IRJET- Design of Metallic Pressure vessels - A Fracture Mechanics Based Approach

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International Research Journal of Engineering and Technology (IRJET)

e-ISSN: 2395-0056

Volume: 07 Issue: 07 | July 2020

p-ISSN: 2395-0072

www.irjet.net

Design of Metallic Pressure Vessels - A Fracture Mechanics based Approach Bini Rose P K1, Sarah Anil2 1P.

G. Student, Computer Aided Structural Engineering, Dept. of Civil Engineering, Mar Athanasius College of Engineering, Kerala, India 2Assistant Professor, Dept. of Civil Engineering, Mar Athanasius College of Engineering, Kerala, India ---------------------------------------------------------------------***---------------------------------------------------------------------1.1 Fracture Mechanics Abstract - A pressure vessel is a container designed to hold gases or liquids at a higher pressure. Pressure vessels can be dangerous, and fatal accidents have occurred in the history of their development and operation. Consequently, pressure vessel design, manufacture, and operation are to be thoroughly regulated. Design involves parameters such as maximum safe operating pressure and temperature, safety factor, corrosion allowance and minimum design temperature for brittle fracture. Fracture mechanics is the field of mechanics concerned with the study of the propagation of cracks in materials. It uses methods of analytical solid mechanics to calculate the driving force on a crack and those of experimental solid mechanics to characterize the material's resistance to fracture. In modern materials science, fracture mechanics is an important tool used to improve the performance of mechanical components. This paper focuses on the design of the pressure vessel based on fracture mechanics approach using the failure assessment diagram by R6 procedure, estimation of fracture parameters using non – linear FE analysis and the comparison of elasto-plasic design to the fracture based design.

Fracture mechanics is the field of mechanics concerned with the study of the propagation of cracks in materials. It uses methods of analytical solid mechanics to calculate the driving force on a crack and those of experimental solid mechanics to characterize the material's resistance to fracture. In modern materials science, fracture mechanics is an important tool used to improve the performance of mechanical components. It applies the physics of stress and strain behavior of materials, in particular the theories of elasticity and plasticity, to the microscopic crystallographic defects found in real materials in order to predict the macroscopic mechanical behavior of those bodies. There are three ways of applying a force to enable a crack to propagate:   

Key Words: Fracture Mechanics, Failure Assessment Diagram, Pressure Vessels, Stress Intensity Factor, Crack Tip Opening Displacement, J-Integral.

Mode I fracture – Opening mode (a tensile stress normal to the plane of the crack), Mode II fracture – Sliding mode (a shear stress acting parallel to the plane of the crack and perpendicular to the crack front), and Mode III fracture – Tearing mode (a shear stress acting parallel to the plane of the crack and parallel to the crack front).

1. INTRODUCTION A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the normal pressure. Pressure vessels can be dangerous, and fatal accidents have occurred in the history of their development and operation. For these reasons, the definition of a pressure vessel varies from country to country. Design involves parameters such as maximum safe operating pressure and temperature, safety factor, corrosion allowance and minimum design temperature for brittle fracture. Hypothetically, pressure vessels can take many different shapes. However, the most common shapes are cylinders, spheres, and cones. The combination of a long cylinder with two caps (heads) is a typical design. Industrial uses for pressure vessels are plenty. They are also used in satellites.

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Fig -1: Modes of Fracture The cause of most structural failures generally falls into one of the following categories: 1. Negligence during design, construction, or operation of the structure. 2. Application of a new design or material, which produces an unexpected and undesirable result.

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