TMS800E OPERATOR’S MANUAL
SET-UP AND INSTALLATION
SECTION 4 SET-UP AND INSTALLATION SECTION CONTENTS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Installing Cable On The Hoist . . . . . . . . . . . . . . . . 4-1 Cable Reeving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Dead-End Rigging/Wedge Sockets . . . . . . . . . . . . 4-3 Wedge Socket Installation . . . . . . . . . . . . . . . . . . 4-3 Dead-end Rigging . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Removable Counterweight . . . . . . . . . . . . . . . . . . 4-9 Mounting The Counterweight . . . . . . . . . . . . . . . . 4-9 Stowing The Counterweight . . . . . . . . . . . . . . . . . 4-9 Installing the Bi-Fold Manual Boom Extension . 4-11 Checking the Transport Condition . . . . . . . . . . . 4-11 Boom Extension Erecting and Stowing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 General Warnings . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Preparing the Crane for Boom Extension Erection Procedure . . . . . . . . . . . . . . . . . . . . . . . 4-13 Erecting Procedure . . . . . . . . . . . . . . . . . . . . . . . 4-13 Stowing Procedure . . . . . . . . . . . . . . . . . . . . . . . 4-18 Raising and Lowering the Hydraulic Boom Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 Transportation on a Separate Vehicle . . . . . . . . 4-23 Lifting Limit Switch on the Lattice Extension. . . . 4-23 Folding Out/In the Deflection Sheaves on the 33 ft (10.1 m) Section . . . . . . . . . . . . . . . . . . . . . 4-24 Positioning/Remove the Hoist Cable . . . . . . . . . 4-25 Setting the Folding Swingaway Extension Offset 4-25 Removing the Bi-Fold Manual Boom Extension 4-26 Installing/Removing 16 ft (4.9 m) Sections. . . . . 4-27 Installing the 16 ft (4.9 m) Sections. . . . . . . . . . . 4-27 Removing the 16 ft (4.9 m) Sections. . . . . . . . . . 4-27
GENERAL
Boom Extension (Additional Equipment) . . . . . . 4-27 Identification and Slinging Points. . . . . . . . . . . . . 4-27 Assembly Of Boom Extensions . . . . . . . . . . . . . . 4-28 Electrical Connection at the Boom Extension . . . 4-29 Unfolding/Folding the Deflection Sheave on the 16 ft (4.9 m) Section . . . . . . . . . . . . . . . . . . . 4-30 Positioning/Removing the Hoist Cable . . . . . . . . 4-31 Traveling with Manually Offsettable Boom Extension and/or Inserts Erected. . . . . . . . . . . . . 4-32 Auxiliary Single-Sheave Boom Nose (Additional Equipment) . . . . . . . . . . . . . . . . . . . . . 4-32 Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Installing/Removing Auxiliary Single-Sheave Boom Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Removing the Auxiliary Single-Sheave Boom Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 Rigging The Auxiliary Single-Sheave Boom Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 Rigging in Transport Position. . . . . . . . . . . . . . . . 4-33 Rigging in Working Position. . . . . . . . . . . . . . . . . 4-34 Attaching and Removing Hoist Cable . . . . . . . . . 4-35 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose . . . . . . . . . . . . . . . . . 4-35 Lifting Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . 4-35 Raising And Setting Down The Main Boom With Rigged Lattice Extension . . . . . . . . . . . . . . . . . . . 4-36 Telescoping With Rigged Lattice Extension. . . . 4-36 Operating With The Lattice Extension. . . . . . . . . 4-36 Procedure if the Permissible Wind Speed is Exceeded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 Monthly Maintenance Work . . . . . . . . . . . . . . . . . 4-37
INSTALLING CABLE ON THE HOIST
This section provides procedures for installing the hoist cable on the hoist drum, cable reeving, and erecting and stowing the boom extension.
CAUTION If cable is wound from the storage drum, the reel should be rotated in the same direction as the hoist. NOTE:
GROVE
The cable should preferably be straightened before installation on the hoist drum.
Published 09-14-2012, Control # 132-07
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