1969-2001 Mini Service & Repair Manual

Page 36

2A•14 Engine in-car repair procedures 6 If oil leakage from the pipe unions on later 1275 cc (12A) engines has been experienced, a modified pipe and tube nut assembly is available. Consult a Rover dealer for further information on this modification.

Refitting 7 Refitting is the reverse sequence to removal, bearing in mind the following points: a) Use a new filter housing gasket and new copper washers at the banjo union. b) When refitting the delivery pipe with banjo union fitting, engage the threads of the union nut at the filter housing first, then fit the banjo union with a copper washer on each side of the union head. Tighten the fittings securely.

16 Oil cooler - removal and refitting

1

Removal 1 Disconnect the battery negative lead. 2 Remove the front grille as described in Chapter 11. 3 Place a suitable container below the oil cooler. On Cooper S models, unscrew the two hose unions from the top of the oil cooler and move the hoses clear. On 1990-on 1275 cc engines, unscrew the banjo union bolt on the top of the oil cooler and recover the two

sealing washers. On all models, cover the disconnected unions with tape to prevent entry of dust and dirt. 4 Unscrew the mounting bolts and withdraw the oil cooler. On 1990-on 1275 cc engines, unscrew the lower banjo union bolt when sufficient clearance exists and recover the two sealing washers.

Refitting 5 Refitting is a reversal of removal, but top-up the engine oil level as necessary (see “Weekly Checks”).


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Check the emission control equipment (Section

3min
page 34

Renew the brake fluid (Section

1min
page 36

Renew the coolant (Section

3min
page 35

Renew the spark plugs (Section

6min
page 33

Inspect the distributor cap, rotor arm and HT leads Section

6min
page 32

Check and if necessary adjust the valve clearances Section

4min
page 31

Renew the air cleaner element (Section

4min
page 30

Road test (Section

5min
page 29

paintwork (Section

3min
page 28

Lubricate the locks and hinges (Section Check the condition of the exterior trim and

4min
page 27

Check and if necessary adjust the carburettor idle speed and mixture settings (Section

5min
page 26

Check and if necessary adjust the ignition timing Section

4min
page 25

Check and if necessary adjust the clutch return stop (Section

4min
page 22

Check the condition of the contact breaker points and adjust or renew (Section

5min
page 20

Lubricate the distributor (Section

4min
page 21

Check and if necessary top up the carburettor piston dashpot and lubricate the linkage Section

3min
page 19

Check all underbonnet components and hoses for fluid leaks (Section

5min
page 18

Check the condition of the driveshaft gaiters Section

5min
page 15

Lubricate the suspension and steering grease points (Section Check the condition of the rear brake shoes and

4min
page 16

renew if necessary (Section

4min
page 17

pads, and renew if necessary (Section

4min
page 14

Renew the engine/transmission oil and filter Section Check the condition of the front brake shoes and/or

3min
page 13

Check the headlight beam alignment (Section

3min
page 12

Section

4min
page 11

Inspect the clutch hydraulic components Section Check the condition of the seats and seat belts

4min
page 10

Check the condition and security of the exhaust system (Section Check the condition of the fan belt and renew if

1min
page 7

Check the condition of the air pump drivebelt (where applicable) and renew if necessary Section

5min
page 9

Check the condition and security of the steering and suspension components (Section

1min
page 5

necessary (Section

1min
page 8

Check the operation of the handbrake and adjust if necessary (Section

3min
page 4
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