JLG 30E 35E N35E 40E N40E 45E Parts Manual (3120862) - PDF DOWNLOAD

3120862

30e/35e/n35e/40e/n40e/45e

3

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 7 FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC ........................................................................... 8 FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC .................. 12 FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 16 FIGURE 1-4. DRIVE BRAKE ASSEMBLY ...................................................................................................................................... 20 FIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC .................................................................................................... 22 FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRIC .................................................. 24 FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) .................................................................... 26 FIGURE 1-8. BATTERY CHARGER ASSEMBLY - 220V/50HZ ..................................................................................................... 32 FIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ (SERVICE REPLACEMENT DUTCH/FRENCH/GERMAN/ITALIAN/SPANISH SPECS) ............................................................................................................. 36 FIGURE 1-10. BATTERY CHARGER ASSEMBLY - 110-220V/50HZ ............................................................................................ 38 FIGURE 1-11. BATTERY CHARGER ASSEMBLY - 110-240V/50HZ ............................................................................................ 40 FIGURE 1-12. HYDRAULIC COMPONENTS AND COVERS INSTALLATION (FRAME MOUNTED) ........................................... 42 SECTION 2 - TURNTABLE ................................................................................................................................................................ 45 FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC ............................................ 46 FIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35ELECTRIC ............................................ 48 FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC & 45ELECTRIC .................. 50 FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC .................................... 54 FIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30ELECTRIC & 35ELECTRIC .......... 58 FIGURE 2-6. SWING BEARING ASSEMBLY - MODELS 30ELECTRIC & 35ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT)............................................................................................................................................................................ 60 FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40ELECTRIC & 45ELECTRIC .......... 62 FIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC & 45ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT)............................................................................................................................................................................ 64 FIGURE 2-9. SWING MOTOR ASSEMBLY ................................................................................................................................... 66 FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC ................................................ 68 FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC ........................................................................................................................................................................................................ 72 FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC...................................................................... 76 FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC...................................................................... 78 FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC............................................ 82 SECTION 3 - BOOM .......................................................................................................................................................................... 85 FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRIC ............................................................... 86 FIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRIC ............................................................... 90 FIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC & 45ELECTRIC ....................................................................... 94 FIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC .................. 98 FIGURE 3-5. UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC .............. 102 SECTION 4 - PLATFORMS ............................................................................................................................................................. 105 FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC ........................................................ 106 FIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ....... 110 FIGURE 4-3. ROTATOR MOTOR/PUMP/TANK ASSEMBLY ...................................................................................................... 114 FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 116 FIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER) ............................................................................................................... 120 SECTION 5 - CYLINDER ................................................................................................................................................................. 123 FIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC ........................................................................................... 124 FIGURE 5-2. UPPER CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC .............................. 126 FIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC & 45ELECTRIC ................................................... 130 FIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ..................... 134 FIGURE 5-5. MASTER CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ............................... 138 FIGURE 5-6. PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ........ 140 FIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ................................... 142 FIGURE 5-8. STEER CYLINDER ASSEMBLIES ......................................................................................................................... 144 FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ..................... 146 FIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30ELECTRIC ......................................................................... 148 FIGURE 5-11. OPTIONAL CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC .. 150

3120862

30e/35e/n35e/40e/n40e/45e

5

TABLE OF CONTENTS SECTION 6 - HYDRAULICS ............................................................................................................................................................. 153 FIGURE 6-1. HYDRAULICS DIAGRAM LIST ............................................................................................................................... 154 FIGURE 6-2. HYDRAULIC DIAGRAM - 30ELECTRIC ................................................................................................................. 156 FIGURE 6-3. HYDRAULIC DIAGRAM - 35ELECTRIC ................................................................................................................. 158 FIGURE 6-4. HYDRAULIC DIAGRAM - 40ELECTRIC & 45ELECTRIC ....................................................................................... 160 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 163 FIGURE 7-1. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 30ELECTRIC .................................................................. 164 FIGURE 7-2. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 35ELECTRIC/40ELECTRIC/45ELECTRIC ..................... 166 FIGURE 7-3. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36544).......... 170 FIGURE 7-4. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36544 to Present)......................................................................................................................................................................................... 174 FIGURE 7-5. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36648) ....................................................................................................................................................................... 178 FIGURE 7-6. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36648 to Present) ....................................................................................................................................... 182 FIGURE 7-7. HARNESS COMPONENTS INSTALLATION .......................................................................................................... 186 SECTION 8 - DECALS ..................................................................................................................................................................... 195 FIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC ............................................................................................................... 196 FIGURE 8-2. DECALS INSTALLATION - 35ELECTRIC ............................................................................................................... 200 FIGURE 8-3. DECALS INSTALLATION - 40ELECTRIC & 45ELECTRIC ..................................................................................... 204 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 209 FIGURE 9-1. 30/35/40/45 ELECTRIC LIFTS STANDARD PARTS ............................................................................................... 210 FIGURE 9-2. 30/35/40/45 ELECTRIC LIFTS VARIABLE PARTS ................................................................................................. 212 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 213 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 214 PART NUMBER INDEX .................................................................................................................................................................... 217

6

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME

SECTION 1 - FRAME

3120862

30e/35e/n35e/40e/n40e/45e

7

SECTION 1 - FRAME FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC

8

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC ITEM

PART NUMBER 2360378

1

0252243 0270291 1001139010

QTY Ref 1 Ref Ref Ref 2

2 3 4 5 6 7 8 9 10 11

4130286 3421988 3450810 3313003 0440162 0642016 3312005 3841146 3322002

2 2 2 2 2 2 2 2 2 Ref

11 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1682527 1683695 3340644 0641510 3311505 4751500 3020022 4070809 3780182 See Note 0641608 4740453 0182002 0182000 0641514

1 1 1 2 2 4 AR AR 4 10 2 2 1 1 2

25 26

0100019 4711600

AR 2

2780186 1001139010

Ref Ref

7012519 7012520 7012521 7012522 7012523 1001102354 0630016

2 2 2 2 2 2 10

101 102 103 104 105 106 107

3120862

DESCRIPTION FRAME WELDMENT OPTIONS: Frame Weldment STEERING AND SPINDLES INSTALLATION Steering and Spindles Installation (Prior to SN 0300052767) Steering and Spindles Installation (SN 0300052767 to Present) Hub Assembly (Includes Items 101-107) (was p/n 2780186) (Note: Original Equipment Hub p/n 2780186 uses Wheel Bolts.

Service Replacement Hub p/n 1001139010 uses pressed in studs - Lugnuts p/n 3300255 must be ordered separately.)

Spindle Weldment (Includes Items 201-205) Kingpin Pin, Cotter 1/4in x 2 1/2in Nut, Slotted 1 1/4in - 7NC Washer, Thrust Bolt 5/8in-16NC x 2in Locknut 5/8in-16NC Rod-End Nut, Jam 5/8in-16NC Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Steer Cylinder Assembly (Prior to SN 37950) Steer Cylinder Assembly (SN 37950 to Present) Pad, Wear Bolt 5/16in-18NC x 1 1/4in Locknut 5/16in-18NC Flatwasher 5/16in Grease Shim O-Ring Bolt, Wheel (Note: Refer to Item 107) Bolt 3/8in-16NC x 1in (SN 0300052767 through 0300053809) Flatwasher 3/8 (SN 0300052767 through 0300053809) Angle (SN 0300052767 through 0300053809) Angle (SN 0300052767 through 0300053809) Bolt 5/16in-18NC x 1 3/4in (SN 0300052767 through 0300053809) Loctite (Not Shown) (SN 0300052767 through 0300053809) Flatwasher 3/8in (Narrow) (SN 0300052767 through 0300053809) HUB ASSEMBLY (ORIGINAL EQUIPMENT) HUB ASSEMBLY (SERVICE REPLACEMENT) (Note: Original Equipment Hub p/n 2780186 uses Wheel Bolts. Service Replacement Hub p/n 1001139010 uses pressed in studs Lugnuts p/n 3300255 must be ordered separately.)

Cup, Bearing - Inner (1 Per Hub) Cone, Bearing - Inner (1 Per Hub) Cup, Bearing - Outer (1 Per Hub) Cone, Bearing - Outer (1 Per Hub) Seal (1 Per Hub) Cap, Dust (1 Per Hub) (was p/n 7012524) Bolt, Wheel (5 Per Hub) (was p/n 7012525) (Used on Original Equipment Hub p/n 2780186)

30e/35e/n35e/40e/n40e/45e

REV

8 2

C A

9

SECTION 1 - FRAME

10

ITEM 107

PART NUMBER 7016360

QTY 10

107

3300255

10

201 203 204 205

2900804 4130286 0961621 7012542 7012541 7012543

2 Ref 4 2 2 2

DESCRIPTION Stud, Wheel (5 Per Hub) (Used on Service Replacement Hub p/n 1001139010) (Not Shown) Lugnut (5 Per Hub) (Used with Service Replacement Hub p/n 1001139010 - Must be purchased separately) (Not Shown) Bearing and Seal Kit (Includes Qty 1 of Items 101-105) SPINDLE WELDMENT Bushing, Bronze (2 Per Spindle) Washer (1 Per Spindle) Nut, Slotted (1 Per Spindle) Pin, Cotter (1 Per Spindle)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 1 - FRAME FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

12

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER

0253594

QTY Ref 1 1 1 1 1 1 1 1 1 1 2 2 Ref Ref

0255011

Ref

0253735

Ref

0255012

Ref

1 2 2 2 3 4 5 6 7 8 9 10 11

2780201

2 Ref 2 2 2 2 2 2 2 2 2 2 Ref

11 11

1682527 1683695

11 11

1682893 1683696

12 13 14 15 17 18 19 20

3340644 3020022 4070809 4712400 3450506 3780182 0641510 4751500

2360371 2360405 2360375 2360404 2360372 2360406 2360373 2360407 2360379 2360408 9983829 9983833

3120862

4130302 4130319 3421988 3450810 3313003 0440162 0642016 3312005 3841146 3322002

1 AR AR 2 2 4 1 1

DESCRIPTION FRAME WELDMENT OPTIONS: Frame Weldment Model 35electric (Prior to SN 24526) Frame Weldment Model 35electric (SN 24526 to Present) Frame Weldment Model n35electric (Prior to SN 23550) Frame Weldment Model n35electric (SN 23550 to Present) Frame Weldment Model 40electric (Prior to SN 24233) Frame Weldment Model 40electric (SN 24233 to Present) Frame Weldment Model n40electric (Prior to SN 25492) Frame Weldment Model n40electric (SN 25492 to Present) Frame Weldment Model 45electric (Prior to SN 24324) Frame Weldment Model 45electric (SN 24324 to Present) Lifting Lug Repair Plate (Right) (45electric) Lifting Lug Repair Plate (Left) (45electric) STEERING AND SPINDLES INSTALLATIONS Steering and Spindles Installations Standard 35/40/45electric Prior to June 1994 Steering and Spindles Installations Standard 35/40/45electric June 1994 to Present Steering and Spindles Installations Standard n35/n40electric Prior to June 1994 Steering and Spindles Installations Standard n35/n40electric June 1994 to Present Hub Assembly (See Items 101-107 for Breakdown) Spindle Weldment Options (See Items 201-202 for Breakdown): Spindle Weldment Standard Machines Prior to June 1994 Spindle Weldment Standard Machines June 1994 to Present Kingpin Pin, Cotter 1/4in x 2 1/4in Nut, Slotted 1 1/4 -7NC Washer, Thrust Bolt 5/8in-11NC x 2in Locknut 5/8in-11NC End, Rod Nut, Jam 5/8in-18NF Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown): Steer Cylinder Assembly 35/40/45electric (Prior to SN 37950) Steer Cylinder Assembly 35/40/45electric (SN 37950 to Present) Steer Cylinder Assembly n35/n40electric (Prior to SN 37950) Steer Cylinder Assembly n35/n40electric (SN 37950 to Present) Pad, Wear Grease Shim Flatwasher 7/8in Pin, Cotter O-Ring Bolt 5/16in-18NC x 1 1/4in Flatwasher 5/16in

30e/35e/n35e/40e/n40e/45e

REV

8-G 4-C 7-F 4-C

13

SECTION 1 - FRAME ITEM 21 22 23 24 101 102 103 104 105

201 202

PART NUMBER 3311505 0630016 4060808 1120457 2780201 Kit Kit Kit Kit Kit 2900842 0961621 3322403 0253613 0253734

301 301 301 301A 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317

14

4844324 4844369 0961621 0940048 4070832 4070833 0641814 3311805 0641608 3841143 3422170 4740247 3451210 3340450 4070834 4070835 0641610 4751600 4070853 0100011

QTY 1 12 2 ft/.61m 2 Ref 2 2 2 2 2 2 Ref 4 2 Ref Ref Ref Ref 1 1 2 2 AR AR 4 4 1 1 1 2 1 2 AR AR 4 4 AR AR

DESCRIPTION Locknut 5/16in-18NC Bolt, Wheel 1/2in-20NF x 1in Trim Cap, Dust HUB ASSEMBLY Cup, Bearing - Inner (1 Per Hub) Cone, Bearing - Inner (1 Per Hub) Cup, Bearing - Outer (1 Per Hub) Cone, Bearing - Outer (1 Per Hub) Seal (1 Per Hub) Bearing Kit (Includes Qty 1 of Item 101-105) SPINDLE ASSEMBLY Bushing (2 Per Spindle) Nut, Slotted 7/8in-14NF (1 Per Spindle) AXLE INSTALLATIONS Axle Installations 35/40/45electric Axle Installations n35/n40electric Axle Weldment Options: Axle Weldment 35/40/45electric Axle Weldment n35/n40electric Bushing Bumper Shim 1/2in-13mm Shim 1/16in-1.6mm Bolt 1/2in-13NC x 1 3/4in Locknut 1/2in-13NC Bolt 3/8in-16NC x 1in Pin, Keeper Pin, Axle Washer, Thrust Pin, Cotter 3/8in x 2 1/2in Pad, Wear Shim 1/4in-6.4mm Shim 1/16in-1.6mm Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Shim 1/32in-.8mm Loctite #242 (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV

D

D C

3120862

SECTION 1 - FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

16

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ITEM

PART NUMBER 0254710 0257551 0254485 0257549 0254485

QTY Ref Ref Ref Ref Ref Ref

0255111

Ref

0257548 0254599 0257550 1 1

2780185

Ref Ref Ref Ref 1

1

2780198

1

1

2780198

1

1

2780198

1

1

2780206

1

2 3 3

0920090 3160186 2900811

2 2 2

3 4 4 5 6 7 8 9 10 10 10 11 11 12 13 14 15

7012546 3321801 0100011 4711800 0641811 0641608 4711600 4761600 0630016 0630016 0630016 3990053 7012609 4761800 3790240 2220273 2180819

2 18 AR 22 4 8 8 8 AR 10 12 1 1 4 2 2 2 Ref

101

0252430 0252349 0252431

Ref Ref 4

101 101

4520139 4520151

4 4

3120862

DESCRIPTION WHEEL DRIVE INSTALLATIONS Wheel Drive Installations 30electric U/L Models Wheel Drive Installations 30electric Non-U/L Models Wheel Drive Installations 35/40electric U/L Models Wheel Drive Installations 35/40electric Non-U/L Models Wheel Drive Installations n35/n40electric U/L Models Prior to October 1994 Wheel Drive Installations n35/n40electric U/L Models Oct 1994 to Present Wheel Drive Installations n35/n40electric Non-U/L Models Wheel Drive Installations 45electric U/L Models Wheel Drive Installations 45electric Non-U/L Models Drive Hub Assembly Options: Drive Hub Assembly 30electric (See DRIVE HUB ASSEMBLY for Breakdown) Drive Hub Assembly 35/40/45electric (See DRIVE HUB ASSEMBLY for Breakdown) Drive Hub Assembly n35/n40electric Non-U/L Models (See DRIVE HUB ASSEMBLY for Breakdown) Drive Hub Assembly n35/n40electric U/L Models Prior to October 1994 (See DRIVE HUB ASSEMBLY or Breakdown) Drive Hub Assembly n35/n40electric U/L Models October 1994 to Present (See DRIVE HUB ASSEMBLY for Breakdown) Drive Brake Assy (See DRIVE HUB ASSEMBLY for Breakdown) Drive Motor Assembly Repair Kit (Includes All Bearings, Brushes, Springs and Wavy Washer 1 Per Motor) Field Coil Kit (1 Per Motor) Nut 1/2in-20NF Loctite #242 Flatwasher 1/2in Narrow Bolt 1/2in-13NC Bolt 3/8in-16NC x 1in Flatwasher 3/16in Narrow Lockwasher 3/16in Bolt, Wheel Options: Bolt, Wheel 30electric Bolt, Wheel 35/40/45electric Sensor, Tach Drive Boot, Rubber Lockwasher 1/2in O-Ring Fitting, Reducer (SN 32280 to Present) Vent, Breather (SN 32280 to Present) TIRE AND WHEEL INSTALLATION OPTIONS - MODEL 30electric Tire and Wheel Assembly (Foam-Filled) Tire and Wheel Assembly (26x7x20 Non-Marking) Tire and Wheel Assembly (Foam-Filled) (Sold as an Assembly Only) Tire, Replacement Tire and Wheel Assembly (26x7x20 Non-Marking) (Sold as an

30e/35e/n35e/40e/n40e/45e

REV 8 1 8 1 8 3 1 7 1

A

17

SECTION 1 - FRAME ITEM

PART NUMBER

QTY Ref

Ref

Ref

151

0256837 0254866 0254120 0254874 0254121 0256836

Ref Ref Ref Ref Ref 4

151 151

4520184 0254865

4 2

151 151

4520265 0253784

4 4

151 151

4520148 4520198

4 4

151

4520154

4

151

4520155

4

151

4520159

4 Ref

Ref

0252754 0253864

0256832 0254155 201 201 201

201 201 202 202 202

18

1670633 1670633

1670808 1670692 0630455 0630465

Ref Ref Ref

Ref Ref Ref 4 4

4 4 Ref 8 8

DESCRIPTION Assembly Only) (SN 43598 to Present) Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals.

Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

TIRE AND WHEEL INSTALLATION OPTIONS - MODEL 35electric, 40electric & 45electric Tire and Wheel Assy (G78-15 Foam-Filled/6in Rim) Tire and Wheel Assy (LT215/85R16 Foam-Filled/8in Rim) Tire and Wheel Assy (22x6x16 Solid) Tire and Wheel Assy (6.50x16 Solid Non-Marking) Tire and Wheel Assy (22x6x16 Solid Non-Marking) Tire and Wheel Assy (G78-15 Foam-Filled/6in Rim) (Models 35electric & 40electric) Tire, Replacement Tire and Wheel Assy (LT215/85R16 Foam-Filled/8in Rim) (Models 35electric & 40electric) Tire, Replacement (p/n was 4520156) Tire and Wheel Assy (ST225/75R15 Foam-Filled/8in Rim) (Models 35electric, 40electric & 45electric) Tire, Replacement Tire and Wheel Assy (7.50x15x20 Static Conductive/ 8in Rim) (Model 45electric) Tire and Wheel Assy (22x6x16 Solid) (Models 35electric & 40electric) Tire and Wheel Assy (22x6x16 Solid Non-Marking) (Models 35electric & 40electric) Tire and Wheel Assy (6.50x16 Solid Non-Marking) (Models 35electric, 40electric & 45electric) Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals.

Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

HUBCAP INSTALLATION (OPTIONAL) Use on Model 30electric Use on Model 35electric/40electric with 8in Rim/ Pneumatic and 8in Rim/ Foam-Filled Tires. Use on Model 45electric with 8in Rim /Foam-Filled Tires.

Use on Model 35electric/40electric/45electric with 6in Rim. Use on Model 35electric & 40electric with Solid Tires.

Hubcap Options: Hubcap Model 30electric Hubcap Model 35electric/40electric with 8in Rim/ Pneumatic & 8in Rim/ Foam-Filled Tires. Use on Model 45electric with 8in Rim /Foam-Filled Tires.

Hubcap Model 35electric/40electric/45electric with 6in Rim Hubcap Model 35electric & 40electric with Solid Tires.

Bolt Options: J-Bolt 5/16in-18NC - Model 30electric J-Bolt 5/16in-18NC - Model 35electric/40electric with 8in Rim/

30e/35e/n35e/40e/n40e/45e

REV

B B

B

3120862

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

202

0630513

8

202

0641518

8

203 204 204 204

4761500 3300356 3300356

8 Ref 8 8

204

3300356

8

204

Not Required

0

205 205 205

3311501 3311501

Ref 8 8

205

3311501

8

205

Not Required

0

3120862

DESCRIPTION Pneumatic and 8in Rim/Foam-Filled Tires. use on Model 45electric with 8in Rim/Foam-Filled Tires.

J-Bolt 5/16in-18NC - Model 35electric/40electric/45electric with 6in Rims Bolt 5/16in-18NC x 2 1/4in - Model 35electric & 40electric with Solid Tires Lockwasher 5/16in Nut, Acorn 5/16in-18NC Options: Nut, Acorn 5/16in-18NC Model 30electric Nut, Acorn 5/16in-18NC Model 35electric/40electric with 8in Rim/ Pneumatic and 8in Rim/Foam-Filled Tires. use on Model 45electric with 8in Rim/Foam-Filled Tires.

Nut, Acorn 5/16in-18NC Model 35electric/40electric/45electric with 6in Rims Nut, Acorn 5/16in-18NC Model 35electric & 40electric with Solid Tires Nut 5/16in-18NC Options: Nut 5/16in-18NC Model 30electric Nut 5/16in-18NC Model 35electric/40electric with 8in Rim/ Pneumatic and 8in Rim/Foam-Filled Tires. use on Model 45electric with 8in Rim/Foam-Filled Tires.

Nut 5/16in-18NC Model 35electric/40electric/45electric with 6in Rims Nut 5/16in-18NC Model 35electric & 40electric with Solid Tires

30e/35e/n35e/40e/n40e/45e

REV

19

SECTION 1 - FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY

20

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY ITEM 1 2 3 4 5 7 8 9 10 11 12 13 14 19 20 21 21 22 23

3120862

PART NUMBER 0920090 7012552 7012582 7012554 Not Available Kit Kit 7012692 7014116 Kit 7026609 7014129 7014130 7012689 3790240 7012691 7012580 7014127 3790225 7014128 7012583

QTY Ref 1 1 1 1 3 2 3 3 8 1 1 1 3 1 AR 1 1 1 1 1

DESCRIPTION DRIVE BRAKE ASSEMBLY Magnet and Coil Assembly Armature Shaft Plate, Mounting Plate, Friction (Solid) Plate, Outer Spacer Bolt, Metric Socket Head Spring, Compression Bearing, Ball Ring, Retainer (External) Ring, Retainer (Internal) Manual Release Assembly O-Ring Shim Connector, Electrical Plug, Base O-Ring (January 1995 to Present) Seal (SN 50521 to Present) Repair Kit (Includes Items 5, 7, 10, 11 & 22)

30e/35e/n35e/40e/n40e/45e

REV B

21

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC

22

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC ITEM

PART NUMBER 2780185

1 2 3 4 5 6 7 8 9 10 11 12 13

7010463 7000228 7000255 7000256 7000257 7000258 7000259 7000232 7000229 7000242 7000241 7001952 7000246

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

7001931 7001985 7001909 7000263 7001911 7001912 7001913 7000248 7000230 7000209 7010461 7000269 7000270 7000253 7000217 7000214 7000242 2900034 2900661

3120862

QTY Ref Ref 1 1 1 1 1 1 1 1 1 2 9 1 1 Ref 1 6 96 3 3 3 3 1 2 1 1 1 1 2 8 4 1 1 1

DESCRIPTION DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC Hub-Shaft Assembly Spindle Seal, Lip (Part of Seal Kit) Cup, Bearing (Outer) Cone, Bearing (Outer) Cup, Bearing (Inner) Cone, Bearing (Inner) Housing Thrustwasher (Part of Seal Kit) Ring, Retaining (Part of Seal Kit) Plug, Pipe - 1/4in NPTF Stud, Wheel 1/2in-20NF Plug, Pipe 3/4in NPTF Gear, Internal Carrier Assembly Carrier Thrustwasher, Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Rollpin Gear, Ring O-Ring (Part of Seal Kit) Cover, Input Gear, Sun Spacer, Input Thrustwasher Thrustwasher (Part of Seal Kit) Bolt, Hex Bolt, Shoulder Plug, Pipe 1/4in NPTF Seal Kit (Includes Items 2, 8, 9 & 22) Seal Kit (Includes Items 2, 9, 22 & 27)

30e/35e/n35e/40e/n40e/45e

REV B

23

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRIC

24

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRIC ITEM

PART NUMBER 2780198

QTY Ref

2780198

Ref

2780206

Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 13

7010486 7000228 7000255 7000256 7000257 7000258 7000259 7000232 7000229 7000242 7000241 7001952 7000246 7010491

14 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 28 29 30

7010481 7010489 7001985 7001909 7000263 7010483 7010484 7010490 7010474 7000248 7000230 7000209 7010482 7010485 7007642 7000253 7001923 7000217 7000214 7000242 2900034 2900661

3120862

Ref 1 1 1 1 1 1 1 1 1 2 9 1 1 1 Ref 1 1 6 96 3 3 3 3 3 1 2 1 1 1 1 2 8 8 4 1 1 1

DESCRIPTION DRIVE HUB ASSEMBLY - MODEL 35ELECTRIC, 40ELECTRIC & 45ELECTRIC DRIVE HUB ASSEMBLY - MODEL N35ELECTRIC & N40ELECTRIC BUILT PRIOR TO OCTOBER 1994 DRIVE HUB ASSEMBLY - MODEL N35ELECTRIC & N40ELECTRIC BUILT OCTOBER 1994 TO PRESENT Hub-Shaft Assembly Spindle Seal, Lip (Part of Seal Kit) Cup, Bearing (Outer) Cone, Bearing (Outer) Cup, Bearing (Inner) Cone, Bearing (Inner) Housing Thrustwasher (Part of Seal Kit) Ring, Retaining (Part of Seal Kit) Plug, Pipe - 1/4in NPTF Stud, Wheel 1/2in-20NF Plug, Pipe 3/4in NPTF Gear, Internal (2780198) Gear, Internal (2780206) Carrier Assembly Carrier (2780198) Carrier (2780206) Washer, Tanged Thrust Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster (2780198 Hub) Gear, Cluster (2780206 Hub) Rollpin Gear, Ring O-Ring (Part of Seal Kit) Cover, Input Gear, Sun Spacer, Input Thrustwasher Thrustwasher (Part of Seal Kit) Bolt, Hex (2780198) Bolt, Hex (2780206) Bolt, Shoulder Plug, Pipe 1/4in NPTF Seal Kit (Includes Items 2, 8, 9 & 22) Seal Kit (Includes Items 2, 9, 22 & 27)

30e/35e/n35e/40e/n40e/45e

REV B B -

25

SECTION 1 - FRAME FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)

26

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) ITEM

PART NUMBER 0254710 0257551 0254485 0257549 0254485

QTY Ref Ref Ref Ref Ref Ref

0255111

Ref

0257548 0254599 0257550

Ref Ref Ref Ref

0254549 0254597 70003552 70003553 0641408 4711400 4761400 1060404 0641416 3311405 1060464 1060465 1060466 1060467 1060468 1060469 1060535 1060435 1060534 0641508 3311505 4751500 2540020 2540019 0840027 4240084 2400045 2400044 0741008 4751000 3311005 2540023 3538157 0791004 1670835

1 1 3 1 3 7 3 1 4 4 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 2 2 2 1 2 8 4 Ref

12 12 12 12A 12B 13 14 15 16 17 18 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46

3120862

DESCRIPTION DRIVE CONTACTOR INSTALLATIONS Drive Contactor Installations 30electric U/L Drive Contactor Installations 30electric Non-U/L Drive Contactor Installations 35/40electric U/L Drive Contactor Installations 35/40electric Non-U/L Drive Contactor Installations n35/n40electric U/L Prior to October 1994 Drive Contactor Installations n35/n40electric U/L Oct 1994 to Present Drive Contactor Installations n35/n40electric Non-U/L Drive Contactor Installations 45electric U/L Drive Contactor Installations 45electric Non-U/L Contactor Plate Assembly Options (See HYDRAULICS SECTOIN for Breakdown of Additional Components) Contactor Plate Assembly 30e/35e/n35e/40e/n40e Contactor Plate Assembly 45e Cable, Electrical (8.5in/21.5cm) Cable, Electrical (10in/25.4cm) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Lockwasher 1/4in Cable Assembly Bolt 1/4in-20NC x 2in Locknut 1/4in-20NC Cable - 37in/94cm Length Cable - 42in/106.7cm Length Cable - 44in/111.8cm Length Cable - 27in/68.6cm Length Cable - 33in/83.8cm Length Cable - 29in/73.7cm Length Cable - 36in/91.4cm Length Cable - 48in/122cm Length Cable - 12in/30.5cm Length Bolt 5/16in-18NC x 1in Locknut 5/16in-18NC Flatwasher 5/16in Grommet Grommet Cover, Battery Terminal (Not Shown - Located on Motor) Strap, Static Fuse Fuseholder Screw #10-24NC x 1in Flatwasher #10 Locknut #10-24NC Grommet (30electric Non U/L Machines Only) Plate, Drain Screw, Lock #110-24NC x 1/2in Cover, Drain (U/L Machines) BATTERY BOX INSTALLATIONS

30e/35e/n35e/40e/n40e/45e

REV 8 1 8 1 8 3 1 7 1

27

SECTION 1 - FRAME ITEM

101 101 101 101 101 101

28

PART NUMBER 0254499 0257556

QTY Ref Ref Ref

0256123 0254483

Ref Ref

0256121

Ref

0257557

Ref

0256125

Ref

0254483

Ref

0256121

Ref

0257557

Ref

0256125 0254276

Ref Ref

0256530

Ref

0257558

Ref

0256124

Ref

0270258

Ref

0254276

Ref

0257558

Ref

0256530

Ref

0256124

Ref

0270258

Ref

0254276

Ref

0256530

Ref

0257558

Ref

0256124

Ref

0270258

Ref

4844689 4844632 4845262 4844632 4845262

Ref 1 1 1 1 1

DESCRIPTION Note: See SPECIAL OPTIONS SECTION for Gel-Cell Batteries Battery Box Installations 30electric U/L with Wet Batteries Battery Box Installations 30electric Non U/L with Wet Batteries Battery Box Installations 30electric U/L with Dry Batteries Battery Box Installations 35electric U/L with Wet Batteries (Prior to SN 0300024526) Battery Box Installations 35electric U/L with Wet Batteries (SN 0300024526 to Present) Battery Box Installations 35electric Non U/L with Wet Batteries Battery Box Installations 35electric U/L with Dry Batteries (Prior to SN 0300024526) Battery Box Installations n35electric U/L with Wet Batteries (Prior to SN 0300023550) Battery Box Installations n35electric U/L with Wet Batteries (SN 0300023550 to Present) Battery Box Installations n35electric Non U/L with Wet Batteries Battery Box Installations n35electric U/L with Dry Batteries Battery Box Installations 40electric U/L with Wet Batteries (Prior to SN 0300024233) Battery Box Installations 40electric U/L with Wet Batteries (SN 0300024233 to Present) Battery Box Installations 40electric Non U/L with Wet Batteries Battery Box Installations 40electric U/L with Dry Batteries (Prior to SN 0300050377) Battery Box Installations 40electric U/L with Dry Batteries (SN 0300050377 to Present) Battery Box Installations n40electric U/L with Wet Batteries (Prior to SN 0300025492) Battery Box Installations n40electric Non U/L with Wet Batteries Battery Box Installations n40electric U/L with Wet Batteries (SN 0300025492 to Present) Battery Box Installations n40electric U/L with Dry Batteries (Prior to SN 0300050377) Battery Box Installations n40electric U/L with Dry Batteries (SN 0300050377 to Present) Battery Box Installations 45electric U/L with Wet Batteries (Prior to SN 0300024324) Battery Box Installations 45electric U/L with Wet Batteries (SN 0300024324 to Present) Battery Box Installations 45electric Non U/L with Wet Batteries Battery Box Installations 45electric U/L with Dry Batteries (Prior to SN 0300050377) Battery Box Installations 45electric U/L with Dry Batteries (SN 0300050377 to Present) Battery Box Weldment Options: Battery Box Weldment 30electric Battery Box Weldment 35electric (Prior to SN 0300024526) Battery Box Weldment 35electric (SN 0300024526 to Present) Battery Box Weldment n35electric (Prior to SN 0300023550) Battery Box Weldment n35electric (SN 0300023550 to Present)

30e/35e/n35e/40e/n40e/45e

REV 7 2 6 9 3 2 6 9 2 2 H 6 2 2 1 H 1 6 A 1 H 6 1 A 1

3120862

SECTION 1 - FRAME ITEM 101 101 101 101

PART NUMBER 4844424 4845343 4844424 4845343

QTY 1 1 1 1

101 101 102 103 104 105 106 107 107 107 108 108 108 109 109 109 109 110 110 110 110 110 110 110 111 112 113 114 115 116 117 118 119 120 120 120 121 122 123 124 125 126

4844424 4845343 1670696 2820063 0100065 2940073 4565640

2540016 3520054 3760170 1060491 1320172 4300107 4751800 2940093

1 1 2 2 AR 2 2 Ref 4 8 Ref 4 4 Ref 2 2 2 Ref 8 8 8 8 8 8 2 6 AR AR 4 8 8 12 4 Ref 2 2 2 2 2 4 8 2

127 128

3311805 2940094

4 2

3120862

3300029 4711500 0630453 0641512 3000003 3000004 3000003 0400069 0400112 0400121 0400136 0400055 0400107 1060405 1060092 0100048 0100051 1060492 0630407 3311405 0840031 0840032

DESCRIPTION Battery Box Weldment 40electric (Prior to SN 0300024233) Battery Box Weldment 40electric (SN 0300024233 to Present) Battery Box Weldment n40electric (Prior to SN 0300025492) Battery Box Weldment n40electric (SN 0300025492 to Present) Battery Box Weldment 45electric (Prior to SN 0300024324) Battery Box Weldment 45electric (SN 0300024324 to Present) Cover, Battery Box Insulator, Cover (U/L Machines Only) Adhesive (U/L Machines Only) Latch Tube Hardware Options: Wingnut 3/8in-16NC (Not Shown) (30electric) Flatwasher 5/16in Narrow (35electric/40electric/45electric) Hardware Options: Hardware Bolt (30electric) Hardware Bolt (35electric/40electric/45electric) Liner, Box Options: Liner, Box 30electric/40electric/45electric Liner, Box 35electric (Prior to SN 0300044788) Liner, Box 35electric (SN 0300044788 to Present) Battery Options: Battery Wet (30electric) Battery Dry (30electric) Battery Wet (35electric) Battery Dry (35electric) Battery Wet (40electric/45electric) Battery Dry (40electric/45electric) Cable, Battery Cable, Battery Silicon Compound Grease, Terminal Lanyard Screw, Button Head 1/4in x 5/8in Locknut 1/4in-20NC Boot, Terminal - "d" shape Boot, Terminal - "b" shape Hardware Options: Grommet (U/L Machines) Plug (Non U/L Machines) Ring Cable, Lanyard Handle, Pull Stud 1/2in-16NC x 2in Flatwasher 1/2in Latch (Left Hand) (35electric SN 0300024526 to Present; n35electric SN 0300023550 to Present; 40electric SN 0300024233 to Present; n40electric SN 0300025492 to Present; 45electric SN 0300024324 to Present) Locknut 1/2in-13NC Latch (Right Hand) (35electric SN 0300024526 to Present;

30e/35e/n35e/40e/n40e/45e

REV

29

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

129 129 129 129 129 130 135

Not Required 2820065 2820066 2820067 4761500 3421799

Ref 0 4 4 4 16 4

136 137 138

0641612 4751600 3311605 0254604 4360372 7012608 Not Required 0641406 3311405

4 8 4 Ref 1 1 0 2 2 Ref Ref

0253224

Ref

0255743

Ref

0255028 0253849 0270562

Ref Ref Ref Ref

301

0400103

1

301

0400137

1

301 301 301 301 302 303 304 305 306 307 307 307 307

0400130 0400111 0400182 0400198 0641408 4711400 3311405 4761400 0641408

1 1 1 1 2 2 2 2 2 Ref 1 1 1

201 201 201 203 204

301

30

1701695 1702352 1702950

DESCRIPTION n35electric SN 0300023550 to Present; 40electric SN 0300024233 to Present; n40electric SN 0300025492 to Present; 45electric SN 0300024324 to Present) Insulator Options: Non U/L Machines Insulator 30electricU/L Insulator 35electric U/L Insulator 40electric/45electric U/L Lockwasher 5/16in Pin, Quick Release (30electric/35electric Prior to SN 0300024526; n35electric Prior to SN 0300023550; 40electric Prior to SN 0300024233; n40electric Prior to SN 0300025492; 45electric Prior to SN 0300024324) Bolt 3/8in-16NC x 1 1/2in Flatwasher 3/8in Locknut 3/8in-16NC TILT INDICATOR INSTALLATION Sensor, Level Fuse 1.5 Amp (Black Version) Fuse (Blue and Orange Version) Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC BATTERY CHARGER INSTALLATIONS Note: See SPECIAL OPTIONS SECTION for Gel-Cell Battery Chargers and Connections.

220V/50Hz Dutch/ French/ German/ Italian/ Spanish Specs (Prior to August 1995) 220V/50Hz Dutch/ French/ German/ Italian/ Spanish Specs (August 1995 to SN 63149) 250V/50Hz Australian Spec 110-220V/50Hz UK Spec 110-240V/50Hz CE Spec (SN 63149 to Present) Battery Charger Assembly Options (See BATTERY CHARGER ASSEMBLY - 220V/50HZ and BATTERY CHARGER ASSEMBLY - 220V/50HZ (SERVICE REPLACEMENT DUTCH/FRENCH/GERMAN/ITALIAN/SPANISH SPECS) for Breakdown): 220V/50Hz Dutch/French/German/Italian/Spanish Specs (Prior to August 1995) 220V/50Hz Dutch/French/German/Italian/Spanish Specs (August 1995 to SN 03000 63149) 250V/50Hz Australian Specs 110-220V/50Hz UK Spec (Prior to SN 0300036625) 110-220V/50Hz UK Spec (SN 0300036625 to Present) 110-240V/50Hz CE Spec (SN 0300063149 to Present) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Narrow Locknut 1/4in-20NC Lockwasher 1/4in Bolt 1/4in-20NC x 1in Instructions Decal Options (Not Shown): 110V English Language 220V English Language 110V Spanish Language

30e/35e/n35e/40e/n40e/45e

REV

-

C 2 2 4 2

3120862

SECTION 1 - FRAME ITEM 307 308

3120862

PART NUMBER 1702949 3300181 0255642 1060080 4791500 0840041

QTY 1 2 Ref 1 1 1

DESCRIPTION 220V Spanish Language Nut, Retainer 1/4in-20NC CHASSIS GROUND INSTALLATION (NOT SHOWN) Cable, Battery Starwasher 5/16in Boot, Terminal

30e/35e/n35e/40e/n40e/45e

REV

-

31

SECTION 1 - FRAME FIGURE 1-8. BATTERY CHARGER ASSEMBLY - 220V/50HZ

32

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-8. BATTERY CHARGER ASSEMBLY - 220V/50HZ ITEM

PART NUMBER

QTY Ref

Ref

Ref

Ref

1 2 2 2 2 3 3 3 4 5 5 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21

1 2 2 2 3 4

3120862

0400103 0400137 7011573 7011679 7011679 7018538 7011623 7011574 7011590 7011544 7011572 7011576 7011593 7011594 7011646 7011528 7011517 7011551 7011598 7011584 7011508 7011507 Not Available 7011621 Not Available 7011511 Not Required Not Required 0400130 7011573 7011679 7011679 7011574 7011590

Ref Ref 1 Ref 1 1 1 Ref 1 1 1 Ref 1 1 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 0 0 Ref 1 Ref 1 1 1 1

DESCRIPTION Note: Battery charger serial number nameplate located on right side of charger. First line is the charger spec and date code. Prior to mid-February 1996 Example: BA515 (Spec) AP (Date Code).

First letter in the date code indicates month (A - January/B February/C- March/etc. With exception of letter "I" which is not used). Second letter indicates year (N-1992/O-1993/P1994/S-1995/T-1996 etc.).

After mid-February 1996 Example: BA515 (Spec) 9631 (Date Code). First and second digits in the date code indicate year.

Third and fourth digits indicate the week of manufacture.

BATTERY CHARGER ASSEMBLY - DUTCH/ FRENCH/GERMAN/ITALIAN/SPANISH SPECS (220V/50HZ) Battery Charger Assembly Prior to August 1995 Battery Charger Assembly August 1995 to Present Ammeter Circuit Board Options: Circuit Board Prior to January 1995 (Was p/n 7011629) Circuit Board January 1995 to August 1995 Circuit Board August 1995 to Present Condenser Options: Condenser Prior to August 1995 Condenser August 1995 to Present Connector, DC Cord, AC Options: Cord, AC Prior to August 1995 Cord, AC August 1995 to Present Diode Fuse, DC (45 Amp) Holder, Fuse - DC Relief, Strain (AC Cord) Relief, Strain (DC Cord) Triac Transformer, Control Transformer, Main Varistor Fuse, AC - 15 Amp Holder, Fuse - AC Handle Connector, Enable Switch Heatsink (Includes Items 6 & 13) Strap, Condenser Not Required Not Required BATTERY CHARGER ASSEMBLY - AUSTRALIAN SPEC (250V/50HZ) Ammeter Circuit Board Options: Circuit Board Prior to January 1995 (Was p/n 7011629) Circuit Board January 1995 to Present Condenser - 12.5MFD Connector, DC

30e/35e/n35e/40e/n40e/45e

REV

B

-

33

SECTION 1 - FRAME ITEM 5 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER 7011672 7011669 7011668 7011593 7011594 7011646 7011528 7011517 7011551 7011669 7011584 7011645 7011507 Not Available 7011621 7011610 7011511 Not Required Not Required 0400111

34

QTY 1 1 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 0 0 Ref Ref Ref

101 102 103 104 105 106 107 108 109 109 110 111 111 111 112 113 114 115 116 117 118 119 120 120

7011573 7011647 7011623 7011590 7011674 7011576 7011593 7011594 7011646 7011528 Not Required

7011644

1 1 1 1 1 2 1 1 2 1 0 Ref 0 1 1 1 1 1 2 1 1 1 Ref 1

120 121

7018530 7011649 7018504

1 1 1

Not Required 7011551 7011648 7011584 7011508 7011507 Not Available 7011621 Not Available 7011511

DESCRIPTION Cord, AC Socket, AC Diode Fuse, DC - 45 Amp Holder, Fuse - DC Relief, Strain (AC Cord) Relief, Strain (DC Cord) Triac Transformer, Control Transformer, Main Varistor Fuse, AC - 25 Amp Holder, Fuse - AC Handle Connector, Enable Switch Heatsink Strap, Condenser Not Required Not Required BATTERY CHARGER ASSEMBLY - UK SPEC 110-220V/50HZ Battery Charger Assembly (Prior to SN 36625) Battery Charger Assembly (See BATTERY CHARGER ASSEMBLY - 220V/50HZ) (SN 36625 to Present) Ammeter Board, Circuit Condensor - 15 MFD Connector, DC Cord, AC Diode Fuse, DC - 45 Amp Holder, Fuse - DC Relief, Strain (AC Cord) Relief, Strain (DC Cord) Not Required Transformer, Control Prior to Date Code BT (February 1996) Date Code BT (February 1996 to Present) Transformer, Main Varistor Fuse, AC - 15 Amp Holder, Fuse - AC Handle Connector, Enable Switch Heatsink Strap, Condenser Automatic Switching Card Options: Prior to Date Code BT (February 1996) (Use 7018504 Kit as Replacement) Date Code BT (February 1996 to Present) Relay Circuit Isolation Kit (Modification required for chargers built prior to date code "BT")

30e/35e/n35e/40e/n40e/45e

REV

-

3120862

SECTION 1 - FRAME FIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ (SERVICE REPLACEMENT DUTCH/FRENCH/GERMAN/ITALIAN/SPANISH SPECS)

36

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ (SERVICE REPLACEMENT DUTCH/FRENCH/GERMAN/ITALIAN/SPANISH SPECS) ITEM

PART NUMBER 0400198

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19

7011573 7022904 7018525 7022938 7011621 7022914 7022916 7018577 7011593 7020658 7011594 7011590 7020649 7020650 7018563 7020674 7011529 7020659 7022939 7020633

1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1

3120862

DESCRIPTION BATTERY CHARGER ASSEMBLY - DUTCH/ FRENCH/ GERMAN/ ITALIAN/ SPANISH SPECS (SERVICE REPLACEMENT FOR 0400103 & 0400137 BATTERY CHARGERS) Ammeter (was p/n 7022915) Cover Assembly, Case Breaker, Circuit Board, Circuit (was p/n 7022934) Connector Cord, AC Cord, DC Capacitor Assembly (Not Shown) Fuse, DC - 45 Amp Harness (Not Shown) Holder, Fuse - DC Connector, DC Recifier Assembly Recifier (1 Per Assembly) Relay Shunt Assembly Strain Relief Strain Relief Transformer (was p/n 7022917) Varistor Assembly

30e/35e/n35e/40e/n40e/45e

REV -

37

SECTION 1 - FRAME FIGURE 1-10. BATTERY CHARGER ASSEMBLY - 110-220V/50HZ

38

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-10. BATTERY CHARGER ASSEMBLY - 110-220V/50HZ ITEM

PART NUMBER 0400182

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 23

7011573 7018566 7018597 7022940 7011621 7020618 7020608 7020609 7020610 7018570 7020611 7018571 7020612 7011590 7020613 7020614 7011649 7020605 7011528 7022941 7018537

1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1

3120862

DESCRIPTION BATTERY CHARGER ASSEMBLY - UK ONLY (110/220 DUAL VOLTAGE) (SN 36625 to Present) Ammeter Case, Remote Ammeter Breaker, Circuit Board, Circuit (p/n was 7020607) Connector Control, Circuit Cord, AC Cord, DC Fuse Assembly - DC Fuse, DC - 80 Amp Harness (Not Shown) Holder, Fuse - DC Insulator, Relay Connector, DC Recifier Assembly Recifier (1 Per Assembly) Relay Shunt Assembly Strain Relief (DC Cord) Transformer (p/n was 7020616) Varistor

30e/35e/n35e/40e/n40e/45e

REV -

39

SECTION 1 - FRAME FIGURE 1-11. BATTERY CHARGER ASSEMBLY - 110-240V/50HZ

40

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-11. BATTERY CHARGER ASSEMBLY - 110-240V/50HZ ITEM

PART NUMBER 0400198

QTY Ref

1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 19 20 21 22 23

7011573 Not Serviced 7018597 7022938 7011621 7020618 7022914 7022916 7011593 7020658 7011594 7020612 7020649 7020650 7018563 7020674 7011529 7022939 7020659 7020633

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

3120862

DESCRIPTION BATTERY CHARGER ASSEMBLY - UK ONLY (110/240 DUAL VOLTAGE) (SN 63149 to Present) Ammeter (was p/n 7022915) Case, Remote Ammeter Breaker, Circuit (p/n was 7018525) Board, Circuit (p/n was 7022934) Connector Control, Circuit Cord, AC Cord, DC W/Connector Fuse, DC - NON-50 Harness (Not Shown) Holder, Fuse - DC Insulator, Relay Recifier Assembly Recifier (1 Per Assembly) Relay Shunt Assembly Strain Relief (DC Cord) Transformer (p/n was 7022917) Strain Relief (DC Cord) Varistor

30e/35e/n35e/40e/n40e/45e

REV C

41

SECTION 1 - FRAME FIGURE 1-12. HYDRAULIC COMPONENTS AND COVERS INSTALLATION (FRAME MOUNTED)

42

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 1 - FRAME FIGURE 1-12. HYDRAULIC COMPONENTS AND COVERS INSTALLATION (FRAME MOUNTED) ITEM

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3120862

PART NUMBER 0254708

QTY Ref

0252339

Ref

0254299

Ref

3600192 7013700 2900813 7013702 7013703 7022200 7016766 7013729 7013706 7013707 7013708 7013709 3600261 7016717 7013701 7013723 70002418 7013716 7013743 7013717 7013727 7013713 7013728 3931516 7013703 7022200 7022202 7016740 7013744 7016739 7016725 7013748 7013729 7013706 7013750 7013715 7013733 7013719 7013722 7013740 7013770

Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 4 1

DESCRIPTION MOTOR/PUMP/TANK AND FILTER INSTALLATION - MODEL 30ELECTRIC MOTOR/PUMP/TANK AND FILTER INSTALLATION - MODEL 35ELECTRIC MOTOR/PUMP/TANK AND FILTER INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC Pump/Motor/Tank Assembly Options: Pump/Motor/Tank Assembly (Prior to SN 27665) Pump/Motor/Tank Assembly Pump Assembly Seal Kit (Includes All O-Rings, Seals and Filters) Filter Electric Motor Assembly Brush Kit (Lessen Motor) (was p/n 7013704) Brush Kit (Ohio Motor) Coupling Reservoir Relief Cartridge Assembly Check Valve Assembly Breather/Dipstick Assembly Pump/Motor/Tank Assembly (SN 27665 to Present) Pump/Motor/Tank Assy Pump Assembly Seal Kit (Includes all O-Rings, Seals and Filters) Filter Fitting, 90, Elbow Suction Seal, Shaft O-Ring Washer Cover, Suction Bolt, Torx (Pump to Motor) Screw M6-10 x 12mm Screw 5/16in-18 X 1in Electric Motor Assembly Brush Kit Armature Endhead Adaptor, Endhead Lockwasher Screw 1/4in-20NC x 3/4in Tag, Caution Coupling Reservoir Relief Cartridge Assy Ball, Steel Spring Plug Plug, Magnet Screw 12-24 x .29 Screw, Valve Adjustment

30e/35e/n35e/40e/n40e/45e

REV A E B

A

B

43

SECTION 1 - FRAME ITEM 2 2 3 4 5 6 7

201 201 201 201 202 202 202

PART NUMBER 2120105 2120072 0100009 3911410 4761400 4751400 3311401 0252290 0254298 0253650 4640726 4751400 4761400 3311401 4640726 7010537 7010538 7010539 7012951 7010540 7010541 7012912

202 203 203

7012998 7010542 7010543

101 102 103 104

301 302 303 304 305 305 305 305 306 307 308 309 310

402 403 404 405 406

44

0254605 0254291 0254292 3535959 3900174 3760308 1380138 4844778 4844602 4844603 0940036 3960447 3960433 3300371 3520026 0252986 1670650 4565755 4711400 3311405 0641412

QTY 1 1 AR 2 6 4 4 Ref Ref Ref 1 2 2

DESCRIPTION Filter, Return Element, Filter Silicone Screw, Machine 1/4in-20NC x 5/8in Lockwasher 1/4in Flatwasher 1/4in Nut 1/4in-20NC VALVE INSTALLATION - MODEL 30ELECTRIC VALVE INSTALLATION - MODEL 35ELECTRIC VALVE INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC Control Valve Assembly (See Items 201-203 for Breakdown) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC CONTROL VALVE ASSEMBLY - HYDRO-AIR (STEER) Ref 1 Cartridge - Complete Solenoid (Steer Directional Controls) 2 Coil 1 Seal Kit 1 Weatherproof Kit Cartridge - Complete (Steer Pressure Relief) (Prior to SN 31641) 1 1 Seal Kit Cartridge - Complete (Steer Pressure Relief) (SN 31641 to 1 Present) 1 Seal Kit 1 Cartridge - Complete (Steer Shuttle Valve) 1 Seal Kit FRAME COVERS INSTALLATIONS Ref Frame Covers Installations 30electric Ref Frame Covers Installations 35/40/45electric Ref Frame Covers Installations 35/40/45electric Ref 2 Plate, Cover 6 Screw, Special 6 Retainer 6 Clip, Receptacle Ref Cover, Rear Axle Options: 1 Cover, Rear Axle 30electric 1 Cover, Rear Axle 35/40/45electric 1 Cover, Rear Axle n35/n40electric 2 Bumper, Rubber 8 ft/2.5m Seal, Self-Grip 4 ft/1.3m Seal 4 Wingnut 3 Plug, Hole OPTIONAL BATTERY BOX COVERS INSTALLATION - MODEL Ref 30ELECTRICAL ONLY 2 Cover, Battery Box 12 Tube 12 Flatwasher 1/4in 12 Locknut 1/4in-20NC 12 Bolt 1/4in-20NC x 1 1/2in

30e/35e/n35e/40e/n40e/45e

REV

B 2 8

G

B-2 A A

-

3120862

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3120862

30e/35e/n35e/40e/n40e/45e

45

SECTION 2 - TURNTABLE FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC

46

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC ITEM

PART NUMBER 0252290 4640725

QTY Ref 1

101

4761500 0641508 0140028 4751400 4761400 3311401 4640725 7010546

2 2 1 1 1 1 Ref 3

101 101 102

7010538 7010539 7010540

6 3 3

102 103 103 104 104

7010541 7010544 7010545 7010542 7010543 2901212

3 2 2 1 1 Ref Ref

2901560

Ref

0140031 3311405 4711400

1 2 4 Ref 1 1

1 3 4 5 6 7 8

201 202 203 205 205 205

3120862

4921425 4922076

DESCRIPTION VALVE AND HORN INSTALLATION Control Valve Assembly - Hydro-Air (Swing and Lift) (Includes Items 101-104) Lockwasher 5/16in Bolt 5/16in-18NC x 1in Horn Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC CONTROL VALVE ASSEMBLY - HYDRO-AIR (SWING AND LIFT) Cartridge - Complete (Direction Control - Swing, Main/Main/Upper Lift Up/Down and Tower/Lower Lift Up/Down) Coil (2 Per Cartridge) Seal Kit Cartridge - Complete (Swing Crossover/Pressure Relief/Lift Down Relief) Seal Kit Cartridge - Complete (Lift Down Speed/Flow Control) Seal Kit Cartridge - Complete (Swing Shuttle Valve) Seal Kit MOTION ALARM KITS (OPTIONAL) Motion Alarm Kits without Numbered Colored Wire (Prior to SN 36544) Motion Alarm Kits with Numbered Colored Wire (SN 36544 to Present) Alarm, Motion (Remove ground strap before installation) Locknut 1/4in-20NC Flatwasher 1/4in Harness Options: Harness without Numbered Colored Wire (Prior to SN 36544) Harness with Numbered Colored Wire (SN 36544 to Present)

30e/35e/n35e/40e/n40e/45e

REV B

A

1

47

SECTION 2 - TURNTABLE FIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35ELECTRIC

48

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35ELECTRIC ITEM

PART NUMBER 0254298

QTY Ref Ref

4640843 4641026 0140028 0641507 4751500 3311505 0100011 2901302

1 1 1 2 3 1 AR Ref Ref

2901600

Ref

0140031 3311405 4711400 0641410

1 2 4 2 Ref 1 1

1 1 1 3 4 5 6

101 102 103 104 105 105 105

3120862

4921425 4922076

DESCRIPTION VALVES AND HORN INSTALLATION Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY for Breakdown): Control Valve Assembly (Prior to SN 34056) Control Valve Assembly (SN 34056 to Present) Horn Bolt 5/16in-18NC x 7/8in Flatwasher 5/16in Locknut 5/16in-18NC Loctite #242 MOTION ALARM KITS Motion Alarm Kits without Numbered Colored Wire (Prior to SN 36648) Motion Alarm Kits with Numbered Colored Wire (SN 36648 to Present) Alarm, Motion (Remove ground strap before installation) Locknut 1/4in-20NC Flatwasher 1/4in Bolt 1/4in-20NC x 1 1/4in Harness Options: Harness without Numbered Colored Wire (Prior to SN 36648) Harness with Numbered Colored Wire (SN 36648 to Present)

30e/35e/n35e/40e/n40e/45e

REV 2

A 1

49

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC & 45ELECTRIC

50

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 0253650

QTY Ref Ref

4640797 4641025 4711500 0641506 4844365 0140028 3311505 0641514 3311401 4761400 4751400 3311501 4640814 7011322 4060854 0641508 0100011 4640866 2900708 0641418 0902051 0253708 3600179 2900779 7010652 3600179 0641518 4751500 3311501 1380132 4300106 2901249

1 1 12 4 1 1 7 4 6 4 6 1 1 1 1 2 AR 1 1 2 1 Ref 1 1 1 NLA 2 4 2 1 1 Ref Ref

2901601

Ref

201 202 203 204 204

0140031 3311405 4711400 4921425

1 2 4 Ref 1

204

4922076

1

0255522

Ref

2752478

2

1 1 1 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 17 18 19 101 101 101 101 103 106 107 108 109

301

3120862

DESCRIPTION VALVES AND HORN INSTALLATION Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY for Breakdown): Control Valve Assembly (Prior to SN 0300034056) Control Valve Assembly (SN 0300034056 to Present) Flatwasher 5/16in Thin Bolt 5/16in-18NC x 3/4in Bracket, Valve Mounting Horn Locknut 5/16in-18NC Bolt 5/16in-18NC Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Regular Nut 5/16in-18NC Relief Valve Assembly Cartridge, Valve Shield, Valve Bolt 5/16in-18NC x 1in Loctite #242 (Not Shown) Manual Valve Assembly Seal Kit - 4640866 Valve Bolt 1/4in-20NC x 2 1/4in Bracket, Decal Mounting (Prior to SN 0300052185) MANUAL DESCENT COMPONENTS INSTALLATION Pump Assembly Seal Kit Handle Pump w/o Handle (was p/n 7016673 - No Longer Available) Bolt 5/16in-18NC x 2 1/4in Flatwasher 5/16in Regular Nut 5/16in-18NC Clip, Gripper Stud, Special ALARM KITS Motion Alarm Kit without Numbered Colored Wire (Prior to SN 0300036648) Motion Alarm Kit with Numbered Colored Wire (SN 0300036648 to Present) Alarm, Motion (Remove ground strap before installation) Locknut 1/4in-20NC Flatwasher 1/4in Thin Harness Options (Not Shown): Harness w/o Numbered Colored Wire (Prior to SN 0300036648) Harness with Numbered Colored Wire (SN 0300036648 to Present) MANUAL ASCENT COMPONENTS INSTALLATION (DUTCH SPEC ONLY) Hose (To Ports "P" and "T1")

30e/35e/n35e/40e/n40e/45e

REV 8-F

C

2 1

2

51

SECTION 2 - TURNTABLE ITEM 301 301 301 301 301 301 301 301 301 301 301 301

52

PART NUMBER 2220603 2220775 2752461 2220606 4640933 7012686 7012687 7012953 0641514 4751500 4761500 1702545

QTY 4 1 1 1 1 1 1 1 2 2 2 2

DESCRIPTION Fitting, Straight Fitting, 90 Hose (To Port "T2") Fitting, Tee Valve Assembly Valve, Rexroth Valve, Cartridge Seal Kit - 7012687 Valve Bolt 5/16in-18NC x 1 3/4in Flatwasher 5/16in Regular Lockwasher 5/16in Decal - Manual Ascent

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC

54

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC ITEM

1 2 3 4 5 5 6 6 7 7 9 10 11 12 13 14 14

101 102 103 104 105 105 106 106 107 107 109 110 111 112 113 114 114

3120862

PART NUMBER

QTY Ref

4640797

Ref

7009795 7010540 7012912 7010542 7010546 7010538 7012948 7010538 7012946 7010538 7012914 7012947 7012949 4460499 7012912 7010546 7010538 7010545 7010541 7010543 7010539 7012918 7012951 4641025

1 2 3 2 1 2 2 4 2 2 2 1 1 8 1 1 2 1 6 5 4 2 6 Ref

7012997 7012981 7012912 7010542 7017401 7010538 7012948 7010538 7012999 7010538 7012914 7012947 7012949 4460499 7012912 7017433 7010538 7012901 7012998 7010543 7017402

1 2 3 2 1 2 2 4 2 2 2 1 1 8 1 1 2 1 2 2

DESCRIPTION CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC CONTROL VALVE ASSEMBLY - MODELS 45electric & 40electric (Prior to SN 34056) Cartridge, Flow Control Valve (Lower Lift Down) Cartridge, Relief Valve (Upper Lift Down and Swing) Cartridge, Relief Valve (Platform Level and Telescope) Cartridge, Shuttle Valve (Swing) Cartridge, Solenoid Valve (Platform Level) Coil (2 Per Assembly) Cartridge, Solenoid Valve (Lift) Coil (2 Per Assembly) Cartridge, Solenoid Valve (Telescope) Coil (1 Per Assembly) Cartridge, Check Valve (Platform Level) Cartridge, Valve (Manual Descent) Knob Connector, Electrical Cartridge, Relief Valve (Lower Lift) Cartridge, Solenoid Valve (Swing) Coil (2 Per Assembly) Seal Kit (For Item 1) Seal Kit (For Items 2, 3 & 13) Seal Kit (For Items 4, 7 & 10) Seal Kit (For Items 5, 6 & 14) Seal Kit (For Item 9) Weatherproofing Kit (For Items 5, 6, 7 & 14) CONTROL VALVE ASSEMBLY - MODELS 45electric & 40electric (SN 34056 to Present) Cartridge, Flow Control Valve (Lower Lift Down) Cartridge, Relief Valve (Upper Lift Down and Swing) Cartridge, Relief Valve (Platform Level and Telescope) Cartridge, Shuttle Valve (Swing) Cartridge, Solenoid Valve (Platform Level) Coil (2 Per Assembly) Cartridge, Solenoid Valve (Lift) Coil (2 Per Assembly) Cartridge, Solenoid Valve (Telescope) Coil (1 Per Assembly) Cartridge, Check Valve (Platform Level) Cartridge, Valve (Manual Descent) Knob Connector, Electrical Cartridge, Relief Valve (Lower Lift) Cartridge, Solenoid Valve (Swing) Coil (2 Per Assembly) Seal Kit (For Item 101) Seal Kit (For Items 102, 103 & 113) Seal Kit (For Items 104) Seal Kit (For Items 105)

30e/35e/n35e/40e/n40e/45e

REV

C

A

55

SECTION 2 - TURNTABLE ITEM

201 202 203 204 205 205 206 206 207 207 209 210 211 212 213 214 214

301 302 303 304 305 305 306 306 307 307 309 310 311 312 313 314 314

56

PART NUMBER 7012903 7012907 7012918 7012518 7017403 7017435 7012951 4640843

QTY 2 2 2 1 2 2 4 Ref

Not Required 7010540 7012912 7010542 7010546 7010538 7010546 7010538 7012946 7010538 7012914 Not Required Not Required 4460499 7010540 7010546 7010538 7010541 7010543 7012918 7010539 7012951 4641026

0 2 3 2 1 2 2 4 2 2 2 0 0 8 1 1 2 6 4 2 4 6 Ref

Not Required 7012981 7012912 7010542 7010546 7010538 7010546 7010538 7012946 7010538 7012914 Not Required Not Required 4460499 7012981 7010537 7010538 7012998 7010543

0 2 3 2 1 2 2 4 2 2 2 0 0 8 1 1 2 1 2

DESCRIPTION Seal Kit (For Items 106) Seal Kit (For Items 107) Seal Kit (For Item 109) Seal Kit (For Item 110) Weatherproofing Kit (For Items 106) Weatherproofing Kit (For Items 107) Weatherproofing Kit (For Items 105 & 114) CONTROL VALVE ASSEMBLY - MODEL 35electric (Prior to SN 34056) Not Required Cartridge, Flow Control Valve (Upper Lift and Swing) Cartridge, Relief Valve (Platform Level and Telescope) Cartridge, Shuttle Valve (Swing) Cartridge, Solenoid Valve (Platform Level and Swing) Coil (2 Per Assembly) Cartridge, Solenoid Valve Coil (2 Per Assembly) Cartridge, Solenoid Valve Coil (1 Per Assembly) Cartridge, Check Valve (Platform Level) Not Required Not Required Connector, Electrical Cartridge, Relief Valve (Lower Lift) Cartridge, Solenoid Valve (Swing) Coil (2 Per Assembly) Seal Kit (For Items 202, 203 & 213) Seal Kit (For Items 204 & 207) Seal Kit (For Item 209) Seal Kit (For Items 205, 206 & 214) Weatherproofing Kit (For Items 205, 206, 207 & 214) CONTROL VALVE ASSEMBLY - MODELS 35electric (SN 34056 to Present) Not Required Cartridge, Relief Valve (Upper Lift Down and Swing) Cartridge, Relief Valve (Platform Level and Telescope) Cartridge, Shuttle Valve (Swing) Cartridge, Solenoid Valve (Platform Level) Coil (2 Per Assembly) Cartridge, Solenoid Valve (Lift) Coil (2 Per Assembly) Cartridge, Solenoid Valve (Telescope) Coil (1 Per Assembly) Cartridge, Check Valve (Platform Level) Not Required Not Required Connector, Electrical Cartridge, Relief Valve (Lower Lift) Cartridge, Solenoid Valve (Swing) Coil (2 Per Assembly) Seal Kit (For Items 302, 303 & 313) Seal Kit (For Items 304 & 307)

30e/35e/n35e/40e/n40e/45e

REV

-

A

3120862

SECTION 2 - TURNTABLE ITEM

3120862

PART NUMBER 7017402 7012918

QTY 2 2

DESCRIPTION Seal Kit (For Items 305 & 306) Seal Kit (For Item 309)

30e/35e/n35e/40e/n40e/45e

REV

57

SECTION 2 - TURNTABLE FIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30ELECTRIC & 35ELECTRIC

58

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30ELECTRIC & 35ELECTRIC ITEM

PART NUMBER

1 1 1

0440202 0440338

QTY Ref Ref Ref Ref Ref 1 1

2 3

2160003 3160182

1 1

4 5 6 6 6 6 6 7 8 8 8 9 10 11 11 11 12 12 12

0681814 4740171

Not Required 3538052 0440202

2 2 Ref 32 16 16 32 32 Ref AR AR AR AR Ref 0 1 Ref 0 1 Ref

7012584 7012585 7012654 7016676 7012655 7016682 7023484 7027730 3931414 4761400

1 1 1 1 1 1 1 2 2 2

0253185 0254830 0254831

101 102 102 102 102 102 102 102 103 104

3120862

0682022 0682024 0682040 0682024 4892000 3020027 3020036 3020029 0100019 Not Required 4844797

DESCRIPTION SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS Swing Drive and Turntable Bearing Installations 30electric Swing Drive and Turntable Bearing Installations n35electric Swing Drive and Turntable Bearing Installations 35electric Turntable Bearing and Rotation Box Assembly Options: Production (See Items 101-104 for Breakdown) Post Production Service Replacement (See SWING BEARING ASSEMBLY for Breakdown) Fitting, Grease - 45 Swing Motor Assy (See SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS for Breakdown) Bolt 1/2in-13NC x 1 3/4in (Grade 8) Washer, Hardened Bolt Options: Bolt 30electric (5/8in-20NC x 2 3/4in Grade 8) Bolt n35electric (5/8in-20NC x 3in Grade 8) Bolt n35electric (5/8in-20NC x 5in Grade 8) Bolt 35electric (5/8in-20NC x 3in Grade 8) Washer, Hardened Grease, Bearing Options: Grease, Bearing (5 Gallon Bucket) (Prior to SN 31641) Grease, Bearing (SN 31641 to Present) Grease, Bearing Loctite #271 Plate, Counterweight Options: Plate, Counterweight 30electric & 35electric Plate, Counterweight n35electric Plate, Spacer Options: Plate, Spacer 30electric & 35electric Plate, Spacer n35electric TURNTABLE BEARING AND ROTATION BOX ASSEMBLY (PRODUCTION) Bearing, Turntable Swing Rotation Box Assembly Seal, Outer - Capped End (1.75 O.D.) Seal, Outer - Capped End (2.063 O.D.) Seal, Outer - Motor End Shims Kit Cap, End Seal, Inner Bolt, Socket Head 1/4in-20NC Lockwasher 1/4in

30e/35e/n35e/40e/n40e/45e

REV 4 3 3

C

59

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING ASSEMBLY - MODELS 30ELECTRIC & 35ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT)

60

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-6. SWING BEARING ASSEMBLY - MODELS 30ELECTRIC & 35ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

3120862

PART NUMBER 0440338 7026042 7026043 7027356 7027361 7027354 70000864 0641812 70000865 7027360 7027359 7027358 Not Available 4891400 70000866 70000867 7027352 7027351 7027350 7027353

QTY Ref 2 2 1 2 1 2 2 1 1 1 2 1 2 1 1 AR AR AR 1

DESCRIPTION SWING BEARING ASSEMBLY Cup, Bearing Cone, Bearing Adapter, Motor Seal Cap, End Bolt, 1/4in-20 x 1 1/8in Bolt, 1/2in-13 x 1 1/2in Plug Seal Fitting, Grease Fitting, Grease Housing Flatwasher, 1/4in Gear, Worm Gear, Ring Gasket, .010 (Brown) Gasket, .0075 (Clear) Gasket, .005 (Blue) Gasket, .020 (Yellow)

30e/35e/n35e/40e/n40e/45e

REV A

61

SECTION 2 - TURNTABLE FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40ELECTRIC & 45ELECTRIC

62

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER

1 1 1

0440203 0440339

QTY Ref Ref Ref Ref Ref 1 1

2 3

0100019 3160182

AR 1

4 5 6 7 8 8 8 9 10 10 10 10 11 11 11 12 12 12

0681814 4740171 0682026 4740393

Not Required 3536755 0440203

2 2 18 42 Ref AR AR AR Ref 24 24 24 Ref 0 1 Ref 0 1 Ref

7012596 7012597 7012654 7016676 7012655 7027730

1 1 1 1 1 2

0253508 0253533 0253508

101 102 102 102 102 102

3120862

3020027 3020036 3020029 0682028 0682048 0682028 Not Required 4844595

DESCRIPTION SWING DRIVE AND TURNTABLE BEARING INSTALLATION Swing Drive and Turntable Bearing Installations 40electric Swing Drive and Turntable Bearing Installations n40electric Swing Drive and Turntable Bearing Installations 45electric Turntable Bearing and Rotation Box Assembly Options: Production (See Items 101-102 for Breakdown) Post Production Service Replacement (See SWING BEARING ASSEMBLY for Breakdown) Loctite Swing Motor Assy (See SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS for Breakdown) Bolt 1/2in-13NC x 1 3/4in Grade 8 Washer, Hardened Bolt 5/8in-11NC x 3 1/4in Washer, Hardened Grease, Bearing Options: Grease, Bearing (5 Gallon Bucket) (Prior to SN 31641) Grease, Bearing (SN 31641 to Present) Grease, Bearing Bolt Options: Bolt 40electric (Bolt 5/8in-11NC x 3 1/2in Grade 8) Bolt n40electric (Bolt 5/8in-11NC x 6in Grade 8) Bolt 45electric (Bolt 5/8in-11NC x 3 1/2in Grade 8) Plate, Counterweight Options: Plate, Counterweight 40electric & 45electric Plate, Counterweight n40electric Plate, Spacer Options: Plate, Spacer 40electric & 45electric Plate, Spacer n40electric TURNTABLE BEARING AND ROTATION BOX ASSEMBLY (PRODUCTION) Bearing, Turntable Swing Rotation Box Assembly Seal, Outer - Capped End (1.75 O.D.) Seal, Outer - Capped End (2.063 O.D.) Seal, Outer - Motor End Seal, Inner

30e/35e/n35e/40e/n40e/45e

REV 3 4 3

E

63

SECTION 2 - TURNTABLE FIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC & 45ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT)

64

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC & 45ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT) ITEM

1 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18

101 102 103 104 105 105 106 107 108 109 110 111 112 113 114 114 114 115 116 117 117

3120862

PART NUMBER

QTY Ref

0440339

Ref

7026042 7026043 7027356 7027361 7027354 0641510 0641812 70000865 7027360 7027359 2160003 7027358 Not Available 4891500 7027363 70000868 7027352 7027351 7027350 7027353 0440203

2 2 1 2 1 2 2 1 1 2 2 2 1 2 1 1 AR AR AR 1 Ref Ref

7012597 7023484 Not Available Not Available 7012654 7016676 7016682 70001677 90206369 7027730 Not Available 7012655 2160001 Not Available

1 1 2 1 1 1 1 2 2 1 1 1 2 2 Ref

Not Available 2160001 7012596 2160003 Not Available Not Available

1 1 2 4 4

DESCRIPTION Note: Visually identify the brand before ordering replacement parts.

SWING BEARING ASSEMBLY (PERFECTION GEAR) (POST PRODUCTION) Bearing, Cup Bearing, Cone Adapter, Motor Seal Cap, End Bolt 5/16in-18NC x 1 1/4in Bolt 1/2in-13NC x 1 1/2in Plug Seal Straight Fitting, Grease Fitting, Grease - 45 90, Fitting, Grease Housing Flatwasher 5/16in (Hardened) Gear, Worm Ring, Bearing Gasket (.010 - Brown) Gasket (.0075 - Clear) Gasket (.005 - Blue) Gasket (.020 - Yellow) SWING BEARING ASSEMBLY (KAYDON) (PRODUCTION) Note: When replacing major components, consider replacing with p/n 0440339 Complete Bearing Assembly.

Swing Rotation Box Assembly Cap, End Bolt 1/2in-13NC x 1 1/2in Grade 8 Gear, Worm Seal, Outer - Capped End (1.75 O.D.) Seal, Outer - Capped End (2.063 O.D.) Shims Kit (Includes Qty 3 each of .005, .0075 & .010 Shims) Cup, Bearing Cone, Bearing Seal, Inner Ring, Retaining Seal, Outer - Motor End Fitting, Grease - 90 Lockwasher 1/2in Component Options: Plug, Pipe Fitting, Grease - 45 Bearing, Turntable Fitting, Grease - 45 Capscrew, Socket Head 5/16in-18NC Washer 5/16in (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV

C

G

65

SECTION 2 - TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY

66

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3120862

PART NUMBER 3160182 Kit Kit Kit Kit Kit Kit Kit Kit 7016417 7005809 7005812 7005874 Not Available 7005876 7005804 7005811 7005877 7005878 7005821 7005879 7005880 7005881

QTY Ref 1 1 1 1 3 1 1 1 1 1 1 1 AR 1 1 1 1 AR 4 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY Seal, Dust Ring, Retainer Shim, Back-Up Seal, Housing Seal, Body Seal, Shaft Ring, Teflon Back-Up Shim, Back-Up Washer, Thrust Bearing, Thrust Plate, Wear Cover, End Ball (Part of Item 10) Plug, Cooling Housing Link, Drive Rotor Set Assembly Pin, Drive Link Bolt Shaft Key Seal Kit (Includes Items 1-6)

30e/35e/n35e/40e/n40e/45e

REV -

67

SECTION 2 - TURNTABLE FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC

68

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC ITEM

PART NUMBER 0254740

QTY Ref Ref

0258045

Ref

0258045 0258344

Ref Ref

2 3 4 5 5 5 5 5 6

0630464 4740120 1380139

8 8 1 Ref 1 1 1 1 Ref

6 6 6 7 8 9 10 11 12 13 14

4460545 4460545 4460735 0641406 4740362 4751400 3311405 3910608 4760600 4750600 3310601

3537992 3537992 3570840 3537992

0860915

1 1 1 2 2 2 2 2 2 2 2 Ref Ref

0861181

Ref

0861181 0861208

Ref Ref

101 101 101 102 102 102 102 102

3252349 3252648 4360346 7012587 4360474 2860030 4360473

Ref 1 1 1 1 1 1 1

102 103 103 103 103

2860030 4360289 7012611 7012612 4360475

1 1 1 1 1

3120862

DESCRIPTION GROUND CONTROL BOX INSTALLATION Euro and Australian Spec Without Numbered Colored Wire (Prior to SN 36544) Euro and Australian Spec with Numbered Colored Wire (SN 36544 through 36573) Euro Spec with Numbered Colored Wire (SN 36574 to Present) Australian Spec with Numbered Colored Wire (SN 36574 to Present) Screw #10-24NC x 1/2in Washer, Nylon Clip Plate, Mounting Options: Euro Spec Australian Spec (Prior to SN 36574) Australian Spec (SN 36574 through 49076) Australian Spec (SN 49077 to Present) Terminal Strip Assembly Options (See Items 201-219 for Breakdown): Euro Spec Australian Spec (Prior to SN 36574) Australian Spec (SN 36574 to Present) Bolt 1/4in-20NC x 3/4in Flatwasher, Special Flatwasher 1/4in Locknut 1/4in-20NC Screw #6-32NC x 1/2in Lockwasher #6 Flatwasher #6 Nut #6-32NC GROUND CONTROL BOX ASSEMBLY Euro and Australian Spec Without Numbered Colored Wire (Prior to SN 36544) Euro and Australian Spec with Numbered Colored Wire (SN 36544 through 36573) Euro Spec with Numbered Colored Wire (SN 36574 to Present) Australian Spec with Numbered Colored Wire (SN 36574 to Present) Nameplate, Ground Control Options: Nameplate, Ground Control (Prior to SN 47045) Nameplate, Ground Control (SN 47045 to Present) Switch, Master Key (Select) (Prior to SN 47045) Key, Replacement Switch, Master Key (Select) - Euro Spec (SN 47045 to Present) Key, Replacement Switch, Master Key (Select) - Australian Spec (SN 47045 to Present) Key, Replacement Switch, Emergency Stop (Prior to SN 47045) Head, Mushroom Boot Switch, Emergency Stop (SN 47045 to Present)

30e/35e/n35e/40e/n40e/45e

REV A 1 1 3

A 1 2 3

69

SECTION 2 - TURNTABLE ITEM 103 103 104 105 106 107 108 109 111 111 111 112 113 114

70

PART NUMBER 7020175 7020176 2420106 4360314 4060802 4740397 4460234 4420037 1704260 Not Required 4070987 4070991 3910804

201 202 203 204 205 206 207 208 209 210 211 213

4460545 4460545 4460735 3640930 4460299 4460298 0610107 4460300 4460308 4460310 4460305 4460306 4460307 4460301 3740087

214

4120027

215

3740063

216 217 218 219

3910608 3310601 4760600 4750600

QTY DESCRIPTION 1 Cap/E-Stop With Sealing Ring 1 Contact Block With Mount Collar 1 Meter, Battery Capacity 3 Switch, Toggle 3 Shield, Toggle Switch 3 Washer, Spacer 3 Mount, Cable Tie (Located on Back of Nameplate) 4 ft/1.2m Tape, Insulation Ref Decal - EMS Options: Euro Spec (SN 47045 to Present) 1 0 Australian Spec Shim, .015 (SN 47045 to Present) 1 Shim, .125 (SN 47045 to Present) 1 Screw #8-32NC x 1/4in (SN 47045 to Present) 6 TERMINAL STRIP ASSEMBLY Ref Euro Spec Ref Australian Spec (Prior to SN 36574) Ref Australian Spec (SN 36574 to Present) Ref AR Rail AR Stop, Terminal 12 Block, Terminal 1 Card, Circuit 2 Barrier, Terminal 1 Bar, Buss - 2 Position 1 Bar, Buss - 4 Position 6 Screw 6 Washer 6 Sleeve 2 Strip, Marking Relay - 48VDC (Not Shown - Australian Spec Only) (SN 36374 1 to Present) Relay, Socket (Not Shown - Australian Spec Only) (SN 36374 to 1 Present) Clip, Relay (Not Shown - Australian Spec Only) (SN 36374 to 1 Present) 4 Screw #6-32NC x 1/2in (Not Shown) 4 Nut #6-32NC (Not Shown) 4 Lockwasher #6 (Not Shown) 4 Flatwasher #6 (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV

2-A

3120862

SECTION 2 - TURNTABLE FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC

72

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC ITEM

PART NUMBER 0860917 0861189 0861209 0860919

0861191 0861210

1 1 1 1 1 2 2 2 3 4 5 5 6 7 8 9 9 9 9 9 9 10 10 10 10 11 11 11 12 13 14 15 16 17 18

3120862

3252350 3252649 3252351 3252650 3960447 3960438 0630464 4740120 2420106 7012665 4360314 4060802 4740397 4360289 7012611 7012612 4360475 7020175 7020176 4360347 7012587 4360474 2860030 3538001 0860883 4460425 4460426 3910608 4760600 4750600 3310601

QTY Ref Ref

DESCRIPTION GROUND CONTROL BOX ASSEMBLY Ground Control Box Assembly 35electric Euro and Australian Spec without Numbered Colored Wire (Prior to SN 36648) Ground Control Box Assembly 35electric Euro Spec with Ref Numbered Colored Wire (SN 36648 to Present) Ground Control Box Assembly 35electric Australian Spec with Ref Numbered Colored Wire (SN 36648 to Present) Ground Control Box Assembly 40electric & 45electric Euro Ref and Australian Spec without Numbered Colored Wire (Prior to SN 36648) Ground Control Box Assembly 40electric & 45electric Euro Ref Spec without Numbered Colored Wire (SN 36648 to Present) Ground Control Box Assembly 40electric & 45electric Ref Australian Spec without Numbered Colored Wire (SN 36648 to Present) Ref Lid Options: Lid 35electric (Prior to SN 47045) 1 Lid 35electric (SN 47045 to Present) 1 Lid 40electric & 45electric (Prior to SN 47045) 1 Lid 40electric & 45electric (SN 47045 to Present) 1 Ref Seal Options: 50 in/1.3m Seal 35electric 50 in/1.3m Seal 40electric & 45electric 6 Screw #10-24NC x 1/2in 6 Washer, Nylon 1 Voltmeter 1 Guard, Domed (Optional) 6 Switch, Toggle 6 Guard, Switch 6 Spacer Switch, Emergency Stop (Prior to SN 47045) 1 1 Head, Mushroom 1 Boot Switch, Emergency Stop (SN 47045 to Present) 1 1 Cap/E-Stop With Sealing Ring 1 Contact Block With Mount Collar Switch, Master Key (Select) (Prior to SN 47045) 1 1 Key, Replacement Switch, Master Key (Select) (SN 47045 to Present) 1 1 Key, Replacement Ref Mounting Options: 1 Plate, Mounting (35electric) (Not Shown) 1 Box Weldment (40electric & 45electric) 2 Connector, Strain Relief 1 Connector, Strain Relief 2 Screw, Round Head #6-32NC x 1/2in 2 Lockwasher #6 2 Flatwasher #6 2 Nut #6-32NC Ref Terminal Strip Assembly Options (See Items 201-214 for Breakdown):

30e/35e/n35e/40e/n40e/45e

REV 5 4 4 3

3 2

73

SECTION 2 - TURNTABLE ITEM 18 18 18 19

PART NUMBER 4460530 4460530 4460757

QTY 1 1 1 Ref

19 19 19

Not Required Not Required 4922132

0 0 AR

19

4922133

AR

19

4922133

AR

20 21

3300365

6 Ref

21

4921643

1

21

4922039

1

22 23 24 24 24 25 25 25 26 26 26 27 28 29 30

4420008 0100048

4 ft/.3m AR Ref 0 1 Ref 1 1 Ref 0 1 AR 1 1 1

31 32 33 34 35

74

Not Required 3520084 4360282 4360476 Not Required 1060584 3311011 4360069 3300396 3300412 3300413 4070987 4070991 3910804 1704260 0254537

1 1 1 6 1 Ref Ref

0258062

Ref

0258378

Ref

0254400

Ref

0258064

Ref

0258379

Ref

DESCRIPTION Euro Spec Machines Australian Spec Machines (Prior to SN 36648) Australian Spec Machines (SN 36648 to Present) Harness - Brake Release Options (See ELECTRICAL SECTION for Breakdown): All Euro Spec Machines All Australian Spec Machines (Prior to SN 36648) Harness - Brake Release 35electric Australian Spec Machines (SN 36648 through 58843) Harness - Brake Release 35electric Australian Spec Machines (SN 58844 to Present) Harness - Brake Release 40electric & 45electric Australian Spec Machines (SN 36648 to Present) Nut, Retainer Harness - Chassis and Valve Options (See ELECTRICAL SECTION for Breakdown): Harness - Chassis and Valve without Numbered Colored Wire (Prior to SN 36648) Harness - Chassis and Valve with Numbered Colored Wire (SN 36648 to Present) Tape, Seal Silicone (Not Shown) Plug, Hole Options: Plug, Hole 35electric Plug, Hole 40electric & 45electric Block, Contact Options: Block, Contact (Prior to SN 47045) Block, Contact (SN 47045 to Present) Cable, Lanyard Options: Cable, Lanyard 35electric Cable, Lanyard 40electric & 45electric Nut, Push #10 Breaker, Circuit - 10 Amp (March 1995 to Present Only) Nut, Special (March 1995 to Present Only) Nut, Keyswitch (35electric Only Only) (SN 34783 through 49748) Nut, Cap (35electric Only Only) (SN 34783 through 49748) Shim, .015 (SN 47045 to Present) Shim, .125 (SN 47045 to Present) Screw #8-32NC x 1/4in (SN 47045 to Present) Decal - EMS (SN 47045 to Present) GROUND CONTROL BOX INSTALLATIONS Ground Control Box Installations 35electric Euro and Australian Spec without Numbered Colored Wire (Prior to SN 36648) Ground Control Box Installations 35electric Euro Spec with Numbered Colored Wire (SN 36648 to Present) Ground Control Box Installations 35electric Australian Spec with Numbered Colored Wire (SN 36648 to Present) Ground Control Box Installations 40electric & 45electric Euro and Australian Spec without Numbered Colored Wire (Prior to SN 36648) Ground Control Box Installations 40electric & 45electric Euro Spec without Numbered Colored Wire (SN 36648 to Present) Ground Control Box Installations 40electric & 45electric

30e/35e/n35e/40e/n40e/45e

REV

A

1 1 A

1 1

3120862

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

102 103 104

0641605 4761600 4751600

201 202 203 204 205 206 207 208 209 210 211 212

4460530 4460530 4460757 3640920 4460299 4460298 0610107 4460300 4460308 4460310 4460305 4460306 4460307 4460301 3740087

4 4 4 Ref Ref Ref Ref 1 2 26 1 3 1 1 6 6 6 2 1

213

4120027

1

214

3740063

1

3120862

DESCRIPTION Australian Spec without Numbered Colored Wire (SN 36648 to Present) Bolt 3/8in-16NC x 5/8in Lockwasher 3/8in Flatwasher 3/8in TERMINAL STRIP ASSEMBLIES Euro Spec Machines Australian Spec Machines (Prior to SN 36648) Australian Spec Machines (SN 36648 to Present) Rail, Mounting Stop, Terminal Block, Terminal Card, Circuit Barrier, Terminal Bar, Buss - 2 Position Bar, Buss - 4 Position Screw, Terminal Washer, Terminal Sleeve, Terminal Strip, Terminal Numbering Relay - 48VDC (Not Shown - Australian Spec Only) (SN 36648 to Present) Relay, Socket (Not Shown - Australian Spec Only) (SN 36648 to Present) Clip, Relay (Not Shown - Australian Spec Only) (SN 36648 to Present)

30e/35e/n35e/40e/n40e/45e

REV

A 1-A 1-A

75

SECTION 2 - TURNTABLE FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC

76

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC ITEM

1 2 3 4 5 6 7

101 102 103 104 105 106 107 108 109 201 204 205 206 207 301 302 302 302 302 302 302 303 305 306

3120862

PART NUMBER 4620086 0254743 0254744 0641510 4711500 3311505 4160117 4761500 3311501 0254744 2680404 2680413 2680405 0630457 4711400 4751400 3311401 2600192 0630448 0252986 4844182 4711500 4761500 3311501 0641514 0254745 4060865 2920119 2920146 7016319 7016320 7016372 4751000 0721008 3311005

QTY 1 Ref Ref 1 4 8 4 2 4 4 Ref Ref 1 1 1 10 20 10 10 2 20 Ref 1 8 4 4 4 Ref 1 1 1 1 Ref 1 1 4 2 2

DESCRIPTION TURNTABLE HOODS INSTALLATION Note: Replacement Decals Must be Ordered Separately.

Hood Assembly (Includes Items 101-109) Bolt 5/16in-18NC x 1 1/4in Flatwasher 5/16in Narrow Locknut 5/16in-18NC Spring, Gas Lockwasher 5/16in Nut 5/16in-18NC HOOD ASSEMBLY Note: Replacement Decals Must be Ordered Separately.

Hood Door (Ground Control Panel) Door (Manual Storage Panel) Bolt, Button Flatwasher 1/4in Narrow Flatwasher 1/4in Narrow Nut 1/4in-20NC Hinge, Door Bolt, Button COVER INSTALLATION (OPTIONAL) Cover Flatwasher 5/16in Narrow Lockwasher 5/16in Nut 5/16in-18NC Bolt 5/16in-18NC x 1 3/4in BEACON KIT (OPTIONAL) Guard, Strobe Light, Strobe (Amber) (Prior to SN 28019) Light, Strobe (Amber) (SN 28019 to Present) Bulb, Light Amber Lens Options: Lens - 3 1/8in Height Lens - 4 1/8in Height Flatwasher #10 Bolt #10-24NC x 1in Locknut #10-24NC

30e/35e/n35e/40e/n40e/45e

REV -

-

2

B

77

SECTION 2 - TURNTABLE FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC

78

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC ITEM

PART NUMBER 4620101 0254698

1 1 1 2 3 4 5 6 7 9 10 12 13 14 16 17 18 19 22 23 24 25 27 28

2680239 7012624 7016353 2680240 3430840 0253687 3420156 4711800 0940049 0902045 0902044 0902046 0641608 4751600 0630476 4751500 0100011 0641606 2940071 3960453 0902055 0902056 3311501 3960433

29

4761500

101 102 102 102 102 102 102 102 103 103 103 104 105 106 107 108 109 109

3120862

0254544 0255611 4060865 2920119 2920146 7016319 7016320 7016372 0630491 0630474 3537903 0741606 0721008 3311005 4751000 4220162

QTY DESCRIPTION TURNTABLE 1 HOODS INSTALLATION Ref Note: Replacement Decals Must be Ordered Separately.

Ref 1 Hood - Left Side 1 Access Panel Assembly 2 Access Panel Fastener Kit 1 Hood - Right Side 2 Pin, Clevis 2 Hinge 4 Hairpin AR Flatwasher 1/2in Narrow 2 Bumper 1 Bracket 1 Bracket 1 Bracket 6 Bolt 3/8in-16NC x 1in 8 Flatwasher 3/8in 5 Capscrew, Button Head 5 Flatwasher 5/16in AR Loctite #242 (Not Shown) 2 Bolt 3/8in-16NC x 3/4in 1 Latch 76 in/2m Seal 1 Bracket 1 Bracket 9 Nut 5/16in-18NC 20 Seal in/51cm 5 Lockwasher 5/16in OPTIONAL STROBE LIGHT INSTALLATIONS Ref Optional Strobe Light Installations (Prior to January 1995) Ref Optional Strobe Light Installations (January 1995 to Present) Ref 1 Guard, Light Ref Light, Strobe Options (Amber): Light (Prior to SN 28019) 1 Light (SN 28019 to Present) 1 1 Bulb, Light Ref Amber Lens Options: 1 Lens - 3 1/8in Height 1 Lens - 4 1/8in Height Ref Bolt, Special Options: 1 Bolt, Special Prior to January 1995 1 Bolt, Special January 1995 to Present 1 Plate, Mounting 1 Screw, Flathead 3/8in-16NC x 3/4in 2 Bolt #10-24NC x 1in 2 Locknut #10-24NC 4 Flatwasher #10 Ref Spacer Options: Spacer Prior to January 1995

30e/35e/n35e/40e/n40e/45e

REV D

E 3

79

SECTION 2 - TURNTABLE ITEM 109 110 111 112 113

80

PART NUMBER 4220111 0100011 4240032 4460234 2820036

QTY AR 1 1 16 in/41cm

DESCRIPTION Spacer January 1995 to Present Loctite #242 Tie-Strap Clamp Loom (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 2 - TURNTABLE FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC

82

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 2 - TURNTABLE FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC ITEM

1 1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 101 102 103 104 105 106 107 108 109 110 111 201 202 202 202 202 202 202 203

3120862

PART NUMBER 4620088 0253709

2680410 2680473 2680411 2680475 2940071 3430840 0253687 3420156 4751800 0940049 3311501 0630468 4751500 0901923 0901923 0901921 3960453 3311601 4751600 1320043 0641510 4751400 3311401 0100011 0253984 4761600 0641605 3536691 2940042 3960438 4844404 4740120 0630464 3300365 0100011 4751600 0254544 4060865 2920119 2920146 7016319 7016320 7016372 0630491

QTY 1 Ref Ref Ref 1 1 Ref 1 1 2 2 2 4 AR 2 3 3 5 1 1 1 5 ft/1.6m 1 1 1 2 1 1 AR Ref 4 4 1 1 50 in/1.3m 1 6 6 6 AR 4 Ref 1 1 1 1 Ref 1 1 1

DESCRIPTION TURNTABLE HOODS INSTALLATION Note: Replacement Decals Must be Ordered Separately.

Hood (Left Side) Options: Hood (Left Side) (Prior to SN 48140) Hood (Left Side) (SN 48140 to Present) Hood (Right Side) Options: Hood (Right Side) (Prior to SN 48140) Hood (Right Side) (SN 48140 to Present) Latch Pin, Clevis Swing Hinge Assembly Hairpin Flatwasher 1/2in Bumper (Prior to SN 48140) Nut 5/16in-18NC Screw, Button Head 5/16in-18NC x 1in Flatwasher 5/16in Bracket, Mounting - Right Front Bracket, Mounting - Right Side Bottom Bracket, Mounting - Right Side Top Seal, Door Nut 3/8in-16NC Flatwasher 3/8in Clamp Bolt 5/16in-18NC x 1 1/4in Flatwasher 1/4in Nut 1/4in-20NC Loctite (Not Shown) STORAGE COMPARTMENT INSTALLATION Lockwasher 3/8in Bolt 3/8in-16NC x 5/8in Box, Storage Latch Seal Door Front Weldment Washer, Nylon Screw, Button Head #10-24NC x 1/2in Retainer, Nut #10-24NC Loctite #242 Flatwasher OPTIONAL STROBE LIGHT INSTALLATION Guard, Light Light, Strobe (Amber) (Prior to SN 28019) Light, Strobe (Amber) (SN 28019 to Present) Bulb, Light Amber Lens Options: Lens - 3 1/8in Height Lens - 4 1/8in Height Bolt, Special

30e/35e/n35e/40e/n40e/45e

REV 7

B

7

83

SECTION 2 - TURNTABLE ITEM 204 205 206 207 208 209 210 211 212 213

84

PART NUMBER 3537903 0741606 0721008 3311005 4751000 4220162 0100011 4240032 4460234 2820036

QTY 1 1 2 2 4 1 AR 1 1 AR

DESCRIPTION Plate, Mounting Screw, Flathead 3/8in-16NC x 3/4in Bolt #10-24NC x 1in Locknut #10-24NC Flatwasher #10 Spacer Loctite #242 Tie-Strap Clamp Loom (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 3 - BOOM

SECTION 3 - BOOM

3120862

30e/35e/n35e/40e/n40e/45e

85

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRIC

86

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRIC ITEM 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 101 102 111 121 131

PART NUMBER 0254800 0800750 0800749 4844027 4844026 4844028 0560995 1683202 3422006 3421985 3421986 3841143 0641509 3311505 3020022 0641410 4751400 3311405 3780183 3780181 0800750 0961602 0961608 0800749 0961602 4844027 0961608 4844026 0961602 0254738

QTY Ref 1 1 1 1 1 1 2 1 4 5 10 10 10 AR 2 2 2 18 2 Ref 2 2 Ref 4 Ref 4 Ref 4 Ref Ref

0258226

Ref

201

Ref

201 201 202 203 204 205 206 207 208 209

4921659 4922061 0561157 0561158 0641414 3311405 0641410 4761400 4240099 4060804

210

4060805

211

4060807

3120862

1 1 1 1 2 2 4 20 18 in/25cm 40 in/102cm 29 in/73cm

DESCRIPTION BOOMS INSTALLATIONS Main/Upper Boom Assembly (Includes Items 101 & 102) Tower/Lower Boom Assembly (Includes Items 111) Main/Upper Level Link Assembly (Includes Item 121) Tower/Lower Level Link Assy (Includes Item 131) Upright Weldment Block, Bumper Lift Cylinder Assy (See CYLINDER SECTION for Breakdown) Pin, Attach Pin, Attach Pin, Attach Pin, Keeper Bolt 5/16in-18NC x 1 1/2in Locknut 5/16in-18NC Grease, Bearing Bolt 1/4in-20NC x 1 1/4in Flatwasher 1/4in Locknut 1/4in-20NC O-Ring O-Ring MAIN/UPPER BOOM ASSEMBLY Bushing, Teflon Bushing, Teflon TOWER/LOWER BOOM ASSEMBLY Bushing, Teflon MAIN/UPPER LEVEL LINK ASSEMBLY Bushing, Teflon TOWER/LOWER LEVEL LINK ASSEMBLY Bushing, Teflon CLAMPS AND CABLE INSTALLATIONS Clamps and Cable Installations w/o Numbered Colored Wire (Prior to SN 36544) Clamps and Cable Installations w/o Numbered Colored Wire (SN 36544 to Present) Harness - Main Boom Options (Not Shown - See ELECTRICAL SECTION for Breakdown): Harness - Main Boom (Prior to SN 36544) Harness - Main Boom (SN 36544 to Present) Block, Clamp Block, Clamp Bolt 1/4in-20NC x 1 3/4in Locknut 1/4in-20NC Bolt 1/4in-20NC x 1 1/4in Lockwasher 1/4in Tie-Strap (Not Shown) Protector, Edge (3/16in-4.8mm)

REV -

A 1-A

Protector, Edge (1/4in-6.4mm) Protector, Edge (3/8in-9.5mm)

30e/35e/n35e/40e/n40e/45e

87

SECTION 3 - BOOM ITEM 212 213 301 302 303 304 305 306

401 401 401 401 401 401 401

88

PART NUMBER 4751400 3311401 0252303 4360321 3900168 4751000 3311005 4920140 4460428 0254792

QTY 2 2 Ref 2 4 4 4 AR 2 Ref

4360321 3900179 3311005 4751000 4460428 1100070 1060341

1 2 2 2 2 1 26 ft/8m

DESCRIPTION Flatwasher 1/4in Nut 1/4in-20NC BOOM LIMIT SWITCHES INSTALLATION Switch, Limit Bolt, Special Flatwasher Locknut #10-24NC Wire, Safety Connector, Strain Relief 8 METER CUTOUT INSTALLATION (CE, DUTCH, AUSTRIAN AND GERMAN SPECS) Switch, Limit Screw #10-24NC x 2 3/4in Locknut #10-24NC Flatwasher #10 Connector, Strain Relief Cam Cable, Electrical - 16/2

30e/35e/n35e/40e/n40e/45e

REV

D

-

3120862

SECTION 3 - BOOM FIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRIC

90

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 3 - BOOM FIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRIC ITEM

PART NUMBER

1 1 1 2 3

0800866 0801007 4844576 1682980

QTY Ref Ref Ref Ref 1 1 1 1

4 5

4844588 0800832

1 1

0254190 0255586

6

Ref

6 6 7

1682958 1683348

1 1 Ref

7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 23 23 23 25 26 27 28 30 31 32 33 34 35 36 36

1682877 1683325 3537220 3422178 3841203 3780184 3020022 0641812 3311805 3422180 3841143 3780181 0641610 3311605 3422179 0641608

1 1 1 1 9 18 AR 2 2 1 2 4 1 3 1 1 Ref 7 7 7 1 4 4 4 1 2 4 AR 2 1 Ref 1

3120862

3422177 3422480 3422177 3422176 0641408 4751400 3311405 0561076 0641614 4751600 0100011 0641606 0561173 1701717

DESCRIPTION BOOM INSTALLATION Boom Installation (Prior to February 1995) Boom Installation (February 1995 to Present) Lower Boom Weldment Options (Includes Item 101) Lower Boom Weldment (Prior to August 1994) Lower Boom Weldment (August 1994 to Present) Lower Link Weldment (Includes Item 111) Lower Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Upright Weldment Upper Boom Assembly (See UPPER BOOM COMPONENTS ASSEMBLY for Breakdown) Upper Lift Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Upper Lift Cylinder Assembly (Prior to February 1995) Upper Lift Cylinder Assembly (February 1995 to Present) Master Cylinder Assembly Options (See CYLINDER SECTION for Breakdown) Master Cylinder Assembly (Prior to January 1995) Master Cylinder Assembly (January 1995 to Present) Plate, Cable Pin Keeper, Pin O-Ring Grease Bolt 1/2in-13NC x 1 1/2in Locknut 1/2in-13NC Pin Keeper, Pin O-Ring Bolt 3/8in-16NC x 1 1/4in Locknut 3/8in-16NC Pin Bolt 3/8in-16NC x 1in Pin Options: Pin (Prior to February 1995) Pin (February 1995 to SN 66087) Pin (SN 66088 to Present) Pin Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC Block, Boom Rest Bolt 3/8in-16NC x 1 3/4in Flatwasher 3/8in Loctite #242 (Not Shown) Bolt 3/8in-16NC x 3/4in Block, Boom Rest Decal - Manual Descent Decal - Manual Descent (Prior to February 1995)

30e/35e/n35e/40e/n40e/45e

REV 14 4

91

SECTION 3 - BOOM ITEM 36 37

PART NUMBER 1702561 0641808

101

0800866 0801007 0961726 4844576 0961726

111

0254595 0258565 201 201 201 202

4921644 4922128 4921650

203 204 205 206 207 208 209 210 211 212

0561090 3536999 1320205 4751400 3311401 3311505 3300151 0641514 4060805 4060808

213 214 215 216 217 218 219 220 221 222

4240099 1320159 0641511 4751500 4060803 0100011 1320195 1320199 0641520 3311505 0254815 4360321 4460428 3311005 4751000 3900168 1060341

301 302 303 304 305 306

92

QTY 1 7 Ref Ref Ref 4 Ref 4 Ref Ref

DESCRIPTION Decal - Manual Descent`(February 1995 to Present) Bolt 1/2in-13NC x 1in LOWER BOOM WELDMENTS Lower Boom Weldments (Prior to August 1994) Lower Boom Weldments (August 1994 to Present) Bushing, Teflon LOWER LINK WELDMENT Bushing, Teflon CABLES AND CLAMPS INSTALLATIONS Cables and Clamps Installations w/o Numbered Colored Wire (Prior to SN 36648) Cables and Clamps Installations w/o Numbered Colored Wire Ref (SN 36648 to Present) Ref Harness - Upper Boom Options (See ELECTRICAL SECTION for Breakdown): Harness - Upper Boom (Prior to SN 36648) 1 Harness - Upper Boom (SN 36648 to Present) 1 1 Harness-Lower Boom (See ELECTRICAL SECTION for Breakdown) 2 Clamp, Block 1 Cover 2 Clamp 12 Flatwasher 1/4in 6 Nut 1/4in-20NC 2 Locknut 5/16in-18NC 6 Nut, Acorn 1/4in-20NC 2 Bolt 5/16in-18NC x 1 3/4in 6 ft/1.8m Trim 1/4in 10 Trim 1/2in in/25cm 26 Tie-Strap 1 Clamp 1 Bolt 5/16in-18NC x 1 3/8in 4 Flatwasher 5/16in 6 in/15cm Trim 1/16in-1/8in AR Loctite #242 (Not Shown) 1 Cover, Clamp 1 Clamp 1 Bolt 5/16in-18NC x 2 1/2in 1 Locknut 5/16in-18NC BOOM LIMIT SWITCHES INSTALLATION Ref 2 Switch, Limit 2 Connector, Strain Relief 4 Locknut #10-24NC 4 Flatwasher #10 2 Bolt #10-24NC x 1 1/2in 34 Cable, Electrical ft/10.4m

30e/35e/n35e/40e/n40e/45e

REV

B-2 -

D 1

A

3120862

SECTION 3 - BOOM FIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC & 45ELECTRIC

94

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 3 - BOOM FIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC & 45ELECTRIC ITEM

1 1 1 1 2 2 2 2 3 3 3 4 5

PART NUMBER 0253455 0254040

QTY Ref Ref Ref

0255587

Ref

0800831 0800852 0961726 4844302 4844541 0961726 4844303 4844427 4844304

Ref 2 2 8 Ref 2 2 8 Ref 1 1 1 Ref

5 5 6 6 6 7

0800832 0800853

7 7

1682855 1683518

1 1

7 7

1683013 1683521

1 1

3536491 3537045

8

1 1 Ref 1 1 Ref

Ref

8 8 8 8 9

1682861 1683519 1683018 1683522

1 1 1 1 Ref

9 9

1682867 1683337

1 1

9

1683506

1

9 10

1683520

1 Ref

10 10 11

1682877 1683325

1 1 Ref

3120862

DESCRIPTION BOOMS INSTALLATION (STANDARD PARTS) Booms Installation (Standard Parts) 40electric Booms Installation (Standard Parts) 45electric (Prior to February 1995) Booms Installation (Standard Parts) 45electric (February 1995 to Present) Tower Boom Weldment Options: Tower Boom Weldment 40electric Tower Boom Weldment 45electric Bushing, Teflon (4 Per Assembly) Link, Level Options (Base and Mid): Link, Level 40electric Link, Level 45electric Bushing, Teflon (4 Per Assembly) Upright Weldment Options (Bottom): Upright Weldment 40electric Upright Weldment 45electric Upright Weldment (Top) Upper Boom Assembly Options (See UPPER BOOM COMPONENTS ASSEMBLY for Breakdown): Upper Boom Assembly 40electric Upper Boom Assembly 45electric Plate, Hose Guard Options: Plate, Hose Guard 40electric Plate, Hose Guard 45electric Cylinder Assembly - Lower Lift Options (See CYLINDER SECTION for Breakdown) Cylinder Assembly - Lower Lift 40electric (Prior to SN 33111) Cylinder Assembly - Lower Lift 40electric (SN 33111 to Present) Cylinder Assembly - Lower Lift 45electric (Prior to SN 33090) Cylinder Assembly - Lower Lift 45electric (SN 33090 to Present) Cylinder Assembly - Mid Lift Options (See CYLINDER SECTION for Breakdown): Cylinder Assembly - Mid Lift 40electric (Prior to SN 33111) Cylinder Assembly - Mid Lift 40electric (SN 33111 to Present) Cylinder Assembly - Mid Lift 45electric (Prior to SN 33090) Cylinder Assembly - Mid Lift 45electric (SN 33090 to Present) Cylinder Assembly Options - Upper Lift (See CYLINDER SECTION for Breakdown): Cylinder Assembly Options - Upper Lift (Prior to March 1995) Cylinder Assembly Options - Upper Lift (March 1995 to SN 29898) Cylinder Assembly Options - Upper Lift (SN 29899 through 33089) Cylinder Assembly Options - Upper Lift (SN 33090 to Present) Cylinder Assembly Options - Master (See CYLINDER SECTION for Breakdown): Cylinder Assembly Options - Master (Prior to January 1995) Cylinder Assembly Options - Master (January 1995 to Present) Pin, Pivot Options:

30e/35e/n35e/40e/n40e/45e

REV 13 8 3

95

SECTION 3 - BOOM ITEM 11 11 11 12 13 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 30 31 32 33 34 35

96

PART NUMBER 3422175 3422175 3422481 3422176 3422177 3422177 3422480 3422178 3422179 3422180 4844467 0561076 3841203 3841143 3780184 3780181 3020022 0641506 3311505 0641608 0641610 4751600 4566427 4566356 3311605 0641812 0940048 0641806 0641810 3311805

QTY 3 3 3 2 Ref 9 9 9 1 1 1 1 1 15 2 30 4 AR 4 4 3 1 2 Ref 1 1 1 6 1 2 12 3

DESCRIPTION Pin, Pivot 40electric Pin, Pivot 45electric (Prior to February 1995) Pin, Pivot 45electric (February 1995 to Present) Pin, Pivot Pin, Pivot Options: Pin, Pivot 40electric Pin, Pivot 45electric (Prior to February 1995) Pin, Pivot 45electric (February 1995 to Present) Pin, Pivot Pin, Pivot Pin, Pivot Boom Rest Weldment Block, Boom Rest Keeper, Pin - 1/2in Keeper, Pin - 3/8in O-Ring - 2in O-Ring - 1in Grease Bolt 5/16in-18NC x 3/4in Locknut 5/16in-18NC Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Tube Options: Tube 40electric Tube 45electric Locknut 3/8in-16NC Bolt 1/2in-13NC x 1 1/2in Bumper Bolt 1/2in-13NC x 3/4in Bolt 1/2in-13NC x 1 1/4in Locknut 1/2in-13NC

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 3 - BOOM FIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC

98

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 3 - BOOM FIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 0254647

QTY Ref Ref

0258563

Ref

0254041

Ref

0258564

Ref

1

Ref

1

4921644

1

1

4922128

1

1

4921645

1

1

4922127

1

2

Ref

2 2 4 5 7 10 11 12 13 15 15

4921581 4921591 0561090 0561091 3536999 4751500 4751400 3311401 0641514

15

4060805

16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 33

4060808 4240099 3311505 4566243 0641560 0641512 1320205 1670697 0630467 3300151 1320040 0641410 3311405 0100011 1320195 1320199

3120862

4060807

1 1 2 1 1 5 12 6 3 Ref 3.6 ft/1.1m 3.6 ft/1.1m 8 ft/2.4m 26 1 1 1 1 1 1 4 6 1 1 1 AR 1 1

DESCRIPTION CLAMPS AND CABLES INSTALLATIONS Clamps and Cable Installations 40electric without Numbered Colored Wire (Prior to SN 36648) Clamps and Cable Installations 40electric with Numbered Colored Wire (SN 36648 to Present) Clamps and Cable Installations 45electric without Numbered Colored Wire (Prior to SN 36648) Clamps and Cable Installations 45electric with Numbered Colored Wire (SN 36648 to Present) Harness Assembly - Upper Boom Options (See ELECTRICAL SECTION for Breakdown): Harness Assembly - Upper Boom 40electric (Prior to SN 36648) Harness Assembly - Upper Boom 40electric (SN 36648 to Present) Harness Assembly - Upper Boom 45electric (Prior to SN 36648) Harness Assembly - Upper Boom 45electric (SN 36648 to Present) Harness Assembly - Tower Boom Options (See ELECTRICAL SECTION for Breakdown): Harness Assembly - Tower Boom 40electric Harness Assembly - Tower Boom 45electric Block, Hose Clamp Block, Hose Clamp Shield Flatwasher 5/16in Flatwasher 1/4in Nut 1/4in-20NC Bolt 5/16in-18NC x 1 3/4in Trim Options: Trim 40electric (was p/n 4060805)

REV 6 1 7 1

Trim 45electric Trim 1/2in Tie-Strap Locknut 5/16in-18NC Roller Bolt 5/16in-18NC x 7 1/2in Bolt 5/16in-18NC x 1 1/2in Clamp, Hose Cover, Hose Capscrew, Button 5/16in-18NC x 1/2in Nut, Acorn 1/4in - 20NC Clamp, Cable Bolt 1/4in-20NC x 1 1/4in Locknut 1/4in-20NC Loctite #242 (Not Shown) Cover, Clamp Clamp

30e/35e/n35e/40e/n40e/45e

99

SECTION 3 - BOOM ITEM 34 35

101 102 103 105

100

PART NUMBER 0641520 3311505 0253704 0254875 4360321 4460428 3311005

105 105 106 106 106 107 107

3900168 3900246

107 108 109

1060341 1670832 1670833

3900097 3900104 1060341 1060341

QTY 1 1 Ref Ref Ref 2 2 4 Ref 2 2 Ref 2 2 AR 48 ft/17.7m 58 ft/15m 1 1

DESCRIPTION Bolt 5/16in-18NC x 2 1/2in Locknut 5/16in-18NC BOOM LIMIT SWITCHES INSTALLATIONS (40ELECTRIC) Boom Limit Switches Installations 40electric Boom Limit Switches Installations 45electric Switch, Limit Connector, Strain Relief Locknut #10-24NC Bolt, Socket Head Options: #10-24NC x 1 1/2 (Prior to SN 33795) Bolt, Socket Head (#10-24NC x 1 1/2in) (Prior to SN 33795) Bolt, Socket Head (#10-24NC x 1 3/4in) (SN 33795 to Present) Bolt, Socket Head Options: Bolt, Socket Head (#10-24NC x 2 1/8in) (Prior to SN 33795) Bolt, Socket Head (#10-24NC x 2 1/4in) (SN 33795 to Present) Cable, Electrical - 16/2 Cable, Electrical - 16/2 40electric

REV

5 4

Cable, Electrical - 16/2 45electric Cover, Switch Lower Only (SN 33795 to Present) Cover, Switch Upper Only (SN 33795 to Present)

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 3 - BOOM FIGURE 3-5. UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

102

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 3 - BOOM FIGURE 3-5. UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 0800832 0800832 0800853

1 1 1 1 2 2 2 2 3 3 3 4 4 4 4 4 5 5 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26

3120862

0800833 0800854 0961726 0800834 0800855 0961726

1682887 1682947 3422185 3422263 3422185 3422901 1180302 7019698 7019699 4844579 3340663

3340666 3340820 3340682 1760160 0630487 3311602 0641818 4761800 3760115 0641405 0641404 4761400 0641606 4761600 0100011 1670678 1670698 4751400 3311401 1220038

QTY Ref Ref Ref Ref Ref 1 1 2 Ref 1 1 2 Ref 1 1 Ref 1 1 1 1 1 40 1 1 8 Ref 2 2 1 8 6 8 4 4 2 2 2 7 7 7 AR 1 1 7 3 Ref 2

DESCRIPTION UPPER BOOM ASSEMBLIES Upper Boom Assemblies 35electric Upper Boom Assemblies 40electric Upper Boom Assemblies 45electric Base Weldment Options: Base Weldment 35electric & 40electric Base Weldment 45electric Bushing, Teflon Fly Weldment Options: Fly Weldment 35electric & 40electric Fly Weldment 45electric Bushing, Teflon Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Telescope Cylinder Assembly 35electric & 40electric Telescope Cylinder Assembly 45electric Pin, Mounting Options: Pin, Mounting 35electric & 40electric Pin, Mounting 45electric (Prior to February 1995) Pin, Mounting 45electric (February 1995 to SN 57116) Pin, Mounting 45electric (SN 57117 to Present) Powertrack Links, Replacement Bracket, End Holder, Wear Pad (Base Front Bottom) Pad, Wear (Base Front Top and Sides/Fly Rear Sides and Bottom) Pad, Wear Options (Fly Rear Top): Pad, Wear (Prior to SN 31965) Pad, Wear (SN 31965 to Present) Pad, Wear (Base Front Bottom) Disc Bolt, Special Nut, Jam 3/8in-16NC Bolt 1/2in-13NC x 2 1/4in Lockwasher 1/2in Ring, Retaining Bolt 1/4in-20NC x 5/8in Bolt 1/4in-20NC x 1/2in Lockwasher 1/4in Bolt 3/8in-16NC x 3/4in Lockwasher 3/8in Loctite #242 Cover, Boom Cover, Boom Flatwasher 1/4in Nut 1/4in-20NC Holder, Wear Pad Options (Base Front Left Side): Holder, Wear Pad (was p/n 4844383) (Prior to SN 35014)

30e/35e/n35e/40e/n40e/45e

REV 18-P 18-P 13-J

103

SECTION 3 - BOOM ITEM 26 27 27 27 28 28 28 29 30 31 32 33 34 35 36 37 38

104

PART NUMBER 1220038 1220039 1220039 1220040 1220040 0630399 0100009 4740413 4751600 0641608 3520034 1320195 1320199 0641520 3311505

QTY 2 Ref 2 2 Ref 2 2 2 AR 5 5 5 4 1 1 1 1

DESCRIPTION Holder, Wear Pad (SN 35014 to Present) Holder, Wear Pad Options (Base Front Right Side): Holder, Wear Pad (was p/n 4844384) (Prior to SN 35014) Holder, Wear Pad (SN 35014 to Present) Holder, Wear Pad Options (Base Front Top): Holder, Wear Pad (was p/n 4844386) (Prior to SN 35014) Holder, Wear Pad (SN 35014 to Present) Bolt 3/8in-16NC x 2 1/4in Silicone (Not Shown) Spacer Flatwasher 3/8in Bolt 3/8in-16NC x 1in Plug, Hole Cover, Clamp (March 1995 to Present Only) Clamp (March 1995 to Present Only) Bolt 5/16in-18NC x 2 1/4in (March 1995 to Present) Only) Locknut 5/16in-18NC (March 1995 to Present Only)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 4 - PLATFORMS

SECTION 4 - PLATFORMS

3120862

30e/35e/n35e/40e/n40e/45e

105

SECTION 4 - PLATFORMS FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC

106

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 4 - PLATFORMS FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC ITEM

1 1 1 2 3 4 5 6 7 101 201 201 201 202 202 202 203 204 205 207 301 302 303 304 305 306 307 308 309 401

501 502 503 504 505 505 506 511

3120862

PART NUMBER 0254645

3510458 3510502 3841143 0641509 3311505 3421983 3020022 3780181 4844102 0252408 4360031 7000625 3252347

4460422 4460071 0641408 3311405 4751400 4060803 0252672 Supply Locally Supply Locally Supply Locally Supply Locally Supply Locally 1060461 Supply Locally Supply Locally Supply Locally 2901213 1670636 2901251 2901561 3536089 0641414 3311405 4711400 2920095 7016356 4240099

QTY Ref Ref Ref 1 1 2 2 2 2 AR 4 Ref

DESCRIPTION PLATFORM INSTALLATION Note: Replacement Decals Must be Ordered Separately.

Platform Assembly Options: Platform with Lift Gate (Prior to May 1995) Platform with Lift Gate (May 1995 to Present) Pin, Keeper Bolt 5/16in-18NC x 1 1/8in Locknut 5/16in-18NC Pin, Attach Grease, Bearing O-Ring PLATFORM ASSEMBLY COMPONENTS Gate, Lift FOOTSWITCH INSTALLATION Ref 1 Footswitch Assembly 2 Block, Contact 1 Decal (English) Note: Decal for other languages See DECALS SECTION Ref Ref Connector, Strain Relief Options: Connector, Strain Relief - 90 (Prior to SN 42965) 1 Connector, Strain Relief - Straight (SN 42965 to Present) 1 3 Bolt 1/4in-20NC x 1in 3 Locknut 1/4in-20NC 3 Flatwasher 1/4in 2 in/5cm Flex-Trim (Not Shown) OPTIONAL 220VAC RECEPTACLE INSTALLATION Ref 1 Box, Switch 1 Receptacle, Electrical 1 Shield, Cover 1 Connector, Strain Relief 1 Plug, Electrical 40 Cable, Electrical 16/3 ft/12.2m 4 Screw, Machine #6-32NC x 3/8in 4 Lockwasher #6 1 Gasket, Shield OPTIONAL CONSOLE COVER KITS Ref 1 Cover, Console OPTIONAL WORK LIGHTS KITS Ref Optional Work Lights Kits (Prior to SN 36544) Ref Optional Work Lights Kits (SN 36544 to Present) Ref 2 Plate, Mounting 4 Bolt 1/4in-20NC x 1 3/4in 4 Locknut 1/4in-20NC 4 Flatwasher 1/4in Narrow 2 Light Assembly 2 Bulb, Replacement (1 per Light) 10 Tie-Strap (Not Shown) Ref Connector, Strain Relief Options (Not Shown - Located at Console Box):

30e/35e/n35e/40e/n40e/45e

REV A

5

F

-

E 2

107

SECTION 4 - PLATFORMS ITEM 511 511

108

PART NUMBER 4460598 4460428

QTY 1 1

DESCRIPTION Connector, Strain Relief (Prior to SN 28755) Connector, Strain Relief (SN 28755 to Present)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 4 - PLATFORMS FIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

110

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 4 - PLATFORMS FIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 0253698 4844465 0961608 0961749 1320050 4844466 0961749

QTY Ref 1 2 2 2 1 2 Ref

3 3 4

1682876 1683285 1682930

1 1 1

5

3600207

1

6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

3422176 3422180 3422181 3422191 3841143 3841203 4740007 0641607 0641608 0641810 0641605 4751600 4751800 3311605 3430816 3450405 3780181 3780184 0460106 1320017 1320031 1670690 3941405 4751400 4761400 4060855 0641505 0641516 4751500 3311505 0100011 1320159 0641610

1 1 1 1 3 1 1 8 1 1 2 9 2 9 2 2 6 2 1 1 1 1 4 4 4 1 1 2 6 3 AR 1 1 Ref

1 1 1 1 2 2 3

3120862

DESCRIPTION ROTATOR AND SUPPORT INSTALLATION Support Weldment Bushing, Bronze (Platform Pivot) Bushing, Bronze (Rotator Cylinder Pivot) Clamp, Hose Pivot Weldment Bushing, Bronze (Rotator Cylinder Pivot) Slave Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Slave Cylinder Assembly (Prior to January 1995) Slave Cylinder Assembly (January 1995 to Present) Rotator Cylinder Assembly (See CYLINDER SECTION for Breakdown) Rotator Pump, Motor and Tank Assembly (See ROTATOR MOTOR/PUMP/TANK ASSEMBLY for Breakdown) Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Keeper Pin, Keeper Washer, Thrust Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 1 1/4in Bolt 3/8in-16NC x 5/8in Flatwasher 3/8in Flatwasher 1/2in Locknut 3/8in-16NC Pin, Clevis 1/2in x 2in Pin, Cotter O-Ring O-Ring Bellows Clamp, Hose Clamp, Hose Cover, Motor Screw, Self-Tapping 1/4in x 5/8in Flatwasher 1/4in Lockwasher 1/4in Shield Bolt 5/16in-18NC x 5/8in Bolt 5/16in-18NC x 2in Flatwasher 5/16in Locknut 5/16in-18NC Loctite #242 (Not Shown) Clamp, Hose Bolt 3/8in-16NC x 1 1/4in PLATFORM WELDMENTS

30e/35e/n35e/40e/n40e/45e

REV M

111

SECTION 4 - PLATFORMS ITEM

PART NUMBER 3510435 3510505 3510597 3510461 3510501 3510595

101 201 201 201

0252408 4360031 7000625 3252347

202 202 202 203 204 205 207 208

4460422 4460071 0641408 3311401 4751400 4060803 4921396 0254543 0253717 0254043

301 302 303 304 305 306 306 306 306 306A 307 308 309 310 310 310 310 310A

401 402 403

112

Supply Locally Supply Locally Supply Locally Supply Locally Supply Locally 4921649 4921571 4921595 4460205 Supply Locally Supply Locally Supply Locally 4921648 4921570 4921594 4460134 2901251 2901561 3536089 0641414 3311405

QTY DESCRIPTION 26in x 48in/6.6cm x 122cm (Prior to May 1995) Ref 26in x 48in/6.6cm x 122cm (May 1995 to SN 33711) Ref 26in x 48in/6.6cm x 122cm (SN 33712 to Present) Ref 26in x 60in/6.6cm x 152cm (Prior to May 1995) Ref 26in x 60in/6.6cm x 152cm (May 1995 to SN 33711) Ref 26in x 60in/6.6cm x 152cm (SN 33712 to Present) Ref Note: Replacement Decals Must be Ordered Separately.

Ref Ref Lift Gate Weldment FOOTSWITCH INSTALLATION Ref 1 Footswitch Assembly 2 Block, Contact 1 Decal (English) Note: Decal for other languages See DECALS SECTION Ref Ref Connector, Strain Relief Options: Connector, Strain Relief - 90 (Prior to SN 42965) 1 Connector, Strain Relief - Straight (SN 42965 to Present) 1 3 Bolt 1/4in-20NC x 1in 3 Nut 1/4in-20NC 3 Flatwasher 1/4in 2 in/5cm Flex-Trim 1 Harness (Console Box to Footswitch) RECEPTACLE BOX INSTALLATION (OPTIONAL) Ref Receptacle Box Installation 35electric with 110VAC Ref Receptacle Receptacle Box Installation 40electric with 110VAC Ref Receptacle Receptacle Box Installation 45electric with 110VAC Ref Receptacle 1 Box, Electrical 1 Receptacle, Electrical 1 Cover, Receptacle 1 Connector, Strain Relief 1 Plug Ref Harness Options (Upper Boom): 1 Harness 35electric 1 Harness 40electric 1 Harness 45electric 1 Plug, Male 4 Screw, Machine 4 Lockwasher 1 Gasket Ref Harness Options (Lower Boom): 1 Harness 35electric 1 Harness 40electric 1 Harness 45electric 1 Receptacle OPTIONAL WORK LIGHTS KITS Ref Optional Work Lights Kits (Prior to SN 36544) Ref Optional Work Lights Kits (SN 36544 to Present) Ref 2 Plate, Mounting 4 Bolt 1/4in-20NC x 1 3/4in 4 Locknut 1/4in-20NC

30e/35e/n35e/40e/n40e/45e

REV A A-1 A A-2

5

A B A

E 2

3120862

SECTION 4 - PLATFORMS ITEM 404 405 405 406 409 411

PART NUMBER 4711400 2920095 7016356 4240099 2820035

QTY 4 2 2 10 9 ft/2.7m Ref

411 411

4460598 4460428 2901213 1670636

1 1 Ref 1

501

3120862

DESCRIPTION Flatwasher 1/4in Narrow Floodlight Bulb, Replacement (1 per Light) Tie-Strap Loom, Vinyl (Not Shown) Connector, Strain Relief Options (Not Shown - Located at Console Box): Connector, Strain Relief (Prior to SN 28755) Connector, Strain Relief (SN 28755 to Present) OPTIONAL CONSOLE COVER KIT - STANDARD MACHINES Cover

30e/35e/n35e/40e/n40e/45e

REV

-

113

SECTION 4 - PLATFORMS FIGURE 4-3. ROTATOR MOTOR/PUMP/TANK ASSEMBLY

114

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 4 - PLATFORMS FIGURE 4-3. ROTATOR MOTOR/PUMP/TANK ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3120862

PART NUMBER 3600207 7003550 Not Available 7003551 Kit 7003552 7003553 7003554 7003555 Kit 7003556 7003557 7003558 Kit 7003559 7003560 7003561 7003562

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1

DESCRIPTION ROTATOR MOTOR/PUMP/TANK ASSEMBLY Motor (Includes Mounting Bolts) Brush/Spring Kit Coupling O-Ring Pump/Adapter Assembly Pump Assembly Filter Reservoir Assembly Seal Cap, Reservoir Reservoir Mounting Kit O-Ring Cartridge - Thermal Relief Valve Cartridge - High Pressure Relief Valve Cartridge - Low Pressure Relief Valve Seal Kit (Includes Items 3, 8, 12 and Pump Seals and O-Rings)

30e/35e/n35e/40e/n40e/45e

REV -

115

SECTION 4 - PLATFORMS FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY

116

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 4 - PLATFORMS FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ITEM

0860920 0861058

QTY Ref Ref Ref

0861184 0860921 0861059

Ref Ref Ref

0861186 0860922

Ref Ref

0861060

Ref

0861187

Ref

1 1 1 1

0860895 0861057 0860876

Ref 1 1 1

1

0861056

1

1A 2 2 2 2 2 2 2 3 3 3 4 5 5 5 6 6 6 7 8 9 9 9 9 9 9 9 9 9

2900859

1 Ref 1 1 1 1 1 1 Ref 1 1 1 Ref 1 1 Ref 0 1 AR 5 Ref 1 1 1 1 1 1 1 1

3120862

PART NUMBER

1702287 1704414 1702286 1704415 1702285 1704416 4360365 4360445 3300352 2560115 2560136 Not Required 4360314 4060802 4360328 4360317 7012566 7012517 4360289 7012611 7012612 4360475 7020175

DESCRIPTION PLATFORM CONSOLE ASSEMBLY Platform Console Assembly 30electric (Prior to SN 31037) Platform Console Assembly 30electric (SN 31037 through 36543) Platform Console Assembly 30electric (SN 36544 to Present) Platform Console Assembly 35electric (Prior to SN 31037) Platform Console Assembly 35electric (SN 31037 through 36647) Platform Console Assembly 35electric (SN 36648 to Present) Platform Console Assembly 40electric & 45electric (Prior to SN 31037) Platform Console Assembly 40electric & 45electric (SN 31037 through 36647) Platform Console Assembly 40electric & 45electric (SN 36648 to Present) Box Assembly Options: Box Assembly 30electric (Prior to SN 31037) Box Assembly 30electric (SN 31037 to Present) Box Assembly 35electric/40electric/45electric (Prior to SN 31037) Box Assembly 35electric/40electric/45electric (SN 31037 to Present) Hinge Pin/Retainer/Gasket Kit Decal Options: Decal 30electric (Prior to SN 47045) Decal 30electric (SN 47045 to Present) Decal 35electric (Prior to SN 47045) Decal 35electric (SN 47045 to Present) Decal 40electric/45electric (Prior to SN 47045) Decal 40electric/45electric (SN 47045 to Present) Potentiometer Options (Function Speed): Potentiometer (Prior to SN 31037) Potentiometer (SN 31037 to Present) Nut, Special Only (Prior to SN 31037) Knob Options: Knob (Prior to SN 31037) Knob (SN 31037 to Present) Switch, Toggle Options (Basket Rotate): Switch, Toggle 30electric Switch, Toggle 35electric/40electric/45electric Guard, Switch Switch, Toggle (Swing/Lift/Tele/Level) Switch, Push-Pull Options (Emergency Stop): Switch (Prior to SN 31037) Lens Bulb Switch (SN 31037 through 47044) Push-Pull Mush Head Boot Switch, Emergency Stop (SN 47045 to Present) Cap/E-Stop With Sealing Ring

30e/35e/n35e/40e/n40e/45e

REV A A 3 D 2 3 C A 3

117

SECTION 4 - PLATFORMS ITEM 9 10 11 12 13 14

PART NUMBER 7020176 4360282 2920120 2920107 4360274 1600175

QTY 1 AR 1 1 1 1

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 39 39 40 41 42 43 44 45 46 47 48 48 48 49 49 49 50

0720805 4750800 4760800 3537234 3520031 4460488 3640834 3910608 4760600 4750600 3310601 3740087 4120027 3740063 4460522 4460525 4460524 4460526 4460428 0641508 4751500 4761500 4360112

4 4 4 1 1 4 AR 4 4 4 4 AR AR AR 3 1 3 1 AR 4 4 4 2 Ref 0 1 6 1 AR 3 1 1 1 1 Ref 0 1 Ref 0 2 1 Ref Ref Ref Ref

Not Required 4360069 4740420 3640930 0100029 3790012 1060329 0731003 4751000 4761000 Not Required 4460523 Not Required 4460529 1704260 2901216 2901250 4932681

118

DESCRIPTION Contact Block With Mount Collar Block, Contact Light, Indicator Bulb Switch, Push Button (Horn) Controller Assembly (Drive/Steer) (See CONTROL ASSEMBLY (DRIVE/STEER) for Breakdown) Screw, Machine #8-32NC x 5/8in Flatwasher #8 Lockwasher #8 Plate, Controller Support Plug, Hole Mount, Cable Tie Strip, Terminal Screw #6-32NC x 1 1/2in Lockwasher #6 Flatwasher #6 Nut #6-32NC Relay Base, Relay Spring, Relay Block, Terminal Markers, Terminal Lock, Terminal Connector, Strain Relief Connector, Strain Relief Bolt 5/16in-18NC x 1in Flatwasher 5/16in Lockwasher 5/16in Breaker, Circuit - 5 Amp Breaker, Circuit - 10 Amp Breaker, Circuit - 10 Amp 30electric Breaker, Circuit - 10 Amp 35electric/40electric/45electric Washer, Sealing Rail Silicone O-Ring Lanyard Bolt #10-24NC x 3/8in Flatwasher #10 Lockwasher #10 Plug, Terminal Options: Plug, Terminal 30electric Plug, Terminal 35electric/40electric/45electric Bridge, Insertion Options: Bridge, Insertion 30electric Bridge, Insertion 35electric/40electric/45electric Decal - EMS (SN 47045 to Present) OPTIONAL TILT ALARM KIT (OPTIONAL) Optional Tilt Alarm Kit 30electric Optional Tilt Alarm Kit 35electric Optional Tilt Alarm Kit 40electric & 45electric

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 4 - PLATFORMS ITEM 101 102 103 104 105

3120862

PART NUMBER 4120027 3740087 3740063 0140030 3990001

QTY 1 1 1 1 AR

DESCRIPTION Base, Relay Relay Spring, Relay Alarm Diode - 3.5 Amp (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV

119

SECTION 4 - PLATFORMS FIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER)

120

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 4 - PLATFORMS FIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER) ITEM

101 102 103 104 105 106 107 108 109

201 202 203 204 205 206 207 208 209 210 210 211 211 211 211 211

3120862

PART NUMBER 1600175 7003795 7003792 7003789 7003790 7003791 7003793 Kit Kit Kit 7011973 7003722 7003702 7003739 3790112 7003703 7003744 7003719 7011904 7011942 7003751 7003788 7020511 4460266 4460265 4460226 4460227

QTY Ref Ref 2 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 9 9

DESCRIPTION CONTROLLER ASSEMBLY (DRIVE/STEER) ROCKER SWITCH GRIP HANDLE ASSEMBLY Half, Handle Switch, Rocker Cap, Rubber Actuator, Switch Shaft, Handle Lock, Slide Spring Sleeve Bolt 1/4in-20NC x 3/8in with Hole Drilled in Center (Not Shown) Slide Lock Repair Kit (Includes Items 106-108) HOUSING AND INTERNAL COMPONENTS Housing Assembly (Includes Items 202 & 203) Bushing, Bronze O-Ring Gasket Guide, Spring Spring, Torsion Sector, Gear Electrical Assembly Potentiometer Gear, Brass Spur Set Screw Harness Connector Components: Cap, Female - 9 Pin Plug, Male Socket, Female Pin, Male

30e/35e/n35e/40e/n40e/45e

REV -

121

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3120862

30e/35e/n35e/40e/n40e/45e

123

SECTION 5 - CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC

124

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC ITEM 1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23

101 102 103 151 152 201 204 209 209 210 211

3120862

PART NUMBER 1683202 1683203 1682544 1120108 3480115 1681344 3300279 4565332 4740394 4640746 2900770 4640869 7012540 3900170 3951402 Kit Kit Kit Kit Kit Kit Kit 0100011 0100038 0100035 2220883 2900371 1683203 0961602 3790029 1320051 1682544 0961602 3790029 0254789 4360344 4460428 4640495 2900770 4921521 2220903

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 AR AR AR 2 1 Ref 2 2 1 Ref 2 2 Ref 1 1 1 1 1 1

DESCRIPTION LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC Barrel Assembly (Includes Items 101-103) Rod Assembly (Includes Items 151-152) Retainer Piston Head Nut Spacer, Tube Washer Holding Cartridge Valve Seal Kit - 4640746 Cartridges Valve, Manual Release Cartridge Seal Kit - 4640869 Cartridge Setscrew 3/8in-16NC x 3/8in Setscrew 1/4in-20NC x 1/4in Ring, Lock Seal O-Ring Ring, Wear O-Ring Seal, Rod Seal, Wiper Loctite #242 Primer, Locking Loctite #222 Plug, O-Ring Seal Kit (Includes Items 13-19) BARREL ASSEMBLY Bushing, Teflon (Includes Item 102) O-Ring (1 Per Bushing) Clamp ROD ASSEMBLY Bushing, Teflon (Includes Item 152) O-Ring (1 Per Bushing) OVERLOAD INSTALLATION (FRENCH SPEC) Switch, Pressure Connector, Strain Relief Valve, Cartridge - Holding Seal Kit - 4640495 Valve Harness Fitting

30e/35e/n35e/40e/n40e/45e

REV A-1

-

125

SECTION 5 - CYLINDER FIGURE 5-2. UPPER CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

126

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-2. UPPER CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 4 5 5 5 5 5 5 5 6 6 6 7 7 7 7 7 7 7 7

3120862

PART NUMBER 1682867

QTY Ref Ref

1683337

Ref

1683506

Ref

1683520

Ref

1682958

Ref

1683348

Ref

1682868 1682868 1682868

Ref Ref 1 1 1

1683514 1682988 1683347 0961726

1682870 1682870 1683505 1683505 1682972 0961726 1120108 3480115

1681344 1681344 1683504 1683504 1681344 3300279 3300315

4740394 4740394 Not Required Not Required 4740394

1 1 1 2 Ref Ref 1 1 1 1 1 2 1 1 Ref Ref 1 1 1 1 1 Ref 1 1 Ref Ref 1 1 0 0 Ref 1

DESCRIPTION UPPER LIFT CYLINDER ASSEMBLIES Upper Lift Cylinder Assemblies 40electric & 45electric (Prior to March 1995) Upper Lift Cylinder Assemblies 40electric & 45electric (March 1995 to SN 29898) Upper Lift Cylinder Assemblies 40electric & 45electric (SN 29899 through 33089) Upper Lift Cylinder Assemblies 40electric & 45electric (SN 33090 to Present) Upper Lift Cylinder Assemblies 35electric (Prior to February 1995) Upper Lift Cylinder Assemblies 35electric (February 1995 to Present) Barrel Weldment Options: Barrel Weldment 40electric & 45electric Barrel Weldment 1682867 Cylinder (Prior to March 1995) Barrel Weldment 1683337 Cylinder (March 1995 to SN 29898) Barrel Weldment 1683506 Cylinder (SN 29899 through 33089) Barrel Weldment 1683520 Cylinder (SN 33090 to Present) Barrel Weldment 35electric (Prior to February 1995) Barrel Weldment 35electric (February 1995 to Present) Bushing, Teflon Rod Weldment Options: Rod Weldment 40electric & 45electric Rod Weldment 1682867 Cylinder (Prior to March 1995) Rod Weldment 1683337 Cylinder (March 1995 to SN 29898) Rod Weldment 1683506 Cylinder (SN 29899 through 33089) Rod Weldment 1683520 Cylinder (SN 33090 to Present) Rod Weldment 35electric Bushing, Teflon Retainer Piston Head Options: Head 40electric & 45electric Head 1682867 Cylinder (Prior to March 1995) Head 1683337 Cylinder (March 1995 to SN 29898) Head 1683506 Cylinder (SN 29899 through 33089) Head 1683520 Cylinder (SN 33090 to Present) Head 35electric Nut, Hex Options: Nut, Hex 40electric & 45electric Nut, Hex 35electric Washer Options: Washer 40electric & 45electric Washer 1682867 Cylinder (Prior to March 1995) Washer 1683337 Cylinder (March 1995 to SN 29898) Washer 1683506 Cylinder (SN 29899 through 33089) Washer 1683520 Cylinder (SN 33090 to Present) Washer 35electric Washer 1682958 Cylinder (Prior to SN 29899)

30e/35e/n35e/40e/n40e/45e

REV E A-1 D 2

127

SECTION 5 - CYLINDER ITEM 7 8 8 8 8 8 8 8 9 10 10 10 10 10 10 10 10 11 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24

PART NUMBER Not Required

Not Required 4640799

QTY 0 Ref Ref 1 1 1 1 1 0 Ref Ref 1 1 1 Ref 1 1 Ref 1 0 1 1 1 2 2 1 1 1 1 1 AR AR AR Ref 0 1

24

4640869

1

25 26 27 28 29

2980121 3430408 3450202 3440413 1120459

1 1 1 1 1 Ref Ref 1 1 1

4566009 4566009 4567177 4567177 4566473 Not Required

4640771 4640936 2900770 4640771 2900770 2220885 Not Required 2220883 3900170 3951402 Kit Kit Kit Kit Kit Kit Kit 0100011 0100038 0100035

2900371 2901496 2900371

128

DESCRIPTION Washer 1683509 Cylinder (SN 29899 to Present) Spacer Options: Spacer 40electric & 45electric Spacer 1682867 Cylinder (Prior to March 1995) Spacer 1683337 Cylinder (March 1995 to SN 29898) Spacer 1683506 Cylinder (SN 29899 through 33089) Spacer 1683520 Cylinder (SN 33090 to Present) Spacer 35electric Not Required Cartridge, Holding Options: Cartridge, Holding 40electric & 45electric Cartridge (Prior to March 1995) Cartridge (March 1995 to Present) Seal Kit - 4640771 & 4640936 Valves Cartridge, Holding 35electric Cartridge, Holding Valve Seal Kit - 4640771 Valve Plug Options: Plug 40electric & 45electric Plug 35electric (Prior to February 1995) Plug 35electric (February 1995 to Present) Setscrew 3/8in-16NC x 3/8in Setscrew 1/4in-20NC x 1/4in Ring, Lock Seal, Piston O-Ring Ring, Wear O-Ring Seal, Rod Wiper Rod Loctite #242 Primer, Locking Loctite #222 Valve Options: Valve 40electric & 45electric Valve 35electric - Cartridge, Needle Valve (Prior to February 1995) Valve 35electric - Valve Manual Release (February 1995 to Present) Lever (February 1995 to Present) Pin, Clevis (February 1995 to Present) Pin, Cotter (February 1995 to Present) Pin, Roll (February 1995 to Present) Cap, Lever (February 1995 to Present) Seal Kit Options (Includes Items 14-20): Seal Kit 40electric & 45electric Seal Kit 1682867 & 1683337 Cylinders (Prior to SN 29899) Seal Kit 1683506 & 1683520 Cylinder (SN 29899 to Present) Seal Kit 35electric

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 5 - CYLINDER FIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC & 45ELECTRIC

130

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 1683018 1683522 1682861 1683519

1 1 1 1 1 1 1 1 2 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 10 10 11 12 13 13 13 14 15 16 17 18 19

3120862

1683019 1683516 1682862 1683513 0961726 1683021 1682864 0961726 1120305 1120108 3480113 3480115 1682209 1681344 3300281 3300279 4740207 4740394 4566435 4565994 4640634 2900770 4640816 2900770 2220885 3900170 Not Required 3951402 Kit Kit Kit Kit Kit Kit

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 2 Ref 1 1 2 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 1 1 1 1 2 1 Ref 0 1 2 2 1 1 1 1

DESCRIPTION MID LIFT CYLINDER ASSEMBLY Mid Lift Cylinder Assembly 45electric (Prior to SN 33090) Mid Lift Cylinder Assembly 45electric (SN 33090 to Present) Mid Lift Cylinder Assembly 40electric (Prior to SN 33111) Mid Lift Cylinder Assembly 40electric (SN 33111 to Present) Barrel Weldment Options: Barrel Weldment 45electric Barrel Weldment 1683018 Cylinder (Prior to SN 33090) Barrel Weldment 1683522 Cylinder (SN 33090 to Present) Barrel Weldment 40electric Barrel Weldment 1682861 Cylinder (Prior to SN 33111) Barrel Weldment 1683519 Cylinder (SN 33111 to Present) Bushing, Teflon Rod Weldment Options: Rod Weldment 45electric Rod Weldment 40electric Bushing, Teflon Retainer Options: Retainer 45electric Retainer 40electric Piston Options: Piston 45electric Piston 40electric Head Options: Head 45electric Head 40electric Nut, Hex Options: Nut, Hex 45electric Nut, Hex 40electric Washer Options: Washer 45electric Washer 40electric Spacer Options: Spacer 45electric Spacer 40electric Cartridge, Holding Valve Seal Kit - 4640634 Cartridge, Holding Valve Seal Kit - 4640771 Valve Plug Setscrew 3/8in-16NC x 3/8in Setscrew 1/4in-20NC x 1/4in Options: Setscrew 1/4in-20NC x 1/4in 45electric Setscrew 1/4in-20NC x 1/4in 40electric Ring, Lock Seal, Piston O-Ring Ring, Wear O-Ring Seal, Rod

30e/35e/n35e/40e/n40e/45e

REV D-4 A-1 C-3 A-1

131

SECTION 5 - CYLINDER ITEM 20 21 22 23 24

132

PART NUMBER Kit 0100011 0100038 0100035 Not Required 2901154

QTY 1 AR AR AR 0 Ref 1

2900371

Ref 1

DESCRIPTION Wiper Rod Loctite #242 Primer, Locking Loctite #222 Not Required Mid Lift Cylinder Assembly 45electric Seal Kit - 1683018 & 1683522 Mid Lift Cylinder (Includes Items 14-20) Mid Lift Cylinder Assembly 40electric Seal Kit - 1682861 & 1683519 Mid Lift Cylinder (Includes Items 64-70)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 5 - CYLINDER FIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

134

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 1683013 1683521 1682855 1683518 1682980

1 1 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 7 7 7 7 8 8 8 8 9 9 9 9 9 10 10 10

3120862

1683014 1683515 1682856 1683512 1682981 0961726 1683016 1682858 1682983 0961726 1120094 1120305 1120305 3480102 3480113 3480113 1682323 1682209 1682209 3300281 Not Required 4740207 4740207 4566432 4565992 4566261

4640634 2900770 Not Required

4640816

QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 2 Ref 1 1 1 2 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 1 Ref 0 1 1 Ref 1 1 1 Ref Ref 1 1 0 Ref Ref 1

DESCRIPTION LOWER LIFT CYLINDER ASSEMBLY Lower Lift Cylinder Assembly 45electric (Prior to SN 33090) Lower Lift Cylinder Assembly 45electric (SN 33090 to Present) Lower Lift Cylinder Assembly 40electric (Prior to SN 33111) Lower Lift Cylinder Assembly 40electric (SN 33111 to Present) Lower Lift Cylinder Assembly 35electric Barrel Weldment Options: Barrel Weldment 45electric Barrel Weldment 1683013 Cylinder (Prior to SN 33090) Barrel Weldment 1683521 Cylinder (SN 33090 to Present) Barrel Weldment 40electric Barrel Weldment 1682855 Cylinder (Prior to SN 33111) Barrel Weldment 1683518 Cylinder (SN 33111 to Present) Barrel Weldment 35electric Bushing, Teflon Rod Weldment Options: Rod Weldment 45electric Rod Weldment 40electric Rod Weldment 35electric Bushing, Teflon Retainer Options: Retainer 45electric Retainer 40electric Retainer 35electric Piston Options: Piston 45electric Piston 40electric Piston 35electric Head Options: Head 45electric Head 40electric Head 35electric Nut, Hex Washer Options: Washer 45electric Washer 40electric Washer 35electric Spacer Options: Spacer 45electric Spacer 40electric Spacer 35electric Cartridge, Holding Valve Options: Cartridge, Holding Valve 40/45electric Cartridge, Holding Valve Seal Kit - 4640634 Valve Cartridge, Holding Valve 35electric Cartridge, Holding Valve Options: Cartridge, Holding Valve 40/45electric Cartridge, Holding Valve

30e/35e/n35e/40e/n40e/45e

REV 4 A-1 D-4 A-1 4

135

SECTION 5 - CYLINDER ITEM 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24

136

PART NUMBER 2900770

2901170

QTY 1 Ref 1 1 2 1 0 2 2 1 1 1 1 1 AR AR AR Ref 0 1 Ref 1

2901154

Ref 1

2901154

Ref 1

4640746 2900770 2220885 3900170 Not Required Kit Kit Kit Kit Kit Kit Kit 0100011 0100038 0100035 Not Required 4640799

DESCRIPTION Seal Kit - 4640816 Valve Cartridge, Holding Valve 35electric Cartridge, Holding Valve Seal Kit - 4640634 Valve Plug Setscrew 3/8in-16NC x 3/8in Not Required Ring, Lock Seal, Piston O-Ring Ring, Wear O-Ring Seal, Rod Wiper, Rod Loctite #242 Primer, Locking Loctite #222 Cartridge, Needle Valve Options: Cartridge, Needle Valve 40/45electric Cartridge, Needle Valve 35electric Cartridge, Needle Valve 45electric Seal Kit - 1683013 & 1683521 Lower Lift Cylinders (Includes Items 14-20) Lower Lift Cylinder Assembly 40electric Seal Kit - 1682855 & 1683518 Tower Lift Cylinders (Includes Items 14-20) Lower Lift Cylinder Assembly 35electric Seal Kit - 1682980 Lower Lift Cylinder (Includes Items 14-20)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 5 - CYLINDER FIGURE 5-5. MASTER CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

138

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-5. MASTER CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

1 1 2 2 2 2A 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18

3120862

PART NUMBER 1682877

QTY Ref Ref

1683325

Ref

1682879 0961608

1 2 Ref 1 1 2 1 Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 AR AR AR 1

1682881 1683286 0961608 1120110 3480123 3480217 1682154 3300309 3300308 4566023 3900170 Kit Kit Kit Kit Kit Kit Kit 0100038 0100011 0100035 2901147

DESCRIPTION MASTER CYLINDER ASSEMBLY - MODELS Master Cylinder Assembly 40electric & 45electric (Prior to January 1995) Master Cylinder Assembly 40electric & 45electric (January 1995 to Present) Barrel Weldment Bushing, Teflon Rod Weldment Options: Rod Weldment 1682877 Cylinder (Prior to January 1995) Rod Weldment 1683325 Cylinder (January 1995 to Present) Bushing, Teflon Retainer Piston Options: Piston 1682877 Cylinder (Prior to January 1995) Piston 1683325 Cylinder (January 1995 to Present) Head Nut, Hex Options: Nut, Hex 1682877 Cylinder (Prior to January 1995) Nut, Hex 1683325 Cylinder (January 1995 to Present) Spacer, Tube Setscrew 3/8in-16NC x 3/8in T-Seal Ring, Wear O-Ring O-Ring Ring, Wear Seal, Rod Wiper, Rod Primer, Locking Loctite #242 Loctite #222 Seal Kit (Includes Items 9-15)

30e/35e/n35e/40e/n40e/45e

REV A 1-A

139

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

140

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 1682930

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12

7001609 7001610 Kit Kit 7001611 7001612 7001613 Kit Kit Kit Kit 7001614 7001608

1 1 1 1 1 1 1 1 1 1 1 1 1

3120862

DESCRIPTION PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35electric, 40electric & 45electric Nut, Hex Piston Seal O-Ring Barrel Weldment Rod Head O-Ring Ring, Back-up Seal Wiper Ring, Retainer Seal Kit - 1682930 Cylinder (Includes Items 3, 4 & 8-11)

30e/35e/n35e/40e/n40e/45e

REV B

141

SECTION 5 - CYLINDER FIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

142

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

1 1 2 2 2 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 23

101 104 105 106 107 108

3120862

PART NUMBER 1682876 1683285 1682878 0961608 1682881 1683286 0961608 1120110 3480123 3480217 1682154 3300309 3300308 4566023 4640509 3900170 2200222 Kit Kit Kit Kit Kit Kit Kit 0100038 0100011 0100035 0100020 4640509 2900792 4640932 7011112 2220883 2901147 0254791 4360344 4460428 4921601 4844570 0641404 0100011

QTY Ref Ref Ref 1 2 Ref 1 1 2 1 Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR Ref 1 1 1 1 2 1 Ref 1 1 1 1 1 AR

DESCRIPTION SLAVE CYLINDER ASSEMBLY Slave Cylinder Assembly (Prior to January 1995) Slave Cylinder Assembly (January 1995 to Present) Barrel Weldment Bushing, Teflon Rod Weldment Options: Rod Weldment 1682876 Cylinder (Prior to January 1995) Rod Weldment 1683285 Cylinder (January 1995 to Present) Bushing, Teflon Retainer Piston Options: Piston 1682876 Cylinder (Prior to January 1995) Piston 1683285 Cylinder (January 1995 to Present) Head Nut, Hex Options: Nut, Hex 1682876 Cylinder (Prior to January 1995) Nut, Hex 1683285 Cylinder (January 1995 to Present) Spacer, Tube Valve, Holding Setscrew 3/8in-16NC x 3/8in Plug, Pipe T-Seal Ring, Wear O-Ring O-Ring Ring, Wear Seal, Rod Wiper, Rod Primer, Locking Loctite #242 Loctite #222 Sealant, Pipe Cartridge, Holding Valve Options: Cartridge (1682876 Cylinder-Prior to Jan 1995) Seal Kit - 4640509 Valve Cartridge (1683285 Cylinder-Jan 1995 to Present) Seal Kit - 4640932 Valve Plug, Socket Hex Seal Kit - 1682876 & 1683285 Cylinder (Includes Items 11-17) OVERLOAD INSTALLATION (FRENCH SPEC) Switch, Pressure Connector, Strain Relief Harness Shield Bolt 1/4in-20NC x 1/2in Loctite #242 (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV C A

-

143

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLIES

144

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLIES ITEM

1 1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 14 15 16 18 19 20 21

3120862

PART NUMBER 1682527

QTY Ref Ref

1683695

Ref

1682893

Ref

1683696

Ref

1682528 1683694

Ref 1 1

1682530 1682894 3480153 1682364 1120387 4565275 3760141 Kit Kit Kit Kit Kit Kit 3860054 3860076 3860080 3321802 0100035 2220472 2220515 2180699 2180394 2901178

Ref 1 1 1 2 2 2 2 2 2 2 2 1 1 Ref 1 1 1 1 AR 1 2 1 1 1

DESCRIPTION STEER CYLINDER ASSEMBLIES Steer Cylinder Assemblies 35electric/40electric/45electric (Prior to SN 37950) Steer Cylinder Assemblies 35electric/40electric/45electric (SN 37950 to Present) Steer Cylinder Assemblies n35electric/n40electric (Prior to SN 37950) Steer Cylinder Assemblies n35electric/n40electric (SN 37950 to Present) Barrel Weldment Options: Barrel Weldment 1682527 & 1682893 Cyls (Prior to SN 37950) Barrel Weldment 1683695 & 1683696 Cyls (SN 37950 to Present) Rod Weldment Options: Rod Weldment 35electric/40electric/45electric Rod Weldment n35electric/n40electric Piston Head Retainer Spacer Ring, Retaining Seal, Wiper Seal, Rod O-Ring Ring, Wear T-Seal O-Ring Follower, Cam Options: Follower, Cam (Prior to SN 31331) Follower, Cam (SN 31331 through 37949) Follower, Cam (SN 37950 to Present) Nut, Jam 1/2in-20NF Loctite #222 Fitting, 90 Fitting, Cap Fitting, Modified Orifice Seal Kit (Includes Items 8-13)

30e/35e/n35e/40e/n40e/45e

REV C-5 A-2 B-3 A-2

145

SECTION 5 - CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

146

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

PART NUMBER 1682947 1682887

1 1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26

101 102 103

3120862

1682948 1682888 1682950 1682890 3480170 1682892 4566027 4640807 0641512 2220883 3951402 3322205 3760318 Kit Kit Kit Kit Kit Kit Kit 0100011 2220628 2220516 3340679 0641604 4761600 0100011 2901242 4640807 4640771 4640709 3790113 2900770

QTY Ref Ref Ref Ref 1 1 Ref 1 1 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 AR 2 2 1 2 2 AR 1 Ref 1 1 2

DESCRIPTION TELESCOPE CYLINDER ASSEMBLIES Telescope Cylinder Assemblies 45electric Telescope Cylinder Assemblies 35electric/40electric Barrel Weldment Options: Barrel Weldment 45electric Barrel Weldment 35electric/40electric Rod Weldment Options: Rod Weldment 45electric Rod Weldment 35electric/40electric Piston Head Spacer, Tube Counterbalance Valve Assembly (See Items 101-103 for Breakdown) Bolt 5/16in-18NC x 1 1/2in Plug, O-Ring Setscrew 1/4in-20NC x 1/4in Locknut Ring, Retaining Ring, Wear Seal, Cap O-Ring Ring, Wear O-Ring Seal, Rod Wiper Loctite #242 Fitting, 90 Fitting, Cap Wear Pad Assembly Bolt 3/8in-16NC x 1/2in Lockwasher 3/8in Loctite #242 Seal Kit (Includes Items 12-18) COUNTERBALANCE VALVE ASSEMBLY Cartridge, Counterbalance Cartridge, Vented Counterbalance O-Ring (Between Valve and Cylinder Block) Seal Kit (1 Per Cartridge)

30e/35e/n35e/40e/n40e/45e

REV B-2 E-5

B

147

SECTION 5 - CYLINDER FIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30ELECTRIC

148

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30ELECTRIC ITEM 1 2 3 4 5

3120862

PART NUMBER 0253028 0460096 0460102 0460103 1320037 1320033

QTY Ref 2 1 1 4 2

DESCRIPTION CYLINDER BELLOWS INSTALLATION - MODEL 30electric Bellow (Lift Cylinder) Bellow (Steer Cylinder - Right Side) Bellow (Steer Cylinder - Left Side) Clamp Clamp

30e/35e/n35e/40e/n40e/45e

REV -

149

SECTION 5 - CYLINDER FIGURE 5-11. OPTIONAL CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC

150

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 5 - CYLINDER FIGURE 5-11. OPTIONAL CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC ITEM

1 2 2 3 3 3 3 4 4 4 4 5 6 7 8

3120862

PART NUMBER 0254851

QTY Ref

0254028

Ref

0254850

Ref

0460110 0460111 0460115

2 1 1 Ref 1 1 0 Ref 1 1 1 1 1 2 AR

0460113 0460112 Not Required 0460114 0460113 0460113 0460102 0460103 1320033 1320037

DESCRIPTION OPTIONAL CYLINDER BELLOWS INSTALLATION - MODEL 45electric OPTIONAL CYLINDER BELLOWS INSTALLATION - MODEL 40electric OPTIONAL CYLINDER BELLOWS INSTALLATION - MODEL 35electric Bellows, Cylinders (Slave and Master Cylinders) Bellows, Cylinders (Upper Lift Cylinder) (Prior to SN 29899) Bellows, Cylinders (Upper Lift Cylinder) (SN 29899 to Present) Bellows, Cylinders (Mid Lift Cylinder) Options: Bellows, Cylinders (Mid Lift Cylinder) 45electric Bellows, Cylinders (Mid Lift Cylinder) 40electric Bellows, Cylinders (Mid Lift Cylinder) 35electric Bellows, Cylinders (Tower Lift Cylinder) Options: Bellows, Cylinders (Tower Lift Cylinder) 45electric Bellows, Cylinders (Tower Lift Cylinder) 40electric Bellows, Cylinders (Tower Lift Cylinder) 35electric Bellows, Cylinders (Steer Cylinder - Right Side) Bellows, Cylinders (Steer Cylinder - Left Side) Clamp Clamp

30e/35e/n35e/40e/n40e/45e

REV A A A

151

SECTION 6 - HYDRAULICS

SECTION 6 - HYDRAULICS

3120862

30e/35e/n35e/40e/n40e/45e

153

SECTION 6 - HYDRAULICS FIGURE 6-1. HYDRAULICS DIAGRAM LIST

ITEM

PART NUMBER

0255522 2791990 2792142 2792208 2792017 2792144 2791887 2792141 2792012

154

QTY Ref Ref

DESCRIPTION HYDRAULICS DIAGRAM LIST Note: Information on diagrams not shown is available from the JLG Service/Parts Departments.

Ascent Hydraulic Diagram - 40electric & 45electric (Dutch Spec Only) Standard Hydraulic Diagram - 30electric Standard Hydraulic Diagram - 35electric (Prior to April 1995) Standard Hydraulic Diagram - 35electric (April 1995 to Present) Standard Hydraulic Diagram - 40electric Standard Hydraulic Diagram - 45electric Hydraulic Schematic - 30electric Hydraulic Schematic - 35electric Hydraulic Schematic - 40electric & 45electric

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 6 - HYDRAULICS FIGURE 6-2. HYDRAULIC DIAGRAM - 30ELECTRIC

156

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 6 - HYDRAULICS FIGURE 6-2. HYDRAULIC DIAGRAM - 30ELECTRIC ITEM 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123

3120862

PART NUMBER 2791990 2220428 2220429 2752484 2752453 2752443 2751473 2752454 2752455 2752485 2752486 2220606 2220371 2220472 2220582 2220497 2220609 2220873 2220492 2220874 2220654 0100020

QTY Ref 1 1 1 2 2 2 2 2 1 1 2 4 1 11 2 2 1 1 1 1 AR

DESCRIPTION HYDRAULIC DIAGRAM - 30ELECTRIC Fitting, Quick Disconnect Cap, Dust Hose Hose Hose Hose Hose Hose Hose Hose Fitting, Tee Fitting, Straight Fitting, 90 Fitting, Straight Fitting, Straight Fitting, Reducer Fitting Fitting Fitting, 90 Fitting, 90 Sealant, Thread (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV B

157

SECTION 6 - HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - 35ELECTRIC

158

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 6 - HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - 35ELECTRIC ITEM 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 40 42

3120862

PART NUMBER 2792208 2220606 2752484 2752487 2752471 2220874 2220371 2220603 2220473 2752489 2752611 2752446 2220582 2220415 2752459 2220497 2220873 2220428 2220429 2752623 2752627 2752580 2220472 2752624 2752583 2220504 2753005 2220727 2220684 2752435 2752573 2752574 2752575 4100026 1702397 2220507 2220584 2220935 2221020 2220677

QTY Ref 2 1 1 1 2 5 8 1 1 1 2 2 4 2 2 1 3 3 2 2 2 6 2 2 2 2 2 2 1 1 1 1 4 1 1 2 Ref 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM - 35ELECTRIC Fitting, Tee Hose Hose Hose Fitting, 90 Fitting, Straight Fitting, Straight Fitting, 90 Hose Hose Hose Fitting, Straight Fitting, Straight Hose Fitting, Straight Fitting, Pipe Fitting, Quick Disconnect Cap, Dust Hose Hose Hose Fitting, 90 Hose Hose Fitting, Tee Hose Fitting, Pipe Fitting, Tee Hose Hose Hose Hose Sleeve, Nylon Tags, Hose (Not Shown) Fitting, 90 Fitting, Tee Fitting, Straight Options: Fitting, Straight (Prior to SN 47049) Fitting, Straight (SN 47049 to Present) Fitting, 45

30e/35e/n35e/40e/n40e/45e

REV 3

159

SECTION 6 - HYDRAULICS FIGURE 6-4. HYDRAULIC DIAGRAM - 40ELECTRIC & 45ELECTRIC

160

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 6 - HYDRAULICS FIGURE 6-4. HYDRAULIC DIAGRAM - 40ELECTRIC & 45ELECTRIC ITEM

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 26 27 28 29 30 31 32 33 33 33 34 34 34 35 36 36 36 37 37 37 38

3120862

PART NUMBER 2792017 2792144 2220606 2752484 2752487 2752471 2752488 2220603 2220371 2220874 2220473 2752489 2752611 2220657 2752446 2220582 2220466 2752433 2220415 2220502 2752459 2220497 2220609 2220873 2220428 2220429 2752619 2753050 2220899 2752620 2752580 2220472 2752614 2220635 2753115 2753113 2753116 2753114 2752462 2752621 2752626 2752579 2752585 2220504

QTY Ref Ref Ref 4 1 1 1 1 8 2 2 4 1 1 5 2 3 1 2 1 4 2 2 6 1 3 3 Ref 2 2 4 1 2 8 1 3 Ref 1 1 Ref 1 1 1 Ref 2 2 Ref 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM Hydraulic Diagram 40electric Hydraulic Diagram 45electric Fitting, Tee Hose Hose Hose Hose Fitting, Straight Fitting, Straight Fitting, 90 Fitting, 90 Hose Hose Fitting, 45 Hose Fitting, Straight Fitting, 90 Hose Fitting, Straight Fitting, 45 Hose Fitting, Straight Fitting, Reducer Fitting, Pipe Fitting, Quick Disconnect Cap, Dust Hose Hose 40electric Hose 45electric Fitting, Tee Hose Hose Fitting, 90 Hose Fitting, Tee Hose Hose 40electric Hose 45electric Hose Hose 40electric Hose 45electric Hose Hose Hose 40electric Hose 45electric Hose Hose 40electric Hose 45electric Fitting, Tee

30e/35e/n35e/40e/n40e/45e

REV 15-L 8-H

161

SECTION 6 - HYDRAULICS ITEM 39 39 39 40 41 42 43 44 45 49 50 51 52 52 52 53 54 55 56 56 56 57 58 59 60 60 60 61 62 63

162

PART NUMBER 2753005 2752572 2220727 2220684 2752435 2752573 2220677 2752574 2752575 2752581 4566188 4566187 4566623 4100026 2752438 1702124 2220935 2221020 2220584 2220934 4640861 2752441 2752440 2220605 2752584 0100020

QTY Ref 2 2 2 2 1 1 2 1 1 1 1 Ref 1 1 2 1 1 Ref 2 2 2 1 1 Ref 1 1 1 1 AR

DESCRIPTION Hose Hose 40electric Hose 45electric Fitting, Pipe Fitting, Tee Hose Hose Fitting, 45 Hose Hose Hose Tube Tube Tube 40electric Tube 45electric Sleeve, Nylon Hose Tags, Hose (Not Shown) Fitting, Straight Options: Fitting, Straight (Prior to SN 47049) Fitting, Straight (SN 47049 to Present) Fitting, Tee Fitting, Tee Bleeder Kit Hose Hose 40electric Hose 45electric Fitting, Tee Hose Sealant (Not Shown)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

163

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 30ELECTRIC

ITEM

PART NUMBER

QTY Ref Ref

4932845

Ref

0254745

4932674 4932936 4933002 4932927

Ref Ref Ref Ref Ref Ref 1 1 1 1 Ref Ref Ref Ref 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref

2901251

Ref

1281821

Ref

2901561

Ref

1282857

Ref

4932682 1282199 4932683 1282199 3740087 4120027 3740063 3990001 4932687 4932686 1282199 4932577 3740087 4120027 3740063 4921442 4932617 2901212 2901560

4932675 4933003 1870031 1870067

164

Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION ELECTRICAL COMPONENTS AND DIAGRAMS LIST 30ELECTRIC Note: Numbered colored wiring starts with SN 36544. All other electrical drawings are available from the JLG Service Department upon request.

BATTERY CHARGER CUTOUT ELECTRICAL DIAGRAM (AUSTRALIAN SPEC ONLY) BEACON LIGHT ELECTRICAL DIAGRAM DRIVE CUTOUT ELECTRICAL DIAGRAMS Above Elevation (French Spec) Above Elevation (French Spec) Above Elevation (Italian Spec) Above Elevation (Italian Spec) Relay Base, Relay Spring, Relay Diode 3.5 Eight Meter (Dutch/Austrian/German Spec) Eight Meter (CE Spec) Eight Meter (CE Spec) Horizontal Relay Base, Relay Spring, Relay Diode Harness LOW VOLTAGE CUTOUT ELECTRICAL DIAGRAM MOTION ALARM ELECTRICAL DIAGRAMS Motion Alarm Electrical Diagrams (Prior to SN 36544) Motion Alarm Electrical Diagrams (SN 36544 to Present) PLATFORM ELECTRICAL DIAGRAMS Platform Electrical Diagrams (Prior to SN 33441) Platform Electrical Diagrams (SN 33441 through 36543) Platform Electrical Diagrams (SN 36544 to Present) PLATFORM OVERLOAD ELECTRICAL DIAGRAM (WITH PRESSURE SWITCH UNDER BASKET) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (Prior to SN 36544) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (Prior to SN 36544) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (SN 36544 to Present) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (SN 36544 to Present) STANDARD ELECTRICAL DIAGRAM Standard Electrical Diagram (Prior to SN 36544) Standard Electrical Diagram (SN 36544 to Present) STANDARD ELECTRICAL SCHEMATICS Standard Electrical Schematics (Prior to SN 36544) Standard Electrical Schematics (SN 36544 to Present) TILT ALARM ELECTRICAL DIAGRAM

30e/35e/n35e/40e/n40e/45e

REV

A A -/C -/C -/C -/C

-/-/-

A 1-A A B-2 2 B-C B-C 2-B 2-B

A 2-C B B

3120862

SECTION 7 - ELECTRICAL ITEM

3120862

PART NUMBER 4932681 4933014 4120027 3740087 3740063 0140030

QTY Ref Ref 1 1 1 1

DESCRIPTION Tilt Alarm Electrical Diagram (Prior to SN 36544) Tilt Alarm Electrical Diagram (SN 36544 to Present) Base, Relay Relay - DPDT Spring, Relay Alarm

30e/35e/n35e/40e/n40e/45e

REV 1 1

165

SECTION 7 - ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS AND DIAGRAMS LIST 35ELECTRIC/40ELECTRIC/45ELECTRIC

ITEM

PART NUMBER

4932845

0254544 1282417 0255611 1282417

4932683 1282199 4933012 1282820 3740087 4120027 3740063 3990001 4932682 1282199 4933015 1282820 4932686 1282199 4933013 1282820 3740087 4120027 3740063 3990001 4932927 1060016 3990010 4932684 1282199 4932685 1282199 4933010

166

QTY Ref

DESCRIPTION ELECTRICAL COMPONENTS AND DIAGRAMS LIST 35electric/40electric/45electric Note: Numbered colored wiring starts with SN 36648. All other Ref electrical drawings are available from the JLG Service Department upon request.

BATTERY CHARGER CUTOUT ELECTRICAL DIAGRAM Ref (AUSTRALIAN SPEC ONLY) BEACON ELECTRICAL DIAGRAMS Ref Beacon Electrical Diagrams 40electric & 45electric Ref Beacon Electrical Diagrams 40electric & 45electric Ref Beacon Electrical Diagrams 35electric Ref Beacon Electrical Diagrams 35electric Ref CUTOUT ELECTRICAL DIAGRAMS Ref Drive Cutout Above Elevation Ref Drive Cutout Above Elevation (Prior to SN 36648) Ref Drive Cutout Above Elevation (Prior to SN 36648) Ref Drive Cutout Above Elevation (SN 36648 to Present) Ref Drive Cutout Above Elevation (SN 36648 to Present) Ref 1 Relay 1 Base, Relay 1 Spring, Relay 1 Diode - 3.5 Amp Drive/Tilt Cutout Above Elevation Ref Drive/Tilt Cutout Above Elevation (Prior to SN 36648) Ref Drive/Tilt Cutout Above Elevation (Prior to SN 36648) Ref Drive/Tilt Cutout Above Elevation (SN 36648 to Present) Ref Drive/Tilt Cutout Above Elevation (SN 36648 to Present) Ref Drive Cutout Eight Meter Ref Drive Cutout Eight Meter (Prior to SN 36648) Ref Drive Cutout Eight Meter (Prior to SN 36648) Ref Drive Cutout Eight Meter (SN 36648 to Present) Ref Drive Cutout Eight Meter (SN 36648 to Present) Ref 1 Relay 1 Base, Relay 1 Spring, Relay 1 Diode - 3.5 Amp Ref Platform Overload Cutout (Switch under Plat) 6 ft/1.8m Cable, Electrical - 16/3 2 Diode - 6 Amp Platform Overload Cutout (Switch at Slave Cyl) Ref Platform Overload Cutout (Switch at Slave Cyl) (With Ref Override) (Prior to SN 36648) Platform Overload Cutout (Switch at Slave Cyl) (With Ref Override) (Prior to SN 36648) Platform Overload Cutout (Switch at Slave Cyl) (Without Ref Override) (Prior to SN 36648) Platform Overload Cutout (Switch at Slave Cyl) (Without Ref Override) (Prior to SN 36648) Platform Overload Cutout (Switch at Slave Cyl) (With Ref

30e/35e/n35e/40e/n40e/45e

REV

2-C

7-G 7-G 3-G 3-G

1 1 1 1

1 1 1 1 1 1 1 1

-/2

1 1 1 1 1

3120862

SECTION 7 - ELECTRICAL ITEM

3120862

PART NUMBER

QTY

1282820

Ref

4933011

Ref

1282820

Ref

3740091 4120014 4160114 3990001 3990010 4932935 4932935 4932970 4360199 3740087 4120027 3740063 3990001 4360069 0257410

1 1 1 1 1 Ref Ref 1 AR AR AR AR 1 Ref

0259631

Ref

2420049 3252537 4120027 3740063 3740087 0255522 2901302

1 1 1 2 1 Ref Ref Ref

2901600

Ref

2901249

Ref

2901601

Ref

4932659 4932937 4932988 4932882 3740087 4120027 3740063 3990001 2901251

Ref Ref Ref Ref Ref 1 1 1 1 Ref

1281821

Ref

2901561

Ref

DESCRIPTION Override) (SN 36648 to Present) Platform Overload Cutout (Switch at Slave Cyl) (With Override) (SN 36648 to Present) Platform Overload Cutout (Switch at Slave Cyl) (Without Override) (SN 36648 to Present) Platform Overload Cutout (Switch at Slave Cyl) (Without Override) (SN 36648 to Present) Relay Base, Relay Spring, Relay Diode - 3.5 Amp Diode - 6 Amp LIGHTS ELECTRICAL DIAGRAM Headlights and Taillights Headlights and Back-up Lights Switch, Toggle SPST Relay, 48V 50/60 HZ Socket, Relay Relay, Spring Semiconductor, Diode Circuit Breaker LOW BATTERY LIFT INTERRUPT ELECTRICAL DIAGRAM (UL MODELS) LOW BATTERY LIFT INTERRUPT ELECTRICAL GRAM DIAGRAM (35electric - UL MODELS) (SN 47049 to Present) Gauge, Battery Capacity with Relay Nameplate - Low Voltage Interrupt Socket, Relay Relay, Spring Relay 48V 50/60 HZ MANUAL ASCENT ELECTRICAL DIAGRAM (DUTCH SPEC) MOTION ALARM ELECTRICAL COMPONENTS (OPTIONAL) Motion Alarm Electrical Components 35electric (Prior to SN 36648) Motion Alarm Electrical Components 35electric (SN 36648 to Present) Motion Alarm Electrical Components 40/45electric (Prior to SN 36648) Motion Alarm Electrical Components 40/45electric (SN 36648 to Present) PLATFORM ELECTRICAL DIAGRAMS Platform Electrical Diagrams (Prior to SN 33441) Platform Electrical Diagrams (SN 33441 through 36647) Platform Electrical Diagrams (SN 36648 to Present) PLATFORM PROXIMITY SWITCHES ELECTRICAL DIAGRAM Relay Base, Relay Spring, Relay Diode - 3.5 Amp PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (Prior to SN 36648) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (Prior to SN 36648) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (SN 36648

30e/35e/n35e/40e/n40e/45e

REV 1 1 1

A-1 A-2

B-3 A-2

2 A 1 A 1

C 2-B B-2

C-C C-C 2-B

167

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

QTY

1282857

Ref

4932660 4932987 1870032 1870066 4932628 4932681 4933014 4120027 3740087 3740063 0140030 3990001

168

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 2

DESCRIPTION to Present) PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM (SN 36648 to Present) STANDARD ELECTRICAL DIAGRAM Standard Electrical Diagram (Prior to SN 36648) Standard Electrical Diagram (SN 36648 to Present) STANDARD ELECTRICAL SCHEMATIC Standard Electrical Schematic (Prior to SN 36648) Standard Electrical Schematic (SN 36648 to Present) TILT ALARM ELECTRICAL DIAGRAM Tilt Alarm Electrical Diagram (Prior to SN 36648) Tilt Alarm Electrical Diagram (Prior to SN 36648) Tilt Alarm Electrical Diagram (SN 36648 to Present) Base, Relay Relay - DPDT Spring, Relay Alarm Diode - 3.5Amp

30e/35e/n35e/40e/n40e/45e

REV 2-B

H 2-C H B 1 1 1

3120862

SECTION 7 - ELECTRICAL FIGURE 7-3. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36544)

170

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

171

SECTION 7 - ELECTRICAL

172

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

173

SECTION 7 - ELECTRICAL FIGURE 7-4. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36544 to Present)

174

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

175

SECTION 7 - ELECTRICAL

176

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

177

SECTION 7 - ELECTRICAL FIGURE 7-5. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36648)

178

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

179

SECTION 7 - ELECTRICAL

180

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

181

SECTION 7 - ELECTRICAL FIGURE 7-6. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36648 to Present)

182

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

183

SECTION 7 - ELECTRICAL

184

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

185

SECTION 7 - ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION

186

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL

3120862

30e/35e/n35e/40e/n40e/45e

187

SECTION 7 - ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION ITEM

PART NUMBER

32 33 48 48 48 49 49 49

4460526 4460428 Not Required 4460523 Not Required 4460529 4932674 4932936 4933002 4932659 4932937 4932988

101 101

Not Available

101

4922056

101

Not Available

101

4922042

102 103 104 110

3990001 1060341 1060330 3990010 0254738 0258226 0258345 0254595 0258565 0254647 0258563 0254041 0258564

201

188

QTY Ref Ref Ref

DESCRIPTION ELECTRICAL HARNESS AND COMPONENTS INSTALLATION NOTE: NUMBERED COLORED WIRE STARTS WITH SN 36648 NOTE: FOR ALL BATTERY AND CONTACTOR CABLES See FRAME SECTION. PLATFORM CONSOLE BOX COMPONENTS Ref 1 Connector, Strain Relief AR Connector, Strain Relief Ref Plug, Terminal Options: 0 Plug, Terminal 30electric 1 Plug, Terminal 35electric/40electric/45electric Ref Bridge, Insertion 0 Bridge, Insertion 30electric 2 Bridge, Insertion 35electric/40electric/45electric PLATFORM ELECTRICAL DIAGRAMS Ref Platform Electrical Diagrams 30electric (Prior to SN 33441) Ref Platform Electrical Diagrams 30electric (SN 33441 through Ref 36543) Platform Electrical Diagrams 30electric (SN 36544 to Ref Present) Platform Electrical Diagrams 35/40/45electric (Prior to SN Ref 33441) Platform Electrical Diagrams 35/40/45electric (SN 33441 Ref through 36647) Platform Electrical Diagrams 35/40/45electric (SN 36648 to Ref Present) Ref Harness, Platform Console Box Options: Harness, Platform Console Box 30electric (Prior to SN 36544) Harness, Platform Console Box 30electric (SN 36544 to 1 Present) Harness, Platform Console Box 35/40/45electric (Prior to SN 36648) Harness, Platform Console Box 35/40/45electric (SN 36648 to 1 Present) 2 Diode - 3.5 Amp (Not Shown) 8 ft/2.4m Cable, Electrical - 16/2 (35/40/45electric only) 7 ft/2.2m Cable, Electrical - 16/3 1 Diode - 6 Amp (Not Shown) BOOM CABLES INSTALLATIONS Ref Ref Boom Cables Installations 30electric Euro and Australian Spec (Prior to SN 36544) Boom Cables Installations 30electric Euro Spec (SN 36544 to Ref Present) Boom Cables Installations 30electric Australian Spec (SN 36544 Ref to Present) Boom Cables Installations 35electric (Prior to SN 36648) Ref Boom Cables Installations 35electric (SN 36648 to Present) Ref Boom Cables Installations 40electric (Prior to SN 36648) Ref Boom Cables Installations 40electric (SN 36648 to Present) Ref Boom Cables Installations 45electric (Prior to SN 36648) Ref Boom Cables Installations 45electric (SN 36648 to Present) Ref Ref Harness Assembly - Upper Boom (See Items 301- 315 for Breakdown)

30e/35e/n35e/40e/n40e/45e

REV

A 2-B C 2-B

A 1 1 D 1 6 1 7 1

3120862

SECTION 7 - ELECTRICAL ITEM 201

PART NUMBER 4921644

QTY 1

201

4922128

1

201

4921644

1

201

4922128

1

201

4921645

1

201

4922127

1

202

Ref

202 202 202 203 203

4921650 4921581 4921591 4921659

1 1 1 Ref 1

203

4922061

1

203

4922129

1

203

1060516

203A 203B 203C 203D 203E 203F 203G 203H 203J 203K 203L 203M 203N 203P 203Q 203R 203S

4460320 4460268 4460444 4460499 4460454 4460453 4460539 4460465 4460434 4460267 4460446 4460523 4460525 4460527 4460265 4460225 1060341

203T 203U 203V

3990001 4460426 4922119

46.5 ft/14.2m 1 2 1 8 AR AR 1 3 1 28 1 2 1 1 1 1 47.5 ft/14.5m 3 1 1

Not Required Not Required 4922065 4460731 4360204

Ref 0 0 1 1 1

204 204 204 204 204A 204B

3120862

DESCRIPTION Harness Assembly - Upper Boom 35electric (Prior to SN 36648) Harness Assembly - Upper Boom 35electric (SN 36648 to Present) Harness Assembly - Upper Boom 40electric (Prior to SN 36648) Harness Assembly - Upper Boom 40electric (SN 36648 to Present) Harness Assembly - Upper Boom 45electric (Prior to SN 36648) Harness Assembly - Upper Boom 45electric (SN 36648 to Present) Harness Assembly - Lower Boom (See Items 401- 419 for Breakdown) Harness Assembly - Lower Boom 35electric Harness Assembly - Lower Boom 40electric Harness Assembly - Lower Boom 45electric Harness Assembly - Boom/Chassis/Valve Harness Assembly - Boom/Chassis/Valve 30electric Euro and Australian Specs (Prior to SN 36544) Harness Assembly - Boom/Chassis/Valve 30electric Euro Spec (SN 36544 to Present) Harness Assembly - Boom/Chassis/Valve 30electric Australian Spec (SN 36544 to Present) Cable, Electrical - 16/30

REV C 2 C 2 D 1

B C C A 2 2

Connector - 2 Position Socket, Female Connector, Anderson Connector, DIN Terminal, Female Terminal, Male Connector - 3 Position Socket, Female Connector, Male - 15 Position Pin, Male Terminal, Strain Relief Connector - 10 Position Markers, Terminal (1-30) Bridge, Insertion - 2 Position Connector - 9 Position Connector - 6 Position Cable, Electrical 16/2 Diode - 3.5 Amp Connector, Strain Relief Harness, Brake Disconnect (Australian Spec Only) (See Items 522A-522E for Breakdown) Harness Assembly - Brake Release Options: Euro and Australian Specs (Prior to SN 36544) Euro Spec (SN 36544 to Present) Australian Spec (SN 36544 to Present) Coupler, Electrical Switch, Toggle

30e/35e/n35e/40e/n40e/45e

A 1 1

189

SECTION 7 - ELECTRICAL

190

ITEM 204C 204D 204E 204F

PART NUMBER 4460734 1060042 4060802 4460729

QTY 1 25 ft/7.6m 1 1 Ref

301 301

1060516 1060516

301 303 304 305 306 307 308 311 312 315

1060516 4460501 4460464 4460466 4460523 4460525 4460527 4460265 4460267 4460225

AR 27.5 ft/8.4m 31 ft/9.5m 1 30 1 2 1 1 1 13 1 Ref

401 401 401

1060516 1060516 1060516

401

1060516

403 404 405 407 408

4460500 4460465 4460466 4460470 4460471

512 513 521

4460425 4460426

521

4921643

1

521

4922039

1

522 522

Not Required

Ref 0

522

Not Required

0

522

4922132

1

522

492213

1

522

Not Required

0

522

Not Required

0

AR 27 ft/8.3m 34 ft/10.4m 37 ft/11.3m 1 30 1 1 1 Ref 2 1 Ref

DESCRIPTION Clamp, Terminal Cable, Electrical - 16/5 Guard, Switch Terminal, Male Insert HARNESS ASSEMBLY - UPPER BOOM (35/40/45electric) (Note: See item 203 for 30electric harness.)

Cable, Electrical - 16/30 Cable, Electrical - 16/30 35electric/45electric

REV

Cable, Electrical - 16/30 40electric Connector - 31 Pin (Female) Pin, Male Seal, Terminal Connector - 10 Position Markers, Terminal (1-30) Bridge, Insertion - 2 Position Connector - 9 Position Pin, Male Connector - 6 Position HARNESS ASSEMBLY - TOWER BOOM (35/40/45electric) (Note: See item 203 for 30electric harness.)

Cable, Electrical - 16/30 Cable, Electrical - 16/30 35electric Cable, Electrical - 16/30 40electric Cable, Electrical - 16/30 45electric Connector - 31 Pin (Male) Socket, Female Seal, Terminal Nut, Terminal (Prior to SN October 1995 Only) Washer, Terminal (Prior to SN October 1995 Only) GROUND CONTROL BOX COMPONENT (35/40/45electric) Connector, Strain Relief Connector, Strain Relief Harness - Chassis and Valve Options (See Items 601-610 for Breakdown) Harness - Chassis and Valve 35/40/45electric (Prior to SN 36648) Harness - Chassis and Valve 35/40/45electric (SN 36648 to Present) Harness - Brake Disconnect Options 601-610 for Breakdown Harness - Brake Disconnect 35electric Euro and Australian (Prior to SN 36648) Harness - Brake Disconnect 35electric Euro Spec (SN 36648 to Present) Harness - Brake Disconnect 35electric Australian Spec (SN 36648 through 58843) Harness - Brake Disconnect 35electric Australian Spec (SN 58844 to Present) Harness - Brake Disconnect 40/45electric Euro and Australian Spec (Prior to SN 36648) Harness - Brake Disconnect 40/45electric Euro Spec (Prior to SN 36648)

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 7 - ELECTRICAL ITEM 522

PART NUMBER 4922133

QTY 1

522A 522B 522C 522D 522E

4460736 1060042 4460734 4460730 4460733

1 4 ft/1.2m 1 1 1 Ref

601 601 601 601A 601B 601C 601D 602 602 602 602A 602B 602C 602D 602E 602F 602G 602H 602J 604 608 609 610

4932675

Ref 1 1 10 3 4 2 Ref 1 1 2 1 2 1 15 1 1 1 3 1 2 2 1 Ref Ref

4933003

Ref

4933024

Ref

4932660

Ref

4932987

Ref

4933028

Ref

4921641 4921882 4460499 4460454 4460453 3990001 4921642 4922040 4460499 4460320 4460268 4460434 4460267 4460446 4460539 4460444 4460465 4460426 4460454 4460453 3990001

701 701

Not Available

701

4922045

1

701

4922122

1

701

Not Available

3120862

Ref

DESCRIPTION Harness - Brake Disconnect 40/45electric Australian Spec (SN 36648 to Present) Coupler, Electrical Cable, Electrical - 16/5 Clamp, Terminal Terminal, Male Insert Cover, Terminal CHASSIS/VALVE HARNESS ASSEMBLY (35/40/45electric) (Note: See item 203 for 30electric harness.)

Valve Harness Options: Valve Harness (Prior to SN 36648) Valve Harness (SN 36648 to Present) Connector, DIN Terminal, Female Terminal, Male Diode 3.5 Amp Chassis Harness Options: Chassis Harness (Prior to SN 36648) Chassis Harness (SN 36648 to Present) Connector, DIN Connector - 2 Position Socket, Female Connector - 15 Position Pin, Male Terminal, Strain Relief Connector - 3 Position Connector, Anderson Socket, Female Connector, Strain Relief Terminal, Female Terminal, Male Diode 3.5 Amp GROUND CONTROL BOX ELECTRICAL DIAGRAMS Ground Control Box Electrical Diagrams 30electric Euro and Australian Spec (Prior to SN 36544) Ground Control Box Electrical Diagrams 30electric Euro Spec (SN 36544 to Present) Ground Control Box Electrical Diagrams 30electric Australian Spec (SN 36544 to Present) Ground Control Box Electrical Diagrams 35/40/45electric Euro and Australian Spec (Prior to SN 36648) Ground Control Box Electrical Diagrams 35/40/45electric Euro Spec (SN 36648 to Present) Ground Control Box Electrical Diagrams 35/40/45electric Australian Spec (SN 36648 to Present) Harness - Ground Control Box Options: Harness - Ground Control Box 30electric (Used individual wires and components) (Prior to SN 36544) Harness - Ground Control Box 30electric Euro Spec (SN 36544 to Present) Harness - Ground Control Box 30electric Australian Spec (SN 36544 to Present) Harness - Ground Control Box 35/40/45electric (Used individual wires and components) (Prior to SN 36648)

30e/35e/n35e/40e/n40e/45e

REV

A C-2 1-C H 2-C 1-B

191

SECTION 7 - ELECTRICAL ITEM 701

PART NUMBER 4922043

QTY 1

701B 701C 701D

4460419 3990010 3730103

36 1 1 Ref Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 Ref 1 1 1 1 Ref 1 15 1 16 1 6 1 15 1

801 802 802 803 803 803A 804 804 805 805 806 807 808 809 809 809 810 811 812 812A 812A 813 813 813 813 813

192

0254549 0254597 2400045 7013301 7013316 7013306 7013317 7013332 7013303 7013318 7013302 7013319 2400041 7013336 Not Serviced 7013314 2400005 7013322 Not Serviced 7013313 7013315 4460224 4460268

901 901 902 902 903 903 904 904 905

7013310-30E 7013310-35E 7013310-40E 7013311 7013313 7013325 7013320 7013326 7013320 4460225 7013331 7013327 7013329 7013328

905 906

7013329 7016618

1001 1001 1001

Not Available 1060341 1060341

1 1 Ref 1 AR 34 ft/10.4m

DESCRIPTION Harness - Ground Control Box 35/40/45electric Euro and Australian Spec (SN 36648 to Present) Terminal Diode - 6 Amp (Not Shown) Resistor 8.2K (Not Shown) CONTACTOR PLATE ASSEMBLY Contactor Plate Assembly 30electric/35electric/40electric Contactor Plate Assembly 45electric Fuse 80 Amp (Not Shown) Contactor (Changeover) Tip Kit for 7013301 Contactor Contactor (Main) Tip Kit for 7013306 Contactor Micro Switches Kit for 7013306 Contactor Contactor (By-Pass) Tip Kit for 7013303 Contactor Contactor (Forward/Reverse) Tip Kit for 7013302 Contactor Fuse, Buss - 200 Amp Bar, Buss Plate, Mounting Board, PC Fuse, 20Amp Fuse, 7Amp Decal Harness Assembly (See Items 901 to 906 for Breakdown) Resistor/Bracket Assembly Connector, Female Socket Control Module Options: Control Module Model 30electric Control Module Model 35electric Control Module Model 40electric Control Module Model 45electric CONTACTOR PLATE HARNESS ASSEMBLY Connector - 16 Position/15 Wire Pin Connector - 17 Position/16 Wire Pin Connector - 6 Position/6 Wire Pin Connector, Female - 15 Position/15 Wire Socket Connector, Female - 4 Position/1 Wire (On Harness But Not Required for Lifts) Socket Tool, Sevcon Pin Removal (Not Shown) STANDARD HARNESS COMPONENTS Boom Limit Switch Harness Cable, Electrical 16/2 Cable, Electrical 16/2 35electric

30e/35e/n35e/40e/n40e/45e

REV

C C

3120862

SECTION 7 - ELECTRICAL ITEM 1001

PART NUMBER 1060341

1001 1002 1002A 1002A 1002A

1060341

7011672 7011544

QTY 48 ft/14.6m 58 ft/15m Ref Ref 1 1

1002A

7011572

1

1002A 1002A 1002B 1002C 1002D 1003 1003A 1004 1005 1005A 1005B 1006 1006A 1006B

7011674 7020608 7011590 7011621 7011669

1 1 1 1 1 Ref 2 1 1 1 9

1101 1101 1101 1101A 1101B 1102 1102 1102 1102 1102 1102A 1102B 1102C 1102D 1102E 1102F 1102F 1102F 1102F 1102F 1102F 1102G 1102G 1102G 1102G 1102H 1102J

3120862

7012580 4921396 Not Available 4460266 4460226 Not Available 4460536 4460464

4921425 4922076 4460454 4460453 0252672 0254543 0253717 0254043 Supply Locally Supply Locally Supply Locally Supply Locally Supply Locally Not Available 1060461 4921649 4921571 4921595 4460205 4460205 4460709 Supply Locally Supply Locally

1 3 Ref Ref 1 1 3 4 Ref Ref Ref Ref Ref 1 1 1 1 1 Ref 40 ft/12.m 1 1 1 Ref 1 1 1 4 4

DESCRIPTION Cable, Electrical 16/2 40electric Cable, Electrical 16/2 45electric Battery Charger Electrical Components: AC Cord - Battery Charger Options: Australian Spec Dutch/ French/ German/ Italian/ Spanish Spec (Prior to August 1995) Dutch/ French/ German/ Italian/ Spanish Spec (August 1995 to Present) UK Spec (Prior to SN 36625) UK Spec (SN 36625 to Present) Connector, DC Connector, Enable Switch Connector, AC (Australian Spec Only - Not Shown) Brake Electrical Components: Connector, Electrical Footswitch Harness Controller Harness Assembly Receptacle Female - 9 Position Socket, Female Tilt Sensor Harness Receptacle, Female - 3 Position Pin, Male OPTIONAL HARNESS COMPONENTS Motion Alarm Harness Options: Motion Alarm Harness (Prior to SN 36648) Motion Alarm Harness (SN 36648 to Present) Terminal, Female Terminal, Male Receptacle Box at Platform Components Receptacle Box at Platform Components 30electric Receptacle Box at Platform Components 35electric Receptacle Box at Platform Components 40electric Receptacle Box at Platform Components 45electric Box, Electrical Receptacle, Electrical Cover, Receptacle Connector, Strain Relief Plug Harness Options (Upper Boom): Harness 30electric Cable, Electrical - 16/3 Harness 35electric Harness 40electric Harness 45electric Plug, Male (35/40/45electric Only) Options: Plug, Male 35/40electric Plug, Male 45electric (Prior to SN 45331) Plug, Male 45electric (SN 45331 to Present) Screw, Machine Lockwasher

30e/35e/n35e/40e/n40e/45e

REV

B A B A

193

SECTION 7 - ELECTRICAL

194

ITEM 1102K 1102L 1102L 1102L 1102L 1102L 1102L 1102M 1102M 1102M 1102M 1103 1104 1104 1104 1104 1104 1104 1104 1104 1104 1105 1105 1105A 1105A 1105B 1105B 1105C 1105C 1105C 1105D 1105E 1105F 1106 1106 1106 1106

PART NUMBER Supply Locally

1106 1106 1107

4921983 4921984 Not Available

1 1 AR

1201 1202 1203

7002821 7002823 4460467

Ref 1 1 1

1203

4460510

1

1204

7002828

1

Not Available 1060461 4921649 4921570 4921594 4460134 4460134 4460710 4921428 Not Available 4922078

Not Available 1060016 4921521 4921601 4460476 4460475 4360451 4360344 4460428 4921566 4460489

QTY 1 Ref 40 ft/12.m 1 1 1 Ref 1 1 1 1 Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref 6 ft/1.8m 1 1 1 3 Ref 1 1 1 Ref AR 1 Ref

DESCRIPTION Gasket Harness Options (Lower Boom): Harness 30electric Cable, Electrical - 16/3 Harness 35electric Harness 40electric Harness 45electric Receptacle (35/40/45electric Only) Options: Receptacle 35/40electric Receptacle 45electric (Prior to SN 45331) Receptacle 45electric (SN 45331 to Present) Platform Worklight Harness Platform Options Harness Options: Platform Options Harness (Prior to SN 36648) Platform Options Harness (SN 36648 to Present) Above Elevation Tilt Alarm Above Elevation Tilt Alarm and Drive Cutout Above Elevation Drive Cutout Eight Meter Drive Cutout Overload with Override (Switch at Slave Cyl) Overload without Override (Switch at Slave Cyl) Overload Switch Harness/Components Harness Options: Pressure Switch Located Under Basket (35/40/45electric) Cable, Electrical - 16/3 Pressure Switch Located at Slave Cylinder Pressure Switch Located at Slave Cylinder Receptacle, Female - 3 Position Pin Pressure Switch Options: Pressure Switch Located Under Basket Pressure Switch Located at Slave Cylinder Connector, Strain Relief Low Voltage Interrupt/Cutout Harness (Not Shown) Low Voltage Interrupt/Cutout Harness 30electric Harness Connector (At Low Voltage Cutout Relay) Low Voltage Interrupt/Cutout Harness 35/40/45electric Harness Options: Harness (Lift Interrupt to MTB) Harness (Lift Interrupt to Rear Axle) Platform Proximity Switch Harness (35/40/45electric) (Not Shown - Use individual wires) TOOLS Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 8 - DECALS

SECTION 8 - DECALS

3120862

30e/35e/n35e/40e/n40e/45e

195

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC

196

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC ITEM

1 3 3 3 3 3 3 3 4 5 6 7 8 9 10 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 13 14 15 18 18 18 18 22 23

3120862

PART NUMBER 0254704 0254727 0254719 0254715 0256215 0254721 0254799 0254717 0254723 0254713 1702155 1702174 1702182 1702181 1702183 1702222 1702223 1701518 1702300 1700584 Not Available 3820001 1701504 1701642 1702258 1701906 1702259 1702262 1702260 1702263 1701649 1702261 1701650 1701649 1701649 1701649 1701649 1701644 3251813 1702253 1701818 Not Required Not Required 1580008 4420054

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 2 Ref 1 1 1 1 1 1 4 4 1 1 8 1 2 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 Ref 1 0 0 1 20

DESCRIPTION DECALS INSTALLATIONS Standard Decals Australian Spec Dutch Spec French Spec (EN280 Spec) French Spec (CE Spec) German and Austrian Spec German and Austrian Spec With TUV Cylinders Italian Spec Spanish Spec UK Spec Decal - Battery Disconnect (SN 37058 to Present) Decal-30electric/Ground Control (Right Side) Option Australian/UK Spec (30electric/Ground Control) Dutch Spec (30electric/Ground Bediening) French Spec (30electric/Commandes Sol) German/Austrian Spec (30electric/Bodenkontrolle) Italian Spec (30electric/Commando A Terra) Spanish Spec (30electric/Control De Tiera) Decal - Crushing Decal - Tie-Down Decal - Patent Nameplate - Manufacturer's Serial Number Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution Options: Australian/UK Spec (Caution) Dutch Spec (Belangrÿk) French Spec (Attention) German/Austrian Spec (Actung) Italian Spec (Attenzione) Spanish Spec (Precaucion) Decal - Capacity Options: Australian/UK Spec (Capacity) Dutch Spec (Belasting) French Spec (Capacity) (EN280 Spec) French Spec (Capacity) (CE Spec) German/Austrian Spec (Capacity) Italian Spec (Capacity) Spanish Spec (Capacity) Decal - Charger Decal - USA (Prior to SN 27246) Decal - 30electric/Manual (Left Side) Decal - Access Forbidden Options: Australian Spec (Prior to January 1997) Australian Spec (January 1997 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Box, Manual Storage Tape, Double Sided

30e/35e/n35e/40e/n40e/45e

REV 12 7 4 3 3 4 3 3 4

197

SECTION 8 - DECALS ITEM 24 24 24 24 24 24 24 25 25 25 25 29 31 32 32 32 33 34 35 35 35 35 35 37 38 38 38 38 38 38 38 38 39 39 39 39 39 39 39 50 51 52 54 55 56 56 56 56 57 57

198

PART NUMBER

3252347 1703518 1693292 1693294 1701600 1701791 1702612 1704277 Not Required 4420052 0961127 3251242 Not Required 0100010 1701691 1701717 1701717 1702274 1702274 1702241 1702352 1701770 1701767 1701768 1701771 1702949 1701965 1701760 1701764 1701761 1701762 1701763 1701765 1701500 1702375 Not Available 1701892 1703492 Not Required 1703155 Not Required Not Required

QTY in/52cm Ref 1 1 1 1 1 1 Ref 2 2 0 18 ft/5.4m 1 Ref 1 0 AR 3 Ref 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 4 1 1 2 4 Ref 0 2 0 Ref 0

DESCRIPTION

REV

Nameplate - Footswitch Options: Australian/UK Spec (Caution) Dutch Spec (Waarschuwing) French Spec (Attention) German/Austrian Spec (Actung) Italian Spec (Attenzione) Spanish Spec (Precaucion) Decal - Lanyard Attach Options: Australian Spec (Prior to SN 61064) Australian Spec (SN 61064 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Tape, Safety (Prior to SN 34208) Bushing, Snap Nameplate Options: Australian Spec (240V-50HZ) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Loctite Decal - No Step Decal - Manual Descent Options: Australian Spec German Spec without TUV Cylinders German Spec with TUV Cylinders Dutch/ French/ Italian/ Spanish/ UK Spec (SN 31456 to Present) Decal - Cable Routing Decal - Charger Instructions Options: Australian Spec (Charger Instructions) Dutch Spec (Instructies Laden Accu) French Spec (Instructions de Charge Des Batteries) German/Austrian Spec (Batterie Instruktionen) Italian Spec (Istruzioni Per La Carica) Spanish Spec (Instrucciones De Carga De Las Baterias) UK Spec (Charger Instructions) Decal - DC Motor Options: Australian/UK Spec (DC Motor) Dutch Spec (DC Motorbediening) French Spec (Variateur De Vitesse Moteur) German/Austrian Spec (Motor Kontrolle) Italian Spec (Controllore Di Motore A Corrente Continua) Spanish Spec (Controlador Motor CC) Decal - Lift Decal - Manual Swing Decal - Bar Code (SN 27246 to Present) Decal - JLG Lift (SN 29284 to Present) Decal - Max Tire Load (SN 31456 to Present) Decal - Check Battery Water Options: Australian Spec (Prior to SN 34921) Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Danger (Electric Hazard) Options: Australian Spec (Prior to SN 34921)

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 8 - DECALS ITEM 57 57 58 58 58 58 59 59 59 59 60

PART NUMBER 1703665 Not Required

60 60 60 60 60 60

1703693 1703977 1703975 1703976 1703978 1703979

102 103 104 105 106 201

3120862

Not Required 1703664 Not Required Not Required 1703663 Not Required

QTY 1 0 Ref 0 1 0 Ref 0 1 0 Ref

2910014

1 1 1 1 1 1 Ref 1

2900990

1

0256162 1702928 0254454 0257661 3820001 3252331 3251921 1702251 1702157 0257736 4420052

Ref 2 Ref Ref 8 1 1 2 1 Ref 18 ft/5.4cm

DESCRIPTION Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Caution Safety Belt Options: Australian Spec (Prior to SN 34921) Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Maintenance Options: Australian Spec (Prior to SN 34921) Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Warning (Electric Brake) Options): (SN 39126 to Present) Australian/UK Spec Dutch Spec French Spec German/Austrian Spec Italian Spec Spanish Spec Decal Kits Options: Australian Spec (Includes items 1, 3-6, 9-13, 15, 25, 32, 34, 35, 37, 38, 50, 51, 54 & 56-60) Dutch/ French/ German/ Italian/ Spanish/ UK Specs (Includes items 1, 3-6, 9, 10, 12, 13, 15, 34, 35, 37, 38, 50, 51, 54, 55 & 60) CE NAMEPLATE INSTALLATION (NOT SHOWN) Nameplate - CE U/L DECALS INSTALLATION (Prior to SN 33441) U/L DECALS INSTALLATION (SN 33441 to Present) Rivet Nameplate - Battery Info Nameplate - U/L Certification Nameplate - "EE" Decal - Fuse Replacement WARNING STRIPES INSTALLATION Decal - Stripes

30e/35e/n35e/40e/n40e/45e

REV

A C 1

1

199

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION - 35ELECTRIC

200

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION - 35ELECTRIC ITEM

1 3 3 3 6 7 8 9 10 11 11 11 11 11 11 11 12 12 12 12 12 13 14 15 15 15 15 15 15 15 16 16 16 16 17 17 17 19 21

3120862

PART NUMBER 0254707 0254732 0254787 0254779 0254775 0256224 0254781 0254777 0254783 0254773 1701892 1702175 1702176 1700584 Not Available 3820001 1701504 1701642 1702258 1702261 1702259 1702262 1702260 1702263 1701649 1701906 1701650 1701649 1701644 3251813 3252347 1703518 1693292 1693294 1701600 1701791 1702612 1704277 Not Required 3251242 Not Required 0961127 0100010

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 3 Ref 2 2 1 1 4 1 2 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 2 2 0 Ref 1 0 1 AR

DESCRIPTION DECALS INSTALLATION Decals Installation 35electric Standard Decals Decals Installation n35electric Standard Decals Australian Spec Dutch Spec French Spec (EN280 Spec) French Spec (CE Spec) German and Austrian Spec Italian Spec Spanish Spec UK Spec Decal - JLG Lift Decal - Model Options: JLG 35electric JLG n35electric Decal - Patent Nameplate - Manufacturer's Serial Number Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution/Danger Options: Australian/UK Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec Decal - Caution/Capacity Options: Australian/ German/ Italian/ Spanish/ UK Spec Dutch Spec French Spec (EN280 Spec) French Spec (CE Spec) Decal - Charger Decal - USA (Prior to SN 27246) Decal - Footswitch Options: Australian/UK Spec Dutch Spec French Spec German/Austrian Spec Italian Spec Spanish Spec Decal - Attach Belt Options: Australian Spec Only (SN 27246 through 61063) Australian Spec Only (SN 61064 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - 240V-50HZ Options: Australian Spec Only (SN 27246 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Bushing, Snap Loctite

30e/35e/n35e/40e/n40e/45e

REV 10 10 8 4 3 4 3 4 3

201

SECTION 8 - DECALS

202

ITEM 22 25 27 27 27 27 27 27 27 27 28 28 28 28 28 28 28 29 29 29 29 29 30 30 30 31 32

PART NUMBER 1701691 1702241

37 38 40 41 42 48 49 50 51 52 53 54 55 56 58 60 60 60 61 61 61 62 62 62

1701500 1701640 4420052 1701518 1702155 1702300 1702375 0860520 3941408 4751400 0641408 3311405 1060279 Not Available 1703493

1702352 1702357 1701953 1702356 1702358 1702949 1701966 1701760 1701764 1701761 1701762 1701763 1701765 3252197 1702958 Not Required Not Required 1701818 Not Required 1580008 4420054

1703155 Not Required 1703665 Not Required 1703664 Not Required

QTY 3 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 1 1 0 0 Ref 1 0 1 20 in/52cm 4 1 AR 5 2 4 1 1 4 6 1 1 1 1 Ref 2 0 Ref 1 0 Ref 1 0

DESCRIPTION Decal - No Step Decal - Cable Routing Decal - Charger Instructions Options: Australian Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec UK Spec Decal - DC Motor Options: Australian/UK Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec Decal - Important Options: Australian Spec (Prior to SN 27305) Australian Spec (SN 27305 through 32279) Australian Spec (SN 32280 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Access Forbidden Options: Australian Spec Only (Prior to SN 32473) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Box, Manual Storage (Prior to July 1994) Tape, Double Sided (Prior to July 1994)

REV

Decal - Lift Decal - Manual Tape, Safety (Prior to SN 30324) Decal - Crushing Hazard Decal - Battery Disconnect Only (Prior to SN 39583) Decal - Tie Down Decal - Manual Swing (June 1994 to Present) Box, Manual Storage (July 1994 to Present) Screw, Self-Tap 1/4in x 1in Flatwasher 1/4in Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Lanyard Decal - Bar Code (SN 27246 to Present) Decal - Max. Wheel Load (SN 31456 to Present) Decal - Check Battery Water Options: Australian Spec Only (Prior to SN 34921) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Electric Hazard Options: Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Caution Safety Belt Options: Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 8 - DECALS ITEM 63 63 63 65 65 65 65 65 65 65

PART NUMBER 1703663 Not Required 1703693 1703977 1703975 1703976 1703978 1703979 2900991

102 103 104 105 106 201

3120862

Not Available 0256162 1702928 0254454 0257660 3820001 3252331 3251921 1702251 1702157 0257737 4420052

QTY Ref 1 0 Ref AR AR AR AR AR AR Ref 1

Ref 2 Ref Ref 8 1 1 2 1 Ref 15.5 ft/4.7m

DESCRIPTION Decal - Maintenance Options: Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Electric Brake Options: (SN 39126 to Present) Australian/UK Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec Decal Kit Options: Australian Spec (Includes Items 1, 3, 9-13, 16, 17, 22, 25, 27, 37, 38, 41, 42, 48, 49, 58, 60, 61, 62, 63 & 65) Dutch/ French/ German/ Italian/ Spanish/ UK Spec CE NAMEPLATE INSTALLATION (NOT SHOWN) Nameplate - CE U/L DECALS INSTALLATION (Prior to SN 33402) U/L DECALS INSTALLATION (SN 33402 to Present) Rivet Nameplate - Battery Info Nameplate - U/L Certification Nameplate - "EE" Decal - Fuse Replacement WARNING STRIPES INSTALLATION Decal - Stripes

30e/35e/n35e/40e/n40e/45e

REV

A C 1

1

203

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - 40ELECTRIC & 45ELECTRIC

204

30e/35e/n35e/40e/n40e/45e

3120862

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - 40ELECTRIC & 45ELECTRIC ITEM

1 3 3 3 3 6 7 8 9 10 11 11 11 11 11 11 11 12 12 12 12 12 13 14 15 15 15 15 15 15 15 16 16 16 16 19 20 20

3120862

PART NUMBER 0254541 0254734 0254539 0254768 0254760 0254756 0256233 0254762 0254758 0254764 0254754 1701892 1702177 1702178 1702179 1700584 Not Available 3820001 1701504 1701642 1702258 1702261 1702259 1702262 1702260 1702263 1701649 1701906 1701650 1701649 1701644 3251813 3252347 1703518 1693292 1693294 1701600 1701791 1702612 1704277 Not Required 0961127 3251242

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 3 Ref 2 2 2 1 1 8 1 2 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 2 2 0 1 Ref 1

DESCRIPTION DECALS INSTALLATION Decals Installation 40electric Decals Installation n40electric Decals Installation 45electric Australian Spec Dutch Spec French Spec (EN280 Spec) French Spec (CE Spec) German/Austrian Spec Italian Spec Spanish Spec UK Spec Decal - JLG Lift Decal - Model Options: JLG 40electric JLG n40electric JLG 45electric Decal - Patent Nameplate - Manufacturer's Serial Number Rivet Decal - Hydraulic Oil Decal - Arrow Decal - Caution Options: Australian/UK Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec Decal - Caution Options: Australian/ German/ Italian/ Spanish/ UK Spec Dutch Spec French Spec (EN280 Spec) French Spec (CE Spec) Decal - Charger Decal - USA (Prior to SN 27246) Decal - Footswitch Options: Australian/UK Spec Dutch Spec French Spec German/Austrian Spec Italian Spec Spanish Spec Decal - Attach Belt Options: Australian Spec Only (SN 34921 through 61063) Australian Spec Only (SN 61064 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Bushing, Snap Nameplate - 240V - 50Hz (Option) Australian Spec Only (SN 34921 to Present)

30e/35e/n35e/40e/n40e/45e

REV 10 8 10 8 6 3 3 3 3 5

205

SECTION 8 - DECALS ITEM 20 21 22 23 25 27 27 27 27 27 27 27 27 28 28 28 28 28 28 28 29 29 29 29 29 30 30 30 31 32 33 34 35 36 37 38 41 42 47 47 47 47 47 47 47 48 49 50 51 51 51

206

PART NUMBER Not Required 0100010 1701691 1702049 1702241 1702352 1701951 1701953 1701950 1701952 1702949 1701966 1701760 1701764 1701761 1701762 1701763 1701765 3252197 1702958 Not Required Not Required 1701818 Not Required 1580008 1060279 3941003 3911408 4711400 3311401 1701500 1701640 1701518 1702155 1702265 1702268 1702270 1702267 1702269 1702266 4420052 1702282 1702300 1702545 Not Required

QTY 0 AR 3 2 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 1 1 0 0 Ref 1 0 1 1 1 1 1 1 4 1 5 2 Ref 1 1 1 1 1 1 16.5 ft/5m 1 4 Ref 1 0

DESCRIPTION Dutch/ French/ German/ Italian/ Spanish/ UK Spec Loctite Decal - No Step Decal - Manual Descent Decal - Cable Routing Decal - Charger Instructions Options: Australian Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec UK Spec Decal - DC Motor Options: Australian/UK Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec Decal - Important Options: Australian Spec (Prior to SN 27305) Australian Spec (SN 27305 through 32279) Australian Spec (SN 32280 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Access Forbidden Options: Australian Spec Only (Prior to SN 32473) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Box, Manual Storage Lanyard Screw, Self-Tapping Screw, Round Head 1/4in-20NC x 1/2in Flatwasher 1/4in Nut 1/4in-20NC Decal - Tie Down/Lift Decal - Manual Decal - Crushing, Hazard Decal - Battery Disconnect Only (Prior to SN 39583) Decal - Important Options: Australian/UK Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec Tape, Safety (Prior to SN 34208) Decal - Warning Decal - Warning Decal - Manual Ascent Options: Dutch Spec (Prior to December 1996 Only) Australian/ French/ German/ Italian/ Spanish/ UK

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 8 - DECALS ITEM 52 53 54 54 54 55 55 55 56 56 56 57 57 57 58 58 58 60 60 60 60 60 60 60

102 103 104 105 106 101

3120862

PART NUMBER Not Available Not Required

QTY 1 0 Ref

1703247 1703495 1703665 Not Required 1703664 Not Required 1703663 Not Required 1703155 Not Required 1703693 1703977 1703975 1703976 1703978 1703979

Ref 1 0 Ref 1 0 Ref 1 0 Ref 2 0 Ref AR AR AR AR AR AR Ref

Not Available 2900992

1

Not Available 0256162 1702928 0254454 3820001 3252331 3251921 1702251 1702157 0257738 4420052

Ref 2 Ref 8 1 1 2 1 Ref 16.5 ft/5m

DESCRIPTION Decal - Bar Code (SN 27246 to Present) Not Required Decal - Max Wheel Load Options: (SN 31456 to Present) Decal - Max Wheel Load n40electric Decal - Max Wheel Load 40electric/45electric Decal - Electric Hazard Options: Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Caution Safety Belt Options: Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Maintenance Options: Australian Spec (SN 34921 to Present) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Check Battery Water Options: Australian Spec Only (Prior to SN 34921) Dutch/ French/ German/ Italian/ Spanish/ UK Spec Decal - Electric Brake Options: (SN 39126 to Present) Australian/UK Spec Dutch Spec French Spec German Spec Italian Spec Spanish Spec Decal Kit Options: Decal Kit 40/n40electric Australian Spec Decal Kit 45electric Australian Spec (Includes Items 1, 3, 6, 913, 16, 20, 22, 23, 25, 27, 37, 38, 41, 42, 47, 50, 54, 55-58 & 60) Dutch/ French/ German/ Italian/ Spanish/ UK Spec CE NAMEPLATE INSTALLATION (NOT SHOWN) Nameplate - CE U/L DECALS INSTALLATION Rivet Nameplate - Battery Info Nameplate - U/L Certification Nameplate - "EE" Decal - Fuse Replacement WARNING STRIPES INSTALLATION Decal - Stripes

30e/35e/n35e/40e/n40e/45e

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A 4

1

207

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3120862

30e/35e/n35e/40e/n40e/45e

209

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. 30/35/40/45 ELECTRIC LIFTS STANDARD PARTS

ITEM

210

PART NUMBER Note

QTY Ref

3990053 3990053 3990053 2400045 2400045 2400045 4360372 4360372 4360372 2120072 2120072 2120072 7013709 7013709 7013709 7010538 7010538 7010538 4360474 4360474 4360474 2860030 2860030 2860030 4360475 4360475 4360475 4360314 4360314 4360314 4360069 4360069 4360069 4360476 4360476 4360476 4360031 4360031 4360031 4360445 4360445 4360445

Ref 1 1 1 2 2 2 1 1 1 4 8 12 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Sensor, Tach, (for fleets of 1 to 4) Sensor, Tach, (for fleets of 5 to 9) Sensor, Tach, (for fleets of 10 or more) Fuse, (for fleets of 1 to 4) Fuse, (for fleets of 5 to 9) Fuse, (for fleets of 10 or more) Sensor, Level, (for fleets of 1 to 4) Sensor, Level, (for fleets of 5 to 9) Sensor, Level, (for fleets of 10 or more) Element, Hydraulic Filter, (for fleets of 1 to 4) Element, Hydraulic Filter, (for fleets of 5 to 9) Element, Hydraulic Filter, (for fleets of 10 or more) Breather/ Dipstick Assembly, (for fleets of 1 to 4) Breather/ Dipstick Assembly, (for fleets of 5 to 9) Breather/ Dipstick Assembly, (for fleets of 10 or more) Coil, (for fleets of 1 to 4) Coil, (for fleets of 5 to 9) Coil, (for fleets of 10 or more) Switch, Key, (for fleets of 1 to 4) Switch, Key, (for fleets of 5 to 9) Switch, Key, (for fleets of 10 or more) Key, Replacement, (for fleets of 1 to 4) Key, Replacement, (for fleets of 5 to 9) Key, Replacement, (for fleets of 10 or more) Switch, Emergency Stop, (for fleets of 1 to 4) Switch, Emergency Stop, (for fleets of 5 to 9) Switch, Emergency Stop, (for fleets of 10 or more) Switch, Toggle, (for fleets of 1 to 4) Switch, Toggle, (for fleets of 5 to 9) Switch, Toggle, (for fleets of 10 or more) Breaker, Circuit - 10Amp, (for fleets of 1 to 4) Breaker, Circuit - 10Amp, (for fleets of 5 to 9) Breaker, Circuit - 10Amp, (for fleets of 10 or more) Contact Block, (for fleets of 1 to 4) Contact Block, (for fleets of 5 to 9) Contact Block, (for fleets of 10 or more) Footswitch, (for fleets of 1 to 4) Footswitch, (for fleets of 5 to 9) Footswitch, (for fleets of 10 or more) Potentiometer, (for fleets of 1 to 4) Potentiometer, (for fleets of 5 to 9) Potentiometer, (for fleets of 10 or more)

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

3120862

PART NUMBER 4360328 4360328 4360328 4360274 4360274 4360274 4360112 4360112 4360112 3740087 3740087 3740087 1600175 1600175 1600175 7011942 7011942 7011942 7003789 7003789 7003789 3990001 3990001 3990001 3990010 3990010 3990010 2400041 2400041 2400041 7013314 7013314 7013314 7013315 7013315 7013315

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

DESCRIPTION Switch, Toggle, (for fleets of 1 to 4) Switch, Toggle, (for fleets of 5 to 9) Switch, Toggle, (for fleets of 10 or more) Switch, Push Button, (for fleets of 1 to 4) Switch, Push Button, (for fleets of 5 to 9) Switch, Push Button, (for fleets of 10 or more) Breaker, Circuit - 5Amp, (for fleets of 1 to 4) Breaker, Circuit - 5Amp, (for fleets of 5 to 9) Breaker, Circuit - 5Amp, (for fleets of 10 or more) Relay, (for fleets of 1 to 4) Relay, (for fleets of 5 to 9) Relay, (for fleets of 10 or more) Controller, (for fleets of 1 to 4) Controller, (for fleets of 5 to 9) Controller, (for fleets of 10 or more) Electrical Assembly - 1600175 Controller, (for fleets of 1 to 4) Electrical Assembly - 1600175 Controller, (for fleets of 5 to 9) Electrical Assembly - 1600175 Controller, (for fleets of 10 or more) Switch, Steer - 1600175 Controller, (for fleets of 1 to 4) Switch, Steer - 1600175 Controller, (for fleets of 5 to 9) Switch, Steer - 1600175 Controller, (for fleets of 10 or more) Diode - 3.5Amp, (for fleets of 1 to 4) Diode - 3.5Amp, (for fleets of 5 to 9) Diode - 3.5Amp, (for fleets of 10 or more) Diode - 6Amp, (for fleets of 1 to 4) Diode - 6Amp, (for fleets of 5 to 9) Diode - 6Amp, (for fleets of 10 or more) Fuse, (for fleets of 1 to 4) Fuse, (for fleets of 5 to 9) Fuse, (for fleets of 10 or more) PC Board, (for fleets of 1 to 4) PC Board, (for fleets of 5 to 9) PC Board, (for fleets of 10 or more) Resistor/Bracket Assembly, (for fleets of 1 to 4) Resistor/Bracket Assembly, (for fleets of 5 to 9) Resistor/Bracket Assembly, (for fleets of 10 or more)

30e/35e/n35e/40e/n40e/45e

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211

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. 30/35/40/45 ELECTRIC LIFTS VARIABLE PARTS

ITEM

212

PART NUMBER Note

QTY Ref

7011593 7011593 7011593 7011645 7011645 7011645 7018569 7018569 7018569 7011593 7011593 7011593 7011508 7011508 7011508 7018570 7018570 7018570

Ref 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

4360321 4360321 4360321 7013310-30E 7013310-30E 7013310-30E 7013310-35E 7013310-35E 7013310-35E 7013310-40E 7013310-40E 7013310-40E 7013311 7013311 7013311

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Fuse (Machines with 110V Battery), (for fleets of 1 to 4) Fuse (Machines with 110V Battery), (for fleets of 5 to 9) Fuse (Machines with 110V Battery), (for fleets of 10 or more) Fuse (Machines with 110V Battery), (for fleets of 1 to 4) Fuse (Machines with 110V Battery), (for fleets of 5 to 9) Fuse (Machines with 110V Battery), (for fleets of 10 or more) Fuse (Machines with 220V/60Hz Battery), (for fleets of 1 to 4) Fuse (Machines with 220V/60Hz Battery), (for fleets of 5 to 9) Fuse (Machines with 220V/60Hz Battery), (for fleets of 10 or more) Fuse (Machines with 220V/50Hz Battery), (for fleets of 1 to 4) Fuse (Machines with 220V/50Hz Battery), (for fleets of 5 to 9) Fuse (Machines with 220V/50Hz Battery), (for fleets of 10 or more) Fuse (Machines with 220V/50Hz Battery), (for fleets of 1 to 4) Fuse (Machines with 220V/50Hz Battery), (for fleets of 5 to 9) Fuse (Machines with 220V/50Hz Battery), (for fleets of 10 or more) Fuse (Machines with 110-220V/50Hz Battery), (for fleets of 1 to 4) Fuse (Machines with 110-220V/50Hz Battery), (for fleets of 5 to 9) Fuse (Machines with 110-220V/50Hz Battery), (for fleets of 10 or more) Switch, Limit, (for fleets of 1 to 4) Switch, Limit, (for fleets of 5 to 9) Switch, Limit, (for fleets of 10 or more) Module, Sevcon Control (30electric), (for fleets of 1 to 4) Module, Sevcon Control (30electric), (for fleets of 5 to 9) Module, Sevcon Control (30electric), (for fleets of 10 or more) Module, Sevcon Control (35electric), (for fleets of 1 to 4) Module, Sevcon Control (35electric), (for fleets of 5 to 9) Module, Sevcon Control (35electric), (for fleets of 10 or more) Module, Sevcon Control (40electric), (for fleets of 1 to 4) Module, Sevcon Control (40electric), (for fleets of 5 to 9) Module, Sevcon Control (40electric), (for fleets of 10 or more) Module, Sevcon Control (45electric), (for fleets of 1 to 4) Module, Sevcon Control (45electric), (for fleets of 5 to 9) Module, Sevcon Control (45electric), (for fleets of 10 or more)

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3120862

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3120862

30e/35e/n35e/40e/n40e/45e

213

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER Note

0255170 1282324 0255027 1282324 0255015 1282324 0270723 0257735 0256789 0252927 0257563 0255168 1702788 1703479 1704175 1001148902 1001148903 1001148904 1001148905 1001148906 2900838 0257399 2920150 2920118 0257400 2920150 2300014 2300027 2300029 2300021 2901888 0257410 0259631 0860848 3252537 2420049 4460428 0253799 0860849 3252256 2420049

214

QTY Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 2 2 Ref 3 Ref AR AR AR AR Ref Ref Ref 1 1 1 1 Ref 1 1 1

DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

MISCELLANEOUS SPECIAL OPTIONS Airline Installation 1/2in (35electric) 1/2in (35electric) 1/2in (40electric) 1/2in (40electric) 1/2in (45electric) 1/2in (45electric) Amber Beacon on Platform Installation Cables and Clamps Installation (Including 0300033862) Camera Mount Assembly Charger Connection Installation - Offboard Charger Connection Installation - Offboard (Gel-Cell) Charger Extension Cord Installation Decal - Biodegradable Hydraulic Fluid Decal - Biodegradable Hydraulic Fluid (German) Decal - Syn Biodegradable Hydraulic Fluid (German) Electrical Connector Kits Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit Hardware Kit (U.S.A. Standards) Head and Tail Light Installation (40/45electric) Lamp, Head Light, Tail Head and Back-Up Light Installation (40/45electric) Lamp, Head Hydraulic Fluids Mobil 424 Mobil 224H Bio Mobil EAL ISO 46 Bio Union Carbide Ucon HP5046 Fire Resistant Lift Gate Kit Low Batt Lift Interrupt Installation (40/45electric) Low Batt Lift Interrupt Installation (35electric) Box Assembly Nameplate - Low Voltage Interrupt Gauge - Battery Capacity Connector, Strain Relief Low Voltage Cutout Installation (30electric) Box Assembly - Low Voltage Cutout Nameplate - Low Voltage Cutout Gauge - Battery Capacity

30e/35e/n35e/40e/n40e/45e

REV

3120862

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 4360274 4460052 3300047 0960239 0254788 1282201 0254790 1282201 0254789 1282201 0254791 1284791 0256436 0256829 4160028 0253411 0480074 0480075 0480076 0480077 4160028

2900832 8896941 8896941 7002821 7002823

QTY 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 1 2 1 1 Ref Ref Ref Ref Ref Ref 4 4 1 1 Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1

4460467

1

4460510

1

7002822 7016654 7004275 7004276

1 1 1 1

0255167 0258771 0256563 0258772 0256703 4360305 3539928 4360274 3251596 0258918 2901896 3120348 3120323 3120351

3120862

DESCRIPTION Switch, Push Button Connector, Strain Relief Nut, Conduit Bushing Overload Cutout With Override (30electric) Overload Cutout With Override (30electric) Overload Cutout With Override (35/40/45electric) Overload Cutout With Override (35/40/45electric) Overload Cutout Without Override (30electric) Overload Cutout Without Override (30electric) Overload Cutout Without Override (35/40/45electric) Overload Cutout Without Override (35/40/45electric) Pipe Rack Installation Platform Gate Spring Installation (30/35/40/45electric) Spring, Tension Platform Mesh and Spring Installation (30electric) Belt, Mesh - Gate Top Belt, Mesh - Gate Bottom Belt, Mesh - Sides Belt, Mesh - Back Spring, Tension Platform Padding Installations (35/40/45electric) 26in x 48in Platform (Prior to SN 0300039214) 26in x 48in Platform (SN 0300039214 to Present) 26in x 60in Platform (Prior to SN 0300039214) 26in x 60in Platform (SN 0300039214 to Present) Platform Proximity Switches Installation Switch, Proximity Plate, Mounting - Proximity Switch Switch, Push Button Decal - Proximity Switch Rack Utility Assembly Steer Cylinder Anti-Rotation Kit Technical Data Supplements MAC Battery Charger Technical Supplement Operating and Safety Handbook PQ Controller Technical Supplement Tool For Service: Calibrator Kit Wire Stripper Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pins/Sockets for Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/Sockets for Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1-1/2in

30e/35e/n35e/40e/n40e/45e

REV

215

SECTION 10 - SPECIAL OPTIONS ITEM

216

PART NUMBER 7002826

QTY 1

DESCRIPTION Seal Installation Tool - 2in

30e/35e/n35e/40e/n40e/45e

REV

3120862

PART NUMBER INDEX

PART NUMBER INDEX

3120862

30e/35e/n35e/40e/n40e/45e

217

PART NUMBER INDEX 0100009 ............... 44, 104 0100010 ..... 198, 201, 206 0100011 .... 14, 17, 49, 51, 79, 80, 83, 84, 91, 92, 99, 103, 111, 125, 128, 132, 136, 139, 143, 147 0100019 ............. 9, 59, 63 0100020 ..... 143, 157, 162 0100029 ..................... 118 0100035 .... 125, 128, 132, 136, 139, 143, 145 0100038 .... 125, 128, 132, 136, 139, 143 0100048 ................. 29, 74 0100051 ....................... 29 0100065 ....................... 29 0140028 ........... 47, 49, 51 0140030 ..... 119, 165, 168 0140031 ........... 47, 49, 51 0182000 .........................9 0182002 .........................9 0252243 .........................9 0252290 ................. 44, 47 0252303 ....................... 88 0252339 ....................... 43 0252349 ....................... 17 0252408 ............. 107, 112 0252430 ....................... 17 0252431 ....................... 17 0252672 ............. 107, 193 0252754 ....................... 18 0252927 ..................... 214 0252986 ................. 44, 77 0253028 ..................... 149 0253185 ....................... 59 0253224 ....................... 30 0253411 ..................... 215 0253455 ....................... 95 0253508 ....................... 63 0253533 ....................... 63 0253594 ....................... 13 0253613 ....................... 14 0253650 ................. 44, 51 0253687 ................. 79, 83 0253698 ..................... 111 0253704 ..................... 100 0253708 ....................... 51 0253709 ....................... 83 0253717 ............. 112, 193 0253734 ....................... 14 0253735 ....................... 13 0253784 ....................... 18 0253799 ..................... 214 0253849 ....................... 30 0253864 ....................... 18 0253984 ....................... 83 0254028 ..................... 151 0254040 ....................... 95 0254041 ............... 99, 188 0254043 ............. 112, 193 0254120 ....................... 18 0254121 ....................... 18 0254155 ....................... 18 0254190 ....................... 91 0254276 ....................... 28 0254291 ....................... 44

218

0254292 ...................... 44 0254298 ................ 44, 49 0254299 ...................... 43 0254400 ...................... 74 0254454 .... 199, 203, 207 0254483 ...................... 28 0254485 ................ 17, 27 0254499 ...................... 28 0254537 ...................... 74 0254539 .................... 205 0254541 .................... 205 0254543 ............ 112, 193 0254544 ........ 79, 83, 166 0254549 .............. 27, 192 0254595 .............. 92, 188 0254597 .............. 27, 192 0254599 ................ 17, 27 0254604 ...................... 30 0254605 ...................... 44 0254645 .................... 107 0254647 .............. 99, 188 0254698 ...................... 79 0254704 .................... 197 0254707 .................... 201 0254708 ...................... 43 0254710 ................ 17, 27 0254713 .................... 197 0254715 .................... 197 0254717 .................... 197 0254719 .................... 197 0254721 .................... 197 0254723 .................... 197 0254727 .................... 197 0254732 .................... 201 0254734 .................... 205 0254738 .............. 87, 188 0254740 ...................... 69 0254743 ...................... 77 0254744 ...................... 77 0254745 .............. 77, 164 0254754 .................... 205 0254756 .................... 205 0254758 .................... 205 0254760 .................... 205 0254762 .................... 205 0254764 .................... 205 0254768 .................... 205 0254773 .................... 201 0254775 .................... 201 0254777 .................... 201 0254779 .................... 201 0254781 .................... 201 0254783 .................... 201 0254787 .................... 201 0254788 .................... 215 0254789 ............ 125, 215 0254790 .................... 215 0254791 ............ 143, 215 0254792 ...................... 88 0254799 .................... 197 0254800 ...................... 87 0254815 ...................... 92 0254830 ...................... 59 0254831 ...................... 59 0254850 .................... 151 0254851 .................... 151

0254865 ...................... 18 0254866 ...................... 18 0254874 ...................... 18 0254875 .................... 100 0255011 ...................... 13 0255012 ...................... 13 0255015 .................... 214 0255027 .................... 214 0255028 ...................... 30 0255111 ................ 17, 27 0255167 .................... 215 0255168 .................... 214 0255170 .................... 214 0255522 ...... 51, 154, 167 0255586 ...................... 91 0255587 ...................... 95 0255611 .............. 79, 166 0255642 ...................... 31 0255743 ...................... 30 0256121 ...................... 28 0256123 ...................... 28 0256124 ...................... 28 0256125 ...................... 28 0256162 .... 199, 203, 207 0256215 .................... 197 0256224 .................... 201 0256233 .................... 205 0256436 .................... 215 0256530 ...................... 28 0256563 .................... 215 0256703 .................... 215 0256789 .................... 214 0256829 .................... 215 0256832 ...................... 18 0256836 ...................... 18 0256837 ...................... 18 0257399 .................... 214 0257400 .................... 214 0257410 ............ 167, 214 0257548 ................ 17, 27 0257549 ................ 17, 27 0257550 ................ 17, 27 0257551 ................ 17, 27 0257556 ...................... 28 0257557 ...................... 28 0257558 ...................... 28 0257563 .................... 214 0257660 .................... 203 0257661 .................... 199 0257735 .................... 214 0257736 .................... 199 0257737 .................... 203 0257738 .................... 207 0258045 ...................... 69 0258062 ...................... 74 0258064 ...................... 74 0258226 .............. 87, 188 0258344 ...................... 69 0258345 .................... 188 0258378 ...................... 74 0258379 ...................... 74 0258563 .............. 99, 188 0258564 .............. 99, 188 0258565 .............. 92, 188 0258771 .................... 215 0258772 .................... 215

30e/35e/n35e/40e/n40e/45e

0258918..................... 215 0259631............. 167, 214 0270258....................... 28 0270291......................... 9 0270562....................... 30 0270723..................... 214 0400055....................... 29 0400069....................... 29 0400103................. 30, 33 0400107....................... 29 0400111................. 30, 34 0400112....................... 29 0400121....................... 29 0400130................. 30, 33 0400136....................... 29 0400137................. 30, 33 0400182................. 30, 39 0400198........... 30, 37, 41 0440162................... 9, 13 0440202....................... 59 0440203................. 63, 65 0440338................. 59, 61 0440339................. 63, 65 0460096..................... 149 0460102............. 149, 151 0460103............. 149, 151 0460106..................... 111 0460110..................... 151 0460111..................... 151 0460112..................... 151 0460113..................... 151 0460114..................... 151 0460115..................... 151 0480074..................... 215 0480075..................... 215 0480076..................... 215 0480077..................... 215 0560995....................... 87 0561076................. 91, 96 0561090................. 92, 99 0561091....................... 99 0561157....................... 87 0561158....................... 87 0561173....................... 91 0610107................. 70, 75 0630016............. 9, 14, 17 0630399..................... 104 0630407....................... 29 0630448....................... 77 0630453....................... 29 0630455....................... 18 0630457....................... 77 0630464........... 69, 73, 83 0630465....................... 18 0630467....................... 99 0630468....................... 83 0630474....................... 79 0630476....................... 79 0630487..................... 103 0630491................. 79, 83 0630513....................... 19 0641404............. 103, 143 0641405..................... 103 0641406................. 30, 69 0641408.. 27, 30, 91, 107, 112, 202

3120862

PART NUMBER INDEX 0641410 .......... 49, 87, 99 0641412 ...................... 44 0641414 ...... 87, 107, 112 0641416 ...................... 27 0641418 ...................... 51 0641505 .................... 111 0641506 ................ 51, 96 0641507 ...................... 49 0641508 .. 27, 47, 51, 118 0641509 .............. 87, 107 0641510 9, 13, 65, 77, 83 0641511 ...................... 92 0641512 ........ 29, 99, 147 0641514 9, 51, 52, 77, 92, 99 0641516 .................... 111 0641518 ................ 19, 51 0641520 ...... 92, 100, 104 0641560 ...................... 99 0641604 .................... 147 0641605 ........ 75, 83, 111 0641606 ........ 79, 91, 103 0641607 .................... 111 0641608 9, 14, 17, 79, 91, 96, 104, 111 0641610 .. 14, 91, 96, 111 0641612 ...................... 30 0641614 ...................... 91 0641806 ...................... 96 0641808 ...................... 92 0641810 .............. 96, 111 0641811 ...................... 17 0641812 .... 61, 65, 91, 96 0641814 ...................... 14 0641818 .................... 103 0642016 .................. 9, 13 0681814 ................ 59, 63 0682022 ...................... 59 0682024 ...................... 59 0682026 ...................... 63 0682028 ...................... 63 0682040 ...................... 59 0682048 ...................... 63 0720805 .................... 118 0721008 .......... 77, 79, 84 0731003 .................... 118 0741008 ...................... 27 0741606 ................ 79, 84 0791004 ...................... 27 0800749 ...................... 87 0800750 ...................... 87 0800831 ...................... 95 0800832 ........ 91, 95, 103 0800833 .................... 103 0800834 .................... 103 0800852 ...................... 95 0800853 .............. 95, 103 0800854 .................... 103 0800855 .................... 103 0800866 ................ 91, 92 0801007 ................ 91, 92 0840027 ...................... 27 0840031 ...................... 29 0840032 ...................... 29 0840041 ...................... 31 0860520 .................... 202 0860848 .................... 214

3120862

0860849 .................... 214 0860876 .................... 117 0860883 ...................... 73 0860895 .................... 117 0860915 ...................... 69 0860917 ...................... 73 0860919 ...................... 73 0860920 .................... 117 0860921 .................... 117 0860922 .................... 117 0861056 .................... 117 0861057 .................... 117 0861058 .................... 117 0861059 .................... 117 0861060 .................... 117 0861181 ...................... 69 0861184 .................... 117 0861186 .................... 117 0861187 .................... 117 0861189 ...................... 73 0861191 ...................... 73 0861208 ...................... 69 0861209 ...................... 73 0861210 ...................... 73 0901921 ...................... 83 0901923 ...................... 83 0902044 ...................... 79 0902045 ...................... 79 0902046 ...................... 79 0902051 ...................... 51 0902055 ...................... 79 0902056 ...................... 79 0920090 ................ 17, 21 0940036 ...................... 44 0940048 ................ 14, 96 0940049 ................ 79, 83 0960239 .................... 215 0961127 .... 198, 201, 205 0961602 .............. 87, 125 0961608 ..... 87, 111, 139, 143 0961621 ................ 10, 14 0961726 92, 95, 103, 127, 131, 135 0961749 .................... 111 1001102354................... 9 1001139010................... 9 1001148902............... 214 1001148903............... 214 1001148904............... 214 1001148905............... 214 1001148906............... 214 1060016 ............ 166, 194 1060042 ............ 190, 191 1060080 ...................... 31 1060092 ...................... 29 1060279 ............ 202, 206 1060329 .................... 118 1060330 .................... 188 1060341 88, 92, 100, 188, 189, 192, 193 1060404 ...................... 27 1060405 ...................... 29 1060435 ...................... 27 1060461 .... 107, 193, 194 1060464 ...................... 27 1060465 ...................... 27

1060466 ....................... 27 1060467 ....................... 27 1060468 ....................... 27 1060469 ....................... 27 1060491 ....................... 29 1060492 ....................... 29 1060516 ............. 189, 190 1060534 ....................... 27 1060535 ....................... 27 1060584 ....................... 74 1100070 ....................... 88 1120094 ..................... 135 1120108 ..... 125, 127, 131 1120110 ............. 139, 143 1120305 ............. 131, 135 1120387 ..................... 145 1120457 ....................... 14 1120459 ..................... 128 1180302 ..................... 103 1220038 ............. 103, 104 1220039 ..................... 104 1220040 ..................... 104 1281821 ............. 164, 167 1282199 ............. 164, 166 1282201 ..................... 215 1282324 ..................... 214 1282417 ..................... 166 1282820 ............. 166, 167 1282857 ............. 164, 168 1284791 ..................... 215 1320017 ..................... 111 1320031 ..................... 111 1320033 ............. 149, 151 1320037 ............. 149, 151 1320040 ....................... 99 1320043 ....................... 83 1320050 ..................... 111 1320051 ..................... 125 1320159 ............... 92, 111 1320172 ....................... 29 1320195 ......... 92, 99, 104 1320199 ......... 92, 99, 104 1320205 ................. 92, 99 1380132 ....................... 51 1380138 ....................... 44 1380139 ....................... 69 1580008 ..... 197, 202, 206 1600175 ..... 118, 121, 211 1670633 ....................... 18 1670636 ............. 107, 113 1670650 ....................... 44 1670678 ..................... 103 1670690 ..................... 111 1670692 ....................... 18 1670696 ....................... 29 1670697 ....................... 99 1670698 ..................... 103 1670808 ....................... 18 1670832 ..................... 100 1670833 ..................... 100 1670835 ....................... 27 1681344 ..... 125, 127, 131 1682154 ............. 139, 143 1682209 ............. 131, 135 1682323 ..................... 135 1682364 ..................... 145 1682527 ........... 9, 13, 145

30e/35e/n35e/40e/n40e/45e

1682528 .................... 145 1682530 .................... 145 1682544 .................... 125 1682855 .............. 95, 135 1682856 .................... 135 1682858 .................... 135 1682861 .............. 95, 131 1682862 .................... 131 1682864 .................... 131 1682867 .............. 95, 127 1682868 .................... 127 1682870 .................... 127 1682876 ............ 111, 143 1682877 ........ 91, 95, 139 1682878 .................... 143 1682879 .................... 139 1682881 ............ 139, 143 1682887 ............ 103, 147 1682888 .................... 147 1682890 .................... 147 1682892 .................... 147 1682893 .............. 13, 145 1682894 .................... 145 1682930 ............ 111, 141 1682947 ............ 103, 147 1682948 .................... 147 1682950 .................... 147 1682958 .............. 91, 127 1682972 .................... 127 1682980 .............. 91, 135 1682981 .................... 135 1682983 .................... 135 1682988 .................... 127 1683013 .............. 95, 135 1683014 .................... 135 1683016 .................... 135 1683018 .............. 95, 131 1683019 .................... 131 1683021 .................... 131 1683202 .............. 87, 125 1683203 .................... 125 1683285 ............ 111, 143 1683286 ............ 139, 143 1683325 ........ 91, 95, 139 1683337 .............. 95, 127 1683347 .................... 127 1683348 .............. 91, 127 1683504 .................... 127 1683505 .................... 127 1683506 .............. 95, 127 1683512 .................... 135 1683513 .................... 131 1683514 .................... 127 1683515 .................... 135 1683516 .................... 131 1683518 .............. 95, 135 1683519 .............. 95, 131 1683520 .............. 95, 127 1683521 .............. 95, 135 1683522 .............. 95, 131 1683694 .................... 145 1683695 .......... 9, 13, 145 1683696 .............. 13, 145 1693292 .... 198, 201, 205 1693294 .... 198, 201, 205 1700584 .... 197, 201, 205 1701500 .... 198, 202, 206

219

PART NUMBER INDEX 1701504 ..... 197, 201, 205 1701518 ..... 197, 202, 206 1701600 ..... 198, 201, 205 1701640 ............. 202, 206 1701642 ..... 197, 201, 205 1701644 ..... 197, 201, 205 1701649 ..... 197, 201, 205 1701650 ..... 197, 201, 205 1701691 ..... 198, 202, 206 1701695 ....................... 30 1701717 ............... 91, 198 1701760 ..... 198, 202, 206 1701761 ..... 198, 202, 206 1701762 ..... 198, 202, 206 1701763 ..... 198, 202, 206 1701764 ..... 198, 202, 206 1701765 ..... 198, 202, 206 1701767 ..................... 198 1701768 ..................... 198 1701770 ..................... 198 1701771 ..................... 198 1701791 ..... 198, 201, 205 1701818 ..... 197, 202, 206 1701892 ..... 198, 201, 205 1701906 ..... 197, 201, 205 1701950 ..................... 206 1701951 ..................... 206 1701952 ..................... 206 1701953 ............. 202, 206 1701965 ..................... 198 1701966 ............. 202, 206 1702049 ..................... 206 1702124 ..................... 162 1702155 ..... 197, 202, 206 1702157 ..... 199, 203, 207 1702174 ..................... 197 1702175 ..................... 201 1702176 ..................... 201 1702177 ..................... 205 1702178 ..................... 205 1702179 ..................... 205 1702181 ..................... 197 1702182 ..................... 197 1702183 ..................... 197 1702222 ..................... 197 1702223 ..................... 197 1702241 ..... 198, 202, 206 1702251 ..... 199, 203, 207 1702253 ..................... 197 1702258 ..... 197, 201, 205 1702259 ..... 197, 201, 205 1702260 ..... 197, 201, 205 1702261 ..... 197, 201, 205 1702262 ..... 197, 201, 205 1702263 ..... 197, 201, 205 1702265 ..................... 206 1702266 ..................... 206 1702267 ..................... 206 1702268 ..................... 206 1702269 ..................... 206 1702270 ..................... 206 1702274 ..................... 198 1702282 ..................... 206 1702285 ..................... 117 1702286 ..................... 117 1702287 ..................... 117 1702300 ..... 197, 202, 206

220

1702352 ..... 30, 198, 202, 206 1702356 .................... 202 1702357 .................... 202 1702358 .................... 202 1702375 ............ 198, 202 1702397 .................... 159 1702545 .............. 52, 206 1702561 ...................... 92 1702612 .... 198, 201, 205 1702788 .................... 214 1702928 .... 199, 203, 207 1702949 ..... 31, 198, 202, 206 1702950 ...................... 30 1702958 ............ 202, 206 1703155 .... 198, 202, 207 1703247 .................... 207 1703479 .................... 214 1703492 .................... 198 1703493 .................... 202 1703495 .................... 207 1703518 .... 198, 201, 205 1703663 .... 199, 203, 207 1703664 .... 199, 202, 207 1703665 .... 199, 202, 207 1703693 .... 199, 203, 207 1703975 .... 199, 203, 207 1703976 .... 199, 203, 207 1703977 .... 199, 203, 207 1703978 .... 199, 203, 207 1703979 .... 199, 203, 207 1704175 .................... 214 1704260 ........ 70, 74, 118 1704277 .... 198, 201, 205 1704414 .................... 117 1704415 .................... 117 1704416 .................... 117 1760160 .................... 103 1870031 .................... 164 1870032 .................... 168 1870066 .................... 168 1870067 .................... 164 2120072 .............. 44, 210 2120105 ...................... 44 2160001 ...................... 65 2160003 ................ 59, 65 2180394 .................... 145 2180699 .................... 145 2180819 ...................... 17 2200222 .................... 143 2220273 ...................... 17 2220371 .... 157, 159, 161 2220415 ............ 159, 161 2220428 .... 157, 159, 161 2220429 .... 157, 159, 161 2220466 .................... 161 2220472 ... 145, 157, 159, 161 2220473 ............ 159, 161 2220492 .................... 157 2220497 .... 157, 159, 161 2220502 .................... 161 2220504 ............ 159, 161 2220507 .................... 159 2220515 .................... 145 2220516 .................... 147

2220582 .... 157, 159, 161 2220584 ............ 159, 162 2220603 ...... 52, 159, 161 2220605 .................... 162 2220606 ..... 52, 157, 159, 161 2220609 ............ 157, 161 2220628 .................... 147 2220635 .................... 161 2220654 .................... 157 2220657 .................... 161 2220677 ............ 159, 162 2220684 ............ 159, 162 2220727 ............ 159, 162 2220775 ...................... 52 2220873 .... 157, 159, 161 2220874 .... 157, 159, 161 2220883 ... 125, 128, 143, 147 2220885 .... 128, 131, 136 2220899 .................... 161 2220903 .................... 125 2220934 .................... 162 2220935 ............ 159, 162 2221020 ............ 159, 162 2300014 .................... 214 2300021 .................... 214 2300027 .................... 214 2300029 .................... 214 2360371 ...................... 13 2360372 ...................... 13 2360373 ...................... 13 2360375 ...................... 13 2360378 ........................ 9 2360379 ...................... 13 2360404 ...................... 13 2360405 ...................... 13 2360406 ...................... 13 2360407 ...................... 13 2360408 ...................... 13 2400005 .................... 192 2400041 ............ 192, 211 2400044 ...................... 27 2400045 ...... 27, 192, 210 2420049 ............ 167, 214 2420106 ................ 70, 73 2540016 ...................... 29 2540019 ...................... 27 2540020 ...................... 27 2540023 ...................... 27 2560115 .................... 117 2560136 .................... 117 2600192 ...................... 77 2680239 ...................... 79 2680240 ...................... 79 2680404 ...................... 77 2680405 ...................... 77 2680410 ...................... 83 2680411 ...................... 83 2680413 ...................... 77 2680473 ...................... 83 2680475 ...................... 83 2751473 .................... 157 2752433 .................... 161 2752435 ............ 159, 162 2752438 .................... 162 2752440 .................... 162

30e/35e/n35e/40e/n40e/45e

2752441..................... 162 2752443..................... 157 2752446............. 159, 161 2752453..................... 157 2752454..................... 157 2752455..................... 157 2752459............. 159, 161 2752461....................... 52 2752462..................... 161 2752471............. 159, 161 2752478....................... 51 2752484..... 157, 159, 161 2752485..................... 157 2752486..................... 157 2752487............. 159, 161 2752488..................... 161 2752489............. 159, 161 2752572..................... 162 2752573............. 159, 162 2752574............. 159, 162 2752575............. 159, 162 2752579..................... 161 2752580............. 159, 161 2752581..................... 162 2752583..................... 159 2752584..................... 162 2752585..................... 161 2752611............. 159, 161 2752614..................... 161 2752619..................... 161 2752620..................... 161 2752621..................... 161 2752623..................... 159 2752624..................... 159 2752626..................... 161 2752627..................... 159 2753005............. 159, 162 2753050..................... 161 2753113..................... 161 2753114..................... 161 2753115..................... 161 2753116..................... 161 2780185................. 17, 23 2780186......................... 9 2780198................. 17, 25 2780201................. 13, 14 2780206................. 17, 25 2791887..................... 154 2791990............. 154, 157 2792012..................... 154 2792017............. 154, 161 2792141..................... 154 2792142..................... 154 2792144............. 154, 161 2792208............. 154, 159 2820035..................... 113 2820036................. 80, 84 2820063....................... 29 2820065....................... 30 2820066....................... 30 2820067....................... 30 2860030......... 69, 73, 210 2900034................. 23, 25 2900371..... 125, 128, 132 2900661................. 23, 25 2900708....................... 51

3120862

PART NUMBER INDEX 2900770 ... 125, 128, 131, 135, 136, 147 2900779 ...................... 51 2900792 .................... 143 2900804 ...................... 10 2900811 ...................... 17 2900813 ...................... 43 2900832 .................... 215 2900838 .................... 214 2900842 ...................... 14 2900859 .................... 117 2900990 .................... 199 2900991 .................... 203 2900992 .................... 207 2901147 ............ 139, 143 2901154 ............ 132, 136 2901170 .................... 136 2901178 .................... 145 2901212 .............. 47, 164 2901213 ............ 107, 113 2901216 .................... 118 2901242 .................... 147 2901249 .............. 51, 167 2901250 .................... 118 2901251 ... 107, 112, 164, 167 2901302 .............. 49, 167 2901496 .................... 128 2901560 .............. 47, 164 2901561 ... 107, 112, 164, 167 2901600 .............. 49, 167 2901601 .............. 51, 167 2901888 .................... 214 2901896 .................... 215 2910014 .................... 199 2920095 ............ 107, 113 2920107 .................... 118 2920118 .................... 214 2920119 .......... 77, 79, 83 2920120 .................... 118 2920146 .......... 77, 79, 83 2920150 .................... 214 2940042 ...................... 83 2940071 ................ 79, 83 2940073 ...................... 29 2940093 ...................... 29 2940094 ...................... 29 2980121 .................... 128 3000003 ...................... 29 3000004 ...................... 29 3020022 9, 13, 87, 91, 96, 107 3020027 ................ 59, 63 3020029 ................ 59, 63 3020036 ................ 59, 63 3120323 .................... 215 3120348 .................... 215 3120351 .................... 215 3160182 .......... 59, 63, 67 3160186 ...................... 17 3251242 .... 198, 201, 205 3251596 .................... 215 3251813 .... 197, 201, 205 3251921 .... 199, 203, 207 3252197 ............ 202, 206 3252256 .................... 214

3120862

3252331 .... 199, 203, 207 3252347 ... 107, 112, 198, 201, 205 3252349 ...................... 69 3252350 ...................... 73 3252351 ...................... 73 3252537 ............ 167, 214 3252648 ...................... 69 3252649 ...................... 73 3252650 ...................... 73 3300029 ...................... 29 3300047 .................... 215 3300151 ................ 92, 99 3300181 ...................... 31 3300255 ...................... 10 3300279 .... 125, 127, 131 3300281 ............ 131, 135 3300308 ............ 139, 143 3300309 ............ 139, 143 3300315 .................... 127 3300352 .................... 117 3300356 ...................... 19 3300365 ................ 74, 83 3300371 ...................... 44 3300396 ...................... 74 3300412 ...................... 74 3300413 ...................... 74 3310601 .. 69, 70, 73, 118 3311005 ... 27, 77, 79, 84, 88, 92, 100 3311011 ...................... 74 3311401 ... 44, 47, 51, 77, 83, 88, 92, 99, 103, 112, 206 3311405 ... 27, 29, 30, 44, 47, 49, 51, 69, 87, 91, 99, 107, 112, 202 3311501 ... 19, 51, 77, 79, 83 3311505 9, 14, 27, 49, 51, 77, 87, 92, 96, 99, 100, 104, 107, 111 3311601 ...................... 83 3311602 .................... 103 3311605 .. 30, 91, 96, 111 3311805 .... 14, 29, 91, 96 3312005 .................. 9, 13 3313003 .................. 9, 13 3321801 ...................... 17 3321802 .................... 145 3322002 .................. 9, 13 3322205 .................... 147 3322403 ...................... 14 3340450 ...................... 14 3340644 .................. 9, 13 3340663 .................... 103 3340666 .................... 103 3340679 .................... 147 3340682 .................... 103 3340820 .................... 103 3420156 ................ 79, 83 3421799 ...................... 30 3421983 .................... 107 3421985 ...................... 87 3421986 ...................... 87 3421988 .................. 9, 13 3422006 ...................... 87

3422170 ....................... 14 3422175 ....................... 96 3422176 ......... 91, 96, 111 3422177 ................. 91, 96 3422178 ................. 91, 96 3422179 ................. 91, 96 3422180 ......... 91, 96, 111 3422181 ..................... 111 3422185 ..................... 103 3422191 ..................... 111 3422263 ..................... 103 3422480 ................. 91, 96 3422481 ....................... 96 3422901 ..................... 103 3430408 ..................... 128 3430816 ..................... 111 3430840 ................. 79, 83 3440413 ..................... 128 3450202 ..................... 128 3450405 ..................... 111 3450506 ....................... 13 3450810 ................... 9, 13 3451210 ....................... 14 3480102 ..................... 135 3480113 ............. 131, 135 3480115 ..... 125, 127, 131 3480123 ............. 139, 143 3480153 ..................... 145 3480170 ..................... 147 3480217 ............. 139, 143 3510435 ..................... 112 3510458 ..................... 107 3510461 ..................... 112 3510501 ..................... 112 3510502 ..................... 107 3510505 ..................... 112 3510595 ..................... 112 3510597 ..................... 112 3520026 ....................... 44 3520031 ..................... 118 3520034 ..................... 104 3520054 ....................... 29 3520084 ....................... 74 3535959 ....................... 44 3536089 ............. 107, 112 3536491 ....................... 95 3536691 ....................... 83 3536755 ....................... 63 3536999 ................. 92, 99 3537045 ....................... 95 3537220 ....................... 91 3537234 ..................... 118 3537903 ................. 79, 84 3537992 ....................... 69 3538001 ....................... 73 3538052 ....................... 59 3538157 ....................... 27 3539928 ..................... 215 3570840 ....................... 69 3600179 ....................... 51 3600192 ....................... 43 3600207 ............. 111, 115 3600261 ....................... 43 3640834 ..................... 118 3640920 ....................... 75 3640930 ............... 70, 118 3730103 ..................... 192

30e/35e/n35e/40e/n40e/45e

3740063 70, 75, 118, 119, 164, 165, 166, 167, 168 3740087 70, 75, 118, 119, 164, 165, 166, 167, 168, 211 3740091 .................... 167 3760115 .................... 103 3760141 .................... 145 3760170 ...................... 29 3760308 ...................... 44 3760318 .................... 147 3780181 . 87, 91, 96, 107, 111 3780182 .................. 9, 13 3780183 ...................... 87 3780184 ........ 91, 96, 111 3790012 .................... 118 3790029 .................... 125 3790112 .................... 121 3790113 .................... 147 3790225 ...................... 21 3790240 ................ 17, 21 3820001 ... 197, 199, 201, 203, 205, 207 3841143 ... 14, 87, 91, 96, 107, 111 3841146 .................. 9, 13 3841203 ........ 91, 96, 111 3860054 .................... 145 3860076 .................... 145 3860080 .................... 145 3900097 .................... 100 3900104 .................... 100 3900168 ........ 88, 92, 100 3900170 ... 125, 128, 131, 136, 139, 143 3900174 ...................... 44 3900179 ...................... 88 3900246 .................... 100 3910608 ...69, 70, 73, 118 3910804 ................ 70, 74 3911408 .................... 206 3911410 ...................... 44 3931414 ...................... 59 3931516 ...................... 43 3941003 .................... 206 3941405 .................... 111 3941408 .................... 202 3951402 ... 125, 128, 131, 147 3960433 ................ 44, 79 3960438 ................ 73, 83 3960447 ................ 44, 73 3960453 ................ 79, 83 3990001 ... 119, 164, 166, 167, 168, 188, 189, 191, 211 3990010 ... 166, 167, 188, 192, 211 3990053 .............. 17, 210 4060802 .70, 73, 117, 190 4060803 ...... 92, 107, 112 4060804 ...................... 87 4060805 .......... 87, 92, 99 4060807 ................ 87, 99 4060808 .......... 14, 92, 99 4060854 ...................... 51

221

PART NUMBER INDEX 4060855 ..................... 111 4060865 ........... 77, 79, 83 4070809 ................... 9, 13 4070832 ....................... 14 4070833 ....................... 14 4070834 ....................... 14 4070835 ....................... 14 4070853 ....................... 14 4070987 ................. 70, 74 4070991 ................. 70, 74 4100026 ............. 159, 162 4120014 ..................... 167 4120027 70, 75, 118, 119, 164, 165, 166, 167, 168 4130286 ................... 9, 10 4130302 ....................... 13 4130319 ....................... 13 4160028 ..................... 215 4160114 ..................... 167 4160117 ....................... 77 4220111 ....................... 80 4220162 ................. 79, 84 4240032 ................. 80, 84 4240084 ....................... 27 4240099 .. 87, 92, 99, 107, 113 4300106 ....................... 51 4300107 ....................... 29 4360031 ..... 107, 112, 210 4360069 ...... 74, 118, 167, 210 4360112 ............. 118, 211 4360199 ..................... 167 4360204 ..................... 189 4360274 ..... 118, 211, 215 4360282 ............... 74, 118 4360289 ......... 69, 73, 117 4360305 ..................... 215 4360314 . 70, 73, 117, 210 4360317 ..................... 117 4360321 . 88, 92, 100, 212 4360328 ............. 117, 211 4360344 ..... 125, 143, 194 4360346 ....................... 69 4360347 ....................... 73 4360365 ..................... 117 4360372 ............... 30, 210 4360445 ............. 117, 210 4360451 ..................... 194 4360473 ....................... 69 4360474 ......... 69, 73, 210 4360475 . 69, 73, 117, 210 4360476 ............... 74, 210 4420008 ....................... 74 4420037 ....................... 70 4420052 .... 198, 199, 202, 203, 206, 207 4420054 ............. 197, 202 4460052 ..................... 215 4460071 ............. 107, 112 4460134 ............. 112, 194 4460205 ............. 112, 193 4460224 ..................... 192 4460225 ..... 189, 190, 192 4460226 ............. 121, 193 4460227 ..................... 121 4460234 ........... 70, 80, 84

222

4460265 .... 121, 189, 190 4460266 ............ 121, 193 4460267 .... 189, 190, 191 4460268 .... 189, 191, 192 4460298 ................ 70, 75 4460299 ................ 70, 75 4460300 ................ 70, 75 4460301 ................ 70, 75 4460305 ................ 70, 75 4460306 ................ 70, 75 4460307 ................ 70, 75 4460308 ................ 70, 75 4460310 ................ 70, 75 4460320 ............ 189, 191 4460419 .................... 192 4460422 ............ 107, 112 4460425 .............. 73, 190 4460426 ..... 73, 189, 190, 191 4460428 88, 92, 100, 108, 113, 118, 125, 143, 188, 194, 214 4460434 ............ 189, 191 4460444 ............ 189, 191 4460446 ............ 189, 191 4460453 .... 189, 191, 193 4460454 .... 189, 191, 193 4460464 ............ 190, 193 4460465 .... 189, 190, 191 4460466 .................... 190 4460467 ............ 194, 215 4460470 .................... 190 4460471 .................... 190 4460475 .................... 194 4460476 .................... 194 4460488 .................... 118 4460489 .................... 194 4460499 .55, 56, 189, 191 4460500 .................... 190 4460501 .................... 190 4460510 ............ 194, 215 4460522 .................... 118 4460523 ... 118, 188, 189, 190 4460524 .................... 118 4460525 .... 118, 189, 190 4460526 ............ 118, 188 4460527 ............ 189, 190 4460529 ............ 118, 188 4460530 ................ 74, 75 4460536 .................... 193 4460539 ............ 189, 191 4460545 ................ 69, 70 4460598 ............ 108, 113 4460709 .................... 193 4460710 .................... 194 4460729 .................... 190 4460730 .................... 191 4460731 .................... 189 4460733 .................... 191 4460734 ............ 190, 191 4460735 ................ 69, 70 4460736 .................... 191 4460757 ................ 74, 75 4520139 ...................... 17 4520148 ...................... 18 4520151 ...................... 17

4520154 ...................... 18 4520155 ...................... 18 4520159 ...................... 18 4520184 ...................... 18 4520198 ...................... 18 4520265 ...................... 18 4565275 .................... 145 4565332 .................... 125 4565640 ...................... 29 4565755 ...................... 44 4565992 .................... 135 4565994 .................... 131 4566009 .................... 128 4566023 ............ 139, 143 4566027 .................... 147 4566187 .................... 162 4566188 .................... 162 4566243 ...................... 99 4566261 .................... 135 4566356 ...................... 96 4566427 ...................... 96 4566432 .................... 135 4566435 .................... 131 4566473 .................... 128 4566623 .................... 162 4567177 .................... 128 4620086 ...................... 77 4620088 ...................... 83 4620101 ...................... 79 4640495 .................... 125 4640509 .................... 143 4640634 ............ 131, 135 4640709 .................... 147 4640725 ...................... 47 4640726 ...................... 44 4640746 ............ 125, 136 4640771 ............ 128, 147 4640797 ................ 51, 55 4640799 ............ 128, 136 4640807 .................... 147 4640814 ...................... 51 4640816 ............ 131, 135 4640843 ................ 49, 56 4640861 .................... 162 4640866 ...................... 51 4640869 ............ 125, 128 4640932 .................... 143 4640933 ...................... 52 4640936 .................... 128 4641025 ................ 51, 55 4641026 ................ 49, 56 4711400 ... 27, 30, 44, 47, 49, 51, 77, 107, 113, 206 4711500 .......... 29, 51, 77 4711600 .................. 9, 17 4711800 ................ 17, 79 4712400 ...................... 13 4740007 .................... 111 4740120 .......... 69, 73, 83 4740171 ................ 59, 63 4740207 ............ 131, 135 4740247 ...................... 14 4740362 ...................... 69 4740393 ...................... 63 4740394 .... 125, 127, 131 4740397 ................ 70, 73

30e/35e/n35e/40e/n40e/45e

4740413..................... 104 4740420..................... 118 4740453......................... 9 4750600... 69, 70, 73, 118 4750800..................... 118 4751000.... 27, 77, 79, 84, 88, 92, 118 4751400.... 44, 47, 51, 69, 77, 83, 87, 88, 91, 92, 99, 103, 107, 111, 112, 202 4751500 9, 13, 27, 49, 51, 52, 79, 83, 92, 99, 111, 118 4751600.... 14, 30, 75, 79, 83, 91, 96, 104, 111 4751800......... 29, 83, 111 4760600... 69, 70, 73, 118 4760800..................... 118 4761000..................... 118 4761400.... 27, 30, 44, 47, 51, 59, 87, 103, 111 4761500.... 19, 30, 47, 52, 77, 79, 118 4761600.. 17, 75, 83, 103, 147 4761800............... 17, 103 4791500....................... 31 4844026....................... 87 4844027....................... 87 4844028....................... 87 4844102..................... 107 4844182....................... 77 4844302....................... 95 4844303....................... 95 4844304....................... 95 4844324....................... 14 4844365....................... 51 4844369....................... 14 4844404....................... 83 4844424....................... 29 4844427....................... 95 4844465..................... 111 4844466..................... 111 4844467....................... 96 4844541....................... 95 4844570..................... 143 4844576................. 91, 92 4844579..................... 103 4844588....................... 91 4844595....................... 63 4844602....................... 44 4844603....................... 44 4844632....................... 28 4844689....................... 28 4844778....................... 44 4844797....................... 59 4845262....................... 28 4845343....................... 29 4891400....................... 61 4891500....................... 65 4892000....................... 59 4920140....................... 88 4921396............. 112, 193 4921425... 47, 49, 51, 193 4921428..................... 194 4921442..................... 164

3120862

PART NUMBER INDEX 4921521 ............ 125, 194 4921566 .................... 194 4921570 ............ 112, 194 4921571 ............ 112, 193 4921581 .............. 99, 189 4921591 .............. 99, 189 4921594 ............ 112, 194 4921595 ............ 112, 193 4921601 ............ 143, 194 4921641 .................... 191 4921642 .................... 191 4921643 .............. 74, 190 4921644 ........ 92, 99, 189 4921645 .............. 99, 189 4921648 .................... 112 4921649 .... 112, 193, 194 4921650 .............. 92, 189 4921659 .............. 87, 189 4921882 .................... 191 4921983 .................... 194 4921984 .................... 194 4922039 .............. 74, 190 4922040 .................... 191 4922042 .................... 188 4922043 .................... 192 4922045 .................... 191 4922056 .................... 188 4922061 .............. 87, 189 4922065 .................... 189 4922076 .. 47, 49, 51, 193 4922078 .................... 194 4922119 .................... 189 4922122 .................... 191 4922127 .............. 99, 189 4922128 ........ 92, 99, 189 4922129 .................... 189 492213 ...................... 190 4922132 .............. 74, 190 4922133 .............. 74, 191 4932577 .................... 164 4932617 .................... 164 4932628 .................... 168 4932659 ............ 167, 188 4932660 ............ 168, 191 4932674 ............ 164, 188 4932675 ............ 164, 191 4932681 .... 118, 165, 168 4932682 ............ 164, 166 4932683 ............ 164, 166 4932684 .................... 166 4932685 .................... 166 4932686 ............ 164, 166 4932687 .................... 164 4932845 ............ 164, 166 4932882 .................... 167 4932927 ............ 164, 166 4932935 .................... 167 4932936 ............ 164, 188 4932937 ............ 167, 188 4932970 .................... 167 4932987 ............ 168, 191 4932988 ............ 167, 188 4933002 ............ 164, 188 4933003 ............ 164, 191 4933010 .................... 166 4933011 .................... 167 4933012 .................... 166

3120862

4933013 .................... 166 4933014 ............ 165, 168 4933015 .................... 166 4933024 .................... 191 4933028 .................... 191 70000864 .................... 61 70000865 .............. 61, 65 70000866 .................... 61 70000867 .................... 61 70000868 .................... 65 70001677 .................... 65 7000209 ................ 23, 25 7000214 ................ 23, 25 7000217 ................ 23, 25 7000228 ................ 23, 25 7000229 ................ 23, 25 7000230 ................ 23, 25 7000232 ................ 23, 25 7000241 ................ 23, 25 70002418 .................... 43 7000242 ................ 23, 25 7000246 ................ 23, 25 7000248 ................ 23, 25 7000253 ................ 23, 25 7000255 ................ 23, 25 7000256 ................ 23, 25 7000257 ................ 23, 25 7000258 ................ 23, 25 7000259 ................ 23, 25 7000263 ................ 23, 25 7000269 ...................... 23 7000270 ...................... 23 70003552 .................... 27 70003553 .................... 27 7000625 ............ 107, 112 7001608 .................... 141 7001609 .................... 141 7001610 .................... 141 7001611 .................... 141 7001612 .................... 141 7001613 .................... 141 7001614 .................... 141 7001909 ................ 23, 25 7001911 ...................... 23 7001912 ...................... 23 7001913 ...................... 23 7001923 ...................... 25 7001931 ...................... 23 7001952 ................ 23, 25 7001985 ................ 23, 25 7002821 ............ 194, 215 7002822 .................... 215 7002823 ............ 194, 215 7002826 .................... 216 7002828 .................... 194 7003550 .................... 115 7003551 .................... 115 7003552 .................... 115 7003553 .................... 115 7003554 .................... 115 7003555 .................... 115 7003556 .................... 115 7003557 .................... 115 7003558 .................... 115 7003559 .................... 115 7003560 .................... 115 7003561 .................... 115

7003562 ..................... 115 7003702 ..................... 121 7003703 ..................... 121 7003719 ..................... 121 7003722 ..................... 121 7003739 ..................... 121 7003744 ..................... 121 7003751 ..................... 121 7003788 ..................... 121 7003789 ............. 121, 211 7003790 ..................... 121 7003791 ..................... 121 7003792 ..................... 121 7003793 ..................... 121 7003795 ..................... 121 7004275 ..................... 215 7004276 ..................... 215 7005804 ....................... 67 7005809 ....................... 67 7005811 ....................... 67 7005812 ....................... 67 7005821 ....................... 67 7005874 ....................... 67 7005876 ....................... 67 7005877 ....................... 67 7005878 ....................... 67 7005879 ....................... 67 7005880 ....................... 67 7005881 ....................... 67 7007642 ....................... 25 7009795 ....................... 55 7010461 ....................... 23 7010463 ....................... 23 7010474 ....................... 25 7010481 ....................... 25 7010482 ....................... 25 7010483 ....................... 25 7010484 ....................... 25 7010485 ....................... 25 7010486 ....................... 25 7010489 ....................... 25 7010490 ....................... 25 7010491 ....................... 25 7010537 ................. 44, 56 7010538 .... 44, 47, 55, 56, 210 7010539 ..... 44, 47, 55, 56 7010540 ..... 44, 47, 55, 56 7010541 ..... 44, 47, 55, 56 7010542 ..... 44, 47, 55, 56 7010543 ..... 44, 47, 55, 56 7010544 ....................... 47 7010545 ................. 47, 55 7010546 ........... 47, 55, 56 7010652 ....................... 51 7011112 ..................... 143 7011322 ....................... 51 7011507 ................. 33, 34 7011508 ......... 33, 34, 212 7011511 ................. 33, 34 7011517 ................. 33, 34 7011528 ........... 33, 34, 39 7011529 ................. 37, 41 7011544 ............... 33, 193 7011551 ................. 33, 34 7011572 ............... 33, 193

30e/35e/n35e/40e/n40e/45e

7011573 ... 33, 34, 37, 39, 41 7011574 ...................... 33 7011576 ................ 33, 34 7011584 ................ 33, 34 7011590 ... 33, 34, 37, 39, 193 7011593 ... 33, 34, 37, 41, 212 7011594 .... 33, 34, 37, 41 7011598 ...................... 33 7011610 ...................... 34 7011621 ... 33, 34, 37, 39, 41, 193 7011623 ................ 33, 34 7011644 ...................... 34 7011645 .............. 34, 212 7011646 ................ 33, 34 7011647 ...................... 34 7011648 ...................... 34 7011649 ................ 34, 39 7011668 ...................... 34 7011669 .............. 34, 193 7011672 .............. 34, 193 7011674 .............. 34, 193 7011679 ...................... 33 7011904 .................... 121 7011942 ............ 121, 211 7011973 .................... 121 7012517 .................... 117 7012518 ...................... 56 7012519 ........................ 9 7012520 ........................ 9 7012521 ........................ 9 7012522 ........................ 9 7012523 ........................ 9 7012540 .................... 125 7012541 ...................... 10 7012542 ...................... 10 7012543 ...................... 10 7012546 ...................... 17 7012552 ...................... 21 7012554 ...................... 21 7012566 .................... 117 7012580 .............. 21, 193 7012582 ...................... 21 7012583 ...................... 21 7012584 ...................... 59 7012585 ...................... 59 7012587 ................ 69, 73 7012596 ................ 63, 65 7012597 ................ 63, 65 7012608 ...................... 30 7012609 ...................... 17 7012611 ........ 69, 73, 117 7012612 ........ 69, 73, 117 7012624 ...................... 79 7012654 .......... 59, 63, 65 7012655 .......... 59, 63, 65 7012665 ...................... 73 7012686 ...................... 52 7012687 ...................... 52 7012689 ...................... 21 7012691 ...................... 21 7012692 ...................... 21 7012901 ...................... 55 7012903 ...................... 56

223

PART NUMBER INDEX 7012907 ....................... 56 7012912 ........... 44, 55, 56 7012914 ................. 55, 56 7012918 ........... 55, 56, 57 7012946 ................. 55, 56 7012947 ....................... 55 7012948 ....................... 55 7012949 ....................... 55 7012951 ........... 44, 55, 56 7012953 ....................... 52 7012981 ................. 55, 56 7012997 ....................... 55 7012998 ........... 44, 55, 56 7012999 ....................... 55 7013301 ..................... 192 7013302 ..................... 192 7013303 ..................... 192 7013306 ..................... 192 7013310-30E ..... 192, 212 7013310-35E ..... 192, 212 7013310-40E ..... 192, 212 7013311 ............. 192, 212 7013313 ..................... 192 7013314 ............. 192, 211 7013315 ............. 192, 211 7013316 ..................... 192 7013317 ..................... 192 7013318 ..................... 192 7013319 ..................... 192 7013320 ..................... 192 7013322 ..................... 192 7013325 ..................... 192 7013326 ..................... 192 7013327 ..................... 192 7013328 ..................... 192 7013329 ..................... 192 7013331 ..................... 192 7013332 ..................... 192

224

7013336 .................... 192 7013700 ...................... 43 7013701 ...................... 43 7013702 ...................... 43 7013703 ...................... 43 7013706 ...................... 43 7013707 ...................... 43 7013708 ...................... 43 7013709 .............. 43, 210 7013713 ...................... 43 7013715 ...................... 43 7013716 ...................... 43 7013717 ...................... 43 7013719 ...................... 43 7013722 ...................... 43 7013723 ...................... 43 7013727 ...................... 43 7013728 ...................... 43 7013729 ...................... 43 7013733 ...................... 43 7013740 ...................... 43 7013743 ...................... 43 7013744 ...................... 43 7013748 ...................... 43 7013750 ...................... 43 7013770 ...................... 43 7014116 ...................... 21 7014127 ...................... 21 7014128 ...................... 21 7014129 ...................... 21 7014130 ...................... 21 7016319 .......... 77, 79, 83 7016320 .......... 77, 79, 83 7016353 ...................... 79 7016356 ............ 107, 113 7016360 ...................... 10 7016372 .......... 77, 79, 83 7016417 ...................... 67

7016618 .................... 192 7016654 .................... 215 7016676 .......... 59, 63, 65 7016682 ................ 59, 65 7016717 ...................... 43 7016725 ...................... 43 7016739 ...................... 43 7016740 ...................... 43 7016766 ...................... 43 7017401 ...................... 55 7017402 ................ 55, 57 7017403 ...................... 56 7017433 ...................... 55 7017435 ...................... 56 7018504 ...................... 34 7018525 ...................... 37 7018530 ...................... 34 7018537 ...................... 39 7018538 ...................... 33 7018563 ................ 37, 41 7018566 ...................... 39 7018569 .................... 212 7018570 .............. 39, 212 7018571 ...................... 39 7018577 ...................... 37 7018597 ................ 39, 41 7019698 .................... 103 7019699 .................... 103 7020175 ........ 70, 73, 117 7020176 ........ 70, 73, 118 7020511 .................... 121 7020605 ...................... 39 7020608 .............. 39, 193 7020609 ...................... 39 7020610 ...................... 39 7020611 ...................... 39 7020612 ................ 39, 41 7020613 ...................... 39

30e/35e/n35e/40e/n40e/45e

7020614....................... 39 7020618................. 39, 41 7020633................. 37, 41 7020649................. 37, 41 7020650................. 37, 41 7020658................. 37, 41 7020659................. 37, 41 7020674................. 37, 41 7022200....................... 43 7022202....................... 43 7022904....................... 37 7022914................. 37, 41 7022916................. 37, 41 7022938................. 37, 41 7022939................. 37, 41 7022940....................... 39 7022941....................... 39 7023484................. 59, 65 7026042................. 61, 65 7026043................. 61, 65 7026609....................... 21 7027350................. 61, 65 7027351................. 61, 65 7027352................. 61, 65 7027353................. 61, 65 7027354................. 61, 65 7027356................. 61, 65 7027358................. 61, 65 7027359................. 61, 65 7027360................. 61, 65 7027361................. 61, 65 7027363....................... 65 7027730........... 59, 63, 65 8896941..................... 215 90206369..................... 65 9983829....................... 13 9983833....................... 13

3120862