Press Brake Buyer's Guide | FABTECH 2025 Special Edition by Press Brake Buyer's Guide

Articles

22 CINCINNATI Puts its Pride in Country and Company on full Display at Fabtech 2025

CI brings its legacy of innovation to life, showcasing solutions to elevate the operator experience and optimize shop floor performance.

24 Advancements in Automation Form the Future of Metal Fabrication

BLM GROUP showcases its All-In-One solutions, including load/unload sheet laser automation and the ProBend HBS II press brake automation cell..

28 Bridging the Gap: Automation and the Next Generation of Press Brake Operators

MC Machinery helps shops modernize without sacrificing quality, with intuitive controls, automation, and smart tech that make bending easier.

32 MC Machinery and Acieta Team Up Again at FABTECH 2025 to Advance Robotic Press Brake Automation

Showcasing robotic press brake automation with the FastBEND and RIBS.

40 Salvagnini at FABTECH 2025: a strategic opportunity for the North American market Integrated systems combining machinery, automation, and software address labor shortages, production flow, and cost reduction.

48 LVD Introduces Configurable Robotic Bending Systems

New bending automation model emphasizes flexibility; user-defined parameters enable highly tailored bending cells.

50 New Delem DA-60S Series

Designed for press brake applications, this system enhances machine productivity and operator experience.

52 Better Bending - TRUMPF Bending Automation at FABTECH 2025

TRUMPF demonstrates standalone press brakes, panel benders, mobile bending cells, and automated bending cells with custom robotics.

62 Unlocking Your Press Brake’s Potential with Wilson Tool International

A press brake is only as good as the tooling, clamping, and accessories that support it.

66 Prima Power to Showcase Sheet Metal Fabrication Solutions at FABTECH 2025

Visitors will see machinery and systems including the Platino Linear, eP Genius 1030, Shear Genius, and BCe Smart+ 2720.

70 Never tired and precise work around the clock

ACCURL presents a compact, efficient bending cell with the eB Ultra electric press brake and a robot.

72 Heavy-duty precision, tailored by ADIRA ADIRA reinforces trust in heavy-duty sheet metal solutions through tailored engineering and partnerships.

74 HACO USA to Showcase Expert Solutions at FABTECH 2025 in Chicago

Live programming demos, product reviews, and one-on-one consultations tailored to production challenges.

None of the above listed manufacturers pay to have their information included in this publication. The Press Brake Buyer’s Guide is published to showcase leading press brake manufacturers that offer machines with the embedded technologies that are presented in this publication and on the Press Brake Buyer’s Guide website. Only manufacturers with machine models that offer the embedded technologies including BendVision, RapidBend, SmartLink, AutoSense, BendShield and FlexSpeed are represented. The Press Brake Buyer’s Guide is produced and published by Lazer Safe Pty Ltd.

In the market for a new press

brake?

The Press Brake Buyer’s Guide provides information on the latest advanced technologies incorporated into machine designs by leading press brake manufacturers. These technologies include BendVision, RapidBend, SmartLink, BendShield, AutoSense, and FlexSpeed.

Learn how these technologies can benefit your bottom line through maximised productivity and performance, streamlined operation, and enhanced functionality and safety. These are important factors to consider when purchasing your next new machine.

In each issue, we also feature information on the latest machine models from our press brake manufacturing partners, exhibition previews, press brake catalogue pages, and industry news.

Technology

RapidBend

Turbo charge your press brake.

Flexible part profiles

RapidBend technology adapts to work with a wide range of part profiles including box bending with side flanges.

Save up to 3 seconds per cycle

RapidBend technology can reduce the cycle time by as much as 3 seconds to significantly enhance your productivity.

Ultra-low speed change

RapidBend technology can reduce the minimum speed change point to 0mm above the sheet, eliminating unnecessary slow speed travel to minimise the machine cycle time.

While ensuring user safety is critical for both press brake manufacturers and operators, it is equally important to maintain machine performance. In general, traditional safety and optical protection methods can restrict machine performance and interfere with part production that can result in significantly reduced productivity.

Press Brakes with embedded RapidBend technology utilise high speed progressive muting that enables the tools to close safely at high speed until the punch is only millimetres above the material. This reduces the slow speed travel distance on every cycle for both flat profile parts and box profile parts with side flanges.

RapidBend technology is available in two performance levels - RapidBend and RapidBend Ultimate - to boost machine performance and significantly enhance your productivity.

RapidBend

The entry level RapidBend option enables the press brake to close safely at high speed until the punch is just 4mm above the material. During approach to the pinch point, the machine travels at maximum closing speed with dynamic sensing enabled for various part profiles for uninterrupted closing and shorter deceleration to forming speed minimising the slow speed travel distance to the final 4mm above the pinch point.

RapidBend Ultimate

RapidBend Ultimate technology changes the game by enabling press brakes to operate without restriction to achieve maximum safety and performance. Through a high-speed dynamic muting process and in conjunction with BendShield technology, the tools can close safely at maximum speed, then transition to bending speed right at the material pinch point. This effectively reduces the minimum speed change point to 0mm, eliminating unnecessary slow speed travel to minimise the machine cycle time. RapidBend Ultimate works with a wide range of part profiles including box bending with side flanges.

With time savings of as much as 3 seconds per cycle, RapidBend Ultimate boosts machine performance to significantly enhance your productivity.

Press Brakes equipped with RapidBend technology provide users with higher levels of safety and performance that consistently outperform any other machines on the market. Only press brakes with embedded RapidBend technology can guarantee higher levels of performance, so consider RapidBend or RapidBend Ultimate when purchasing your next machine.

RapidBend technology is available on selected models from these manufacturers:

Technology

BendVision

Real-time bending analysis - unlimited possibilities.

What is BendVision?

BendVision is an advanced high-speed image processing technology that provides real-time analysis of the bending process. The technology is incorporated into the existing hardware of the press brake optical guarding system so no extra components are required, resulting in an efficient and cost effective solution.

What does BendVision do?

BendVision processes images of the press brake tools and material during the bending process and transfers a range of information to the CNC via SmartLink, including raw and processed images, material bend velocity and live angle data. Press brakes equipped with BendVision can make use of this real-time data to provide users with a wide range of customised functions.

BendVision for angle measurement

BendVision technology provides a range of angle measurement data that includes the inside and outside angles of the material, average angle, material warp angle from machine deflection, material spring back angles for various material types, thickness and grain direction, plus end of relaxation angle once the bend has been completed.

BendVision for angle control

The ability for the CNC to receive BendVision angle data opens up a wide range of possibilities for real-time angle control. Instead of just confirming angles are within tolerance, the CNC can use the live angle plus a measured spring back angle to control the bending depth for flexible active and dynamic angle control solutions.

Find out more

The features and functions that are available with BendVision equipped press brakes will differ and are unique to each press brake make and model. Contact our partners for more information and to learn how BendVision technology can improve your production efficiency, speed and accuracy.

BendVision technology is available on selected models from these manufacturers:

Live angle bending

The CNC can display the live angle to the machine operator as well as the final angle after decompression.

Angle control

Instead of just confirming angles are within tolerance, the CNC can use the live angle plus a pre-measured spring back angle to control the bending depth for flexible active and dynamic angle control solutions.

Angle measuring

BendVision technology provides a range of angle measurement data including the inside and outside angles, material warp, spring back and end of relaxation angle.

Technology

Advanced tool collision protection

If operators accidentally install or program an incorrect tool, BendShield protects your tooling investment by avoiding high-speed collisions that could lead to tool damage.

BendShield

Protecting your productivity, not just your operators.

Special tools detection

BendShield adapts for upper tool profiles from V shaped punches to radius and flattening tools.

Automatic tool scan and alignment of the protective zone

BendShield automatically scans the upper tool to determine the tool profile then dynamically adjusts the protective zone relative to the tool tip.

Dynamic sensing technology

BendShield adapts to accommodate various part profiles from flat parts to box shaped parts with single and double sides flanges as well as back-gauge fingers.

BendShield is a dynamic sensing technology that provides an advanced level of optical tool protection for press brake operators by enveloping the punch tip with a protective field that has no gaps while maintaining high speed operation. With an object detection resolution of 2mm, BendShield detects even the smallest obstruction from any angle. Press brakes with BendShield technology are not only the safest but also the most productive, with guaranteed levels of safety and high-speed performance.

Automatic Tool Alignment

BendShield automatically scans the upper tool to determine the tool profile then dynamically adjusts the protective zone relative to the tool tip.

Special Tools Detection

BendShield also works with a variety of upper tool profiles from V shaped punches to radius and flattening tools. The optical technology adapts to the tool profile to provide an optimal level of protection for machine operators.

Dynamic Sensing Technology

BendShield adapts to accommodate various part profiles from flat parts to box shaped parts with single and double sides flanges as well as back-gauge fingers for short bend cycles. Multiple segments within the protective zone are automatically and dynamically blanked on each bending cycle to maintain high-speed machine operation with optimal protection and minimal interruptions.

Advanced tool collision protection

BendShield not only protects machine operators, but protects against high-speed tool collisions. If operators accidentally install or program an incorrect tool, BendShield protects your tooling investment by avoiding high-speed collisions that could lead to tool damage.

BendShield technology is available on selected models from these manufacturers:

Technology

SmartLink

Enhancing the operation, functionality, performance and efficiency or your press brake.

What is SmartLink?

SmartLink technology provides a seamless integration between key machine elements including the machine drive system, safety control, optical protection, optical imaging and the CNC system. This enables an intelligent flow of information that significantly enhances the operation, functionality, performance and efficiency of the press brake.

Press brakes with SmartLink technology offer users a wide array of functions that can include;

Safety and control

SmartLink manages synchronised control of the machine drive system, safety control, operator controls and the CNC system for more efficient and streamlined operation. Overall machine system status can be displayed on the CNC in real-time for an improved user experience.

Functionality and productivity

SmartLink enables optical protection modes to be selected and customised in the CNC bend program. A different mode or combination of modes can be selected for each bend, allowing for streamlined bend programs that match the profile of the work piece.

SmartLink automatically switches modes on each step of the bend program with intelligent blanking of individual sensors to eliminate unnecessary stops and pedal presses for reduced cycle time and the fastest possible part production.

Automated adjustment

SmartLink enables fully automated adjustment of the integrated protection system in conjunction with BendShield technology. The protection system can be automatically raised and lowered according to the tools selected in the bend program without the need for any operator intervention. Advanced optical verification of the installed tools confirms that the machine is correctly configured, ensuring safe and error free operation.

Advanced functions

When paired with BendVision technology, SmartLink manages the flow of image data to the CNC to enable advanced bending functions such as angle measurement, real-time angle control, active tool recognition and much more.

Press brakes with SmartLink technology produce parts with greater flexibility, speed and efficiency.

SmartLink technology is available on selected models from these manufacturers:

Automated adjustment

SmartLink enables fully automated adjustment of the integrated protection system in conjunction with BendShield technology.

Safety and control

SmartLink manages synchronised control of the machine drive system, safety control, operator controls and the CNC system for more efficient and streamlined operation.

Functionality and productivity

Automated guarding

Tool and material verification

SmartLink facilitates optical confirmation of the tool and material data in the CNC bend program.

Advanced functions

Shaping flows.

In sheet metal working, the choices are endless. And we deliver. From basic cost-effective machines to sophisticated sheet metalworking systems, we can help you streamline your process flows. We are here to help you, reducing the cost per part, seamlessly linking your production steps and increasing throughput. With solutions suited to your varying applications.

Shape

your

flows with LVD.

adaptive

First time right, every time agile

The agility to perform

robotized Art to part in less than 20 minutes

automated

Higher throughput, lights out production integrated

Maximum flow, powered by data

Press Brake Buyer’s Guide

FABTECH Preview

Stand A2123

With a legacy of engineering excellence and a forwardlooking mindset, ADIRA returns to the spotlight at FABTECH 2025 through its official US partner, MC Machinery Systems Inc. At Booth A2123, visitors will have the opportunity to explore the PA16040 Plus, a powerful hydraulic press brake from the PA series, designed to respond to the ever-evolving demands of metal forming industries. Built with ADIRA’s patented HEXA-C technology, this solution ensures perfect guiding and high structural rigidity, enabling unmatched precision even in the most demanding applications. From its capacity to handle complex jobs with remarkable force to its long-term adaptability, the PA Plus is more than a machine, it’s a long-term partner for businesses seeking flexibility, consistency, and growth. Join us in discovering how ADIRA’s commitment to innovation and reliability continues to shape the future of metal forming across the globe.

Stand A2138

BLM GROUP will be demonstrating the ways laser machines can work together with benders and press brakes to reduce or eliminate secondary processes downstream in an “All-In-One” functional solution. In addition, this will mark the world debut of the company’s latest tube laser machine and press brake automation cell.

The ByBend Star 120 press brake offers users bending technology for the highest demands on process speed, flexibility, and accuracy precisely where needed. Bending small to medium-sized parts in various sheet thicknesses and materials in higher tensile strength classes is a breeze for users. The ByBend Star 120 is the compact but fast bending machine for the highest demands because it bends everything – from small to medium-sized parts in various sheet thicknesses, up to a length of 6.73 ft.

Its dimensions are modest: With a length of just over 8.53 ft, a width of approximately 6.23 ft, and a height of 9.35 ft, it is guaranteed to fit in any production hall. In contrast, the bending power is not modest, at an impressive 120 tons.

Stand A1326

FABTECH Preview

The perfect bending result

The ByBend Star 120 works very quickly and, due to very short cycle times, minimizes the costs of bending, particularly for small and medium-sized parts. Operators can spare themselves elaborate bending angle measurements from now on: The “LAMS” function (Laser Angle Measuring System) takes care of these automatically with extreme precision. The perfect bending result is thus achieved, starting with the first part.

The “FastBend Plus” function offers effective personal protection with maximum productivity and reduces set-up time. Users can get started with bending right away. As a result, bending small to medium-sized parts in a variety of sheet thicknesses and materials in higher tensile strength classes are a breeze.

Energy saved; speed retained

The ByBend Star 120 is not only fast and extremely flexible, but it is also sustainably efficient: Thanks to energy-efficient servo hydraulics, up to 30 percent can be saved in energy, with 20 percent more speed in return.

Operate intuitively

The entire bending process is controlled with just a few swipes of the finger on a 21.5-inch touch screen. The user interface BySoft Cell Control Bend relieves operators of much of the work. Taking account of the material thickness and bending angle, BySoft Cell Control Bend determines the ideal bending process and suggests the suitable tools.

The compact bending machine for the highest requirements, ByBend Star 120 is fast, strong, flexible, and energy efficient for bending small to medium-sized parts in a variety of sheet thicknesses.

We are showcasing significant advancements, including two new fiber lasers and the latest 60 Ton and 135 Ton XFORM press brakes. Attendees can also see our EZ Bend automation cell and get a preview of new features for BendSim PRO software. Additionally, we are hosting a special ceremony to support the Tunnel to Towers Foundation and will have a CI sponsored, custom-wrapped #24 Byron car on display at our booth.

Automec Launches High-Performance CNC Hydraulic Press Brake for North American Market

Affordable, Versatile 7-Axis CNC Press Brake Expands Automec’s Fabrication Portfolio

Automec, Inc., a leading North American provider of sheet metal fabrication solutions, is excited to announce the release of its new Hydraulic CNC Press Brake, designed to deliver outstanding value, versatility, and performance for fabricators seeking a solid, cost-effective bending solution.

Available now through Automec’s dealer network and direct sales channels across North America, this new press brake is engineered to meet the needs of shops that do not require the extreme accuracy, repeatability, and advanced features of Automec’s CoastOne electric press brakes—but still want a robust, reliable CNC press brake that delivers excellent results at a more accessible price point.

Stand A4567

Stand A1031

The machine comes standard with full 7-axis CNC control: X, Y1, Y2, R, Z1, Z2 axes, along with a premium Wila CNC crowning table to ensure consistent bending results across the length of the tooling. Operators will appreciate the powerful, user-friendly 24” Delem DA-66S touchscreen CNC control, which provides intuitive 2D/3D part simulation and offline programming.

Additionally, the press brake includes a fully integrated, non-intrusive laser-based safety system (LazerSafe) that offers excellent protection without slowing down workflow— more user-friendly than traditional light curtains or physical guarding systems.

“This new hydraulic press brake fills an important gap in our product offering,” said Bill Helinski, President of Automec. “For fabricators who need reliable CNC bending but don’t require the extreme precision or accelerations of our CoastOne electric models, this machine provides tremendous value—without sacrificing core performance and flexibility.”

Automec is positioning this press brake as an ideal solution for high-volume fabricators, general-purpose job shops, and small-to-mid-sized manufacturers who need a dependable CNC press brake that is easy to operate, affordable to own, and supported by Automec’s renowned customer service.

At FABTECH 2025, HACO will present its latest machine controls and software solutions for the fabrication industry. The SC200 shear control offers precise, user-friendly operation for hydraulic shears, with a clear interface and reliable performance suited to demanding production environments. HACO will also demonstrate its advanced press brake controls, emphasizing intuitive programming, robust safety features, and seamless workflow integration. These exhibits underscore HACO’s commitment to practical, operator-focused solutions that enhance automation and efficiency in metalworking.

Stand B11021

FABTECH Preview

Stand A2123

MC Machinery Systems is your single-source partner, offering a comprehensive support network with expertise in every aspect of metalworking. Whether you specialize in laser cutting, EDM, milling, or metal forming with a press brake, MC Machinery is here to take your business to the next level.

At FABTECH 2025, MC Machinery presents another year of turning “blank to bend” into reality for manufacturers. Our fully unmanned 12KW GXF Advanced with HS ASTES sorting system will supply laser-cut and sorted parts to two automated bending cells. The first cell is a Dual Drive Hybrid from the BH series—specifically, the BH13530 ATC 32 with a 165kg Fanuc robot. The second is an all-electric brake from the BB Series, the BB6020, with a 20kg Fanuc robot cell. Both cells are fed by multiple AGVs, ensuring unmanned operation throughout the entire show, from Monday through Thursday.

For FABTECH 2025, we’ll have over 20 pieces of equipment on display, making our booth one of the largest at the show. Listing every piece of equipment is not possible here, but below is a quick preview of what you can expect to see when you stop by our booth.

Stand 1338

Prima Power, a global leader in sheet metal working manufacturing solutions, will exhibit its latest advancements at Booth A1338 at FABTECH 2025, North America’s largest metal forming, fabricating, welding, and finishing event. The exhibition will take place from September 8-11, 2025, at McCormick Place in Chicago, IL. Visitors to the booth will experience firsthand the company’s machinery and systems, including an impressive lineup of machines: Platino Linear with compact server, eP Genius 1030, Shear Genius with loading device, picking and stacking robot, and the BCe Smart+ 2720.

Stand A2155

The star that can be admired at the Salvagnini booth at FABTECH 2025 is a Flexible Smart Job Shop. It is the combination of three different stand-alone systems – an L3.G4 laser with fully automated configuration, a P-Robot robotized P2 panel bender, and a B3 press brake – which are able to work together, when required, to manage convergent production jobs. The various systems are connected through the software, as well as by transfers and AMRs. Flexible Smart Job Shop can also integrate an intermediate store or other machining stations both upstream and downstream.

Featured technology includes:

TruLaser 5030 with a TruStore Compact - Equipped with 24kW of cutting power and Active Speed Control to keep the cutting process efficient and error-free, the TruLaser 5030 achieves maximum productivity, especially when connected to a TruStore Compact.

TruBend 7050 with Flex Cell

The Flex Cell transforms manual bending on the TruBend 7050 into a fully automated bending cell that fits in the smallest of spaces, with up to 42 hours of autonomous run time.

TruLaser Weld 5000

Automatic laser welding on the TruLaser Weld 5000 produces deep and strong seams using functions such as head conduction welding, deep penetration welding, and FusionLine - all on one machine.Automated Guided Vehicles (AGVs) for material handling Powered by Oseon software

TruBend 3000 Series

Stand A2104

Your Needs, Our Smart Solutions. Welcome to TRUMPF North America at FABTECH 2025. Showcasing our smart manufacturing, visitors can discover automated solutions for cutting, bending, welding and material handling. See how TRUMPF production planning software, Oseon, powers factories and keeps machines connected. Say hello to the future of manufacturing at booth A2104.

Booth highlights include:

Smart Factory Production

Running live production, producing real parts. Integrated, cutting, bending and welding – it is all happening in the TRUMPF booth.

TRUMPF brings the next generation of TruBend 3000 series press brakes to North America. The redesigned machine creates a new mid-range press brake offering for easyoperation and accurate bending of even complex parts. As part of a customer-focused “local for local” initiative, TRUMPF will start up a new press brake production line at its Connecticut facility to be operational by mid-2026. The company will employ the innovative capabilities of its new 55,800 sq. ft. Smart Factory and use TRUMPF machines to produce sheet metal parts for the new series of press brakes.

FABTECH Preview

TruBend Center 7020

Discover automated panel bending on the TruBend Center 7020. This machine offers top productivity with 60 percent more box height and even faster cycle times. The 2-axis part manipulator positions the sheet metal and even enables negative bends. The integrated tool changer, ToolMaster Bend, automatically sets up the right upper blank holder tools. It prevents setup errors, reduces setup times, and enables cost-effective single part production.

TruBend 5085 with Starmatik

Discover TRUMPF custom robotic solutions! Transform your press brake into an automated bending cell with Starmatik robot integration.

TruLaser Tube 7000TRUMPF’s most productive tube laser machine, now equipped with a 6kW TruFiber laser and produced locally at our North American headquarters. This machine represents fast and flexible processing, with features such as RapidCut to reduce part times, BevelCut to create high-quality bevel cuts of up to 45-degrees, and tapping technology to produce threads.

TruLaser Cell 3000

The TruLaser Cell 3000 is a system for flexible laser processing of small and medium sized components -- cutting, welding and laser metal deposition all in one machine.

The VICLA .SMART is a versatile press brake with customizable features and high-speed performance, including a 12” stroke, 20” opening, and fast backgauge speeds. It features an intuitive touchscreen, double-guided ram, and parallel frames for consistent precision. The hybrid system reduces energy use by up to 78%. With Lazer Safe photocells, Givi scales, and durable components, the .SMART delivers safety, accuracy, and efficiency in one compact machine.

Experience the Future of Sheet Metal Processing For the first time at FABTECH, Vaski, Pivatic, and Ursviken will share one booth showcasing cutting-edge technologies designed to maximize your manufacturing efficiency. Here’s what you’ll discover: VaskiPUNCH, VaskiBEND & VaskiSHAPE – Nextlevel coil-fed punching, bending, and shaping solutions. PivaPUNCH with VaskiMULTICOIL – The world’s fastest punching system combined with the world’s fastest multicoil system. Ursviken OptiFlex – High-performance press brake technology for ultimate flexibility and accuracy. Come see how we’re shaping the future of manufacturing—together.

Stand A2937

Stand A3514

Stand A2902

Wilson Tool International Showcases eClamp™, an innovative All-Electric Press Brake Clamping System, Revolutionizing Setup Times and Shop Floor Efficiency

Wilson Tool International is proud to showcase its eClamp™ system at FABTECH. Launched in January 2025, the industry’s first all-electric press brake clamping solution, eClamp™ has been proven to dramatically reduce tool setup times, improve operator safety and visibility, and provide a more sustainable clamping solution for modern manufacturing.

In an industry where every second of machine downtime impacts profitability, eClamp™ offers a groundbreaking alternative to traditional hydraulic and pneumatic clamping systems. By replacing messy, maintenance-heavy fluid systems with a clean, fully electric operation, eClamp™ allows fabricators to achieve fast tool changes with a single touch.

The eClamp™ system is engineered with a modular design, providing maximum versatility for a wide range of applications. It can be easily installed on new press brakes or as an upgrade to existing hydraulic and electric machines, breathing new life and efficiency into older equipment. The all-electric mechanism mechanically locks punches and dies, ensuring a secure and reliable hold without the need for expandable urethane tubes, which are prone to wear and require frequent maintenance.

“At Wilson Tool, our mission is to empower fabricators with innovative solutions that not only improve their processes but also give them a competitive edge,” said Steve Brown – Bending Product Manager at Wilson Tool International.

“eClamp™ is a direct response to the industry’s demand for faster, cleaner and more efficient operations. By eliminating the need for complex fluid systems, we’re giving operators a superior tool that saves time, reduces maintenance and creates a safer, more productive work environment.”

Key features and benefits of eClamp™ include:

All-Electric Operation: Plugs into a standard power outlet, eliminating the need for hydraulic hoses, pumps, and fluids, which reduces environmental impact and maintenance costs.

Rapid Tool Changes: Operators can clamp the entire beam with the push of a button, drastically cutting down on setup time from minutes to seconds.

Enhanced Safety and Visibility: Integrated LED lighting illuminates the work surface, while prominent status indicators provide a clear visual confirmation that tooling is securely clamped.

Modular Design: Clamp bodies can be gapped or segmented in 21.25mm increments to accommodate various tooling lengths and configurations, ensuring flexibility for any job.

Simple Maintenance: The modular components are designed for easy and cost-effective maintenance by the customer, virtually eliminating downtime.

Broad Compatibility: Available with mounting plates for both American precision and WT-style tooling, allowing for easy adaptation to different tool styles.

eClamp™ represents a significant leap forward in press brake technology, offering a solution that is both powerful and practical for fabricators of all sizes. Attendees of FABTECH are invited to visit the Wilson Tool International booth at A2902 to see a live demonstration of eClamp™ and learn how this revolutionary product can transform their press brake operations.

Honoring Heroes and Releasing New Products – all in one Place:

CINCINNATI Puts its Pride in Country and Company on full Display at Fabtech 2025

CINCINNATI® Incorporated

(CI) has proudly supported North American manufacturing for over 125 years. At Fabtech 2025, CI brings that legacy of innovation to life, showcasing advanced solutions designed to elevate the operator experience and optimize shop floor performance.

CI Marketing Manager, Nikki Stenzel explained that this year’s theme: Honoring our heroes and releasing new products – all in one place, reflects the company’s deep pride in the nation it serves as well as the machines it builds.

“The American spirit is thriving at CI, and we’re proud to count many veterans among our team,” said Stenzel. “This year at Fabtech, we’re showcasing the latest in fabrication technology while honoring the heroes who inspire us. Highlights include the debut of new machines and a special color guard ceremony, which will conclude with a $5,000 donation to the Tunnel to Towers Foundation.

This organization provides mortgagefree homes to Gold Star families and

the families of fallen first responders with young children, an effort we’re extremely proud to support. With these powerful moments and more, this is one stop no attendee should miss.”

Attendees will get an up-close look at the company’s latest press brake, laser cutting, and software technology along with related automation. CI will also hold daily live demonstrations featuring the production of themed giveaways. Finally, the CI-sponsored #24 Hendrick Motorsports car will be on display in the booth throughout the show.

Discover what you can expect to see from CI at Fabtech by visiting: www.e-ci.com/fabtech-2025

Featured Machines

Cincinnati prioritizes the operator experience by using consistent, intuitive controls across its entire machine lineup, so operators can move between machines more efficiently without relearning new systems.

Laser Cutting

At this year’s show, CI will debut its latest advancements in laser cutting technology, giving attendees an exclusive first look the new CI Fiber, a high-performance fiber laser tailored for small to mid-size fabricators looking for an affordable yet powerful cutting solution. With flexible power options, a precision optical system, and modular hardware, the machine delivers consistent, accurate cuts while prioritizing speed, durability, and operator ease-of-use.

Headlining CI’s exhibit is the nextgeneration of their flagship laser system. This new fiber laser is a highend linear drive fiber laser that merges the best features of CI’s current CL-900 and CLX models into one all new machine. Available in 10-, 12-, and 15-kilowatt power options, and in multiple table sizes (3x1.5 meters and 4x2 meters), this new laser is automation-ready and engineered for peak performance.

Machine highlights include:

• A redesigned non-hydraulic pallet exchange system, making it one of the fastest in the industry

• A new dual-monitor control station with onboard programming

• An automatic nozzle changer with a quick-connect design

• A centering camera for operator ease With these features and more, this new laser represents our most advanced, operator-focused, and high-performance laser cutting solution to date. See the official unveiling at their booth.

Press Brakes & Automation

CI’s groundbreaking XFORM and XFORMe press brakes feature innovative advancements, including faster ram speeds, a quieter drive system, a larger control screen, a larger standard stroke and throat, and will be equipped with 6XGX and 6XLT backgages, respectively.

Designed to meet the rigorous demands of modern fabrication, the XFORM line of press brakes feature a robust frame and advanced hydraulic systems that deliver reliable forming power across a range of applications. Its intuitive touchscreen control system streamlines operation and minimizes setup time, while options like dynamic crowning and Dynamic Thickness Compensation (DTC) ensure consistency and accuracy throughout the bend. Whether for small shops or large-scale production, the XFORM offers a durable and scalable solution that fabricators can depend on. Now with all-new, easy-access cylinder covers with built-in indicator lights that can display the machine’s status when paired with CIberDash.

XFORMe, the energy-saving model of the XFORM line, offers an alternative with its dual bi-directional pumps that only run during the working portion of the stroke, resulting in extensive energy savings. Ideal for jobs of all sizes, it includes a user-friendly control interface and supports quick

tool changes to boost throughput. Combining Cincinnati’s legacy of durability with cutting-edge efficiency, the XFORMe is a smart choice for fabricators seeking a balance between energy efficiency and highperformance forming.

EZ Bend cobot technology simplifies programming. And because it’s not tied to any one press brake, operators can move EZ Bend to other press brakes as needed. By automating repetitive bends, EZ Bend enables a single operator to tend multiple brakes, run lights-out shifts, and reduce physical strain, errors, and material waste, all while speeding up throughput.

Software

ENCOMPASS

CI’s ENCOMPASS software suite supports a fully integrated manufacturing process empowering operators to become more productive and efficient while allowing fabricators to become more profitable. ENCOMPASS bridges the gap between digital designs and physical components, enhancing productivity and efficiency from start to finish. From the initial unfolding, through nesting, cutting, bending, and monitoring the machine’s overall health, ENCOMPASS seamlessly covers these critical aspects of transforming digital designs into tangible parts efficiently.

Designed for OperatorsBuilt for Owners

CI Business Unit Leader Matt Garbarino emphasized that manufacturers face growing pressure to do more with less, especially when it comes to floor space and labor.

“Our machines are designed not only to be compact and efficient, but also to enhance the operator experience,” he said. “All CI machines will feature standardized HMI hardware, including dual monitors, uniform keyboard setups, and consistent mounting across platforms. Whether you’re moving between lasers, a small press brake, or a larger one, the experience remains familiar.”

Garbarino explained that machine continuity improves operator confidence and increases shop floor production.

“From intuitive controls and at-themachine programming to scalable automation, we’re giving fabricators tools that are easy to use, quick to adopt, and engineered for performance. The result is a stronger return on every square foot and labor hour, whether you’re adding your first laser, upgrading to fiber, or building out a fully automated cell. Our focus is on helping shops get the most from their investment today while positioning for tomorrow’s demands.”

For more information visit www.e-ci.com.

Advancements in Automation Form the Future of Metal Fabrication

The next generation of metal fabrication is at our doorstep – and it doesn’t look like the last. Manual machines are being replaced by integrated systems, and paperbased processes are being replaced by digital workflows.

Machines are not only being monitored and controlled remotely – entire shop floors soon will be as well. Metal fabricators are looking for solutions not only for their challenges, but for their customers’ challenges – all amidst a skilled and experienced workforce that is quickly approaching retirement age. The industry needs All-In-One integrated machine and equipment solutions that are accessible by people of any level of skill and experience.

“Customers are looking for high-quality parts for the lowest price,” said Israel Arenas, Press Brake and Sheet Laser Product Specialist at BLM GROUP USA, regarding the press brake world.

Pictured left: The ProBend HBS II from BLM GROUP can be tailor-made to any part configuration.

“The way to achieve that is by investing in automation – the simpler the better. This is difficult to achieve, and only a few manufacturers have managed to meet this repeatability. The game changer moving into the future is a press brake automated system that can be custom built to support all parts that need to be formed. We have achieved this with our new ProBend HBS line of press brake automation cells.”

However, compatibility is the key ingredient to the automated press brake cells Arenas mentioned. No single fabricator has the same needs, so there is truly no one-size-fits-all automation solution. The automation system must be able to support all different kinds of part lengths and thicknesses as well as compatibility for any size brake – including tandem options. “The biggest challenge here is addressing high operator rotation,” Arenas continues. “What good is an automated system if your skilled operator has just retired and you can’t find someone who is able and willing to learn how to program it?

This is where state-of-the-art software comes into play. The software must be user friendly for operators of all experience levels, and easy to use –the only way to make that possible is if a single software can program both the robot arm and the press brake simultaneously.”

Sheet laser automation is a natural complement to press brake automation and can be a multipurpose solution with the right configuration. As laser cutting machines become more advanced, it is no secret that human processing speed has become one of the most prevalent bottlenecks in the world of sheet metal. Without proper handling, the surge from improvements in power and speed can yield higher production rates, but the operator’s own processing speed ultimately hinders the system’s overall performance more than any other factor.

While human creativity and holistic vision are irreplaceable qualities, human factors can pose risks in the production process to consistency, quality, and even safety for health and life.”

Considering these factors, it’s clear that investing in material handling automation offers a compelling return

Thus, the implementation and improvements around automation for sheet lasers is a major key to unlocking the machine’s true potential. However, humans are not the only bottleneck, as automation systems still struggle to maximize potential output.

“Industry experience has shown that maintaining stable and reliable production continuity is more valuable than sporadic, high-speed bursts,” says Luca Croce, Senior Business Development Manager at BLM GROUP USA. “These bursts can inadvertently introduce risks. In today’s manufacturing landscape, automating processes to minimize human intervention is crucial.

on investment. Although such systems might seem slower at first glance, their ability to operate continuously – day and night, including holidays – makes them far more impactful than the cutting speed alone. This approach allows for the installation of laser machines that don’t need to be pushed to extreme performance levels, resulting in more stable systems with lower maintenance requirements.

“Additionally, achieving these outcomes necessitates high-quality products, which pose challenges for lower-tier competitors entering the market,” Croce continues.

Pictured above: Both the robotic arm and the press brake can be programmed with one software for the ProBend HBS automated cells.

Advancements in Automation Form the Future of Metal Fabrication

“Of course, some clients may still choose to venture into less reliable options, but they will soon realize the shortcomings of such decisions. For instance, modern laser cutting technology can achieve speeds exceeding 3,000 inches per minute. However, if the automated material handling system can’t keep up, the fabricator won’t be able to maximize uptime on the laser cutting machine.

Only by focusing on improvements through optimizing automation can we ensure that our laser systems operate at peak efficiency, delivering consistent, highquality results while minimizing risks associated with human intervention.”

Finally, the most important aspect of automation is keeping machines up and running continuously, and even the most advanced automation systems can go down. One way to ensure that machines are kept up and running at their full potential is through pre-scheduled maintenance and active machine monitoring. “BLM GROUP USA has a top-tier team of service technicians throughout the US and Canada,” says Croce.

BLM GROUP will be showcasing its All-In-One product line of metal fabricating solutions, including load/unload sheet laser automation and the ProBend HBS II press brake automation cell, at FABTECH 2025, Booth #A2138.

Where is the future taking sheet automation? “Now, operators are still

Bridging the Gap: Automation and the Next Generation of Press Brake Operators

One of the biggest challenges facing modern manufacturing is finding qualified machine operators. As veteran operators retire and younger workers enter the field, many shops are struggling to train new staff quickly and safely. The solution for a growing number of shops? Smart automation.

Older machines can present a major obstacle. They often require years of hands-on experience to run efficiently, and learning the ins and outs, what tools to use and when, the best bend sequence, how to handle parts safely, can eat up valuable time and resources. That kind of training investment is tough to justify and is often regulated to on the job learning in today’s fast-moving production environment, especially when skilled labor is in short supply. However, press brake technology has come a long way. Innovations in machine design, control software, and automation have dramatically shortened the learning curve. With these tools, shops can get new operators up to speed quickly while maintaining high levels of safety, repeatability, and accuracy.

At MC Machinery, our goal is to help shops modernize without sacrificing quality or usability. We design our equipment with both seasoned pros and brand-new operators in mind, intuitive controls, automation options, and smart tech that make it easier to bend parts right the first time. Whether it is your first week on the floor or your twentieth year, the machines should work with you, not against you. Our systems not only boost productivity but also make the transition smoother for newer workers stepping into skilled roles.

Making Setup Fast and Foolproof with ATCs

Tool setup is often the most time-consuming part of any job, especially in high-mix environments. Depending on the job complexity, material type, and tool organization, shops can spend 15–25 minutes, or more, on a single setup. Multiply that by 20 or 30 setups a day, and the lost time adds up fast. That has not just lost production, its lost momentum, focus, and profitability.

Automatic Tool Changers (ATCs) address this problem head-on. They drastically reduce setup time, often to under 5 minutes, and eliminate the risk of incorrect or inconsistent tooling. With automated loading and exact tool placement, ATCs increase repeatability, reduce human error, and improve overall part quality. They allow shops to switch from job to job with minimal downtime and maximum confidence.

Our BH Series press brakes, ranging from BH13530 to BH25040, are all available with ATCs. These use New Standard style tooling and come standard with 32 meters of tool storage. Each ATC is integrated with our Videre Operator Support System, which projects a 3D model of the final part, a live bend sequence animation, 1:1 top-down view, tool locations, and even supports PDF and DXF files, right onto the ram. Think Minority Report for your press brake, but real, and built for daily production. Faster setups, cleaner runs, and a more confident operator on every shift.

Sheet Followers: A Smart First Step into Automation

For shops not ready to jump into full robotics, sheet followers offer a simple and affordable way to ease into bending automation. They are especially useful for large or heavy parts, or whenever a second set of hands comes in handy. If you have ever watched an operator struggle to handle a long panel solo, you know exactly how valuable a sheet follower can be.

Our Diamond Series offers two models: the SF70 (a 70kg follower mounted on a front rail) and the SF150 (one or two 150kg capacity units mounted via removable pin with caster or rail mobility). Both can be easily repositioned and parked when not in use, adding flexibility without cluttering your floor. What really sets our followers apart is the vacuum or magnetic assist and the unique third axis. This third axis lets the follower track J-bends around gooseneck tooling, keeping parts clear of the ram on ascent, perfect for complex geometries, odd-shaped flanges, or heavy gauge material that would otherwise require two operators.

For heavier applications, our Adira press brakes offer follower options rated at 100kg, 200kg, and even 400kg. No matter the size or shape of your parts, we have a solution to improve handling, precision, and safety, without jumping straight to robotics.

Bridging the Gap: Automation and the Next Generation of Press Brake Operators

The Robotic Revolution in Bending

Robots are not just for the big guys anymore. What used to be the domain of large OEMs is now showing up in small and mid-sized shops across the country. Robotic bending cells take on the repetitive, physically demanding work, freeing up your team for more valuable tasks. That means less fatigue, a safer work environment, and a completely new level of consistency on your shop floor.

MC Machinery has partnered with Acieta, a U.S. leader in robotic automation and integration, to offer a range of solutions for nearly any shop size or production goal.

Our FastBend robotic bending cell pairs our BB Series all electric press brake with an m20iD Fanuc robot capable of handling parts up to 25lbs, and up to 4ft x 3ft in size. Complete with automatic tool change and automatic gripper change, this cell is designed for unattended fulltime production, all within a surprisingly compact footprint suitable for most shops.

For heavier applications, our BH Series Press brake with RIBS (Robotic Integrated Bending System) is a powerhouse. With Brakes up to 275 Tons, and Fanuc robots with part capacities up to 700LBS, these systems can be tailored to handle everything from batch runs to lights-out manufacturing. One example we will be showing at Fabtech 2025 is our BH13530 Paired with a Fanuc robot that can handle parts up to 165LBs, complete with automated material loading and unloading. These cells can be tailored to the most complex and unique processes, be it welding operations, fastener insertion, or even inline packaging systems to help you get parts out the door faster.

These robotic cells will consistently deliver high-accuracy bends, minimal scrap, lower cost-per-part and more predictable and consistent output, enabling manufacturers to improve cycle times, reduce handling error, and allow for true 24/7 operation. Whether you are running small batch production, or your largest orders, robotic bending is no longer just a nicety, it is a must-have in today’s competitive landscape.

Smarter Bending Starts Here

Automation is not about replacing people, it is about empowering them. By simplifying training, reducing manual handling, and improving repeatability, modern press brake automation paves the way for the next generation of operators while boosting shop performance across the board.

In a labor market where skilled operators are hard to come by, these systems act as force multipliers, helping your current team do more with less stress, less risk, and better results. Whether you are looking to streamline setup with an ATC, ease operator strain with sheet followers, assist new employees with the Videre Operator Support System or make the leap into full robotic bending, MC Machinery offers the tools, tech, and support to help you thrive in today’s competitive landscape.

MC Machinery and Acieta Team Up Again at FABTECH 2025 to Advance Robotic Press Brake Automation

Building on the momentum of their successful collaboration at FABTECH 2024 in Orlando, MC Machinery Systems Inc. and Acieta are once again joining forces at FABTECH 2025 in Chicago to showcase the power of robotic press brake automation—featuring the FastBEND and RIBS (Robotically Integrated Bending Solutions).

As part of the ongoing “Banish Bottlenecks” campaign, this partnership continues to deliver real solutions to manufacturers looking to increase throughput, reduce labor dependency, and eliminate production slowdowns.

Attendees can experience both FastBEND and RIBS in action at MC Machinery’s booth A2123, where cutting-edge robotic press brake automation takes center stage.

To further the conversation, the two companies are cohosting a special podcast episode, “Banishing Bottlenecks: Robotic Press Brake Automation Demystified,” featuring Darren Lubeke, Application Engineering Manager at Acieta, and Christian Grindle, Robotic Specialist at MC Machinery. The episode will answer common questions about robotic press brake integration, including flexibility, throughput, and real-world implementation.

Additionally, Christian Grindle and Joey Kernen, Robotic Bending Engineer at Acieta, will be featured speakers at FABTECH’s expert technology panel:

“Unlocking the Future of Manufacturing: The Power of Press Brake Automation”

Tuesday, September 10, 2025

10:00 – 11:30 AM CST | Room S403A

McCormick Place, Chicago IL

“Banish Bottlenecks’ is more than putting a robot on a piece of equipment” said Grindle. “It’s about finding an experienced partner that can precisely target your pain points and administer the right type of automation for the task This is what makes our collaboration with Acieta so powerful”.

Together, MC Machinery and Acieta are showcasing what’s possible when robotic integration meets smart bending technology—and giving manufacturers the tools to bend without limits.

About MC Machinery Systems, Inc.

A subsidiary of Mitsubishi Corporation, MC Machinery Systems, Inc. is a North American leader in fabrication and machining solutions, including fiber lasers, press brakes, finishing, EDMs, milling, and robotic automation.

About Acieta

Acieta is a leading innovator in industrial automation, committed to transforming manufacturing across North America. With over 100 years of combined expertise, we have empowered more than 10,000 manufacturers with advanced robotic and automation solutions designed to boost productivity and lower costs.

Engineered to OUTPERFORM THE DIAMOND BH SERIES

The BH Series doesn’t just keep up: it leads. With 1 micron repeatability and a blazing 2.3 second cycle time, it’s a accurate and highly efficient system. Its hybrid dual-drive system delivers smooth, consistent forming, while the gascushioned ram return reduces wear and cuts energy use.

Along with that is the sharp 22-inch touchscreen with built-in 3D simulation makes day-to-day operation feel effortless. And once you pair it with VIDERE, our realtime visual support system, our operators get connected through every bend with confidence. See why more shops are choosing MC Machinery with the Diamond BH series.

Press Brake Catalogue Hybrid Press Brakes

When deciding to purchase a new press brake, there are many factors to consider. One important factor is selecting the type of machine drive system that will suit your production requirements, purchasing budget and running costs.

Hybrid press brakes combine both hydraulic and electric elements, achieving a more energy efficient drive system with improved performance.

Hybrid press brakes use a bi-directional servo electric drive system to pump oil to the hydraulic cylinders. Compared with a traditional hydraulic system where the pump is running continuously, even when the machine is idle, a hybrid system is only working when motion is required.

This means that hybrid systems consume very little energy when idle and are more energy efficient when working.

BENEFITS

• Lower energy consumption since the pump is only running when the machine is moving and when bending force is required.

• Improved control and bending accuracy.

• Faster acceleration and deceleration which results in shorter cycle times.

• Lower noise levels.

• Use less oil than hydraulic machines.

• Economical to maintain.

We recommend that you consult the press brake manufacturer or your machinery dealer for more information prior to making any purchasing decision.

For Electric press brakes go to page 54

For Hydraulic press brakes go to page 76

Hybrid systems use a smaller hydraulic oil tank, leading to a more efficient design and lower maintenance costs when an oil change is required.

When it comes to noise output, hybrid systems are quieter than hydraulic machines due to the lower sound levels of the servo electric drives compared with traditional hydraulic pump motors and that they are only running while the machine is being operated.

TYPICAL APPLICATIONS

• Suitable for a wide range of bending applications that require pressing force up to around 500 tons.

• Suit a range of bending lengths up to around 9 metres.

• Ideal for high-volume production where speed, accuracy and efficiency are required.

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The new hybrid press brake of the EuroMaster series from ACCURL® is a top class of its own: the system is an absolute high-end specification - both in terms of the extremely high-quality design of the machine and in terms of the equipment and available options. The EUROMASTER has a modular design and can therefore be tailored exactly to the needs of the user. It sets new standards in terms of accuracy, speed, flexibility and user-friendliness! The EuroMaster is the ultimate in the creation of complex parts. www.accurl.com

The ADIRA hybrid press brake PF is ideal for high production and performance needs. With a high approach bending and return speeds, big wide opening and stroke, allowing intricate fast bends, the PF range is the best choice for integration with different automation projects, such as robotic bending cells, ensuring high efficiency and repeatability with the possibility of offline management. www.adira.pt

HYBRID

(mm/s)

Any information, descriptions, specifications and images of press brakes presented in this catalogue are provided by the press brake manufacturers. You should consult the press brake manufacturers directly to confirm the accuracy and validity of this information prior to making any purchasing decision.

NUMBER OF MODELS IN THE SERIES

COUNTRY OF ORIGIN Spain USA

HYBRID

TECHNOLOGY OPTIONS

HSYNCRO is a hybrid system, with full featured: Touch Screen, Energy Saver, multi axis configuration and 3D integral software, to do easy the bending of the most complex product. www.axialmaquinaria.com

Benefits of the XFORMe are an even quieter drive system, reduced operating costs, and simplified maintenance. The XFORMe’s efficient dual servomotor bidirectional pump drive system runs only during the working portion of the stroke (tonnage on demand) reducing energy consumption when the ram is idle. The XFORMe simplifies maintenance with a low-capacity hydraulic system that uses a fireresistant and biodegradable hydraulic fluid in place of traditional hydraulic oil. This provides longer life, safer handling and non-hazardous waste disposal.

www.e-ci.com

The hybrid press brakes by G.A.D.E. – Hybrid series - mod. SPC-H are precise, dynamic and silent and are able to combine versatility, performance and considerable energy savings. These are all elements that distinguish a cutting-edge product capable of satisfying the most demanding customers. www.gade.it

Combining the strengths of both hydraulic and electric press brakes, Gizelis Hybrid press brake series offers a unique set of competitive advantages to our clients, namely energy efficiency, flexibility, environmental sustainability among others. The concept behind the hybrid technology is based on replacing the classic proportional valves with a drive system based on a motor pump unit. The entire range of Gizelis hydraulic press brakes (G-Flex, G-BEND plus, G-HD) can be transformed into hybrid solutions. www.gizelis.gr

The patented dual drive hybrid BH series combines the strengths of both electric ballscrew & hybrid hydraulic systems into one system delivering high-speed, energy-efficiency & high accuracy to bring manufacturers to the leading competitve edge for manufacturing. The BH series was built for high production enviroments with ease of operation, repeat accuracy and innovative features like thickness detection/correction as standard features it is perfectly suited for todays manufacturer. www.mcmachinery.com

HYBRID

NUMBER OF MODELS IN THE SERIES

HYBRID

TECHNOLOGY OPTIONS

The B3 combines the features and benefits of electric and hydraulic press brakes with Salvagnini’s in-depth knowledge of automation, software, mechanics, and electronics. Available in 17 models, ranging from 2 to 6 meters and 80 to 400 tons, the B3 is highly configurable, thanks to a wide range of options, accessories, and automation devices, and perfectly combines productivity and flexibility. www.salvagninigroup.com

The B3.AU-TO combines the features and benefits of electric and hydraulic press brakes with Salvagnini’s indepth knowledge of automation, software, mechanics, and electronics. Available in 3 models, ranging from 170 to 320 tons, the B3.AU-TO significantly reduces the press brake re-tooling, increasing autonomy and productivity thanks to the AU-TO automatic tool change device. www.salvagninigroup.com

The TruBend Series 5000 TRUMPF’s most successful bending machine worldwide. This means from programming, to setup, to bending, production productivity will be unmatched. Innovative features such as the lower tool displacement and the 6-axis backgauge provide you with complete production freedom. www.trumpf.com

The .SUPERIOR press brake, engineered with great care for details, is a high quality machine. We studied the framework flections so we could design a product that reacts in the most appropriate and responsive way to the mechanical solicitations, which guarantees a stable structure. www.vicla.eu

Press brakes are operated by an inverter that, combined with a highperformance pump, controls the main motor and activates it only when the machine starts running: this means zero consumption during standby. However, energy savings are also guaranteed during operation thanks to the Pressure Control system that only provides the necessary force for the bending step with a reduction in cycle times. With the CNC, consumption and operating pressure values can be viewed in real time.

www.vimercati.eu

HYBRID

Salvagnini at FABTECH 2025: a strategic opportunity for the North American market

Salvagnini, leader in sheet metal working innovation, will participate in FABTECH 2025 to showcase its latest technological solutions to the North American market. The company offers integrated systems combining machinery, automation, and software designed to tackle key industry challenges: labor shortages, production flow optimization, and cost reduction. With its Generation 4 (G4) solutions, Salvagnini empowers manufacturers to maximize productivity and final product quality.

Flexible Smart Job Shop: Competitiveness guaranteed for dynamic workflows

The star that can be admired at the Salvagnini booth at FABTECH 2025 is a Flexible Smart Job Shop. It is the combination of three different stand-alone systems which are able to work together, when required, to manage convergent production jobs. The various systems are connected through the software, as well as by transfers and AMRs. Flexible Smart Job Shop can also integrate an intermediate store or other machining stations both upstream and downstream.

This FSJ consists of:

• the new L3.G4 laser with fully automated configuration, with LTWS store-tower, MCU sorting device and belt transfer; its distinctive artificial vision applications are based on neural networks;

• P-Robot, the application combining a P2-2120.G4 panel bender and a 6-axis robot; it includes the innovative RVS artificial vision system: P-Robot recognizes the incoming parts, whatever their position, and loads them without operator intervention and without centering;

• the B3 press brake, ideal for kit jobs, equipped with new parametric programming.

Full automation and neural networks for the new L3.G4

A new architecture that combines high accessibility with high rigidity, an 8kW high power density that reduces consumption and achieves the typical performance of 10kW sources: these are just two of the key features of L3.G4, the new Salvagnini fiber laser cutting system.

In the configuration proposed in Chicago, L3.G4 is fed by an LTWS 10-tray store-tower, equipped with automated loading/unloading. The MCU automatic sorting device completes the layout and is used to easily stack parts of different shapes, sizes and weights. But the cutting system offered by Salvagnini also features a wide range of advanced process control and efficiency solutions, which further improve the performance and make it a highly productive and versatile laser, with reduced power consumption and competitive running costs. Cutting has never been easier.

L3.G4 changes the architectural paradigm of Salvagnini laser systems with an innovative high-accessibility gantry solution. This solution offers unique and innovative design features guaranteeing full accessibility to the working range, high rigidity and precision machining, all to the advantage of performance on medium and thin thicknesses, 15% higher than in the past.

The high-efficiency 8 kW high power density source, a distinctive feature of Salvagnini lasers, guarantees cutting speeds higher than any other traditional 8 kW source, and at thicknesses of up to 6 mm achieves cutting speeds even greater than those of 10 kW sources. Its energy efficiency, above 50%, makes it extremely advantageous in terms of financial sustainability: reducing the power while keeping the cutting speeds high means reducing energy and gas consumption for the same performance.

L3.G4 features a wide range of advanced process control and efficiency solutions, which improve performance and make it a highly productive, versatile and easy-to-use laser, with reduced power consumption and competitive running costs. The ACUT option allows L3.G4 to cut with suitably treated compressed air. Depending on the source power, ACUT is used to cut thicknesses of up to 20 mm, with productivity similar to that of cutting with nitrogen at significantly reduced costs. Cutting with compressed air is cheaper than with nitrogen, and this is even truer when the cost per m3 of nitrogen increases: the higher the cost of nitrogen, the more cost-effective cutting with compressed air becomes, while maintaining the same cutting quality and accuracy. Also contributing to the sustainability of ACUT is APM2, the new compact, turnkey device which connects directly to the pneumatic system of the factory and ensures the pressure values required for the cutting process. In order to further simplify some activities which are potentially time-consuming or could generate errors or waste – and therefore reduce the overall efficiency of the system – L3.G4 is also equipped with a number of artificial vision applications based on neural networks. These are simple solutions that increase the flexibility of the system and broaden its field of application. NVS checks that the laser beam is centered, and uses the machine learning algorithms to monitor the state of the nozzle and reduce waste. SVS recovers sheet metal leftovers, responding to urgent needs or replacing any waste in downstream machining activities. With the new multisheet feature, SVS can organize a production list, positioning more than one sheet metal format on the worktable and associating different production programs with a simple drag & drop.

Salvagnini at FABTECH 2025

All the programs and nests with L3.G4 are done with STREAMLASER, the Salvagnini software for the laser world, part of the STREAM software programming suite. STREAMLASER improves material efficiency and reduces costs due to its distinctive features. The OPTI nesting algorithm optimizes the use of the sheet metal, minimizing scrap. SAFE GRID automatically optimizes part positioning on the grids, reducing wear and maintenance costs and improving machining quality and laser reliability.

Modular, scalable automation for regaining efficiency

The Salvagnini laser automation range has always been extremely vast and modular: each system can be configured differently to meet various production needs. Such a wide range of solutions satisfies practically all layout and configuration requirements, and above all helps to reduce loading/unloading times.

LTWS is designed for unmanned loading, unloading and storage of material. It is compact in size and has extremely short cycle times, up to 50 seconds. Its loading and unloading devices are independent, increasing the process efficiency even in extremely rapid cutting programs. The configuration on display at FABTECH, with trays without wooden pallets and MCU automatic sorting device, is a perfect summary of Salvagnini’s expertise in the field of automation. LTWS makes different materials and thicknesses available for just-in-time production, reducing waiting times for sheet metal feeding, and operator dependency. Its autonomy is guaranteed by the availability of material and the STORE software, which identifies the empty loading trays on which to stack the machined material. The optional mixed tray management function available on the storetower exhibited in Chicago is also used to manage any sheet metal packs on wooden pallets. It also exploits the available spaces in the best possible way, in any case with the possibility to manage materials on pallets, delicate materials, or a few sheets in a tray, when needed.

The store-tower is also equipped with AB, an optional brush which allows the pallet changer grilles to be cleaned in masked time and which replaces, on request, the traditional brushes of the fork-structure of the unloading device.

The MCU automatic sorting device is used to easily stack parts of different shapes, sizes and weights. It can work in multigripping mode, picking up several parts in sequence with the same gripping device, or in double picking mode, where two gripping devices descend at the same time to pick up two independent parts, reducing the part pick-up time by over 25%. Automatic sorting facilitates the work of the operators, who can pick up the parts already stacked without having to separate them, thus greatly reducing the waiting times between the end of cutting and the start of the next phase. Making the individual cut parts immediately available on a conveyor belt that acts as a buffer, in the case of the Flexible Smart Job Shop in Chicago, the MCU ensures the physical integration of the laser with the downstream technologies.

LTWS and MCU feature AVC, adaptive vacuum control, technology. Constantly monitoring the vacuum degree in the gripping suction cups, AVC activates the vacuum generation only when required, reducing compressed air consumption by up to 90%.

Easy and flexible sorting with NEXUS

NEXUS is the Salvagnini software for programming MCU automatic sorting devices. Its algorithms optimize grips and movements and minimize stacking times. With NEXUS, it is not necessary to select a specific production strategy in the design step as it manages diversified production scenarios with extreme flexibility. These features make NEXUS the ideal sorting software for both subcontractors and OEM manufacturers.

NEXUS has the same design as FACE, the Salvagnini HMI, making it simple and easy to use. Its first strength is simplicity. All the MCU features can be used according to need, reducing intermediate waiting times and assuring maximum reactivity for sorting automation. NEXUS reduces operator entry barriers: minimum training is required to use it, ensuring rapid production start times. This feature makes it easy to manage any unforeseen situations relating to staff availability or turnover.

The second distinctive feature of NEXUS is the automatic processing of sorting programs, which the operator can change manually in each action to obtain full flexibility. This assures full process control, the third strength of NEXUS. If necessary, the operator can edit the gripping, unloading sequences, stacks, stacking strategies and table changes proposed automatically by the software. The control therefore covers the whole production sequence, it can be fine-grained even acting on single sheets, at precise moments of the production cycle. This is a distinctive feature used to organize even extremely variable scenarios and batch ones, standing NEXUS aside from other sorting software available on the market, which generally organize only single sheets as they are designed for series production of large batches.

NEXUS is therefore extremely flexible in managing diversified production scenarios, and this is its fourth strength. On one hand, programming can be carried out in the office, on board the machine, or in both environments, to meet all needs and requirements as efficiently and effectively as possible.

Visit Salvagnini at FABTECH 2025: Stand A2155

On the other, NEXUS can adapt its operating logics to dynamic industrial contexts and the production strategy chosen for the specific job, stacking by production order, kit, downstream processing station and so on. It is not necessary to select a specific production strategy in advance, and different needs are met - large batches, small batches, kits, batch ones - according to need. NEXUS is the key to managing MCU automatic sorting devices, optimizing performance, bridging skills and resources gaps which often do not allow the automation to be exploited to the full.

At FABTECH, Salvagnini presents another evolution of NEXUS, which exploits the integration with the STREAMLASER programming software to combine the classic operating mode for defining sorting strategies after having defined the nesting program with that for defining sorting strategies before defining the nesting program.

P-Robot. 100% flexible production strategy.

P-Robot is the Salvagnini application which combines a panel bender with a robot to produce kits, batches and single parts. At FABTECH, it is presenting the innovative RVS artificial vision system, for full process efficiency.

P–Robot is Salvagnini’s answer to an industrial context marked by high item turnover rates, quick lead-times and constant personnel shortages. Automation and robotization extend production beyond the traditional manned work shifts, while operators can spend time on activities with high added value.

Salvagnini at FABTECH 2025

P-Robot is a smart solution, much simpler than those already on the market: it is easy to program and use, and is able to exponentially improve the flexibility and productivity of the panel bender.

The P-Robot configuration can be customized: Salvagnini proposes simple production flows, with loading/unloading assistance only, and more complex systems including, for instance, automatic pallet handling or third-party integrations such as work centers for corner forming, labeling, laser marking, riveting and welding.

The flippable gripping device adapts automatically to the size of the part being handled. It is equipped with suction cups on both sides used to pick the finished part from the worktable of the panel bender, and in masked time, replace it with a new part to be bent. All this helps to optimize the sheet metal loading/unloading times, improve the production rate and substantial reduction in idle times.

P-Robot is used to choose the most suitable strategy for current production needs. On unmanned shifts, or in production contexts where a single operator monitors numerous systems, P-Robot naturally works in R2R (robot to robot) mode, loading, unloading and, if necessary, stacking the parts. But this is not an exclusive strategy: the same P-Robot can work in different modes, seamlessly and without re-tooling. In R2H (robot to human) mode, it is responsible solely for loading the flat part, whereas the operator is responsible for unloading the panel. This is an advantageous strategy if the operator must complete the processing of the panel on a different workstation – for example with a press brake or a welding machine.

In H2R (human to robot) mode, it is the operator who will load the flat part onto the working area, and the robot will unload the panel at the end of the cycle: this strategy is useful for managing extremely diversified batch-one productions. Without forgetting that the panel bender nevertheless remains available for any work managed completely by the operator.

The panel bending program is done with STREAMBEND and can be used without the need for changes on both the P-Robot and on the standard robotless panel benders.

On board the machine, the MOVE software receives the panel bending program, generates the dimensions of the flat part and the finished panel and uses it to automatically generate the robot trajectories. MOVE also manages the intermediate robot movements independently, and the operator is only required to make a reduced set of movements: it is an authentic smart teaching system, that makes offline robot programming pointless.

RVS – Artificial intelligence serving the cell.

The P-Robot on show in Chicago also presents another key innovation, the RVS (Robot Vision System) option. RVS exploits an artificial vision system, the only one of its kind on the market, to further simplify the use of the technology, optimize the production flows by accelerating the intermediate recognition, handling and programming steps – and maximizing the value of the finished part with the quality control system.

With the integration of RVS, P-Robot recognizes and processes the parts fully autonomously. With cameras and sensors, the artificial vision device acquires an image of the surrounding environment and interprets it using artificial intelligence. RVS recognizes the parts, distinguishes the single sheets, and identifies the position of pallets and stacks without references. All this information is shared in real time with the panel bender and the robot, which adapt autonomously to ensure that the sheet metal is handled and positioned precisely.

With the introduction of RVS P-Robot can produce in Single Piece, Joblist or Autorun mode. Whatever the mode, RVS optimizes the cycle times, eliminating the sheet metal centering prior to production. The option increases the flexibility of P-Robot and is used to handle parts with complex shapes or that cannot be centered using gravity centering devices.

P2-2120.G4: the flexible panel bending solution

The P-Robot exhibited at FABTECH includes a P2 panel bender: one of Salvagnini’s most successful models. P2 natively combines productivity, with its automatic bending and handling cycles, with an average of 17 bends per minute, and flexibility, with its universal bending tools. It doesn’t need re-tooling, because the upper and lower blades, the counterblade and the blankholder are universal tools that are able to process the whole range of thicknesses and machinable materials. The ABA automatic blankholder adapts the tool length according to the size of the part being produced in-cycle, without machine down times or manual re-tooling. P2 is really the ideal solution for kit or single batch productions. P2 guarantees zero waste production, adapting completely autonomously to the variations in the mechanical and geometrical characteristics of the sheet metal being machined, thanks to MAC3.0.

The P2 exhibited in Chicago comes highly configured with many options that increase its field of application. APL, for example, is used to compose the auxiliary P-tool to produce parts that have to be produced in sequence, due to their shape or with different lengths and widths.

B3: the press brake combining productivity and flexibility

B3 is the ideal Salvagnini press brake for dynamic production, perfectly combining productivity and flexibility. Designed combining the features and benefits of the electric and hydraulic solutions available on the market with the in-depth business skills of automation, software, mechanics and electronics, B3 is available in 20 models, from 2 to 6 meters long and from 80 to 400 tons.

The B3 press brake presented by Salvagnini at FABTECH to complete its Flexible Smart Job Shop is 3 meters long with 135 tons of force.

What makes the Salvagnini B3 press brake particularly interesting are the adopted technical solutions, including Direct Drive and KERS, which help to respect humans and the environment without reducing productivity. With Direct Drive technology, the ram movements are driven by two independent direct drive brushless motors, which allow to achieve both fast approach and fast return, with speeds as high as 250 mm/s. The KERS energy recovery system, on the other hand, is used to recover energy waste and reuse it in subsequent steps, accelerating and reaching higher speeds with the same consumption.

All the B3 press brakes are equipped with MAC3.0 – a set of integrated adaptive technologies that make the system intelligent and cancel out waste and corrections. S-Crowning is the intelligent crowning system that ensures consistent bending angles along the entire bending length: as the parameters – material, thickness, length and therefore the required bending force – change, the effective curvature of the lower table is measured and compensated in real time, without any operator intervention. TFC2.0, Total Frame Control, prevents deviations in the bending angle using an algorithm derived from the FEM study of each model. TFC2.0 compensates any in-cycle deformations of the press brake structure according to the variations of the characteristics of the part being processed. AMS is a laser angle measurement system that detects and corrects variations in the bending angle due to sheet metal springback. Regardless of the length of the press brake and of the part being bent, the angle is always measured in one single point: this approach helps reduce the cycle time without compromising on precision.

B3 can be programmed on the machine, but programming in office is what maximizes its efficiency: the STREAMFORMER software automatically creates the bending sequence, set-ups, and bending stations integrating perfectly with ATA devices, enhancing the performances. Programming in the office also increases productivity, as while the programmer deals with the programs in the office, the operator continues to bend. STREAM maximizes the performance of the press brake, allowing it to communicate with the other systems in the Flexible Smart Job Shop.

Possibilities

Visit us at FABTECH 2025, booth #A2138 for all your tube and sheet fabricating needs.

More than just technologically advanced machines, our solutions incorporate innovative software tools and service support to enhance processes and deliver substantial cost savings through our integrated platform.

We’re your one-stop partner for laser cutting, bending, forming and more.

Tube Benders

LVD Introduces Configurable Robotic Bending Systems

New bending automation model emphasizes flexibility; User-defined parameters enable highly tailored bending cells

LVD Company nv, a market leader in automated bending solutions for sheet metal fabricators, introduces new Robotic Bending Systems – RBS - in three configurable platforms. These systems form the foundation for fully customized robotic bending cells, with choice of press brake capacity and functionality, input and output stations and style of robot grippers based on a fabricator’s application needs and production demands.

RBS offer the utmost flexibility, ensuring every cell LVD builds is ideally suited for the end user. This makes bending automation more accessible for a wider audience and allows a faster ROI for each system.

Tailored Functionality

The three core platforms are structured as follows:

• RBS 4 is designed for parts up to 600 x 400 mm in size and weighing up to 4 kg. The maximum profile length is 600 mm. The system is compatible with press brakes with a bending length of 1500 or 2000 mm and a capacity of 40 or 50 ton.

• RBS 40 handles parts up to 1600 x 1200 mm, with a maximum weight of 40 kg. The maximum profile length is 2000 mm. The system is compatible with press brakes with a bending length of 2500 or 3000 mm and a capacity of 80, 135, or 220 ton.

• RBS 80 is designed for larger parts up to 3050 x 1250 mm, weighing up to 80 kg. The maximum profile length is 3000 mm. This system works with press brakes offering a bending length of 3000, 4000, or 4200 mm, and a capacity of 135 or 220 ton.

The bending cell configuration starts by defining key parameters across five steps. In Step 1, the part dimensions—length, width, and overall size—are specified, as these determine the required robot payload.

The second step is press brake selection, ranging from an electricdrive Dyna-Press to an automatic tool changing ToolCell, depending on complexity of application, quality requirements and production volumes. The fabricator then defines input source and output method for best material flow choosing input boxes, output pallets, conveyor systems and fences. The last step is gripper selection based on the weight, material properties, shape, and size of parts to be handled. Gripper choices include LVD’s universal gripper, manual gripper, combination gripper for smaller, magnetic parts, and heavy-duty gripper.

Core Features for Reliable, Easy Use

Robotic Bending Systems incorporate core features that ensure reliability and ease of use:

• The Touch-B control operates both press brake and robot using intuitive multi-touch technology.

• LVD’s CADMAN-SIM software automatically programs both press brake and robot, defining all gripper positions, optimizing the bending sequence for collision-free operation. No robot teaching or programming experience is necessary.

• Easy-Form® Laser adaptive bending system assures bend angle accuracy from the first part, ensuring consistent quality in automated production.

• Manual mode option: When automation isn’t needed, the press brake can be used manually.

Strong Product Solution Fit

LVD’s Robotic Bending Systems meet the specific automation goals of each customer, whether for short production runs with frequent changeovers or high-volume batches of complex parts. A user-configured bending cell increases process reliability and speeds the return on investment.

“With RBS, we’re taking a truly customer-centric approach,” says Peter Vandromme, LVD press brake automation sales manager. “Instead of offering off-the-shelf solutions, we configure each cell around the user’s needs - maximizing productivity and efficiency. By making bending automation more flexible, we make it more accessible and ultimately more valuable to our customers.”

In addition to configurable RBS bending systems, LVD continues to offer standardized robotic bending cells: Dyna-Cell, Easy-Cell, and UltiForm for the time being.

For more information visit www.lvdgroup.com

New Delem DA-60S Series

The new Delem DA-60S series marks the next generation of modular control systems, fully succeeding the DA-60T series. Built on a powerful and scalable platform, the DA-60S series not only serves as the foundation for Delem’s ongoing innovation but also empowers customers to develop additional proprietary applications and functionalities. Designed specifically for press brake applications, this evolving system significantly enhances machine productivity and operator experience.

Advanced 3D Machine Visualization

The DA-60S series - which includes the DA-66S and DA-69S - introduces a completely redesigned 3D machine visualization system. This allows machine manufacturers to incorporate realistic representations of their machines directly into the control interface. These 3D models not only reflect the real-world design of the machine but also enhance the control’s ability to simulate operations accurately, preventing potential collisions between the machine and the product during production. The result is a highly realistic simulation that confirms feasibility before production begins.

Intuitive User Interface

The machine’s user interface, centralized on the control console, is designed to make machine setup and operation as straightforward as possible. Delem’s focus remains on delivering powerful functionality without adding complexity. The DA-60S continues Delem’s tradition of user-friendly design, guiding operators through the entire workflow—from selecting and executing existing programs to creating new ones based on sketches, technical drawings, or complete 3D models.

Seamless CAD Integration

The DA-60S series supports a wide range of CAD import functions, both at the control and through its offline software. Whether importing unfolded DXF files or 3D models in STEP or IGES formats, the system integrates seamlessly into the development and production chain— allowing operators to start from any point in the process.

Autonomous Guarding

The goal of integrating the safety system with the machine’s control solution is to ensure operator protection without compromising productivity. In today’s press brake technology, safety precautions are a top priority—reflected in the seamless integration of safety features within the DA-60S control system. This approach allows safety to become an integral part of the bending process, enhancing both efficiency and peace of mind for operators. With Autonomous Guarding, the system automatically determines optimal safety settings during a ‘Test Bend’ cycle, subsequently finding the desired settings in the first bend cycle — no manual programming required. The machine suggests the correct settings from the very first bend.

Smart bracket controls further enhance safety by automatically adjusting the system to the height and shape of the mounted tooling. Additionally, the exact sender and receiver alignment can be managed directly from the control interface. An integrated calibration function ensures accurate positioning and perfect alignment of the safety system.

Platform for Innovation

The powerful DA-60S platform enables machine manufacturers to build on top of the base functionality with advanced features such as angle measurement, which is increasingly in demand for its role in improving accuracy and productivity. Angle sensor visualization, real-time feedback on measurability, and full integration of setup systems within the bending program are just a few of the innovations being developed in collaboration with OEMs. These technologies lower the barrier to adoption and make it easier to expand functionality over time.

Better Bending - TRUMPF Bending Automation at FABTECH 2025

At FABTECH 2025, TRUMPF Inc. will be demonstrating a variety of bending solutions, including new, standalone press brakes, panel benders, mobile bending cells, and automated bending cells that integrate custom robotics.

One highlight of the booth is TRUMPF’s fastest mobile bending cell: Flex Cell automation connected to a TruBend 7050. The Flex Cell will be shown as part of a Smart Factory in the booth that’s designed to showcase the efficiency and flexibility of smart manufacturing solutions.

TRUMPF’s Flex Cell automation solution offers highly efficient bending in combination with a TruBend 7050 press brake. In just a few simple steps, operators can dock the mobile robot cell to the bending machine and operate it automatically. The machine can run autonomously for several hours. This automation solution helps companies handle order surges and combat labor shortages. The combined footprint of the Flex Cell and the TruBend 7050 is under 107 square feet, compact enough for any production environment.

“The Flex Cell gives fabricators a quick and easy way to automate the TruBend 7050, which is TRUMPF’s fastest bending machine,” says TRUMPF Inc. Head of Product Management for Automation Bend & Material Flow Sebastian Leeb. “This is another great example of how TRUMPF is focused on customer needs and feedback-driven solutions.”

The Flex Cell is just one of the automated bending solutions in TRUMPF’s extensive portfolio of machines available to suit different applications.

Easy to program, safe to operate even

production

“lights-out”

The Flex Cell has a large material buffer that ensures it has enough material to feed the TruBend 7050 throughout a night shift. A vacuum combination gripper on the robot arm enables fast and safe loading, bending and unloading. Using the proven TRUMPF TecZone Bend software, a bending program for the TruBend 7050 press brake can be created in just a few seconds. The operator is then able to program the robot by means of an app and the teach panel. This makes the solution quick and easy to set up. Thanks to automatic double-sheet detection, the Flex Cell is also able to recognize if unprocessed material has stuck together during loading and then eject it. This reduces defects and saves resources and adds process reliability.

Designed for small and simple parts

The Flex Cell is suitable for components up to 23.6 by 15.75 inches in size. It can process sheet metal of between 0.03 and 0.23 inches in thickness. Combined with the TruBend 7050, the Flex Cell is ideal for companies seeking a solution to problems caused by a shortage of labor and that would like to increase productivity through costeffective automation. Companies with fluctuating orders of small and simple parts are particularly suited to benefit from this solution.

TRUMPF offers TruBend machines to produce simple and complex parts in any format, precisely and cost-effectively. At the FABTECH show, TRUMPF will demonstrate production of high-quality parts, increased flexibility, innovative tools, sophisticated automation solutions and intelligent software. Bending capabilities are just part of the story. The company will also showcase new capabilities for connected and automated Smart Factory technology using real-life production to show the connected and customer-driven ecosystem of automated products and services designed to solve problems related to material flow, production capacity, process transparency, flexibility, efficiency, quality control, and more.

The innovative Smart Factory technology presented by TRUMPF at FABTECH emphasizes the point that automated processes – including bending -- and connected manufacturing can be successfully implemented at any size production facility.

Press Brake Catalogue Electric Press Brakes

Electric press brakes eliminate the need for hydraulic pumps, valves and complex piping, for an extremely quiet, fast and efficient bending solution. Electric machines can feature a variety of drive methods including belt or gear direct drive systems and belt / pulley systems for even distribution of pressing force on longer machines.

Smaller models are ergonomically designed with integrated foot pedals and folding support tables that allow workers to comfortably operate the machine from a seated position as well as offering a range of additional features that help to reduce operator fatigue.

BENEFITS

• Extremely quiet.

• Low energy consumption.

• Ergonomically designed for optimal comfort and reduced operator fatigue.

• Smaller models can be portable, offering greater flexibility for machine placement in the workshop.

• Consistent operation and accuracy over time since there is no degradation of hydraulic components.

• Require minimal maintenance compared with hydraulic and hybrid machines since there are no hydraulic components to service or oil changes required.

We recommend that you consult the press brake manufacturer or your machinery dealer for more information prior to making any purchasing decision.

For Hybrid press brakes go to page 34

For Hydraulic press brakes go to page 76

TYPICAL APPLICATIONS

• Electric machines are ideal for repetitive bending of small parts where fast cycle speed and accuracy is required.

• Suitable for low tonnage bending applications of up to around 200 tons.

• Suitable for bending lengths up to around 4 metres.

The latest generation of the 100% electric press brake eB Ultra series is an exceptionally precise, reliable and extremely fast production system. Due to the advanced drive system, energy consumption can be reduced by up to 90 percent compared to a purely hydraulically operated system. In addition, the electric drive system works incomparably quietly. Combined with Lazersafe’s highly dynamic IRIS safety system, the eB ULTRA achieves record speeds. www.accurl.com

The BB series is a fully electric press brake range powered by the Bluedrive system, delivering fast, precise bending with up to 60% energy savings compared to traditional hydraulic machines. Thanks to its low mechanical complexity, it also ensures easy maintenance and reduced downtime. www.adira.pt

ELECTRIC

TECHNOLOGY OPTIONS

The ProBend E-Series is a fully electric press brake with an easyto-use numerical control, intuitive software and compact design that minimizes its footprint. It is a highly precise, reliable and highspeed production system that is coupled with energy efficient and noise-reduced operation. Driven by patented Direct Drive Twin Torque Motors, efficiency, repeatability and reliability are maximized, combining the best features of both hydraulic machines and electric systems.

www.blmgroup.com

The Goform Electric Press Brake is an energy-efficient, fully loaded machine featuring a planetary roller screw drive system for superior performance. Its compact, portable design is ideal for spaces with limited floor space and can be used in clean rooms as it doesn’t require hydraulic oil. The press brake offers ergonomic flexibility with a fully adjustable pass line and control, and a unique 6-axis back gauge.

www.e-ci.com

The C-Series press brakes offer a solution for bending smaller parts. They operate with one or two ball screws and provide accurate results easily and reliably. As standard, they have user-friendly Cone TC programming that even the newest operators can run expertly on their first day.

www.coastone.fi

The G-Series is our press brake line for longer bending requirements. They are the perfect answer when you require an accurate and constant angle over long bends. Featuring servo-driven ball screws which crown and bend simultaneously, this is a unique system that gives you a great bending result. This is CoastOne’s unique direct crowning. www.coastone.fi

For more power, the CoastOne Bull series is a new generation of high tonnage electric servo driven press brakes. 150t bending force over a still compact 1.5m, it offers amazing efficiency of footprint. High Tonnage pressbrakes are often very large machines, when the majority of parts you need to bend are small, the small footprint Bull is the perfect solution www.coastone.fi

The FX bend 1023 stands out for innovation and high accuracy. The design and attention to detail are combined with high quality standards, with the aim to provide you with a machine that is streamlined, productive and exciting.

www.euromac.com

The machine is designed to go further. More equipment capacity, increase in the bending length and great versatility, because it is possible to increase the number of usable tools.

www.euromac.com

The new line of servo-electric press brakes features higher productivity, accuracy, and reliability than ever before. In the meantime, the operational and maintenance costs are unprecedentedly low. Ram speeds outperform the competition making one of the fastest bending cycle times possible. The new line of Gizelis electric press brakes offers a cost-effective solution, accelerating production while minimizing waste, and ultimately boosting your profit margin.

www.gizelis.gr

Speed and efficiency

The Dyna-Press electric ram offers a smooth transition from approach to working speed and minimizes power consumption through the use of an optimal power to inertia motor ratio. The coupling between the ram and the servomotors is made using two heavyduty ball screws to distribute force and tonnage evenly across the working length. As a result, the press brake provides fast, energy-efficient operation across a range of bending jobs.

www.lvdgroup.com

The BB Series ball screw press brake is driven by an electric AC servo motor and ball screw drive mechanism, maximizing productivity with high-speed ram amd highprecision repeatability (1 micron). This drive method is superior to all other electric/hydraulic machines in performance while being ultra-quiet in operation. When you want the first part to be the right part, let the BB bring profit through precision.

www.mcmachinery.com

ELECTRIC

The eP-Press features the advantages of high acceleration, deceleration and fast response times of the servoelectric drive system. Compared to conventional press brakes considerable productivity increase can be reached; reduction of cycle times by up to 30% and more is the reality. www.primapower.com

The Servo-Electric press brake is driven by a high inertia type servo motor and heavy duty ball-screw for positioning the Y-axis. The absence of hydraulic components makes this Servo-Electric press brake environmentally friendly, without the risk of oil pollution or oil leakage problems, as well as a more energyefficient design compared with a hydraulic press brake. www.toongwoei.com

The TruBend Series 7000 is a prime example of man and machine working in perfect harmony. The ergonomic high-speed machine bends small and medium-sized parts under the best working conditions, saving space for every production system.

www.trumpf.com

LOGICA is a cutting-edge electric press brake. Its revolutionary direct drive system with the motor keyed to the screw makes the system extremely reliable, precise, efficient, and quiet. It boasts a ram positioning accuracy of +/- 0.005 mm - twice as accurate as a traditional hydraulic bending pressachieved using optical scales mounted on the frame to eliminate interference caused by frame deflection. LOGICA is equipped with a 21-inch TALENTO touch screen control.

www.warcom.it

Unlocking Your Press Brake’s Potential with Wilson Tool International

By offering a breadth of products that span standard and custom tooling, advanced clamping systems and a wide array of accessories, Wilson Tool empowers fabricators to tackle any bending challenge, increase efficiency and elevate part quality.

In the world of sheet metal fabrication, the press brake is a foundational piece of equipment. But as buyers know, a press brake is only as good as the tooling, clamping and accessories that support it. The right combination can transform a standard machine into a high-performance, flexible production powerhouse. This is where Wilson Tool International, a global leader in press brake solutions, stands apart. By offering a breadth of products that span standard and custom tooling, advanced clamping systems and a wide array of accessories, Wilson Tool empowers fabricators to tackle any bending challenge, increase efficiency and elevate part quality.

The Breadth of Press Brake Tooling: Standards and Custom Specials

The foundation of any successful bending operation is the tooling itself. Wilson Tool International prides itself on manufacturing the most comprehensive line of press brake tooling in the world.

Their offerings cater to virtually every press brake style, including American, European, WT-Style and more, ensuring seamless integration and performance regardless of your machine.

For standard applications, Wilson Tool provides a vast catalog of punches and dies in a variety of styles, angles and lengths. This extensive selection means that for most jobs, the right tool is readily available, allowing for quick and efficient setup. The quality of these standard tools is paramount, manufactured from premium-grade tool steels and featuring advanced surface treatments like Nitrex® or laser hardening. This commitment to quality results in exceptional wear resistance, reduced friction and a longer tool life, even when bending aggressive materials.

However, the reality of modern fabrication is that “standard” is not always enough. This is where Wilson Tool’s expertise in custom tooling becomes a game-changer. The company’s “never say no” attitude and team of experienced application specialists work directly with fabricators to design and manufacture tools for unique or challenging applications.

For example, complex parts requiring multiple bends can be simplified with staged tooling. This innovative solution allows multiple tool sets to be arranged on the press brake bed, all designed to shut at the same height. This allows an operator to perform a complex bend sequence in a single setup, dramatically reducing changeover time and material handling. Similarly, custom offset tools, also known as Z-bends or joggles, can be crafted to make two bends in one machine stroke, a solution for parts that need to be joined together or require a bend that won’t interfere with the first. For demanding radius bends, Wilson Tool’s specialists can help calculate the exact springback and material properties to create a tool that delivers a perfect, consistent bend every time, with options for a spotless finish on external parts.

This combination of a robust standard catalog and a world-class custom tooling division ensures that whether you’re bending a simple flange or a complex, multi-bend part, Wilson Tool has the solution.

Clamping Solutions: The Key to Faster Setups and Increased Productivity

In today’s competitive landscape, every minute of downtime is a lost opportunity. Traditional tool holders, which rely on cumbersome set screws and bolts, are a major source of wasted time during tool changeovers.

Wilson Tool International’s clamping solutions are designed to address this pain point directly, transforming tool loading from a laborious task into a quick, simple process.

The range of clamping systems is designed to fit virtually any press brake, giving fabricators the opportunity to upgrade their existing machines without a full replacement.

At the forefront of this innovation is eClamp™, an innovative all-electric press brake tooling clamping solution. eClamp™ offers push-button simplicity, eliminating the need for hydraulic or pneumatic lines, and providing a clean, energy-efficient workspace.

For fabricators, this translates to fast setups, enhanced safety and reduced environmental impact.

Beyond eClamp™, Wilson Tool offers a variety of other clamping systems to suit different needs and budgets. The Express Clamping System® with simple lever activation provides the fastest manual clamping option, allowing operators to clamp and seat European-style punches in seconds. For those requiring a crowning system to counteract machine deflection on longer parts, the Express Crowning® system not only clamps dies but also provides precise deflection control for consistent bending quality.

By retrofitting a Wilson Tool clamping system, fabricators can drastically reduce setup time and also effectively “refurbish” their press brake beams, breathing new life into an older machine and improving overall efficiency.

Press Brake Accessories: Optimizing the Bending Process

Beyond tooling and clamping, Wilson Tool International offers a curated selection of accessories that further streamline and optimize the bending process. These accessories are designed to address common pain points in fabrication, from tool management to part quality.

One of the most critical aspects of maintaining tooling quality and efficiency is proper storage. The Xtreme Storage Cabinet is a prime example of this focus. With its vertical drawers and ergonomic design, it provides easy access to tooling from either side and helps operators quickly identify and retrieve the tools they need. This not only protects the investment in tooling but also reduces wasted movement and search time.

For fabricators concerned about part marking, Wilson Tool provides mark-free solutions. These accessories, such as urethane rolls, fabric drapes, protective films and specialized die materials, help prevent blemishes and scuffs, which is particularly important when working with polished or cosmeticgrade materials. This eliminates the need for time-consuming secondary finishing operations.

Other useful accessories include squaring options to ensure accurate part placement, and Brake Partner™, which can be used to run punch press style tooling in the press brake, further reducing the need for secondary operations and saving valuable time.

A Partnership for Success

For press brake buyers, choosing the right supplier is about more than just a transaction, it’s about a partnership. Wilson Tool International’s commitment to customer success is evident in its technical support, readily available resources and a team of sales engineers who are experts in their field. They are available to answer questions, troubleshoot problems and proactively suggest innovative solutions to save time and money.

By choosing Wilson Tool International, fabricators are not just buying press brake tools, clamps and accessories — they are investing in a comprehensive solution designed to maximize productivity, improve part quality and ensure their press brake operates at its full potential.

FREE YOUR POTENTIAL

LEVEL UP YOUR PRODUCTION FLOW WITH A COMPLETE ALL-IN-ONE PARTNER

Complex operations, labor shortages, space limitations: every manufacturer has their own challenges. Thanks to in-house robotics integration and modular technology, our automated solutions and systems help you reach true productivity.

The widest range of modular machines: from bending to 2D/3D laser cutting, from punching & shearing to storage.

Internal Robotics Integration Unit born from the specialized expertise of long-time partner Sistec AM, now part of the group.

Full performance optimization: in-house engineering prompts complete robot-machine synergy and smart handling.

Partner with the knowledge and dynamism of Prima Power.

Evolve by integration

Prima Power to Showcase Sheet Metal Fabrication Solutions at FABTECH 2025

Prima Power, a global leader in sheet metal working manufacturing solutions, will exhibit its latest advancements at Booth A1338 at FABTECH 2025, North America's largest metal forming, fabricating, welding, and finishing event. The exhibition will take place from September 8-11, 2025, at McCormick Place in Chicago, IL. Visitors to the booth will experience firsthand the company's machinery and systems, including an impressive lineup of machines: Platino Linear with compact server, eP Genius 1030, Shear Genius with loading device, picking and stacking robot, and the BCe Smart+ 2720.

Showcase Solutions

The Platino Linear 2D laser offers a 22% smaller footprint for efficient space use and features a maintenance-free linear drive to minimize downtime and costs. Its open, cantilever design provides full work area access, while a synthetic granite frame ensures vibration absorption and thermal stability, and an aluminum carriage delivers an optimal weight-to-rigidity ratio. With Smart Cut, Gas Mixer Cut, and ECO-TOUCH Cut technologies, it cuts cycle times by up to 30% and reduces gas use by up to 40%. The Adaptive Cut system auto-adjusts focus and beam diameter, and the Safe Impact Protection System prevents collision damage.

Prima Power will also showcase the eP Genius 1030, a high-performance electric press brake that combines precision, speed, and energy efficiency. This machine utilizes a servo-electric drive system that delivers high accuracy and repeatability, along with a user-friendly interface for easy programming and operation.

Its energy-efficient design minimizes power consumption, while the compact footprint optimizes floor space utilization. The flexible tooling system allows for quick setups and accommodates diverse applications, making it a versatile addition to any manufacturing facility.

Prima Power’s Shear Genius is a highly efficient, all-in-one sheet metal fabrication system that integrates loading, punching, forming, threading, marking, shearing, and part sorting. Using servo-electric technology, it delivers sustainable manufacturing with reduced energy use, no oil waste, and minimal raw material consumption. The machine features fast, precise production with smart nesting, rapid sheet loading, programmable shearing, and a large tooling capacity of up to 384 tools. Easy to use and maintain, Shear Genius supports automation, ensures scratch-free processing, and offers high productivity with low operating costs, making it ideal for diverse industrial applications.

Prima Power to Showcase Sheet Metal Fabrication Solutions at FABTECH 2025

Finally, Prima Power’s BCe Smart+ 2720 panel bender is built for customers needing both flexibility and productivity in small- to mediumbatch production. Its spacious layout enables easy side-loading, while a new manipulator with direct-drive servomotors supports advanced options like DNP for narrow parts, BCP cutting, and AUT toolsets. Exceptional bending quality is achieved through an angle correction database and servoelectric technology. Efficiency is further enhanced by the LUT table for preparing parts during machining, straightforward manual loading, and integrated 3D programming.

Join Fred Cooke, System Sales Manager, for three insightful speaking engagements focused on the future of forming and fabricating. On Tuesday at 11:30 AM, discover strategies for “Preparing for Advanced Sheet Metal Manufacturing,” offering practical insights for next-generation production. Then, on Wednesday, Fred will lead two sessions: “Design for Manufacture – Panel Benders” at 11:30 AM, and “Design for Manufacture – Punch Shear Combination Machines” at 3:00 PM. For more information, please visit www.primapower.com, or contact Prima Power North America Sales at 1 (800) 334-7143 or info@ primapower.com.

About Prima Power

Prima Power provides businesses of all sizes with targeted dynamic technologies that enhance profitability in sheet metal working. We build our offer on a full range of modular solutions, using our distinctive customer-centered approach and longstanding knowledge in engineering systems and machinery for sustainable, efficient manufacturing — all based on a unique history of technological integration.

Prima Power’s range of technologies is one of the widest in the industry: 2D and 3D laser machines for cutting, welding and drilling, punching machines, combined punch-laser and punch-shear systems, press brakes, panel benders, robotic bending cells and flexible manufacturing systems. Prima Power is the brand for sheet metal manufacturing of Prima Industrie, the industrial innovation group with 1,900 people, 15,000 installations, 7 plants, and annual revenues of over 500 million euros.

Press Brake Power Without the Stress

ADIRA

PA SERIES

The PA series delivers reliable, repeatable bending performance with the patented HEXA-C® frame for unmatched stability under load. It’s a solid, cost-effective solution built for precision and consistency. With a user-friendly 15-inch touchscreen, operators can get up to speed quickly and stay productive with minimal training. That means less downtime, better results, and a smoother workflow.

Built tough and backed by expert North American support, the PA series gives you the performance you need and the value your bottom line will appreciate. It’s reliable, intuitive, and profitable.

Never tired and precise work around the clock!

ACCURL presents a compact, highly efficient and extremely innovative bending cell – consisting of the eB Ultra electric press brake and a robot

In the world of bending, ACCURL is a brand that has established itself globally as a synonym for cutting-edge technology: now the company is presenting a fully automatic and fully electric bending cell that allows bending tasks to be completed faster, with consistently high quality and therefore much more efficiently at the bottom line compared to manual operation of a press brake. “Our automated complete solutions in the field of bending technology are state-of-the-art and ideally suited for companies of all sizes,” explains Cameron Lee, CEO of ACCURL CNC Machine Tools.

The advantages of an automated bending solution are obvious: A press brake, which works in conjunction with a robot to process completely automatic bending tasks, does not need any sleep and can work day and night – without having to be monitored by operating personnel. This often saves on already scarce personnel resources. What’s more, the combination of a high-precision press brake and a highprecision robot does not get tired - the result is consistent quality of all manufactured parts, even with particularly large batch sizes.

“However, the fact that automated systems only pay off with particularly large batch sizes does not apply to the ACCURL solution: Thanks to innovative software, the use of our robot solution is worthwhile even for small series, depending on the degree of complexity of the component,” says Cameron Lee. This is made possible by the highly innovative MRobot software from ACCURL – thanks to this, setting up the bending cell for a new part geometry only requires an extremely manageable investment of time. MRobot is an application for offline programming of robotic bending cells, which, thanks to the most innovative simulation technology, enables the creation of collision-free, highly efficient programs for robots and press brakes.

The most important, essential features of the software are:

• Fully automatic gripping and path calculation

• Interactive gripping with graphical feedback

• Possibility of manual path adjustments via checkpoints

• Generation/synchronization of NC code for both the press and the robot

• Support for grippers with vacuum/clamp combinations

• Support for bending cells whose robots can be moved on rails

• High-performance and easy-to-define stacking on the pallet for finished bent components

In general, the software can be used in conjunction with all ACCURL bending solutions as well as robots from a wide range of manufacturers. As particularly effective, compact and attractively priced both in terms of purchase and operation, ACCURL recommends the combination with the eB Ultra press brake and a robot solution from ESTUN AUTOMATION. The system offers unmatched efficiency and flexibility for modern sheet metal processing. The technical process can be briefly outlined as follows: The sheet metal is guided into position by the robot and precisely bent by the press brake. The robot then picks up the bent parts and places them on the designated storage spaces. When it comes to feeding the bending cell with raw material and unloading bent parts, ACCURL has the flexibility to meet the customer’s individual needs – from a simple pallet change system to assembly line solutions. “As a result, we offer a highly efficient overall system that pays for itself quickly,” explains Cameron Lee. Nevertheless, the press brake integrated into a bending cell can also be operated manually at any time if necessary. And it is also possible to retrofit an ACCURL press brake with automation if there is only a prospective need for this at the time of purchase.

eB Ultra: All-electric press brake for maximum efficiency and accuracy in robot bending

The 100 percent electric press brake eB Ultra, which is integrated into the bending cell, is highly efficient, extremely precise and works incomparably fast thanks to its innovative drive, among other things. The eB ULTRA reduces cycle time and energy consumption to a minimum compared to a system that is purely hydraulically operated and is therefore extremely economical to operate.

Even in the basic version, the series has movable support arms as well as pneumatically operated ACCURL Air® quality tool clamps, type PROMECAM. Alternatively, the series can also be equipped with tool clamps and crowning systems from the renowned manufacturer WILA. The dynamic press can be configured with a press force of up to 1,250 kN and a length of up to 3,050 mm.

The eB Ultra series stands for the highest quality and highest reliability – over the entire service life of the machine! ACCURL engineers have consistently opted for 3D CAD software and the latest generation of FEM analysis tools to achieve the highest level of structural stability in the development of this series.

Compact, precise and fast: Robots from ESTUN AUTOMATION

The robot used by ESTUN AUTOMATION is extremely compact, precise and designed for high-speed operation. It handles the loading and unloading of parts and ensures consistent positioning and alignment. The robot works in tandem with the press brake and uses a centering station integrated into the bending cell as well as a turning table to handle even complex bending processes.

Bending automation: complete solutions that leave nothing to be desired

“The ACCURL robotic bending cell illustrates the future of automated sheet metal processing. With its powerful eB ULTRA press brake, intelligent robot integration and advanced programming tools, it offers manufacturers worldwide unmatched precision, efficiency and flexibility,” says Cameron Lee. “In addition, we enable seamless integration of this automation solution into the production process of the respective user. Because we have defined, designed and developed every single element of the overall system ourselves: from the machine and robot integration to the software that controls automated production.” Against this background, customers can be sure that they will receive a perfectly coordinated, process-reliable complete solution from ACCURL.

Heavy-duty precision, tailored by ADIRA

ADIRA reinforces global trust in heavy-duty sheet metal solutions through tailored engineering and long-term partnerships.

As global industry needs evolve and production requirements grow more complex, ADIRA continues to strengthen its position as a trusted partner for heavy-duty sheet metal processing solutions. With a legacy of nearly 70 years in engineering excellence, ADIRA is seeing a significant increase in demand for its high-performance, customizable machinery, particularly the PH heavyduty press brake and the GV hydraulic guillotine shear.

This growing momentum is driven not only by the robustness and technological sophistication of the machines themselves, but also by ADIRA’s ability to listen, adapt and co-develop with each customer. Through its official representative and service partner in the United States, MC Machinery Systems Inc., ADIRA ensures that North American customers receive the technical

support and local presence they need to maximize the value of their investment.

“More than just a supplier, we want to be seen as a partner who grows with our customers,” says João Pinto, ADIRA’s Sales Manager for North America. “Our strength lies in our flexibility and in our ability to design and deliver tailored solutions that meet the specific demands of each industry and production environment. That’s what our customers are looking for, a long-term relationship based on trust and high performance”.

The PH press brake stands out for its capacity to deliver extraordinary power and accuracy in large-format, high-tonnage bending applications, making it the preferred solution for manufacturers who work with thick materials and demanding geometries. Likewise, the GV shear ensures

precise, clean and consistent cuts even under intense workloads, thanks to its hydraulic robustness and intelligent design. Both machines reflect ADIRA’s deep understanding of heavy-duty requirements and the importance of long-term performance in industrial environments.

Behind every ADIRA solution is a dedicated team of specialists who manage the design, development and integration of tailor-made projects. From sheet metal processing to automated systems and seamless integration with software or existing factory infrastructure, every ADIRA project is developed to meet the client’s production reality. Not the other way around.

What truly distinguishes ADIRA is its follow-through. Beyond delivery and installation, the company, together with MC Machinery Systems Inc., provides comprehensive technical support and training throughout the entire lifecycle of the equipment.

“The role of MC Machinery Systems has been absolutely critical in helping us grow and support our customer base in North America,” adds João Pinto. “Their deep market knowledge, technical expertise and commitment to service make them a natural extension of our own team. They allow us to deliver not only machines, but complete, reliable solutions with local confidence”.

As the global industry faces new productivity, sustainability and integration challenges, ADIRA stands ready, not only with machines engineered to endure, but with the mindset of a partner who builds relationships, not just equipment.

HACO USA to Showcase Expert Solutions at FABTECH 2025 in Chicago

HACO USA Unveils Next-Gen Press Brake and Automation Solutions at FABTECH 2025.

HACO USA, a leader in sheet metalworking machinery and automation, is excited to announce its participation in FABTECH 2025, North America’s premier event for metal forming, fabricating, welding, and finishing. Taking place September 8–11 at McCormick Place in Chicago, FABTECH brings together over 1,500 top suppliers and thousands of industry professionals seeking the latest solutions to boost productivity and profitability.

Meet the Experts at Booth B11021

At Booth B11021, HACO USA’s team of technical specialists will be available to discuss the latest advancements in press brake technology, robotic automation, and intelligent software— engineered to meet the evolving needs of job shops, OEMs, and contract manufacturers in the automotive, aerospace, and general fabrication sectors. Visitors can participate in live programming sessions, review product capabilities, and receive oneon-one consultations tailored to their production needs.

Ask Our Team about

New Products

OptiForm Press Brake

Discover the new OptiForm, a European-built hydraulic press brake designed for maximum efficiency, reliability, and ease of use. With its compact footprint, advanced 2D multi-touch control, and robust safety features, OptiForm enables workshops to accelerate turnaround times and deliver consistent, high-quality results—even on tight deadlines.

FLEXBEND Robot Bending Cell

See how the FLEXBEND automates the bending of small to medium-sized parts with unmatched precision. This compact robotic cell features rapid offline programming, a space-saving design, and intuitive operation— making cost-effective automation accessible even for smaller production runs. By reducing manual handling and setup time, FLEXBEND helps manufacturers increase throughput and reduce labor costs.

HACOBEND Pro Software

Explore HACO’s powerful offline programming solution for press brakes, available in both 2D and 3D versions. HACOBEND Pro streamlines program creation, minimizes setup time, and allows operators to test part feasibility before production. By enabling programming from the design office, shops can avoid material waste, optimize workflows, and maximize machine uptime.

Meet Experts

Visitors to Booth B11021 can participate in live programming demonstrations, review product capabilities, and receive one-onone consultations tailored to their specific production challenges. HACO’s experts will be on hand to discuss how these solutions can be customized to meet the unique requirements of your operation.

Register for FABTECH 2025 at fabtechexpo.com and add Booth B11021 to your show plan. For more information or to schedule a meeting with the HACO USA team, visit our website or contact Jonathan White at jonathan@hacoatlantic.com.

About HACO Group

HACO Group is a global leader in the design and manufacture of highquality sheet metalworking machinery. With over 60 years of expertise and a commitment to innovation, HACO provides a comprehensive range of products, including press brakes, shears, punches, and laser cutting systems, tailored to meet the needs of modern sheet metal fabricators.

Driven by a passion for precision and reliability, HACO combines advanced technology with proven craftsmanship to deliver durable, efficient, and user-friendly solutions. Our global network of production facilities, sales offices, and service centers ensures close customer support and rapid response worldwide.

At HACO, we continuously invest in research and development to bring cutting-edge solutions to the market, helping customers improve productivity and stay competitive in a rapidly evolving industry.

Press Brake Catalogue Hydraulic Press Brakes

Standard hydraulic designs have been the primary type of drive system for press brakes for decades. While there have been more advanced hybrid and electric systems developed over the years, hydraulic press brakes still account for the majority of machines manufactured today due to their reliability, versatility and flexibility. From small, light tonnage models right through to large machines with very high pressing force.

BENEFITS

• All-round versatility. Machines are available in a wide range of lengths and tonnages.

• Hydraulic systems can achieve a much higher pressing force compared with hybrid and electric machines.

• A greater range of material thicknesses can be processed, from light gauge material to heavy plate metal.

• Manufacturers offer greater flexibility and customisation including larger tool openings and throat depths.

• Long-term durability, reliability and ease of servicing.

We recommend that you consult the press brake manufacturer or your machinery dealer for more information prior to making any purchasing decision.

For Hybrid press brakes go to page 34

For Electric press brakes go to page 54

TYPICAL APPLICATIONS

• Incredibly versatile and suitable for almost any bending application.

• Suitable for low tonnage applications right through to high tonnage applications in excess of 4,000 tons.

• Suitable for a wider range of bending lengths up to around 14 metres.

NUMBER OF MODELS IN THE

ACCURL EURO PRO Series CNC press brake with a high-quality build, an impressive number of features and options, competitive pricing and advanced DELEM controls. This is your first choice in Y1/Y2 machine technology. www.accurl.com

The PA Series is designed to be flexible, reliable and cost-effective, offering more standard features than other brands at this price point. The patented Hexa C-Frame design ensures parts are consistent and the the intuitive user interface allows operators to maximize its heavy-duty bending capabilities. The PA range is an affordable, high-performance machine that meets and exceeds the highest standards for precise bending in a hydraulic press brake. www.adira.pt

COUNTRY OF ORIGIN

TECHNOLOGY OPTIONS

The PH Series of hydraulic press brakes is the ideal workhorse when it comes to large-format bending or custom-forming solutions. Whether it’s a specialized light pole bending application or long-length forming, the PH Series is built for the job. Performance and precision are both more achievable than ever with this heavy-duty machine.

www.adira.pt

The smallest member of the press brake family with 3 metres to 4.2 metres bending length and 220 to 400 tons of bending force. F means ”floor standing solution” – these machines do not require any pit, are always delivered assembled and installation takes only one day.

www.aliko.fi

Quality solutions for larger volumes with 4-10 metre bending length and 630-800 tons of bending force complemented by a heavy-duty construction and great reliability, plus a wide range of optional equipment and accessories.

www.aliko.fi

Giant press brakes for very high compressive force provide you with the best result for any challenge with bending force of 1000 tons or above. Personalised selection of parameters, a wide range of press brake accessories and bending tools according to the customer needs. Fast response, high quality and unique solutions.

www.aliko.fi

SYNCRO is a hydraulic machine of high productivity and more versatile, that allow the manufacturing a big variety of parts with high precision and repeatability.

www.axialmaquinaria.com

TECHNOLOGY OPTIONS

The XFORM is the next generation of CINCINNATI press brakes. With it’s all-new hydraulic drive system, built using CI’s proven and reliable premium construction ensures reliable and long life. Now with faster ram speeds, a quieter drive systems, larger control screen, larger standard stroke and throat, and a standard 5-axis backgage the XFORM brings even more productivity to your fabrication operations.

www.e-ci.com

BOSCHERT GIZELIS G-TURBOBEND is a rigid O-Frame structure that ensures minimum deformation even at full load. G-TURBOBEND is currently the fastest press brake in the market.

www.gizelis.gr

Versatile press brake with New Standard (= NS) tool clamping. Market oriented execution. Extensive choice of options. Innovative 2D Multi Touch graphical control. Excellent price-performance ratio. www.haco.com

Versatile press brake with European Standard (= ES) tool clamping. Market oriented execution. Extensive choice of options. Innovative 2D Multi Touch graphical control. Excellent priceperformance ratio. www.haco.com

Innovative bending automation

ToolCell uses revolutionary technology that minimizes setups, is fast and highly reliable. An integrated automated tool changing system stores a library of tooling that is automatically changed as the job requires. www.lvdgroup.com

TECHNOLOGY OPTIONS

The ultimate bending machine Easy-Form press brakes provide unmatched performance. Featuring LVD’s patented Easy-Form® angle correction and monitoring system that ensures first part, good part. LVD’s powerful TOUCH-B control optimizes part production.

www.lvdgroup.com

High flexibility, optimal bending results

PPEB press brakes ensure high precision and flexibility. Equipped with state-of-the-art hydraulics and electronics, full-featured TOUCH-B control, in multi-axis configurations, they efficiently handle simple to complex bending.

www.lvdgroup.com

Custom, high-tonnage press brakes

PPEB-H press brakes are robust machines, built for heavy-duty bending. Numerous configurable machine selections and automation options make each PPEB-H press brake a complete, customized solution.

www.lvdgroup.com

Precision, reliability in an economical machine

PPED Series press brakes are practical and easy to use – perfect for generalpurpose bending. A cost-effective design combined with LVD precision and reliability delivers true application flexibility. An intuitive touch screen control combined with LVD’s easy to use software makes programming and setup quick and simple for every level of user. Offered in a range of models, in manual and CNC configurations, there’s a PPED machine to fit most applications.

www.lvdgroup.com

The PA Series is designed to be flexible, reliable and cost-effective, offering more standard features than other brands at this price point. The patented HEXA C-Frame design ensures parts are consitent and the intuitive user interface allows operators to maximize its heavy-duty bending capabilities. The PA range is an affordable, high performance machine that meets and exceeds the highest standards for precise bending in a hydraulic press brake.

www.mcmachinery.com

TECHNOLOGY OPTIONS

The PH Series are the large format or custom solution for today’s manufacturers. It is the ideal workhorse when it comes to largeformat bending, or pole bending applications, or any custom-forming solution you may need. Whether it’s a specialized light pole application or a triple tandem to form building facade the PH series is built to perform. With a wide range of optional equipment any unique solutions is achievable with the PH Series.

www.mcmachinery.com

The steel structure provides frame rigidity, strength, stability and good resistance to deformation. Equipped with integrated crowning and hydraulic tool-clamping technology. www.toongwoei.com

The TruBend Series 3000 brings together the best TRUMPF quality with simple operation and an attractive price-performance ratio. This means you can manufacture economically even in low utilization, and profit from precise results as well as the highest safety standards. Through the perfect interaction of all components, the TruBend Series 3000 machines are the fastest bending machines in their class. www.trumpf.com

The machines in the TruBend Series 8000 impress with their precise versatility, a usable open height of up to 875mm, large throat depths and a maximum press force of 1,000 tons. You can process particularly large and heavy parts up to a length of 8m. www.trumpf.com

The OptiFlex press brake range can provide you with “tailor made” solutions to your forming requirements. The OptiFlex represents our first press brake designed utilizing sophisticated computer modelling throughout the engineering and manufacturing process. OptiFlex – the optimisation of individual modules resulting in a no-compromise solution for superior accuracy and flexibility in bending. www.ursviken.com

Flexible large-format machine

TECHNOLOGY OPTIONS

The Giant Press Brake that empowers the productivity for the most demanding metal bending operations. VDT CNC Variable Die Tool the quickest possible bottom tool change. Designed for bending advanced high-strength steel. FlexiCrown enable deflection compensation locally along the bed.

www.ursviken.com

A wide range of press brakes: from the smallest 30 tonnes x 1250 mm up to the 600 tonnes x 8050 mm, without stroke and opening limits along with a varied series of optional accessories. www.vimercati.eu

EVOLUTA radically revolutionizes the bending process, presenting itself as the best choice for those who desire the newest and most advanced technology.

The technical features of EVOLUTA will ensure maximum flexibility to meet every bending requirement. www.warcom.it

DINAMICA is characterized by an elegant design with attention to every detail. This synchronized press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision and productivity. www.warcom.it

The FUTURA series has a range of models from 50 tons up to 1500 tons and is completely customizable, including specialty tandem and quad configurations.

FUTURA is designed for the most demanding of users who desire the greatest range of machine capacity and performance. www.warcom.it

This guide is produced and published by Lazer Safe Pty Ltd. The contents of this guide are subject to copyright and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe.

Disclaimer

While every reasonable effort is made to ensure that the information presented in this guide is accurate and current at the time of publication, Lazer Safe does not make any guarantee or warranty of accuracy of the information provided. Lazer Safe reserves the right to make changes at any time and without notice. Lazer Safe does not assume any liability for the accuracy of information presented or for any subsequent loss or damage suffered where you rely on or use the information contained within this guide.

Information, descriptions and images of press brakes presented in this guide are provided by the press brake manufacturer. Lazer Safe does not assume any liability for the accuracy of this information. You should consult the press brake manufacturer to confirm the accuracy and validity of this information prior to making any purchasing decision.

Trademarks

The following trademarks are the property of Lazer Safe and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe;

Lazer Safe, Press Control Safety System, PCSS, PCSS-A, LZS-1, LZS-2, LZS-R, LZS-XL, IRIS, IRIS Plus, RapidBend, RapidBend Plus, RapidBend Ultimate, FlexSpeed, FlexSpeed Plus, SmartLink, BendVision, BendShield, BendShield Plus, AutoSense, AutoSense Plus, AutoSense Ultimate, Sentinel, Sentinel Plus, Defender, Defender Plus, FoldGuard, PressGuard, LazerGuard.

Patents

Lazer Safe products and technology are subject to patents granted or applied for in various global territories.

Press Brake Buyer’s Guide