TCM L27 L32-2 L35 L40 Wheel Loader Operation & Maintenance Manual OW-655CE - PDF DOWNLOAD

No．OW−655CE

Tn⑧

⑨『E［熟既戸口⑨凹＆

肌別冊頂訳血淵窪川腿劇〔せ旗』

WHEEL＿LOADER 色∠労7

（SerialNo．01101andafter）

色虔＝虜

（SerialNo．01101andafter）

色屋

（SeriaJNo．04101andafter）

色（宣Z巨7

（SerialNo．p2101andafter）

］ti＄there＄POn＄ibilityoftheOperator＆Supervj＄OrtOreadandunderstandthis

▲

manual． Protecttheearthandbekindt010ader．

TCMCORPORAT10N

FOREWORD ThisManualwaswrittentoprovidetheowner／operatorwithinformationaboutthesafeoperationand

maintenanceofthewheelIoader．Readthis manualthoroughlyand becomecompletelyfamiliarwith

the10aderbeforeuslngit．1fyouhaveanyquestions，SeeyOurdealer・

Duetoimprovementsindeslgn，itispossib］ethatthedescriptioncontainedherejnmaynotcomp

applytothe10aderdeliveredtoyou．

Beforeoperatingthe10ader，besuretoreada［［ofthedecalsonthemachinewhichgiveadviceab Safecareandoperationofthe10ader・Damagedormiss．ngdecalsshouldbereplacedwithnewones

ThisManualmustbekeptwiththe10ader． Safe operation means the operator must be qualified・A qualified operator must have trainlng and

POSSeSSanyrequiredlicensestooperatethismachine・

Ifthe10aderistobeleased，loanedorsoLdtoanyone，thismanualmustbewiththemachine・

Do nottrytomodifyyourloader・lfanyfailureoraccidentoccursduetomodificationoftheload Withoutpr10rWrittenconsentbyus，yOumightvoidyourwarranty・

This Manualusesthefol10W●ngSafetyaLertsymboIs・WhenyouseethosesymboIsinthetext，fo

thesafetymessagetoavoidpersonalinJuryOrdeath・

FaiLuretofol10Wtheinstruction＄inthemessagewi

A wARNING

Failuretofo

▲cAUT10N

Failuretofo

causeaseriousaccidentordeath・

owthein＄truCtionsinthemessagemightcauseaseriousaccidentordeath・

owtheinstructionsinthemessagemaycausepersonalinJuryOrdamagetothe10ade

：Actionswhichareprohibitedordangerous・

CONTENTS SAFETY lNSTRUCTlONS DECALS（MACHINESIGNS）．

1 STORING THE LOADER 6 DAJLY STORING LONG−TERM STORAGE 10 0PERATJNG THE LOADER AFTER LONG− 11 TERM STORAGE

QUALlFlED OPERATOR AND REGULAT［ONS SAFETY COMPONENTS

■ 8686 86 87

■ MAJNTENANCE

OPERAT10N PICTORIAL NOMENCLATURE．．．

…… SAFE 14 SERVJCING AND

．．．

MArNTENANCE

16

4 9

．…‖

0 9

1NSTRUMENTS AND CONTROLS

．

LOCATlONS OF FILLER PORTS．．

．

．．．．．．

COND［T暮ONER，RADIO

GREASE FITT［NG LOCATIONS．．……

．．

…．

．．．．

．

4

6

5

1

5

2

5

3

TRAVELING SAFE TRAVELlNG BREAK−1N PERlOD

2

1 1

0

1

1

2

1

1 2

1

3

1 1

凸0 0 130

MAINTENANCE OF C00LANT

．

．．．．

4

MAINTENANCE OF BATTERY…．．……… ．．

MAINTENANCE OF TIRES AND VVHEELS PERlODlCAL REPLACEMENT OF

（HYDRAULICTYPE）

SAFETY PARTS

LOADING OPERAT10N

LISTOF LUBR［CANTS OIL CAPACiTY

．………………．72

BEFORE LOADING DIGGING

TROUBLESH00TING GU［DE

8

9 0 1 2 2 2

7 8 8 0ロ 8

DUMPING LEVELING BULLDOZING SNOVV REMOVAL HOISTING THE LOADERR ADJUSTING BUCKETAUTO− LEVELLER

1

6

0

HANDLlNG TlRES ONE−TOUCH COUPLER

1

5

8

…‖…… 64

1

5

6

HANDuNGIN COLD WEATHER…．

0

3

．．

TOWING MEASURES TO BE TAKEN IN AN EMERGENCY

GROUNDDIGGING（DIGGJNGON ALEVELSURFACE）

PERlODICINSPECT10N uST…………‥‖……100

50 HOURS CHECKS 100 HOURS CHECKS 250 HOURS CHECKS 500 HOURS CHECKS 1OOO HOURS CHECKS 2000 HOURS CHECKS MAINTENANCE OF AIR CONDITIONER

5

TRANSPORTING THE LOADER…………

．．．．

l■

（EVERYDAY）CHECKS

STARTIN（∋THE ENGINE AFTER STARTING THE ENGINE STARTING AND STOPPING THE LOADER HANDLlNG LOADERS WlTH AUTOMATlC TRANSMISSlON

SAFE LOADING OPERATlON

PERlODlC lNSPECTlON

BEFORE STARTING

BEFORE STARTING THE ENGINE…．…．．…．．

．．．

6 9

ENGINE COMPARTMENT

5 9

ROPSCAB，AIR

．

1NFORMAT10N SPECl FlCATlONS NAME PLATE＆SERIAL NUMBER ENGINE SERIAL NUMBER．．…．．．

WRITE DOWN YOUR LOADER DATA HERE

lSUZU ENGINE WARRANTY STATEMENT M［TSUBISHIENGINE WARRANTY STATEMENT MAINTENANCE LOG NOTES

…

．．137

−

．………‖144

…132

SAFETYlNSTRUCTlONS

SAFETY］NSTRUCT10NS

This safety alert symbolis used forimportant Safety messages．When you seethis symbolin this manual，fol10W the precautions glVenin safety message to avoid personal injury or death．

1tisimportant to abide by safety rules foryour fel10WWOrkersaswellasyourself． The SAE J153 guidelines contain safety instructionsforthe operators ofoff−rOadworking equlPmentandagnculturaltractorsunderthetitle Of

OPERATOR PRECAUTlONS．

The portion of

those safety instructions which apply to the OPeration of wheel10adersis presented on the PageSthatfol10W．Readthemcarefullyandfol10W theinstructions．

（SOurCe：SAEJ153．Revised，May1987）・ Reprinted with permi＄＄ion from SAEJ153◎ 1987SocietyofAutomotiveEngineer＄，lnc・

Basic safetyinstructions are describedin pages that fol10W．Read them carefully and foHow the instructions．

This manuaL also covers SAFE TRAVELING， SAFE LOADING OPERATLON， and SAFE SERVLCE AND MAINTENANCE

．Read them

Carefully，tOO，and become familiar with your 10ader s traveling，Loading，and servicIng・Safety isyourbusinessandanelementofprofit・

The marking

Onthepicturesmeansactions

thatareprohibitedordangerous． The pictures have been drawn based on our medium−Sized wheelloaders．

1

SAFETYINSTRUCT10NS

6．STARTINGANDSTOPPJNG

6・8 Parkthe machineonlevelgroundwhenever POSSibJe and apply the parking device．0n grades，Parkthemachinewiththewheelsor

PRECAUT10NS：

tracksecurelyb10Cked． PerSOnnelwho may be servic■ng the 6・9 Beforeleavlng the operator s station，Place the transmission in the park position as machineorareinthemachine，spathpnorto SPeCified by the manufacturer，10Wer the Starting．Do not start untilalIpersonnelare equlPmenttOthegroundorputintheIocked Clearlyawayfromthemachine． POSition，disengagethePTO，Settheparking deviceandshutofftheengIne， 6・10 Remove the starter key or disconnect

6．1WaJk around the machjne and warn aJI

SWitch key whenleavlng the machine Parkedorunattended．

6・2 Check that the parking deviceis applied，

Place thetransmissionin neutra10rParkas

SPeCified by the manufacturer，and disen・

gagethePTObeforestartingthemachine．

6．3 Adjust，SeCureandlatchtheseatandfasten theseatbelt（ifprovided）beforestartingthe machine．

6・4StartandoperatethemachineonJyfromthe7．OPERATING PRECAUTIONS： OPeratOr sstation．

6・5 Do not bypass the machine s neutraトstart SyStem．The neutra．−Start SyStem muSt be

repairedifitmalfunctions．

6・6 UseJumPer CabLes onlyin the recom−

mendedmanner．JmproperusecanresuJtin battery exp10Sion or unexpected machine motion．

7・1Check brakes，Steerlng and other machine COntrOldevicesin accordance with the

manufacturer sinstructions pr10r tO Starting OPeration．0bserve a gauges or warnlng

instrumentsforproperoperation．0perateall COntrOIs to ensure proper operation．1f any

malfunctions are found，fo．10W the shutdown PrOCedure of paragraph6．9，and report the malfunctionforresolution．

6・7 Do not operate the engJnein an encJosed

areawithoutadequateventilation．

3

SAFETYJNSTRUCT10NS

7．21f a failure that causes10SS Of controIsuch

as steerjng，SerVice brakes or engJne OCCurS，StOP the machine

7・10Watch for bystanders and never a＝ow anyonetobeunderortoreachthroughthe

s motion as

quickIy as possibIe，fol10W the shutdown

machine andits equlPment Whjle operat− ing．

PrOCedur9 0f paragraph 6．9，and keep

machine securelyparked untilthe ma［func− tionis corrected or the machine can be

Safelytowed．

7．3 Understand the machine

sJimitations and

keepthemachineundercontrol．

7・4Drive the machinewith care and atspeeds COmPatible with conditions．Use extra Caution when operating over rough ground，

OnSLopes，andwhenturnlngthemachine． 7．5 Note and avoid al＝1aZards and obstructions

SuCh as ditches，underground Fines，treeS， CFiffs，OVerhead electricalwires or areas

Wheretherejsdangerofaslide．

塵

7・11Select a gear that wiH prevent excessive

SPeed when goJng downhill．Do not coast downh＝．

7・12When roading a machine，know and use

the slgnaling devices required on the

machine・Provide an escort forloading

Whererequired．

7・130n machines withindependently operated Wheelbrakes，lock the brake pedaJs together when roading to provide equalized brakeappljcation． 7・14Use the recommended transport devices Whenroadingthemachine． 7・15 Use the approved drawbar and／Or attaCh−

7・6Carry10adsin recommended positions for maximumstabjIity．

7・7 Neverlift10adsinexcessofcapacity・

ment point when uslng the machine for towlng・lf a cable or chain js used，keep

PeOPle away fromlhe towline（See ParagraPh8，12）．

7．8 Use the recommended machine bal［ast and COunter−Weighting． 8．MAJNTENANCEPRECAUT10NS：

7・9 Knowandunderstandthejobsitetrafficflow8・1Do notattemptrepalrS unIesstrained．Refer PatternS and obey flagmen，rOad signs and Slgnals．

to manuals and experienced repaIr PerSOn− nelforheJp． 8・2Wearprotective g［asses and other required Safetyequ［PmentWhenservic．ngorrepa■nng

the machine．

8・3WearglovestoprotecthandswhenhandIing Cable．

8・4Disconnectthebatterybeforeworkingonthe electricalsystem．

4

SAFETYINSTRUCT10NS

8．5 Avoidlubrication or mechanical With the machinein motion or

OPerating．1ftheenglnemuStbe to make certain adjustments， transmissionin neutral，aPPly device，Place the equlPment

adjustments the englne inoperation Place the the parking

8．12When necessarytotowthemachine，donot

exceedtherecommendedtowlngSPeed・Be Sure the towlng maChine has sufficient

braking capacity to stop the towedload・］f the towed machine cannot be braked，a towbarmustbeusedortwotowlngmaChines

in a safe POSition，SeCure［y b［ockthe wheeLs and use

mustbeused−OneinfrontpulIlngandonein the rear to retard．Avoid towlng OVer10ng

extreme caution．

distances（SeeParagraPh7．15）．

8．130bservepropermaintenanceprocedures・ 8．14Whenever servic］ng Or rePJac［ng hardened P．nS，etC・uSeabrassdriftorothersuitabLe materialbetweenthehammerandpin．

8．15Keep the brakes and steerlng SyStemSin good operating condition.

8．16Replace allmiss［ng，i egible or damaged SafetyslgnS．Keepa safetyslgnSClean・

9．FUELHANDuNGPRECAUT10NS： 9．1 Do notsmoke orpermitopen flameswhile fueLingornearfuelingoperations・

8．6 Securely block the machine or any COmPOnentthat mayfaH beforeworking on

9．2 Never remove the fuelcap or refue［

gasolineenglnePOWeredmachineswiththe

englne runnlng Orhot．Nevera［lowfuelto

themachineorcomponent．

SP［l10nhotmachinecomponents・ 9．3 Maintain controlof the fuelfi Whenfi ingthetank．

er nozzLe

9．4 Do not fi the fueltank to capacity．A roomforexpansion．

ow

8．7 Topreventunexpectedmovement，SeCurely

b］ock working elements when repalrlng Or ChanglngWOrkingtooIpartssuchascutting edges．

8．8 Never make repalrS On PreSSurized

COmPOnentS，f］uid，gaS Or meChanica［until

the pressure has been relieved according tothe manufacturer

sinstructions．

8．9 Useextremecautionwhenremovlngradiator

CaPS，drainplugs，greaSefittingsorpressure 9．5 C［eanupsp‖edfuelimmediately・ beforeopenlngaPreSSurizedcompartment・ 9・6 Tighten the fueltank cap securely・Should

taps．Parkthe machineandletitcooldown 8．10Release allpressure before working on

SyStem swhichhaveanaccumulator・Usea PLeCe Of cardboard or wood to（）heck for PreSSurizedleaksto preventfluid penetrat一

Ing the skin．Repressurize accumuIators With the proper gas according to manufacturer

s recommendations．

thefuelcap beIost，rePlaceitonlywith the Onglnalmanufacturer

mayresultinpressurizationofthetank・ 9．7 NeverusefuelforcleanIngPurPOSeS・

9．8 Usethecorrectfuelgradefortheoperating

8．11Wheninflating tires，uSe a Self−attaChing inflation chuck with remote shutoff and Stand cIearofthetire．

sapprovedcap・Useof

a non−aPPrOVed cap without proper venting

SeaSOn．

−END− 5

DECALS（MACHINESIGNS）

DECALS（MACH］NESIGNS） A wARNING The operator must read the warnings on the10ader andin this manualbefore trying to OPeratethe10ader． There are three kinds of decals attached to the10ader：OneS for operation of theloader，OneS for maintenance of theloader；and ones for safety．Follow theinstructions on the decals．Damaged or miss［ngdecalsmustbereplacedwithnewones・A‖decalsareavailabIefromyourauthorizeddealer・

6

DECALS（MACHINESIGNS）

①LeftSidelnsidetheCab

②RightSide］nsidetheCab

④LeftSidelnsidetheCab

R

修J ト

③LeftSidelnsidetheCab

ー ㌧

‥

圧

Never touch englne and hydraulic equlPmentS．Thosecomponentshave been adjusted before factory Shipment． 56⊆I20−5011t

⑤LeftSideln＄ide

⑥EngineHood

the Cab

⑦Engine Hood（near radiator

（nearmufflertaiIpipe）， RearofGri［JSupport（right／left）

⑧TopofGrillSupport（right／Left）

CaP）

⑨BottomofGr‖Support（right／］eft）， FrontFender（right／Jeft）

⑩lnsideofBatteryBoxCover（right／left）

⑪Lifting LugMountingArea（4points）

Smokin9，flames，SParks，0「Sho「ts WiLIcause battery exp10Sion． See Operation＆Maintenance Manual for emergency starting and charging instructions． Keep allmetalaway from terminaLs to avoid sho「ts．

⑫DeckPlateon FuelTank

Battery contains sulphuric acid Which willcause severe burns． 1f acid touches skin or eyes，flush irnmediately with water and get medicalhelp． 26829−12551

FUEL

26629・12231

7

DECALS（MACHINESIGNS） OFuel Tankk

O Front Cover

⑭Center Pin side of Fue［Tank

TORQUE CONV．OIL 26629・1225I

⑱Both Booms

⑰Bucket（right／left）

⑱HydraulicOilTank

⑳Right Side of Valve ControJBox （ln＄ideofCover）（DecalforL27）

air‡i川ebylittle． 56．。。＿5之85．

R5 BÅCKLA川P PARK】NG RELAY RELAY（2） R9 R4 STOP RELAY

⑱DeckPlateonHydrauljc

R8

R7

R6

AvoidinJuryordeath†rom

loss of control． Disconnectsafetylinkbefore any operation．

Loader w川not steer with Safetylinkinsta＝ed，，

E糊ER（近NCY R【LAY

R2 BUZZER RELAY

26629・ほ之4l

⑫RightSideofFrontFrame

PARK川G RELAY（1）

R3 HORN RELAY

Oiltank

HYDRAULIC OIL

Valve Contro［Box

T／HCUT OFF RELAY

CompressedairwilⅧow甜fromoil reservoirfi貼rcapwh即CaPrernOVd． CancauseinJuryonha【dsorねce． Op即 ＝ercapsb鵬ybybreathing

⑳Front Face of

NEUTRAL R亡LAY

Rl

⑳UnderCupHo．der AVOID SER10US MJURIES OR DEATH CAUS【口BY SERVICE BRAKE FAILし瞬E8Y FOLJOW削G TH亡SE RULES． 仁肋間＝On付m thatparkingb「如i55et8鵬houingbe†0reSta√血g即glne． 21Ib「akewa川ingliかtc￠me5卿0「aiarms仇鵬Safterst8rting叫iw．ho彙du刷 さb「msgDOf干．DoJⅦlrel組SeP8ルi噌b「akeoroperatelo∂由rwith鵬rningll郎 Iilor由rms肌鵬i喝 3．圧brake wamingljghtcomes蘭0／ala珊SO肌ds血ringoperatl恥i爪mediateトy St呼l8加erus座決「血eorp8rki咤brさkes．1f w8rnl噌血not turno什stop OPer8ti鴫10如erandim汀diatelyr印rttOy乱lr S岬erVIS8「． 4．m＝Ⅶttra〉ddow血i！lwi廿l烏噌i裾○什 5・l†e噌咋5tOP5du「ingoperat托机St叩lo∂由「w■thロutPumPi噸b√ake叩由l・0「 brake朗Ipres uregoes血wnqul止Iy． 6．仙ake sure br8kモis fuIf rdoased bモfore o 」8細er．5。．。。＿S2

8

DECALS（MACHINESIGNS）

YOU MUST FOLLOW THESE RULES TOA〉DID SEV已RE 糾JURY OR DEATH TO YOURSELF AND OTHERS． ●−、−−

ヒ・

81lw【汀k rules．

■Sa†etyGh∝kle山e一台veryday D￠r10tS［arll†血m且ged crIa此y；StOPlfp「oblemsst即t Make5Ure ROPS8雨 5e8t b81t8「やIn恒Ce and］Sed． −Repalr a仙wed加Iy♭y t「a】ned・引」tb「■ヱednl甲h加ic5

Us巳bopmiDCk．5星†ety伽kβndparkingbrake†0「811 rep即「5

■St8y；nse∂1when oper8いnE K粥Ph8nds釦d†eet・∩ ⊂ab Us卓gOgglos，h∂「dhat、≠Orkshoe5． ●Turn，5tart．StOP．∂nGna雨！ebool¶SmO白けけands上owly

CarryboロmIow8nd加ckさttlltedba〇k．DDnOtP忙ku〇 Unb如ncedoro峰「・C8Pさ⊂ityload5 ●Lcokwhereッ皿訂egOlng Watchforpeople−drop−Dffs、 holes，即delectrlCalwlre5．Checkcle8ranCe与さIl 己rOUnd．jncludlng rear，○Verh￠ad，andboGm SWing

・Donot c町・yPaS5即g8rS■nO「0nth亡loさdさr 口￠n￠t raSePeOPlewlthbooⅣOrbuらkeミ． ・Keep heavy end岬刷l即aLinclines；traVelstra■ghl upordown，dPnOt仁和5S凸∩8nangl畠 山白雨丘色a「 岬8nddownlnG仙鮎， ■しeader roll肌er Can k、Ilyou Slow†or副turn5 8nd hazards evenl†unloaded Stay clモ8r O†edge5 ］se与印tbそIt且ndROPS− StAyw加loaderl（ltOVerlurns，

⑳LeftSideofFrontFender YOU MUST FOLLOW THESE RULES TO AVOID SEVERE INJURY OR DEATH TO YOURSELF OR OTHERS． ●Repa汗allowed only by trained．authorized mechanics． ●伽ow Operat盲on＆Maintenanc8Manualbefore start；ng repaけS Or malnten∂nCe，

●Use b00mlock，Safetyiink，and parking brake†or al蔓 repair5．

■Keep body，Clothing，and t00l5aW∂y f「omhot or mov川g P8rtS and elect「lCalcomponents． ●K昨Peng■neCOmPa「tmentC】ean； ．

⑳LeftSideofFrontFender

■Run即癒ne onlyin w釧ventiLated area t08VOid POISOnOUS eXhaust gasses， ●Do not op8n radiator cap＼γith enかe hDt． ■Use cardbo即d to check for hydr乱事IC蓼eaks．We8r goggIes and h舶Vygloves． ・Reptace all5teering sy5tern hose58Very tWO y朗「5 5640ローS281l

・Avolロ†ire￡一 Keep厄dercloan折d「emov巳訓01【．

greさSe．gra5S，OrOtherMLeパalf「omthe帥帥eO▼ モXh丘u5tareムー Repair8Ll如kSjmmedlately ●Stopenginewhenref＝e）■nE F01loⅥOpe帽t■即＆

一

y．， ●Parko巾】naUthor；Z已dare紙neV針（椚汀佗lne5 し0∀沌r boom8ndb」じket、Outd■′虻tlDn⊂Ont「0lln Wer DOOm 8∩【 k 噌br8ke、bock etP即 utral．turn o††

⑳FrontFrame（right／left）

⑳Left ＄ide of front frame（L27●L32−2）

⑳Left Side of Front Fender （DecaLforL27）

⑳LeftSideofFrontFrame

〒三三≡ ⑳Left Side of Front Frame （L35●L40）

⑳RightSidein Engine Room （L35●L40）

⑫TopofBattery（R＆L）

⑳TopofBattery（R＆L）

ADANGER！！

㊨KeepawayfromnakedfLame，SParks，andcigarenes・

⑳StarterMotor

・Hydro！l印gさ6Pr中山血by廿姶b8Mo−yea−10XPlod0 D01IOtShく〉n￠lrcu軋PreV8nI印即鵬

Whon￠hさ噂ingthoねⅥ○叩○岬n811window＄即d090ウリt如ぬ Fo】10W廿帽In8tru￠tioれ8CO汀e￠t吋Wh馴川前咽th8b008tere虞b18 ・引餌廿01yb（S山phuricA￠id〉c■Uさ○ら舶噌rObumsto叩OS，8ki11，OrClo仇ing・

l†ln88n加twiththe8Mnorey郎，拍Ⅳ弼＝鵬1h鵬dw鵬er訓1dさ■モk血mdl鵬 medlc81ロdvloe

・DoT［OtU8ethebatterywhenthtldectrobtelev8‖＄beJowlheLOWER LEV∈L，托may亡aUきOanOXPIosi01し

・D0110tU8ethebatterywhLk！lheelectro吋televelboyertheUPPERLEVEL， itl¶8yl：自uSeth●b8叫bk8k．

◎shieldeyeswithgoggles・ ㊥Keepawayfromchildren・ 金Donotar10WCOntaCtWithelcctrolyte・ ◎ReadinstructioncarefuIly △Hazardou＄叫OSive

9

QUALIFIEDOPERATORAND REGULAT10NS

QUALIFIEDOPERATORAND REGULAT］ONS

QUAL［FIEDOPERATOR MUST： ・When the operation ofwheel10adersis regulated bylawin yourcountryor state，be sure to get

necessaryIicenseandpermitandcarrythem．

・Avoiduslngdrugsoralcoholicdrinkswhichimpairhisa］ertnessorcoordinationwhileworking・ ・Contactthedealerifhehasanyquestionsaboutoperationofthe．oader． ・Get operator trainlng before operating theloader．The operator trainlng muSt COnSist of a demonstration and verbalinstructjon．

・Startinanareawithoutbystandersifheisanewoperator． ・WeartightfittingcIothing．

・KnowtheratedcapacityandweightoftheIoaderandthecharacteristicsoftheloaditistohandle， SuChasjtsspecificgravityandhazardousness． OJlレau帥○′反edperざ○〃〃eJざ厄JJoperaねaⅣわeeJJoader．

REGU LATlONS Theoperatormustcheck： ・RegulationsontheuseofawheelLoaderattheworkarea． ・Noise−COntrOlregulations ・Exhaust−COntrOlreguLations ・RegulationsonworknearutilitysuppIyline．

TheoperatorshallobservetherulesandregulationsinusLngthewheel［oader．

10

SAFETY COMPONENTS

SAFETY COMPONENTS

Safetycomponents helpprotectoperatorsandservicepersonnelfromdangerduringwork・（Fo horn，Sideviewmirror，andsafetylink，See

lNSTRUMENTSANDCONTROLSL

）

A wARN州G

Never try to remove the safety components mounted on the loader without the manufacturer，spr■OrPermission・Failuretodosomaycauseaseriousaccidentordeath・

ROPSCABANDROPSCANOPY（Optional）

The ROPS（RollOverProtectiveStructure）canopyand ROPScabprotecttheoperatorfromseve lnJuryOrdeathintheeventofatip−OVer・

ROPScabsarestandardequlPmentforthe［oader・

SEAT BELT

Theseatbeltprotectstheoperatorfrom beingthrown outoftheoperator，sseatintheeventofthe Ioaderturn［ngOVer．1tisequlPPedontheROPScanopyandROPScab・

The seat be［t functions as a unit with a ROPS canopy or ROPS cab・lf you find either of them defectiveordamaged，rePlaceitwithanewone・

A wARNING

lfthe10aderturnsover，rePlaceitsROPScanopyorROPScaband＄eatbeltwithnewone＄・

BACK−UP BUZZER（Standard）

Theback−uPbuzzersoundswhentheshiftleverisplacedintoreversegear・ltisequ．ppedtole workmenandbystandersknowyouarebackingup・lftheworkareaisno．syorthereisanyper whoishardofhear．ng［ntheworkarea，itisadvisabletoinstalLabeaconlightforvisualwarnlng・

EMERGENCYSTEERLNG（Optional）

Ifthe steering（main）pump failsto operate properly，this device activates the emergencysteering PumPtOallowtheoperatortosteertheloader・ lftheemergencysteer．ngdeviceoperates，mOVetOalevel，Out−Of−trafficareaimmediatelyandre theloader．

NEUTRAL・STARTSAFETYSYSTEM（Standard）

TheenglneWOn・tstartunlesstheshiftleverisinneutral・ltpreventsthe［oaderfrommov■ngabrupt When the starterswitchisturned on．

NEUTRALLOCK（Standard） TheneutralLockisasafetydevicewhichlockstheshiftleverinneutral，lthelpspreventthe10ader

frommov．ngaccidentallybytheshiftleverunintentionallymovedorbyvandalism・Before［eavlngyO 10ader，makesuretoplacetheshjftleverinneutralandengagetheneutral・

11

SAFETY COMPONENTS

FANGUARD（Standard） Thispreventsthehandorfingersfrombecomlngentangledintheradiatorfan．

A wARNING Donotinspecttheradiatorfanwiththeenglnerunning．

A wARNING lf the above safety components are provided as standard equlPment，do not remove them Withoutthemanufacturer

＄PnOrPermission．

1f you want toin＄tallany of the optionalsafety equlPment gNen above，COntaCt yOur authorized dealer．

ln addition to the safety components shown above，the fol10Wlng Safety equJPmentis optionally avai［ablefromyourauthorizeddealer： ・Sunvisor（forloaderswithcab）（Standard）

Fire extinguisherer

・Be‖yguard（PrOteCtionofthebottomoftheloader） ● Tire chain

Smoke potot

12

OPERATlON OPERAT10N PICTORIAL NOMENCLATURE

．

1NSTRUMENTSANDCONTROLS

ROPSCAB，AIR CONDIT10NER，RADlO

ThisManualusesthefol10WlngSafetyalertsymboIs・

When you seethose symboIsin thetext，foILowthe

SafetymessagetoavoidpersonallnJuryOrdeath・

Failure to fo

ow theinstructionsin the message

Willcauseaseriousaccidentordeath，

a wARNlNG Failure to foHow the instrucl：ions in the me＄＄age might cause a＄erious accident or death．

A cAUT10N Failure to foL10W theinstructionsin the message may cause personal injury or damage to the 10ade「．

13

PICTORIAL NOMENCLATURE

PICTORIAL NOMENCLATURE （ThesketchshowsaModelL40．）

14

PICTORIAL NOMENCLATURE

lNSlDE THE LOADER （ThesketchshowsaMode［L27．）

15

lNSTRUMENTS AND CONTROLS

INSTRUMENTSANDCONTROLS

CLUTCH

CUT−OFF SVVITCH （SeePage22）

RADlO（SeePage42） ∪

WIPER SVVITCH

CT

（FRONT）（SeePage25）

APSSWITCH（OPTlON）

WIPER SWITCH

（SeePage24）

（REAR）（SeePage25）

ENGJNESELF−CHECKMON［TO

∵

（SeePage22）

（forL35，L40）（SeePage19）

ENGINE PREHEATING LAMP （SeePage21）

AIR COND［TlONER SWITCH PANEL（SeePage40）

16

ノ・一二 ＼

WORK uGHT SWITCH （SeePage23）

lNSTRUMENTS AND CONTROLS

MONITORS The red monitorlightsindicate that the COrreSPOnding units or systems are not working

・④・E／GOil

Light comes on when the englnelubrication oi［

PrOPerLyorneedtobeserviced；thegreen（bLue） PreSSuredropsbe10Wthespecifiedvalue・

monitorlightsindicate that the corresponding unitsorsystemsareworkingproperly． The three monitor lights （ENGINE 01L

樹BrakePre＄S lf brake oilpressurein the accumulator drops

PRESSURE，BRAKE 01L PRESSURE，and below the specified value warnlng buzzer

BATTERY VOLTAGE）comeon when the starter

SOunds．

SWitchisturnedtothelststage（ON）．1fanylight

fails to come on，it suggests that the bulbis burned out．When the starter switchis turned

further to the START position，the englne WiLI Startandthethree monitor］ightsgooutin afew

AwARNIN？ lf the warnlng buzzer sound＄，StOP the

OPerationimmedjateLy，Lowerthe bucketon

the ground，Place the＄Mft Lever and10ad SeCOnds．Lf any monitorlightstayslit，Checkthe handling Leverin neutraL，and apply the COrreSPOndingunitorsystem． Parking brake．Do not try to operate the

10ader untilthe cause of the warningis

▲cAUTION

resoIved．

StOP the operation and check the cause immediately．

the eng］ne run at medium rpm，tO StOre

lfanymonitorlightcomesonduringoperation，

Pre＄S the accelerator pedaL half waytolet

brake oil pressure in the accumulator.

When the specified brake oilpressureis StOred，the monitorIight goes out and the buzzer stops sounding．After making sure

therei＄nO One arOund the10ader，OPerate the10ader．

17

lNSTRUMENTS AND CONTROLS

［ヨCharge

ノGworkLight

Light comes on when the condition of battery Chargeisinsufficient．

ON．

Greenlight comeswhen the worklightis turned

やT7MCUTOFF

《勘Parking

GreenIight comes on when the clutch cut−Off

Light comes on when the parking brake is applied．

SWitchis turned ON． Turn the clutch cut−Off

SWitchwhenstartingoffonanincline．

むAirCleaner Light comes on when the air cleaner element becomescIogged． l−−■

1「EMG．Steer（Optjonal）

Light comes on when the emergency steering PumPISPutinoperatjon．

回画画画（Speedrangeindicator）

a WARNlNG

Thelampindicatesthespeedranges．

If the emergency ＄teering sy＄tem ＄tartS OPerating，immediateJymovetoaJevel，Out− Of・trafficareaandrepairthetrouble．

＜］［＞TurnSignalIndicating Light When the turn slgnatIeveris operated to a

turnlng POSition，the corresponding turn slgnal andmonjtorlight（＜∬＞）comeon．

g〉High−beamJndicating Light Bluelight comes on when the head thehigh−beammode・

18

ghts arein

lNSTRUMENTSANDCONTROLS

ENG］NESELF−CHECKMONITORLAMPS The engine self−Check monitorlamps（red and

a CAUTloN JftheorangeIampcomeson：itmeansthatthe englne hasadefect．Theloadercantravelbut the englne has a defect．Contact your

Oraワge）indicate the operating status of the

authorized dealer．

englneCOntrOlunit． WhentheenglneStarterSWitchisturnedON，the

Whentheprob［emisremedied，themonitor［amp

（RED，ORANGE） （L35，L40）

monitor］amps（red and orange）come on and goesout，

Stay brjght．If anylamp doesn t come on，itis SuSPeCted thatthe bulbis b10Wn Out．The［amps a WARNlNG WillgooutwhentheengLneStartSnOrma y．1fthe lf the englne Sta ＄，the steering wheeI becomes hard to turn．Press the brake englne hasanydefectduringoperation，eitherof Pedalquicklytostopthe］oader． thelampscomeson・Jfthisisthecase，Parkthe 10aderin an out−Of−traffic area and contact your authorized deaLer．

a WARNlNG

Ifthe red］ampcomes on：it meansthatthe

englne has a defect．The englne might be forced to stall．1n addition，it mjght become

difficu［t to contro［the engine speed with the accelerator pedal．Parkthe10aderin an Out・Of・traffic area，10Wer the bucket on the

groundandshutofftheengIne．

19

lNSTRUMENTS AND CONTROLS

朝T／MOilTemp

METERS

This gaugeindicates the oiltemperature of the

O且CoolantTemp

torqueconverterandtransmissioncjrcuit．

This gauge indicates the engine coolant temperature．

a CAUTloN

a CAUTloN When the pointerindicates area），itmeanstheengine

H

mark（red

When the pointerindicates area）・itmeanstheengine

H

mark（red

．

and waitforitto cooldown．

．

andwaitforittocooldown．

目HourMeter

甜Fuel

This gaugeindicates thelevelof the fuelin the fueltank． F means that the tankis ful］ ； E means the tankis empty． lf the pointer comes C10Se tO the

E

POSSible．

mark，add fuelas soon as

The hour meter registers totaltjme theJoader hasoperated． Notethatthe right−mOStCOlumnindicatesfigures inl／10hourunit．Forexamp［e，ifthefigure8is displayedin this column，it means 8／10 x 60 （minutes）＝48minutes．Thesecondcolumnfrom

the right most indicates working time of the englneinhours． Thisindicatesthetrave＝ngspeedofthe10ader．Use the hours recorded for planned mainte− nance. When you call the dealer about any troubIe，let him know the reading on the hour meterforquickerresponse．

km／h：Speedometer

a CAUTloN lf any meter pointerindicates that thereis a PrObJem during operation，StOP the operation and check the cause of the trouble

immediately．

20

lNSTRUMENTS AND CONTROLS

STARTER SWlTCH

a WARNlNG Beforetryingtostarttheenglne，makesure that the shift Leverisin neutral，Parking brakeis applied，and the］oad handling leverisIocked．For details，See the section TRAVELINGIaterin this manual．

A cAUT10N Do not turn the starter for more than lO SeCOnds at a time，Wailuntilthe starter motor

and engine come to a complete stop or about 30seconds before trying agaln，tO PrOteCtthe batteryandstartermotor．

AwARN［NG Do not turn the starter switch off during traveling；Otherwise the e］ectric ＄yStem

might be damaged or the loader might

COme tO malfunction．

Thestarterswitchstartsandstopstheenglne． OFF

Keyinsertion，Draw−Out POSition：

ON

ElectriccircuitiscLosed． Enginepreheatposition・

Engine is OFF

START Englneiscranked． Switch automatica

y returns to ON

POSitionwhenhandisremovedfrom key．

Enginepreheatingでひ Turn the starter switch to the ON position to Preheattheeng［nequickly．1tisnotnecessaryto

use this ON position when the engine is hot or WhentheambienttemperatureishigherthanOOC （320F）．

When the englneis difficultto start orwhen the ambient temperatureis below OOC（320F），turn the starterswitch toON and hoJditthere．

The englneis preheatedin about 8 seconds temperatureis below OOC When the ambient （320F）

L27，L32−2

and about5second when the

ambient temperatureis OOC（320F）or about20 SeCOnds when the

ambienttemperatureis−100C

（140F）

．Wh‖e the eng［neis being

Preheated，theenglnePreheatingLampstayson・ lftheeng］neWOn tstart，returnthestarterswitch to OFF．Wait about 30 seconds before try［ng agaln・

21

lNSTRUMENTS AND CONTROLS

HAZARDLAMPSWITCH Use the hazard lamps to give an alert to fellow WOrkers around yourloader二 Press the

息

marking to blinkalltheturn slgnallamps．Press theswitchagaintogooutthelamps．Thehazard lamp switch is enabled regardless of the starter SWitch．NotethatthebatterywilJbeexhaustedif the hazardlampswitchiskeptonfora10ngtime With the starterswitch OFF．

AUTOMATlC TRANSMlSSlON SELECTOR SWITCH Use this switch to select the operatjng mode of the transmission between automatic mode or manuaI−Shift mode，

Makesuretobringthe Loadertoacompletestop and shift the shift lever in neutral before

OPeratingtheselectorswitch．Pressthe

Manual

of the switch to put the transmission in the manuaトshift mode；PreSS the

Auto

for the

automatic mode．For moreinformation，See TRAVELING．

3−MODESELECTORSWITCH When using the automatic transmission in the automatic mode，yOu Can SeLect 3 0Peration modes according to your traveling or working COndition．

Make sure that theloaderis stopped and the Shiftleverisin neutralbefore operating the3− mode seIection switch．

The L position represents the traveling mode，M theintermediate mode，and H the［oad handling mode．Fordetails，See

TRAVELING．

尊CLUTCHCUT・OFFSWITCH

Thisswitchchangesovertheoperatingmodesof the brake peda［，10ad handling operation and

travellng．

Whenthehydraulicoperチtiopm？deisselected＝㊥ lnthismode，thetransmlSS［OnlSPutinneutralby

PreSSlng the brake pedal．This modeis suitable for10ad handling operation．When the

acceleratorpeda＝spressedunderthiscondition，

morepowerisconcentratedontheIoad handling

SyStem，tOquickentheboom［iftingspeed．

WhenthetraYeIingmodeisseLected＝O ln the travel−ng mOde，the power transmission

lineis stiH connected when the brake peda］is PreSSed，thus making jteasiertostartoffonan incline. This mode is also suitable for traveling because both englne braking and the service brakecanbeusedindescendinggrades．

22

INSTRUMENTS AND CONTROLS

ノ戚woRKLIGHTSW［TCH F： Presslng the

F

mark willturn the front

WOrklightON． F・R：Presslng the F・R mark willturn both the nr

B＝．p．essing．he ノ点 mark（toneutral）．

A cAUTION Do notturnontheworklightwhentravelingon Publicroads．

LIGHTING SWITCH DQ：＝Widthandtai［lightscomeon・ ≡D：Width，tail，andheadlightscomeon． OFF：Alllightsgooutwhentheswitchisturned to neutra10rOFF．

PARKING BRAKE SW］TCH

a WARNlNG Presstheparking brake

ON

switch before

ON

switchtoapplythe

leaving the10ader．Make sure the parking brake switchis turned OFF before＄tarting the10ader．

Presstheparking brake

Parking brake to theIoader．The monitorlamp COmeS On．The parking brake can also be used asanemergencybrake．

a CAUTloN Donotusetheparkingbraketoslowdownthe loader exceptin an emergency；Otherwiseit

might cause premature wear of the parking brakeordamagetothebrakesystem． Pressthe

OFF

Parkingbrake．

partoftheswitchto reIeasethe

23

lNSTRUMENTS AND CONTROLS

APS（ANTl−PITCHINGSYSTEM）SWITCH （OPT10N） The APS reduces the vibration of the load

handling system during traveling to offer better driving comfort．1n addition，traVeling with

reduced vibration heLps reduce the possibility of loadsspj

ingoffthebucket．

A wARNING DonotturnontheAPSswitchwhiletraveling Or When the10ad handling meansis raised． When the APS swjtchis turned on，the oiJ

PreSSure Charged in the

COnneCtS tO the tail−Side circuit

accumulator Of the boom thusmov］ng destabitizes

CyljnderstoaIIowtheoiltofJow， the10ad handling means．This theIoadertemporarjly． ln particular，neVer turn On the APS＄Witch a Ser10uS duringinspection；Otherwise accidentmightoccur． OperationoftheAPS

A wARN州G

Before operating the APS switch，make ＄ure the10ader comes to a compJete stop

andthebucketi＄10Weredontheground．

Whentheswitchisturnedon，thetravelingspeed SenSOrandcontro‖erfunction．TheAPSisputin

OPeration when the traveJing speed reaches 7

km／h（4．3mph）ormoreanditbecomesdisabled When the traveling speed drops to5km／h（3．1 mph）orless．When theAPSswitchisturnedon， theAPSindicatinglight（green）comeson．When the APS switchis turned off，theindicating［ight

goesoutandtheAPSbecomesdisabled． 1f the starter switchisin OFF，the APS does not

function eveniftheAPS switchisturned on． AccumuLator

Theaccumulatorshould be handledorinspected Onlybypersonnelwhogottrainingoranyrequired Iicensetohandlehigh−PreSSuregaS．

A cAUT10N ●Use caution to prevent fire hazards because high−PreSSurenitrogengasischarged．

・Do not hjt the accumulator．Keep open f［amesawayfromtheaccumulator．

・Donottrytomodifyorweldtheaccumulator． ・Release the pressure before serviclng Or Plumbing． ●Askyourauthorized dealerto checkthe gas PreSSure eVery 2000 hours or one year Whichevercomes first．

24

lNSTRUMENTS AND CONTROLS

WIPERSWITCHES（frontandrear） A cAUT［ON To prevent damage to the wIPer blades and Windshields，PreSS thewindowwasherswitch to dampen the windshields with cIeaning liquid，eSPeCiaIly when the windshields are dry． WiperSwitch（front） ThefrontwindshieLdwIPerOPerateSintermittently

When the switchis turned to thelst stage；it operates at low speed when turned to the 2nd

Stage；anditoperatesathighspeedwhenturned

to the3rd．

A squirt of c［eanlngliquid covers the windshield WhenthewIPerSWitchispressed． WiperSwitch（rear）

The rear windshield wIPer OPerateS When the SWitchis turned tothe right．Asquirt ofcleanlng liquidcoversthe rearwindshieldwhentheswitch ispressed．

CLEANING LIQUIDRESERVETANK

A cAUT10N Check the clean［ngliquidlevelin the tank before use．1f the switchis pressed without CleaninglIquidin the tank，the motor wi］lbe damaged． Thecleanlngliquid reservetankis10Catedatthe left side of the engIne rOOm．Use the cLeanlng Liquid specified．］tis advisable to use an

antifreezlng tyPe Cleanlngliquid，if the10aderis to be operatedwhen theambienttemperatureis beIowfreezlng． Note：Thepositionofthereservetankvarieswith different10adermodeLs．

25

INSTRUMENTSANDCONTROLS

SHIFT LEVER Thislever changes the travel［ng directions and SPeed ranges of the10ader．Move thelever back andfo代hwhenchanglngthedirectionoftravel；turn

the grip of the lever when selecting the speed

ranges．Theloaderwon t start even when the shift

leverisoperatedwiththeparkingbrakeapplied． When the shiftleveris placedin the reverse travel

Side，the back−uPlight comes on and the back−uP buzzersounds．

NEUTRALLOCK The neutrallockisa safetydevicewhichJocksthe Shiftleverin neutraI．

BeforeleavJngyOur10ader，make sure toplacethe Shiftleverin neutraland then pushin the neutra． lock．To unJockorbeforetraveling，Pullthe neutral 10Ck．

HORN BUTTON Horn sounds by presslng the horn button at the CenterOfthe steerlng Wheel．Letotherworkmen andbystandersknowyouarestartingupby honking．Don

tabuseitmorethannecessary，

STEERINGWHEELT］LT LEVER

a WARNlNG Underanycircum＄tanCe，neVertrytOadju＄t

the steerlng Whee［tilt angle during traveling or operation； Otherwise an accidentmightresuJt．

Adjust the steer［ng Wheeltilt angle to suit the buildoftheoperator． LoosenthetiltleverandmovethesteerlngWheeL to position which al10WS the operator to control the steerlng WheelcomfortabJy．Tighten the tiJt levertolockthesteerlngWhee［position．

26

lNSTRUMENTS AND CONTROLS

TURNSIGNALLEVER（W／D］MMER SWITCH） Usethislevertoindicate theturnlng direction of the10ader．When theleveris placedin a turn POSition，theturnslgnallightb‖nks．ByLiftingthe lever，the headIightswilldim．When theIeveris OPerated，the corresponding monitorlamp a［so COmeS On， Don

t failto return thislever to

neutraLaftermakingaturn．

BRAKEPEDALS（RIGHTANDLEFTPED− ALSINTERLOCKED）

A wARNING ・When descending on anincLine，S10Wdown

the10ader by uslng both the brake pedal and englne braking．Using the brake pedal

too often might lead to insufficient oil PreSSure，thus makingit difficuIt to brake the10ader．

・Do not put your foot on the brake pedal exceptwhennecessary． Pressing the brake pedal applies the brakes to

theloader．The operating modes of the brake Pedalcanbeswitchedoverbetweentravelmode and10ad hand＝ng mode by uslng the CLUTCH CUTOFFswitch．（Seepage22）．

BRAKEOILPRESSUREWARNLNG BUZZER

A wARNING lf the brake oiL pre＄Sure Warning buzzer ＄Ounds，StOP the operation，Place the shift leverin neutra［，aPPly the parking brake，

and10Werthebucketontheground．Letthe

englne run at medium rpm and wait untjl thebuzzerstopssounding． The buzzer sounds and monitor］ight comes on Whenthebrakeoilpressure in the accumulator drops below the specified Value．

27

lNSTRUMENTS AND CONTROLS

ACCELERATOR PEDAL

A cAUT10N The further the pedalis pressed，the more englne SPeedincreases．However，do not

PreSS the pedal more than necessary； Otherwiseit wilLincrease fuelconsumption，

CauSeShortlifeofthe englne andin theworst CaSelead to a serious accident．

Controls the traveling speed of the loader and WOrkingspeedofthe10adhandlingsystem．

FUSE

A wARNING ］fanyfuseis b10Wn，turn the starterswitch Off and check the cause and troubleshoot

PrOPerly before replacing the fu＄e With a newoneofthesamecapacity．

Fuses serve as a safety device for the electric SyStem，PreVenting excessive current from f10Wlng［n the circuit．The fuses have different

CaPaCity depending on the circuits they serve． When replaclng them wjth new ones，uSe the SameCaPaCity． The fuse boxis［ocated at the right side of the

OPeratOr sseat．Wheninspectionorreplacement is needed，remOVethescrewsecurlngthecover． Thefusesareofthe bladetype．Attheleft−Side

frameinside the englne rOOm are tWO SLow−b10W fuses（100A）withafusiblelinkwire（green）．

The L35 and L40 have four line fuses for the

englneCOntrOlunitbythebladefuses．

A Before trying to check the fuses，make ＄ure the starter switchis turned off and the

POWeri＄Off．Checking should be carried outin the order of the bIade fuses，S10W b［ow fuses， and fusiblelinkwire．

Forwhatcircuiteachfuseservesfor，refertothe labelinsidethefuse boxcover．

28

lNSTRUMENTSANDCONTROLS

OPERATOR，SSEAT

A wARN州G Adjusttheoperator

sseattoapositionwhich

PrOVides easy acce＄S tO allhand and foot

COntr01s．

Do not ti］t the backrest too far back，eVenif thebackrestisadjustabLe．

A wARN州G Lf the10aderis equlPPed with a seat belt， Checkthe be［tfordamageor100SemOunting bolts．A［waysweartheseat beltafterseating yourselfin the operator s＄eat．Too slack a

Seatbeltwi notbeeffectiveenoughto keep

the operator safely secure．Adjust the tightnessoftheseatbeltproperly．

Adjusting＄uSPenSion seat U＄ingthesu＄PenSionadju＄tmenthandle l．Seatyourselfintheoperator seat・ 2．Turn the handle c10Ckwisetoincreasetheseat

heightorcounterc10Ckwisetoreduceit・

3．Makesuretheindicatorisinthegreen rangeL lf theindicatorisin the red range，turn the

SLlDE SEAT LEVER

handleagalntOadjusttheseatheight・

Adjust the seat position by moving the lever towardyou．

4．1f the handleis hard to turn with theindicator

inthegreenrange，itindicatesthesuspension limit．Use the seat height adjustmentleverto Changetheupperlimit・

SUSPENSIN ADJUSTMENT HANDLE

Turn the handle knob to adjust the seat SuSPenSion according to the operator

s prefer−

enCe．

SEAT HElGHT ADJUSTMENT LEVER Seatyourselfintheoperator sseat，mOVethelever to the right or］eft，and adjust the seat height accordingtotheindividualoperator sphysique・

Usingtheseatheightadju＄tmentlever 5．Youcanadjusttheupperlimitofthesuspension heightusingtheseatheightadjustmentlever・ 6．Seatyourselfintheoperator s seat・Turn the handle counterc10Ckwise10Wer the10Werlimit oftheindicatorand then move thelevertothe

rightorleftto adjustthe heightlimit・Thelst and2nd stages reduce the10Werlimit・lf the OPeratOrWeighsmuch，theseatmightbottom，

ltisadvisabLetousethe3rdor4thstage．

Usuallysettheseatheighttotheright−endorthe

SeCOnd from the right−end marking・ The suspension stroke will be automatically adjusted according to the setting of the seat height adjustmentlever． RECLINING SEAT ADJUSTING LEVER Adjust the angle of the backrest・Do not tjIt the backrest too far back．The armrestis a rotationaL type・

Note：The backre＄t has a strong reaction． When adjusting the backre＄t angle， holdthe］everwithyourhandorbody． ARMREST

Thearmrestisarotationaltype．Youcanchange theangLeofthearmrestbyturnlngthedialatthe backofthe armrest． SEAT BELT

Beforeweanngtheseatbelt，adjusttheseatbeLt length．Too slack seat beltis not effective enough to keep the operator safely secured・ Adjustthetightnessoftheseatbe］tproperly・ lnsert the buckleinto the tank untilit cIicks．To unlock，PuShtheredbutton．

29

lNSTRUMENTSANDCONTROLS

LOAD HANDL暮NG LEVER A wARNING

・The10ad handIing lever shou［d be COntrOlled by hand whenyou are properly Seated．NeverattempttocontroIthelever unlessyouareproperlyseated．

・Beforeleaving the10ader，10Ck the Load

handlinglever securely with thelever 10Ck．

TheIoad handlinglevers controlthe boom and bucket cy＝nders．The working speed of each

Cylinderis contro［led both by the tilting angle of theleverandtheamountoftheacceleratorpedaI effort．KeeptheworkingspeedundercontroL． Boom Control ・Push forward on thelever（toward the bucket） to10Wer the bucket．1f theleveris further

PuShed forward，the bucketis putin the f10at mode where the bucket fIoats on the ground， The float mode is suitable for scooping or levelLng． ・Pu backwardonthelever（towardtheengine） to raise the bucket．

・A detent mechanismisincorporatedin both thef10atand raise modes． ・On10aders with the boom kickout device，a detent mechanism is installed at the boom raise mode． （TheleverisIockedin this position，and the

boomstopsrislngataPreSetheight．Seepage 85．）

Bucket Contro［ ・Push forward on thelever（toward the bucket）

todumpthebucket．

・Pullbackwardonthelever（towardtheengine） to ro

back the bucket．Push thelever further

to the Left after dumplng a10ad，theleveris locked there until the bucket is raised to the horizontallevel．When the bucket becomes horizontal，thelever automatical［y returns to

neutralwith bucket autoIeveIer（See page 85．）．

●ln the roll−back mode，a detent mechanismis insta］led．Thedetentmechanismwon toperate When the bucketis rolled back．

30

lNSTRUMENTS AND CONTROLS

BucketLeverPriorityCircuit

Theboomswon toperateeveniftheboomlever is manlPulated while the bucketleveris manlPulated．Thisis calLed the bucketlever Pr10ritycircuit．1ftheloaderis equlPPedwith this Circuit kind ofcircuit，yOu Can eaSilyscoop sand

OrOther10adwiththebucket［everalone，Withthe

boomleverin the raise mode．（in the case of generalworkingconditions）．

Armrest Adjusting Handle The operator puts his arm on the armrest when

OPerating theload handlinglevers．Turn the handle counterc10Ckwise toloosenit and adjust the armrest height．Lockit byturnlngthe handle Clockwise．

DSS（Downshift）Switch

The DSS switchisincorporatedin the top of the boomlever．Thisswitchisusedwhendigglng．

When this switchis pressed with theshiftleverin 2ndin forward，the shiftlever automatically shifts intoIstspeed，a

owInghorsepowertoconcentrate

OnloadhandIingoperation．Whentheshiftleveris Placedin reverse，the traveling speed gearis automatica yshiftedinto2nd． USS（UPShift）Switch

The USS switchisincorporatedin the top of the bucketlever．You can shift up the gears within a Selectedspeedrange． （Formoreinformation，SeeTRAVEuNG．）

LOADHANDuNGLEvERLOCK a WARNlNG Set the10ad handlinglever10Ck before leavingthe10ader，tO10Ckthe10adhandJing lever．

The10ad handlingleverlock Locks the10ad handlingleverinneutraL． The10ad handlinglevers arelocked by pulling the Lever10Ck．

31

lNSTRUMENTS AND CONTROLS

SAFETY LINK

A wARNING The＄afetylinkconnectsand10Cksthefront frame and the rear frame．Useit when

SerVicing or storjng the10ader．Remember

toattachtheβclip．

Also use the safety link when hoisting the 10ader．

A wARNING Beforetryingtostarttheenglne，besureto Place the safetylinkin the rear frame bracket．Remembertoattachtheβclip．

SIDE PANEL

A cAUTlON Use the locking rod to support the side panel during serviclng．The side panelmust be CIosedduringtrave［ing．

The side panelis a split type．Raise the upper Sidepanellevertoopentheupperpanel． When openlng theJower panel，fjrst open the upper panelcompleteLy and10Ck jt with the locking rod．When c10S［ng the panels，CLose the lowerpanelfirst，andthen closethe upperpaneI SeCurelyunti［itclicks．

TOW PIN Usethetowpintotowanothervehiclebyputting it through theloop of the towlng rOPe．The tow Pinhasastopper．lnsertitproper［yandturn1800 to［ock the pln．For details of the tow pln，See Page60．

32

INSTRUMENTSANDCONTROLS

S．DEVIEWMIRROR A wARNING When driving back，do not count on the Sideview mirrors too much．Use them as

SuPPlementalmeans，100kingdirectlyinthe directionyouaregoingtobackisbe＄t．

Adjustthesideviewmirrorstogainfullrearview Whenyouareseatedintheoperator

sseat．

LADDER

A wARNtNG U＄e the recommended hand holds and

StePS With atlea＄t three point＄Of support

When getting on and off the10ader； OtherwiseyoumightsJiporfall．

Twoladders areinstal［ed，One On eaCh side of the10ader．

1tis advisab［e to use the（eft−Sideladder，

because getting on and off with the right−Side ladder might be a＝ttle restricted by the Load handlinglever．

BUCKET A bucket with flat reversible cutting edge is StandardequlPment．

U

占㍍岩k岩手 、

We have a wide range of buckets and attachments to meet your specific job requlre− ments．Contactyourauthorizeddealer．

螢嘉

STANDARD BUCKET

LOGGER

33

lNSTRUMENTS AND CONTROLS

VANDALlSM PROTECTlON Hydraulic oiltank cover，tranSmission oilcap， and battery cover can be keylocked or bolted・

Thefueltankcapandsidepanelscan beJocked Withthestarterkey．

＿＿ 」

34

ROPSCAB，AIR CONDIT10NER，ANDRAD10

ROPSCAB，AIRCONDIT］ONER，ANDRAD10 ROPS CAB Standard equipment

AIRCOND［T10NER Standard equlPment．Formoreinformation，See

Page39．

RAD10 Standard equlPment．Formoreinformation，See

Page42．

35

ROPSCAB，ArR CONDITJONER，AND RAD10

OPENlNG AND CLOSlNG DOORS

A wARNING Usecautjon nottogetyourfingercaughtin the door．Thereis a fear of your finger beingcaughtifyou putyourfingerbetween the］ever and the knob when holding the doorlever．

AcAU旧N

Afterclosmgthedoor，makesureitissecurely Closed．

When openlng the door from outside，grlP the doorleverto unIockthe stopper．When opemng the doorfrominside，Pu‖the doorlevertowards

theinsidetounlcokthestopper．

DOOR LOCK

A cAUT10N After10Ckingthedoorwiththedoorlock，make Sureitissecurelylocked．

Theleftdoorislockedfrom outside by uslngthe key and the right doorislocked frominside by PuShingdowntheknob．

REGULATOR HANDLE The door window can be rolled up and down by turnlngthehandLe．

36

ROPSCAB，AJR CONDmONER，AND RAD10

ROOM LAMP A roomlampIS equ［PPed on the ceiling of the Cab．YoucanturntheLamponandoffbyshifting the switch．With the switchin neutraI，theIamp

turnsonandoff，interlockedwiththeoperationof the door．Thelamp turns on when the dooris OPened． Remembertoturn offthelampbeforeleavjng the10ader．

ROOM MIRROR Alarge room mirroris equlPPedinside the cab， Adjustitto galn fullrearview beforestartingthe loade「．

TRAY，CUPHOLDER A cAUT10N ThetraylSnOtaWater−PrOOftype， Donotspi fluidoverit．

You can ho［d a bottle with a capln the cup holder．

37

ROPSCAB，AJR CONDJT］ONER，ANDRAD10

ASHTRAY

A wARNING Takeduecaretopreventfirehazards．

An ashtray is equlPPed for a smoker s COnVenlenCe． CfGARETTE LIGHTER

A wARNING Do not touch areas other than the knob．

Youcouldgetyourfinger＄burnt． Use tolight cigarettes．Pushin the knob．When the＝ghteris hot enough to［ight a clgarette，it POPSOut．

COOLANDHOTBOX（L40） You can keep beverages in this box where the COO10r hot air js sent from the air conditioner．

Make sure bottles you are going to put in are SeCurelycappedorplugged．

38

ROPSCAB，A］R CONDIT10NER，AND RAD10

AIRCONDITJONERSYSTEM CONFIGURAT10N

Mode switches and discharge

OPenlng＄

（⊇） ①，④ （雪） ②，③，④ ㊨ ①，②，③，④ Note：

・Thenumbersinthesketchshowthedischarge OPenlngS・

・On L27and L32−2，the condenserislocatedon topofthehydrau［icoilcooler；OnL35andL40，

itis Locatedin front of the cooLing fan．The receiver is located to the transmission at the

rightsideoftheenglnerOOm． 39

ROPSCAB，AIR CONDIT10NER，AND RAD10

MODE SWlTCHES

ArRCONDl＿ T10NER SW［TCH

VENTILATlON CONTROL SWITCH

0 0 0 0

FANSWITCHLO

FANSWITCHHI

TEMP．LOSWITCH

TEMP．HI SWITCH

A［R CONDIT10NER

A wARNING

⑲（Airconditioner＄Witch）

●Use caution not to expose your body to COld air directly．You might bein bad Shape．Get comfortabJe air direction and VOlume by adjusting the10uVer Of the di＄Chargeopening＄．

（LoorHiswitchpressed）on．Toturnitoff，PreSS

●lf the air conditioneris u＄ed for a10ng

Period of time with the windows cIosed， OPenthewindowsfromtjmetotime．

TheairconditioneroperateswhentheA／Cswitch isturnedonwiththefanswitchesindicating［amp itagaln．

㊥（？FFswitch） Pressing the OFF switch will stop the operation Ofthefan and airconditioner．

㊥（Fan＄WitchLo）

A cAUT10N ●Warm up the englne Sufficiently pnor to OPeratingtheairconditionerswitch． ●ltis good practicetoventi［atethe operator s COmPartment before cooJingif the tempera− tureinsidethecompartmentistoohigh．

Pressing the switch will turn on the fan and reducetheajrvolume．

㊥（FanswitchHi） Press暮ng the switch wil［turn on the fan and increasetheairvolume． Mode Switches

The mode switches seJect the air discharge

AIRCONDIT10NERSWITCH PANEL The switch that has been pressed［astis

Withanymodeswjtch．

Prioritized．Press［markorletters］switches． When the starterswitchis turned to ON，the air COnditionerstartsoperatinglnthemodeinwhich

（⊇）（Footareaswitch） Airisdischargedfromthefootarea．

the starter switch has been turned off．The

OPeratingstatuslampcomeson．

40

POSitions・The rear defroster can be operated

ROPSCAB，AIRCONDmONER，ANDRAD10

MODE SWITCHES AIR CON T［ONER SWITCH

VENTILAT［ON CONTROL SWITCH

FANSWLTCHLO

FANSWITCHHI

（撃（Defroster／faceswitch） Air［S discharged from both the windshield area

TEMP・LOSWITCH

TEMP．HI SWITCH

AIRCONDIT10NEROPERATING PROCE− DURE

and the monitor／meter panel s right andleft OPen］ngS．The airdirection can be adjustedwithYouwillgetquickcoolingandheatingeffectwith the ventilation controlin theindooraircircuLation theopenlng s10uVerS． mode，However，itis recommended to use the

㊨（Footarea／defroster／faceswitch） Airisdischargedfroma‖airdischargeopenlngS・

㊥（Temp・LosTjtch） The temperaturelSloweredin steps for every depression ofthe switch．The4indicatinglamps at the left side are used as a rough guide of COOling temperature；the4indicatinglamps at

OutSideintake mode at usualtimes，COntrOHing the temperature and air volume at your Preference， Note：The outsideintake modeincreases the

PreSSureinside the cab to prevent the entrance ofdustintothecabfrom outside．

For coo［ing and dehumidification，uSe㊧

therightsideareforh占ating．

（defroster／face）position・

㊤（Temp・HisTit？h）

For heating and dehumidification，uSe（箪）

The temperaturelSlnCreaSedin steps forevery depressionoftheswitch． （宣）（VentilatiopcontroIswitch） Theoutside alr［Sintroducedwhen theindicating

（footarea／defroster／face）position・

Forheating，（⊇）（footarea）position・ Note：Atthistime，makesurethe⑲switchis

lamp comes on．1f the switchis pressed，theturned OFF．

indicating lamp goes out and the system enters theindoor air circulation mode．The system returns to the outside air intake mode when the

SWitchispressedagaln．

41

ROPSCAB，AIR CONDIT10NER，AND RAD10

RAD10 To receive broadcasting clearly，eXtend the antenna．

① PowerOnNoLumeBalanceSwitch TheradioisturnedONbypresslngtheswitch．The SOund volumeisincreased byturnlngitclockwise anddecreasedbyturnlngitcounterc10Ckwise．The radioisturnedoffbypresslngtheswitchagaln． Pullthe switch to controlthe balance between the

rightandleftspeakers．

②ToneControIAdjustmentKnob The treble is enhanced by turning the control C10Ckwiseandthebasepartisenhancedbyturnlng itcounterc10Ckwise．

O Display Control Button When the radio is turned on with the starter

SWitchin the ON position，the djsplay shows a radio frequency．You can switch the display to thetimeofdaybypresslngthisbutton．

④ BandSelectorButton Push the button to switch over the bands between FM andAM．

（9 Station PresetButtons Press oneofthe sixbuttonstotuneintothestation

youwant，fromamongthestationsprogrammedin memory．The disp［ay shows the frequency of the Station．

⑥ LCD When the radio is turned on with the starter

SWitchin the ON position，the display shows a radio frequency．When the Display ControI Button③ispressed，thedisplayshowsthetime

Ofdayfor5seconds andthen returnsto a radio

frequency．When the radiois turned off，the

displayalwaysshowsthetimeofday．

⑦ StereoBroadca＄tingIndicator The indicator comes on when a stereo

broadcastinglSreCeived，

42

ROPSCAB，AIRCONDITIONER，ANDRADLO

⑧TuningButtoncQ），㊦Automatictuning

lfthebuttonispressedandheldformorethanO，5 SeC，theradiobeg［nStOSearChforastationtoward

the high frequency direction．1t tunesin the first Station which can be most heard．1f one of the6

Stationpresetbuttonsispressedformorethanl．5 SeCOnds，the stationis programmedinto memory．

Using the same manner，yOu Can PreSet uP tO6 radiostationsinmemory． ManuaL Station Select

The radio searches for a station toward the low

frequency direction when◎buttonis pressed；

andtoTardthehighfrequencydirectionwhen㊦

buttonlS PreSSed．The stations are selectedin StePS foreverydepression ofthe button forless

than O．5seconds．Holding down the buttons for morethan O．5seconds，the stations are seLected

in succession．For the procedure for presetting Stations，uSe the same manner as describedin Auto Station Select．

⑨TimeAdjustmentButton Usethe⑪toチdjusttheunitofhours；the㊥f？r the unit of mlnuteS．The numbers advance］n

StePSforeverydepressionofthebutton］essthan

O．5 seconds． The numbers advance in

succession when the button is pressed and held

for morethan O．5seconds． The unit of hours advances as foLlows：1，2，3，

．．．12，1，2．The unit of minutes advances as fol］ows：00，01，02，．．．59，00，01．1t does not

increasethedigit．

㊥is usedforresettingthec10Ck・Pressthe buttonto resetthetime toOO min．00sec． ●00−05 min：The c10Ck returns to OO min．00 SeC．

●55−59min：The c］ock advances one hour and

thedisplayreturnstoOOmin，00sec・ ●06−54min：Thec10Ckis not reset．

43

Memo

44

TRAVELING −

TRAVELING SAFE TRAVELING BREAK−1N PER10D BEFORE STARTINGTHE ENGINE．

．．．．．．．．．．．

STARTING THE ENGINE AFTER START［NG THE ENGINE…‥‖…………… 53 STARTING AND STOPPING THE LOADER……．54

HANDLING LOADERS W［TH AUTOMATLC TRANSM［SS10N

TRANSPORTLNG THE LOADER……．‖…．．…

，．．…58

TOWING

MEASURESTO BETAKENIN AN EMERGENCY

HANDLING LN COLDWEATHER…‖‖．．．………

．

64

HANDUNGT（RES HANDuNG ONE−TOUCH COUPLER

（HYDRAUICTYPES）

This ManualusesthefoL10WlngSafetyalertsymboIs． When you seethose symboIsin the text，foIIowthe SafetymessagetoavoidpersonalnJUryOrdeath・

Failure to f01］ow theinstructionsin the mes＄age Willcau＄ea＄eriousaccidentordeath．

a WARNlNG Failure to follow the in＄truCtions in the message might cau＄e a＄erious accident or death．

▲cAUTtON

Failure to foIJow theinstructionsin the message may cause personal injury or damage to the

loader．

45

SAFE TRAVELING

SAFE TRAVELlNG

BeforetrylngtOOPeratetheloader，theoperator must know safe operating procedures and PrOhibited use＄；Otherwise the operator might ln］ure himself or bystanders．The safety

instructions gIVen On the pages that foLLow are JuSt a few of the rules and regulations you are requiredtoobservewhenoperatingthe10ader． 1f you have any questjons about the safety instructjons described herein，Pleasefeelfreeto askyourauthorizeddealer． The marking

Onthe pictures meansactions

thatareprohibitedordangerous． The pictures have been drawn based on our medium−Sizedwheel10aders．

Protecttheplanet！！ Do not make jerky starts or acce［eration；it wj resuFtin bad

fueleconomyanddjschargeofharmfulexhausts．

OperatetheIoaderwhilekeepInginmindthatyoushouldbekind tothe environment．

Wearecommittedtoprotectingtheplanet．

46

SAFETRAVEuNG

ThenumbersnexttothesafetyrulesdonotindicatetheprlOrityoftherule，simportanceorthedegreeofriskassociatedwiththesituation・ Do notoffer rides to others．

6．Parkthe10aderon alevelsurfaceand apply theparkingbrakesecurely・Putthebucketon

the ground fIatly，bLock the wheels and removetheenglneStarterkey・

7．Do notparktheloaderwhereexhaustorhot COmPOnentS Can COntaCt flammable debris （leaves，PaPer，etC・）・

2．Never mount or dismount a movlngloader． Usethesafetystep（S）and safetygrip，When

mounting and dismounting a stationary 10ader． 3．Beforestartingtheenglne，makesure： ・TheparkingbrakeisappLied． ● The direction controlleverisin neutral．

The load handling lever is in neutral withth

8．Don t use an open fJameto checkf］uidlevel Orleaks．Neversmokewhi［e handlingfue10r Lubricants．

9．Do notusethe10aderinan atmospherewith exp］osive gases or where exhaust or hot

COmPOnentS SuCh as the englne and muffler CanOntaCtflammabLematerials（lubricants・ 4．Get familiar with the］oader．Train with actuaI ChemlCals，leavesorwastepaper）． OPeration．Do not try to start the englne Or 10．Do notlift the bucket or front attachment drive the10ader unless you are properly thelever Lock．

Seated．

morethannecessary・

Youareproperlyseated；Otherwiseyoumight COnfuse the direction or the shift position of thehandandfootcontroIs，thusleadingtoan

groundclearanceheightduringtraveling・

accident． 5．Except for the one−tOuCh coupLerlever，nO

Keep theloading equlPment at minimum See page 54 for the basic traveling posture

Ofthe10ader．

COntrOllever should be operated unless you areseatedproperly．

11．1tis dangerous to traveL with the bucket higher thanis appropriate regardless of

WhetherLoadedornot．

Keep the bucket at minimum ground Clearanceheight． 12．A］ways brake to afullstop before reverslng the direction oftravel．

13．Never play games with the10ader・Operate thecontroIssmoothLy．Don tjerkthesteerlng Wheel．Avoidsuddenstops，StartS，OrturnS・

47

SAFE TRAVEL［NG

14．Do not manlPulate the bucket or front 17・Be aware of the weather and the ground

attachment too abruptly．Thereis danger of 10adsdropplngOrtheloaderupsetting．

COndition．Slow down whenitis rainlng，

SnOW］ngOrfoggy，becausevisionisimpaired・

Avoid working on rough，SOft or swampy

groundsifpossible．1funavoidable，Checkthe groundconditioninadvance．

15．Whentravelingthroughdoorwaysensurethat thereis sufficient clearance for the10ader，

OPeratOrand10ad．

18．Go around obstacles on the road．They

might upset the10aderordamage assets or lnJurePeOPlearoundthe10ader． 19．When working with a Loader with special equ［Pment Which restricts your vjsion or handling a high Load which obstructs your

front vision，uSe eXtreme Caution，eSPeCially When operating the10ad hand［inglever．［tis

goodpracticetohaveaguide．

20．Stop and sound horn，jf necessary，at corners and other locations where vision is

16．S10W down at night．Judging distances and

thelevelof the groundis more difficult at

night．Usehead［ightsandclearancelightsto letotherworkmenknowyouarecom［ng．

48

restricted．1tis good practice to have a guide．

21．Use extreme caution when traveling or makingaturnincongestedareas．

SAFE TRAVELlNG

22．When ascending or descending grades，the 10ader should be driven with theIoader

s

Center Of gravity uph‖．Thatis，a10aded

10ader shallbe driven with theload faclng uphilland a un10aded Loader shal［be driven Withthefrontattachmentfaclngdownhill． ・Donotmakesuddenstops． −、、l

25．BeforestartingtheengIne，makesurenoone is under，On，OrC10SetOthe］oader．Letother WOrkmen and bystanders know you are Starting up bysoundingthe horn・Accidents Oftenoccurimmediatelyafterstarting． 26．Lookin the direction of，and keep a clear View of the path of travel・Honk when approachingpedestriansandbystanders・

し 小、l

・−−′、 ▲′√

Unloaded 【一JJツ1

㌦㌦＼−、、、、∵・、、ン 23．Stop theloader before descending grades．

Use the englne brake．1f theloader goes fasterthan you want，PreSS the brake pedal from time to time．Do not keep the brake Pedalpressed；Otherwise pooror no braking effectmightresult．

27．Know the rated capacity of your10ader and its attachment（if any）．0bserve a traffic regulations including authorized plant speed limits．

Make the rules and procedures of operation knowntoa personnelinvoIved・ 28．Checkworkareajn advance．Lookforrough

SPOtS．Lookforanythingthatmightcauseyou

to10Se COntrOL，bog down or upset・Before

driving over a bridge plate or dockboard， ensurethatitisproperlysecured． The supervisor shallkeep a record of the resultofinspections．

24．Do not make turns on a gradient and drive theLoaderacrossagradient．Thereisdanger Oftheloaderupsetting．

49

SAFE TRAVELlNG

29．Any time you find that theloaderis not functionlngPrOPerly，mOVetOanOut−Oftraffic Place，rePOrtthe condition to the supervisor，

and take necessary measures．0peration of the loader should be halted until the trouble is corrected．

30．Stayalert．

Don

tdrink．（andkeepyourse［fingoodshape

beforeandduringwork，）

31．When youleave the10ader，remOVe the

Starter key and keepit；Otherwise you will

take responsibility when an accident occurs

duetosomeoneoperatingtheloaderwithout Permission．

50

BREAK・lN PER10D

BREAK−IN PER10D Our wheel loaders have been subjected to CarefuIinspectionandthoroughrunnlng−inbefore Shipplng．We，however，reCOmmend that you

OPerate the10ader underlight conditions forthe firststageofoperation．

The10adershould beoperated especialLyforthe firststage ofoperation（forinitia1100hourヲOf OPeration）fol10Wing the requirements g［Ven betow：

・Be sure to perform BEFORE STARTING Checks EVERY DAY．

・AIwayswarm up the10adersufficiently before

Puttingittoworkirrespectiveoftheseasons，

・Do not run the englne at high rpm without a load，eSPeCiallywhiletheeng［neiscold． A Avoidsuddenstops，StartSOrturnS．

51

BEFORE STARTING THE ENGINE

BEFORE STARTINGTHE ENG］NE lnspect the generalcondition of the10ader to Check for：

・Damageorbreakage

Checkanydefectsfoundbypreviousinspection 102

Foreign materialal

10ader

Removedust，mud，Oilandsnowfromthe

102

・Signsofoi10rWaterleakage

CheckallofthepartsforoilIeak

102

Checkhydrau（ichosesandpiplngfordamage 102

A wARNING

CheckengIneOiJforlevelandcontamination 102

lfitisdifficulttocheckforleak＄duetodirt，

Cleantheareayouaretryingtocheck．Start

CheckfueItankforIevel

102

the englne tO See jf oi［or waterleakage OCCurS．Hydraulic pre＄Sure Can drive

Drainthewatersedimentor

103

hydraulic oilthrough the skin．Nevercheck forleak＄in the hydraulic system with your

CheckcooLantforlevelandradiatorfinfor COntamination

103

barehands．UseapleCeOfcardboard．

Checkaircleanermonitorindication

104

Checkinstruments，mOnitors（Warninglamps）， Iights，hornandback−uPbuzzerforoperation

105

Check torque converter and transmission for 106 Oillevet

Check exhaust ga＄eS Outdoors．1f exhau＄t Checkhydraulicoiltank（brake）forlevel

Checkis to be performedindoors，be sure to have good ventilation and wear a mask． Exhaustgasescan kj

．

106

Checktiresforpressureanddamage，WheeI 107 boltsfor100SeneSSandwheeIsfordamage Checkbrakepedalforoperationandbraking effect

107

CheckacceIeratorpedaIforoperationand exhaustsforco10randnoise

108

Checkparkingbrakeforoperationand brakingeffect

108

Checksteenngwhee＝orpJayandoperation

108

Checkwindshieldwasherliquidforlevel （loaderswithoperator scab）

109

Checksideviewmirrorsandinteriormirror （OPtiona yavaiIablefor10aderswithan OPeratOr scab）fordamageandmounting

109

CheckROPScab，Seatbelt（OPtiona＝y avai［ableforIoaderswithROPScab）for damageandmountingboltsfor［00SeneSS・

109

boltsfor100SeneSS．

52

STARTlNG THE ENGlNE

STARTINGTHE ENG［NE

AFTERSTARTINGTHE ENG．NE

A PRE−STARTINGCHECK

・Warm up the englne SufficientIy，atleast5 minutes，regardless of the ambient tempera−

・Make sure no oneis under，On OrC10Se tOthe 10ade「．

・lf water，greaSe Or Oilis sticking to the f100r， Pedals，levers，Or OPeratOr s hands，Cleanit uP・

tu「e．

Checkthe general condition of the loaderandnd Shiftthe10ad handlinglevertochecktoseeif theloadhandlingsystemoperatesproperly・ ● Checkexhaustsound and color．

・Make sure the shiftJever and10ad handling ・Checkthemetersandwarnlnglights． leverarein neutralandthattheparking brake

1f the brake oilpressure monitor Lamp comes

knobispulled．

On andthewarn］ng buzze†sounds，aPP［ythe

brakes andletthe eng［ne run at medium rpm untilthemonitorlampgoesoutandthebuzzer

STARTING

・lnsertthekeyintothestarterswitchandturnit StOPSSOunding・

totheONposition．

● Checkforoil，fuel，OrWaterleaks．

・PresstheacceleratorpedaJ［ightly． ・Turn the key fully c10Ckwise to crank the engine・（Once the eng！neis started，remOVe

yourhandfromthekeylmmediately，） Do not ho］d the＄tarter SWitchin the START

POSition for over10 ＄eCOnds at a time；

a CAUTloN WiththeengLnerunnlng，donotturnthestarter SWitch from the ON position；Otherwise the electricalpartsw‖bedamaged．

otherwise it will cause damage to the

Starter．If the englne WOn t startin about5 SeCOnds，remOVe yOur hand from the key．

Wait 30 seconds after the englne StOPS COmPletelyandtryagaIn．

・The englne may be hard to start when the

ambient temperatureislow．To help start a

CO［d englne，turn the starterswitch to the ON

POSition to preheatthe englne．1tis advisable to preheat the englne for about8 seconds Whentheambienttemperatureisbe10WOOCor 320F（L27，L32−2），for about5seconds when

theambienttemperatureisOOC or320Forfor about 20 seconds when the ambient

temperatureis−10OCor140F（L35，L40）・lfthe

englneWOn

tstart，return thestarterswitchto

the OFF position and wait about 30 seconds beforepreheatingitagaln．

53

STARTlNG AND STOPPlNG THE LOADER

STARTINGANDSTOPPINGTHE LOADER STARTING

AUTOMATICGEAR・SH［FTING Put the grIP Of the shiftleverinto your desired gear

POSition．lnthemanua（−Shiftmode，Shiftgearsoneby One．Donotskipfromlstto3rdor4th，forexampIe・

lDlRECTlON

GEARSHIFTING

（Makesurenooneisaroundthe10ader．） ◆ Raise the booms and tilt back the bucket so that the

10adergetsreadyfortrave［lng．

You an reverse the direction of travelwithout

StOPPlng the10ader．1tis good practice to reverse

thedirectionoftravelwiththeshift［everin2ndgear．

Nevertrytorever＄ethedirectionoftravelata

↓

high＄Peed；itisverydangerou＄・

a CAUTloN On10aders with automatic transmission，do not reverse the direction oftrave暮when the gears are in4thspeed．ThecIutch unitcouldbedamaged．

TURNING

Holding the steering wheel knob turn the steering

Pressthe brake pedaland releasethe parking brake． Shifttheshiftleverintheforwardposition．

↓

Wheelinthedirectionyouwanttoturn．

a WARNlNG Donotmaketurn＄athigh＄Peeds；Otherwisethe 10adermightup＄et． Turnthe＄teeringwheelalittletoturns10Wly．

a CAUTloN

When the steenng wheelis turned fu

yin either

directiorl，thefrontandrearframesswivelaroundthe

Center］Oint of the10ader．Do not try to turn the

Steering wheeIfarther；Otherwi＄e the englne might ＄tal10rthe＄teerlngWheelunjtmightfailtooperate PrOPerly．

Release the brake pedalwhi［e presslng the

acceIeratorpedaIs10Wly．

54

STARTlNG AND STOPPlNG THE LOADER

SHUTTING OFFENGINE

lSTOPPlNG

Release the accelerator pedal and press the brake

Letthe englne run at10W rPmforabout5minutesto

PedaIto bring the10ader to stop・Do not use the

COOlit down．

Parking brake to brake the10ader exceptin an

emergency；Otherwise the parking brake wi［lbe

a CAUTloN Engines with turbocharger are very hot after

damaged．

◆

OPeration．To prevent seizure，be sure to cool itdownbeforeshuttingofftheengJne・

After making sure the10ader comes to a stop，Place the shiftleverin neutraland press the parking brake ON switch．

↓

PIace the［oad handlingIeverin neutraland engage theIever10Ck．Turn the starter switch to the OFF POSitiontoshutofftheenglne・

↓

Lower the bucket on the ground horizonta］Iy・ltis advisabletoparktheLoaderonalevelsurface・B10Ck thewheels．

AcAUTON

Removethekeyandkeepitsecure・

The englne With a turbocharger must be COOled down bylettingit run atidIe rpm for about5minutesbeforeshuttingoff．

55

HANDuNG LOADERSWITH AUTOMATICTRANSMISSION

HANDLING LOADERSWITHAUTO− MATJCTRANSMISS（ON GENERAL DESCRIPT10N The automatic transmission automaticalJy con− troIs the transmission according to the gears Selectedbytheshiftlever，detectingthetraveling SPeedandtheenglnerPm．

lHANDLlNG

Adjust the gnp end of the shiftlever to the speed youwant．

Forheavywork，adjustfor2ndor3rdspeedandfor ljghtwork，adjustjtfor3rdor4th speed，Selectthe

●You can select the transmission mode between 4thspeedfortravelingwjthoutload， automatic and manual．ln the manualmode， Speed DSSoperation USSoperation you need to controlthe transmission uslng the range （boomJever） （bucketlever） Shiftlever． 1st Nooperation SPeed FUNCT］ON

The transmission speed automatically changeses according to the position of the shiftlever． WhentheshiftJeverisinpositionsotherthanl SPeed，the transmission always shiftsinto2nd SPeed．When the DSSis operated，the

transmissionshiftsdownintoIstspeed．

2nd Shiftsdownfrom2ndto Shiftsupfromlstto SPeed 1stspeed 2ndspeed． 3rd Shiftsdownfrom3rdto Shiftsupfromlstto SPeed 2ndandtoIstspeed． 2ndandto3rdspeed． 4th Shiftsdownfrom4thto Shiftsupfromlstto

SPeed

3rd，2ndandtoIstspeed

・With the USS（Up Shift Switch），the

2nd，3「dandto4th

SPeed．

transmission automatically shifts up wjthin a Selectedspeedrange．

・The automatic transmissjon unit js equlPPed

Withakjck−downdevicewhichquickensshifting downwhenascendingas10Pe，

・The transmission won

t shift up when the

engine speed is at low rpm so that engine

braking［SaVailableonadownhil］． ・The djrection oftravelis reversed bychang［ng

the speed gears．This prevents the seizure of the clutch unit．

CHECKING OPERAT［NG STATUS When the starter switchis turned to ON，the loaderchecktheoperatingstatusofthesolenoid Valve ofthe transmission．

Whi［e the operating status ofthe solenoid valve ischecked，theloaderwon

DSS operation ・Presslng the top end ofthe boomleverwillshift

downthegearsbyonespeedrange． Presslng OnCe When the gears arein4th speed，

the transmission shi什S down to 3rd speed．

Presslng OnCe When the gearsarein3rd speed， thetransmissionshiftsdownto2ndspeed． ・lf the DSSis pressed and he［d down when the gears arein4th speed range，the transmission

Shifts directly to2nd speed．Jf you want to shift down to thelst speed range，PreSS the DSS agaln・

USS operation ・Presslngthetop endofthe bucketleverwillshift

，tStarteVeniftheshift upthegearsbyonespeedrange．

JeverjspJacedinforwardorreverse．

Presslngitoncewhenthegearsarein2ndspeed， thetransmissionshiftsupto3rdspeed．Presslng it once when the gears arein3rd speed，the transmissionshiftsupto4thspeed．

・Evenif the USSis pressed continuously，the transmission won

SPeedinsuccession．

56

t shjft up from2nd，3rd to4th

HANDLING LOADERSWITH AUTOMATICTRANSMISS10N

SPEEDRANGECHANGEPATTERN BY3− MODESELECTORSWITCH Switchposition Speedrangechangepattern Thespeedrangechangepointfrom （loadhandling 2ndto3rdspeedisdelayedto mode） hampershiftingupinVcyclework． H

L

Thespeedrangechangepointfrom

（TraveIingmode）

2ndto3rdspeedor3rdto4thspeed

isquickenedtomakeitsmootherto accelerate the traveling speed.

Thespeedrangechangepointisset （lntermediate inthemiddIebetweentheabovetwo mode） Settings． M

Make sure that the10aderis stopped and the Shiftleverisin neutraL before operating the3− mode selectorswitch．

REVERSINGTHEDIRECT10NOFTRAVEL lfyouwanttoreversethedirectionoftraveluslng the shiftlever a10ne，Without usng the brake Pedal，itis good practice to place the gearsin 2nd speed range．If the direction of trave［is

reversedwhenthegearsarein4thor3rdspeed， thetransmission automaticallyshiftsdownto3rd Or2nd speed．This prevents the seizure of the Clutch unit．

a WARNlNG ・When reversing the direction of trave］， make sure thereis no one around the toader． ●Do not rever＄e the direction of travelat a

high speed；Otherwise an accident might OCCur Or the10ader could fai［to operate norma y．

AcAUT［ON ●You cannot reverse the direction of travel

When the traveling speedis higher than a Certainlevel．

・The 4th speedIamp b［inks and buzzer

SOundswhenyoutryto reversethedirection of travel at a speed higher than a certain

level．S［ow down theloader and reverse the

direction of travelwith the gearsin3rd or 2ndspeed．

57

TRANSPORTING THE LOADER

TRANSPORTlNG THE LOADER

・Loadingandun10adingmustbecarriedouton

TRANSPORTfNGTHELOADERONA TRAILER

・When10adingthe10aderontothetruck，gOuP

alevelsurface．The rightandleft ramps must bethesameheight．

Slowlyin forward or reverse（according to the

typeofthebed），makingsuretherightandleft Wheelsareproperlyallgnedontheramps・ If the loader is not aligned properly with thehe

a CAUTloN SecurelyJockthe10aderin place on the truck topreventitfrom movlngWithchainsorstraps ramps，gO down the ramps and start over andbyb10CkingthewheeIs．Whentransporting agaln・ theloader over public roads，Observe10Cal traffic regulations relatingtotheoveralllength， ・Use anti−Skid ramps when you are golng tO WOrkin the rain or the snow；Otherwise the

Width，height，and weight of both the10ader

loader may skid and faJloff the ramps，

and the truck．

CauSingaseriousaccident．

CAUT10NSTO BETAKEN WHEN LOAD− ING AND UNLOADlNG THE LOADER ltis advisable to ask a specialist to10ad and unload theloader onto and from the trailer．The OPeratOr may nOt be familiar with this kind of WOrk．

Whenusingacrane．

When using ramps

A wARN州G ・U＄e a Crane Of sufficient capacity to hoi＄t

the weight of the10ader（incLuding the

Weight ofanattachment，ifsoequipped．） ●Lock the front and rear frame＄ With the

Safetylink．

lessthan150

Support

●Insta optionaL 41iftinglugs on the SPeCified po＄ition＄． Perform 4−POint hoi＄ting．Do not make3−POint or2−POint hoisting．

●Consult your authorized dealer about the in＄ta11ationofoptiona［lifting］ugs．

●Lift the Loader alittle off the ground and Set ramps with an angJe ofless than15O，uS［ng

thetabIe as a rule ofthumb．

make sure the chain＄ Or rOPe＄ are

PrOPerly secured to the Lugs and the Loaderis stable．

Bedheight 1000mm（39in） 750mm（30in） 500mm（20in）

Ramplength 3700mm（146in） 2775mm（109in） 1850mm（73in）

a WARNlNG Load＄ mu＄t be driven ＄traight onto the ramps．Both front wheels（and or rear

Wheels）must bein contact with the ramps Simultaneou＄ly．

・Use ramps of sufficientlength，Width and

Strength．

・Before［oading or un10ading theloader，make

Sure tO aPPly the parking brake to the trailer

truckand blockthe wheeLs．

・Ramps must be spaced evenly from the CenterOfthetrailer

sbedandsecureIy10Cked

to the trailer．The trailer surface must be

Cleananddry．

58

TRANSPORTING THE LOADER

WhenrunnlngOnitsown

A wARNING After driving for an extended hour，the 10ader

s tires may heat up，CauSlng the

internaltirepressuretoriseexcessively，and in the worst case the tires could exp10de． Make sure to park the10ader for20to30

minutes for every one−hour driving，tO COOl down the tires．

Observe all traffic regulations including anyny special regulations authorized within the work area，forexample，SPeedlimitations． ・Drive s10W，and go round pot holes or other Obstacles，ifany，intheworkarea．

・Whendriv［ngOnPublicroads，CarryneCeSSary

licenseand permit．BeaLertforothervehicles and pedestrians．Abide by traffic regulations anddrivesafely．

59

TOWING

・The towline must be a10ng the centerline of

TOWING

The10aderis not equlPPed with any towlng P［n，

When necessaryto towanothervehicle，the tow

bothyourloaderandthevehicletobetowed．

・Jfyouuseanyothertowlngdevice，refertothe

rope must be tied to the positions specified on Page32，

tnstruction Manualsupplied with the towlng

device．

The Loader mu＄t be used fortowing onlyln

Whenthe10aderi＄tOWedbyanothervehicle

an emergenCy・

lf the englne WOn t start，remOVe the front and rear prope‖ershafts；Otherwise the transmission WilJrotate without being properly［ubricated， CauSJng Seizure．Before removlng them，aPPly the parking brakes and block the wheels SeCurely．

A wARNING Do nottowanothervehiclea10ngdistance． 1tisdangerous．

If the engine can be started and the steering

A wARN［NG When towing another vehicle on a pubLic

Whee］and brakes function normally，have

Vehicles and people know that you are

forsteerlngit．

road，take necessary measures to［et otherSOmeOne getOn the10aderyou are golngtOtOW

towing another vehicle．Use a flag，rOtating lamp，Orhazardlamp．

1fitis difficulttotowthe10ader，tranSPOrtitbya trai［ertrucktoyournearestrepairshop．

・Check the weights of your10ader and the Vehicle to be towed and make sure your loader has sufficient braking capacity to stop the towed10ad． ● Checkif the vehicle to be towed can be braked and steered．1f not，do not a

ow

anyonetorideonthetowedvehicle．

・Checkthetowropeortowbarfordamageand make sureit has sufficient strength for the WOrk． ● When necessary to descend a gradient，

another towlng Vehicle must be usedin the rearto retard． ・Start s10W［y．A sudden start canlead to a

brokentowrope．

60

O

（Page63）．

e

hydraulic pumps are defective，refernng

Vehic［e and observethem．

e

暮n addition to the above measures，release

Parking brakesif the engJne WOn t start or

h．n t t t

Whentowingthe10ader

There are several requirements you must abide by when towing another vehicle．Learn the regulations and rules about towlng anOther

MEASURESTO BE TAKEN暮N AN EMERGENCY MEASURESTOBETAKENINAN EMERGENCY a WARNlNG ・Batteries give offexp10Sive gases．Do not SmOke．Keepflameandspa沌SaWay．

Brake system：The brakes can be applied by pressing the brake pedal thanks to the oil PreSSure StOredin the accumulator．1f the

・Take care when using meta ic tooIs・lf a

metalLic toolis placed between the

englneStallsduringtravellng，mOVetOanOut−Of−

traffic area and park．Do not pump the brake Pedalat this time；Otherwise the brake oil PreSSure W川 be used up，thus causing the brakes tofail．

．fthe brakescannotbe applied bypresslng the brake peda］，PuSh the parking brake SWitch．

ON

Steering system：The steerIng Wheelbecomes hard to turn due to an inoperative hydraulic

POSitive termina］and the englne b10Ck or the10ader body，SParks may deve10P， CauSingexp10Sionorfirehazards・ ・lf battery electrolyte comesin contact With the skin or the eyes，it wi cause a burn or blindne＄S．Wear safety glasses， rubberg10Ve＄andapron．

・lf e［ectrolyte comesin contact with the

Skin or getsin the eye，fIush repeatedly

with cold water and seek medical attention．

・Make＄uretO Shutofftheeng］neand turn

SyStem．

Off the starter switch before working on thebattery．

If the englne Stalls during traveIlng，Park the ］oaderin an out−0トtraffic area and check the （tobecontinuedtonextpage）

CauSeOfthetrouble．

Forcomplicated trouble，COntaCtyOurauthorized dealer．

The water depthis animportant factor to take into consideration when the［oaderis workingIn SWamPy areaS．Do not enterwaterwhose depth exceeds the Loader

s minimum ground clearance

heightorishighenoughtowetthebottomofthe axlehouslng．

As a ruLe ofthumb，the a owable waterdepthis about400 mm（15．7in）．This means that the loadershould not be usedin a river．

0bservethefolrowlngCOnditions：

・Check the water depthin advance when CrOSS［ngaCrOSSariver． ・Use the same precautions before crosslng across a swampy area.

・Donotenterriverswhoseriverbedissteepor Whosef10Wisrapid．

a CAUTloN Avoid useofthe［oaderin saltwater，Saltwater

use will cause the development of rust to Shorten theIife ofthe10ader．

Afterworking［n a SWamPy area，Carefully wash the10aderandapplyanti−ruStCOatings．

61

MEASURESTO BETAKENINAN EMERGENCY

a WARNlNG Before trying to disconnect the battery COnneCtOrS，make sure to Lower the bucket

3．U＄ingaboostercabletotemporarilyrestore thebatteryperformance

Onthegroundhorizonta［ly，aPPlytheparking AwARN［NG

brake，turn the starter switch to the OFF POSitionand＄hutofftheengJne．

Do not put metaL tooIs ortheljke on thetop Surfaceofthebattery． To prevent the deve10Pment Of sparks， disconnectthe（−）side（grounding＄ide）first・ To reconnect，the（−）side should be COnneCtedlast．

●When connecting a booster cabLe，uSe Caution not to short−Cjrcuit the battery s

POSitiveandnegativeterminalswithacabIe

C［ip；ifshorted，thebatterycanexp10de・

●Use caution when connecting the booster CabLe to the englne b10Ck of a disabLed

】oader，because sparks may deve［op．The

Cable must be connected to the englne

b10Ck placed asfarawayas possibIe，from

thebattery．

1．Removing the battery unit from the10ader andchargIngWithastationarycharger Read the lnstruction Manual for the chargerer Carefu y and follow the specified charglng PrOCedure． ・If the batterylS tO be chargedindoors，have

good ventilation．Remove the battery caps to

al10WgaSeStOeSCaPe． ・Whjlethebatteryjsbeingcharged，neVerbring

fIame cIose to the battery．Care should be exercised nottoletany meta［licobjectcontact thebatteryterminals．

・Aftercharglng，Clean the batteryterminals and

apply grease before mounting the battery on

theloader．

2．Replacing discharged batteries with Charged batterie＄ ・Once completely discharged，the battery wi

haveashortservicelife．Replacethebatteries

Withnewonesassoonaspossible． ・Make sure the batteryand cable polarities are the same；the（＋）battery terminalto the（＋） Cable terminaland the（−）battery terminalto the（−）cable terminaL．Tighten the nuts

●Do notlet a disabJed10ader contact the

OPerative10ader． ・When starting the englne Of a di＄abled 10ader，WearPrOteCtiveglas＄eS．

・The10aderhastwo12−VOltbatteries，24voltsin

totaI．Make sure the mating battery has the SameVOJtage．

・Connectingtwoboostercables： ①Turn the starter switches of the operative Vehic［e and the disabled10ader to OFF． Conヮectthe red cab［e cLiptothe（＋）battery

termlna10fthe disabledloaderand connectthe

Other red cliptothe（＋）batteryterminalofthe

OPerativevehicle；

②Connectone blackend ofthe boostercableto the（−）batteryterminaloftheoperativevehicle； ③Connect the other black end of the booster

Cable to the eng［ne b10Ck of the disabled VehicLeplacedasfarawayaspossible，fromthe battery．

・Makesurethefourc［ipsaresecureandmaking

goodcontact．

・StarttheenglneOfthedisab［ed10ader．

SeCurely．

・The di＄POSa［of a discharged battery must

be left to the dealer from which the battery WaS boughtorto a specialist．Do notthrow itawaywithoutpermissjon． Disabled 10ader

No「mal Vehicle

・AftertheenglneOfthedisab［ed Loaderstarts， remove the clipsin descending numerica1 0rderof ④，③，②，and①．

62

MEASURESTO BETAKENIN AN EMERGENCY

a WARNlNG a WARNlNG Before trying to operate the emergency

You can release the parking brake in the

PrOCedure gNen below，Without using the

Parking brake switch． However， the Valve（＄POOl），make sure to apply the

PrOCedure must be used only when you CannOt reLease the parking brake with the Parking brake switch．Under any other Circumstance should not this procedure be used．The sameis true of

Parking brake to prevent accidentalrol10f

the Loader．

lf the10ader won t move due to a broken

electricalwirlngWhichmakesitimpossibletoturn

Onandofftheso［enoid，yOuCanmOVetheloader

inthefollowlngmanner：

Beforeyou tryto releasethe parking brake in the foILowing manner on a grade，b［ock

the wheels securely enough to withstand the weight ofthe10ader．Have a gujde and make sure there is no one around and under the10ader．

If the parking brake cannot be released with the Parkingbrakeswitch，duetoadefectivebrakeoil PumP Or Other faiJurein the brake system，

reIease the parking brakein the fo］］owlng manner：

Procedure： Note＝OnL27，thevalvepositionisdifferent・ ① Loosen the bo［t securing the plate on the transmission controIvalve． ② RaisethespooLlOmm（0．39in），andyouw州

be able to move theloaderin forward（3rd SPeed）；10Werthespoo110m叩（0・39in），and

you wilt be able to moveln reVerSe（3rd SPeed）．

③After moving theloader to an out−Of−traffic

area，returnthespoolintoneutralandtighten theplateboltsecurely．

Procedure Note：OnL27，thebrakecoverpositionisdifferent．

①Remove the plug⑧attached to the parking brake cover．

②Removethereleasebolt／nut⑥． ③Screwthe boltandflatwasher（W．0．nut）into theplughole④untiLthefarend． ④The brake w＝ be released by further tighteningtheboLt⑥about2turns（about2− 3mm or O．08−0．1in．）after the bolt head touches the brake cover．

63

HANDuNGIN COLDWEATHER

HANDL［NGIN COLDWEATHER

After preheating the engJne，Crank the

6・

englne，WarmuptheenglneSufficiently・

lncoldweatherorwhentheambienttemperature is−00C（320F），bearinmindthat： The water and lubricants used in the loaderer

mayfreeze．

● The surface on which the10ader travelis

Exhaustgasescan k＝sothe10ader mustbe warmed up with adequate ventilation.

COnditions：

7．Warm upthe Load handling system．0perate

Slippery． Keeplngtheaboveinmind，Observethefol10Wlng

the hydraulic peda［s sJowly to actuate the

1．Addwaterandlubricants beforeworking，nOt afterworking．（Thisdoesnotapplytofuel・）

Cylindersseveraltimes・

2．Add LLC（Long Life Coolant）to the radiator COO＝ng water．The wheelloaders are

WOrking on a road covered with snow，

8．Attach tire chains to allfour wheeLs when

especialJyonanlCyrOad・

delivered from the factory with LLCin the

radiatorandingeneralyoudon tworryabout 9．After work，take measures to prevent the thecoolant，However，Whenyour10aderisto freezlngOfwateronthepartsasfoHows： ・TapethekeylnSertionsljt・ be usedin a cold reg10n Where the ambient temperature might drop to−100C to−40OC ・TherubberpartslikethewIPerSmightfreeze・ （140F to−40OF），increase the concentration Take care not to al10W them to contact other Of the LLC．

PartS． ● Remove snow and water at the bottom and 3．Change the englne Crankcase oi［to cold− insideoftheIoaderwith a rod and brush．

WeatherenglneOil．

・Park theloaderindoors，if possible．Parkit 4．Use hard−tO−freeze fuel．To prevent the on a level surface and cover with a large condensation of moisture to theinner wallof

the tank，take care toleave half the fuelin

Vlnylsheet．

・lf not possible to store the10aderindoors，

the tank when finishing the day s work・Add COJd−Weatherfueltofillupthetank． 5．A［ways keep the batteryln a Wel］charged

COnditionsincethereisdangerofthe battery

being damagedif the electrolyte freezes・

After work，be sure tolet the englne run at low rpm for about 5 minutes．As an aIternative method，dismountthe batteryand keepitin a warmindoor place．Keep the SPeCific gravity ofthe electrolyte atl．2800r below．

64

Parktheloader on alevelhard surface and COVeritwithavlnylsheet．

HANDLING TIRES

HANDLlNG TlRES

TlRE lNFLATlON PRESSURE ThetireinfIation pressure must be asspecified，

a WARNlNG Tires are one of the mostimportant

nottoohighortoo10W． Make sure that the tires are inflated to proper

PreSSureS・ COmPOnentS Of the10ader：they sustain the Weight of the10ader，tran＄mit the driving Correct

OverinfLation

force and brake force，a eviate shock from the road surface，and help the［oader turn．

Underinflation

Neglect of the maintenance ofthetires will lead to poor performance of the10ader．A

（∋0日

flattirecancauseseriouslnJuryOrdeath． TlRE lDENTlFlCATlON

Model

Size

Standardpres− Surekg／cm2（PSi）

L27

20．5−25−12PR

330kPa 3．3 （46．9）

L32＿2

23．5−25−16PR

375kPa 3．75（53．3）

L35

23．5−25−16PR

375kPa 3．75（53．3）

L40

26．5−25−16PR

325kPa 3．3 （46．9）

Thejnflationpressuremaybeproperlyadjusted

accordingtothegroundconditionorworkarea・ ltis advisable toinflate the tires alittle10Wer d a

e ¶

①

②Shoulder 3）SidewaLIs ④Beads

Olnnerlinerrr ⑥carcass

than standard when the10aderis to be used on Sand or soft ground．Consu［t your authorized

（∋Breakeror

dealerabouttheselectionandinflationpressure

⑧Belt

Of tires．

Note：Therockpatternisstandard．

Tireinflationpressurechecksmustbeperformed when thetires are cold．

TlRE SlZE Example：ModelL27 20．5−25−12PR

① （∋ ③

1f theinflation pres＄ureis too10W，the fo owlngtrOublescanoccur： ● Large deflection・lt willlead to separation or COrdbreaksduetothegenerationofheat・ ・The development of cracksin side waL［s・ Vulnerabletodamagefromtheoutside・ ●lncreased road resistance wi

increase fuel

COnSumPtion． 1f theinflation pressureis too high，the fo

owingtroub［escanoccur：

・The treadis susceptible to damage from the OutSide．Cut burst，Shockburstorcord breaks ① Tirewidth（inch） ② Rimdiameter（inch） ③ Ply−Rating

The P］y−Rating is anindexoftire strength・

Thelarger the number，the higher the inflation pressure becomesavailableandthe higher Load the tire can support・12PR

indicates the strength equlValent to12cord Pilesinthetires．

W＝beapttooccur・

・The tires are apt to skid when starting or

braking．The center of the tread wears Prematual］y．

a CAUTloN Donottravel10ngdistancesoverroughterrain・ Use paved roads when trave］ing・This will

PrOLong the tire servicelife andlead to safe travel．

65

HANDLING TIRES

T［RE ROTAT10N lfoneorbothofthefronttiresshowdeeperwear than those of the rear tires，rOtate the tires

Howto checktheextent of tirewear Measure the extent ofwearatan areal／40fthe

tread soutermostpart． PrOPerly．Thislets the tires wear uniformly，thus （POintsmarkedx）

making it possible to prolong the entire service Life ofthe tires． How to rotate thetires： ● Rotate the tires between the front and rear Wheels．Donotswapthetiresdiagonally． ・Alltreads pattern must face forward．The

traction pattern affects fue．consumption and thesafetyoftraveHing． Tread width

a WARNlNG The wheels＄houId have tires which arefree

from cutsand showless wear，because the tires sustain a lot more weight when

TheリSefuIlimit（replacementtime）iswhenthe tirelS WOrn 85％ compared to a new one．

Replace any tire showlng eXCeSSively uneven

10ading，un10ading and braking・DamagedWearOraCOrdlayerexposedtoviewwitha new

Or eXCeSSively worn tires can cause a PunCture Or burst，thusleading to persona1 InJuryOrdeath．

One，eVenifitisnotworn85％．

a CAUTloN Equalize wear of the front and rear tires・Do

notusetiresofdifferenttypes，COnStruCtionsor

Sizes．Failure to observe these conditions wi

adverselyaffectthepowertrainincludingaxles OrtranSmission，CauSlngthemalfunctionofthe 10ader．

r一 Note：Thewheelshapevarieswithdifferent10adermodeIs．

66

Whenreplaclngtjres，makesuretousetiresof the same type，COnStruCtion，and size for a］l

thefourwheeJs．1tisalsoadvisableto replace the fourtiresatthe sametime．

HANDLlNG TlRES

REMOVINGANDREINSTALLINGTIRES

WHEELS

a WARNlNG

a WARNlNG When disassemb［ing of a tire and rim

Atire with a wheelis heavy．Servicingit js difficult and dangerous．It aLso needs a hoist for removlng and reinsta ing tires．1t

is advisable to ask your authorized dea］er Ora＄PeCialisttodothework．

Ifyouaregoingtojackupthe10aderfortire

assemblyisneeded，aSkaspeciali＄t・

Remov？ru＄t（if apy）from the rim・An

excessively rusty rim often indicates the deve10PmentOfcracks．Replacesuch a rim assemb］y．

maintenance，Observe the fol10Wing condi・ tions：

・Park theIoader on dry，f］at and hard

ground．

・Carryouttheworkbyatleasttwopeople： One for working on tires and one as a helper who al＄O keeps bystanders from Standingnearthe10ader．

●Do not use the bucket to raise the front Wheels．

・Jackthe10aderupJu＄tenOugh to remove tires．Donotraisethe10adertoohigh．

●B10Cktherearwheel＄Whenyou areabout to remove the front wheels and b10Ck the

front wheel＄ When you are about to remove the rear wheels．

●Be sure to use supports under a jacked−

up10ader．Do not try to keep the10ader raisedupwithajackorjacks．

・The rear axle maycradle．To preventthis，

Wedge a rigid squared timer between the axle and frame．

●When remov］ng the wheelbolt＄，the one at the top position must be removed［a＄t， With the tirelifted with a hoist．

・Thetighteningtorqueofthewhee］boltsis 773N・m（78．8kgf・m）（5701bf・ft）．

67

ONETOUCH COUPLER（HYDRAULICTYPE）

ONETOUCHCOUPLER（HYDRAU− LICTYPE） The one touch coupler alLows easy exchange between［oad handling attachments such as buckets．

AwARNING： Do not a

ow bystanders near the Loader．

The operation of the coupler plnS are COntrOlledfromtheoperator

sseat．

Removal

Beforeremovlngthehydrauliconetouchcoupler， Changethehydrau［ic hose Leadingtotheangling CyIinder（for the angLing plow of snow removal attachment），tO the coupler cylinder of the one

touch coupler．（See page 70

lnstalling and

removinghydraulichose． ）

Place a pallet under the attachment you are aboutto remove．

①Keep the bucket horizontalabout20cm（7．9 in）abovethepa‖et．

②A wARNING：Set the parking brake SeCurely．0perate the coupler cylinder with theattachmentleversoastoremovetheplnS． ③Place the bucket（attachment）as near the edge of the pa et as possible，for easy

remova10ftheonetouchcoupler．

④Lowerthe booms alittle and carefully tilt the bucket forward，and the bucket（attachment）

Willdjsengagefromtheonetouchcoupler，

68

ONETOUCH COUPLER（HYDRAULICTYPE） lnstal】ation

①Make sure the coupler pins are disengaged． Carefully move to the bucket（attachment）

hookandengagetheonetouchcoupler． ②AwARNING：Settheparkingbrake．Raise the booms a‖ttle and carefullytiltthe bucket （attachment）backward untilit contacts the StOPPer．

③Operate the coupling cylinder with the attachmentlevertoinserttheplnS．

④AwARNING：Makesuretherightandleft PlnSareSeCure］yengaged．

1fyouaregoingtoinstalltheangling plow（SnOW removalattachment），Change the hydraulic hose

leading to the one touch couplercylinder，tOthe angllngCylinder，

69

ONETOUCHCOUPLER（HYDRAULICTYPE） InstallingandremovJnghydrauJichose lf your10aderis equlPPed with a hydrauJic attachment，itis necessarytoinstalland remove thehydraulichosewhendrawlnghydraulicpower from the10ader．

lnstalling and removing

・A wARNING Set the parkjng brake and Shut offthe englne．0perate the attachment COntrOJlever a few times to re［ease the

pressurefromthepiping．AcAUT10NClean dust and dirt from the hydrau［ic hose COnneCtjons， ・Connectthe hydraulic hose ofthe［oaderside

To disconnect

Withthehydraulichoseoftheattachment．

・Start the englne．0perate the attachment

◆＝◆

COntrOlleverslowlytomovetheattachment，tO make sure there are no oilleaks from the COnneCtions．

・・二車重こ・− Pullsleeveto disconnect．

・After remov］ng the hydraulic attachment，

COnneCtthehydraulichosesoftheattachment to each other．Dust cap the hose ends of the loader body side to prevent dirt from entering the circuit，

70

LOADING OPERATlON

7 7

7 0U

7

BEFORE LOAD］NG

2

LOADING OPERAT10N SAFE LOADING OPERAT10N DIGGING

00

0

8

2

8

2

8

2

8

1

9

DUMPING LEVELING BULLDOZING

7

GROUNDDIGGING（DIGGINGON ALEVELSURFACE）

SNOW REMOVAL HOISTING THE LOADER

ADJUST］NG BUCKETAUTO− LEVELER

ThisManualusesthefoIIowJngSafetyalertsymboIs． When you seethose symboIsin thetext，fol10Wthe

Safetymessagetoavoidpersonalln］uryOrdeath．

Failure to fo

ow thein＄truCtionsin the message

Willcausea＄eriou＄aCCidentordeath．

▲wARNING Failure to f0110W the instructions in the message might cau＄e a＄erious accident or death．

A cAUT10N

Failure to fo＝ow theinstructionsin the message may cause personalln］ury Or damage to the 10ade「．

71

SAFE LOADING OPERAT10N

SAFE LOADlNG OPERATlON You should understand the capabilities and COnStruCtion of the wheel10ader to operateit Safely．

AwARN［NG The operator mustfasten his seat beItifthe Wheel10aderi＄equipped with a ROPS（RoIL− Over−Protective−Structure）canopyora ROPS Cab；Otherwise，if the10ader turns over，the

Al10f theloader s functions can be relatively OPeratOr might be thrown out and，in the easllycontroLledwiththe10adhand［ing］ever，but WOrSt Ca＄e，the operator can be cru＄hed by

theloader can be very dangerousif you fai］to usepropercaution．Youshouldbearin mindthat the bucketorattachmentis heavyand hard and thattheywillsometimes hinderyourviewofthe

the10ader causlng ＄eVerelnJury Or eVen death．

Do not try to modify the ROPS canopy or ROPS cab without pr［Or Permission from the areainfrontofyou．Beforestartinganoperation， manufacturer．Useonlythe ROPScanopyor make sure thereis no one neartheworkarea．

The wheeIloaderis a versatile pleCe Of equLPment．This does not mean thatit can be

ROPS cab approved by us．暮f theloader turned over，be sure to rep［ace the ROPS

canopy or ROPS cab with a new one before

used forJuSt any tyPe Of work．Basica］ly，itis Puttingthe10aderin＄erViceagain・ des］gned to scoop up10ads with the bucket，

transport theloads，and dump theminto a hopperorontoadumptruck．

In terms of performance，yOu Should know the bucket capacity of the Loader and the size，

The marking

On the pictures means actions

thatareprohibitedordangerous．

Weight，and materia10f the10ad you w川 be The pictures have been drawn based on our handling，ln addition，yOu absolute］y must check medium−SizedwheelLoaders．

to seeif the soi10rWOrking surface of the work area is firm enough and strong enough to OPerate the10ader safely．The10aderis not

Suitable forwork on soft soi］，SuCh as muddy or Sandyground．ln softsoi＝tis unabLetoachieve

Sufficienttractionforsafeoperation．

Thewheelloaderhasanarticulatedframedesign Which allows the front and rear frames to swivel

around the center，Pln for steerlng．ln some

POSitions，the10aderissufficientJyunstablethatit may easily turn over if you try to maneuver too heavya10ad．BeforetrylngtOOPeratethebucket

Oran attaChment，make sure the frames arein a relatively straight alignment to each other・

Failure to observe this require−ment Canlead to ma［functions and seriousaccidentsinvoIvlng the 10ader．

Protecttheplanet！！ Operatethe10aderwhi［ekeepIngln mindthatyou shou［dbekindto theenvironment．Thispracticewillleadto10WeramOuntSOfexhaust andoperatingnoise・1twj alsobewelcomedbybothfeIIowworkers andthe residentsaroundthe worksite．

Wearecommittedtoprotectingtheplanet．

72

SAFE LOADING OPERAT10N

ThenumbersnexttothesafetyruJesdonotindicatethepriorityoftherule simportanceorthedegreeofriskassociatedwiththesituation・

「

1．Know the rated capacity of the bucket or

7．Make sure your［oadis centeredin the

attachment and never exceedit．Before

bucket．Use caution to avoid spi

Startingwork，Checktheweightandcenterof gravityoftheloadyouaregolngtOhandle．

accidentally dumplng theload・Exercise

SPeCialcautionwhen handlinga10ng10ador

2．Checkthespecificgravityofthe10ad．Takeit

intoaccountbeforetrylngtOmOVeit．

3．Use an appropriate attachment，takinginto

accounttheshapeandspecificgravityofthe

ing or

Oddlyshapedload・Makesurethatthe10ad

CenterOfgravityisalignedwiththecenterof

s

the］oaderasmuchaspossible．

Load

scenter

Ofgravity

load． 8．1f a fork attachmentis used，adjust the fork 4．Use the bucket and booms properly．Do not SPaClng PrOPerly according to the shape of tryto usethemtoshift，PuShorpu‖the10ad the Load．

Whileitis on the ground．Such an action might damage the bucket orattachment and it can cause an accident．

5．Donothoistaloadwithchainshungfromthe bucket or the attachment．The chains may

9・lf you work on the shouLder of an embankment or beneath an overhang， always have a person presentto guide you， andfoILow hisinstructions．

Slide o廿

6．Neveral10WanyOnetOrideinthebucket．

10．BeforetryJngtOdumpearthorrocksfroman elevated position，make surethereis noone inthedumparea． 11．Stayawayfromtheedgeofdrop−Offs・

73

SAFE LOADING OPERAT10N

12．When articulatedin the middle，theIoaderis 16．Don

t driveinto a pile ofearth ormaterialat

high speed．You might be thrown out ofthe 10ader by the sudden stop．The10ader can

unstable and might roIlover due to the appIication of undue force on the frames・ Make sure the front and rear frame are

alsobedamaged．

aligned with each other before handling Loads． Failure to do so can also cause a

Prematurefailureoftheloader．

17．Do notstand nearaload handlingoperation．

Some kinds of attachments move sideways as weIIas forwards and backwards．

13．Do nottrytolift the booms excessively high Or Perform work on grades，eSPeCially when the10aderis not straight．0therwise，the loadercouldtipover． 14．Remember that the10aderis unstable when

the bucketis raised high．Use appropriate Caution and move s10Wly when10ading and un10ading．

15．WhendumpLngthebucket，firsts10Wlytiltthe

bucket forward and then dump the whole

load at once，quickLy．Do not stop dumplng

halfwaythrough；Otherwisethe10adermaytip OVer due to the reaction from suddenIy

StOPPLng the bucket．In particular，if the

bucketis stopped at the maximum range of its reach，the chances of the10ader tipplng

OVerarehigh．

18．Whenitis necessary to walk under the bucketorattachmentforserviclng Orforany Other reason，make sure to support the bucket or attachment with safety blocks and have another person present who stands Clearof the10ader．

19．0perators maygetdustorsandintheireyes When workingln a dusty area．Pay attention tothe direction ofwind，andweargoggles，if needed．When10adingatrailer，aPPrOaChthe trailerfromtheside（atarightangLe）．

74

SAFE LOAD（NG OPERAT10N

20・Whenlifting the10aderitself，attaCh four

Chains each of whichis strong enough to

SuStain the［oader sweightatthefourpoints

Of theloader．AIways have another person PreSent tO guide guidance，and fol10W his

26．Have fire protection equlPment handy Whenever workingindoors．Replace old fire extinguishers with newonesatthe specified intervals．

instructions．

27．Check the surface over which you w＝run・

CIear away debris or anything that might CauSe yOu tO［ose control，bog down or tip OVer．

21．Whenlifting the10ader，do notal10W anyOne to ride on orto stand undertheloader． 22．When performlng SnOW remOVal，make sure toinstalltire chains on a

fourwheels．

28．Do notleave theloader unattendedin the

middLeofwork，eSPeCiallyonagradeorjn a Cityarea．The10adermightbevandalizedor boarded by children．1fitis unavoidable to leavetheloaderunattended，makesureto：

・Lowerthebucketonthegroundandapply theparkingbrake．

・Place the10ad handlingleverin neutraJ and setthe［everlock．

・Remove the starter key and block the 23．Avoid sudden starts，StOPS，and turns on SnOWyOr［CyrOads．Drives10Wly． 24．Knowwherethe ditches and curbs are before

Wheelssecurely．

Startingsnowremoval． 25．Make sure thereis good ventilation when WOrkingln an enC10Sed area．Exhaustfumes Can ki］l．

75

SAFE LOADING OPERATLON

29．Do not change the specifications or add an additionaLcounterweightormodifythebucket Withoutthemanufacturer

spnorpermission．

30．Do not try to make any modification that affects the performance or strength of the loader．

31．When10adingtheloaderontoatraiLer，make Sure tO：

・Applythetrailer

sparkingbrakeandb］ock

its wheels．

・Use ramps of sufficient strength and Width．

● Use nonskid ramps．WheninstaLllng

ramps（if they are not permanently

attached to the trailer），engage them

SeCurelyon the rearofthetrailerand put SuPPOrtSunderthemiddleofthem．

・Usuallybackthe］oaderupthe ramps，but

the direction ofloading may change the COndition ofthe trailer．

・When golng uP a ramP，make sure the

CenterS Of the rear wheeLs are aLigned With the centers of the ramps．Drive up Slowly．

・Never try to turn the ＄teering wheeL

When halfway up a ramp．If theIoader js not aligned properly with the ramp， drive back down to the ground and StartOVeragaln．

・lfyou havedifficultyseelngifthetiresare

allgned on the ramp correctly，have SOmeOne else guide you．Follow their instructions．

32．Another attachment with hydraulic tubing may be installed and it is operated by man［Pu［ating an additional10ad handling lever（forattachment）．Donotconfusejtwith the otherlevers．

33．1f a fork attachmentisinstalLed，uSe Caution

not to drop the10ads from the pallet by

COntrO

76

ingtheangleoftheforksproperly．

BEFORE LOADING

BEFORE LOADING

THESPECIFICGRAVITYOFLOADS

（Weight／m3perunitvolume） The［oaderisdeslgnedto handlea heapedload

a WARNlNG U＄e Onlythe bucket or attachmentapproved byusfor10adhandlingoperations． Do not jncrease the bucketcapacity oradd

an additionalcounterwejght to the10ader Without the manufacturer

s pnor permi＄−

Sion．Failure to do so may cause personal lnJuryOranaCCident．

On the bucket safe［y，if the materialis sand or earth．However，iron oriron ore，Clayey materiaL

COntainlngJots of water，Or feces have a far greater specific gravity than the sand or earth does，and thus they can exceed the rated CaPaCity of the bucket despjte their apparent

Smallvolume．When handling such a material，

use caution not to exceed the rated capacity of

the bucket and10ader．When theload you are

golngtO handle hasaIargespecificgravity，itis advised that you exchange the bucket for one With a smaller capacity；When the Load has a Smallerspecificgravity，yOuShouldexchangethe bucketwithonewitha］argercapacity・ For ＄afe work and operation，eXerCise

extreme caution＄O that the rated capacity of the bucket and10aderis not exceeded．This

leads to reduced maintenance and economi・

Caloperation．

Someexamplesoftheoperationsthe10adercan Performw＝beillustratedonpagesthatfo

ow：

77

DIGGING

DLGGING

Lowerthebuckettothegroundandtilt it to make the front ed

a CAUTloN

e horizontal．

Makesurethe10adiscenteredwhenfillingthe bucket．Nevertrytoliftunevenload，

Diggrng referstooperationsinwhichthe10ader PutS the bucketinto a pile ofsand orthelike to 川＝t．

Note：You can performload handJing operation more efficientIy by using the DSS and USS properly，refer

to HANDLING LOADERS WITH AUTOMATJC TRANS・ MISS10N．

Drive forward jn 2nd gear． Press down−ShiftswitchinfrontofthepIleof

SCOOPING

a WARNlNG ff your10aderis equlPPed with an optional

materiaIand thrustthe bucketintoit．

APS，make sure to turn off the APS switch

When you are golng tO Perform job＄Which requ（rethe10ad handling meansorbucketto be placedin the f10at mOde，SuCh as SCOOPIng，1evelingorsnowremovlng．Jfsuch

a jobis performed with the APS turned ON， the Load handling means or bucket might dropaccidenta Page24．

y．ForhandIingtheAPS，See

・With the edge of the bucket para‖elto the groundsurface，driveforwardintothepile． （lf the bucketis usedin the floating modeit

Raisetheboomswhiletilting back the bucketto fi it．Drive back．

WiIIcause the edges of the bucket to wear

rapidly．1tis advisab［e to keep the bucket

bottomJuSt above the surface of the ground． Level any residual part of the load with the bucketfreef［oating．）

・lfyouwanttofillthebucketcompletely，Oritis hard to push the bucketinto the pile，rOCkthe bucket forward and backward．

a CAUTloN When filling the bucket，PreSS the accelerator Pedalunti［the tires begln tO Skid．When the

tiresbegintoskid，returntheacceleratorpedal alittle and raise the booms to reduce the10ad

in the bucket slightJy，Or OnCeleave the piIe． Avoidover10ading． ・When movlng，keep the bucket at the

minimum ground clearance height necessary andkeepittiltedbackalltheway．

78

Tiltthebucketbacka＝thewayand keepitatthe mlnlmum

lround clearance hei

htwhen movin

GROUND DIGG［NG

GROUND DIGGING

（Diggingonalevelsurface）

Lower bucket on the ground and tiltitforward alittIe．

Adjustthe forward tiltofthe bucket accordingto thehardnessoftheground．

a CAUTloN UsuallytiltthebucketforwardbyOtolO0．To，0

large a forward tilt of the bucket wi［lapply heavy burden on the bucket and booms， resultinglnadefective10adhandlingsystem．

・Driveslowlyforwardandpenetratethebucket Cutting edgeintothegroundlOto30cm（0，3 −1ft）．When the bucketis fi［Ied，tiltbackthe

bucketwhileraislngthebooms． ・ThediggIngdepthshouldbeproperlyadjusted Whendrivlngforward． ・Using the above procedure，dig the ground

Drive forwardin2nd gear．Press down−Shift

SWitch when you want to dig and penetrate intoground Withthebucketedge．

LittlebylittLe．Don trush．

a CAUTloN With the bucket or the fork attachment tilted

forward morethanlOO，donotapplyexcessive force on the cutting edge or the fork tips． Failure to do so may cause cracked or defective bucket orforks．

Bucket tilted forward morethanlOO

Raise booms while rollin

Gatherin

back bucket．

lumber

RoIIbackbucketfulIy．Keepthebucketatminimum round clearance he

htwhen movin

79

DUMPING

V cycLework

DUMPING

a CAUTloN Clear away any sand or rocks scattered on the

groundwhereyouwilIbedrivlngbyuslngthebucket． Thiswillpreventthetiresfrombeingdamaged． a CAUTloN KeepthebucketIowwhile movlngtOandfromthe

10adinganddumplngareaS．Gos10Wly．Usecareto

PreVentthe10adfromfalJingoutofthebucket．

a CAUTloN Do not try to remove clay or muddy earth which has dried on the bucket by banglng the bucket repeatedIyagalnStanyhardsurfaceincludingthe dump truck．Doing so willcause the bucket or attachment to malfunction．Clean the bucket with

l cvclework

Waterin such cases．

Dumplng

refers to operationsin which the10ader

isusedtodumpsand，rOCksororeintothebedofa dumptruckorintoahopper．

a WARNlNG ●BeforeJifting aIoaded bucket，rOCk the

L cvclework

bucketa fewtimesto stabi］izetheIoad．This

Wi help prevent personalinjuryordamage to propertyfrom a or part ofaIoad fal］ing OutOfthe bucket．

●Proper care should be exerci＄ed when

approachingadumptruckorhopperwiththe boomsraised high．Drives］owly．Avoidhard braking and ＄harp turn＄；Otherwi＄e the

10adermaytipover． Therearegenerallytwobasic10adcarrylng methods． Select an approprjate methods，COnSidering your

T cycIework

WOrkingcondjtions，COSt，andsafetyrequlrementS．

LOADER・AND DUMP TRUCK METHOD

Therearefourbasicapproachestodumplngmaterial

into a dump truck，aS Shown above．Select an

appropriate work pattern cycle to reduce the amount Oftimerequired．Selectapatternwhichmatchesyour WOrkingconditionsandtruckstobeused．

＝LOAD−AND−CARRYH METHOD ln this method，the10aderis used to f‖the bucket

from a pile and move the material to the dump

area．This methodis suitable for short−distance

WOrk（30tolOOmor98to328ft）．

Ifthe10aderisusedtodumpmaterialintoahopper， itis good practicetoconstructalO−m Or33−ft10ng

SIope that rises about3degrees．This willcause a naturalbraking effect，thus avoiding the bother of usIngbrakingcontroIs．

▲wARNING Besuretoinsta［lablockto＄tOP the wheeIs before the［oader can runinto the

hopper．

80

Dumplngintoahopper

LEVELING

LEVELlNG

Tilt the bucket forward gradua

ytospreadtheIoad．

a CAUTloN WhenleveLing the ground，drive the10ader backwards，Attempting tolevelthe ground by drivlng forwards can damage the bucket and the booms．

Levellng WOrkincludes spreading fillmaterial， roughleveling andleveling which makes use of boththeedgeandbottomofthebucket．

SPREADlNG FlLL MATERlAL Fillthe bucket from a pIIe．Drive backward to SPread the fi［lmaterialwhile s10Wly tilting the

Letthefrontedgeofthebucketcontact thegroundsurfaceanddriveback．

bucket forward．

ROUGH LEVELING Ti［tthe bucketforward unti］thefrontedgeofthe

bucket contacts the ground．Drive backward to levelunevenground．

Make the bottom of the bucket round surface． levelwith the

LEVELING

a WARNlNG lf your］oaderi＄equlPPed with an optional

APS，make sure to turn off the APS switch When you are golng tO Perform jobs which requlrethe10adhandling meansorbucketto be pLacedin the f10at mOde，SuCh as ＄COOP］ng，levelingor＄nOWremOVing．1f＄uCh

a jobis performed with the APS turned ON，

the load handling means or bucket might dropaccidenta

y．ForhandlingtheAPS，＄ee

Page24． FiLlthe bucket with materiaL andlowerit to the ground．Levelthesurfaceuslngtheweightofthe bucket． Place the booms in the float phase and drive backward．

81

8ULLDOZING

BULLDOZING

Bu dozing

a CAUTloN Do not tryto bu doze a piJe of materiallarger

Or heavier than the rated capacity of the

bucket．0therwiseitw川causeprematurewear On the tires and waste fuelas well．

BulldozlngmeanSuSlngthebucketasadozerblade tobackfillatrenchorpushmaterialintoahopper． Bu＝doze materialwith the bucket openlng horizontalto the ground surface．Do not tilt the

bucket forward when bulldozing．（See A CAUT10Nonpage79．）

SNOW REMOVAL Removing snow

a WARNlNG lfyourloaderisequlPPedwithanoptionalAPS，make SuretOturnOfftheAPSswitchwhenyouaregoingto Perform jobswhich requirethe10ad handling means Or bucket to be pLacedin the float mode，SuCh a＄

SCOOPing，levelingorsnowremovlng．1f＄uChajobis

PerformedwiththeAPSturnedON，theloadhandling means or bucket might drop accidentally． For handlingtheAPS，SeePage24．

a CAUTloN BasicalLy，the same procedures are used as When handlingordinaryJoads．Usecaution not tolosecontroLandpayattentiontoditchesand other obstac［es hidden under the show when WOrkingonsnow−COVeredroads． Cautionsforsnow removalwork ・Donotmakesuddenstarts，StOPS，OrturnS． ●Installtirechains on al10fthewheels．

・Be alert for fire hydrants，manholes，Curbs， ditches，etC．

HOIST［NGTHE LOADER a WARNlNG AIway＄ Set the safetyIink on the front and rear frames．Donotallowanyonetositorrideona10ader Wheniti＄abouttobehoi＄ted．Donota

owanyoneto

＄tand under a hoistedIoader．At fir＄t，lift the10ader

ju＄t aIittIe and make sure the hooks are securely

engagedandthechain＄arePr？Perly＄tretChed（not

twistedorkinked）beforecontinulngtOljftit．

HojstinglS neCeSSary tOload a disabled［oader OntOatranSPOrtationvehicleorontoaship． Fol10Wtheinstructionsofthecraneoperatorand COnSult theloader s guide．（See Crane onpage58．）

82

When using a

Hoistingthe10ader

ADJUST［NG BUCKET AUTOLEVELER

ADJUSTING BUCKET AUTOLEVELER The purpose of the bucket autoleveler is to automaticallystopthebucketatapresetdigglng angle．（ltisfactorysetsothatthe bucketw‖be Para［le［tothegroundsurface，）

For example，When theload handIingleveris

Placedin the tilt−back position after dumplng a 10ad，the Leveris10Ckedin that position untiLthe

bucket has reached the preset angle．Thelever thenautomaticallyreturnstoneutral． e往

th圧仙

is necessary to change the setting，adjust bucketautoleveIerinthefo

e

The bucket autoleveleris factory−Set SO that bucketwillbe para］leLtotheground surface． ow［ngmanner：

a CAUTloN

BOOM KlCKOUT ADJUSTMENT Theboom kickoutdeviceautomaticallystopsthe

boomsatapresetheightintheraisingphase．（lt Do not apply a Large amount of force to the Cutting edge while the bucketis tilted forward． is factory set for a height slightly before the highestposition．） Doing so may crack or damage the bucket or Otherattachment，

The bucket autoleveler setting can be adjusted bychanglngthepositionoftheproximityswjtch．

lf yourload handling jobis almost always the Same，itis good practice to adjust the boom kickout preset position suitable foryourjob・For

adjusting the position，COnSuIt your authorized dealer．

a WARNlNG Before adjusting the bucket autoleveler， apply the parking brake．Do not a］10W

PROXlMlTY SWlTCH （BOOMKICKOUT）

anyone to stand near the load handling equlPment．

Adjustment procedure ①Set the bucket for the desired bucket angle．

Shut offthe englne．The bucketcan be tilted forwardupto60．

②Loosen he proximity switch10Ck nuts and Slide the Leveler bar s rear edge allthe way

untiIitis10Catedin the middleofthesenslng

Surface（Orange）．Tightenthelocknuts． ③lf you want to tilt the bucket more than60， loosen the nuts for the 2 U bolts and move

the bracket to a proper position and tighten the nuts．

④Afteradjustment，Start the engine and check

to seeif the bucket stops at the desired angle．

83

Memo

84

＄TORIN6THE：LOADER STORING THE LOADER DAILY STORING LONG−TERM STORAGE OPERAT［NG THE LOADER AFTER LONG−TERM STORAGE

ThisManualusesthefol10WlngSafetyalertsymboIs．

When you seethose symboIsin thetext，followthe SafetymessagetoavoidpersonallnJuryOrdeath・

Failure to fo ow the jnstruction＄in the message

WiIIcauseaseriousaccidentordeath．

a WARNlNG

Failure to fo ow the instruction＄in the me＄Sage might cause a＄eriou＄aCCident or death．

A cAUT10N

Failure to foL10W theinstructionsin the message may cause personalIn）ury Or damage to the

10ader．

85

DAILY STORING

LONG−TERM STORAGE

DAlLY STORlNG

・Parkthe10aderinadry，indoor10Cation．WhenWhen theloaderis out of service for a month or

Outdoor storLng［S CannOt be avoided，Parkit

longer，Observethefollowlng PreCautionssothat

haveanypooIsofwater．

asslgnment・

On a dry，level，hard surface that does not the［oader can be used reLiabLy on the next

A wARN州G

・Repalranydefects．

When parkingthe10ader，makesureto：

● Check the oiIlevelin each reservoir and add

・Lower the bucket on the ground horizonta y，

Oiltothespecifiedlevel， Also check each of the lubrication points and addgreaseasnecessary・

●AppJytheparkingbrake．

● Park the Loader on a hard surfacein an

●Removethestarterkeyandkeepit． ・lf you must park the10ader on a grade，

b10Ck the wheels securely with b10Cks

Whichwithstandtheweightofthe10ader．

elevated spot，taking10Calf100d conditions into account．When the10aderis parked Outdoors，COVerjtwithacanvasorvlnyltarp． ・Apply an antirust agent to the exposed parts

SuChascy＝nderrodsandshaftswhichtendto rust．

●lnwinterorin

・Cover any components，SuCh as the air ．

320F），take the necessary mea守ureS tO

PreVenttheenglneCOOlantfromfreezlng． For detajls，See the

WEATHER

breatherportandairfilterport，throughwhjch moisturemightenter．

HANDLINGIN COLD ・Chargethebatteryfullyandremoveitfromthe

sectiononpage64．

10ader．Storethebatterylnadry，COOIplace．

・ln winter or cold weather（When the ambient

temperatureislikely to drop be10W OOC or

320F），take necessary measures to prevent the englne and radiator from freez［ng・For details，See the HANDL暮NG IN COLD WEATHER sectiononpage64． ● Make sure the tires areinflated to the

SPeCified pressure．When theloaderis out of SerVice for a10ng Period of time，jack up the loader a little off the ground to remove the 10ad on the tires．

86

OPERATINGTHE LOADER AFTER LONG−TERMSTORAGE

WHENTHE LOADERISOUTOFSERVtCE LONGERTHANAMONTH When the10aderis out ofservice10nger than a month，Start the10ader englne and operate the

OPERAT．NGTHE LOADERAFTER LONG−TERM STORAGE ・Remove the covers used to protect agalnSt moisture．

10ad handling system slowly，OnCe a mOnth，tO ・Thoroughly remove antirust agent from the Cylinderrods． PrOVidelubricationtoal10ftheparts． ・The oiL might have deteriorated during along

StOrage Period．Check each reservoir and Changetheoilifithasbrokendown（Changed

When trying to warm up the10aderindbors， make sure thereis good fresh−airventilation． Exhaust fumes can ki‖．

・DonotincreasetheenglneSPeedrapidly．

COlor），i？COntaminated or has any foreign

materiallnit．

Recharge the battery and install it on thehe 10ader．

・Removeanyantirustagentfromtheboomand ・FoIJow the procedures described under the bucketcylindersbeforeoperatingthe［oader．

If the loader is to be out of service anotherer

One mOnth or more，aPPly antirust agent

heading

BEFORESTARTINGTHE ENGINE，

On Page 52．Warm up theloader englne Sufficiently．

agaln・

87

Memo

88

lⅥAINTENANCE MAINTENANCE

−

SAFE SERVICING AND MAINTENANCE ………．90 LOCATlONS OF FILLER PORTS．‖…………………．94 GREASE F［TTING LOCAT10NS． ．… ． ．… ．．95

ENGINE COMPARTMENT

ThisManualusesthefoIIowlngSafetyaIertsymboIs・

Whenyou seethosesymboIsin thetext，fol10Wthe

SafetymessagetoavoidpersonaIIn）uryOrdeath．

Failure to foLlow theinstructionsin the me＄＄age Wi causeaseriou＄aCCidentordeath．

a WARNlNG

Failure to fo ow the instructions in the me＄Sage might cause a＄eriou＄aCCident or death．

A cAUT10N

Failure to follow theinstructionsin the message may cause personal injury or damage to the 10ader．

89

SAFE SERVICfNG AND MAINTENANCE

SAFE SERVICING AND MAINTE・ NANCE

AccidentsandworkhazardsrelatingtotheLoader Can be broadly classifiedinto three categories： those which happen in spite of adequate PreCautions；thosewhich happen becauseofthe Carelessnessofoperators orworkers performlng normalwork；and those which happen due to

defectivepartsoramalfunctionlngloader． PersonalaccidentsinvoIvlng the whee［［oader incJude：fa＝ng，burns，bruises，entanglement of thebodyinthemachine sparts，entang［ementin rotating parts，ln）ury from fa［［ing objects，broken

metalpleCeS Or high pressure fluids，and back lnJury When carryLng a heavy10ad．To prevent

these accidents from happenlng，yOu muSt

Observethesafetyrulesdescribedon pagesthat fo

ow．ln addition，yOu are required to become

familiar with the des［gn and performance CaPabilitiesoftheloader．

1f you have any questions，See yOur deaIer Without delay．Safety［S yOur business and your responsibiljty． The marking

on the pictures means actions

thatareprohibitedordangerous． The pictures have been drawn based on our SmalI−Sized and medium−Sized wheelloaders．

90

SAFESERVICING ANDMAINTENANCE

Thenumbersnexttothesafetyrulesdonotindicatethepriorityoftherule，simportanceorthedegreeofriskassociatedwiththesituation・

「 1・Wearalltheprotectivec10thingandpersona1 8．When workingin a group，make sure

Safety gear called for by the job conditions，

everyone understands the meanlng Of hand

Shoes．

VehicLe which hinders workers from seelng each other，Pick aleader and fol10W his

Slgnalsandthecommunication methodsthat SuCh as safety glasses，gOggles，g10VeS，a hard hat，earPlugs，a maSk，and safety WilJbe used．1fyouworkon or neara Large 2・Do not wearloose c10thing；it can easily

instructions．

become entangledin parts and cause SeriouspersonalinJury．

3・Do not wear anyJeWelry such as a nng or Pendant． 4．When working near a high−temPerature Part Or rOtating part，take offyourgIoves．1tis a

good practiceto useathickragorthelikeif

you must touchit． AIways be extremely Carefulnearsuchparts．

9．Be sure to perform aJIspecified preparation， Pre−OPeration and periodicchecks・Thisw‖ helppreventaccidents．

5．Before starting to service the10ader，

Organize the work area．Arrange the tooIs and replacement parts so they can be reachedeasi］y．

6．This wheelloaderis an articulated type 10ader．Engage the safetylink properly to PreVent anyOne from being caught between

10．AIways park the10ader on aleveL surface・

the front and rearframes． 7．Putups］gnSOnthe［adderandattheengJne

PLace thelever and switchesin neutra［．

Apply the parking brake，block the wheels andengagethesafetyLink・

starter switch，indicating that the■oaderis ll・ Hydraulic pressure can drive hydraulic oil beingserviced．

throughtheskin．Nevercheckforleaksinthe

hydraulicsystemwithyourbarehands・Usea

PleCeOfcardboardforthispurpose・

91

SAFE SERVlClNG AND MAlNTENANCE

Battery electrolyte and LLC（Lon9 Life 12．Donotdrainwasteoilonthegroundorintoa 16． Water−Way．

Coolant）aredangerou苧・DilutesulfurlCaCid，

the actjvelngredientln battery e［ectrolyte，

Wil［cause painfulandserious burnsifitgets On theskin．1tcan cause blindnessifitgets

jnto eyes．LLCisflammableand poISOnOuS・

lt contains compounds which can be fata＝f SWal10Wed．Useextracautionwhen handling them．

17．Beforeworking on the electricsystem，make Sure tO disconnect the negative（−）terminal toshutofftheflowofelectricity．

13．Do notthrowoutoldojI，filters，Orhoseswith

Otherkindsoftrash．Do notdisposeofthem in an empty10t．Disposalof waste ojland Other parts shouId be taken care of by a SPeCialist．You should always havein mind thattheenvironmentmustbeprotected．

14．Never use open f［ame to checkanitemin a

dark place．There might be a danger of explosionorfireifoi10rfuelisleaking．

18．Care should be exercised not to al10W

electricalparts to be splashed with water When washing theloader．Cover electrical PartSWithavlnyltarporbagifnecessary． 19．The disassembly and reinstallation of tires needs specialknowledge and technique・

Askaspecialisttodothework．

15．DonotuseanopenfLamewh‖echeckingthe

battery eLectrolytelevel． Since exp10Sive gases are always being released from the battery，thereis a danger of causlng an exp［osion．

20．When welding nearthe tires，COVerthe tires

to protect them from sparks and to prevent themfromexploding，

21．Whencheckingtires，POSitionyourselfonthe Side of the tire，nOt direct［yln the path of rotation．

92

SAFESERVICING ANDMAINTENANCE

22・Use speciaIcaution when working on any

25．Whenjacking the10ader up，make surethat

youfirstengagethesafetylinkontheframes andblockthewheelsontheoppositesideof

Wheelassemb］y that has a Lock ring orside

r［ng．Lf a tire with animproper［y−mOunted 10CkringlSinflated，theLockringcanpopout，

thewheelyouareabouttoJaCkup・Therear axles are rocking type．Use theJaCk under

CauSlng a Serious personaIlnJury Or eVen

death．Beforeinflating such a tire，make

Sure thelock ringlS SeCurely mounted．1f

One Of the axles（Fig．A），nOtin the middle （differential）of the rear axle assembly；

available，uSe an air chuck．Do not allow

Otherwisethe10aderwi［lbecome unstabIe on

anyonetostandneartheworkarea．

thejack．

1f you must go under the10ader while the loaderJaCked up or one or more wheelsis

raisedofftheground，uSeadditionalsupports to prevent theloader from fa ing down or tippingover（Fig．B）．

26．Use tooIs and jigs which are suited lmpropertooIs orJJgS WiIL damageth

∵

PraCtice to use a safety protection frame

around the wheel．

e

23．WheninflatingaLockring−fittedtire，itisgood inspection or repa［r yOu are gO】ng

They also might sLip or slide off an CauS］ngPerSOnalinJury・

24．Before try］ng tO remOVe a tire，make sure to

engage the safetylink on the frames and b10Ckthe otherwhee［s．

27．Do not put tooIsin the pockets of your CLothing．They wilL hamper your motion and Candropout，CauSlngPerSOnalinJury・ 28・Do not go under a10ader wjth the front Wheels raised byuslng the bucketasaJaCk・ lf the10ader fa‖s down，yOu Wi

get severe

93

LOCAT10NS OF FILLER PORTS

LOCATlONS OF FlLLER PORTS Front axle

94

GREASE FITTING LOCAT10NS

GREASE FlTTlNG LOCATlONS GREASING

a CAUTloN

Donotfi■■greaseintothecenterbeanngexcessively；Otherwise，thecovermightcomeoffor temperature might riseexcessively，CauS■ngthe maJfunctionoftheloader・Addabout14・9gof greaseforeachtime，

Wipedirtandfore■gn materia＝romgreasefittings・Applyspecifiedgreasesufficient［ythroughe greasefittingshownbeIow・Thegreasefittingsareprovidedwithredcaps・BesuretoreinstaI＝hered CaPafteraddinggrease．

95

ENGLNE COMPARTMENT

ENGlNE COMPARTMENT

L27●L32＿2 Note：ThesketchesshowtheenglneCOmPartmentOftheL27・

lLeft side view

（む Radiatorsubtank Note：The radiator sub tank for the

O Air cleaner

L32へ2is different from the

⑧ FueLfilter

above sketch．

⑨ Engineoilfilter ⑩ Fue＝eedpump O Water sedimentor

② Muffler

O Turbo charger ④ Engineoildipstick ⑤ Engineoi＝iLJerport ⑥Alternator

96

Iht side view

ENGINE COMPARTMENT

L35●L40 Note：ThesketchesshowtheenglneCOmPartmentOftheL40．

Left side view

rht side view

（むAirconditionercondenser

（診AircIeaner

② MuffIer

⑨ FueIfilter

O Turbo charger

⑩ Fuelfeedpump

④ Radiatorsubtank ⑤ Engineoilfillerport ⑥ Engineoildipstick

⑪Oilfilter（bypass）

⑫ Watersedimentor ⑱Oilfilter（fu‖flow）

⑦Alternator

97

Nlemo

98

PERlODtCIN＄PECTlON ■

PERlODlC lNSPECTlON PER［ODICINSPECTlON LIST

…

BEFORESTARTING（EVERYDAY） CHECKS

．100 102 110 111 113 118 120 124

50 HOURS CHECKS 100HOURS CHECKS 250 HOURS CHECKS 500 HOURS CHECKS 1000HOURS CHECKS 2000HOURS CHECKS

MAINTENANCE OFAIR CONDIT10NER‖…．．…‖127 MAINTENANCE OF BATTERY……． ．．． ．．‖…．．130 MAINTENANCE OFCOOLANT． …‥ …………132 MAINTENANCE OFTLRES AND WHEELS……．．133

PERlOD］CAL REPLACEMENTOF SAFETY PARTS LlST OF LUBRlCANTS OILCAPAC］TY TROUBLESHOOTING GUIDE．…

．．．．．

．……．‖‖‖137

ThisManualusesthefollowlngSafetyaLertsymboIs・ When you seethose symboIsin thetext，fol10Wthe SafetymessagetoavoidpersonalinJuryOrdeath．

Failure to follow theinstruction＄in the message Wi

cau＄eaSeriousaccidentordeath．

a WARNlNG Failure to follow the instructions in l：he message might cause a＄eriou＄aCCident or death．

A cAUT10N Failure to foILow theinstructionsin the message may cause personal injury or damage to the loader．

99

PER10DtCINSPECT10N uST

PER10DJC LNSPECTLON uST

Servicesrequired

The maintenance schedule is worked out on the

Checkanydefectsfoundbypreviousinspection 102

assumption that the10aderwillbe used undera

typICa［working condition．1f the10aderis used Removedust，mud，Oilandsnowfromthe under a severer working condition，ear［ier 10ade「

PreVentivemaintenanceisrequired．

Checka

Note：

102

ofthepartsforoiHeak

Checkhydraulichosesandpipingfordamage 102

Remember that services required periodically

CheckenglneOilforlevelandcontamination 102 should be carried out at the same time as items CheckfueItankforlevel Whichareservicedmorefrequently．Forexamp［e，

Whenitis time to perform the serviceslistedin the 100 HRS． column，yOu ShouJd also take Care Of thoselistedin the 50 HRS． column；

Whenitis time to perform the servjceslistedin the

250 HRS．

column，yOu Should also take

Care Of thoselistedin the HRS． columns．

50 HRS．

and

When starting periodicinspections，make Sure that： ・Theparkingbrake

ON

switchispressed．

● The shiftleverin neutral．

・Theloadhandlingleverisinneutral． ・Thelever10Ckisengagedsecurely． ・Thebucketisontheground． ・Thesafetylinkisengagedproperly． ・Theenglnejsshutoff． ● The wheels are blocked．

102

100

102

Drainthewatersedimentor

103

CheckcoolantforIevelandradiatorfinfor COntamination

103

CheckaircIeanermonitorindication

104

Checkinstruments，mOnitors（WarningIamps）， lights，hornandback−uPbuzzerforoperation

105

Check torque converter and transmission for 106 Oi】level

Checkhydraulicoiltank（brake）forIevel

106

Checktiresforpressureanddamage，Wheel 107 boltsfor100SeneSS，andwheeJsfordamage Checkbrakepedalforoperationandbraking effect

107

CheckacceIeratorpedalforoperationand exhaustsforcolorandnoise

108

Checkparkingbrakeforoperationand brakingeffect

108

Checksteenngwheelforplayandoperation

108

Checkwindshieldwasherllquidforleve暮 （10aderswithoperator scab）

109

Checksideviewmirrorsandinteriormirror

（OPtionallyavaiIablefor10aderswithan

OPeratOr

scab）fordamageandmounting

109

boltsforlooseness．

CheckROPScab，Seatbelt（OPtiona

y

availableforIoaderswithROPScab）for damageand mountingboltsforlooseness．

十 十 十

100

109

PERlODlC lNSPECTlON LlST

Changeengineoil．（initiaI50hrs．onIy）

110

Drainwaterandfore［gnmatterfromfueltank

120

Checkelectricwirlngandfuses

110

Change fuel filter

120

Greasecenterhingebearings（upperand10Wer）

121

Checkbatteryelectrolytelevel

111

GreaseJoadinghandlingsystemplnS

111

GreaseaxlesupportplnS

111

GreasesteerlngCylindersplnS．

111

Changetorqueconverterandtransmission Oilandcleantransmissionscreen

Cleantorqueconverterairbreather

121

Changehydraulicoiltankreturnfilter

122

Checkloadhandlingsystemforcracksor damage

122

Changeeng．neoi［

113

Checkdoubleedgesforwear（reversibIetype）

ChangeenglneOilfiIter

113

Adjustvalveclearance（everylOOOhoursor 123

CheckfanbeItsfortension

113

Checkbatteryelectrolyteforspecificgravity

114

Grease center bearings

114

Grease propeller shafts

114

Changetorqueconverterandtransmissionoit

115

Changeaxleoil（initiaI250hrs．only）

116

andfilter（in−Iinefilter）（initia1250hrs．only）

GreasewaterpumpbearlngSandfanbearlngS 118 CleanJOintboItstrainer

Checkinjectionnozzle（PreSSure，SPrayPattern） 118

Retighten wheel bolts

118

CIeanaxlehouslngairbreather

118

Changetorqueconverterandtransmission

119

filter（in−1inefilter）

Measurecompressionpressure（everylOOO 123 hoursoroneyearwhichcomesfirst） Adjustinjectiontiming（everylOOOhoursor OneyearWhichcomesfirst）

123

Tightencylinderheadandmanifold（every 1000hoursoroneyearwhichcomesfirst）

123

Checkturbochargerbearingforrotation（every 123

1000hoursoroneyearwhichcomesfirst）

OneyearWhichcomesfirst） 118

123

OneyearWhichcomesfirst）

Changecoolant（LLC）（every2000hoursor

（L35，L40）

121

124

Checkaccumulatorforoperation，gaSleaks，

loosenessordamage（SerViceandparking

brakes）（every2000hoursoroneyearwhich

125

Change axle oil

125

COmeSfirst）

Drajnhydraulicoiltankandchangehydraulicoil 125 Checkbrakediskforwear（SerViceandparking 125

brakes）

ChangePOCoilfiJter

125

CheckdoorJockforoperation

126

Checkwindshieldwiperforoperation

126

ndowwasher■．quidforspray

126

101

CHECKSBEFORESTARTLNG（EVERYDAY） ①Remov？the oi［dipstick and check for COntamlnation or mixlng Of forelgn matter・ Cleanitwithacleanshoprag．

Checkanydefectsfoundbyprevious in＄PeCtion

AcAUT）ON Replace the englne Oilifitis found to be disco10red or contaminated with forelgn

Check to see if defects found by previous

matter．

inspectionhavebeencorrectlyrepaired．

Removedu＄t，mud，Oilandsnowfrom the loader

Remove dustand grease from the steps，Pedals andlevers．

②Reinsertitintothedipsticktubeandremov9

agaln tO Checkthe oil［evelby seelng the oll adheredtothedipstick． O The oil level should be between two slots on thedipstick：HandL

④lfthe oiIIevelis10W，add the same brand of

Checkal10fthepartsforoi‖eak

Oilasusedinthetank．DonotoverfiLlbeyond the Hlevel．

Check that there are no oiHeaks from hydraulic line connections oroiltanks．

Checkhydraulichosesandpipingfor

Forthe procedure for changlng englne Oil，See

the pertinentitemlistedin the heading 50 HRS．

damage

Check hydraulic hoses and pIPlng for kinks or

Checkfueltankforleve［

damage．

Turn the starter switch to ON and check the fuel

Checkeng］neOilforlevelandcontami・

gauge・

nation Thisshould be performed with acold englne Or more than15minutes after the englneis shut Off．

When the pointerindicates near the mark E， addfuel（lightoi［）assoonaspossible． When the pointerindicates E ，the residual amountoffuelin the tankis：

about29L（7．7USga］）forL27， about31L（8．2US gal）for L32−2，and about44L （11．6USgal）forL35andL40．

（tobecontinuedtonextpage）

102

CHECKSBEFORESTARTING（EVERY DAY）

▲wARNING

When addingfuel，makesuretoshutoffthe englne．Never use openflame nearthefueI

tank・Nevera‖owopenflametogetc10SetO the fueltank．Do notJet fue10Verf10W the

a WARNlNG Placeafuelreceiving pan undertheend of the vlnylhose．Fuelspi［t around the plug must be wiped away complete］y；Otherwise itmightcausefirehazards・

tank・Thoroughly wIPe aWay any SPiIt fue［．

Seepage5．

①Place a fue】receiving pan under the drain

a CAUTloN

②Loo苧en the drain plug to drain water and

P山g．

forelgn matter．

Uselightoilforfuel．Useofothertypesoffuel maycausetroublewiththeenglneandmakeit notpossibletostarttheengIne，

③When the f10at drops to the specifiedleveJ， tightenthedrainplug・ ④Start the engine and make sure thereis not

fueIIeakage．

Checkcoolantforleveland radiatorfin for contamination The coolant level should be between the

markings FULL and LOW on the outside of the

Subtank．

The fueltankcap can be10Cked wjth the starter key． Therearefourpointswhereyoucannotinsertthe key．Tightenthecap securelyandthen backoff thecapalittLetoapositionwhichal10WSthekey

a WARNlNG This check should be performed when the engIneisc01d． Do not remove the radiator cap while the englnei＄hot，thatis，immediately after the

englnehas beenshutofforwhiletheenglne is runnlng．The sudden reLease of pressure Can CauSeaSteamfLash which would causea Serious burn．

to beinserted．

Drainthewatersedimentor Remove water and forelgn matter from the fuel When the floatinside the case rises to the removaLlevel ．

Water

The10aderuses LLC（Long Life Coolant）forthe COOling water，lf theleveIislow，add cooling WaterOfthesameconcentration（30％−50％）．

When checkingthecooIantLevel，alsocheckthe radiatorcapfortightnessandthe radiatorfinfor COntamination．Exercise care not tolet the englneOVerheat・

103

CHECKS BEFORESTARTJNG（EVERYDAY） Checkaircleaner monitorindjcation Turn the starter switch to ON and if the monitor

毘comeson，Cleantheaircleaner・

Replacing element Theelementshouldbe replacedwithanewone afterit has been cLeaned 6times，Or OnCe a year・

CLean air cleaner element

AwARN州G

This check should be performed with the englne Shut off．Exercise care to prevent hands from getting burned when removing the element．When cleaning with com− Pre＄Sedair，besuretowear＄afetyglasses．

①lftheaircIeanerhasadustcup，100S？nthe

dust cup band and remove dust fromlnSide thedustcup．

②The air cleaneris a double element type （innerandouterelements）．Usually，Cleanthe Outer element．

③ Loosenthewingnutandremovetheelement．

Tap the element wjth your palm to remove dust or blow compressed air（be10W687kPa

Or7kg／cm20rlOOpsi）． ④When using compressed air，directitoutside the eIement at first．Then direct airinside the element．

⑤Whencleanipgtheelement・alsocheckitfor rupture or pIn holes．［f any defectis found，

replaceitwithanewone．

⑥lnsta‖the dust cup so that theletter TOP

OutSide the dust cup comes frontaL and

horizontal，beforetightenlngtheband． ⑦Aftercleaning，lettheengine runat［owrpm and make sure the monitor does not come On．

104

CHECKSBEFORESTARTING（EVERYDAY） Monitors（Warninglamp＄，indicatorLamps）

Checkinstruments，mOnitors（Warning lamps），lights，hornandback−uPbuzzer

for operation Let the eng］ne run atidling rpm and check the instruments，mOnitors（Warninglamps），lamps， hornandback−uPbuzzer． lnstruments

・④・ENGINEO［LPRESS l＝ightcomes on，Shutoffthe engIneand check

thelubricatingsystemincludingtheoilfilterr

樹 BRAKEOILPRESS a WARNlNG lfIight comes on and the buzzer sounds， StOP the10ader，10Wer the bucket on the ground，Place the shiftlever and the10ad

Q且cooLANTTEMP．，

handJingleverin neutra］，and appIy the Parking brake．

朝TRANSMISS10NOILTEMP．

Press the accelerator pedal about half way

1f the pointer goes out of the white range and registersintheredrange，lettheenglnerunatidle

tolet the eng［ne run at medium rpm・This

rpm to coolit．1f the pointer won t return to the White range，turn the englne Off．Afterit cooIs，

accum山ator．

Wi［］store brake oil pressure in the When the specified brake oilpressureis

Check thelevels of the englne Ojland cooling

Water，eXhaust，andfanbeIttensionforthecoolant StOredin theaccumulator，themonitorlamp temp・gauge・ goes out and the buzzer stops sounding・

Start the Loader after making＄ure thereis

Check−the oilcooler and oilcirculation route for Oil］eaksforthetransmissionoiltemp．gauge．

no one around the10ader．

1f the buzzer stops sounding，immediately

COn＄ultyourauthorizeddealer・

団FUEL Turn the starter switch to ON，tO Check that the POinterswlngS．

E∃cHARGE

kmlhspEEDOMETER

lf［ight comes on，Check V−be［t for tension， alternator for faiJure，electricalwinng for

breakage or poor connection，and the batteries

Drive the10aderand checkto seeifthe pointer SWlngS PrOPerly according to the travelLng SPeed．

forelectrolyteIevelandspecificgravity・

a WARNlNG

The monitor comes on when the parking brake ON switchis pressed and goes out when the

脚PARKING

Before starting the10ader，make＄ure there

is no one around the10ader．This check Should be performed at an out・Of・traffic area．

OFF

switchispressed．

If the monitor does not go out when the OFF SWitchis pressed，Check the wirLng and parking brake．

105

CHECKSBEFORESTARTING（EVERYDAY） 書D HIGH BEAMINDICATOR，

Checktorqueconverterandtran＄mis・

回国画画（SPEEDRANGEINDICATOR）， ＜‖＞TURN SIGNALINDICATOR，

Sionforoillevel CheckthetransmissionforoiIlevelbyobserv［ng

ノ点woRKLIGHT，

theviewgauge．

OT／MCUTOFF Operate each of the above switches and levers to check to seeiflight comes on．1f not，Check

thebulbandwirlng． Forthefunctionand handlingprocedureofeach device，SeePage18．

VEMERGENCYSTEERING（OPT10N） Lightcomes on when emergencysteermg pump isoperating．

AwARN州G

Light blinks while the emergency steering

PumPis operating．Move to alevel，Out−Of・ traffic area and checkthe foader．

Checkhornandback・uPbuzzerforoperationa WARNlNG Press the horn button at the center of the

This oil】evelcheck＄hould be performed With the eng［ne running at10W rPm， Observingthefo owing conditions：

frame． Place the shiftleverin reverse to checkif the

●Make sure the shiftleverisin neutral．

Steerlng Wheelto checkif the horn sounds PrOPerly．The hornis10Catedinside the front

・Make surethe parking brake

ON

＄Witch

back−uP buzzer sounds properIy．The back−uP buzzerisfittedtotherightsideofthereargri ．

ispres5ed． ●Make sure the bucketis on the ground andthe10adhandlinglever10Ckisset．

a WARNiNG

・The＄afetylinkisengagedontheframes．

Before makjng horn and back・uP buzzer

OPeration checks，make sure to app］y the

parking brake and there is no one around

the10ader．

This check should be performed when the oil temperatureislow．Thelevelisnorma＝fthefloat

isseenatthemiddleareaofthegauge．

1f you cannot see the f［oat，itindicates that the levelisIow．Add oiluntilthe f10atis seen at the middLearea，Do notoverf＝．

CheckhydrauJicoi［tank（brake）for level Checktheoillevelinthe hydraulicoiltank．Shut Offtheenglneandkeepthebucketontheground andcheckoilleve10ntheviewgauge． RememberthattheoilinthehydrauLicoiltankis alsousedforthebrakesystem．

（tobecontinuedtonextpage）

106

CHECKS BEFORESTARTJNG（EVERYDAY） The proper oilLevelshou］d be above the center Oftheviewgauge．1fthelevelisbelowthecenter

Of the view gauge，add oiluntillevelbecomes abovethecenteroftheviewgauge．

a WARNlNG The hydraulicoiltankis a pressuretype．1f relea＄e Of the cap［S needed，S10Wly turn

the cap while releasing the pressure from the tank・Do not overfilI，by watching the

Viewgauge．

Checkbrakepedalforoperationand braking effect Press the brake peda［to seeif the brake operates normally and produces normal braking effect．

Checking braking effect Run the10aderon a dry，levelsurface ataninitiaL SPeedof20km／h（12．4mph），andapplythebrakes．

Thestoppingdjstanceshouldbe［essthan5m（16 fけ

a WARNlNG Before trying to check braking effect， ObservethefoL10Wingconditions：

Checktire＄forpressureanddamage， Wheelboltsfor100＄eneSS，andwheeIs for damage Tire inflation pressure checks should be carried OutWhentiresarecold．Seepage65．

●Thegroundisdry，level，andpaved． ・Asignis put，Saying no onei＄a owed to

Standin the path of trave10f the10ader Within a rangeoflOO m or328ftfromthe

AIso check tires for cuts，SPikes，Or eXCeSSive 10ader．

・Aguide（S）is10Cated．

Wear Which would cause skidding or poor braking． Check the wheelbolts for Looseness，and retightenifany．Seepage67． Remove earth and feces from the wheels．You

mightmissthedeve10PmentOfrustorcracks．

a WARNlNG Crack＄，CauSed by＄eVere COrrOSion，might CauSe an aCCident．

lfthe brakepedalpLaylSnOtWithinthe specified range，COnSultyourauthorizeddealer．

107

CHECKSBEFORESTARTING（EVERYDAY） Checkacceleratorpedalforoperation and exhaustsforco10rand noise

Checkparkingbrakeforoperationand

a WARNlNG

the shift Leverin forward or reverse．Make sure

braking effect Pressthe parking brake

Beforemakingthesechecks，Makesure： ●Shiftleverisin neutraL

・Parking brakeisapplied． ・Bucketisonground．

ON

switch and place

that the loader won t move even if the acceleratorpedalis pressed．AIsochecktosee if the hand knob can be pushedin and pul［ed OutnOrmally．

●Whee［s are bJocked．

a WARNlNG Beforetrying to carry outthis check，make Surethereis noonearoundandinthe path Of trave10f the］oader．

If you find any defect with parking brake switch OPeration，COntaCtyOurauthorizeddealer・

Gradua‖y press the accelerator pedalto seeif

englne SPeedincreases smoothly．Release the PedalgraduaIly to check to seeif the eng［ne SPeeddropssmoothLy． Exhaust co10r and noise Check exhaustforco10rand nojse．

Checkingparkingbrakeforeffect Parktheloaderwithoutloadonadry，PaVedroad With a grade ofl／5（about120）・The parking

When warming up the englneindoors，have goodventilation．Exhaustfumescanki

．

When the englneisin good serviclng COndition， the exhaust gasis co10rless or pale blue．Just after the engine is started or the accelerator PedaLis depressed jerkily，the exhaust appears

brakeoperatesnorma yiftheloadercanbeheld inplace．ReleaslngParkingbrake

lftheparkingbrakecannotbereJeaseddueto a defective brake system，＄ee

OnPage63．

blackish butitis not abnormal．

If the exhaust appears black，White brown or grey，Check the englne Oilleveland the fuel SuPPly system．AIso check for noise from the eng］neOrPOWer−train．

Check＄teerlngWheeJforplayandopera− tion Checkthesteenngwhee［forperipheralplayand Verticallooseness．

Turn the steering wheel to stop clockwise and COunterC10Ckwise，reSPeCtively，tO Check for COnt占ct，Check the steerlng Cylinders for

OPeration．

（tobecontinuedtonextpage．）

108

CHECKSBEFORESTARTING（EVERYDAY）

Rep［aceanybrokenmirrorwithanewone・AIso Checkthemountingboltsforlooseness． 0n a10aderwith an operator s cab，try tO mOVe the mirror s mounting part．If any100SeneSSis found，retightenthemountingbolt．

▲wARNING

Start the englne and rai＄e the bucketJittle

Off the ground before＄tarting this check．

Whenthesteeringwheelisturned，thefront and rear frame＄ SWivelaround the center

JOint ofthe10ader．Do not aL10WanyOne tO Stand near the10ader；he might be caught between the front and rear frames．

With the englne runnlng atidle rpm，turn the

SteenngWheellightIy［n rightandleftdirections to Checktheperipheralplayofthesteeringwheel（Or thein？Perative rangeofthesteeringcy［inder）by ObservLngthemotionofthebucketandtires． Peripheral play L27・L32−2：5−15mm（0．20−0．59in） L35・L40： 25−30mm（0．98−1．18in）

lfthesteenngwheelhasanexcessiveperipheral

Check ROPS cab，Seat beLt（OPtjona

y

Play，COnSultyourauthorizeddealer．

avaiLable for10aders with ROPS cab）for

Checkwindshieldwa＄herliquidforlevel

Check the ROPS cab，and seat belt for cracks， deformation，Or damage．AIso check their

（10aderswithoperator

＄Cab）

damageandmountingboltsfor100＄ene＄＄

Add washerliquid to the fi［ler neck of the tank．

When the ambient temperature is anticipated to

mountingboltsforLooseness・Makesuretheseat

beltcanbewornanddetachedproperly．

drop beJow OOC（320F），uSe an anti−freeze type WaSher［lquid．

a WARNlNG If the10ader turns over，rePlaceits ROPS Cab and seat be暮twith newone＄．

Check sideview mirror＄ and interior

mirror（OPtionaHy availab］e for10ader＄ With an operator s cab）for damage and

mountingbolt＄forl00＄eneS

Seat yourself at the operator s seat and adjust the sideview mirrors so that fulIrear visionis ensured． Clean the mirrors，if contaminated．

109

50HRS．CHECKS

①Clean the areas around the drain plug and oil filtermountingpart． Changeengineoil（initia150hrs．only）

The englne Oiland oilfilter shou］d be changed WhentheenglneOiliswarm．Changethemabout 15minutesaftertheenglneisshutoff．

a WARNlNG

②Placeanoilrecejvi？gPanunderthedrainpIug andremovetheengJneOi［fi

OffenglneOil，

erportcaptodrain

③Loosen the drain plug s10Wly and remove the drainplug．Loosenthedrainplugs10Wly・After makingsurehotoiIdoesnotspoutout，remOVe thedrainplug．

Thereis danger of englne Oilspla＄hing to

burnyourhandorfacewhendraining・Wear L27・L32＿2

Safetyglassesandu＄eaShoprag．

④Removeoilfilterusingafilterwrench． Payattentiontooilspillingfromthefilter・ ⑤Wipe the filter mounting surfacelean．Apply a thin coat of englne Oilto the ○ −ring of a newfilter．

⑥Screw ．

glVethefilteranotherturnbyhand・ L35・L40

（Note：Therearetwooilfilters．）

⑦S10Wly100Sen the drain p［ug of the oilfilter

and removethedrain plug．Slowlyloosenthe drain plug ofthe oilfilter．After making sure hot oildoes not spout out，remOVe the drain P山g．

⑧ Loosen the center bo［t and remove the filter CaSe，element，SPrlng and washer．Wash

themin cleanlng Oi［．A packings should be replacedwithnewones． ⑨Using a new eLement，reaSSemble the oil filter．

⑩Reinstallthedrainplugsoftheoilpanandoil filter．Add englne Oilthrough the eng［ne Oil f＝erporttothespecifiedlevel．

⑪Runtheengineatidle rpm forafewminutes before shutting off the englne．Make sure thereis no oilleakagefrom thefilterordrain

Plug． ⑫About15minutesaftertheengineisshutoff， Check the englne Oi＝evelandif needed add Oiltobringleveltothespecified［eveL． ForenglneOiLlevelcheck，SeePagelO2．

Checkelectricwlrlngandfu＄e＄ Check the wlrlng Of the battery，Starter mOtOr，

AcAU旧N

For englneS With turbocharger，uSe Class CD

englneOil．

Disposa10f old oiland filters should be taken

CareOfbyaspecialistoryourauthorizeddealer． You should always have in mind that the environmentmustbeprotected．

110

and alternator，the battery terminals for 100SeneSS，and wirlng Shields for damage．1f a broken or shorted electric wireis found，COnSult

yourauthorized dealer．Checkalsothe fuses for PrOPerinstallation．

100HRS．CHECKS

Grea＄e10adhand］ingsystemplnS，aX］e SuPPOrtPin＄，andsteerlngCylinderp［nS

Checkbatteryelectrolytelevel ThebatteryelectrolyteleveLshouIdbebetweenthe

For the location of grease fittings and the greaslngPrOCedure，SeePage95・

UPPER and LOWER marks onthe sideface ofthe

batterycase．Theelectrolyteleve［shouldbeabout 20mm（0．79in）abovetheLOWERmark．

a WARNlNG

Do not use open flame to check the battery

electrolytelevel．A］＄O do not smoke sjnce exp10＄ive gases are re［eased from the

battery．The battery electrolyteis sulfurjc acid， Which causes severe burns or blindness．

Do not getin eyes，On Skin or c10thing．ln

CaSeOfcontact，flushimmediatelywithfresh Water（tapwater）・1fanyoneswa ows？lec− troJyte accidentally，let him drink a copIOuS amount of water immediately and send for a doctor．

AwARMNG Do not use or charge the battery when the batterye］ectrolytelevelisbe10Wthespecified

Value；Otherwise，theinternalcomponents of

the battery might deteriorate to shorten the

SerVicelife andin the wor＄t Ca＄e CauSe exp10Sion．

1f the battery electrolytelevelis］ow，Check

for leaks or a damaged case before adding electrolytetothespecified］evel．

a CAUTloN Keep the battery cases always clean；

OtherwiseyoumightnotseecorrectLeveL・ lf thelevelislow，add disti ed water or purified Water．Do not overfilL．Make sure the caps are

tight．

（tobecontinuedtonextpage）

111

100HRS．CHECKS

小爪Ⅵ川〃

BOOM FRAME

︑11ノ ＼1 ノ／ ＼＼Jノ

′／rl＼＼

′／し

腿

け

BOOM CYLIN

1N．RIGHT

BOOM CYLINDER PIN

BOOM FRAM PIN．LEFT

＼

ノ L27・L32−2

；TEERING CYLINDER，

＝RONT LEFT

CENTER BEARING 「「→

STEERINGCYuNDER， FRONT RIGHT ＼＼＼二二

L35・L40

FRONT LEFT

112

250HRS．CHECKS

Adjustment procedure ChangeenglneOil

L27・L32．2

See 50HRS． forenglneOiFchange．

①Loosen the adjustment nut and bottom fitting

ChangeenglneOiLfilter

②Aftermakingsurethespecifiedbeltdeflectionis Obtained，tighten the adjustment bolt and bottomfittingnut．

See

50HRS．

forenglneOilfiIterchange．

Checkfan be［tsfortension

nut．Movethealternatortoaproperposition．

L35・L40

For alternator

Checkthefanbeltsfortensionanddamage． ①Loosen the adjustment nut and bottom fitting The fan belt tension should be checked by nut．Movethealternatortoaproperposition． PreSSlng midway on the span by a finger ②Aftermakingsurethespecifiedbeltdeflectionis PreSSureOfabout98N（10kg）（221bs），aSShown below．

Obtained，tighten the adjustment bolt and bottomfittingnut．

Fortensionpu ey ① Loosen the tension pu ey fitting nut．Loosen theadjustmentboltandmovethetensionpu ey PrOPerly． ②AftermakingsurethespecifiedbeltdefIectionis Obtained，tightenlng the tension pu ey fitting nut．

（tobecontinuedtonextpage）

113

250HRS．CHECKS

After adjusting for the specified tension range， MeasurlngSPeCificgravity run the englne atid＝ng rpm for a few minutes．

Shut off the englne and check the fan belt

（inthecaseofusingasuctionhydrometer）

tensionaga［n．1fsatisfactory，tightentheboltand

nutsecurely． Weak belt tension will cause the malfunction of

the aIternator or fan， reSulting in an underchargedbatteryoroverheatedenglne． Too strong be［t tension w‖cause a damaged Pu eyorbrokenbelt．

Replaceanybeltwhich hasgoneslackorshows CraCks with a new one．

ForrepJacement，COnSuItyourauthorizeddealer．

Checkbatteryelectrolytefor＄PeCific gravity

①Squeezing the rubberball，insertthe suction

tubeintothebatteryelectrolyte．

Thenormalspecificgravityofe［ectrolyteisl．280 When the temperature of the］iquidis 200C ②ReleasetherubberbaHtosuckthe［iquidinto （680F）・See the conYerSion table given be10W

WhenthetemperaturelSOtherthan200C（680F）．

the outercase．

③Keeping the hydrometerin the outer case

Forexample，ifthehydrometerreadsl．250whenfrom touchingthejnnerwal10ftheoutercase the temperature ofthe electroJyteis50C（410F）， Orbottom（SuCtiontube），Wait untilbubblesin

the specific gravity corresponding to the

temperature of200C（680F）isl．240．Thisvalue

the electrolyte disappear， hydrometer．

Read the

is10Wer than the specified value by O．040．ln ④Use the same procedure as steps①thru③ to checkallthe ce［ls． SuCh a case，itis necessary toincrease the

SPeCificgravityoftheelectrolyte．

Adjusting＄PeCificgravity If the specific gravity is lower than the specific VaLue，itisneededtoadddilutesulfuricacid．For

the addition of dilute sulfuric acid，COnSult your authorized dealer．

The specificgravityofelectro［ytevarieswith the temperature・Jt also drops as the battery discharges・ln particuIar，the specific gravity of

electrolyteis apt to dropln COld districts．Care Should be exercised to prevent the electrolyte from freezlng；Otherwise the battery willbe damaged．

TopreventthefreezlngOfthebatterye［ectrolyte，

the addition of electro［yte should be performed beforestartingtheday

sworkorshift．

Grea＄eCenterbearlng＄andprope er Shafts For grease fitting locations and greasing PrOCedure，SeePage95． lnadditiontogreas［ng，Checkthe mountingbo［ts Oftheconnections for100SeneSS．

114

250HRS．CHECKS

Changetorqueconverterandtransmis・ Sionoilandfilter（inLlinefilter） （initia1250hrs．on］y）

a WARNlNG Do not change oi［immediately after the engine is shut off or when the oil temperatureis high；Otherwise you can get yourhandsburned．

Thein−1inefiltercaneasilybechangedwith the LoaderarticuJated（ful】turn）state．Make

sure there is no one near the center pin beforearticulatingthe］oader．

Before changlng Oil，Shut off the englne，

apply the parking brake and bLock the Wheels．

①Wipe the drain plug and areas aroundit C】ean．

②Putanoilreceivingpanunderthedrainplug・ S10Wlyturntheplugtodrainofftheoil・ ③Using a filterwrench，S10W［yturn thein−1ine filter and remove．Use care to prevent oi］ fromspi＝ng．UseareceivlngPanandashop 「ag・

（tobecontinuedtonextpage）

115

250HRS．CHECKS

④Afterdrainingtheoil，reinstallthedrainplug・ Changeaxleoil（initia］250hrstonly） ⑤Apply a thin coat of transmission oilto the ChangetheoiJinthefrontandrearaxles・

Sea10fanewfilterandtightenituntiltheseal Surface comesin contactwith the base．

▲wARNING

⑥Then，givethefilterl／20faturn．

BeforechanglngaXleoil，makesureto： ・Presstheparkingbrake ON ＄Witch・ ・Setthe10ad handlinglever10Ck． ・Setthesafetylinkontheframes・ Be sure to wear a hard hat．1f unavoidab］e

to work under a raised load handling

mean＄，takeneces＄arymeaSureStO PreVent itfromdropplng．Seepage5．

①Wipe the drain plug and areas aroundit Clean．

②Put a receiving pan under the drain plug． SIowlyturnthedrainplugtodrainoffoi［・ ③After draining oiI completely， aPP［y ⑦Add new oilto the specified Level．Run the

engIne atidling rpm forafew minutes．Make sure there is no oil leakage from the drain

LOCTITE5720n the entire periphery of the drainpluginthethreadedareaandreinstall．

Plugorin−1inefi［ter．Checktheoi［leveI．Foroil Checkprocedure，SeePagelO6．

（tobecontinuedtonextpage）

116

250HRS．CHECKS

a CAUTloN The procedure for measur［ng the oillevel Varieswith different10adermodels． Seethetab［e be10W，

Model

Frontaxle

Rearaxle

L32＿2 ⊂：二 ＝Proper ⊂： ＝Prope「

L27 L35 L40 ⊂：二 −Prope「 ［二 Prope「

Note：On L27，L35and L40，the properojllevel

rangeisfrom thetipofthedipsticktothe

firstmarkonthedipstjck．

a CAUTloN Before removlng the fi［ler plug，WIPe the plug and areas aroundit clean．EspeciaIly clean the plug seat on the fi er port．Before reinsta ing，aPPly LOCTITE5720n the entire

periphery of the drain plug in the threaded area．Use care to prevent dust or dirt from enterlngthesystem．

④Addoilthrough thefilLerporttothespecified level．

⑤Clean the oi［dipstickofthe fiHerplug with a

Cleanshoprag．

⑥Rein号ert the dipstickinto the pIug hole，

applyIngtheplugtotheplugseatonthefi

POrt．Takeit out and check the oiHevelby examinlngtheoilstickingtothedipstick．The levelshould be up to the mark on the

er

dipstick．

▲cAUT10N lt takes time forthe oi［to spread through the SyStem． Do not try to travelthe Loader immediatelyafterinstallingthefi

erplug・Wait

forabout20minutesbeforestarting． ⑦Reinsta‖thefi［lerp［ugand runthe10aderfor afewminutes．Shutoffthe engIneand make Surethereisnooilleakage． 117

500HRS．CHECKS

CHECKINJECT10NNOZZLE（PRES・ GreasewaterpumpbearlngSandfan

SURE，SPRAYPATTERN）

bearings（L35●L40）

lf thelnJeCtion pressure or spray patternis not PrOPer，low englne OutPut Or bLack smoke will

ForgreaslngPrOCedure，SeePage95・

result．1f thelnJeCtion pressure or spray pattern

AwARMNG Before trying to do this servicing，make Sure the enginei＄Shut off；Otherwise you

might become entangled in rotating parts likethefan，fanpuJley，Orfanbelt．

is found to beimproper，COnSultyourauthorized dealer．

Retightenwheelbolts Check the wheel bo［ts forlooseness and

retightenany100Sebolt． Tighteningtorque：773N・m（78．8kgf・m）（5701bf−ft）

CLEANJOINTBOLTSTRAINER Cleanthestrainerofthejointboltincorporatedin thefeedpumpattheinlet．

Remove theJOint bolt，take the strainer of the

boJt，andwashitwithlightojl．

ReinstalltheJOint bolt strainerin the reverse Orderofdisassembly．

a WARNlNG Remove any spi［t fuel；Otherwiseit might CauSe fire hazards．

Cleanaxlehouslngairbreather The axle housjng airbreatheris found on top of themiddlepartofeachaxle．Cleanboththefront and rearaxle houslng airbreathers atthe same time．

a WARNlNG Before trying to clean the ajr breathers， make sure to：

・Pres＄theparkingbrake ON ＄Witch． ・Setthe10ad handLingleverlock． ・Setthesafetylinkontheframe＄． Be sure to wear a hard hat．

118

500HRS．CHECKS

Changetorqueconverterandtran＄mis・ ＄ionfilter（in−1inefilter） Fortheprocedure，See

250HRS・

onpagel15・

①Wipe the air breather mounting area and arounditclean．

②Putacoveronthe m？untingareaoftheair breathertopreventforelgnmatterfromentering thesystem．

③Blowtheairbreatherwith compressedairto Cleanit．tfitis severely contamlnated，WaSh WithcLeantngftuid．

a WARNlNG When cleaning with compressed air，be SuretOWearSafetygLasses・ ④Use paution to preventfore至gn matterfroり1 enter．ng the system when re■nStaLling the a■r breather．

119

1000HRS．CHECKS

①Wipe fuelfilter mounting area and areas aroundit clean．

DrainwaterandforeIgnmatterfromfuel tank Drainwaterandforelgn matterthroughthedrain COCk ofthe fueltank．

②Using afilterwrench，S10Wlyturn the filterto

remove．Use a receivlng Pan Or Shop rag to receivefuelspiltfromthefilter．

③Applyathincoatofengineoiltothesea10fa new filter and tighten untilthe sealsurface

COmeSin contactwith the base．

④Then，give the fiIter3／4tolof a turn by hand．

⑤ B［eedairoutofthefuelsystem． ⑥Afterfilter chartge・run the engine atid［ing

rpmforafewmlnuteSandcheckthatthereis

nofue［leakage．

Air bleeding Wheneverthefue＝ilterisdisassembLed，Orifthe

fueltankis emptied，be sure to bleed airout of the system．FaiLure to do so willprevent fuel fromfeedingintothepIP］ng．

a CAUTloN Do not return djscharged fueIbackinto the

a WARNlNG Wipe off fue［＄Plit over and around the

lnjection pump．Starttheenglneandcheck

tank．For the disposa10f discharged fuel， forleak＄．

COnSultyourauthorizeddealer．

Fuelleaks wi cause fire hazard＄，＄O due Care muSt be exercised．

① Place a fuelreceiving pan under the drain

COCk discharge port，and100Sen the drain COCktodrain thefueltank．

②Afterdraining the fueltank，tighten the drain

COCks9Curely．

Changefuelfilter a WARNlNG Wipe any spiJt fue［．1t willcause fire hazards．

①Turn the disk on top of the feed pum ．

riseduetothejnternalsprlng． ② Loosen the air bleeding plug at the upper areaofthefueIfiIter．

③Pum

．

air bubbles．

（tobecontinuedtonextpage）

120

1000HRS．CHECKS

④Afterairbleeding，Wipethe areas aroundtheChangetorqueconverterandtransmi＄−

Plug port clean．Reinstallthe air bleeding Plug．

Sion oiland clean transmi＄＄ion scr．een Changeoil，referrlngtOPageSl15． ⑤ Pushdownthediskandturnitc10Ckwise．DoThe screen should be cleaned after draining the notscrewinforcibly． transmissioncase（beforeaddingnewoi［）．

① Remove the 4 fitting bolts securing the Grea＄eCenterhingebearjngs（upper，

10Wer） For the location of the grease fittings and the greaslngPrOCedure，refertopage95．

SuCtion tube．

②Take out the strainerand remoYe dust and forelgnmatter．WashitwithcleanJngOil・lfthe

Straineris damaged，rePlaceit with a new

One．Whenever the straineris replaced， replace the gasket and ○ −rlng With new OneS，tOO．

③lnsta‖ the strainer， ○ −ring and gasket． Tightenthesuctiontubefittingbolts・ ④Add oiL through the fiILer porttothe specifjed

l】1

level．Run theenglne atidling rpm forafew

minutes．

Check the oillevel，referrlng tO PagelO6．

Makesurethereisnooilleakage，

ゝ

＝ミ≡≡≡：こ

J

r」1

胃 宅碧ヨ

Cleantorqueconverterairbreather The air breatheris Locatedinside the side panel atthe rightsideoftheloader，atthetop rightof thetorqueconverter．

（tobecontinuedtonextpage）

121

1000HRS．CHECKS

①Wipe the air breather mounting area and ⑤Reinstallthe filter areas aroundit clean． ②Cover the mounting area to prevent foreign

matterfromenteringthesystem．

．

thesystem， ⑥Start the engine．SLowly operate the booms

③ Cleantheairbreatherwithcompressedair．1f

SeVerely contaminated，WaShit with cleanlng f山id．

a WARNlNG When cleanLng Wjth compressed air，be sure

and bucket．Shut off the englne and check that thereis no oiIleakage．Check the

hydraulicoiltankforlevel・SeepagelO6・

Check10adhandljngsystemforcracks

towearsafetyglas＄eS．

or damage

④Use

COuPler，and fork attachment for cracks，

Check the booms，bucket，OPtiona10ne−tOuCh distortion and bends．

．

breather．

Changehydraulicoi［tankreturnfilter a WARNlNG Do not try to change the retu rn filter immediately after the engine is shut off or When the oiltemperatureis high；Otherwise you can get your hands burned．Wait about morethan30minutesaftertheenglneisshut O†t．

When removlng the filter，Oilmight flow out from the filter．U＄e a reCe］Vlng Pan Or Shop

ragproperly．

① Wipeareasaroundthecoverplate．

②Use ．

③ Remove the bolt securjng the cover pLate． Remove the cover plate， ○ −ring，SPnng， retainer，andelement．

④ Replace the eLement and ○ −ring with new

OneS．Wash the other disassembled parts

WithcleanlngO‖．

122

Check the hydraulic cy＝nders for contamination

Ordamageofthecy‖nderrodandoilleaksfrom

the pIPlng COnneCtions．There are 5 hydraulic

Cylindersin aLl：2forbooms，1forbucket and2 forsteerlng．

1000HRS．CHECKS

Checkdoubleedgesforwear（reversible

Measurecompre＄＄ionpre＄＄ure

type）

（everylOOO hours or one year which come＄

Thebucketedgeisfittedwithareversiblecutting edge orcutting teeth．Checkthecutting edge or teethforwearandinstallation．1fthecuttingedge isworn，reVerSeit．

first）

The compression pressure needs to be

measuredif theid］ing stateis unstable or the

eng［ne eXhausts black smoke・Consult your

Reversingthereversiblecuttingedge

authorized dealer．

a WARNlNG

Adjustinjectingtiming （every1000hours or one year which comes

Do not put your feet or hands under the edge；they might be crushed under the edge．

first）

Theinjection timlng needs to be adjustedif the englne eXhausts black smoke，COnSumeS muCh fuel，idlinglS unStable，Or the engIneis hard to Sta「t．

Consultyourauthorizeddealer．

Tightency［inderheadandmanifold （everylOOO hours or one year which comes first） Consultyourauthorizeddealer・

Checkturbochargerbearingforrotation （every1000hours or one year which comes first） Consultyourauthorizeddealer・

①Lowerthebuckets10WIyonwoodenb［ocksas Shown above．

② RemoveaHtheboLtsandnuts． ③Removedustanddirtfromthefittingsurface．

④Replaceanywornordamagedboltsandnuts With new ones．

⑤Turnthe10aderorthecuttingedge1800and reinstalliton the bucket．

⑥Use the bucketforafew hoursand retighten the boLts and nuts．

AdjustvaJveclearance （everylOOO hours or one year which comes tirst） The valve clearance needs to be adjusted if the englneis hardtostartorenglneknocks．Consult yourauthorizeddealer．

123

2000HRS．CHECKS

Changecoolant（LLC） （every2000hours or one year which come＄ first） WhenchanglngCOOlant，Clean thecoolantcircuit inside the englne and radiator as we‖・Coo］ant

Changeshouldbe performedwhentheengIneis

COld．Removethe radiatorcap slowlyand drain Off coo［ant through the drain cocks（Plug）ofthe englneandradiator． Use a coolant receivlng Pan Or a hose to drain COCkopening．

a WARNlNG Do not remove the radiator cap immediately after the engine is shut off or when the COOlant temperatureis high． Hot coo［ant

mightspoutouttocauseaserious personal

［nJury． Before removlng the radiator cap， make sure the coolant temperature has dropped．Loo＄en the cap s10Wly to aHow

Steam tO eSCaPe．ttis good practice to use thickshoprag．

AwARN］NG Your10ader uses Long Life Coolant（LLC） as a coolant．Observe the fol［owing

PreCautions：

・TheLLCi＄POisonous．Neverswa

owit．

●lfit come＄in contact with the skin or

C［othing，immediately washit away with SOaPandwater． ・Keep open flame away．Do not smoke Cleaningcoolantcircuit

When handlingit．

a CAUTloN The disposaL ofwaste LLC should beleftto a SPeCialistoryourauthorizeddealer．

①C10Se the drain cocks（Plug）of the engine and radiator． ② Remove the radiator cap and fi］lit with tap

Water．Reinstallthe radiator cap and run the engLneatIowrpm． ③When draining off water whi］e adding tap

Drain the subtankaswellandclean the jnside， The subtank can be detached．1f detachment of the subtankis needed forcoolant change orfor anyreason，remOVetheoverf10Whosefirst・

Water，remOVe the drain cockand pourwater into the radiator，keeplng the quantity of in and

out

water the same． Continue untiL

Clean waterf10WS OutOfthedrain cock．

④Whena

．

SuPPlier． ⑤Aftercleaning，C10Sethedraincocks（PJug）of

theenglneandradiator． （tobecontinuedtonextpage）

124

2000HRS．CHECKS

Fillingwithcoolant Use the LLC．To maintain the anti−ruSt effect

Ofthe LLC，the concentration ofthe LLCin the

COOling water should be higher than 30 PerCent，Cooling water which contains more than 30 percent LLC can be used for an ambient temperature of higher than −10OC （140F）．

①Pour coolant up to the fi

er neck of the

radiator．

②Add coolant to bringleveIto the middle between the FULL and LOW marks of the Sub−tank．

③Let the engine run atlow rpm for about5 ① Prepare an oi［receiving panaccordingtothe

minutes．

④After checking that coolantlevelis normal and thereis noleak，C10Se the drain cocks （Plug）oftheengineandradiator． For LLC，See the heading COOLANT onpage132．

tankcapacity．

L27：801jters（21．1USgaJ） L32−2：97Iiters（25．6USgal）

L35・L40：1241iters（32．8USgal） MAINTENANCE OF② Remove dirt from the drain plug and areas aroundit．Tumthedrain pLugs10Wly．Remove

the drain plug，Paylng attention totheflowof

CheckaccumuIatorforoperation，gaS leak＄，100＄eneSSOrdamage（SerViceand

Parkingbrakes） This check needs to be carried out every 2000 hoursofoperationoroneyear，Whichevercomes

Oi［from the p［ug hole．1fthe pan cannot hoLd the entire amount of oilat one time，reCeive the oilin dividedinstaLlments．

③After draining oil，Wipe the drain plug clean and reinstal＝t．

first．Consultyourauthorizeddealer．

④Add oilthrough thefillerportto the specified

Changeaxleoil

⑤Start the engine and operate the booms and

Refertopagel16．

level．

bucket s10Wly severaltimes．Shut off the englne and make sure thereis no oilleak． Checktheoi［level．SeepagelO6．

Drainhydraulicoiltankandchangehy・ drau］icoil

a WARNlNG Do not try to change hydraulic oil immediately after the engine is shut off or

Checkbrakedi＄kforwear（SerViceand Parkingbrakes） Consultyourauthorizeddealer．

ReplacePOC（Pi10tOperationControl）

When theoiltemperaturei＄high；Otherwise oil filter youcangetburned．

Makesuretheoiltemperatureis］owbefore tryingtochangeoil．

AwARN州G

Do not try to replace the POC fiLter

Whenchanglng hydraulicoil，makesureto： immediately after the englne js shut off or When theoiltemperatureis high；Otherwise Lower the bucket on the ground and shutut youcangetyourhandsburned， Offtheenglne ・Wear a hard hatwhen removing the drain Before proceeding with this work，make Plug Sure tO Shut off the englne，aPPly the ・Turn the hydraulic oiltank cap＄lowly to eSCaPe PreSSure・

Parking brake，andb10CkthewheeJs・

（tobecontinuedtonextpage）

125

2000HRS．CHECKS

①WipeareasaroundthePOCfilterclean・ ②Using a wrench，Slowly turn and remove the boltat the bottom ofthe filtercase．Use an ojl

receivlng Pan OrShop rag to receive oiIspilt

from the filter．

③Apply hydrau［ic oi［on the sealsurface of a new filter．Screwin the fi［ter untiIit comesin

Checkdoor10Ckforoperation Theleft−Side dooris10Cked with the starter key fromoutside．Checkkeycylindermotionandlock State．

COntaCt With the base．Then，the bolt to the

The right−Side dooris Locked frominside by

torqueof78．5N−m（8．Okgf−m）（57・91bf−ft）・

foroperation．

bottom of the filter case and tighten to the

④After repLacement，run the engine atidling rpmtocheckthatthereisnooiLleakage・

PreSS［ngthe10Ckknob・Checkthedoorandknob Checkwindshieldwiperforoperation Checkthewindshieldwiperforproperoperation・ lf the front or rear windshield cannot be Sufficiently cleaned by the w．per，rePlace the

WIPerbLadewithanewone・

CheckwindowwasherIiquidforspray COndition

Check that cleamngliquidisinJeCted from the nozzle properly，lf not，Check theleanLngJiquid levelandthenozzleforc［ogg］ng．

126

MALNTENANCE OF AIR CONDIT10NER

MAINTENANCEOFAJRCONDIT10NER

Conden＄er

a CAUTloN To protect the ozonelayerand prevent global

SeVerelycontaminated，uSe a SOft brush．Do not

Warmlng，CFC should not be dischargedinto theatmosphere．Thecollection ofCFCshould beIefttoaspecialist．

damaged．

6 months

Clean the condenser fins with tap water．tf use a hard brush；Otherwise the fins may be

TheairconditionerisoptionaL．

a CAUTloN lfanydefectisfound duringchecking，COnSult yourauthorizeddealer．

At the beginnlng Of each operation season， Check the air conditioner thatitis ready for OPeration．

Ifitis to be out of service for a10ng Period of time，OPerate the apparatus once a week to PreVentOilstarvlng．

Compres＄Orandpu ey 6 months Body Checkthe svJitch panel，unit，and condenserfor Check the compressorforinsta‖ation，OPeration and gasleaks．A［so check the pul］ey for insta‖ation，andhosesfordamage． OPeratingnoise． every12months

Piping

6 months

CheckthepIPIngfordeformationordamage． 1f any pIPlng COnneCtions are contaminated with Oil，it mayindicate refrigerantleakage．Checkfor leakagewithagasleakagedetector． 1f any refrigerantleakagei＄found，rePalr Or replace necessary parts and tighten to the

SPeCifiedtorque．

DonotretightenthepIP（ng．

127

MAlNTENANCE OF AIR CONDlTlONER

6month＄ Checkrefrigerantlevel 6 months V−belt Check the V−be［t for tension and damage．The WiththeenglnerunnIngatmiddlerpm，Placethe belt should have a proper deflection midway on fan switchin the Hlmode，the temperature Lo

the span when pressed by a finger pressure of

SWitchin thelowest position，the air conditioner

about98N（10kg）（221bs）．1ftheV−beltneedsto SWitch ON，the ventilation contro［switch OFF， beadjustedintensionortobe replaced，COnSult andthedoorfu yopen． yourauthorizeddealer． Check the refrigerant level through the sight glassontopofthereceiver・

a WARNlNG Before checking the refrigerantleveL，make Sure tO：

・Applytheparkingbrake ・Setthe＄afetylinkontheframe ●B10Ck the wheels

・Setthe10adhandlinglever］ock・

①

Proper

Refrigerantflowcontainsa］most nobubbles．

Refrigerantf10WCOntainsno 。。

⑳

lmp「OPer

Switch operation

bubbles．

Refrigerantf10WCOntainsbubbles

lnSuCCeSS10n．

12month＄

Operate the switches to check to see if they OPerate nOrmally．Combineseveralcombinations Offunctionsforchecking．（Seepage40・）

a CAUTloN The occurrence of air bubbIes observed

throughthesightglassvarieswiththeweather Or the ambient temperature．1f you find any troublewiththerefrigerantoryouthinkthatthe refrigerantlevelis10W，COnSultyourauthorized dealer．

128

MAlNTENANCE OF AIR CONDlTlONER

Receiver drier

6 months

The receiver drier removes water that might be COntainedin the refrigerant．Forelgn matter Can be removed bythefilter．You can checkthef10W

CleanIng PrOCedure When uslng COmPreSSed air，directit from underside．When washingthefiJterswith water，

it is recommended to get a spare outside air

Oftherefrjgerantthroughthesightglass．

filter．

When checking the refrigerantlevel，Check also the receiverdrierforinstalIation，thefusible plug

neutraIdetergentforabout30minutes・Rinsethe

（Safety device）

lmmerse the filterin a water bath contain［ng filter wellwith water and dryit compLetely． Reinsta［lthe filter，

．

For cleanlng the fiLter，read thelnstruction Manualforthedetergent． a CAUTloN Do not use brushes；Otherwise the filter might gettorn．

Replace the filter with a new one after it has been cleanedlO times．1f the filteris found to be torn，rePlaceitwithanewone・

Steamc］eanlng AirfiltersforlNDOORairand OUTSIDE month

Acontaminatedorc10ggedfilterwil［causea Low airvolumeandpoorcoolingefficiency．Cleanthe fiItersatperiodicintervals．1fyourloaderworksin a

a WARNlNG Do not use ＄team for cleaning the compressor and receiver tank.

The hose can rupture due to anincrea＄ed refrigerant gas pressure.

．

everyweek．

a WARNlNG When cLeaning with compre＄＄ed air，Wear Safetygla＄＄eS．

129

MAINTENANCE OF BATTERY

Keepthebatteryalway＄Clean・

Keepthebatteryelectrolyteleve］inan appropriate range

・A dirty battery case wilL hamper you from

・Thewatercontentoftheelectro［ytedecreases

MAINTENANCEOFBATTERY

readingtheelectroLytelevelproperly・

duringthecourseofuse．Adddisti11edorpure

COrreCtly．

Shou［d be performed before the day s work

● A dirty battery case willmakeit difficuLt for WateraSneCeSSary． you to check the battery electrolytelevel ・The addition of distilled water or pure water A wARNING

To clean the battery case，u＄e a Wet C10th，

not a dry one；Otherwise po＄Sible

deve10Pment Of static electricity might CauSe eXP10Sion．

・Especia‖y keepthetopofthebatteryclean・ Makesuretoc10Sethecapssecurely． ・Do not remove the cap except when using thegravimeteroraddingelectrolyte・

・Apply grease or Vaseline to the terminal

Or Shift．1f distilJed water or pure wateris added after work when the ambient

temperatureis［ow orin a cold reg10n，the

SPeCificgravityoftheelectroIytemightdrop， leadingtoafrozen electrolyte・

If the electrolyte level drops below thehe SPeCifiedleve［，thepoleplateswil［deteriorate， thusshorten［ngthebatteryserviceIife・ ・In particular，SPeCialattention should be paid tothe electrolytelevelin hotreg10nS because the water content in the electrolyte is apt to evaporatequicklyathightemperatures・

boardto preventthe occurrence ofsulfation

Specificgravityofelectrolyte

（the white？ryStallization of sulfate）at the

・Thereis noneedtoworryaboutthespecific

batterytermlna］s．

Securebatteryca＄einplace ・Loose battery case bolts might cause the

battery terminals to come off due to Vibration of traveling，thusleading to fire

gravity of the battery electrolyte as far as

the battery is used at a constant temperature and does not suffer electrolyte depletion． ・However，aS the ambient temperature for

hazards．Make sure the battery caseis

the electrolyte temperature varies，the SPeCific gravity of the eLectrolyte also

SeCured．

Varies．1n particuLar，thetemperatureislow，

Battery electrolyte

A wARNING The battery electrolyte contains di］ute S山一uric acid．

1f the electrolyte come＄in contact with the

the specific gravity of the electrolyte drops easily，and might freezeif the condition of

batterychargeis10W． ・To keep the condition of battery charge

high，Letthe englne run atlow rpm forabout 5 minutes with aLlthelights off，before

Shuttingitoffattheendoftheday swork・

Skin（hand，face or eye），WaShit off ・ThenormalspecificgravityoftheelectroIyteis l．280at20OC（680F）． thoroughly with fresh water（tap water）・］t ・lf the specific gravity of the electrolyteis mightcauseseriousburnsorblindne＄S・ needed，COntaCt a battery speciaList or your lfyou＄Wa‖owit，drinka10tOfwaterandget authorized dealer， medica［attention．

Whenthebatteryjsfrozen

A wARN］NG Do not try to charge a frozen battery．1t PreSentSaneXPJosion．

130

MAINTENANCE OF BATTERY

CAUT10NSTOBETAKENWHEN HANDLING BATTERIES Checkbatteryelectrolytelevel

Chargethebattery

A wARNING If the battery is used or charged when the

A wARNING

electro）yteleveIis be［ow the LOWER LEVEL mark，the battery may be damaged．

1t mayaJso reduce the batterylifeorcau＄e an exp10Sion． Add electrolyte sothatthelevelis between the UPPER LEVEL and LOWER LEVEL marks．

・When checking the battery s state of Charge，uSeagraVimeter． ・Do not short the circuit by putting SOmething meta icbetweenthepoles， ・Do not put meta［too［s or thelike on the

topsurfaceofthebattery． ・When turnlng the ＋ POle screw，uSe

Keepopenflamesaway

caution not to let the tool touch the

metal［ic part of theJoader：Otherwi＄e ＄Parks might occur，CauSing an exp［0−

A wARNJNG Hydrogen gas produced by a battery can explode. Keep all open flames and sparks awayfromthebattery， To prevent sparks，When connecting or

S10n．

・When using a charger，read careful］y the

instruction manua10f the charger and

foHow theinstructions．

disconnecting the battery or charger

Cable＄，be sure to＄tOP the englne Or turn Offcharger＄Witch．

㊥△◎△△

㊨ No fire

暮asses 聖書fety5％課en g aWay

Sulfuric acid

Read ExpIo− Electric manual sive shock

△DANGER ● Handlethebatterycarefully；Otherwiseyouwi getinjured． ● Payattentiontoanopenflameor＄taticelectricitywhichnightcauseanexpIosionorafire． ● SulfuricacidwiILcau＄ePainfulandseriousburn＄ifitget＄Ontheskin．Itcancauseblindne＄＄ifit getsintoeye＄． ● Touchingaconductingpartwithbarehandswillcauseanelectric＄hockaccident．

● DonotconnectordisconnectthebatteryplugsduringthebatteryturnedON；Otherwi＄eyOumightget burntoranexpJosionmi9htoccur． ・ Nofire．Donotsmoke．Keepsparksorflamesawayfrombatterie＄． ● Staticelectricity：Donotcleanbatterie＄Withadusterordryc10th． ● Ventilation＝Geta．goodventilation・Do not use orcharge batterie＄in a c10Sed place oran area Whereventilationl＄POOr． ・ Sulfuric acid：lf＄ulfuric acid comesin contact with your skin or clothing，Wa＄hit away using a COPlOu＄amOuntOfwaterimmediately． If sulfuric acid getsinto youreye＄，WaSh youreye＄With a cop10uS amOunt Ofwaterimmediate［y andgettoadoctor．

●E崇諾；［矧鵠昔監禦諜偲舘謝描墨謂r■￡忍；ど℃扇宇i監禁Ieve−istooIow・the ・Electric shockaccident：Wearsafety gla＄＄eS，rubber g10Ve＄，and shoes with rubber＄01e＄When ＄erVicingorinspectingbatteries．

131

MAlNTENANCE OF COOLANT

MA［NTENANCEOFCOOLANT

A cAUT10N

Use cooling water containlng an alL−SeaSOn

lfthecooLantis notavailable，yOu mayuSetaP water alone．Do not use river water or weH

COOlant having anti−ruSt and anti−COrrOSive

Waterforthispurpose；OtherwisetheenglneOr

additives．

radiatormightbedamaged・

COOLANT

When an ambient temperature below OOC or 320Fis antjcipated at starting，make sure to

A wARNING

addantifreezeintothecoollngWater．

Coolantis flammable．

Keep away from open flame when handlingthecooIant．Donot＄mOke・ ］tis poisonous．Never drinkit・lf you SWal10Wedit accidentaHy，induce vomit− inglmmediately，WaSh your mouth，drink a10t Of water．

The coolant should be stored in a proper container and securely capped. Keep out Of reach of children． Make sure the

COntajneris properIymarked accordingto alllocalrequirements． USEOFCOOLANT The concentration of the coolant in the cooling WaterShould bemorethan30percenttoprevent the freezlng Of the cooling water・Change the

COOlant every 2000 hours or every year

Whichevercomesfirst．

CONCENTRAT10NANDCAPAC］TY

Unit：liters（USga［） 30％

40％

50％

Water／COOlant

Water／coolant

Water／COOIant

L27 33．25／14．25（8．8／3．8） （total：47．5Lor12．5U．S．gal）

28．5／19（7．5／5．0）

23．75／23．75（6．3／6．3）

L32＿2 （total：63Lor16．6U．S．gaI）

44．1／18．9（11．7／5．0）

37．8／25．2（10／6．7）

31．5／31．5（8．3／8．3）

L35 （total：80Lor21．1∪．S．gal）

56／24（14．8／6．3）

48／32（12．7／8．5）

40／40（10，6／10．6）

L40 （total：80Lor21▲1U．S．gal）

56／24（14．8／6．3）

48／32（12．7／8．5）

40／40（10．6／10．6）

Ambienttemperature atstarting

morethan−10OC Or140F

morethan−25OC Or−130F

morethan−400C 0「−400F

The concentration should be selected properly according to the ambjent temperatureatthetimeofstartingtheloader・

132

MAINTENANCE OFTIRESANDWHEELS

MAINTENANCEOFTIRESAND WHEELS

AIR VALVE Adamaged airvaLvew＝causethetire pressure

a WARNlNG Tires are one of the mostimportant COmPOnentS Of the wheeI10ader；they

Otherwiseairleakagewillresult．

to drop（leak）．Make sure to check the air Valves． Remember toinsta the va］ve cap

＄u＄tain the weight of the10ader，tranSmit

the driving force and braking force， a

evjate shocks from the road surface，and

helpthe10adertoturn． Neglect ofthe maintenance ofthe tires wi

lead to poor performance of the10ader．A flattirecancau＄e＄eriousInJuryOrdeath．

TIRE［NFLAT10N PRESSURE The tireinfLation pressure must be as specified， nottoohighortooIow． Seepage65． TIRE DAMAGE Check the tires for damage，eSPeCial［y for WHEELS CraCks．Replace any cracked tire as soon as Do notleave mud or feces on tires．1fleft for a POSSible．

TlRE WEAR Checkthetiresfortreaddepth，uneVenOrundue Wear．The10aderwith aworn tirewi

not be able

to get sufficient drivLng Or braking force，See Page66．

10ng Period oftime，theyw‖eatinto tire rubber to cause cracks，thus resulting］n an aCCident．

Wasteawaymudorfecesattheendoftheday s WO「k．

▲wARNING

Thedisassemb［yofatireorwheelrequires SPeCialskill．A＄k a speciali＄t Or yOur authorized dea［er．

Forhandlingtires，SeePageS65−67・

133

PER10DICAL REPLACEMENTOFSAFETY PARTS

PER10DJCALREPLACEMENTOFSAFETYPARTS lnordertoperformsafeoperation，importanceofthepreventivemaintenanceoftheloadercannotbe OVeremPhasized・Especia

y，the parts［istedin thetable on the right must be replaced periodica

y

Sincetheyarethemostimportantpartsforsafeoperationofthe10aderandsafetyoftheoperator・ Moreover，althoughthesesafetypartsareliabletodeteriorateinthecourseoftime，itisdifficultto

determinebyordinarymaintenanceoperationswhethertheyarebeyondtheirrespectiveservicelimits・ The safety parts must be replaced with new ones when their respective service limits have been reached，eVeniftheirappearanceisingoodconditjon・ Forreplacementparts，besuretouseourgenuineparts・ Safetypartstoberep［acedatperiodicjnterval＄ Fuelhose

Brakevalverubberparts

Replacementint畠rval

every 2 years eVeryyear

WetbrakepistonD−ring

every 4 years

Brakehose

every 2 years

SteerlngCylinderpacking，Seal， ○ −nng

every 4 years

Steering cylinder hose

every 2 years

Boomcylinderhose（tailside）

every 2 years

Bucketcy［inderhose（tailside）

every 2 years

lf any defectis foundin any ofthese parts，it must be repaired or repLaced with a new one，eVen beforethepredeterminedreplacementperjodisreached． 1t should be remembered thatthe replacement ofsafety parts must be performed atthe user s risk

andcostandthatithasnothingtodowiththerepJacementwhichwouldarisefromawarrantyclaim・

134

uSTOF LUBR暮CANTS

LlST OF LUBRlCANTS AcAUTl？N ・Do not mlXlubricants of different brands；Otherwise the performance of theIoader might be

adverselyaffected． ・Localrefined oiLs and coolant，Or anti−freeze do not alIow for the same operation periods

deslgnatedinthismanual．

Somemustbechangedmorefrequently． ・Multi−Viscosity oils al10W a Wider temperature range for operation but must be changed more

frequently as the additive that provides the multi−Viscosity gradually deteriorates10Wenng the Viscosity．Degradation of viscosity at the higher temperatures can be very detrimentalto the hydraulicsystem， BrandofLubricantSpecified

Section LubricanttobeUsed PrevailrngAmbient Temperature

SAElOWCD RimulaXoil

00C（320F）to −250C（−130F）

10W

−250C（−130F）＆

Above

Trans− EngineOil

−25℃（−13

MobilDelvac 300 oil

1310

10W

10W

F）＆

SAElOWCD

RimuJaXoil

10W

Above

10W

HD32

SAE 1 OW

−100C（140F）＆ Av

MobilDelvac

131010W

RPMDe10

3000i110W 10W

ExxonD−3

SAE90

boe Axle

Esso

300 Oil

Engine Crankcase EngineOil

（Brake）

Texaco

Mobil

SAE30CD RimulaXoil SAE30

00C（320F）＆ Above

Hydraulic OilTank

She，l

Lubricant

Mobillube HD80W−90

Gearoil −100C（140F）to −250C（−130F）

NormalTemperature UseLithiumBase

Grease

Consistency Number：NLGl No．10r2

fittin9 Low Temperature UseLithjumBase

Arbania grease（1，2）

Mobilgrease 77（2）

Mobilux（2）， MobiluxEP1

Multifak

Beacon（2）

（，2）

Albania greaseRA（2）

Multi−PurPOSeGrease

Mobilgrease JL（2），

MobilithSHC15

Beacon 325 （2）

−100C（140F）＆ Av Dilution：30％

boe

Radiator LongLifeCoolant

MobiILongLife AFENGINE

GLYCO− Coolant

ESSO LONG LIFE COOLANT

−400C（−400F）＆ Av Dilution：50％

boe

FUELRECOMMENDATlON−DIESEL UsedieselfueIat40cetaneratingorhigher．

FuelTank

Suitablearea usualdieseJfuelsin［inewithSAENo．2−D，BSClassA−1，andDIN51601． SAE（SOCIETYOFAUTOMOTIVEENGINEERS） BS（BRmSHSTANDARD）

DIN（DEUTSCHEINDUSTR［ENORMEN）

（Note）The10adersareequippedwithanenginewithaturbocharger．TheenginecrankcaserequiresClassCDengineoiLforlubrication・

135

OILCAPAC［TY

OIL CAPAClTY Unit：liters［USgal］ Frontaxle

L27 28【7．4］ L32＿2 32【8．5】 L35 48【12．7】 L40 48【12．7】

Torqueconverter／transmission

HydraulicoiJtank（Brake） L27 150【39．6】（totaり 80【21．1】（tank）

L32−2 182【48．1】（tota） 97【25．6】（tank）

L35 224【59．2】（tota） O Q q く〉 0 0 q O

124【32．8】（tank）

0

L40 224【59．2】（tota） 124【32．8】（tank）

Fuel tank

L27 230【60．8】 L32＿2 265【70．0】

L35 320［84．5】 L40 345【91．1】

Enginecrankcase

Note：Thesketchshowsthe englneCrankcaseoI L35andし40．

L27 19【5．0】 L32＿2 19【5．0】

L35 38tlO．0】 L40 38【10．0】 Rear axle

L27 28【7．4］ L32＿2 32【8．5】 L35 48【12．7】 L40 48［12．7】

L27 47．5【12．5】（totaり 26．5［7．0］（radiator）

L32＿2 63【16．6】（total） 40．0［10．6］（radiator）

L35 80【21．1】（total） 46．5【12．3】（「adiator）

L40 80【21．1】（total） 46．5【12．3】（radiator）

136

TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE Forcomp［icated checks，rePairs，and change＄underlinedin the yourauthorizeddealer．

Remedy

column，COnSult

ENGINEANDALLIEDPARTS Problem

EngIneishardto

・Shiftleverinforwardorreverseposition

Shiftintoneutral．

・Batteryisdischarged

Chargethebattery．

StartOrdoesnot ●Lowfuellevel StartWhenstarter

・Airmixedinfuelsystem

SWitchisturnedto ・lnJeCtionpumpornozzledefective START，

Startermotorwon rotate．

Engine does not StOP

ErraticidIingspeed

t

EnglneOVerheats； gaugeregistersjn redarea

BIackishco10rOr

exhaustgases

Addfuel．

Bleedairoutofsystem． RepairorrepIace． Repairorreplace． Repairorreplace．

・Englneisnotpreheated ・Keyswitchorstarterdefective ・EngIneStOPmOtOrandcontro erorrelaydefective RepalrOrrePlace． Repa（rOrrePlace． Starter motor defectiveve

RepalrOrrePIace． Starter switch defectiveve ・Enginestopmotorandcontrollerorrelaydefective RepalrOrrePIace． ・．［njectionpumpdefective ・Airmixedinfuelsystem ・lnjectiontimlngandspraypatternimproper

Repairorreplace． Bleedairoutofsystem． Repairorreplace．

●Lowcoolantleve10rIeaks

Addcoolant，RepalrOrrePlace． Clean． Repairorreplace．cleaninside． Repairorrep暮ace．

Clogged radiator corere COOlanttemp．

Remedy

Probablecause

・ClogglngInSideradiatororoilcooler ●Thermostatdefective ・Radiatorcapdefective ・V−belt100SeOrdamage ・Cloggedmuffler

Replace． Adjustorreplace． Clean．

・OverLoading

ReduceIoad．

lnjection pump defectiveve lnjection nozzle defectiveve

Repairorreplace． RepalrOrrePlace．

・LowenglneCOmPreSSionpressure ・C10ggedaircleanerelement ・Turbochargerdefective

Adiustvalveclearance．

・Airmixedinfuelsystem

Bleedairoutofsystem． Repairorreplace．

lnjection pump defectiveve ・Jointboltstrainerc10gged

Cleanorreplaceelement． Repairorreplace．

C始an．

Lowoutputunder

・lmproperlnJeCtiontimJng

Adjust，rePaLrOrrePlace・

Ioadedcondition

lmproper spray patternrn

Repairorreplace． Cleanorreplaceelement． RepalrOrrePlace．

・Aircleanerelementc10gged ・Turbochargerdefective

137

TROUBLESHOOTING GUIDE

BODY

・ParkingbrakeisappIied ●TransmissionoillevelisIow

The10aderwon t

●TransmissionfusebIownout

StartOrmOVeina ・ChargIngPumPdefective Particulargear

Remedy

ProbabIecause

Problem

●Shiftleverisnotsecurelyengaged ●ClutchinthatgearissllPPlng ・TransmissiorlCOntrOIswitch（lever）

Releaseparkingbrake・

Addoiltospecifiedlevel． Checkandreplace． Checkandreplace． OperateshiftleverproperIy・ Checkandreplace．

Checkandreplace．

defective，Wlrebroken，OrPOOrCOnneCtion Malfunction of down−Shiftswitch，

Checkandreplace．

upshiftswitch

Transmissionoil

temperaturegauge

●TransmissionoiIlevelis10W ・TravellngSPeedrangeisimproper

POinterregistersin ●Loaderisabused redzone Clogged oil coolerer Noisytransmission

・LowoilLeveloruseofimproperoil ●Brokengearorbea「lng

Addoiltospecifiedlevel． Use proper speed range.

Useloaderproperly． Clean． AddtospecifiedIeve10rChangeoil・ Draintransmissionandcheck

forforeiqnmatterinoil．

Disassembleandchanqeparts．

Noisydifferentialor ・LowoilIeve10ruSeOfimproperoil finalreductiongear ・Worngearordamagedgeartooth

Addoiltospecifiedlevelorchangeoil・ Replacegear・

Noorpoorbraking actionisproduced

・LowhydrauIicoil（forbrake）level ・Useofimproperbrakeoi暮

Checkandreplace． AddoiItospecifiedLevel， Usespecifiedtypeofbrakeoil．

Pedal

・WornD−ringofwetbrakepiston ・DamagedpipingofbrakeoiIsystem

ReplaceD−rinq Checkandreplace．

Worn brake disksk

bypresslngbrake ・Airmixedinbrakeoilsystem ●AxIehouslngbreatherc10gged ・Useofimpropergearoil

Squeakybrake

●BrakehouslnggearOillevelislow ●BrakehousInggearOildeteriorated ●Brakediskwornorhardened

Noorpoorparking brakeeffect

・Malfunctionofstopvalve Worn brake disksk

・Pi10treliefvalvepressure10W

●lnsufficientdischargefromsteerIngPumP LOw Oil levelel

Bleedairoutofsystem・ CIeanbreather．

Usespecifiedtypeofgearoil． AddgearoiI． ChangeoiI． Checkandreplace． RepairorrepIace． Checkandreplace．

Cleaninsideorreplaceparts． Replacepump． Addoi（tospecifiedleveI．

HardsteerlngOr unevensteering

●LowtireinfIationpressure

lnfIatetiretospecifiedpressure．

Toomanybubb［es

・lmproperqualityofhydraulicoil

Oil

・AirmixedinoilcircuIationsystem

Changeoil． AddoiltospecifiedleveL Bleedairoutofsystem． Cleanorreplace． AddoiLtospecifiedlevel． Replacepump．

・Unevennessoftirepressureamongtires Adjusttoeventirepressure． ・Ma汗unctionofbal［nutinsidesteennggearcase Checkandreplace． ・Deterioratedperformanceofmainpump Checkandreplace．

appearinhydrauIic ●Lowoillevel

●HydrauLicoi］tankfilterclogged Low Oil levelel

lnsufficient pump dischargege

Lowhydraulic PreSSure，SIow bucket／boom

OPeration

RepairorrepLace． ●Malfunctionofcontro［link ・Reliefpressureis10W（duetoadefectivepi10t CleaninsideorrepIace．

reliefvalve）

・Useofimproperoi10rOilisdeteriorated

Main pump defectiveve

・Cavitationinmainpump

●OilleaksfromhydrauIichoseorpipJng Buckethasnatural ●Sealswornordamaged tiltorboomshave ●Cylinderinnersurfacewornordamaged naturaldrop Defective control valveve

・C10ggedreliefvaLveorcheckvaIve

138

Checktypeofoilandchangeoil． Checkandreplace． CheckhydrauIicoiltankcapand replace． RepairorreplaceDartS． ReplaceDartS．

Correctorreplaceparts． Repairorreplace． Cleaninsideorreplaceparts．

lNFORMATlON INFORMAT10N SPECIFICATlONS

■

NAME PLATE＆SERLAL NUMBER‖‥…‖……．．

144

ENG］NE SERIAL NUMBER

WR［TE DOWN YOUR LOADER DATA HERE…．145 1SUZU ENGINE WARRANTY STATEMENT……．146

MITSUBISHIENGINE WARRANTY STATEMENT MAINTENANCE LOG NOTES

139

SPECIFICAT10NS

SPECIFICATJONS BucketCapacity： OperatingLoad： TraveLSpeed：

2．7m3（3．5yd3）

4320kg（95261bs） ［rev］

【fwd］

34．5km／h（21．4mph） 37．Okm／h（23・Omph） G radability Maximum Traction Force：

EmptyLoaderWeight：

250

125．4kN（12800kgf）（281911bf） 13700kg（302091bs）

Engine： Model Fuelto be used：

TotalDisplacement Ratedoutput： Battery：

lSUZU

6HKIT

DieselengIne

Lightoi1 7．790L（1．83USgal） 129kW（175PS）（172．6HP）／2300rpm 12V，108Ah（5−hourrate）（2pcs．）

Tire（front＆rear）：

Size： lnflation Pressure：

20．5−25−12PR（tubeLess）

Standard；330kPa（3，3kg／Cm2）（46．9psi） Unit：mm（in．）

Dimensions are given for the＄tandardJoader with a reversible cutting edge bucket of2．7m3（3．5yd3）

CaPaCity・TheROPScabisstandardequlPment．The＄PeCificationsare＄ubjecttochangewithoutnotice，

140

SPECIFICAT10NS

BucketCapacity： OperatingLoad： TravelSpeed：

3．2m3（4．2yd3）

5120kg（112901bs） ［rev］

［fwd］

34．5km／h（21．4mph） 37．Okm／h（23．Omph）

Gradability Maximum Traction Force：

EmptyLoaderWeight：

250

156．8kN（16000kgf）（352501bf） 17000kg（374791bs）

Engine： Model Fuelto be used：

TotalDisplacement Ratedoutput： Battery：

lSUZU

6HKIT

Dieseleng［ne

Lightoi1 7．790L（1．96USgal） 143kW（195PS）（192．3HP）／2200rpm 12V，108Ah（5−hourrate）（2pcs．）

Tire（front＆rear）：

Size： lnflation Pressure：

23．5−25−16PR（tubeless）

Standard；375kPa（3．75kg／Cm2）（53．3psi） Unit：mm（in．）

Dimensions are given for the standard10ader with a rever＄ible cutting edge bucket of3・2m3（4・2yd3） CaPaCity．TheROPScabis＄tandardequlPment．Thespecificationsaresubjecttochangewithoutnotice・ 141

SP∈CIFICAT10NS

BucketCapacity： OperatingLoad： TravelSpeed：

3．5m3（4．6yd3）

5600kg（123481bs） ［rev］

【fwd］

34．5km／h（21．4mph）37．Okm／h（23・Omph） 250

Gradability Maximum Traction Force：

EmptyLoaderWeight：

179．3kN（18300kgf）（43431】bf） 19700kg（403081bs）

Engine： Model Fuelto be used：

TotalDisplacement Ratedoutput： Battery：

MITSUBISHl

6D24−TLE2A

Dieselenglne Lightoi1 11．945L（3．16USgal） 165kW（225PS）（221．9HP）／2100rpm 12V，108Ah（5−hourrate）（2pcs，）

Tire（front＆rear）：

Size： lnflation Pressure：

23．5−25−16PR（tubeless）

Standard；375kPa（3．75kg／Cm2）（53．3psi） Unit：mm（in．）

Dimen＄ions are given for the＄tandard10aderwith a rever＄ible cutting edge bucket of3・5m3（4，6yd3） CaPaCity．TheROPScabi＄＄tandardequlPment．Thespecifjcation＄are＄ubjecttochangewithoutnotice・

142

SPECIF暮CAT10NS

BucketCapacity： OperatingLoad： TravelSpeed：

4．Om3（5．2yd3） 6400kg（141121bs） ［fwd］

［rev］

34．5km／h（21．4mph） 36．5km／h（22．7mph） Gradability Maximum Traction Force：

EmptyLoaderWeight：

250

192．1kN（19600kgf）（43218［bf） 21700kg（478491bs）

Eng［ne： Mode】

Fuelto be used：

TotalDisplacement Ratedoutput： Battery：

MITSUBISH［ 6D24−TLE2A Dieseleng［ne

Ljghtoi1

11．945L（3．16USgal） 198kW（270PS）（266．3HP）／2100rpm 12V，108Ah（5−hourrate）（2pcs．）

Tire（front＆rear）：

Size： lnfLatjon Pressure：

26．5−25−16PR（tubeless）

Standard；325kPa（3．3kg／cm2）（46．9psi） Unit：mm（in．）

Dimen＄ions are given forthe＄tandard10aderwith a rever＄ible cutting edge bucketof4LO m3（5・2yd3）

CaPaCity．TheROPScabi＄＄tandardequlPment．The＄PeCification＄are＄ubjecttochangewithoutnotice・

143

NAME PLATE

NAME PLATE Thenamep［ateglVeSinformationaboutMODEL， RATED LOAD，OPERATING WEIGHT，and SERIAL NUMBER ofthe［oader．

MACHINESERIALNUMBER The machine serialnumberisimprinted on the left side of the front frame．1tis animportant piece of information used for registration. Use Cautionnottodamageit．

ENGlNE SERlAL NUMBER The engIne Serialnumberisimprinted on the Cylinderb10Ck．

a NoTE Usecautionnottodamagethenameplateand imprintedserialnumber． Repair the name plateif damaged or peeled・

Do not try to modify the serial number by

Welding．

When ordering parts or repalris needed，give

usyour10adermodelandserialnumber・Write

downyour10adermodel，loaderserialnumber，

and englne Serialnumberin the WRITE DOWN YOUR LOADER DATE HERE column OnPage145． 144

WRITE DOWN YOUR LOADER DATA HERE

WRITEDOWNYOURLOADERDATAHERE Memo LOADER MODEL LOADER SERIAL NO． ENGINESERIAL NO． LOADER NO． SUPERV［SOR，S NAME

DATE OF PURCHASE DEALER，SNAME WORKSHOP，S NAME PHONE

145

lSUZU Non−RoadDio＄￠lEngine

EmissionContr01SystemWarrantyStatement EMISSIONRELATEDSYSTEMDEFECTWAFtRANTY AmedcanIsuzuMotorsInc．warrantstotheinitialownerandsubsequentownerofacertinednon−rOaddicsel engine（poweringnon−rOadmachinesandequipment），thalsuchengineis： 1・Designed，built，andequippedsoastoconfbrm，atthetimeofsale・tOallapplicableregulationsadaptedbythe UnitedStatesEnvironmentalProtectionAgency（EPA）andtheCaliEbrniaAirResourceBoard（CARB）・ 2．FreefbmdeEtctsinmaterialsandworkmanshipinspeCificemission−relatedparts： ・Foraperiodoftwo（2）yearsorl，500hoursofoperationwhicheYerOCCurSRrst，afterdateofdeliveryLothe

initialownerofnon−rOaddieselcnginelessthan19kW（25hp）exccptconslantSPeedenginewithratedspeeds greater山anorequalto3（X氾叩m・

・Foraperiodoftwo（2）yearsorl，500hoursofoperationwhichcveroccursnrst，afterdateofdeliverytothe

initialownerofnon十rOaddieselenginefbrconstantspeedenginelessthan37kW（50hp）withratedspeeds greaterthanorequalto3000rpm・

・Foraperiodoffive（5）yearsor3，000hoursofoperationwhichevcro？CurSbst・a鮎rdateofdeliverytothe initialownerofnon−rOaddieselengine（19kW（25hp）andgreatetcnglneS）exceptabovecorLStantSpeCd englne・

Ifanemission−relatedpartsfai1sduringlhewarrantyperiod，itwillberepairedorreplacedunderwarrantyandis Warrantedfbrtheremaindcrofthcwarrantyperiods・

Duringthetermsofthiswamnty，AmedcanIstlZuMotorsInc・wi11provide，throughaJlIsuzuenginedealeror

otherestablishmentaJlthorizedbyAmericanIsuzuMotorsInc・，rePalrOrrePlacementofanywarrantedpartsat nochargeto（henon−rOaddieselenglneOWner・ Inanemergency，rePalrSmaybeperfbrmcdalanyscrViceestablishment・Orbytheowner・uSlnganyrePlacement part・

AmericanIsuzuMotorsTnc．wi11reimbursetheownerfbrtheirexpenses，includingdiagnosticchargesfbrsuch emergencyrcpair・ThcseexpensesshaIlnotexceedAmericanIsuzuMotorsInc・SuggeStedretai1pricefbral1

warranledpartsrcplacedIandlaborchargesbasedonAmericanlsuヱuMotorsInc・rCCOTTmendedtimeallowancc fbrthewarrantyrePairandthegeogr叩hicallyappropriatehourlylaborrate・

Apartnotavailablewithin30daysorarepalrnO（beingcompletewithin30daysconstituteanemergency・

Asacondilionofreimbursement，rePlacedpartsandreceiptinvoicesmustbepresentedataplaceofbusincssof anauthori2CdIsuzucnginedeaIcrorotherestablishmentaulhorizedbyAmericanIsuzuMotorsInc・ ThiswarrantycoversthefbllowlngCmi＄Sion−relatedpartsandcomponents・ ・ChargeAirC001ingSystcm（Ifcquippcd） ・FuelI可∝tionSystem ●IntakeManifbld ● ExhausIManifbld

・Tu血chargerSystem（Ifequipped） ・ElectronicControIUnit（Ifequipped） ・EngineSpeed／CrankAngleSensor（lfequipped） ・MiscellaJleOuShoses，Clamps，COnneCtOrS．andsealingdevicesusedintheabovesystems・

IffhilureofoneofthesccomponentsresultsinfailureofanotherparL，bothwi11bccoveredbythiswarranty・ Anyreplacementpartmaybeusedfbrmaintenanceorrepairs▼Theownershouldensurethatsuchpartsare equivalentindesig¶anddurabilitytoIsuzugenuinep打払・ Useofnon−genuineIsuzupartsdoesnotinvalidatethewarrarLty・ HoweverAmericanIsuzuMotorsInc．isno‖iabIefbrparts，Whicharcno（geJmineIsuzuparts・

1／6 146

LIMrTATJONSANDRESPONSIB（LITIES Thesewarrantiesaresuqecttothefollowlng：

AMERICANJSUZUMOTORSINC．RESPONSIBJuTIES Duringtheemissionwarrantyperiod，ifadeftctinmaterialorworkmanshipofawarrantedpartorcomponent

isfbund，AmericanIsuzuMotorsInc・Willprovide； ●New・remanufactured・OrrePairedpartsand／orcomponentserequired10COrTeC＝hedeftct・

Note：ItemsreplacedunderthiswarrantybecomethepropertyofAmericanIsuzuMotorsInc・ ・Labor・duringnormalworkinghours，requiredtomakethewarrantyrepalr・ Thisincludesdiagnosisandlabortoremoveandinstal1theenglne，ifnecessary・

OWNERRE＄PONSl別LITIES Duringtheemissionwamntyperiod．theownerisresponsiblefbr‥ ●TheperfbrmanceofalJrequiredmaintenance・Awarrantyclaimwillnotbedeniedbecausethcscheduled maintenancewasno（perfbrmed．However，iflhelackofrequiredmaintenancewasthereasonfbrthe repair，thentheclaimwi11bedenied． ・Premiumofoverlimecosb．

●Coststoinvestigatecomplaints，WhicharenotcausedbyadeftctinAmericanIsuzuMotorsInc．materialor WOrkmanship． ●Providingtimelynoticeofawamn（ablefhilureaJtdpromptIymakingtheproductavailableforrepalr．

LIM一丁AT10NS AmericanIsuzuMotorsInc・isnotresponsiblefbrresultantdamageStOanemission−relatedpartorcomponent resullingh）m：

● Anyapplicationorinstal1ationAmericanIsuzuMotorsInc．deemsimproperaSeXPlainedintheInstruCtion Manual．

● Attachments．accessoryitems，OrPartSnOtauthorizedfbrusebyAmericanIsuzuMotorsInc・ ●Impropernon−rOaddieselenglnemaintenance，rePalr，Orabuse． ● Owner sunreasonabledeJaylnmakingthepねductavai1ableaf（erbeingnotinedofapotenlialproduct PrOblem・ThiswarrantyisinadditiontoAmericanIsuzuMotor＄Inc．standardwaJTanly，aPPlicabletothe non−rOaddieselenglnePrOductinYOIved． Remediesunderthiswarrantyむelimiled10theprovisionofmaterialandservicesasspecinedherein． AmericanIsuヱuMotorslnc・isnotresponsiblefbrincidentalorconsequentialdamagessuchasdowntimeor loss−uSeOfemglnepOWeredequlpment．

2／6 147

Off・RoadCompression−1gnitionEngines

CALJFORNIAEMISS10NCONTROLWARRANTYS¶汀EMENT YOURWARRANTYRIGHTSANDOBLIGATlONS

The・CalifomiaAirResourcesBoard（CARB）andAmericanIsuzuMotorsInc．arepIeasedtoexplainthe emissioncontroIsystemwarrantyonyour2001andlaterenglne・InCalifbmia，neWOff−rOadcompression− 1gnitionengIneSmdstbedesigned，built，andequippedtomeettheState．sstrlngentanti−SmOgStandards・

AmericanlsuzuMotorslnc．mustwarranttheemissioncontroIsystemonyotJrenglnefbrtheperiodsoftime lisledbelowprovidedtherehasbeennoabuse，neglecl，Orimpropermaintenanceofyourenglne・ YouremissioncontroIsystemmaylnCludepartssuchasthefueliqjectionsystem，andairinductionsystem・AIso includedmaybehoses，belts，COnnCCtOrS，andotheremission−relatedassemblies・ Whereawarranlableconditionexists，AmericanI5uZuMotorsInc・willrepalryOurOffィoadcompression− 1gnltlOnenglneatnOCOSttOyOuiTtCludingdiagnosis，PartS，andlabor・

MANUFACTUFtER′SWARRANTYCOVERAGE： The2001andlateroff−rOadcompression−1gnitionenglneS： （1）Powerratingat19kW（25hp）andgreaterengines・

Foraperiodoffive（5）yearsor3，OWhoursofoperation，Whicheveroccursnrst，afterdateofdeliverytothe inilialowner．

（2）Powerratingatlessthan19kW（25hp）・andfbr ．

Foraperiodoftwo（2）yearsofl．500hoursofoperation，Whichever∝CurS如st，afterdateofdeliverytothe initialowner．

IfanyemissionrelatedpartonyourenglneisdeEtctive・thepartWillberepairedorreplacedbyAmericanIsuzu MotorsInc．

OWNER′SWARRANTYFtESPONSIBluT］ES： ・Astheofflroadcompression−1gnilioneng）neOWner，yOuarereSPOnSiblefortheperfbrmanceoftherequired maintenancelisledinyourowner，smanual・AmericanIsuzuMotorsInc・reCOmmendsthatyourelainall recelPtSCOVenngmaintenancconyouroff−rOadcompression−ignitionengine．butAmericanIsuzuMotorsInc・

cannotdenywarrantysolelyfbrthclackofreceiptsorfbryourfailuretoensuretheperfbrmanceofall schedt）1edmaintenance．

・＾stheoff−rOadcompression−1gnitionenglneOWner，yOuShouldhoweverbeaw訂ethatAmericanIsuヱu

MotorsInc・maydenyyourwarrantycoverageifyouroff−rOadcompression−1gnitionenglneOraparthas faileddue10abuse，neglect，impropermaintenanceorunapprovedmodi爪cation＄・

●Yourenglneisdesignedtooperateondieselfuelonly・UseofanyotherfuelmayresultinyourenglnenO longeroperating】nCOmPlianCewithCaliEbmia semissionsrequlrementS・

●YouareresponsiblefbrinitiatingthewaJTantyPrOCeSS・TheARBsuggeststhatyoupresentyouroff−rOad compression−1gnltlOnenglneloanAmericanlsuztlMotorsInc・dealerassoonasaproblemexisIs・The warrantyrepairsshouldbecompleledbythedealerasexpeditiouslyaspossible・

Iryouhaveanyquestionsregardingyourwarranlyrightsandresponsibilitics，yOuShouldcontactAmerican IsuzuMo10rSInc．PowerTminDivision，at41280BridgeStreetNovi．MI48375（Tel・No・：248−426−4200）orthe StateofCalifbmiaAirResourcesBoard，MobileSourccOperationDiYision，P．0．Box8001，EIMonte，CA 9173ト2990．

MAINTENANCEFtECOMMENDATION： SomeAmericanIsuzuMo10rSInc．off−rOadenglneSareCertifiedbylheUnitedStatesEnvironmenlalProtection Agency（EPA）andCalifbmiaAirResourceBoard（CARB）10COmPlywilhsmokeandgaseousemission StandardsprescribedbyFederallawsalthetimeofmaintenance・

TheenglneiscertifkdifithasaspeCialcerlificalionlabel・AnIsuzuenginedcalercanalsoinEbrmyouifthe englneisce鵬ned．

3／6 148

Efficiencyofemissioncontrolandenglneperfbrmancedependsonadherencetoproperoperationand maintenancerecommenda（ionsanduseofrecommendedfuelsandlubricatlngOils．Itisrecommendedthatmqor aqjustmentsandrepairbemadebyyourauthorizedIsuzuenginedealer・ Variouschemicalfueladditives，WhichcIaimtoreducevisiblesmoke，areaVai1ablecommercial1y・Although

additiveshavebeenusedbyindividualstosoIvesomcisolatedsmokeproblemsinthe鮎1d・theyarenot recommendedforgeneraluse．

FederalsmokeregulationsrequirethatenglneSbecertifiedwithoutsmokedepressants・ Thecorrectivesteptakenimmediatelyondiscoveryofvlornparts．whichmaya鮎ctemissionlevels・wi11help assureproperoperationofemissioncontroIsystems・TheuseofgenuineIsuzupartsrecommended・ Suppliersofnon一Isuzupartsmustassurelheownerthattheuseofsuchpartswillnotadverselyaffectemission levels．

Regularmaintenanceintervals，alongwithspecialemphasisonthefbllowlngitems，areneCeSSarytOkeep exhaustemissionswithin8CCeptablelimitfortheusefulliftoftheenglne・ RefbrLothemaintenanceintervals．IftheenglnCisoperatlngunderseverecondilions．a句ustthemaintenance scheduleaccordingly．SeeyourauthorizedIsuzluenginedealertohelpanalyヱeyOurSp∝incapplication， 0peratingenvironmerLtandmaintenancescheduleaqjustments・

Thefb1lowlnglSaneXPlanationofmaintenancefbremission−relaLedcomponents・ SeetheMaintenanceSchedulefbrthespecincintervalfbrthefbllowlngitems・ FUEL馴JECTIONPUMPORNOZZLES−FueliQjectionpumps？rnOZZlesaresubjecttotipwearasaresultto fuelcontamination．ThisdamageCanCauSeanincreaseinfuelconsumption，lheenglnCtOemitblacksmokc misn托OrnlnrOugh▲

Inspect，teSt，andreplaceifnecessary．Fuel叫ectionpumpscanbetestcdbyanauthorizedIsuzuenginedealer・ TURBOCHARGER−Checkfbranyunusualsoundorvibrationintheturbcharger・Inspectinletandexhaust pIPlngandconnections・Checkbearingconditionandpe血rmmaintenanceasdescribedinthcMaintenance Sckdule．

SlowenglnereSPOnSeandlowpowermayindicateaneedfbra4iustmentorrepalr・ Yot）rIsuzuenginedealerisequippedwiththenecessarytooIs，PerSOnnel，andperformthisserYice・

Ownerisencouragedtokeepadequatemaintenancerecords・buttheabsenceofsuch・inandofitself・wi11not invalidate也ewa汀anty．

ThemachineorequlPmem10Wnermayperfbmroutinemaintenance，rePalrSandothernon−WamntyWOrkor haveildoneatanyrepairfacility・StJChnon−WarrantyWOrkneednotbeperfbrmedatadesignatedwarranty Stalioninorderfbrthewarrantytoremaininfbrce・

CUSTOMERASSISTANCE・EM［SS10NCONTROLSYSTEMWAFtRAN rY： AmericanIsuヱuMotorsInc．aimstoensurethattheEmissionControISystemsWarrantyisproperly

administrated．IntheeventthatyoudonotreceivethewarrantyservicetowhichyoubelieYeyOuareentitled undertheEmissionControISystemWamnty，Callorwrite： AmericanIsuzuMotorsInc． PowerTrain Division

41280BddeStre￠tNovi，MI48375−1301 Tel：248−426−42（X）

AuthorizeddealcrsarerecommendedformqormaintenanceandrepalrWOrkastheyarestafftdwithtraincd personnel，PrOpertOOIsaJldareawareofthelatcstmaintenancemethod＄andpr∝edures・Ownersandotherswho

desiretoperformtheirownworkshouldpurchaseaServiceManualandobtaincurremtinfbrmaLionfromtheir Isuzuenginedealer．

4／6 149

Moteurdiesel−tNon−rOad一一thorsroutepublique） NoticesurJaGarantieduSy＄tBmedeCommanded■Emission． GARANTIEDESDEFAUTSDESYSTEMEFtELATIFSAL■EMISSJON． L AmericanIstJZuMotorslnc・garantieat）prOPriitaireinitialetaupropri6tairesubs6quentdumoteurdiesel − Non−rOad ■（horsroulepublique）qu uれtelmoleurest：

1，Con9u，COnStmit，etiquipiafhdeseconfbrmer，aumOmentdelavente．atouslesrtglementsapplicablcs adapt6sparl AgencedeProtectiondeJ EnvironnementdesEtats−Unis（EPA）ctparleComit desRessources dellAirdelaCalifbmie（CARB）．

2．Exemptded 血utsdemat riauxetdlexicutiondespiとcesassocieesal

missionspicinque：

●Pourpnepiriodededeux（2）ansoul・500heuresdefbnctionnement・de＄deuxdatescellequiseprisenteen Premler）ieu，aprとsladatedelivraisoJlaUprOpriiLaireinitialdumoleurdiesel（ype

nonroad‖（horsroute

Publique）（moinsde19kW（25cv））sauflemoteurdefonctionnementavitesseconstantesup6rieureouigalea 30001〟mn．

● Pourunepiriodededeux（2）ansoul．500heures，dedeuxdatesceIlequisepr6senteenpremierlieu，aPr色sla datedelivraisonaupropriitaireinitialdumoteurdieseltype nonroad （horsroutepubliquc）utilisipourles moteursavitesseconstanledcmoinsde37kW（50cY）avecvitessesnominalessupgrieuresou galesa3．00O t〟mn．

●Pourpnepiriodedecinq（5）ansou3・000heuresdcfonctionnement，desdcuxdate＄Ce11equiseprisenteen

premlerlieu，aPrとsladatedelivraisonaupropriitaireinitialdumoteurdieseltype一■non−rOad 一（horsroute publique）（19kW（25cY）etmoteursplusgrands）sauflemo（euravitesseconstanteme爪tionnieci−dessus・ Siunepiとce警SOCiieal

emissionestd蝕ctueusependanthpiriodedegarantic，elleserariparieouremplacie

SOuSlagaranlle，enCaSdegarantiepourle托Stedes〆dode＄dega柑ntie・ Dansleslimitesdecettegarantie，1

AmericanIsu2uMotorslnc・foumira，atraVerSlefoumisseurdemoteurs

Isuzuoutoutautreitablissementautoris parl AmericanlsuzuMotorslnc．，1ar parationouleremplacementde touteslespiとces？arantiessansaucunechargeauPrOPriitairedumoteurdiesel Encasd

urgence，desriparationspeuVentetreeX

cutiesan

Non−rOad． （hbrsroutepubIique）・ importequelitablis＄ementdeservice，OuParle

propriitaire，enutilisantnlimporLequcllepiとcederechange． L AmericanIsuzuMotorsInc．rembourseralesdipensesfhitesparlepropriitairc，yCOmprisles丘aisde diagnosticpourunete11eriparationd urgence．Cesd pensesnlexciderontpasleprixdedぬilsuggerepar l AmericanIsuヱuMo10rSInc．，POurtOuteSlespiとcesgarantiesqulOmt tiremphcies，etlcs丘aisdcmain−

d，∝uV托Surlabasedel●all∝ationd，h飢IreSdeはaYailr眈○汀mand由pa−rAmedc弧1sⅦZuMotorsInc・pOurla reparationdegarantieetletauxd hcuredetravai1appropri giographiquement． Unepiとcenondisponibledansles30jot）rSOuuneriparationn．it8ntPaSCOmplとtedansles30joursconstitueun CaSd urgence．

Commeconditionderemboursement，1espiとCeSremPlaciesetlesEhcturesdoivent合trepr6scnt6esaun emplacementcommerciald l

unfoumisseurau10ris

dcmoteursIsu乙uOuatOuLautregtablissementautorisipar

AmericanIsuzuMotorsInc．

Cettegarantiecouvrelesp絶cesetcompo＄antSaSSOCiisal

missiqnsuivantes．

● Sys愴medeventiIationd airdecharge（Siiquip ）． ● Systとmed 叫ecliondecarburant． ● Co）1ecteurd admission．

● Co11ecteurd ichappcment． ● Systとmedcturbocompresseur（SiiqtJip ）．

●Unit deCommandeElectronique（siiquipe）． ● Rigimedumoteur／Senseurd angledemaJlivelle（siiquipe）． ● Tuyauxdivers．agraLbs，COnneCteurSeldesdispositif岳d i（anchiitiutilisisdanslesystとmeci−dessus．

5／6 150

Siundifautd●undecescomposantsacommeconsiquenceledifhutdluneautrepiとce，10uSlesdeuxseront COuVertSParCeltegarantie． N．importeque11epiecederechangepeutetreulilisiepourl erltretienoulesreparations．Leproprietairedevmit S−assurerquede‡ellespiとcessontiquivalentes，quanta］aconceptionetduriedeservice，auXp絶cesd origine Isuzu．L utilisafiondespiとcesnonauthentiquesIsuzun invaliderapaslagarantie．Cependanl，AmericanIsuzu Mo（OrSInc．nlestpasresponsabledespiとcesqulneSOntpaSd

origineIsuzu．

uMJTAT10NSETRESPONSAB（LITES Cesgarantiessontsujettesauxarticlessuivanls： RESPONSABILJTESDEL

AMER］CANISUZUMOTORS］NC．

Pendantlapiriodedegarantied■ mission，Siund6fautdematgrieloud■exicutiond unepiとceoud−uncomposant garantiestobserv6，1 AmericanIsuヱuMotorsInc．foumira：

・LesnouvelIespiとcesre−manufhctureesouriparieset／oulescomposantsn cessairespourcomgerledifaut・ Note：Lesarticlesremplacissouscettegarantiedeviennentpropriitidcl

AmericanI＄uZuMotorsInc．

● Travauxpendantlesheuresdetravai1normales，ngCeSSairespourefftctuerlariparationdegarantie． Ceciinclutlediagnosticetlestravauxpourenleveretinstal1erlemoteur，aubesoin．

RESPONSABlLlTES DU PROPRlETAlRE Pendantlap6riodedegarantied imission，1epropriglaireestresponsabledesitemssuivants： ● Exicutiondetoutentretienrequis．Uner6clamationdegarantieneserapasrefus edufhitqucl−entretien

programm6n−apasitiex cut ．Cependant，Silemanqued entretienrequlSCOnSlituelemotifdelar6paration， 1ar clamalionserare凡IS e．

● PrimedescoQtsd heuressupplimenlaires．

● CoBtspouritudierlesplaintesqulner sultentpasd undifautdematirieloudlexict）tiondel AmericanIsuzu MotorsInc．

・Foumituredelanotincationopportuned undifautgarantissableetprociderensortequcleproduitsoit rapidementdisponiblepourlar6paration・

LIM lTATlONS L AmericanIsuzuMotorslnc．n．e＄tPaSreSpOnSablededomJnageSd unepiとceoud uncomposantassoci6ca l

mission，痛sultantde：

● NlimporteqtJelleapplicalionouinstallationjugieincorrecteparl AmericanIsuzuMo（OrSInc・，Selonles explicationsdonn esdanslemoded emploi． ● Accessoires，articles，OuPiとcesnonautoris6esal●usageparl AmericanIsuzuMotorsInc・ ・Entrelien，reParation，Ounegligencenonappropriiedumoteurdiesel ●Non−rOad●r（horsroutcpublique）・ ● RetardpeuraisonnableduPropri6tairepourmettreleproduitadisposition，aprとsavoir6tiavisid●un probl色mepotentieIduproduit・Cetlegarantieestdonn eenplusde）agarantiedesnormesdellAmericanIsuヱu MotorsInc．，applicablesaumoteurdiesel lNon−rOad一■（horsroutepublique）conceme・

Lesremとdessouscettegarantiesontlimit salafournituredematirieletdeservicescommeindiquici−dessus・ L，＾mericanIsuzuMotorsInc・n．eStPaSreSpOnSabledesdommagesfbrtuitsouconsicutifs，telsquetempsd，arret Ouperted usagedel iquipementatraCtionparmoteur．

lDE・8280

6／6 151

CALIFORNIAEMISS10NCONTROLWARRANTYST7rTEMENT YOUR WARRANTY R＝GHT AND OBL工GAT工ONS

The California Air Resources Board and Mi亡Subishi Motors Corporation （hereinafter referred ヒO aS ARB and MMC）is pleased to explain the emission controIsystem warranty on yOur1996 andlater heavy−duty off−rOad englneS．＝n California，neW heavy−du亡y off−rOad englneS muSt be designed，built and equlPped ヒO meet the Sta亡els stringent anti−SmOg standards．MMC must warrant ヒhe emission contr01sys亡em on your englne for the periods of timelisted below provided ヒhere has been no abuse．

neglect orimproper maintenance of your englne・ Your emission controIsystem mayinclude parts such as the fuel

inコeCtion sys仁em and the airinduction system・AIso included may be hoses，belts，COnneCtOrS and other emission−related assemblies・

Where a warrantable condition exists，MMC will repair your heavy− duty off−rOad englne at nO COSt tO yOuincluding diagnosis，part and labor．

MANUFACでURER●S WÅRRANでY COVERAGE：

− The1996 andlater heavy−du亡y off−rOad englneS are Warranted for a period of five years or 3′000 hours of opera亡ion．wh土chever occurs first．ェn the absence of a device to measure hours of use，the englne Sha11be warranted for a period of five years・ ＝f any emission−rela仁ed part on your engine is defective，the

part willbe repaired or replaced by MMC． OWNER●S WARMTY RESPONSェBェLIでェES： − As the heavy−duty off−rOad englne OWner，yOu are reSPOnSible

for the performance of the required maintenancelis亡edin your OWner．S manual．MMC recommends tha亡 you retain all receipヒS COVering maintenance on your heavy−duty off−rOad englne，bu

MMC cannot deny warranty solely for thelack of receipts or for your failure to ensure the performance of all scheduled maln亡enance．

1／2 152

CAuFORMAEM］SS10NCONTROLWARRANTYST7rrEMENT

一 As 亡he heavy−duヒy off−rOad englne OWner，yOu Should however be

aware tha亡 MMC may deny you warranヒy coverageif your heavy− auty off−rOad engine or a parヒ has failed due 亡O abuse′ neglect，improper maintenance or unapproved modifi⊂ations．

− Your englne is deslgned 亡0 0Perate On COmmerCia11y available dieselfuelonly．

− You are responsible for initiating ヒhe warranty process．The

ARB suggesヒS that you presenヒ your heavy−duty off−rOad englne

to a MMC dealer as soon as a problem exisヒS・℡he warranty repairs should be compleヒed by the dealer as expediヒiously as possible，nOt tO eXCeed 30 days．

＝f you have any questions regarding your warranty rights and

responsibiliヒies，yOu Should contacヒ aヒ the office as shown below． MitsubishiEnglne North America，Inc． 1250 Greenbriar Drive，Suite E Addison， 工11土nois 60101−1065 U．S．A． でel．No．：708−268−0750 Fax．No．：708−268−9293 0r

Californla Air Resou工・ce Board 9528 Telstar Avenue，EIMonte， CA 91731

Tel．N0．：818−575−6800 Fax．N0．：818−575−6685

2／2 153

（Pagel／4）

MaintenanceLog Date

154

Machine hours

Serviceperformed

Servicedby（name）

（Page2／4）

Maintenance Log Date

Machine hours

SeⅣicepeげOmed

Servicedby（name）

155

（Page3／4）

Maintenance Log Date

156

Machine hours

Serviceperformed

Servicedby（name）

（Page4／4）

Maintenance Log Date

Machine hours

ServiceperFormed

SeⅣicedby（name）

157

（Pagel／4）

Note＄

158

（Page2／4）

Note＄

159

（Page3／4）

Notes

160

（Page4／4）

Notes

161

N0．OW・655CE

lSSUED：OCTOBER，2000 REVISED：OCTOBER，2001 REVISED：MARCH，2003

丁甜c。。P。RAT．。N INTERNAT10NALMARKET［NGDIVIS［ON：

1−15−5，Nishi−Shimbashi，Minato−ku，Tokyo lO5−0003，Japan FAX：Japan＋81−3−35918152，3−35918153

Ållright＄reさerVed

JB−1503007（TA）PrintedinJapan

7，mc。R，。RAT．。