Volvo Penta Model 2005 Mefi Product Training Manual_263121416

Page 11

Compression Testing Activity Running Compression Test When a standard compression test does not reveal any concerns a running compression test can detect: • Broken valve springs • Worn valve guides • Bent pushrods • Worn cam lobes • Sticking valves • Intake or exhaust manifold restriction Theory behind this test: When you perform a standard, static compression test, you are checking cylinder sealing, not breathing (volumetric efficiency). This test looks at an individual cylinders ability to breathe. Say the engine is running at 18 inches of vacuum, barometric pressure is about 30 inches, so the difference (30 – 18 = 12) is what the engine is inhaling. 12 inches of mercury is equal to about 6 psi absolute air pressure. Compressed to about 9:1 ratio, you should get 6 X 9 =56 psi pressure if all the air makes it into the cylinder and then gets exhaled. Therefore, your idle reading on a running compression test is about 60 psi. Note: Leaving the Schrader valve in will affect your reading. An engine idles at about 600-900 rpm, and the starter motor obviously cannot crank the engine as fast as the engine idles. Most manufactures’ specifications require the engine to crank at 80-250 rpm. Therefore, we are checking the compression of an engine at cranking speed to determine the condition of an engine that does not run at that speed. Some would think that the compression would be substantially higher because the valve overlap of the cam is more effective at higher engine speeds and this would tend to increase the compression. Actually, the compression pressure of a running engine is much lower than cranking compression pressure. This results from the volumetric efficiency. The engine is revolving faster, and therefore there is less time for air to enter the combustion chamber. With less air to compress, the compression pressure is lower. Typically, the higher the engine rpm is, the lower the running compression. • Compression (cranking) 125-160 • Compression at idle 60-90 • Compression at 2,000 rpm 30-60 Similar to the cranking compression test, the running compression of all cylinders should be equal. Therefore, a problem is not likely to be detected by its value, but by how far the running compression varies from the other cylinders. Use the procedure below to perform a running compression test.

9


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Coolant Flow

1min
page 181

Diagnostics -Mechanical

3min
pages 175-178

Parts Bulletin

1min
pages 172-174

Special Service Tools

1min
pages 170-172

Special Service Tools

3min
pages 166-168

Special Service Tools

1min
page 165

Special Service Tools

1min
page 164

Special Service Tools

1min
page 157

Fuel Pressure/Leakdown Testing Activity

1min
pages 154-156

Fuel Pressure/Leakdown Testing Activity

1min
page 153

Service Bulletin

4min
pages 150-152

Fuel Inlet Testing

1min
pages 148-149

Fuel Pump Module

1min
pages 146-147

Flow

1min
page 145

MPFI Injector

1min
pages 143-144

TBI Fuel Flow

1min
page 140

Throttle Body Assembly

1min
pages 136-139

Throttle Body Injection

1min
pages 135-136

Primary/Secondary Ignition Testing

1min
pages 133-134

Primary/Secondary Ignition Testing

1min
page 131

Primary/Secondary Ignition Testing

1min
page 130

Primary/Secondary Ignition Testing

1min
page 129

Primary/Secondary Ignition Testing

1min
page 128

Primary/Secondary Ignition Testing

1min
page 127

Ignition Control Module

2min
pages 121-126

Magnetic Vane Switch Assembly

1min
page 120

High Voltage Switch

1min
page 118

8.1L Second Generation Ignition Coil

1min
pages 114-115

Inductor Wiring Harness

3min
pages 106-112

Ignition Control Module -Running

1min
pages 104-105

Ignition Control Module -Cranking

1min
page 103

Delco Distributor Ignition

1min
page 100

Idle Air Control Valve (IAC)

2min
pages 97-99

Fuel Injector

1min
pages 95-96

Relays

1min
page 93

Shift Interrupt Input

1min
page 92

Knock Sensor Diagnostics

1min
page 91

Knock Sensor (KS) & Module

1min
pages 89-90

KS Circuit

1min
page 88

Engine Protection Mode System

1min
page 87

Engine Protection Mode System

1min
page 86

Exhaust Temperature Switch

1min
page 85

IAT Circuit

1min
pages 83-84

Engine Coolant Temperature Sensor (ECT)

1min
pages 80-81

Two Wire Temperature Sensor

1min
page 79

TPS Circuit

1min
page 78

IAFM T/MAP Circuit

1min
pages 76-77

8.1L MAP Circuit

1min
page 75

IAFM TMAP Sensor

1min
pages 73-74

Manifold Absolute Pressure Sensor (MAP)

1min
page 72

CKP or CMP Sensor Circuit

1min
page 71

Digital Engine Position Sensor

2min
pages 67-70

Sensor Input

1min
page 66

Digital Signals

1min
page 65

Possible Wiring Problems

1min
page 62

Serial Communications

1min
page 60

Data Link Connector

1min
page 59

EVC-ecInput / Output Examples

3min
pages 54-58

Basic System Operation Electronic

1min
page 53

MEFI Systems

3min
pages 43-44, 47-49

Changes for 2005 NEW FLUSH FITTING FOR ALL ENGINES

2min
pages 38-42

Becomes, THIS !

1min
pages 36-37

New for 2003 and Beyond 2003

1min
pages 33-34

ID Tags

1min
pages 29-31

Cylinder Leakdown Testing

7min
pages 14-19, 26-28

Cylinder Leakdown Testing

1min
page 13

Compression Testing Activity

1min
page 12

Compression Testing Activity

1min
page 11

Compression Testing Activity

1min
page 10

Cylinder Balance Testing

1min
page 8

Coast Guard Recommended Refueling Procedures:

1min
page 7

Flooded Cylinders

1min
page 6

Safety Brief

1min
page 5
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