Group 25 Intake and Exhaust Systems
Installation
Repair instructions 11 (TWD)
9 Carefully clean the contact surfaces on the intake manifold and cylinder head. TAD: Scrape away the gasket with a wooden or plastic scraper. 10 (TAD)
Reinstall the water pipes on both ends of the charge air cooler using new sealing rings. 12
Apply a 2 mm (¾") wide bead of sealant item no. 1161231-4 on the intake manifold. NOTE: The intake manifold must be installed and torqued within 20 minutes from applying the sealant. NOTE: Sealant should be applied as shown in the picture above, 3 mm (1¼") from the inside edge of the intake manifold contact surface. 10 (TWD) Reinstall the intermediate bracket (Torx bolts).
Reinstall the intake manifold/charge air cooler with a new gasket. NOTE: The intake manifold/charge air cooler is heavy. If no lifting device is available, avoid injury and damage by having two persons ready to lift the intake manifold/charge air cooler.
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