the fuel cloud point (point at which wax begins to form) the wax crystals will cause power loss or will prevent the engine from starting.

IMPORTANT : In cold weather, fill the fuel tank at the end of the day's work, in order to prevent the formation of condensation.

Anti-freeze/Anti-corrosion Use anti-freeze in all seasons to protect the cooling system from corrosion and all risk of freezing.

For areas where ambient temperature is over -36°C, use a blend of 50% ethyleneglycol based anti-freeze.

For areas where the temperature is below -36°C, it is advisable to use a blend of 40% water and 60% anti-freeze.

ENVIRONMENT Before carrying out any maintenance operation on this machine and before disposing of used fluids or lubricants, always think of the environment. Never throw oil or fluids on the ground and never put them in leaking receptacles.

Consult your local recycling or environmental centre, or your CASE Dear to obtain information on the correct manner of disposing of such materials.

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Template Name: OM_1_col Template Date: 1994_04_29

When the temperature is very cold, the use of a mixture of No 1 and No 2 fuel is permitted as a temporary measure. See your fuel vendor for winter fuel requirements in your area.

The storage tank must be placed outside and the temperature of the fuel should be kept as low as possible. Drain off water and impurities regularly.

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Use Grade No 2 fuel. The use of other types of fuel can result in a loss of power and may cause high fuel consumption.

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LUBRICATION/FILTERS/FLUIDS

LUBRICATION/FILTERS/FLUIDS

PLASTIC AND RESIN PARTS Template Name: OM_1_col Template Date: 1994_04_29

When cleaning plastic windows, the console, the instrument panel, indicators, etc., avoid the use of petrol, paraffin, paint solvents, etc.. Use only soap and water and a soft cloth.

The use of petrol, paraffin, paint solvents, etc., will cause discoloration, cracks or deformation of such parts.

FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS (988 Series) ENGINE Type of fluid......................................................................... CASE No. 1 Engine oil Capacity ...................................................................................................15.3 litres COOLING SYSTEM System capacity ..........................................................................................20 litres TRIM THIS EDGE

FUEL SYSTEM Reservoir capacity.....................................................................................249 litres HYDRAULIC SYSTEM Type of fluid.............................................................................CASE hydraulic fluid Total system capacity ................................................................................288 litres Reservoir capacity.....................................................................................180 litres

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SWING REDUCTION GEAR Type of fluid.................................................API GL5 grade 80W90 or ISO VG 150 Capacity .....................................................................................................4.1 litres FRONT AXLE Type of fluid.................................................API GL5 grade 80W90 or ISO VG 150 Capacity ......................................................................................................16 litres REAR AXLE Type of fluid.................................................API GL5 grade 80W90 or ISO VG 150 Capacity ......................................................................................................21 litres FRONT AND REAR AXLE REDUCTION GEARS Type of fluid.................................................API GL5 grade 80W90 or ISO VG 150 Capacity .....................................................................................................2.5 litres GEARBOX Type of fluid.................................................API GL5 grade 80W90 or ISO VG 150 Capacity .....................................................................................................2.3 litres

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LUBRICATION/FILTERS/FLUIDS

COOLING SYSTEM System capacity ..........................................................................................20 litres FUEL SYSTEM Reservoir capacity.....................................................................................330 litres HYDRAULIC SYSTEM Type of fluid............................................................................ CASE hydraulic fluid Total system capacity ................................................................................288 litres Reservoir capacity.....................................................................................180 litres

FRONT AXLE Type of fluid................................................ API GL5 grade 80W90 or ISO VG 150 Capacity ......................................................................................................17 litres REAR AXLE Type of fluid................................................ API GL5 grade 80W90 or ISO VG 150 Capacity ......................................................................................................22 litres FRONT AND REAR AXLE REDUCTION GEARS Type of fluid................................................ API GL5 grade 80W90 or ISO VG 150 Capacity .....................................................................................................2.5 litres GEARBOX Type of fluid................................................ API GL5 grade 80W90 or ISO VG 150 Capacity .....................................................................................................2.3 litres

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SWING REDUCTION GEAR Type of fluid................................................ API GL5 grade 80W90 or ISO VG 150 Capacity ........................................................................................................5 litres

Template Name: OM_1_col Template Date: 1994_04_29

ENGINE Type of fluid......................................................................... CASE No. 1 Engine oil Capacity ...................................................................................................15.3 litres

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(1188 Series)

LUBRICATION/FILTERS/FLUIDS

GREASE POINTS Machine Template Name: OM_1_col Template Date: 1994_04_29

Tools required - Grease pump (delivered with machine) Use the following grease : EP NLGI grade 2 (for temperate and hot climates) -20°C to +60°C EP NLGI grade 0 (for cold climates) -40°C to +20°C

1

2

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7 6

4

3

5

8 9

3

10

4

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6

6 6 PDG0108

156

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LUBRICATION/FILTERS/FLUIDS Every 50 hours

Every 100 hours

4

PH00535

Turntable bearing ............................. (3) Grease again at 180°

PG02027

Steering rods.....................................(2) Every 100 hours

Every 50 hours

5 TRIM THIS EDGE

2

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1

PH07813

Turntable bearing teeth .................... (1) Grease again at 90°

Front axle pivot .................................(2) Every 100 hours

Every 100 hours

6

3

PH00421

Upper and lower pivots ....................(4) PH07813

Steering rods.................................... (2) 157

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Template Name: OM_1_col Template Date: 1994_04_29

PH00535

LUBRICATION/FILTERS/FLUIDS Every 250 hours

Every 250 hours

7

9

Template Name: OM_1_col Template Date: 1994_04_29

PG02024

PH07818

Front axle universal joint ...................(2)

Rear axle universal joint ...................(2)

Every 250 hours

Every 250 hours

8

10

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PH07813

Front axle universal joint ...................(1)

PH07816

Rear axle universal joint ...................(1) NOTE : The figures mentioned in brackets show the number of grease points.

158

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159

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Template Name: OM_1_col Template Date: 1994_04_29

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LUBRICATION/FILTERS/FLUIDS

Stabilizers Tools required Template Name: OM_1_col Template Date: 1994_04_29

- Grease pump (delivered with machine) Use the following grease : EP NLGI grade 2 (for temperate and hot climates) -20°C to +60°C EP NLGI grade 0 (for cold climates) -40°C to +20°C

1

2 TRIM THIS EDGE

4

3

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PDH0106

160

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LUBRICATION/FILTERS/FLUIDS Every 50 hours

Every 50 hours

1

PG01932

PG01936

Stabilizer cylinder bottom pin ........... (2)

Stabilizer pivots ................................(2)

NOTE : Access to the grease fittings is via the two side holes located on the stabilizer beam.

Every 50 hours

4 TRIM THIS EDGE

Every 50 hours

2

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3

PH07807

PH00419

Stabilizer cylinder top pin ................. (2)

NOTE : The figures in brackets show the number of grease points for machines with two stabilizers.

161

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Template Name: OM_1_col Template Date: 1994_04_29

Stabiliser pad pivots .........................(2)

LUBRICATION/FILTERS/FLUIDS

Dozer blade (if fitted) (988 Series) Tools required Template Name: OM_1_col Template Date: 1994_04_29

- Grease pump (delivered with machine) Use the following grease : EP NLGI grade 2 (for temperate and hot climates) -20°C to +60°C EP NLGI grade 0 (for cold climates) -40°C to +20°C

5

1

1 2

4 2

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1 1

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3 PDG0110

162

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LUBRICATION/FILTERS/FLUIDS Every 50 hours

Every 50 hours

4

PG03418

PG03418

Blade pivots ..................................... (4)

Blade cylinder bottom pin..................(2)

Every 50 hours

Every 50 hours

5 TRIM THIS EDGE

2

PG03420

Blade pivots ..................................... (2)

Blade cylinder top pin........................(1)

Every 50 hours

NOTE : The figures mentioned in brackets show the number of grease points.

3

PG03415

Blade pivots ..................................... (2)

163

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Template Name: OM_1_col Template Date: 1994_04_29

PG03418

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1

LUBRICATION/FILTERS/FLUIDS

Dozer blade (if fitted) (1188 Series) Tools required Template Name: OM_1_col Template Date: 1994_04_29

- Grease pump (delivered with machine) Use the following grease : EP NLGI grade 2 (for temperate and hot climates) -20°C to +60°C EP NLGI grade 0 (for cold climates) -40°C to +20°C

4

1

4

1 1

3

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5 2

3

1

2

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5

PDH0107

164

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LUBRICATION/FILTERS/FLUIDS Every 50 hours

Every 50 hours

4

PH00322

PH00325

Blade pivots ..................................... (4)

Blade cylinder bottom pin..................(2)

Every 50 hours

Every 50 hours

5 TRIM THIS EDGE

2

PH00325

Blade pivots ..................................... (2)

Blade cylinder top pin........................(1)

Every 50 hours

NOTE : The figures mentioned in brackets show the number of grease points.

3

PH00322

Blade pivots ..................................... (2)

165

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Template Name: OM_1_col Template Date: 1994_04_29

PH00325

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1

LUBRICATION/FILTERS/FLUIDS

Handling attachment Tools required Template Name: OM_1_col Template Date: 1994_04_29

- Grease pump (delivered with machine) Use the following grease : EP NLGI grade 2 (for temperate and hot climates) -20°C to +60°C EP NLGI grade 0 (for cold climates) -40°C to +20°C

5 3

6 TRIM THIS EDGE

4

2

1

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PDH0108

166

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LUBRICATION/FILTERS/FLUIDS Every 10 hours

Every 10 hours

3

PH08431

CD97B006

Boom bottom pin .............................. (2)

Boom cylinder top pins......................(2)

Every 10 hours

Every 10 hours

4 TRIM THIS EDGE

2

CD97B006

Boom cylinder bottom pins............... (2)

Dipper cylinder bottom pin ................(2)

Every 10 hours

Every 10 hours

2

5

PH08111

Boom cylinder bottom pins............... (2)

CD97B006

Boom/dipper pivot pin .......................(2)

167

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Template Name: OM_1_col Template Date: 1994_04_29

PH00535

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1

LUBRICATION/FILTERS/FLUIDS Every 10 hours

6 Template Name: OM_1_col Template Date: 1994_04_29

CD97B006

Dipper cylinder top pin ......................(2) NOTE : The figures mentioned in brackets show the number of grease points.

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LUBRICATION/FILTERS/FLUIDS

Various attachments

Use the following grease : EP NLGI grade 2 (for temperate and hot climates) -20°C to +60°C EP NLGI grade 0 (for cold climates) -40°C to +20°C Every 10 hours

CP97B001

PDE0085

Clamshell ....................................... (13)

Clamshell pivot..................................(1)

Every 10 hours

Every 10 hours

PDE0084

Clamshell coupling ........................... (1)

PDE0086

Hydraulic swing pivot ........................(1) NOTE : The figures mentioned in brackets show the number of grease points.

169

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Every 10 hours

Template Name: OM_1_col Template Date: 1994_04_29

- Grease pump (delivered with machine)

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Tools required

LUBRICATION/FILTERS/FLUIDS

LEVELS Template Name: OM_1_col Template Date: 1994_04_29

2

1 3 7 8 4

5 TRIM THIS EDGE

6

5 PDG0108M

Every 10 hours

Every 10 hours

1

2

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PH07325

Engine oil ..........................................(1) CASE No. 1

PG02824

Coolant expansion reservoir .............(1) ETHYLENE GLYCOL AND WATER

170

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LUBRICATION/FILTERS/FLUIDS Every 10 hours

Every 100 hours

5

PH00414

Hydraulic reservoir ........................... (1) CASE FLUID Every 100 hours

PH07722

Axle reduction gear ...........................(4) TYPE API GL5 grade 80W90 or ISO VG 150

4

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Every 100 hours (988 Series)

6

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3

PH07732

Front axle ..........................................(1) TYPE API GL5 grade 80W90 or ISO VG 150

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Template Name: OM_1_col Template Date: 1994_04_29

PH07627

Swing reduction gear level ............... (1) TYPE API GL5 grade 80W90 or ISO VG 150

LUBRICATION/FILTERS/FLUIDS Every 100 hours (1188 Series)

Every 100 hours (1188 Series)

Template Name: OM_1_col Template Date: 1994_04_29

7

6

PH00430

PH00436

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Front axle ..........................................(1) TYPE API GL5 grade 80W90 or ISO VG 150

Rear axle ..........................................(1) TYPE API GL5 grade 80W90 or ISO VG 150

Every 100 hours (988 Series)

Every 100 hours

8 7

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PG02033 PH07619

Rear axle...........................................(1) TYPE API GL5 grade 80W90 or ISO VG 150

Gearbox ............................................(1) TYPE API GL5 grade 80W90 or ISO VG 150 NOTE : The figures mentioned in brackets show the number of level check points.

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LUBRICATION/FILTERS/FLUIDS

ENGINE Reservoir fluid level check ......................................... Every 10 hours or every day Draining......................................................................................... Every 250 hours Oil filter replacement ..................................................................... Every 250 hours Type of fluid.................................................................. See "Fluids and lubricants" Oil capacity : - without replacing filter ..............................................14.3 litres - replacing filter ..........................................................15.3 litres

Level

STEP 3

STEP 1 Park the machine on a flat, horizontal surface. Stop the engine and remove the starter switch key.

PH07325

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STEP 2

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Service specifications

PH08208

If the oil level is higher than the ADD (minimum) mark, remove the filler cap and add oil until the FULL (maximum) mark on the dipstick is reached, then replace the cap.

NOTE : The oil level should not exceed the FULL (max) mark on the dipstick.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07325

15 minutes after stopping the engine, remove the dipstick, wipe it with a clean cloth and push it back into the guide tube as far as it will go. Remove the dipstick again.

LUBRICATION/FILTERS/FLUIDS

Engine oil change and oil filter replacement

STEP 3

Template Name: OM_1_col Template Date: 1994_04_29

Tools required - One drain hose (delivered machine) - One filter strap wrench

with

NOTE : Change the oil while the engine is still warm. The oil will flow more easily.

STEP 1 Park the machine on flat, level ground.

Stop the engine, remove the start switch key and remove the central access panel.

STEP 2

PG03427

Screw the end of the drain hose, supplied with the machine in the toolbox, onto the sump valve, place the other end in a suitable container and allow the oil to drain.

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NOTE : A receptacle with a capacity of about 20 litres is required.

STEP 4 Remove the drain hose and replace the protection cap on the sump valve. Place the hose in the tool box.

STEP 5

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PG03425

Remove the drain valve protection cap from the sump.

PG02909

Clean the area around the filter and remove using a filter wrench.

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LUBRICATION/FILTERS/FLUIDS STEP 9

Apply clean oil to the seal on the new filter.

STEP 7 Install the new filter. Turn the filter until the seal comes into contact with the filter head and turn an extra half turn by hand.

IMPORTANT : Do not use the filter wrench to install the filter, as overtightening can damage the seal and the filter.

PH08514

STEP 8

Fill the engine with new oil (15.3 Litres).

Replace the central lower panel.

STEP 10

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : Always wait fifteen minutes to allow the oil to return to the sump before checking the oil level.

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Run the engine for a few minutes and check that there are no leaks, then check the oil level again.

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STEP 6

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LUBRICATION/FILTERS/FLUIDS

COOLING SYSTEM Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Check the level in the expansion reservoir ..................................... Every 10 hours or every day Check the tightening of clamps and hoses ................................... Every 250 hours Draining................. Coolant solution change Every 2000 hours or every two years System capacity ..........................................................................................20 litres Thermostat temperature range .......................................................... 82°C to 94°C Radiator cap pressure................................................................................ 1.03 bar WARNING : Boiling coolant solution can spray out if the radiator cap is removed while the system is still hot. To remove the cap, allow the system to cool down, turn the cap to the first notch and wait until there is no more pressure. Scalding can result if the radiator cap is removed too quickly.

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WARNING : Check and service the cooling system according to the instructions given in this manual.

Coolant solution

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Only put ethylene-glycol coolant solution in the cooling system. Use good quality ethylene-glycol that has a high boiling point, with no additives to prevent leakage.

Do not employ non-approved anti-rust additives. Anti-rust additives and ethyleneglycol can mix and work against each other, thereby reducing anti-corrosion protection, forming deposits in the cooling system and causing damage to the cooling system and radiator.

Consult your CASE Dealer for suitable coolant solution.

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Level

WARNING : Do not remove the cap when the engine is hot. The cooling system will still be under pressure and you could be scalded.

The level of coolant solution should be checked when the engine is cold.

STEP 1 STEP 2

PG01706

Turn the heating control knob to the left (open).

STEP 3

Draining Tools required

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PG02824

On flat level ground, before using the machine (while the engine is still cold), the level in the coolant reservoir should be in the middle of the sight glass, if not see "Filling".

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LUBRICATION/FILTERS/FLUIDS

- One 17 mm wrench for hexagonal head screws - One flat-headed screwdriver

PG03004

Remove the screws and the lower tray under the driving compartment.

PG02824

Remove the coolant reservoir cap.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 1

LUBRICATION/FILTERS/FLUIDS

Filling

STEP 4

Tools required Template Name: OM_1_col Template Date: 1994_04_29

- One 17 mm wrench for hexagonal head screws - One flat-headed screwdriver STEP 1

PE07509

Disconnect the hose from the heater unit and let the liquid run out.

NOTE : Have a receptacle of a suitable capacity ready.

STEP 5 TRIM THIS EDGE

PG02824

After the system is completely drained, reconnect the hose to the heater unit and tighten the clamp.

STEP 6

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Rinse out the system with fresh water.

Drain again, reconnect the heater hose and tighten the hose clamp. Refill the system.

Fill with coolant solution via the coolant reservoir until it overflows.

IMPORTANT : Use a suitable coolant solution.

STEP 2

PE07509

Unscrew the heater unit bleed screw, let the air escape until coolant solution starts to flow out. Then re-tighten the screw.

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LUBRICATION/FILTERS/FLUIDS

Run the engine for a few minutes, then check the coolant reservoir level again.

Top up if necessary.

STEP 4 Install the coolant reservoir cap.

STEP 5

Template Name: OM_1_col Template Date: 1994_04_29

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Install the lower tray under the operator's compartment.

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STEP 3

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LUBRICATION/FILTERS/FLUIDS

FUEL SYSTEM Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Fuel tank sediment removal ....................................... Every 10 hours or every day Fuel filter sediment removal ....................................... Every 10 hours or every day Replacing the filters....................................................................... Every 500 hours or when there is a loss of power Fuel tank capacity ............................................................... (988 Series) 249 litres (1188 Series) 330 litres Type of fuel................................................................... See "Fluids and lubricants"

Replacing the filters

STEP 2

Tools required - One filter strap wrench - One flat-headed screwdriver - One grease or oil can TRIM THIS EDGE

STEP 1

PH08317

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Place a receptacle of a suitable capacity under the filters and remove the filters, using a filter wrench.

STEP 3 PH08314

Clean around the filter heads.

PH08325

Apply a thin coat of oil or grease on the new filter seals.

NOTE : Do not fill the new filters with fuel before installing.

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LUBRICATION/FILTERS/FLUIDS

Bleeding the system

STEP 4

- One 17 mm wrench for hexagonal head screws It is necessary to bleed the fuel system when :

PH08320

Install the new filters. Turn the filters until the seals are in contact with the filter heads and tighten the filters by hand, half a turn more.

- The tank has been completely emptied.

- Parts of the fuel system have been removed for servicing or repair work.

- The machine has been in storage for a fairly long period.

STEP 1

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IMPORTANT : Do not use a filter wrench. Overtightening can damage the seals and filters.

STEP 5

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Tools required

PG03320

STEP 2 PH08314

Loosen the clamps and remove the filter and hoses. Install a new filter and tighten the clamps.

NOTE : If the engine does not regain full power after replacing the filters, bleed the circuit.

PG03320

Operate the priming pump until fuel flows out with no air bubbles in it. Then tighten the bleed fitting.

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Template Name: OM_1_col Template Date: 1994_04_29

Loosen the bleed fitting two or three turns.

LUBRICATION/FILTERS/FLUIDS STEP 3

The engine should run smoothly, if not, repeat the procedure.

Template Name: OM_1_col Template Date: 1994_04_29

If the problem persists, it is due to air still getting into the circuit. Check all the fittings for leakage.

Fuel tank sediment removal Tools required PH08508

- One 10 mm wrench for hexagonal socket head screws

Loosen the fuel line screw on the injection pump and operate the priming pump until fuel flows out with no air bubbles in it and then tighten the screw.

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NOTE : If the high pressure fuel lines have been removed, carry out the following Step : STEP 4

PH07803

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Before starting work, place a receptacle of a suitable capacity under the tank, unscrew the two drain plugs located on the fuel tank one or two turns and allow the soiled fuel to flow out. Then retighten the plugs.

PG02823

Loosen the connectors on the injectors and operate the starter motor until the fuel flows out with no air bubbles in it.

Retighten the connectors.

NOTE : Never operate the starter motor for more than thirty seconds at once.

Wait two minutes before recommencing.

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LUBRICATION/FILTERS/FLUIDS

Place a receptacle of a suitable capacity under the filter and manually unscrew the drain plug located under the filter bowl one or two turns and allow the soiled fuel to flow out. Then retighten the plug.

PH08314

RELEASING PRESSURE IN THE HYDRAULIC SYSTEM STEP 2

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Before carrying out any work on the hydraulic system, there should be no pressure in any of the circuits to be opened.

STEP 1

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Fuel filter sediment removal

PH07521

Stop the engine.

PH07521

Operate the emergency pump while holding the control lever(s) in the position necessary to operate the circuit to be serviced.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07705

LUBRICATION/FILTERS/FLUIDS

HYDRAULIC SYSTEM Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Reservoir fluid level check ......................................... Every 10 hours or every day Replacing the filters on the reservoir..................................When the warning lamp on the instrument panel or mandatorily every 2000 hours Replacing the filter on the anti-surge valve ................................... Every 500 hours Replacing the brake system filter .................................................. Every 500 hours Replacement of the filter on the return circuit ............................... Every 500 hours Replacing the hydraulic system filter............................................. Every 500 hours Breather/filter cap replacement ................................................... Every 2000 hours Drain system ............................................................................... Every 2000 hours Reservoir capacity.....................................................................................180 litres Total system capacity ................................................................................288 litres Type of fluid.............................................................................CASE hydraulic fluid See "Fluids and lubricants"

Level in the reservoir TRIM THIS EDGE

1. Park the machine on a flat, horizontal surface.

2. Retract the dipper cylinder rods completely.

3. Raise the stabilizers and dozer blade (if fitted).

Breather/filter cap replacement Tools required - One 10 mm wrench for hexagonal socket head screws - One crossheaded screwdriver STEP 1

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4. Lower the attachment to the ground.

5. Stop the engine and remove the starter switch key.

PG02634

Loosen the reservoir decompression cap two or three turns and re-tighten.

PH00414

The oil must come up to between the two marks (1) and (2) on the gauge. If not, top up. See "Filling".

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LUBRICATION/FILTERS/FLUIDS STEP 2

PG02634

Remove the retaining chain and then remove the breather/filler cap from the reservoir. Install a new seal and breather/ filler cap. Install the chain.

PH07635

Clean around the filter heads.

STEP 3

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Replacing the filters on the reservoir Tools required - One 10 mm wrench for hexagonal socket head screws - One filter strap wrench - An oil can STEP 1

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STEP 2

STEP 4 Apply a thin coat of oil on the new filter seals.

PG02634

Loosen the reservoir pressure release cap two or three turns and re-tighten.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07635

Place a receptacle of a suitable capacity under the filters. Slacken the filters using a filter wrench, then unscrew them by hand.

LUBRICATION/FILTERS/FLUIDS

Changing the hydraulic fluid

STEP 5

Template Name: OM_1_col Template Date: 1994_04_29

Changing the CASE hydraulic fluid consists of draining systematically the main components (reservoir, pumps, cylinders, control valves, hydraulic motors and oil cooler).

We recommend that you call in your CASE Dealer.

Draining PH07635

Install the new filters. Turn the filters until the seals are in contact with the filter heads and tighten the filters by hand, half a turn more.

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IMPORTANT : Do not use a filter wrench. Overtightening can damage the seals and filters.

STEP 6

Tools required - One 10 mm wrench for hexagonal socket head screws - One 12 mm wrench for hexagonal socket head screws - One 17 mm wrench for hexagonal head screws STEP 1 Park the machine on a flat, horizontal surface.

STEP 2

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PH07527

When filters have been changed, start up the engine at idle speed (in "LOW" mode) and make sure the filter restriction warning lamp on the instrument panel is not on.

NOTE : After operating the machine, check that there are no leaks.

PG02634

Loosen the reservoir pressure release cap two or three turns.

STEP 3 Remove the left-hand lower panel.

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LUBRICATION/FILTERS/FLUIDS STEP 1

PG02904

PG02632

Clean the area around the cap and remove the breather/filler cap.

NOTE : The reservoir capacity is 180 litres. Have a receptacle of a suitable capacity ready.

STEP 2

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Remove the reservoir drain plug and allow the fluid to flow out.

STEP 5 Drain the other components by removing the supply and return fittings. Consult your CASE Dealer.

NOTE : See "Replacing the filters on the reservoir" if the filters need replacing.

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STEP 4

Filling PG02904

Install and tighten the reservoir drain plug.

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Template Name: OM_1_col Template Date: 1994_04_29

Tools required - One 10 mm wrench for hexagonal socket head screws - One 12 mm wrench for hexagonal socket head screws - One funnel (delivered with machine) - One 17 mm wrench for hexagonal head screws

LUBRICATION/FILTERS/FLUIDS STEP 3

STEP 5

Template Name: OM_1_col Template Date: 1994_04_29

PG02628

PG02634

Install the funnel (to be found in the tool box), and fill the reservoir with hydraulic fluid.

Remove the funnel, install the breather/ filler cap and tighten the pressure release cap.

STEP 4

STEP 6

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Start up the machine and operate the attachment, swing and travel.

STEP 7 Retract the dipper cylinder rods completely.

STEP 8

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PH00414

The oil must come up to between the two marks (1) and (2) on the gauge.

Lower the attachment to the ground and make sure that the dozer blade and stabilizers (if fitted) are completely raised.

STEP 9 Stop the engine and remove the starter switch key.

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LUBRICATION/FILTERS/FLUIDS STEP 10

STEP 2

STEP 3

PH00414

Check the level. The oil must come up to between the two marks (1) and (2) on the gauge. Top up if necessary.

PH00528

STEP 11 Install the left-hand lower panel.

Replacing the filter on the anti-surge valve

STEP 4

2

Tools required - One 10 mm wrench for hexagonal socket head screws - One 17 mm wrench for hexagonal head screws

1

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Place a receptacle of a suitable capacity under the filter and then remove the antisurge valve plug.

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Remove the left-hand lower panel.

PE07332

Remove the spring (1) and the filter (2).

STEP 5 Install a new filter (2).

STEP 6 Install the spring (1) and tighten the plug.

PH07705

Release pressure in the hydraulic circuit.

See "Releasing pressure in the hydraulic system".

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 1

LUBRICATION/FILTERS/FLUIDS STEP 7

STEP 3

Install the left-hand lower panel.

Template Name: OM_1_col Template Date: 1994_04_29

NOTE : After operating the machine, check that there are no leaks.

Replacing the brake system filter

2

Tools required - One filter strap wrench STEP 1

1

3 TRIM THIS EDGE

PDG0132 PH07705

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Decompress the hydraulic circuit. See "Releasing pressure in the hydraulic system".

STEP 2

Using a filter wrench loosen the body (3) which is located on the left-hand side of the valve bank partition and then remove by hand, the body (3), the filter (1) and the seals (2).

STEP 4 Clean the body (3) and install a new filter (1).

STEP 5 Check the seals (2), replace them if necessary and then re-install the body (3) by hand (3).

NOTE : After operating the machine, check that there are no leaks.

PH00611

Place a receptacle of a suitable capacity under the filter.

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LUBRICATION/FILTERS/FLUIDS

Replacement of the filter on the return circuit Tools required

1

- One 5 mm wrench for hexagonal socket head screws

2 4

STEP 1

PH07705

Decompress the hydraulic circuit. See "Releasing pressure in the hydraulic system".

PDH1126

Remove the screws (1) and the cover (2).

Then remove the filter (3).

STEP 2

STEP 4

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3

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STEP 3

Install a new filter.

Check the condition of seal (4). Replace it if necessary.

STEP 6 Install the cover (2) and the screws (1).

PH07822

Remove the plastic plug.

STEP 7 Install the plastic plug.

NOTE : After running the machine, check that there are no leaks.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 5

LUBRICATION/FILTERS/FLUIDS

Replacing the hydraulic system filter

STEP 3

Template Name: OM_1_col Template Date: 1994_04_29

1

Tools required - One 10 mm wrench for hexagonal socket head screws

2

STEP 1

PDH1148

Remove the plug (1) located at the bottom of the control valve partition, replace the filter (2) and install the plug (1).

NOTE : After running the machine, check that there are no leaks.

TRIM THIS EDGE

PH07705

Decompress the hydraulic circuit. See "Releasing pressure in the hydraulic system”.

STEP 2

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PH08412

Place a receptacle of a suitable capacity under the filter.

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LUBRICATION/FILTERS/FLUIDS

Be sure to carry out regular checks on the air filter, intake manifold, seals, and hoses. At the same time, check the intake manifold screws, and hose-clips for tightness.

The hoses should be replaced before they are worn.

Check frequently that the air filter restriction warning lamp on the instrument panel is in good working order.

Your machine is fitted with a two-stage air filtering system, consisting of a high capacity primary element, designed to provide optimal protection of the engine and a secondary element giving extra engine protection.

The primary element can be cleaned.

The secondary element can not be cleaned and should be replaced.

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PH00622

Air filter restriction warning lamp

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Inspection

AIR FILTER Air filter elements

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Template Name: OM_1_col Template Date: 1994_04_29

PH07527

If the air filter restriction warning lamp comes on when the engine is running, the air filter elements must be checked.

LUBRICATION/FILTERS/FLUIDS

Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Servicing the primary filter element............................................... Clean or replace when the warning lamp on the instrument panel comes on Replacing the primary filter element.....................................................Once a year or after cleaning six times Replacing the secondary filter element ................................................Once a year or after cleaning the primary filter element three times IMPORTANT : Service the air filter regularly. Clean filters mean longer engine life.

Removing the elements

STEP 4

STEP 1 Remove the engine side panel.

STEP 2

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PH07926

Remove the primary element wing nut.

STEP 5

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PH07922

Remove the cover wing nut.

STEP 3

PH07928

Remove the primary element.

PH07924

Remove the cover.

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LUBRICATION/FILTERS/FLUIDS

Tools required - One compressed air gun

PH07930

If the secondary element has to be replaced, remove the wing nut.

STEP 7 PE08311

Blow compressed air from the inside towards the outside at very low pressure.

The compressed air nozzle should be held at least three centimetres from the inside wall of the element. Cleaning is completed once no more dust comes out of the element.

Remove the secondary element.

IMPORTANT : The secondary element should not be cleaned. Replace once a year or after cleaning the primary element three times.

IMPORTANT : Compressed air pressure should not exceed 7 bar.

NOTE : Do not use compressed air if there is oil or soot in the element.

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Template Name: OM_1_col Template Date: 1994_04_29

PH07932

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If the primary element is dry :

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Cleaning the primary element

STEP 6

LUBRICATION/FILTERS/FLUIDS

Installing the elements STEP 1

Template Name: OM_1_col Template Date: 1994_04_29

PDE0088

If the primary element is oily : Clean it in water with a suitable detergent (consult your CASE Dealer). Instructions for using the detergent are printed on the packaging.

PH07932

Install the secondary element.

STEP 2

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IMPORTANT : Allow the element to dry completely before installing. It is advisable to keep a spare, clean primary element for installation while the other primary element is drying.

IMPORTANT : Replace the primary element after cleaning six times.

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Inspecting the primary element

PH07930

Install and tighten the secondary element wing nut.

Tools required - One portable inspection lamp

STEP 3

Check the primary element for damage by placing a lamp inside.

IMPORTANT : Replace the element if light can be seen through a hole, however small.

PH07928

Install the primary element.

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LUBRICATION/FILTERS/FLUIDS STEP 7

PH07926

PH08511

Install and tighten the primary element wing nut.

Check that the dust ejector is working correctly.

STEP 5

STEP 8 Install the side panel.

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STEP 9

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STEP 4

PH07924

STEP 6

PH07527

Start and run the engine at low idle speed ("LOW" mode). Make sure that the air filter restriction warning lamp on the instrument panel does not come on.

PH07922

Tighten the cover wing nut.

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Template Name: OM_1_col Template Date: 1994_04_29

Install the cover.

LUBRICATION/FILTERS/FLUIDS

SWING REDUCTION GEAR Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Reservoir fluid level check ............................................................ Every 100 hours Draining......................................................................................... Every 500 hours (after the first 250 hours during running-in period) Oil capacity........................................................................... (988 Series) 4.1 litres (1188 Series) 5 litres Type of fluid...................................................................See "Fluids and lubricants”

Level Tools required - One 27 mm wrench for hexagonal head screws STEP 1 TRIM THIS EDGE

Place the machine on a flat, horizontal surface and stop the engine.

STEP 2 PG03516

Remove the dipstick. The level should come up to between the "Maxi." and "Mini." marks. If necessary, use this orifice for topping up.

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STEP 3 Put the dipstick back in place.

Draining and filling PH07627

Tools required - One 27 mm wrench for hexagonal head screws - One 30 mm wrench for hexagonal head screws STEP 1 Place the machine on a flat, horizontal surface and stop the engine.

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LUBRICATION/FILTERS/FLUIDS STEP 6

PH07627

Remove the dipstick.

PH07627

Fill with oil through the dipstick orifice to the right level.

STEP 3

STEP 7

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Put the dipstick back in place.

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STEP 2

PH00501

STEP 4 Allow the oil to flow out.

NOTE : The oil takes some time to flow out.

STEP 5 Install the drain plug.

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Template Name: OM_1_col Template Date: 1994_04_29

Place a receptacle with a capacity of about 5 litres under the upperstructure and remove the drain plug.

LUBRICATION/FILTERS/FLUIDS

AXLES AND REDUCTION GEARS Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Reservoir fluid level check ............................................................ Every 100 hours Draining....................................................................................... Every 2000 hours (after the first 500 hours during the running-in period) Front axle oil capacity ........................................................... (988 Series) 16 litres (1188 Series) 17 litres Rear axle oil capacity ............................................................ (988 Series) 21 litres ((1188 Series) 22 litres Oil capacity per front axle reduction gear...................................................2.5 litres Rear axle oil capacity ........................................................... (988 Series) 2.5 litres (1188 Series) 2.4 litres Type of fluid...................................................................See "Fluids and lubricants”

Front and rear axle oil levels

STEP 2 (988 Series)

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Tools required - One 12 mm wrench for hexagonal socket head screws STEP 1

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Park the machine on flat, level ground, stop the engine and remove the starter switch key.

PH07732

PH07619

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LUBRICATION/FILTERS/FLUIDS

Reduction gear oil level

STEP 2 (1188 Series)

STEP 1 Park the machine on a flat, horizontal surface.

STEP 2

PH07829

PH00436

Remove the filler plug from each axle.

The oil should be level with the plug orifice. If necessary, use this orifice for topping up.

STEP 3 Install the plug on each axle.

P2AL Version. Use the dozer blade and the stabilizers to lift the machine so that the wheels are no longer in contact with the ground. Lower the attachment until the bucket rests on the ground.

P2A+2A Version. Use the front and rear stabilizers to lift the machine so that the wheels are no longer in contact with the ground. Lower the attachment until the bucket rests on the ground.

STEP 3 Stop the engine and remove the starter switch key.

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PH00430

Template Name: OM_1_col Template Date: 1994_04_29

- One 17 mm wrench for hexagonal head screws

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Tools required

LUBRICATION/FILTERS/FLUIDS

Draining and filling the front and rear axles

STEP 4

Template Name: OM_1_col Template Date: 1994_04_29

Tools required - One 17 mm wrench for hexagonal head screws - One 12 mm wrench for hexagonal socket head screws STEP 1

PH07722

Turn the wheel manually until the orifice is in a horizontal position and remove the plug.

Park the machine on flat, level ground, stop the engine and remove the starter switch key.

STEP 2 (988 Series)

STEP 5 TRIM THIS EDGE

The oil should be level with the orifice. If necessary, use this orifice for topping up.

STEP 6

1

Install the plug.

STEP 7 Repeat Steps 4 to 6 for the other reduction gears.

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PG02030

3 2

PH07619

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LUBRICATION/FILTERS/FLUIDS

- One 17 mm wrench for hexagonal head screws STEP 1 Park the machine on a flat, horizontal surface.

1

STEP 2 PH00430

PH07829

2 PH00436

Place a receptacle with a capacity of about 25 litres under the drain plugs (1) and (2) then remove the drain plugs (1), (2) and (3) let the oil flow out.

STEP 3 Install the drain plugs (1) and (2).

STEP 4 Refill with oil via the filler orifice (3) until the oil reaches the level of the orifice.

STEP 5

P2AL Version. Use the dozer blade and the stabilizers to lift the machine so that the wheels are no longer in contact with the ground. Lower the attachment until the bucket rests on the ground.

P2A+2A Version. Use the front and rear stabilizers to lift the machine so that the wheels are no longer in contact with the ground. Lower the attachment until the bucket rests on the ground.

STEP 3 Stop the engine and remove the starter switch key.

Install the plug (3).

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3

Template Name: OM_1_col Template Date: 1994_04_29

Tools required

3

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Draining and filling the reduction gears

STEP 2 (1188 Series)

LUBRICATION/FILTERS/FLUIDS STEP 4

STEP 6

Template Name: OM_1_col Template Date: 1994_04_29

PH07835

Turn the wheel manually until the orifice is at the lowest position.

STEP 5

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Place a receptacle with a capacity of about 3 litres under the reduction gear, remove the plug and allow the oil to flow out.

PH07722

Turn the wheel manually until the orifice is in a horizontal position and fill via the orifice until the oil is level with the orifice.

STEP 7 Install the plug.

STEP 8 Repeat Steps 4 to 7 for the other reduction gears.

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LUBRICATION/FILTERS/FLUIDS

GEARBOX

Draining and filling

Tools required

Tools required

- One 10 mm wrench for hexagonal socket head screws

- One 10 mm wrench for hexagonal socket head screws

STEP 1

STEP 1

Park the machine on flat, level ground, stop the engine and remove the starter switch key.

Park the machine on flat, level ground, stop the engine and remove the starter switch key.

STEP 2

STEP 2

2

1 PH00432

PH00432

Remove the plug. The oil should come up to the orifice. If necessary, use this orifice for topping up.

Place a receptacle with a capacity of about 3 litres under plug (1) then remove plugs (1) and (2) and let the oil flow out.

STEP 3

STEP 3

Install the plug.

Install the drain plug (1) and fill via the filler orifice (2) until the oil is level with the orifice.

STEP 4 Install the filler plug (2).

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Template Name: OM_1_col Template Date: 1994_04_29

Level

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Reservoir fluid level check ............................................................ Every 100 hours Draining....................................................................................... Every 2000 hours (after the first 500 hours during the running-in period) Replacing the spring washers ..................................................... Every 5000 hours Oil capacity.................................................................................................2.3 litres Type of fluid.................................................................. See "Fluids and lubricants”

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Service specifications

LUBRICATION/FILTERS/FLUIDS

Replacing the spring washers Template Name: OM_1_col Template Date: 1994_04_29

4 1 5

2 3

PDG0135

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Removal

STEP 1

Tools required - One 8 mm wrench for hexagonal socket head screws (specific to certain countries, this key, delivered with the machine, is located in the storage compartment).

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STEP 1 Remove the screws (1), cover (2) and seal (3).

NOTE : Take care not to damage seal (3) or replace it by a new seal if necessary.

STEP 2 Remove the thrust washer (4).

PDG0136

Install eight new spring washers.

IMPORTANT : The washers must be stacked as shown above.

STEP 2 Install the thrust washer (4).

STEP 3 Remove the eight spring washers (5).

Installation Tools required - One 8 mm wrench for hexagonal socket head screws (specific to certain countries, this key, delivered with the machine, is located in the storage compartment).

STEP 3 Install the cover (2), seal (3), replacing it by a new seal if necessary.

STEP 4 Install the screws (1) and tighten them to a torque of 73 to 87 Nm.

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MAINTENANCE/ADJUSTMENTS

FUEL TANK FILTER Cleaning the filter ..................................................................................Every week Remove the filter and clean it in diesel fuel.

NOTE : Before filling the fuel tank, see "Fluids and lubricants" in the "Lubrication/ Filters/Fluids" Section.

PG02613

Tools required

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FRONT AXLE LOCKING CYLINDERS STEP 2

- One 6 mm wrench for hexagonal socket head screws If the following incidents occur, it is necessary to bleed the front axle locking cylinders :

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Service specifications

- The axle makes a hammering noise when travelling in unlocked position.

PH07720

STEP 1 Start the engine and run it at maximum speed ("MAX" mode).

Unscrew the bleed screw one or two turns. Re-tighten the bleed screw as soon as oil flows without bubbles.

STEP 3 Repeat Step 2 for the other front axle locking cylinder.

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Template Name: OM_1_col Template Date: 1994_04_29

- The axle moves when it is in the locked position.

MAINTENANCE/ADJUSTMENTS

WHEELS AND TYRES Template Name: OM_1_col Template Date: 1994_04_29

WARNING : A burst tyre can cause serious bodily injury. Regularly check the condition of tyres and always maintain the recommended inflation pressure depending on the type of tyre and the nature of the ground.

WARNING : When checking pressure or inflating a tyre, never stay in front of the tyre but instead face the tread. Always use an inflation cage when the wheel is removed from the machine. Keep all other people in the area away from the tyre.

WARNING : Never weld close to a tyre. It is mandatory for the tyre to be removed before any welding operation.

Tyre pressures TRIM THIS EDGE

Service specifications Checking the pressure .................................................................. Every 100 hours

(988 Series)

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Wheel configuration and type of tyres

Recommended inflation pressure for road travel

4 wheels 18 x 19.5XF

Front wheels

Rear wheels

6 bar*

6.5 bar*

8 wheels 10.00-20

7 bar

7 bar

Minimum inflation pressure

Maximum inflation pressure

3.5 bar

9 bar

---

8.5 bar

* The inflation pressure should be reduced on the job site so as to avoid damaging the tyres. The minimum inflation pressure should be used.

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MAINTENANCE/ADJUSTMENTS

Wheel configuration and type of tyres

Recommended inflation pressure for road travel

4 wheels 18 x 22.5XF

Front wheels

Rear wheels

6 bar*

6.5 bar*

8 wheels 11.00-20

7 bar

7 bar

Minimum inflation pressure

Maximum inflation pressure

3.5 bar

9 bar

---

8.5 bar

* The inflation pressure should be reduced on the job site so as to avoid damaging the tyres. The minimum inflation pressure should be used.

Changing a wheel (4 wheel configuration) - One 33 mm wrench for hexagonal head screws (delivered with machine) 1 Park the machine on flat, hard, horizontal ground, with no obstacles nearby.

2 Slacken the retaining nuts of the wheel to be removed.

3 Start the engine and use the dozer blade, stabilizers or the attachment (depending on machine version) to lift the machine until the wheels are no longer in contact with the ground. Stop the engine.

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Tools required

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(1188 Series)

4 Place blocks under the axle of the wheel to be removed.

6 Install a new wheel, making sure the tread is pointing in the same direction as that of the wheel removed.

7 Install the wheel nuts and tighten them to a torque of 54±8 mdaN. 8 Remove the blocks from under the axle.

9 Lower the machine to the ground.

NOTE : Make sure that the tyre of the new wheel is inflated to the correct pressure.

Reinflate it if necessary.

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Template Name: OM_1_col Template Date: 1994_04_29

5 Remove the wheel nuts and remove the wheel.

MAINTENANCE/ADJUSTMENTS

Wheel retaining nuts The retaining nuts are different on the 4 wheel configuration and the 8 wheel configuration.

Template Name: OM_1_col Template Date: 1994_04_29

1

To prevent the wheel nuts from becoming loose, the following Part Numbers should be installed : Nut Part No : (1) 4 wheel configuration : W2434501.

2

(2) 8 wheel configuration : C1734501.

PDG0141

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MAINTENANCE/ADJUSTMENTS

HEATING UNIT FILTER Cleaning ........................................................................................ Every 250 hours

Cleaning

STEP 3

Tools required - One 17 mm wrench for hexagonal head screws STEP 1

STEP 4 If the filter is dry, clean it with compressed air. If it is damaged, replace it.

PG03004

Remove the screws and the lower tray under the driving compartment.

STEP 2

IMPORTANT : The filter has different coloured sides (red and white). The white side should face outward.

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PE07506

Pull on the frame and remove the filter.

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Service specifications

PE07503

Unlock by turning the knob a quarter turn.

PE07506

Install the filter along with its frame.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 5

MAINTENANCE/ADJUSTMENTS

Template Name: OM_1_col Template Date: 1994_04_29

STEP 6

STEP 7

Lock by turning the knob one quarter of a turn until it engages.

Install the lower tray and retaining screws.

RADIATOR AND OIL COOLER Service specifications Check for leaks .......................................................... Every 10 hours or every day Cleaning ........................................................................................ Every 250 hours

Cleaning

IMPORTANT : The use of trichlorethylene is strictly forbidden.

STEP 1 WARNING : Never leave tools or other objects inside the air intake compartment.

Open the right-hand side door.

STEP 2 TRIM THIS EDGE

STEP 3 Close the right-hand side door.

WARNING : Before travel, make sure the side door is properly closed.

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CP97A027

Clean the radiator and cooler : - Dry dust : use compressed air.

- Mud : clean with a hose.

- Greasy deposits : use perchlorethylene.

NOTE : For machines equipped with air conditioning (optional), the condenser bracket has to be turned so as to give access to the radiator and the oil cooler.

See "Air conditioning".

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MAINTENANCE/ADJUSTMENTS

ENGINE ALTERNATOR AND FAN BELT Visual check ............................................................... Every 10 hours or every day Drive system check ..................................................................... Every 1000 hours Belt tension check ....................................................................... Every 1000 hours

Tools required - Two 13 mm wrenches for hexagonal head screws - One 15 mm wrench for hexagonal head screws

Check that the tension roller and pulley work correctly (the pulley should move freely).

STEP 3

PE06831

PH08227

Remove the fan guard.

Check that the fan works correctly (the hub should turn freely without excessive end play).

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STEP 1

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Service specifications

Inspect the belt for signs of wear or damage and replace as necessary. Install the belt.

PE06828

Slacken the tension roller and remove the belt.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 4

STEP 2

MAINTENANCE/ADJUSTMENTS STEP 5

STEP 6 Install the fan guard.

Template Name: OM_1_col Template Date: 1994_04_29

PDE0090

Measure the slack along the longest straight section of the belt.

Maximum slack : 9.5 to 13 mm.

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MAINTENANCE/ADJUSTMENTS

ADJUSTING ROCKER ARM CLEARANCE Check .......................................................................................... Every 1000 hours IMPORTANT : Clearance should be checked when the engine is cold.

Tools required

STEP 3

- One valve clearance adjustment tool - One engine turnover tool (CAS 1690) - One set of feeler gauges - One 15 mm wrench for hexagonal head screws

T91222

Install the engine turnover tool (CAS 1690).

STEP 4

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STEP 1

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Service specifications

PH08514

Remove the rocker arm covers.

T90675

While turning the engine over slowly with the turnover tool, push in the locking pin.

When the pin goes into the camshaft gear, cylinder no 1 is at top dead centre.

T91771

Remove the flywheel housing plug.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 2

MAINTENANCE/ADJUSTMENTS STEP 5

Check and adjust the intake and exhaust valves as shown by the arrows below.

Template Name: OM_1_col Template Date: 1994_04_29

T91124

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A

PDG0138

CYLINDER NO 1 COMPRESSION STROKE AT TOP DEAD CENTRE

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(A) FAN

Rocker arm clearance :

- Inlet (I) ......................................................... 0.254 mm - Exhaust (E).................................................. 0.508 mm

STEP 6

STEP 7

PF01011

Mark the crankshaft pulley and timing gear cover.

T90674

Pull out the camshaft gear locking pin.

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MAINTENANCE/ADJUSTMENTS STEP 8

NOTE : The camshaft gear locking pin does not engage. Check and adjust the intake and exhaust valves as shown by the arrows below.

A

PDG0140

CYLINDER NO 6 COMPRESSION STROKE AT TOP DEAD CENTRE

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T91222

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Using the turnover tool, turn the engine over a full turn until the marks match.

(A) FAN

- Inlet (I) .......................................................... 0.254 mm - Exhaust (E) .................................................. 0.508 mm

STEP 9

STEP 10

T91771

Install the plug in the flywheel housing.

PH08514

Install the rocker arm covers, using new seals.

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Template Name: OM_1_col Template Date: 1994_04_29

Rocker arm clearance :

MAINTENANCE/ADJUSTMENTS STEP 11 Place new seals on screws and install and tighten them to a torque of 24 Nm.

Template Name: OM_1_col Template Date: 1994_04_29

PH08514

INSPECTING AND CLEANING THE MACHINE Service specifications Inspection and cleaning .............................................................. Every 1000 hours TRIM THIS EDGE

Or whenever oil or grease has been spilt on the machine, wash such deposits off using steam or high-pressure water.

During the inspection and cleaning operation, make sure to check visually all welded components (for possible cracks), attachment articulations, locking and wear of teeth and their adaptors. Note any leaks and check the condition of all pipes and hoses.

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MAINTENANCE/ADJUSTMENTS

ACCUMULATORS Checking the pressure ................................................................ Every 2000 hours

Tools required

STEP 2

- One 17 mm wrench for hexagonal head screws STEP 1

PG03004 PG03004

WARNING : Use only nitrogen to reinflate the accumulators.

The use of air or oxygen is strictly forbidden. This operation is to be carried out by your CASE Dealer .

Template Name: OM_1_col Template Date: 1994_04_29

Remove the screws and the lower tray under the driving compartment.

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PG02935

Have the accumulators pressure checked by your CASE Dealer.

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Service specifications

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MAINTENANCE/ADJUSTMENTS

REPLACING A CLAMSHELL STEP 6 Without hydraulic swing Template Name: OM_1_col Template Date: 1994_04_29

Removal Tools required - One hammer - One copper or bronze drift STEP 1 Place the clamshell in fully open position on a flat, horizontal surface.

STEP 2 PDE0055

Remove the pin.

STEP 7 Start the engine.

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STEP 8 Raise the attachment to free the universal joint.

Installation PDE0055

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Use the attachment controls so that the pin is not gripped by the weight of the dipper.

Tools required - One hammer - One copper or bronze drift STEP 1

STEP 3 Stop the engine and remove the starter switch key.

STEP 4 Release all pressure in the clamshell circuit. See "Releasing pressure in the hydraulic system" in the "Lubrication/Filters/Fluids" Section.

STEP 5 Disconnect the clamshell cylinder supply lines.

PDE0056

Position the clamshell so that the letter (F) on the cylinder rod is on the operator's compartment side.

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STEP 2

With hydraulic swing

Use the attachment controls to move the universal joint into its housing.

Removal Tools required - One hammer - One copper or bronze drift

STEP 3

STEP 1 Place the clamshell in fully open position on a flat, horizontal surface.

STEP 2

PDE0055

STEP 4 Stop the engine and remove the starter switch key.

STEP 5

PDE0057

Reconnect the clamshell cylinder supply lines.

STEP 6

Use the attachment controls so that the pin is not gripped by the weight of the dipper.

STEP 7

Stop the engine and remove the starter switch key.

Check for any leakage after a short period of clamshell operation.

STEP 4

Grease thoroughly.

Release all pressure in the clamshell cylinder and hydraulic rotation circuit. See "Releasing pressure in the hydraulic system" in the "Lubrication/Filters/Fluids" Section.

STEP 5 Disconnect the clamshell cylinder and swing motor supply lines.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 3

Start the engine.

STEP 8

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Install the pin.

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MAINTENANCE/ADJUSTMENTS

MAINTENANCE/ADJUSTMENTS STEP 6

STEP 2

Template Name: OM_1_col Template Date: 1994_04_29

Use the attachment controls to bring the dipper into its housing.

STEP 3

PDE0057

Remove the pin.

STEP 7 Start the engine.

PDE0057

Install the pin.

STEP 8 TRIM THIS EDGE

STEP 4

Raise the attachment to free the dipper.

Stop the engine and remove the starter switch key.

Installation Tools required - One hammer - One copper or bronze drift

STEP 5 Re-connect the clamshell cylinder and swing motor supply lines.

STEP 1

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STEP 6 Start the engine.

STEP 7 Check for any leakage after a short period of clamshell operation.

STEP 8 Grease thoroughly.

PDE0058

Position the clamshell so that the swing motor shield is pointing forward.

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MAINTENANCE/ADJUSTMENTS

Long-mount clamshell

STEP 6

Tools required - One hammer - One copper or bronze drift STEP 1 Place the clamshell in fully open position on a flat, horizontal surface.

STEP 2 PDE0059

Remove the pin.

STEP 7 Start the engine.

Raise the attachment to free the longmount.

Installation PDE0059

Use the attachment controls so that the pin is not gripped by the weight of the long-mount.

Tools required - One hammer - One copper or bronze drift

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STEP 8

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Removal

STEP 1

Stop the engine and remove the starter switch key.

STEP 4 Release all pressure in the clamshell circuit. See "Releasing pressure in the hydraulic system" in the "Lubrication/Filters/Fluids" Section.

STEP 5 Disconnect the clamshell cylinder supply lines.

PDE0056

Position the clamshell so that the letter (F) on the cylinder rod is on the operator's compartment side.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 3

MAINTENANCE/ADJUSTMENTS

Template Name: OM_1_col Template Date: 1994_04_29

STEP 2

STEP 4

Use the attachment controls to bring the long-mount into its housing.

Stop the engine and remove the starter switch key.

STEP 3

STEP 5 Reconnect the clamshell cylinder supply lines.

STEP 6 Start the engine.

STEP 7 Check for any leakage after a short period of clamshell operation.

STEP 8 PDE0059

Install the pin.

Grease thoroughly.

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MAINTENANCE/ADJUSTMENTS

REPLACING A DIPPER

PDE0062

Removal

STEP 2

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Without a tool

When on the job site, with no suitable stand available, use the bucket to remove the dipper. If the bucket is used, place a stout piece of timber across the bucket mouth.

STEP 1

PDE0063 PDE0061

Place the dipper in a safe position on a suitable stand.

Place a wooden block under the dipper cylinder.

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Template Name: OM_1_col Template Date: 1994_04_29

- One hammer - One copper or bronze drift - One 60 mm diameter threaded pin sleeve (D144466) (988 Series) - One 70 mm diameter threaded pin sleeve (L1944430) (1188 Series) - One 8 mm wrench for hexagonal socket head screws - One 17 mm wrench for hexagonal head screws (988 Series) - One 65 mm wrench for hexagonal head screws (1188 Series) - One 85 mm wrench for hexagonal head screws

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Tools required

MAINTENANCE/ADJUSTMENTS STEP 3

STEP 8

Template Name: OM_1_col Template Date: 1994_04_29

Stop the engine and remove the starter switch key.

STEP 4 Release all pressure in the bucket cylinder circuit. See "Releasing pressure in the hydraulic system" in the "Lubrication/ Filters/Fluids" Section.

STEP 5 Disconnect the bucket cylinder feed lines.

PDE0065

Fully retract the dipper cylinder rod.

STEP 6

STEP 9 Stop the engine and remove the starter switch key.

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STEP 10

PDE0064

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Remove the retaining pin, pin and washers from the cylinder/dipper linkage.

STEP 7 Start the engine.

PDE0066

Remove the retaining pin, the nut, the washer and the dipper/boom linkage pin.

STEP 11 Start the engine.

STEP 12 Raise the boom clear of the dipper.

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MAINTENANCE/ADJUSTMENTS

Installation

STEP 5

STEP 2 Check the side play between the boom and the dipper. See "Shimming of attachments".

STEP 3

STEP 6 Operate the dipper controls a few times and make sure there are no leaks.

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PDE0066

Line the boom up with the dipper and install the dipper/boom linkage pin, the washers, the nut and the retaining pin.

STEP 7 Grease thoroughly.

With a clamshell STEP 1

PDE0064

Extend the dipper cylinder rod and align it with the dipper. Install the cylinder/dipper linkage washers, the pin and the retaining pin.

PDE0069

Lay the clamshell on the ground in the open position.

STEP 4 Connect the bucket cylinder feed lines.

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Template Name: OM_1_col Template Date: 1994_04_29

PDE0063

Remove the wooden block from under the dipper cylinder.

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STEP 1

MAINTENANCE/ADJUSTMENTS STEP 2

Template Name: OM_1_col Template Date: 1994_04_29

PDE0072 PDE0070

Lower the boom until the dipper is resting safety on a suitable stand.

NOTE : Place the head of the dipper on a block of wood, so that the clamshell is laying in a horizontal position.

Another solution consists of placing the clamshell under the dipper in open position, with a wooden block under the dipper head and another between the clamshell and the dipper.

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NOTE : Do not adopt this solution for narrow buckets.

STEP 3 For removal follow Steps 3 to 12 for the removal of a dipper without a tool.

STEP 4

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For installation, follow Steps 1 to 7 for the installation of a dipper without a tool.

PDE0071

When on the job site, with no suitable stand available, it is possible to improvise by using a pile of earth, or sand, which will stand the weight of the dipper without collapsing.

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MAINTENANCE/ADJUSTMENTS

Sleeves are for use when removing threaded pins. They are not supplied with the machine but can be ordered from the Parts Department.

Diameter A Reference 55 mm ...................................H1844492 60 mm .....................................D144466 70 mm ................................... L1944430 75 mm .....................................C144465

Template Name: OM_1_col Template Date: 1994_04_29

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PDE0077

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SLEEVES FOR THREADED PINS

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MAINTENANCE/ADJUSTMENTS

REPLACING A HOSE Removal Template Name: OM_1_col Template Date: 1994_04_29

Tools required (flange fitting) - One 17 mm wrench for hexagonal head screws - One 8 mm wrench for hexagonal socket head screws 1. Release all pressure in the hydraulic circuit. See "Releasing pressure in the hydraulic system" in the "Lubrication/Filters/Fluids" Section.

2. Unscrew the screws two turns.

3. Dislodge the hose and allow the oil to drain.

4. Unscrew the screws and the nuts completely.

5. Unscrew the remaining part and remove the hose.

6. Plug the orifices with purpose-built plugs and caps.

Installation TRIM THIS EDGE

Tools required (flange fitting) - One 17 mm wrench for hexagonal head screws - One 8 mm wrench for hexagonal socket head screws 1. Remove the plugs and caps.

2. Replace the hose with a new hose of the same length.

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IMPORTANT : Do not twist the new hose.

3. Mount the seals correctly in place.

4. Install the screws and the nuts.

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MAINTENANCE/ADJUSTMENTS

“Expander" pins are able to take up excessive play resulting from wear or hammering of fixed bearing surfaces. These pins are not supplied with the machine but can be ordered from our Parts Department. Order the required parts for the linkage concerned and the play which has to be taken up. See "Parts" catalogue.

Installation of "Expander" pins 1

2

3

4

5

L1

3

L2 PDH0373

NOTE : For the boom bottom linkage, the cab has to be removed. See "Cab removal and installation" in the "Operating Instruction" Section.

STEP 1

STEP 4

Remove the original pin from the linkage concerned.

Install the sleeves (3), washers (4) (shoulder toward sleeve) and the screws (5).

STEP 2 Replace the bushings (1) on the linkage concerned.

STEP 3 Fit the bare "Expander" pin (2).

STEP 5 Gradually and simultaneously tighten the screws while centring the assembly (L1 = L2). Tighten the screws to a torque of 500 Nm. IMPORTANT : Check the screw tightening torque during the first 50 operating hours.

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Template Name: OM_1_col Template Date: 1994_04_29

4

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5

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REPLACING STANDARD PINS BY "EXPANDER" PINS

MAINTENANCE/ADJUSTMENTS

CHECKING FOR CYLINDER LEAKAGE Template Name: OM_1_col Template Date: 1994_04_29

A cylinder rod should be slightly oily. Check that there are no leaks after a period of work, when the whole hydraulic system is at normal operating temperature.

1. Wipe clean the rod and bearing on the cylinder to be checked.

2. Operate normally for five to ten minutes.

3. Extend the cylinder rod.

4. Check that there are no leaks.

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ROD APPEARANCE

TEST

CONCLUSION

Dry

Slight traces of oil when a piece of paper is wiped over 20 cm of the rod.

Normal

Slightly oily

Paper remains stuck to rod when run over the rod.

Normal

Oily

Paper remains stuck when placed on the rod.

Normal

Very oily or weeping

Each time cylinder rod is extended, a ring of oil can be seen on the rod.

Leakage

Each time the rod retracts, the excess oil drips from the gland.

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See your CASE Dealer

MAINTENANCE/ADJUSTMENTS

The purpose of shimming attachments is to reduce lateral play in the linkage and to spread that play, with the various components being correctly aligned. The play taken into account is the amount of lateral movement possible by one linkage component in relation the other. Shimming is carried out using steel washers.

IMPORTANT : Minimum play for all linkage points is 0.5 mm.

Shimming washers Ref. (1) (988 Series)

Ref. (1) (1188 Series)

1 mm ........................................................L3145352 ..............................N3145354 2 mm ..........................................................L145347 ................................D745341 4 mm ........................................................... U45443 ................................ L745440

Boom top/Dipper bottom

1

A =

NOTE : Shimming must be symmetrical between the boom top and the dipper bottom.

IMPORTANT : Do not insert washers on the inner side of the dipper bottom (A).

=

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To remove the pin, see “Replacing a dipper”.

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SHIMMING OF ATTACHMENTS

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Template Name: OM_1_col Template Date: 1994_04_29

PDG0142

Measure the total play. If it is equal to or greater than 2 mm, insert washers (1) until a minimum play of 0.5 mm is obtained.

MAINTENANCE/ADJUSTMENTS

AIR CONDITIONING (optional) Template Name: OM_1_col Template Date: 1994_04_29

The air conditioning system components require maintenance at regular intervals.

Respect these intervals so as to ensure correct operation and full effectiveness of the air conditioning system. The air conditioning system contains a gas which is subject to strict regulation. Any failures in the system must be repaired rapidly.

WARNING : Never carry out any servicing operation on the refrigerating system. Consult an approved specialist for any servicing work.

NOTE : Run the air conditioning at least once a week, if only for a short time. See "Air conditioning controls" in the "Controls/Instruments/Accessories" Section.

Service specifications

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Compressor lubrication ......................................... Once a week or every 50 hours Condenser cleaning .............................................. Once a week or every 50 hours Compressor belt inspection........................................................... Every 200 hours Condensation filter and anti-dust filter inspection and cleaning....................................... Periodically

Compressor lubrication

NOTE : In cold weather, run the engine for a few minutes before starting up the compressor.

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IMPORTANT : Never unscrew the plug located on top of the compressor, since the system would be discharged.

PH04203

Using the air conditioning controls in the cab, set the compressor running so as to lubricate the internal seal. See "Air conditioning controls" in the "Controls/Instruments/Accessories" Section.

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MAINTENANCE/ADJUSTMENTS

Inspecting the compressor drive belt Tools required - One 17 mm wrench for hexagonal head screws

1 1

PH04205

Open the right-hand side door and clean the condenser.

- Dry dust : used compressed air.

- Mud : clean with a hose.

- Greasy deposits : use perchlorethylene. trichlor-

PH04206

Check the condition of the compressor drive belt. Replace it if it is worn or damaged. Adjust belt tension.

IMPORTANT : After replacing the drive belt, make adjustments after 30 minutes running time.

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IMPORTANT : The use of ethylene is strictly forbidden.

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Cleaning the condenser

PH04205

IMPORTANT : Belt tension should not be too tight (premature bearing wear), nor too slack (premature belt wear).

To obtain access to the radiator and the oil cooler, the condenser support must be swung out of the way. Remove the two screws using a 17 mm wrench for hexagonal head screws and swing the support out of the way.

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Template Name: OM_1_col Template Date: 1994_04_29

Check the drive belt tension. Adjust if necessary. Untighten the fastening hardware (1), set the belt tension and retighten the fastening hardware (1).

MAINTENANCE/ADJUSTMENTS

Template Name: OM_1_col Template Date: 1994_04_29

Inspecting and cleaning the condensation filter and the dust filter

Filter dryer

PH04208

PH04207

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Regularly inspect the condition of the condensation and dust filters. If necessary, clean them using a suitable detergent. Replace them if they are damaged.

Never attempt any maintenance operation on the filter dryer. Consult a specialist for any work required.

NOTE : To obtain access to the dust filter, remove the four retainers using an 8 mm hexagonal wrench and remove the filter carrier.

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MAINTENANCE/ADJUSTMENTS

PROBLEM Switch ON : Nothing happens when you try to start the engine.

None of the panel lamps come on.

The "ECO" lamp does not come on.

The Speed lamp does not come on.

POSSIBLE CAUSE

SOLUTION

Batteries flat

Charge or replace the batteries

Bad terminal contact, cables cut

Clean connections or repair

See your CASE Dealer

Batteries flat The lamp test does not work

Charge or replace the batteries

Bad connector contact See your CASE Dealer

The bulbs test works but the “ECO” indicator lamp does not stay on.

Accelerator motor problem on control panel

Check the accelerator motor connection is dry and clean See your CASE Dealer

Engine turns over but does not start (no smoke at the exhaust).

Fuel tank empty

Fill up the fuel tank

Fuel lines blocked

Check and blow through the lines

Fuel filters clogged

Replace fuel filters

Fuel supply pump does not work

See your CASE Dealer

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Faulty control panel

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ENGINE TROUBLESHOOTING

Electric acceleration inoperative

Check the accelerator motor connection See your CASE Dealer

Engine difficult to start or impossible to start (smoke from exhaust).

Engine drive speed too low

Check the batteries, alternator and cables

Soiled fuel

Drain and clean the fuel system

Clogged air filter

Clean the air filter

Air in fuel

Bleed the fuel system

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Template Name: OM_1_col Template Date: 1994_04_29

Fuel injection pump inoperative

MAINTENANCE/ADJUSTMENTS PROBLEM

Template Name: OM_1_col Template Date: 1994_04_29

Engine difficult to start or impossible to start (smoke from exhaust). (continued)

Motor starts but does not run for long.

POSSIBLE CAUSE

SOLUTION

Valves out of adjustment

Make necessary valve adjustments

Injection pump timing incorrect

See your CASE Dealer

Soiled fuel

Drain and clean the fuel system

Air in fuel

Bleed the fuel system

Electric accelerator motor inoperative

Check the accelerator motor connection See your CASE Dealer

Engine running rough at low idle.

Air in fuel

Bleed the fuel system

Fuel tank level too low

Fill up the fuel tank

Fuel lines or fuel filters clogged

Blow through the lines, replace fuel filters

Fuel injection pump inoperative

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See your CASE Dealer Low idle setting too low

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Engine pre-heating period (in "FINE" mode) is too short (less than 5 mm in cold weather).

Temperature sender disconnected or defective

See your CASE Dealer

Pre-heating functions upon starting up even though machine is at normal operating temperature.

Temperature sender faulty

See your CASE Dealer

Air in fuel

Bleed the fuel system

Injection pump timing incorrect

Engine running unevenly at low idle, when warm.

Injection ports clogged or do not operate Engine mountings broken High pressure lines defective Fuel injection pump inoperative Injection pump lever oscillating

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See your CASE Dealer

MAINTENANCE/ADJUSTMENTS POSSIBLE CAUSE

Engine runs at too low a temperature.

Temperature sender inoperative

Engine does not reach normal no-load speed.

SOLUTION See your CASE Dealer

Thermostat inoperative High speed regulator incorrectly adjusted

See your CASE Dealer

Acceleration out of adjustment

Engine is misfiring.

Soiled fuel

Drain and clean the fuel system

Air in fuel

Bleed the fuel system

Valves out of adjustment

Make necessary valve adjustments

Leakage from fuel lines Valve spring broken

See your CASE Dealer

Engine oil pressure is too low.

Incorrect oil level

Fill to correct level, check for leaks

Oil diluted, viscosity incorrect

Change the oil. Check for formation of condensation

Oil filter clogged

Replace the oil filter

Relief valve stuck in open position Defective seal on intake pipe

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Injector valve sticking

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PROBLEM

See your CASE Dealer

Engine temperature is too high.

Coolant solution level too low

Add more solution. Check for leaks

Loose alternator/fan belt

Check and replace the tightener as necessary

Radiator fins blocked

Clean with compressed air

Dirty hoses

Inspect, replace the hoses

Defective radiator cap

Replace the cap

Thermostat inoperative Temperature sender inoperative Water pump inoperative

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See your CASE Dealer

Template Name: OM_1_col Template Date: 1994_04_29

Oil pump, worn bearing surfaces

MAINTENANCE/ADJUSTMENTS

Template Name: OM_1_col Template Date: 1994_04_29

PROBLEM

POSSIBLE CAUSE

SOLUTION

Engine temperature is too high (continued).

Excess fuel or incorrect injection pump timing

See your CASE Dealer

Poor quality fuel

Drain and fill with clean fuel

Air in the fuel system

Bleed the fuel system

Engine is knocking.

Injection pump timing incorrect See your CASE Dealer Faulty injectors

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Engine lacking power.

Poor quality fuel

Empty tank, blow through pipes

Clogged air filter

Clean/replace air filter

Air in the fuel system

Bleed the fuel system

Fuel system or fuel filters clogged

Replace filters, blow through pipes

Oil level too high

Bring oil to correct level on dipstick

Fuel return manifold blocked

Clear obstructions, replace manifold

Air or exhaust gas leaks from turbocharger

Eliminate air or exhaust leaks

Valves out of adjustment

Check and adjust valves

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Turbocharger does not work correctly Injection pump timing incorrect

See your CASE Dealer

Injection orifices obstructed Fuel injection pump inoperative

Engine lacking power and overheating.

Time lag between engine overheating audible warning device functioning and hydraulic power electronic Cut-out device functioning

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Check the cooling system Check the temperature sender See your CASE Dealer

SOLUTION

Air in the fuel system

Bleed the fuel system

Clogged air filter

Clean, replace the cartridges

Air leakage from compressor

Eliminate air leak

Operating temperature too low

Check the thermostat and cooling system

Injection pump timing incorrect Faulty injectors Turbocharger does not operate correctly

See your CASE Dealer

Engine begins to stall under load.

Problem with electronic power regulation

Template Name: OM_1_col Template Date: 1994_04_29

Excess smoke under load.

POSSIBLE CAUSE

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PROBLEM

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MAINTENANCE/ADJUSTMENTS

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ELECTRICAL SYSTEM

FUSES AND RELAYS Template Name: OM_1_col Template Date: 1994_04_29

The fuses and relays are located behind the operator's seat in the left-hand compartment.

IMPORTANT : Before replacing fuses, put the battery master switch in the disconnected position.

IMPORTANT : Never use fuses of different amperage to those specified below.

PH07305

F22 F20 F23 F21

K15 K2 F1 F13 K1 K5

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K20

K52 F2

F25 F9 F16 F17 F12 F33 LED

F30

F8 F5

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K10

F15 F7 F32 F6

F26

K50

F19 F24 F18 K9 K4

K6

K7

K21

K3

F14 F31 F4 F3 F10 F11 F27 PDH0114M

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ELECTRICAL SYSTEM

Relays K1 K2 K3 K4 K5 K6 K7 K9 K10

Starter motor Key switch Hourmeter Electronic box supply Horn Attachment working light Upperstructure and attachment working lights Axle locking system Direction indicator central unit

K15 K20 K21 K50 K52

Starting aid (optional) Windshield wiper intermittent action LH control arm pilot safety Not used Speed change system

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Cold start assistance (optional) ...............................................................30 Amp Starter switch .............................................................................................5 Amp Instrument panel .....................................................................................7.5 Amp Cab light, horn relay...................................................................................5 Amp Headlight relay, rotary light (Specific to certain countries)......................10 Amp Upperstructure headlights .......................................................................15 Amp Horn..........................................................................................................10 Amp Electrical power connections...................................................................15 Amp Windshield washer, windshield wiper......................................................10 Amp Ventilation, heating, fuel heating device..................................................15 Amp Cigarette lighter.......................................................................................7.5 Amp Pilot safety................................................................................................10 Amp Overload indicator (optional) .....................................................................5 Amp Cab radio (optional) ...................................................................................5 Amp High-beam headlights..............................................................................15 Amp RH stop light...............................................................................................5 Amp LH stop light ...............................................................................................5 Amp Front RH side position light .......................................................................5 Amp Front LH side position light ........................................................................5 Amp Front RH dipped headlight.........................................................................5 Amp Front LH dipped headlight .........................................................................5 Amp Rear fog light (specific to certain countries)..............................................5 Amp RH front high beam headlight....................................................................5 Amp LH front high beam headlight ....................................................................5 Amp Parking and working brake.....................................................................7.5 Amp Direction indicators, Hazard warning lights............................................7.5 Amp Not used.....................................................................................................5 Amp Front (optional) and rear working lights on cab ......................................15 Amp Windshield wiper intermittent action........................................................15 Amp Not used...................................................................................................10 Amp Electronic control box .............................................................................7.5 Amp Fuel tank filler pump (incorporated in the pump) (optional) ......................................................10 Amp

Template Name: OM_1_col Template Date: 1994_04_29

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F30 F31 F32 F33

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Fuses

ELECTRICAL SYSTEM

BATTERIES Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Check electrolyte level ............................................................. at least once a year WARNING : Before carrying out servicing operations on the components of the electrical circuit, place the battery master switch key in the disconnected position.

Access to batteries

Checking the electrolyte level

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PH07326

Remove the side panel and the shields.

See "Replacing a battery".

PG03613

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Remove the caps and check the level in each battery cell. The level should be between 10 and 15 mm above the plates.

Top up if necessary with distilled water.

Make sure the battery terminals are clean and coated with grease and that the cables are properly tightened.

WARNING : The electrolyte in the batteries can cause serious burns. Batteries contain sulphuric acid. Avoid contact with skin, eyes and clothing.

Antidote : EXTERNAL : rinse with water.

INTERNAL : drink large amounts of water or milk. Then drink milk of magnesia, a beaten egg or vegetable oil. Call a doctor immediately.

EYES : rinse with water for 15 minutes and consult a doctor immediately.

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WARNING : Connecting auxiliary cables wrongly or short-circuiting battery terminals can cause an accident. Connect the auxiliary starting cables following the instructions in this manual.

- When disconnecting battery cables, always disconnect the negative cable (-) first.

- When connecting battery cables, always connect the negative cable (-) last.

- Never short-circuit the battery terminals with metal objects.

- Do not weld, grind or smoke near a battery.

Template Name: OM_1_col Template Date: 1994_04_29

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WARNING : Batteries produce explosive gases. Keep all flames, sparks and cigarettes away. Provide adequate ventilation when charging batteries or when using in an enclosed space. Always protect your eyes when working near batteries.

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ELECTRICAL SYSTEM

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ELECTRICAL SYSTEM

Replacing a battery

Installation

Removal

Install a new battery.

Template Name: OM_1_col Template Date: 1994_04_29

Clean the cables and terminals and coat them with grease.

4

2 1

Install new anti-sulphate disks, connect cables (positive terminals) and then cables (negative terminals). Install the terminal covers.

3

Install the shield, washers, spring and wing nut.

2 PG03610

Loosen the wing nut (1), remove the washers (2) and the spring (3) and then remove the shield (4).

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Remove the terminal covers, disconnect the cables from the negative terminals and then the cables from the positive terminals. Remove the anti-sulphate disks, and then remove the old battery.

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WARNING : Do not reverse the terminals of a battery. Connect the positive leads to the positive terminals (+) and the negative leads to the negative terminals (-).

ELECTRICAL SYSTEM

WARNING : Incorrect connection of booster cables or short-circuiting the terminals of a battery may cause an accident. Connect booster cables in accordance with the following instructions.

Tools required

2

1

1.

Remove the shield.

2.

Remove the terminal covers.

3.

Connect the positive (+) cable (1) to the positive (+) terminal (2) on the first machine battery.

4.

Connect the negative (-) cable (3) to the negative (-) terminal (4) on the second machine battery.

5.

Start the engine.

6.

Remove the booster battery negative (-) cable (3) and then the positive (+) cable (1).

7.

Install the terminal covers.

8.

Install the shield.

4 3

PG03617

Template Name: OM_1_col Template Date: 1994_04_29

Make sure that the voltage of the booster batteries is the same as that of the machine system (24 volts).

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- Auxiliary starting cables

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CONNECTING BOOSTER BATTERIES

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ELECTRICAL SYSTEM

ALTERNATOR Service specifications Template Name: OM_1_col Template Date: 1994_04_29

Check .......................................................................................... Every 1000 hours WARNING : Whenever carrying out a welding operation on the machine, as authorized by the manufacturer and in accordance with his instructions, or making repairs to the electrical system disconnect the alternator B+ and D+ terminal wires and remove the electronic box. Be sure to identify the wires correctly when reconnecting.

IMPORTANT : Do not use a steam cleaning apparatus or cleaning solvent to clean the alternator.

Have the alternator checked by your CASE Dealer.

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NOTE : Make sure the tag covers are correctly in place.

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PG02916

STARTER MOTOR Service specifications Check .......................................................................................... Every 1000 hours Have the starter motor checked by your CASE Dealer.

NOTE : Make sure the tag covers are correctly in place.

PG02914

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ELECTRICAL SYSTEM

WARNING : Whenever carrying out a welding operation on the machine, as authorized by the manufacturer and in accordance with his instructions, or making repairs to the electrical system disconnect the alternator B+ and D+ terminal wires and remove the electronic box. Be sure to identify the wires correctly when reconnecting.

IMPORTANT : Never perform any operation on the electronic control box other than removing it when welding on the machine.

Removal Tools required - One 10 mm wrench for hexagonal head screws STEP 2

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Remove the two screws.

PH08233

Using the handle, remove the electronic control box from its housing and then push down the tongue to remove the electrical connector.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 1

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ELECTRONIC CONTROL BOX

ELECTRICAL SYSTEM

Installation Tools required Template Name: OM_1_col Template Date: 1994_04_29

- One 10 mm wrench for hexagonal head screws STEP 1

STEP 2

PH08233

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Connect the electrical connector to the electronic control box.

PH08225

Install the two screws.

TEMPERATURE SENDER Service specifications Check .......................................................................................... Every 1000 hours

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Have the temperature sender checked by your CASE Dealer.

PH08514

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ELECTRICAL SYSTEM

Reference (1.2 W)................................................. E1140505 (2 W).................................................... D1140504 Cab light (2 x 10 W) ................................................................................ F1140506 High beam and dipped headlights (70/75 W)............................................C140555 (Long life) L1140511 Upperstructure headlight side position lights (4 W)..................................... K40581 (Long life) G1140507 Front and rear direction indicators (21 W)...................................................D40575 (Long life) J1140509 Rear position lights (5 W)........................................................................... Q40586 (Long life) H1140508 Stop lights (21 W)........................................................................................D40575 (Long life) J1140509 Attachment working light (70 W) ............................................................... K340501 Side direction indicator lights (4 W)............................................................. K40581 (Long life) G1140507 Front (optional) and rear working lights on cab (70 W) ............................. K340501 Engine compartment light (optional) (21 W)................................................D40575 (Long life) J1140509 Rotary light (specific to certain countries) (70 W) .......................................H40533 Rear fog light (specific to certain countries) (21 W) ....................................D40575 (Long life) J1140509 Dipper marker lights (specific to certain countries) (5 W) .......................... Q40586 (Long life) H1140508 Registration plate illumination (specific to certain countries) (5 W)............. S40565 Marker lights (specific to certain countries) (5 W) ...................................... Q40586 (Long life) H1140508

Template Name: OM_1_col Template Date: 1994_04_29

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Instrument panel lamps

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BULBS

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ELECTRICAL SYSTEM

Cab light

REPLACING A BULB Instrument panel

Template Name: OM_1_col Template Date: 1994_04_29

Tools required

STEP 1

- One flat-headed screwdriver STEP 1

PE12203

Remove the instrument panel from its console and turn it over.

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PH07913

Twist off the lens using a screwdriver.

STEP 2

STEP 2 Remove the bulb and install a new bulb of the same wattage (10 W).

STEP 3

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Install the lens.

PE12208

Take the bulb-remover off the rear part of the instrument panel.

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ELECTRICAL SYSTEM (LH Side)

PE12211

Use the bulb remover to remove the bulb and install a new bulb of the same wattage (1.2 W and 2 W).

PH07701

Remove the retaining screws and support.

STEP 2

STEP 4

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Put the bulb remover back in place and install the instrument panel on the console.

Upperstructure headlights Tools required - One 17 mm wrench for hexagonal head screws STEP 1 (RH Side)

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STEP 3

PG02332

STEP 3

PH07404

Remove the retaining screws and support.

PG02334

Remove the rubber protector.

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Template Name: OM_1_col Template Date: 1994_04_29

Disconnect the supply socket from the bulb.

ELECTRICAL SYSTEM

Upperstructure headlight side position lights

STEP 4

Template Name: OM_1_col Template Date: 1994_04_29

Tools required - One 17 mm wrench for hexagonal head screws STEP 1 Perform Step 1 of the upperstructure headlight bulb replacement procedure.

STEP 2 PG02401

Turn the clips inwards and remove the bulb and install a new bulb of the same wattage (70/75 W).

IMPORTANT : Never put your fingers on a tungsten iodide bulb.

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STEP 5 Install the clips and the rubber protector.

STEP 6 Reconnect the supply socket on the bulb.

STEP 7

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Install the bracket and the screws.

PG02330

Take the bulb out of the housing, remove it and install a bulb of the same wattage (4 W).

STEP 3 Install the bracket and the screws.

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ELECTRICAL SYSTEM

Front direction indicator lights

Rear lights

Tools required

- One crossheaded screwdriver

- One crossheaded screwdriver

STEP 1

PG02219

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PH07701

Remove the screw and the lens.

Remove the screw and the lens.

STEP 2

STEP 2

PG02220

STEP 3

Remove the bulbs and install bulbs of the same wattage.

Side position lights (5 W).

Direction indicator lights (21 W).

Stop lights (21 W).

Install the lens and the screw.

STEP 3

PH07703

Remove the bulb and install a bulb of the same wattage (21 W).

Install the lens and the screw.

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Template Name: OM_1_col Template Date: 1994_04_29

STEP 1

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Tools required

ELECTRICAL SYSTEM

Side direction indicator lights

STEP 2

Template Name: OM_1_col Template Date: 1994_04_29

Remove the bulb and install a bulb of the same wattage (70 W).

STEP 1

STEP 3 Install the light unit.

Front (optional) and rear working lights on cab Tools required - One crossheaded screwdriver STEP 1 PG02314

Remove the bulb from the inside.

STEP 2 TRIM THIS EDGE

Install a bulb of the same wattage (4 W).

STEP 3 Install the bulb from the inside.

Attachment working light CD95N045

STEP 1

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PH07724

Remove the light unit.

CD95N044

Remove the screws and the working light.

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ELECTRICAL SYSTEM

STEP 3

Tools required - One crossheaded screwdriver

Install the working light and the screws.

STEP 1

Rotary light (specific to certain countries) STEP 1

STEP 2 Turn the lens to remove it.

Remove the bulb and install a bulb of the same wattage (21 W).

STEP 2

STEP 3

Remove the bulb and install a bulb of the same wattage (70 W).

Install the screws and the lens.

PG02702

STEP 3 Install the lens.

Registration plate illumination (specific to certain countries) STEP 1 Remove the lens.

STEP 2 Remove the bulb and install a bulb of the same wattage (5 W).

STEP 3 Install the lens.

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PF08211

Remove the screws and the lens.

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Remove the bulb and install a bulb of the same wattage (70 W).

Engine compartment light (optional)

Template Name: OM_1_col Template Date: 1994_04_29

STEP 2

ELECTRICAL SYSTEM

Template Name: OM_1_col Template Date: 1994_04_29

Marker lights on dipper (specific to certain countries)

Marker lights (specific to certain countries)

STEP 1

Remove the lens.

STEP 1

STEP 2 Remove the bulb and install a bulb of the same wattage (5 W).

STEP 3 Install the lens.

PH01111

Remove the lens.

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STEP 2 Remove the bulb and install a bulb of the same wattage (5 W).

STEP 3 Install the lens.

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Rear fog light (specific to certain countries) STEP 1 Remove the lens.

STEP 2 Remove the bulb and install a bulb of the same wattage (21 W).

STEP 3 Install the lens.

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ELECTRICAL SYSTEM

ADJUSTING THE UPPERSTRUCTURE HEADLIGHTS - One flat-headed screwdriver Three screws are used to adjust the headlights. The top screw is used for vertical adjustments and the lower screws for horizontal adjustments.

Template Name: OM_1_col Template Date: 1994_04_29

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PH07404

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Tools required

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STORAGE

STORING THE MACHINE Template Name: OM_1_col Template Date: 1994_04_29

The following procedure is to be used for storing the machine for a period of one month or more.

Preparation for storage 1.

Park the machine on a flat, horizontal and clean surface.

2.

Grease the whole machine.

3.

Fully retract the dipper cylinder.

4.

Grease the exposed surfaces of cylinder rods or coat them with a protective film (Aerosol spray ref. S1403568).

NOTA : When the machine resumes service the film will disappear automatically.

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5.

Release the pressure in the hydraulic system.

6.

Clean the outer parts of the engine with diesel fuel.

7.

While the engine is still warm, drain the oil sump and fill the engine with anti-corrosive oil up to the MAX mark on the dipstick.

8.

Drain the fuel tank and fill with a mixture of 90% diesel fuel and 10% anti-corrosive oil.

9.

Run the engine at idle speed for five minutes to allow the anti-corrosive oil to reach the lines, filters, pump, turbocharger and injectors.

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10. Remove the rocker arm covers. Spray a mixture of 90% diesel fuel and 10% anticorrosive oil into the rocker arm chamber. Install the rocker arm covers.

11. Plug the air filter intake port and the exhaust pipe.

12. Disconnect the electrical system using the battery master switch.

13. Remove the batteries.

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STORAGE

Periodic checks 1.

Battery charge.

2.

Cylinder rod lubrication.

3.

Level of fuel in the tank and anti-corrosive oil in the engine. Top up if necessary.

4.

The condition of pipes, clamps and fittings (oxydation). Grease if necessary.

5.

The condition of the paint. Apply a further coat of anti-rust liquid if necessary.

1.

Grease the whole machine.

2.

Install the parts previously removed.

3.

Unplug the intake port and the exhaust pipe.

4.

Drain the storage oil.

5.

Replace the oil and fuel filters.

6.

Fill the sump with engine oil.

7.

Drain the fuel tank and fill with clean diesel fuel.

8.

Clean the cylinder rods.

9.

Check the tyre pressures.

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Starting up after storage

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Every month, check the following :

10. Start the engine.

WARNING : Before starting the engine, make sure that all controls are in neutral position. This prevents the machine from moving unexpectedly or an electrical appliance from starting up.

WARNING : Avoid running the engine in a confined place. Make sure there is adequate ventilation at all times.

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Template Name: OM_1_col Template Date: 1994_04_29

WARNING : Check the machine for leaks or for any other parts that are broken, defective or missing.

SPECIFICATIONS

ENGINE (988 Series) Template Name: OM_1_col Template Date: 1994_04_29

Make and type................................................................................... CASE 6T 590 Total SAE power at 2800 rpm ....................................................126.4 kW (172 hp) 4 stroke, 6 cylinder diesel engine....................................................... turbocharged Displacement .......................................................................................... 5 880 cm3 Bore............................................................................................................ 102 mm Stroke......................................................................................................... 120 mm Cooling ................................................................................................water-cooled Battery start......................................................Two 12-volt batteries, 24 V, 120 Ah

Working specifications Speed....................................................................................................... 2000 rpm

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Power rating :SAE...........................................................................91 kW (124 hp) DIN 70020 - DIN 6271 ............................................... 86 kW (116 hp) EEC 80/1269 - ISO 9249........................................... 86 kW (116 hp) Performance maintained up to 3000 m altitude at a temperature of 25°C. Capacities : Oil sump .................................................................................. 14.3 L Fuel tank................................................................................... 249 L Electric fuel tank filler pump ........................................................................optional Average hourly consumption......................................................................... 13 L/h Engine and pump assembly mounted on rubber blocks.

Heavy-duty dust filtration.

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SPECIFICATIONS

Make and type................................................................................... CASE 6T 590 Total SAE power at 2800 rpm ....................................................126.4 kW (172 hp) 4 stroke, 6 cylinder diesel engine....................................................... turbocharged Displacement .......................................................................................... 5 880 cm3 Bore............................................................................................................ 102 mm Stroke......................................................................................................... 120 mm Cooling ................................................................................................water-cooled Battery start......................................................Two 12-volt batteries, 24 V, 120 Ah

Working specifications

Template Name: OM_1_col Template Date: 1994_04_29

Power rating :SAE......................................................................104.4 kW (142 hp) DIN 70020 - DIN 6271 ...............................................95 kW (129 hp) EEC 80/1269 - ISO 9249...........................................95 kW (129 hp) Performance maintained up to 3000 m altitude at a temperature of 25°C. Capacities : Oil sump .................................................................................. 14.3 L Fuel tank................................................................................... 330 L Electric fuel tank filler pump ........................................................................optional Average hourly consumption......................................................................... 16 L/h Engine and pump assembly mounted on rubber blocks.

Heavy-duty dust filtration.

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Speed....................................................................................................... 2000 rpm

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(1188 Series)

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SPECIFICATIONS

HYDRAULIC SYSTEM (988 Series) Template Name: OM_1_col Template Date: 1994_04_29

Variable output system with independent and simultaneous operation of all functions.

Electronic regulation of hydraulic power for optimal use of engine power.

3 regulation modes : "FINE" : For jobs requiring high precision.

"ECO" : For normal jobs.

"MAX" : In this position, the operator disposes of the machine's full power.

Engine automatically reverts to idle speed if the operator wishes.

Working pressure ........................................................................................ 350 bar Total capacity of hydraulic reservoir ............................................................... 180 L Total system capacity ..................................................................................... 288 L Pumps : TRIM THIS EDGE

A double-body variable displacement pump for supplying travel motors and attachments.

Output ......................................................................................................320 L/min A fixed displacement pump for supplying the upperstructure swing function.

Output ........................................................................................................56 L/min Installed hydraulic power................................................................. 81 kW (110 hp)

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Fixed displacement pumps for servo-duties.

Parallel, closed centre type attachment and travel control values.

Flow rates per function independent of pressures.

Oil cooler with air cooling from engine.

Multi-spiral, high pressure hoses, minimum safety coefficient .............................. 2 to 4 times working pressure Self-lubricating hydraulic swivel.

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SPECIFICATIONS

3 regulation modes : "FINE" : For jobs requiring high precision.

"ECO" : For normal jobs.

"MAX" : In this position, the operator disposes of the machine's full power.

Engine automatically reverts to idle speed if the operator wishes.

Working pressure ........................................................................................ 350 bar Total capacity of hydraulic reservoir ............................................................... 180 L Total system capacity ..................................................................................... 288 L

A double-body variable displacement pump for supplying travel motors and attachments.

Output ..................................................................................................... 320 L/min One single-body variable displacement pump supplying the upperstructure swing.

Output ....................................................................................................... 88 L/min Installed hydraulic power.................................................................92 kW (125 hp) Fixed displacement pumps for servo-duties.

Parallel, closed centre type attachment and travel control values.

Flow rates per function independent of pressures.

Oil cooler with air cooling from engine.

Multi-spiral, high pressure hoses, minimum safety coefficient .............................. 2 to 4 times working pressure Self-lubricating hydraulic swivel.

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Pumps :

Template Name: OM_1_col Template Date: 1994_04_29

Variable output system with independent and simultaneous operation of all functions.

Electronic regulation of hydraulic power for optimal use of engine power.

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(1188 Series)

SPECIFICATIONS

ELECTRICAL SYSTEM Template Name: OM_1_col Template Date: 1994_04_29

System voltage................................................................... 24 volts, negative earth Batteries ..................................................... two 12-volt, low maintenance batteries All electrical system safety functions are grouped in an electrical cabinet with a printed circuit.

Instrument panel with printed circuit.

Automatic instrument panel lamp testing.

Two-stage alarm system.

Upperstructure electrical power connection (24 V, 15 Amp.).

Battery master switch.

UPPERSTRUCTURE All welded frame

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Modular structure.

Transverse access walkway to different components.

Sound-proofed, lockable cowling meeting all current regulations.

Tool box with tool set.

Swing

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Hydraulic motor with reduction gear and automatic static brake.

Swing speed.......................................................................... (988 Series) 8.8 rpm (1188 Series) 8.5 rpm Turntable bearing ......................................... Alternate rollers, inner ring gear teeth Bearing race and ring gear tooth lubrication .......................................... centralized

CAB Removable, sound-proofed, on flexible mounting blocks.

Tilting steering column.

Up and over windshield.

Tinted windshield.

Pre-fitted for radio installation.

Transparent roof hatch ................................................................................optional Sliding window on door ...............................................................................optional Polycarbonate windows ..............................................................................optional Cab safety guard..................................................................... available on request Cab elevator............................................................................ available on request Anti-vandal cab ...........................................................................................optional

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SPECIFICATIONS

UNDERCARRIAGE (depending on version) Modular design enables dozer blade or stabilizers to be fitted at the front.

Stabilizers with articulated pads which can be locked for uneven ground.

Front axle oscillation .................................................................................. + or - 7° Automatic hydraulic front axle locking can be disengaged when required.

Automatically locking dozer blade and stabilizers with check valves.

Two drive axles with planetary reduction gears.

Tool boxes.

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De-luxe seat with armrests and multi-position adjustment (vibration level III/ISO 7096).

Hydraulically assisted controls.

Attachment and swing.................................................................................2 levers Hydraulically assisted steering........................................................ Orbitrol system Single-speed windshield wiper, plus intermittent action, windshield washer, heating, de-frosting, two-speed ventilation, cab light, cigarette lighter, sun shield.

Working/headlights : On upperstructure ............................................................................ 2 x 70/75 W On attachment ............................................................................................ 70 W Rear (on cab) ........................................................................................ 2 x 70 W Front (on cab) .........................................................................................optional Air conditioning............................................................................................optional Cab visor .....................................................................................................optional Cab fan........................................................................................................optional

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OPERATION

4 wheels 18-19.5XF (988 Series), 4 wheels 18-22.5XF (1188 Series) 8 wheels 10.00-20 (with twinning rings) (988 Series), 8 wheels 11.00-20 (with twinning rings) (1188 Series).

BRAKES Multi-disc, oil-bath brakes.

Service brakes : double rear circuit, controlled hydraulically by foot pedal.

Parking and working brake : manual control by electro-hydraulic action on all 4 wheels.

Hydrostatic engine brake.

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Template Name: OM_1_col Template Date: 1994_04_29

TYRES

SPECIFICATIONS

SAFETY DEVICES Template Name: OM_1_col Template Date: 1994_04_29

For travel or transport, the upperstructure can be locked from the driving position.

In the event of engine failure, the attachment can be lowered, under control, to the ground.

Cancellation of controls by lifting the left-hand control arm.

Tinted safety-glass windows, horn, flashing marker light.

Cab safety guard..................................................................... available on request Safety valves...............................................................................................optional Overload indicator .......................................................................................optional Inertia type safety belt .................................................................................optional Fire extinguisher..........................................................................................optional Rotary light ................................................................... specific to certain countries

INDICATORS Engine coolant solution temperature, hydraulic fluid temperature, fuel level and hourmeter.

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WARNING AND INDICATOR LAMPS Engine oil pressure, battery charge, hydraulic oil filter and engine air filter restriction, brake minimum pressure, parking brake, steering assistance warning.

Warning/indicator lamp test.

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SPECIFICATIONS

Hydro-mechanical transmission with variable displacement and range selector providing infinitely variable speed.

(988 Series) ........................................................ from 0 to 7.5 kph (job site range) from 0 to 25 kph (road range) from 0 to 20 kph (special for Germany)

Control by pedal and manual inverter with gradual action, enabling any desired speed to be set.

Hydraulic speed limiter, automatic when descending slopes.

Gradeability - continuous ........................................................... (988 Series) 43% (1188 Series) 46% Outer turning radius ............................................................... (988 Series) 7.30 m (1188 Series) 8,70 m Hydraulically assisted steering with safety system.

ATTACHMENTS Sealed linkages, greasing of all linkages possible from the ground, double acting cylinders fitted with end-of-stroke shock absorbers.

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(1188 Series) ...................................................... from 0 to 7.3 kph (job site range) from 0 to 24.5 kph (road range) from 0 to 6 kph (specific for Germany) (job site range) from 0 to 20 kph (specific for Germany) (road range)

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TRAVEL

NOISE LEVEL

(988 Series) Internal noise level (LpA) ...................................................................... 80 decibels External noise level (LwA)................................................................... 105 decibels (1188 Series) Internal noise level (LpA) ...................................................................... 79 decibels External noise level (LwA)................................................................... 108 decibels

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Template Name: OM_1_col Template Date: 1994_04_29

Certified by the manufacturer.

In accordance with European directive 86/662/EEC.

SPECIFICATIONS

WEIGHTS Machine Template Name: OM_1_col Template Date: 1994_04_29

(988 Series) Versions Boom

Handling 6.00 m

Dipper P2AL

P2A+2A

3.50 m

16 770

17 465

4.00 m

16 795

17 490

4.50 m

16 825

17 520

NOTE : These values are given in kg, with 5 tine grab and 8 wheels 10.00-20 (4 wheel configuration: 18-19.5XF : deduct 350 kg).

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Handling boom (with dipper cylinder)........................................................ 1450 kg) Handling dippers 3.50 m.......................................................................................................525 kg 4,00 m.......................................................................................................550 kg 4.50 m.......................................................................................................580 kg

Counterweight

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3150 kg

Cab 291 kg

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SPECIFICATIONS

Machine

Versions Boom Handling 6.70 m

Dipper P2AL

P2A+2A

4.00 m

19 270

20 085

5.00 m

19 380

20 195

NOTE : These values are given in kg with 8 wheels 11.00-20 (4 wheel configuration : 18-22.5XF : deduct 360 kg).

Attachments Handling dippers 4,00 m ...................................................................................................... 650 kg 5,00 m ...................................................................................................... 760 kg

Counterweight 4500 kg

Cab

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Handling boom (with dipper cylinder) ......................................................... 1690 kg

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(1188 Series)

Template Name: OM_1_col Template Date: 1994_04_29

291 kg

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SPECIFICATIONS

CLAMSHELLS (988 Series) Template Name: OM_1_col Template Date: 1994_04_29

Sugar beet clamshell Width Opening Capacity Weight 1,57 m ..........................2,50 m .............................. 1 750 L........................1240 kg 1.81 m ..........................2.50 m ...............................2050 L ........................1305 kg

5-tine stone grab with removable tine tips Opening diameter Weight 1.90 m .........................................................................................................1100 kg 1,90 m (1)....................................................................................................1200 kg (1) With heart-shaped tines

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Opening diameter Weight 2.00 m .........................................................................................................1025 kg

Timber grab Width Opening Capacity Weight 0,70 m ..........................2,75 m ............................... 1,2 m2 ........................1050 kg

(1188 Series)

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Sugar beet clamshell Width Opening Capacity Weight 1.77 m ..........................2.50 m ...............................2050 L ........................1305 kg 2,15 m ..........................2,50 m .............................. 2 350 L........................1370 kg 2,29 m ..........................2,50 m .............................. 2 600 L........................1435 kg

5-tine stone grab with removable tine tips Opening diameter Weight 2.12 m .........................................................................................................1800 kg

5-tine scrap grab Opening diameter Weight 2.00 m .........................................................................................................1370 kg

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SPECIFICATIONS

MACHINE OVERALL DIMENSIONS

F

B

G

P H J

Q

K M N

L

CS95N245

(988 Series) (1188 Series) A............................................................................ 2.44 m........................... 2.44 m B............................................................................ 3.24 m........................... 3.35 m C............................................................................ 0.33 m........................... 0.32 m D............................................................................ 2.49 m........................... 2.49 m E (radius)............................................................... 3.70 m........................... 3.71 m F ............................................................................ 2.40 m........................... 2.54 m G ........................................................................... 2.66 m........................... 2.74 m H............................................................................ 1.47 m........................... 1.38 m J ............................................................................ 1.03 m........................... 1.15 m K............................................................................ 2.50 m........................... 3.00 m L ............................................................................ 1.07 m............................1.11 m M ........................................................................... 4.83 m........................... 5.09 m N............................................................................ 5.12 m........................... 5.50 m P............................................................................ 0.59 m........................... 0.48 m Q ........................................................................... 0.18 m........................... 0.14 m

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C D E

Template Name: OM_1_col Template Date: 1994_04_29

A

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P2AL Version

SPECIFICATIONS

P2A+2A Version Template Name: OM_1_col Template Date: 1994_04_29

A

F

B

G H C D E

K M N

J L

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CS95N246

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(988 Series) (1188 Series) A.............................................................................2.44 m .......................... 2.44 m B.............................................................................3.24 m .......................... 3.35 m C.............................................................................0.33 m .......................... 0.32 m D.............................................................................2.49 m .......................... 2.49 m E.............................................................................3.70 m .......................... 3.71 m F (radius)................................................................2.40 m .......................... 2.54 m G ............................................................................2.66 m .......................... 2.74 m H.............................................................................1.47 m .......................... 1.38 m J .............................................................................1.03 m .......................... 1.15 m K.............................................................................2.50 m .......................... 3.00 m L .............................................................................1.07 m ...........................1.11 m M ............................................................................4.75 m .......................... 5.32 m N.............................................................................5.05 m .......................... 5.73 m

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Template Name: OM_1_col Template Date: 1994_04_29

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SPECIFICATIONS

WORKING RANGE (988 Series) Template Name: OM_1_col Template Date: 1994_04_29

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CS97B004

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CS96G096

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Template Name: OM_1_col Template Date: 1994_04_29

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SPECIFICATIONS

(1188 Series)

SPECIFICATIONS

TRANSPORTATION OVERALL DIMENSIONS Template Name: OM_1_col Template Date: 1994_04_29

A

B CS97B005

NOTE : For top of cab to ground, see “Overall dimensions“.

(988 Series) Boom

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Handling 6.00 m

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Dipper

A

B

3.50 m

3.25 m

9.50 m

4.00 m

3.40 m

9.50 m

4.50 m

3.95 m

9.50 m

Dipper

A

B

4.00 m

3.00 m

9.30 m

5.00 m

3.00 m

10.00 m

(1188 Series) Boom Handling 6.70 m

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C

Access panels ...................................86 Accumulators ..................................219 Adjusting rocker arm clearance.......215 Adjusting the upperstructure headlights....................................259 Air conditioning................................234 Air conditioning controls ....................70 Air filter ............................................193 Air filter restriction red warning lamp ..............................................43 Alternator.........................................248 Articulated or adjustable boom control ...........................................69 Ashtray ..............................................57 Attachments ....................................269 Audible warning device cut-out push button ...................................41 Axles and reduction gears...............200

Cold start push button....................... 67 Connecting booster batteries .......... 247 Control panel..................................... 50 Control valve partition hood .............. 94 Coolant solution .............................. 176 Cooling system ............................... 176

Batteries ..........................................244 Battery charge red warning lamp ......43 Battery master switch........................91 Before operating the machine .........100 Blower switch ....................................49 Boom locking valve ...........................93 Brake pedal .......................................55 Brakes .............................................267 Bulbs ...............................................251 C Cab..................................................266 Cab controls ......................................52 Cab door ...........................................36 Cab door sliding window ...................66 Cab front working light switch ...........49 Cab light ............................................64 Cab radio compartment.....................63 Cab rear working light switch ............49 Cab removal and installation...........123 Changing a wheel ...........................209 Checking for cylinder leakage .........232 Cigarette lighter.................................63 Clamshells.......................................272 Coat hanger hook..............................64

Dipped headlight green indicator lamp ............................... 47 Dipper and upperstructure swing left-hand control lever ................... 53 Dipper locking valve.......................... 93 Direction indicator lever, horn and lighting switch ............................... 58 E Electrical cabinet............................... 74 Electrical power point.................. 61, 88 Electrical system ............................. 266 Electronic control box................ 71, 249 Emergency pump.............................. 66 Engine..................................... 173, 262 Engine alternator and fan belt......... 213 Engine compartment light ................. 95 Engine coolant solution temperature indicator.................... 41 Engine hoods .................................... 85 Engine oil pressure red warning lamp.............................................. 43 Engine troubleshooting ................... 237 Environment.................................... 153 F Fire extinguisher ............................... 68 Fluid and lubricant capacities and specifications ....................... 154 Fluids and lubricants ....................... 151 Front ............................................... 207 Front axle locking and unlocking switch............................................ 59 Front axle locking cylinders............. 207 Front axle unlocking orange indicator lamp ............................... 45 Front lower window ........................... 77

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B

D

Template Name: OM_1_col Template Date: 1994_04_29

A

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ALPHABETICAL INDEX

ALPHABETICAL INDEX

Template Name: OM_1_col Template Date: 1994_04_29

F

L

Front view mirror and rear view mirrors .................................. 79 Fuel level indicator ............................ 43 Fuel system..................................... 180 Fuel tank ........................................... 81 Fuel tank filler pump.......................... 96 Fuel tank filter ................................. 207 Functioning indicator lamp ................ 74 Fuses and relays............................. 242

Left-hand direction indicator green indicator lamp ............................... 47 Levels ............................................. 170 LH control arm .................................. 52 Load handling ......................... 110, 144 Load handling point .......................... 91

G Gearbox .......................................... 205 Grease points.................................. 156 H

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Hand signals ..................................... 31 Handling the machine ..................... 120 Hazard light red indicator lamp ......... 47 Hazard warning light switch .............. 57 Headlight high-beam blue indicator lamp ............................... 47 Heating and ventilation ..................... 78 Heating unit filter ............................. 211 Horn switch ....................................... 65 Hourmeter ................................. 65, 147 Hydraulic filter restriction red warning lamp ................................ 43 Hydraulic fluid temperature indicator ........................................ 43 Hydraulic reservoir shut-off valve ............................................. 90 Hydraulic system..................... 184, 264 I Indicators ........................................ 268 Inspecting and cleaning the machine ...................................... 218 Installing the fuel tank cap .............. 132 Instrument panel ............................... 40 Intervals .......................................... 148 J Job site travel.................................. 142

M Machine components ....................... 12 Machine operation .......................... 101 Machine overall dimensions ........... 273 Machine, type, version, serial number and year of build.............. 10 Minimum brake pressure red warning lamp ................................ 45 Minimum pilot pressure red warning lamp ................................ 45 Minimum steering pressure red warning lamp ................................ 45 N Noise level ...................................... 269 O Official documents .............................. 7 Operating in water .......................... 131 Operating the machine in cold weather....................................... 109 Operation........................................ 267 Operator's compartment fan ............. 69 Operator’s seat ................................. 72 Option pedal ..................................... 55 Overload indicator .......................... 113 Overload indicator orange warning lamp.............................................. 45 Overload indicator switch ................. 67 P Parking and working brake control........................................... 57 Parking and working brake red warning lamp.......................... 45 Parking the machine....................... 133 Pilot system cancellation control ...... 69

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S

Pilot system cancellation green indicator lamp................................45 Plastics and resin parts ...................154 Pre-heating indicator lamp ................51

Selection push button "Low" ............. 51 Selection push button "Max" ............. 50 Servicing instructions ...................... 146 Shimming of attachments ............... 233 Sleeves for threaded pins ............... 229 Speed range (travel) selection push button”.................................. 51 Stabilizer and dozer blade selector valve................................ 83 Stabilizer and/or dozer blade control lever .................................. 59 Stabilizer pads .................................. 89 Starter motor ................................... 248 Starter switch .................................... 53 Starting the engine.......................... 104 Starting the engine in cold weather....................................... 107 Steps and access handles ................ 38 Stop warning lamp ............................ 41 Stopping the engine ........................ 108 Storage compartment ....................... 63 Storing the machine ........................ 260 Sun shield ......................................... 66 Swing reduction gear ...................... 198

Quick implement installation and removal control .............................68 R Radiator and oil cooler ....................212 Rear fog light orange indicator lamp ..............................................45 Rear fog light switch..........................49 Recessed trays .................................65 Reflectors ..........................................92 Releasing pressure in the hydraulic system .........................183 Replacing a bulb .............................252 Replacing a clamshell .....................220 Replacing a dipper ..........................225 Replacing a hose ............................230 Replacing standard pins by "expander" pins...........................231 Right, left, front and rear of the machine ..........................................8 Right-hand control lever, boom and implement control...................54 Right-hand direction indicator green indicator lamp .....................47 Right-hand door ................................87 Right-hand sliding window ................66 Road travel......................................134 Roof hatch.........................................67 Rotary light ........................................98 Rotary light orange indicator lamp ....45 Rotary light switch .............................49 Running-in period............................103 S Safety devices.................................268 Safety instructions.............................14 Safety valves.....................................95 Selection push button "Auto".............51 Selection push button "Eco" ..............50

T Temperatur sender ......................... 250 Tilting the steering column ................ 39 To the owner ....................................... 6 Tool box ............................................ 82 Tooling .............................................. 82 Towing eye........................................ 80 Towing the machine........................ 126 Towing the machine in an emergency.................................. 130 Transportation overall dimensions ................................. 278 Transporting the machine ............... 114 Travel .............................................. 269 Travel control and reverse lever ....... 56 Travel control pedal .......................... 54 Troubleshooting test socket .............. 61 Tyres ............................................... 267

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Q

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P

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ALPHABETICAL INDEX

ALPHABETICAL INDEX U

Template Name: OM_1_col Template Date: 1994_04_29

Undercarriage ................................. 267 Upperstructure ................................ 266 Upperstructure locking lever ............. 61 W Walkway access gate ....................... 37 Warning and indicator lamps .......... 268 Warning lamp orange........................ 41 Weights ........................................... 270 Wheel blocks..................................... 95 Wheels and tyres ............................ 208 Windshield ........................................ 75 Windshield washer reservoir............. 64 Windshield washer switch................. 47 Windshield wiper switch.................... 47 Working light switch .......................... 49 Working range................................. 276 TRIM THIS EDGE

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NOTA : The CASE Company reserves the right to modify without prior notice the specifications and design of the machine without incurring any obligation whatsoever to carry out such modifications on machines already sold.

The description of the models shown in this manual has been made out from the technical specifications known as of the date of design of this document.

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CASE TECHNICAL MANUALS

Your CASE Dealer can order for you operator’s manuals, parts catalogues and service manuals.

Template Name: OM_1_col Template Date: 1994_04_29

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Always give your CASE Dealer the type and serial number of your machine so that he can supply you with the right manuals for your machine.

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You can obtain manuals on the operation, maintenance and repair your machine from your CASE Dealer. To obtain quick and efficient service, consult your CASE Dealer who will help you to order the manual for your machine.

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Template Name: OM_1_col Template Date: 1994_04_29

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Printed in U.K.

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