6 minute read

Unlocking Your Press Brake’s Potential with Wilson Tool International

In the world of sheet metal fabrication, the press brake is a foundational piece of equipment. But as buyers know, a press brake is only as good as the tooling, clamping and accessories that support it. The right combination can transform a standard machine into a high-performance, flexible production powerhouse. This is where Wilson Tool International, a global leader in press brake solutions, stands apart.

By offering a breadth of products that span standard and custom tooling, advanced clamping systems and a wide array of accessories, Wilson Tool empowers fabricators to tackle any bending challenge, increase efficiency and elevate part quality.

In the world of sheet metal fabrication, the press brake is a foundational piece of equipment. But as buyers know, a press brake is only as good as the tooling, clamping and accessories that support it. The right combination can transform a standard machine into a high-performance, flexible production powerhouse. This is where Wilson Tool International, a global leader in press brake solutions, stands apart. By offering a breadth of products that span standard and custom tooling, advanced clamping systems and a wide array of accessories, Wilson Tool empowers fabricators to tackle any bending challenge, increase efficiency and elevate part quality.

The Breadth of Press Brake Tooling: Standards and Custom Specials

The foundation of any successful bending operation is the tooling itself. Wilson Tool International prides itself on manufacturing the most comprehensive line of press brake tooling in the world.

Their offerings cater to virtually every press brake style, including American, European, WT-Style and more, ensuring seamless integration and performance regardless of your machine.

For standard applications, Wilson Tool provides a vast catalog of punches and dies in a variety of styles, angles and lengths. This extensive selection means that for most jobs, the right tool is readily available, allowing for quick and efficient setup. The quality of these standard tools is paramount, manufactured from premium-grade tool steels and featuring advanced surface treatments like Nitrex® or laser hardening. This commitment to quality results in exceptional wear resistance, reduced friction and a longer tool life, even when bending aggressive materials.

However, the reality of modern fabrication is that “standard” is not always enough. This is where Wilson Tool’s expertise in custom tooling becomes a game-changer. The company’s “never say no” attitude and team of experienced application specialists work directly with fabricators to design and manufacture tools for unique or challenging applications.

For example, complex parts requiring multiple bends can be simplified with staged tooling. This innovative solution allows multiple tool sets to be arranged on the press brake bed, all designed to shut at the same height. This allows an operator to perform a complex bend sequence in a single setup, dramatically reducing changeover time and material handling. Similarly, custom offset tools, also known as Z-bends or joggles, can be crafted to make two bends in one machine stroke, a solution for parts that need to be joined together or require a bend that won’t interfere with the first. For demanding radius bends, Wilson Tool’s specialists can help calculate the exact springback and material properties to create a tool that delivers a perfect, consistent bend every time, with options for a spotless finish on external parts.

This combination of a robust standard catalog and a world-class custom tooling division ensures that whether you’re bending a simple flange or a complex, multi-bend part, Wilson Tool has the solution.

Clamping Solutions: The Key to Faster Setups and Increased Productivity

In today’s competitive landscape, every minute of downtime is a lost opportunity. Traditional tool holders, which rely on cumbersome set screws and bolts, are a major source of wasted time during tool changeovers. Wilson Tool International’s clamping solutions are designed to address this pain point directly, transforming tool loading from a laborious task into a quick, simple process.

The range of clamping systems is designed to fit virtually any press brake, giving fabricators the opportunity to upgrade their existing machines without a full replacement. At the forefront of this innovation is eClamp™, an innovative all-electric press brake tooling clamping solution. eClamp™ offers push-button simplicity, eliminating the need for hydraulic or pneumatic lines, and providing a clean, energy-efficient workspace. For fabricators, this translates to fast setups, enhanced safety and reduced environmental impact.

Beyond eClamp™, Wilson Tool offers a variety of other clamping systems to suit different needs and budgets. The Express Clamping System® with simple lever activation provides the fastest manual clamping option, allowing operators to clamp and seat European-style punches in seconds. For those requiring a crowning system to counteract machine deflection on longer parts, the Express Crowning® system not only clamps dies but also provides precise deflection control for consistent bending quality.

By retrofitting a Wilson Tool clamping system, fabricators can drastically reduce setup time and also effectively “refurbish” their press brake beams, breathing new life into an older machine and improving overall efficiency.

Press Brake Accessories: Optimizing the Bending Process

Beyond tooling and clamping, Wilson Tool International offers a curated selection of accessories that further streamline and optimize the bending process. These accessories are designed to address common pain points in fabrication, from tool management to part quality.

One of the most critical aspects of maintaining tooling quality and efficiency is proper storage. The Xtreme Storage Cabinet is a prime example of this focus. With its vertical drawers and ergonomic design, it provides easy access to tooling from either side and helps operators quickly identify and retrieve the tools they need. This not only protects the investment in tooling but also reduces wasted movement and search time.

For fabricators concerned about part marking, Wilson Tool provides mark-free solutions. These accessories, such as urethane rolls, fabric drapes, protective films and specialized die materials, help prevent blemishes and scuffs, which is particularly important when working with polished or cosmetic-grade materials. This eliminates the need for time-consuming secondary finishing operations.

Other useful accessories include squaring options to ensure accurate part placement, and Brake Partner™, which can be used to run punch press style tooling in the press brake, further reducing the need for secondary operations and saving valuable time.

A Partnership for Success

For press brake buyers, choosing the right supplier is about more than just a transaction, it’s about a partnership. Wilson Tool International’s commitment to customer success is evident in its technical support, readily available resources and a team of sales engineers who are experts in their field. They are available to answer questions, troubleshoot problems and proactively suggest innovative solutions to save time and money.

By choosing Wilson Tool International, fabricators are not just buying press brake tools, clamps and accessories — they are investing in a comprehensive solution designed to maximize productivity, improve part quality and ensure their press brake operates at its full potential.

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