Volvo Penta Model 2005 Mefi Product Training Manual_263121416

Page 6

MEFI Fuel Injection

Flooded Cylinders When you suspect an engine is hydrolocked, always assume the liquid is flammable. Disable the primary ignition system before removing the spark plugs. When cranking an engine without spark plugs installed, always disable the ignition system. Besides damaging the ignition system via ‘open’ secondary circuits, EFI systems use ignition reference signals to initiate fuel delivery!

Ignition Modules are sensitive to the amount of secondary voltage required to complete the spark plug circuits. With the spark plug wires removed from any available ground, the module will be driven at maximum dwell saturation time for the coil(s) – read as HEAT. And when that maximum secondary spark is released, it may seek a ground right back through the ignition module – causing instant electronic failure. When an engine is running with a spark plug wire “hanging”, you can bet the module and coil have had their service life compromised. How much depends on how long the wire was “hanging”. To properly disable the ignition system on fuel Injected engines, with the key in the OFF position, unplug the crankshaft position sensor, remove the ignition relay or unplug the J-1 and J-2 connectors from the ECM before cranking the engine. On carbureted models, unplug or remove both connectors or wires from the ignition coil or unplug the distributor. This will prevent starting a fire by removing all spark and fuel (injected engines) capability from the engine.

4


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Coolant Flow

1min
page 181

Diagnostics -Mechanical

3min
pages 175-178

Parts Bulletin

1min
pages 172-174

Special Service Tools

1min
pages 170-172

Special Service Tools

3min
pages 166-168

Special Service Tools

1min
page 165

Special Service Tools

1min
page 164

Special Service Tools

1min
page 157

Fuel Pressure/Leakdown Testing Activity

1min
pages 154-156

Fuel Pressure/Leakdown Testing Activity

1min
page 153

Service Bulletin

4min
pages 150-152

Fuel Inlet Testing

1min
pages 148-149

Fuel Pump Module

1min
pages 146-147

Flow

1min
page 145

MPFI Injector

1min
pages 143-144

TBI Fuel Flow

1min
page 140

Throttle Body Assembly

1min
pages 136-139

Throttle Body Injection

1min
pages 135-136

Primary/Secondary Ignition Testing

1min
pages 133-134

Primary/Secondary Ignition Testing

1min
page 131

Primary/Secondary Ignition Testing

1min
page 130

Primary/Secondary Ignition Testing

1min
page 129

Primary/Secondary Ignition Testing

1min
page 128

Primary/Secondary Ignition Testing

1min
page 127

Ignition Control Module

2min
pages 121-126

Magnetic Vane Switch Assembly

1min
page 120

High Voltage Switch

1min
page 118

8.1L Second Generation Ignition Coil

1min
pages 114-115

Inductor Wiring Harness

3min
pages 106-112

Ignition Control Module -Running

1min
pages 104-105

Ignition Control Module -Cranking

1min
page 103

Delco Distributor Ignition

1min
page 100

Idle Air Control Valve (IAC)

2min
pages 97-99

Fuel Injector

1min
pages 95-96

Relays

1min
page 93

Shift Interrupt Input

1min
page 92

Knock Sensor Diagnostics

1min
page 91

Knock Sensor (KS) & Module

1min
pages 89-90

KS Circuit

1min
page 88

Engine Protection Mode System

1min
page 87

Engine Protection Mode System

1min
page 86

Exhaust Temperature Switch

1min
page 85

IAT Circuit

1min
pages 83-84

Engine Coolant Temperature Sensor (ECT)

1min
pages 80-81

Two Wire Temperature Sensor

1min
page 79

TPS Circuit

1min
page 78

IAFM T/MAP Circuit

1min
pages 76-77

8.1L MAP Circuit

1min
page 75

IAFM TMAP Sensor

1min
pages 73-74

Manifold Absolute Pressure Sensor (MAP)

1min
page 72

CKP or CMP Sensor Circuit

1min
page 71

Digital Engine Position Sensor

2min
pages 67-70

Sensor Input

1min
page 66

Digital Signals

1min
page 65

Possible Wiring Problems

1min
page 62

Serial Communications

1min
page 60

Data Link Connector

1min
page 59

EVC-ecInput / Output Examples

3min
pages 54-58

Basic System Operation Electronic

1min
page 53

MEFI Systems

3min
pages 43-44, 47-49

Changes for 2005 NEW FLUSH FITTING FOR ALL ENGINES

2min
pages 38-42

Becomes, THIS !

1min
pages 36-37

New for 2003 and Beyond 2003

1min
pages 33-34

ID Tags

1min
pages 29-31

Cylinder Leakdown Testing

7min
pages 14-19, 26-28

Cylinder Leakdown Testing

1min
page 13

Compression Testing Activity

1min
page 12

Compression Testing Activity

1min
page 11

Compression Testing Activity

1min
page 10

Cylinder Balance Testing

1min
page 8

Coast Guard Recommended Refueling Procedures:

1min
page 7

Flooded Cylinders

1min
page 6

Safety Brief

1min
page 5
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