JLG 40HA Parts Manual (3120805) - PDF Download (Eng)

3120805

40HA

3

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 7 FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) ............................. 8 FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) ........................... 12 FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18 FIGURE 1-4. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 22 FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) .......................................................................... 24 FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT) ........................................................................ 26 FIGURE 1-7. DRIVE HUB ASSEMBLY .......................................................................................................................................... 30 FIGURE 1-8. DRIVE HUB ASSEMBLY .......................................................................................................................................... 34 FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) ........................................................................................... 36 FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) ..................................................................................... 40 FIGURE 1-11. VALVES INSTALLATION - FRAME-MOUNTED ..................................................................................................... 44 FIGURE 1-12. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) ............................................................................................. 48 FIGURE 1-13. TOW PACKAGE INSTALLATIONS ......................................................................................................................... 50 SECTION 2 - TURNTABLE ................................................................................................................................................................ 53 FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) ........................................................................................................................................................................................ 54 FIGURE 2-2. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION................................................................. 60 FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS) ........................................................... 64 FIGURE 2-4. CONTROL VALVE ASSEMBLY - PROPORTIONAL ................................................................................................ 66 FIGURE 2-5. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ............................................................................... 70 FIGURE 2-6. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) ...................................................................................... 74 FIGURE 2-7. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) ............................................................................ 76 FIGURE 2-8. SWING MOTOR ASSEMBLY (1993 TO PRESENT) ................................................................................................ 78 FIGURE 2-9. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) ....................................................................................... 80 FIGURE 2-10. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) .............................................................. 82 FIGURE 2-11. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY) ............................................................. 84 FIGURE 2-12. DEUTZ ENGINE INSTALLATION ........................................................................................................................... 86 FIGURE 2-13. 110 VOLT GENERATOR INSTALLATION (DEUTZ) .............................................................................................. 94 FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND ........................................................................................................................ 98 FIGURE 2-15. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL /MAY 1990 TO JANUARY 1993) ........................................................................................................ 102 FIGURE 2-16. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT) .................................................................................................................... 104 FIGURE 2-17. TANKS INSTALLATION ........................................................................................................................................ 106 FIGURE 2-18. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION ..................................................... 110 FIGURE 2-19. GROUND CONTROL BOX INSTALLATIONS ...................................................................................................... 112 FIGURE 2-20. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) ....................................................... 116 FIGURE 2-21. HOODS INSTALLATIONS (PRIOR TO OCTOBER 1991) .................................................................................... 118 FIGURE 2-22. HOODS INSTALLATIONS (OCTOBER 1991 TO PRESENT) .............................................................................. 120 SECTION 3 - BOOM ........................................................................................................................................................................ 123 FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ............................................................................................... 124 FIGURE 3-2. MAIN BOOM ASSEMBLY ....................................................................................................................................... 128 FIGURE 3-3. BOOM WIPERS INSTALLATION ........................................................................................................................... 132 SECTION 4 - PLATFORM................................................................................................................................................................ 135 FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ............................................................................ 136 FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS..................................................................... 140 FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ............................................................................................................................ 144 FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) ............................................................... 146 FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO JANUARY 1993) .............................. 150 FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - JANUARY 1993 TO PRESENT) ........................ 154 FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS .......................................................................... 158 SECTION 5 - CYLINDER ................................................................................................................................................................. 161 FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - (USE WITH OPTIONAL OSCILLATING AXLE) ............................. 162 FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO OCTOBER 1992) .......................... 164 FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT) .................... 166 FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) ...................................................................... 168

3120805

40HA

5

TABLE OF CONTENTS FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM .......................................................................................................... 170 FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM ..................................................................................................... 172 FIGURE 5-7. STEER CYLINDER ASSEMBLIES .......................................................................................................................... 174 FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM ............................................................................................ 176 FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL) ............................................................................................ 178 FIGURE 5-10. MANUAL DESCENT INSTALLATIONS (AUSTRALIAN, FRENCH AND ITALIAN SPECS) .................................. 180 SECTION 6 - HYDRAULIC ............................................................................................................................................................... 183 FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) ................................................................................................ 184 FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) ................................................................................................ 186 FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD) ................................................................................................................. 188 FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD) ................................................................................................................. 192 FIGURE 6-5. HYDRAULIC DIAGRAM - MANUAL DESCENT (AUSTRALIAN, FRENCH AND ITALIAN SPEC) .......................... 196 FIGURE 6-6. HYDRAULIC DIAGRAM - ROTATE ........................................................................................................................ 198 FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES) ............... 200 FIGURE 6-8. HYDRAULIC DIAGRAM - STEER ........................................................................................................................... 204 FIGURE 6-9. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 206 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 209 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 210 FIGURE 7-2. STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANG-BANG CONTROLS ........................... 214 SECTION 8 - DECALS ..................................................................................................................................................................... 217 FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) ...................................................................................... 218 FIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT) ................................................................................ 220 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 225 FIGURE 9-1. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS STANDARD PARTS .............................................. 226 FIGURE 9-2. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS VARIABLE PARTS ................................................ 230 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 231 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 232 PART NUMBER INDEX .................................................................................................................................................................... 235

6

40HA

3120805

SECTION 1 - FRAME

SECTION 1 - FRAME

3120805

40HA

7

SECTION 1 - FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER)

8

40HA

3120805

SECTION 1 - FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) ITEM

3 4 5 7 9 10 11 12 14 15

51 51 51 52 52 52 53 53 53 54 54 54 55 55 55

PART NUMBER

QTY Ref

2360299 2360300 2360305 2360386

1 1 1 1 Ref

0641610 4740185 0100019 2160002 0641406 4761400 4843286 4842794 4751400 4712600

AR AR AR 1 4 4 2 2 4 AR Ref

0251330 0255069

Ref Ref Ref 1 1 Ref

4843477 4844848

1682406 1682757 4842621 3422401 Not Required 3780183 Not Required 4640812

0251329 0255070 61 61 61 61 62

4843447 4844849 0961029

62 62

1682406 1682757

3120805

2 2 Ref 1 1 Ref 0 2 Ref 0 1 Ref Ref Ref Ref 1 1 4 Ref 2 2

DESCRIPTION FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) Frame (2WD Fixed Axle) Frame (4WD Fixed Axle) Frame (All With Oscillating Axle - Prior to October 1994) Frame (All With Oscillating Axle - October 1994 to Present) AXLE INSTALLATION - MACHINES WITH OPTION ALOSCILLATING AXLE (STANDARD PARTS) Bolt 3/8in-16NC x 1 1/4in Washer, Hardened Loctite #271 (Not Shown) Fitting, Grease Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Pin Pin Flatwasher 1/4in Flatwasher 1in AXLE INSTALLATION - 2WD MACHINES WITH OPTIONAL OSCILLATING AXLE (VARIABLE PARTS) BUILT (PRIOR TO OCTOBER 1994) BUILT (OCTOBER 1994 TO PRESENT) Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Lockout Cylinder Assembly (Prior to June 1992) Lockout Cylinder Assembly (June 1992 to October 1994) Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: O-Ring (Prior to October 1994) O-Ring (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) AXLE INSTALLATION - 4WD MACHINES WITH OPTIONAL OSCILLATING AXLE (VARIABLE PARTS) BUILT (PRIOR TO OCTOBER 1994) BUILT (OCTOBER 1994 TO PRESENT) Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Bushing, Bronze Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Cylinder - (Prior to June 1992) Cylinder - (June 1992 to Present)

40HA

REV

C C

D -

9

SECTION 1 - FRAME ITEM 63 63 63 64 64 64 65 65 65 101 102 104 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 119 120 121 122 123 124 125 126 126 127 128 129 132 133 134 135 136 137 138 139 139

10

PART NUMBER 4842621 3422401 Not Required 3780183 Not Required 4640812 0236449 1681562 3840863 3421243 3422261 0440183 3960098 3300012 0630137 2780091 1120032 0721003 4761000 4740016 3323403 3451012 0440019 0440018 3300175 4130160 0961778 3312602 0440091 2160002 4712600 0560605 3323002 4130161 0961778 0630425 3450606 3431622 0100011 2160003 0560714 3300229 3450810 4640812 3780183 3323403 3313403

QTY Ref 1 1 Ref 0 2 Ref 0 1 Ref 1 1 Ref 2 2 2 2 18 18 2 2 6 6 2 2 2 4 4 1 1 2 2 3 3 1 1 1 1 2 2 1 1 AR 2 1 1 2 2 4 2 2

DESCRIPTION Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: O-Ring (Prior to October 1994) O-Ring (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) STEERING AND SPINDLES INSTALLATION - 2WD MACHINES Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Kingpin Options: Kingpin (Prior to February 1994) Kingpin (February 1994 to Present) Bearing, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly Cap, Hub Bolt #10-24NC x 3/8in Lockwasher #10 Washer, Hardened Nut 1 1/2in- 6NF Pin, Cotter 5/16in x 3in Cone, Bearing Cup, Bearing Locknut Spindle (Right Side) Bushing, Excel Nut, Jam 1in-8NC Bearing, Thrust Fitting, Grease Flatwasher 1in Narrow Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF (Right Side) Spindle (Left Side) Bushing, Excel Bolt 1in-8NC x 3 3/4in Pin, Cotter 3/16in x 1 1/2in Pin, Clevis 1in x 2 3/4in Loctite #242 (Not Shown) Fitting, Grease - 45 Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF LH (Left Side) Pin, Cotter 1/4in x 2 1/2in Valve, Relief (February 1994 to Present) O-Ring (February 1994 to Present) Nut, Slotted 1 1/2in - 6NF (Prior to May 1994) Nut, Slotted 1 1/2in - 6NC (May 1994 to Present)

40HA

REV

O

3120805

SECTION 1 - FRAME ITEM

PART NUMBER

QTY Ref

201 202 203

4130221 4130222 1681555

1 1 1

204 205 206 207 208 209 210 211 212 213 214 214 214 215 215 215 215 216 217 218 219 220 221 222 223

3841018 0560714 3300229 0560605 3323002 3300175 0440091 2160002 2160003 0440161

0641404 2080026 4300106 4761400 3431622 4712600 3450606 0641608 4751600 1380124 4920096 0250085

1 1 1 1 1 3 3 4 4 4 Ref 4 4 Ref AR AR AR 8 1 1 1 8 8 8 4 ft/1.22m Ref

3421190

4

251

3120805

3530244 3536411

DESCRIPTION STEERING AND SPINDLES INSTALLATION - 4WD MACHINES (STANDARD PARTS) Spindle (Right Side) Spindle (Left Side) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF (Left Side) Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF Locknut Bearing, Thrust Fitting, Grease Fitting, Grease - 45 Bearing, Thrust Cover Options: Cover (Prior to August 1992) Cover (August 1992 to Present) Fastener Options: Bolt 1/4in-20NC x 1/2in (Prior to August 1992) Stud, Drive (August 1992 to May 1994) Stud, Drive (May 1994 to Present) Lockwasher 1/4in (Prior to August 1992 Only) Pin, Clevis Flatwasher, 1in Pin, Cotter 3/16in x 1 1/2in Bolt 3/8in-16NC x 1in Flatwasher 3/8in Clip, Retainer Wire, Safety STEERING AND SPINDLES INSTALLATION - 4WD MACHINES (VARIABLE PARTS) Kingpin

40HA

REV

E

11

SECTION 1 - FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER)

12

40HA

3120805

SECTION 1 - FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) ITEM

3 4 5 7 9 10 11 12 14 15

51 51 51 52 52 52 52 52 52 53 53 53 54 54 54 54 54 55 55 55 56 56

3120805

PART NUMBER

QTY Ref

2360380 2360381 2360334 2360385 0961029

1 1 1 1 4 Ref AR AR AR 1 4 4 2 2 4 AR Ref

0641610 4740185 0100019 2160002 0641406 4761400 4843286 4842794 4751400 4712600

0253173 0255075

Ref Ref Ref

0250382 0251330 0255069

Ref Ref Ref Ref 1 1 Ref

4843477 4844848

Not Required 1681785 1682406 1682757 4842621 3422401 Not Required Not Required 3780183 Not Required 4640812 0361953

0 Ref 2 2 2 Ref 1 1 Ref 0 Ref 0 2 Ref 0 1 Ref 2

DESCRIPTION FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) Frame (2WD Fixed Axle) Frame (4WD Fixed Axle) Frame (All With Oscillating Axle - Prior to October 1994) Frame (All With Oscillating Axle - October 1994 to Present) Bushing, Bronze (Rear Axle) FRONT AXLE INSTALLATION (STANDARD PARTS) Bolt 3/8in-16NC x 1 1/4in Washer, Hardened Loctite #271 (Not Shown) Fitting, Grease Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Pin (Oscillating Axle Only) Pin (Oscillating Axle Only) Flatwasher 1/4in Flatwasher 1in FRONT AXLE INSTALLATION - 2WD MACHINES WITH FIXED AXLE (VARIABLE PARTS) BUILT (PRIOR TO OCTOBER 1994) BUILT (OCTOBER 1994 TO PRESENT) FRONT AXLE INSTALLATION - 2WD MACHINES WITH OSCILLATING AXLE (VARIABLE PARTS) BUILT (PRIOR TO SEPTEMBER 1990) BUILT (SEPTEMBER 1990 TO OCTOBER 1994) BUILT (OCTOBER 1994 TO PRESENT) Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Fixed Axle Oscillating Axle Oscillating Axle (Prior to September 1990) Oscillating Axle (September 1990 to June 1992) Oscillating Axle (June 1992 to October 1994) Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: Fixed Axle Oscillating Axle Oscillating Axle (Prior to October 1994) Oscillating Axle (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) Bar, Axle Block Options: Fixed Axle

40HA

REV

-

D C -

13

SECTION 1 - FRAME ITEM 56 57 57 57

61 61 61 61 62 62 62 62 62 62 63 63 63 64 64 64 64 64 65 65 65 66 66 66 66 66 67 67 67 67 67

14

PART NUMBER Not Required 0361954 Not Required

QTY 0 Ref 2 0 Ref

0253174 0255076

Ref Ref Ref

0250334 0251329 0255070

Ref Ref Ref Ref 1 1 4 Ref

4843447 4844849 0961029

Not Required

0361952 0361954 0361952 Not Required 0236449

0 Ref 2 2 2 Ref 1 1 Ref 0 Ref 0 2 Ref 0 1 Ref 2 2 2 0 Ref 2 2 2 0 Ref

0251521

Ref

101

1681562

1

102 104

3840863

1 Ref

1681785 1682406 1682757 4842621 3422401 Not Required Not Required 3780183 Not Required 4640812 0361951 0361953 0362531 Not Required

DESCRIPTION Oscillating Axle Bar, Axle Block Options: Fixed Axle Oscillating Axle FRONT AXLE INSTALLATION - 4WD MACHINES WITH FIXED AXLE (VARIABLE PARTS) BUILT (PRIOR TO OCTOBER 1994) BUILT (OCTOBER 1994 TO PRESENT) FRONT AXLE INSTALLATION - 4WD MACHINES WITH OSCILLATING AXLE (VARIABLE PARTS) BUILT (PRIOR TO SEPTEMBER 1990) BUILT (SEPTEMBER 1990 TO OCTOBER 1994) BUILT (OCTOBER 1994 TO PRESENT) Front Axle Weldment Options: Front Axle Weldment (Prior to October 1994) Front Axle Weldment (October 1994 to Present) Bushing, Bronze Lockout Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Fixed Axle Oscillating Axle Oscillating Axle (Prior to September 1990) Oscillating Axle (September 1990 to June 1992) Oscillating Axle (June 1992 to October 1994) Pin Options: Pin (Prior to October 1994) Pin (October 1994 to Present) O-Ring Options: Fixed Axle Oscillating Axle Oscillating Axle (Prior to October 1994) Oscillating Axle (October 1994 to Present) Valve, Relief Options: Valve, Relief (Prior to October 1994) Valve, Relief (October 1994 to Present) Bar, Axle Blocking Options: Fixed Axle (Prior to October 1994) Fixed Axle (October 1994 to March 1995) Fixed Axle (March 1995 to Present) Oscillating Axle Bar, Axle Blocking Options: Fixed Axle (Prior to October 1994) Fixed Axle (October 1994 to August 1995) Fixed Axle (August 1995 to Present) Oscillating Axle STEERING AND SPINDLES INSTALLATION - 2WD FRONT (STANDARD) STEERING AND SPINDLES INSTALLATION - 2WD FRONT (STANDARD) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Kingpin Options:

40HA

REV

B

E D -

O F

3120805

SECTION 1 - FRAME ITEM 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 119 120 121 122 123 124 125 126 126 127 128 129 132 133 134 135 136 137 138 139 139

PART NUMBER 3421243 3422261 0440183 3960098 3300012 0630137 2780091 1120032 0721003 4761000 4740016 3323403 3451012 0440019 0440018 3300175 4130160 0961778 3312602 0440091 2160002 4712600 0560605 3323002 4130161 0961778 0630425 3450606 3431622 0100011 2160003 0560714 3300229 3450810 4640812 3780183 3323403 3313403 1281710

QTY 2 2 2 2 18 18 2 2 6 6 2 2 2 4 4 1 1 2 2 3 3 1 1 1 1 2 2 1 1 AR 2 1 1 2 2 4 2 2 Ref

201 202 203

4130221 4130222 1681555

1 1 1

204 205 206 207 208 209 210 211

3841018 0560714 3300229 0560605 3323002 3300175 0440091 2160002

1 1 1 1 1 3 3 4

3120805

DESCRIPTION Domestic (Prior to February 1994) All (February 1994 to Present) Bearing, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly Cap, Hub Bolt #10-24NC x 3/8in Lockwasher #10 Washer, Hardened Nut 1 1/2in-6NF Pin, Cotter 5/16in x 3in Cone, Bearing Cup, Bearing Locknut Spindle (Right Side) Bushing, Excel Nut, Jam 1in- 8NC Bearing, Thrust Fitting, Grease Flatwasher 1in Narrow Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF (Right Side) Spindle (Left Side) Bushing, Excel Bolt 1in-8NC x 3 3/4in Pin, Cotter 3/16in x 1 1/2in Pin, Clevis 1in x 2 3/4in Loctite #242 (Not Shown) Fitting, Grease - 45 Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF LH (Left Side) Pin, Cotter 1/4in x 2 1/2in Valve, Relief (February 1994 to Present) O-Ring (February 1994 to Present) Nut, Slotted 1 1/2in-6NF (Prior to May 1994) Nut, Slotted 1 1/2in-6NC (May 1994 to Present) STEERING AND SPINDLES INSTALLATION - 4WD FRONT AND ALL REAR STEER (STANDARD PARTS) Spindle (Front Right Side and Rear Left Side) Spindle (Front Left Side and Front Right Side) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Block, Tie-Rod (Left Side) Nut, Jam 1 1/4in-12NF (Left Side) Block, Tie-Rod (Right Side) Nut, Jam 1 1/4in-12NF Locknut Bearing, Thrust Fitting, Grease

40HA

REV

E

15

SECTION 1 - FRAME ITEM 212 213 214 214 214 215 215 215 215 216 217 218 219 220 221 222 223

251

16

PART NUMBER 2160003 0440161

0641404 2080026 4300106 4761400 3431622 4712600 3450606 0641608 4751600 1380124 4920096 0250085

QTY 4 4 Ref 4 4 Ref AR AR AR 8 1 1 1 8 8 8 4 ft/1.22m Ref

3421190 0251662

4 Ref

0251663

Ref

3530244 3536411

DESCRIPTION Fitting, Grease - 45 Bearing, Thrust Cover Options: Cover (Prior to August 1992) Cover (August 1992 to Present) Fastener Options: Bolt 1/4in-20NC x 1/2in (Prior to August 1992) Stud, Drive (August 1992 to May 1994) Stud, Drive (May 1994 to Present) Lockwasher 1/4in (Prior to August 1992 Only) Pin, Clevis Flatwasher 1in Pin, Cotter 3/16in x 1 1/2in Bolt 3/8in-16NC x 1in Flatwasher 3/8in Clip, Retainer Wire, Safety STEERING AND SPINDLES INSTALLATION - 4WD FRONT AND REAR (VARIABLE PARTS) Kingpin STEERING AND SPINDLES INSTALLATION - 2WD Uses: 0256449 (Front) & 0250085 (Rear) Installations STEERING AND SPINDLES INSTALLATION - 4WD Uses: (2) 0250085 (Front and Rear) Installations

40HA

REV

E

-

3120805

SECTION 1 - FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS

18

40HA

3120805

SECTION 1 - FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM

PART NUMBER 0250148 0270215

QTY Ref Ref

1

2780169

2

2

3160158

2

3 4 5 6 7 8 8

0642016 4762000 4300092 4761800 3300012

12 12 4 4 18 Ref 2

0920072

8 8 8 8 9 10 11 12

Ref 0920084 0920110 0920117 3311801 0100011 4751800 0100019 0251661 0250093 0270122 0251660

101 101

2 2 2 4 AR 4 AR Ref Ref Ref Ref Ref Ref Ref

101 101 101

2780157 2780172

2 2 Ref

101 101 102

2780195 2780191 3160158

2 2 Ref

102 102 103 103 103 104 105 106 107

3160158 3160158

108

2780167

2 4 Ref AR AR AR 4 4 AR Ref 2

3120805

0642014 0642016 4762000 0641810 4761800 3300012

DESCRIPTION WHEEL DRIVE INSTALLATION - 2WD/2WS WHEEL DRIVE INSTALLATION - 2WD/2WS (SERVICE REPLACEMENT ALTERNATIVE) Drive Hub Assembly (See DRIVE HUB ASSEMBLY for Breakdown) Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown) Bolt 5/8in-11NC x 2in Lockwasher 5/8in Stud 1/2in-13NC x 5 1/2in Lockwasher 1/2in Lugnut 1/2in-20NF Drive Brake Options: Brake (Prior to March 1992) (See DRIVE BRAKE ASSEMBLY AUSCO for Breakdown) Brake (March 1992 to Present) (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) Drive Brake (March 1992 to SN 33895) Drive Brake (SN 33896 to Present) Service Replacement Alternative Nut 1/2in-13NC Loctite #242 (Not Shown) Flatwasher 1/2in Loctite #271 WHEEL DRIVE INSTALLATIONS 2WD/4WS 4WD/2WS 4WD/2WS (SERVICE REPLACEMENT ALTERNATIVE) 4WD/4WS Drive Hub/Brake Assembly Options: Hub/Brake (See DRIVE HUB/BRAKE ASSEMBLIES for Breakdown) 2WD/4WS (Prior to September 1992) 4WD/2WS and 4WD/4WS (Prior to February 1992) Hub/Brake (See DRIVE HUB/BRAKE ASSEMBLIES for Breakdown) 2WD/4WS (September 1992 to Present) 4WD/2WS and 4WD/4WS (February 1992 to Present) Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown) 2WD/4WS and 4WD/2WS 4WD/4WS Bolt Options: 2WD/4WS and 4WD/4WS - Bolt 5/8in-11NC x 1 3/4in 4WD/2WS - Bolt 5/8in-11NC x 2in Lockwasher 5/8in Bolt 1/2in-13NC Lockwasher 1/2in Lugnut 1/2in-20NF Note: Items 108-110 Not Required on 2WD/4WS Machines.

Drive Hub Assembly (Rear) (See DRIVE HUB ASSEMBLY for Breakdown)

40HA

REV 6 1

B F 1 B

19

SECTION 1 - FRAME ITEM 109 110 110 110 110 110 110

PART NUMBER 0641844 0920072

QTY 4 Ref 2

0920084 0920110 0920117 0253133

Ref 2 2 2 Ref

0250930

Ref

0250172

Ref

0255808

Ref

0254860

Ref

0253131

Ref 4

0250929

2

0250171

2

0253131

Ref 4

0250171

2

0250170

2

0254859

2

0254858

2 Ref

Ref 4520024 4520199 4520171 4520124 Ref 4842561 4860115

20

DESCRIPTION Bolt 1/2in-20NC x 5 1/2in Drive Brake (Rear) Options: Brake (Prior to March 1992) (See DRIVE BRAKE ASSEMBLY – AUSCO for Breakdown) Brake (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) Drive Brake (Rear) (March 1992 to SN 33895) Drive Brake (Rear) (SN 33896 to Present) Service Replacement Alternative TIRE AND WHEEL INSTALLATION - 8.75 x 16.5 FOAM-FILLED (2WD AND 4WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (2WD) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (4WD) (PRIOR TO JULY 1995) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (4WD) (JULY 1995 TO PRESENT) TIRE AND WHEEL INSTALLATION - 14 x 17.5 FOAM-FILLED (4WD) 2WD Options: Tire and Wheel Assembly - 8.75 x 16.5 LT Foam-Filled Goodyear Unisteel Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Goodyear HiMiler Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Goodyear XTra Grip 4WD Options: Tire and Wheel Assembly - 8.75 x 16.5 LT Foam-Filled Goodyear Unisteel Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Traction Tread (Right Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Traction Tread (Left Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Non-Highway Style (NHS) (Left Side) Tire and Wheel Assembly - 14 x 17.5 Foam-Filled Non-Highway Style (NHS) (Right Side) Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operators and Safety or Service and Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Tire Options: Tire - 14 x 17.5 Goodyear Hi-Miller Tire - 8.75 x 16.5 LT Goodyear Unisteel Tire - 14 x 17.5 Galaxy Super AGRI Loader Tire - 14 x 17.5 Goodyear Sure Grip Loader Rim Options: Rim, Wheel (8.75 x 16.5 Tires) Rim, Wheel (14 x 17.5 Tires)

40HA

REV

-

3120805

SECTION 1 - FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY

22

40HA

3120805

SECTION 1 - FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3120805

PART NUMBER 3160158 Kit Kit 7004906 Kit 7004907 7004908 7007874 7004910 7007875 7007876 7007880 7004917 Kit 7007878 7007879 2900714

QTY Ref 1 1 1 2 2 1 1 1 1 1 1 1 1 1 6 1

DESCRIPTION DRIVE MOTOR ASSEMBLY Ring, Retaining Seal, Shaft Washer Ring, Retaining Race, Thrust Bearing Shaft, Drive Bearing Housing Assembly (Includes Item 8) Camplate Rotating Kit Assembly Bearing O-Ring Backplate Assembly (Includes Item 12) Bolt Repair Kit Includes Items 1, 2, 4 & 13

40HA

REV -

23

SECTION 1 - FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992)

24

40HA

3120805

SECTION 1 - FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3120805

PART NUMBER 0920072 7003047 Kit 7003049 Kit 7003051 7003052 7003070 7000717 7003054 7003006 7003055 7003056 7003057 Kit Kit Kit Kit 7000760 7000796 7003071 7003007 7003059 7000728 Kit 2900662

QTY Ref 1 1 1 1 1 8 1 2 1 6 3 3 1 1 1 1 1 1 1 1 4 1 1 2 1

DESCRIPTION DRIVE BRAKE ASSEMBLY - AUSCO (PRIOR TO MARCH 1992) Housing Gasket Bearing Seal, Oil Retainer, Spring Spring, Compression Shaft, Splined Pin, Torque Disc, Primary Spring, Separator Disc, Rotating Disc, Stationary Piston Ring, Backup O-Ring Ring, Backup O-Ring Bearing Screw, Bleeder Plate, Power Screw Valve, Pressure Plug Gasket Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24)

40HA

REV D

25

SECTION 1 - FRAME FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT)

26

40HA

3120805

SECTION 1 - FRAME FIGURE 1-6. DRIVE BRAKE ASSEMBLY - MICO (MARCH 1992 TO PRESENT) ITEM

1 2 2 2 3 3 3 3 3 4 4 4 5 5 5 5 5 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23 24

3120805

PART NUMBER 0920084 0920110 7011712 7011717 7018606 7007979 7007980 7007970 7018602 7011713 7018605 Kit 7011715 7011714 7007983 Kit Kit Kit Kit 7007985 7018607 7007986 7000796 7018609 7007987 Kit 7011716 Kit 7007977 Kit Kit Kit Kit 7007923 7018603 7007933 Kit 7007924 2900766 2900768

QTY Ref Ref Ref 1 Ref 1 1 Ref 6 6 6 3 Ref 1 1 Ref 1 2 4 2 1 2 2 1 Ref 4 4 1 Ref 1 1 2 1 1 1 1 1 1 1 1 Ref 1 1 2 2 1 1 1 Ref

DESCRIPTION DRIVE BRAKE ASSEMBLY OPTIONS: Drive Brake Assembly (March 1992 to SN 33895) Drive Brake Assembly (SN 33896 to Present) Shaft Guide, Spring Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Spring Options: 0920084 Brake (Inner) (March 1992 to SN 33896) 0920084 Brake (Outer) (March 1992 to SN 33896) 0920110 Brake (Red) (SN 33896 to Present) 0920110 Brake (Blue) (SN 33896 to Present) Housing Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Return Plate and Separator Assembly Options: Return, Plate - 0920084 Brake (March 1992 to SN 33895) Separator Assy - 0920084 Brake (March 1992 to SN 33895) Pin Separator Return Plate and Separator - 0920110 Brake (SN 33896 to Present) Rotor Stator Seal, Case Bolt, Washer Head Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Cover Hardware Options: Screw, Bleeder (Prior to SN 33906) Plug, Pipe (SN 33906 through 56536) Pin, Dowel Seal, Oil Ring, Retaining Bearing Ring, Retaining Ring, Back-up Ring, Back-up O-Ring O-Ring Piston Options: 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) Gasket O-Ring Plug, Pipe Seal Kit (Includes Items 8, 13, 17, 18, 19, 20, 22 & 23) Seal Kit (Includes Items 8, 13, 15, 22 & 23) Lining Kit Options: (Includes Items 5, 6, 7, 8, 22 & 23)

40HA

REV A C

27

SECTION 1 - FRAME ITEM

28

PART NUMBER 2900767 7018608 0920117

QTY 1 1 Ref

7018612

1 Ref

DESCRIPTION 0920084 Brake (March 1992 to SN 33895) 0920110 Brake (SN 33896 to Present) DRIVE BRAKE ASSEMBLY (NOT SHOWN) (Service Replacement Alternative) Kit, Repair Note: Repair Kit is the only thing available

40HA

REV

B

3120805

SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY

30

40HA

3120805

SECTION 1 - FRAME FIGURE 1-7. DRIVE HUB ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 19 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 32 40 40 40 41 41 41 42

PART NUMBER 2780169 2780167 7000206 7001997 7001998 Kit Kit 7007697 7000242 7007601 7000257 7000258 7000232 7000229 7000246 7000253 7000252 7007653 7000251 7007652 7007654 7000247 7001931 7001911 7001913 7001985 7001909 7000263 7001912 7000230 7000248 7000253

7000217 7017067 7000214 7017080 7007603 7010429 70001111 70001349

101 101 101 102

3120805

70001111 70001349

QTY Ref Ref 1 Ref 1 1 1 1 9 2 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 3 3 6 96 3 3 2 1 1 Ref Ref 12 12 Ref 4 4 16 1 Ref Ref Ref Ref 1 1 Ref

DESCRIPTION DRIVE HUB ASSEMBY (2WD/2WS) DRIVE HUB ASSEMBLY (4WD/2WS REAR) Coupling Hub-Spindle Sub-Assembly Spindle Seal Cone, Bearing Cup, Bearing Bolt, Wheel Plug, Pipe Hub Cup, Bearing Cone, Bearing Spacer Ring, Retaining Gear, Internal Input Shaft Assembly Options: (See Items 201-204 for Breakdown) Washer, Thrust Spacer (2780169) Spacer Gear, Input (2780169) Gear, Input (2780167) Spacer (1780167 Only) Carrier Assembly Carrier Shaft Pin, Roll Washer, Thrust Roller, Needle Spacer Gear, Cluster O-Ring Gear, Ring Washer, Thrust Cover Assembly (Includes Items 101-108) Bolt Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Hardware Options: Bolt, Shoulder (Original Equipment Cast Cover) Dowel Pin (Service Replacement Aluminum Cover) Flatwasher Bearing Kit (Includes Items 4 & 5) COVER ASSEMBLY Original Equipment Cast Cover Service Replacement Aluminum Cover Cover Options: Original Equipment Cast Cover (was p/n 7000226) Service Replacement Aluminum Cover (was p/n 7017091) O-Ring Options:

40HA

REV -

31

SECTION 1 - FRAME ITEM

PART NUMBER Kit 7017070

70001111 70001111

QTY 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 4 2 Ref 1 2 Ref Ref Ref Ref 1 1 2 1 1 Ref 1 1 Ref 1 1

70001349

1

103 70001111 Not Required 104 Kit 7017095 105 105 105 106 106 106 107 107 107 108 108 108

70001111 70001349 70001111 70001349 7000216 7000216 7000243 7017094 7000250 7007650

201 201 201 202 203 204

7000260 7007651 7000263 7000262 7000261 7010429 2900034

32

DESCRIPTION Original Equipment Cast Cover Service Replacement Aluminum Cover Cap, Cover Original Equipment Cast Cover Service Replacement Aluminum Cover O-Ring Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Rod, Disconnect Options: Original Equipment Cast Cover Service Replacement Aluminum Cover (was p/n 7017092) Cap, Disconnect Original Equipment Cast Cover Service Replacement Aluminum Cover (was p/n 7017093) Bolt Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Plug, Pipe Options: Original Equipment Cast Cover Service Replacement Aluminum Cover INPUT SHAFT ASSEMBLY 2WD 4WD Shaft Options: 2WD 4WD Spacer Spring Ring, Retaining KIT OPTIONS: Bearing Kit (Includes Items 4 & 5) Seal Kit (Includes Items 3, 11, 12 & 29) Cover Kit Options: Original Equipment Cast Cover (was p/n 7001989) Aluminum Replacement for Original Equipment Cast Cover (Includes 29, 31 (Spacer), 40, 41 (Dowel Pins), 101, 102 & 104108) (was p/n 7017099) Service Replacement Aluminum Cover (Includes 29, 101 & 104107) (was p/n 7017090)

40HA

REV

3120805

SECTION 1 - FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY

34

40HA

3120805

SECTION 1 - FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY ITEM 301 302 303 304 305 306 306

3120805

PART NUMBER 2901157 7002025 7000215 7007669 7010446 7010444 7010447 7010448

QTY Ref 1 1 1 1 1 1 1

DESCRIPTION DISCONNECT HUB ASSEMBLY (OPTIONAL) Cover O-Ring Pin, Spring Seal Rod, Disconnect Cap, Dust O-Ring

40HA

REV

35

SECTION 1 - FRAME FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992)

36

40HA

3120805

SECTION 1 - FRAME FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) ITEM

PART NUMBER 2780172

QTY Ref Ref

2780157

Ref

2 3 4 5 6 7 8 9 10 11 12 13 14

Kit 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000241 7000242 7007617 7007691

15 16 17 18 19 20 21 22 23

7001931 7001985 7001909 7000263 7001911 7001912 7001913 7000248 Kit 70001111 70001111 70001111 7000220 70001111 70001111 Kit Kit 7000243 7007650 7000250 7007651 7000260 7000261 7000262 7000263 7007652 7000251 7007653 Not Required 7000252

24 25 26 27 28 29 30 31

32 32 33 34 35 36 36 37 37 38

3120805

Ref 1 1 1 1 1 1 1 1 1 9 2 2 1 Ref 1 6 96 3 3 3 3 1 2 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 0 1

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES (THROUGH 1992) DRIVE HUB/BRAKE ASSEMBLIES - 4WD (PRIOR TO FEBRUARY 1992) DRIVE HUB/BRAKE ASSEMBLIES - 2WD/4WS (PRIOR TO SEPTEMBER 1992) Hub Assembly Seal Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Hub Washer, Tongued Lockwasher Locknut Stud Plug, Pipe Plug, Magnetic Gear, Internal Carrier Assembly Carrier Washer, Thrust Roller, Needle Spacer Shaft, Planet Gear, Cluster Pin, Roll Gear, Ring O-Ring Cover Assembly (was p/n 7001989) Cover (was p/n 7000226) Cap, Cover (was p/n 7000227) Bolt Cap, Disconnect (was p/n 7000211) Rod, Disconnect (was p/n 7000212) O-Ring O-Ring Plug, Pipe Input Shaft Assembly (2780172) Input Shaft Assembly (2780157) Shaft, Input (2780172) Shaft, Input (2780157) Ring, Retaining Spring Spacer Gear, Input (2780172) Gear, Input (2780157) Spacer, Input (2780172) Spacer, Input (2780157) Spacer, Input (2780157)

40HA

REV A

37

SECTION 1 - FRAME ITEM 39 40 41 42 43 44

PART NUMBER 7000253 7000217 7000215 7007603 Kit 7010454

QTY 2 12 4 16 1 NLA Ref

45 46 47 48 49 50

38

7010453 7010452 7003087 7003089 7003088 7003432 7003433 7010455 2900754 2900755

1 1 2 3 1 10 8 1 1 1

DESCRIPTION Washer, Thrust Bolt Bolt, Shoulder Flatwasher Gasket Spindle (No longer available - purchase 7010473 as replacement) Brake Assembly Options (No Longer available - purchase 7010473 as replacement): Brake Assembly (Hub Model W1BJ4Y) Brake Assembly (Hub Model W1BJ4U) Disc, Stationary Disc, Rotating Piston Spring Screw Coupling Seal Kit - Hub (Includes Items 2, 23, 29, 30 & 43) Seal Kit - Brake (Includes Piston Rings and Gaskets)

40HA

REV

3120805

SECTION 1 - FRAME FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT)

40

40HA

3120805

SECTION 1 - FRAME FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLIES (1992 TO PRESENT) ITEM

7000253 7000217 7000214 7007603 7007692 7010470 7010459 7001922 2780191

QTY Ref Ref 1 Ref 1 2 Ref Ref Ref Ref Ref 2 12 4 16 1 1 1 1 Ref

2780195

Ref

53 53 57

7000247 NPN 7007650

1 1 1

57

7000250

1

58 58 59 59 60 60

7007652 7000251 7007653 7000252 7007654 Not Required

101

7010469

1 1 1 1 1 0 Ref 1

101

7010473

1

102 103 104 105 106 107 108 109 110 111 112

Kit 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000242 7000241

1 1 1 1 1 1 1 1 1 2 9

1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 19 21 22

3120805

PART NUMBER

7007691 7000248 Kit

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES (STANDARD PARTS) Hub/spindle/Brake Assembly (See Items 101-113 for Breakdown) Gear, Internal Carrier Assembly (See Variable Parts) Gear, Internal O-Ring Cover Assembly (See Items 301-309 for Breakdown) Input Shaft Assembly (See Variable Parts) Gear, Input (See Variable Parts) Spacer, Input (See Variable Parts) Spacer, Input (See Variable Parts) Washer, Thrust Bolt Bolt, Shoulder Flatwasher Gasket Coupling Ring, Retainer Washer, Thrust DRIVE HUB/BRAKE ASSEMBLY - 4WD FEBRUARY 1992 TO PRESENT (VARIABLE PARTS) DRIVE HUB/BRAKE ASSEMBLY - 2WD/4WS SEPTEMBER TO PRESENT (VARIABLE PARTS) Carrier Assembly (2780191) (See Items 201-207 for Breakdown) Carrier Assembly (2780195) (See Items 201-207 for Breakdown) Input Shaft Assembly (2780191) (See Items 401-404 for Breakdown) Input Shaft Assembly (2780195) (See items 401-404 for Breakdown) Gear, Input (2780191) Gear, Input (2780195) Spacer, Input (2780191) Spacer, Input (2780195) Spacer, Input (2780191) Spacer, Input (2780195) SPINDLE/BRAKE SUB-ASSEMBLY Brake Assembly With I.D. Plate (Item 309) Stamped June 1992 or Earlier (See Items 501-514 for Breakdown) Brake Assembly With I.D. Plate (Item 309) Stamped July 1992 or Later (See Items 601-604 for Breakdown) Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Housing Flatwasher, Tanged Flatwasher, Tanged Nut, Bearing Plug, Pipe 1/4in NPT Stud, Wheel

40HA

REV

-

41

SECTION 1 - FRAME ITEM 113

201 202 203 204 205 206 207 207

PART NUMBER 7007617 7000247 NPN 7001931 7001985 7001909 7000263 7001911 7001912 7001913 7010474

70001111 70001111

QTY 2 Ref Ref 1 6 96 3 3 3 3 3 Ref Ref Ref Ref 1 1 Ref 1 1 Ref 1 0 Ref 1 1 Ref 1 1 Ref 1 1 Ref 4 2 Ref 1 2 Ref 1 1

70001349

1

7007650 7000250 7007651 7000260 7000261 7000262 7000263

Ref Ref 1 1 1 1 2

70001111 70001349 301 301 301 302 302 302 303 303 303 304 304 304 305 305 305 306 306 306 307 307 307 308 308 308

401 401 402 403 404

42

70001111 70001349 Kit 7017070 70001111 Not Required Kit 7017095 70001111 70001349 70001111 70001349 7000220 7000216 7000243 7017094

DESCRIPTION Plug, Pipe 3/8in NPT (Magnetic) CARRIER ASSEMBLY (2780191) CARRIER ASSEMBLY (2780195) Carrier Washer, Thrust - Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Rollpin (2780191) Rollpin (1780195) COVER ASSEMBLY Original Equipment Cast Cover Service Replacement Aluminum Cover Cover Options: Original Equipment Cast Cover (was p/n 7000226) Service Replacement Aluminum Cover (was p/n 7017091) O-Ring Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Cap, Cover Original Equipment Cast Cover Service Replacement Aluminum Cover O-Ring Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Rod, Disconnect Options: Original Equipment Cast Cover (was p/n 7000212) Service Replacement Aluminum Cover (was p/n 7017092) Cap, Disconnect Options: Original Equipment Cast Cover (was p/n 7000211) Service Replacement Aluminum Cover (was p/n 7017093) Bolt Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Plug, Pipe Options: Original Equipment Cast Cover Service Replacement Aluminum Cover Cover Kit Options: Original Equipment Cast Cover (was p/n 7001989) Aluminum Replacement for Original Equipment Cast Cover (Includes 5, 11 (Spacer), 12, 13 (Dowell Pins), 301, 302 & 304308) (was p/n 7017099) Service Replacement Aluminum Cover (Includes 5, 301 & 304307) (was p/n 7017090) INPUT SHAFT ASSEMBLY (2780191) INPUT SHAFT ASSEMBLY (2780195) Shaft (2780191) Shaft (2780195) Ring, Retaining Spring Spacer, Thrust

40HA

REV

3120805

SECTION 1 - FRAME ITEM

PART NUMBER 7010469

QTY Ref

501 502 503 504 505 506 507 508 509 510 510 511 512 513 514

7014100 7014101 7014102 7014103 Kit Kit Kit Kit 7014108 7014109 7014110 Kit 7014112 Not Available 7014113 2900816 7010473

1 1 7 6 1 1 1 1 1 6 2 1 1 8 1 1 Ref

601 602 603 604

7010475 7010476 7010477 7010478 2900754

1 1 1 1 1

3120805

DESCRIPTION BRAKE/SPINDLE ASSEMBLY WITH I.D. PLATE (ITEM 309) STAMPED JUNE 1992 OR EARLIER Spindle Spacer Disc, Stationary Disc, Rotating Ring, Back-up O-Ring Ring, Back-up Ring O-Ring Piston Spring Spring O-Ring Cover Bolt, Socket Head 3/8in-16NC x 1 1/4in Expander Brake O-Ring Kit (Includes Items 505-508 & 511) BRAKE/SPINDLE ASSEMBLY WITH I.D. PLATE (ITEM 309) STAMPED JULY 1992 OR LATER Brake Lining Kit Brake O-Ring Kit Brake Spring Repair Kit Brake Piston Repair Kit Seal Kit - Hub (Includes items 5, 17, 102, 306 & 307)

40HA

REV

43

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION - FRAME-MOUNTED

44

40HA

3120805

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION - FRAME-MOUNTED ITEM

PART NUMBER

1 1 2 3 4 5

4640629 2900745 0641528 4751500 4761500 3311501 0250144

51 to 56

51 51 51 51 51 52 53 to 56

51 to 54 55 56

51 51 51 51 51 52 53 54 55 56

101 101 102 103 104 105 106 107 108 109 110 113

3120805

Not Required 0250109 4640260 Not Available 7009739 7007321 7003723 0641522 Not Required 0251668 Not Required 4060806 Not Required 0251669 4640260 Not Available 7009739 7007321 7007323 0641522 2220844 2220376 4060806 4060808 0251310 4640668 7012516 4643742 0641620 4751600 4761600 3311601 3931016 4751000 4761000 3311001 3534778 1281347

QTY Ref 1 1 2 AR AR AR Ref

DESCRIPTION DRIVE VALVES INSTALLATION (STANDARD PARTS) Positive Traction Valve Assembly Seal Kit - 4640629 Valve Bolt 5/16in-18NC x 3 1/2in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC DRIVE VALVES INSTALLATION - 2WD/2WS (VARIABLE PARTS) 0 Not Required DRIVE VALVES INSTALLATION - 4WD/2WS (VARIABLE Ref PARTS) 2 Flow Divider Valve Assembly 1 Cartridge (Vickers/Modular Controls) 1 Seal Kit (Vickers/Modular Controls) 1 Cartridge (Fluid Controls) 1 Seal Kit (Fluid Controls) 4 Bolt 5/16in-18NC x 2 3/4in 0 Not Required DRIVE VALVES INSTALLATION - 2WD/4WS (VARIABLE Ref PARTS) 0 Not Required 6 ft/1.8m Flex-Guard 0 Not Required DRIVE VALVES INSTALLATION - 4WD/4WS (VARIABLE Ref PARTS) 2 Flow Divider Valve Assembly 1 Cartridge (Vickers/Modular Controls) 1 Seal Kit (Vickers/Modular Controls) 1 Cartridge (Fluid Controls) 1 Seal Kit (Fluid Controls) 2 Bolt 5/16in-18NC x 2 3/4in 1 Fitting 1 Fitting 3 ft/.9m Flex-Guard 6 ft/1.8m Flex-Guard (Not Shown) OSCILLATION LOCKOUT VALVE INSTALLATION - (USED ON Ref OPTIONAL OSCILLATING AXLE) (JUNE 1992 TO PRESENT) 1 Valve Assembly 1 Repair Kit - 4640668 Valve 1 Mounting Weldment 2 Bolt 3/8in-16NC x 2 1/2in 4 Flatwasher 3/8in 2 Lockwasher 3/8in 2 Nut 3/8in-16NC 4 Bolt, Socket Head #10-24NC x 1in 8 Flatwasher #10 4 Lockwasher #10 4 Nut #10-24NC 1 Plate, Spacer CONTROL VALVES INSTALLATION - 4WD Ref

40HA

REV

B

C

B

B

D

C

45

SECTION 1 - FRAME ITEM

46

PART NUMBER 0251716 0253774 0251717 0253773 0252099

QTY Ref Ref Ref Ref Ref

0252098

Ref

201

4640693

1

202 203 204 205

3311401 4761400 4751400 0641407

4 4 4 4

DESCRIPTION MACHINES WITH BANG-BANG VALVES WITHOUT ROTATE MACHINES WITH BANG-BANG VALVES WITHOUT ROTATE MACHINES WITH BANG-BANG VALVES WITH ROTATE MACHINES WITH BANG-BANG VALVES WITH ROTATE MACHINES WITH PARKER PROPORTIONAL VALVES WITHOUT ROTATE MACHINES WITH PARKER PROPORTIONAL VALVES WITH ROTATE Valve Assembly - 4WS Valve (See VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) for Breakdown) Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Bolt 1/4in-20NC x 7/8in

40HA

REV B D B D C C

3120805

SECTION 1 - FRAME FIGURE 1-12. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS)

48

40HA

3120805

SECTION 1 - FRAME FIGURE 1-12. VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) ITEM 101 102 201 202 203 301 302 401 402 501

3120805

PART NUMBER 4640693 7010766 7010772 7010767 7010768 7010769 7010763 7010773 7010770 7010774 7010771 2900794

QTY Ref 2 4 2 4 4 2 4 1 2 2 1

DESCRIPTION VALVE ASSEMBLY (USED WITH OPTIONAL 4WS) Valve Section Without Relief Valve Coil (2 Per Section) Valve, Relief Block Cartridge, Valve (2 Per Block) Seal Kit - 7010768 (1 Per Cartridge) Stacking Kit O-Ring (Between Valve Section and Relief Block) (2 Per Kit) Mounting Kit O-Ring Plug Seal Kit - 4640693 Valve (Includes Quantity 4 of Items 203, 302 & 402)

40HA

REV -

49

SECTION 1 - FRAME FIGURE 1-13. TOW PACKAGE INSTALLATIONS

50

40HA

3120805

SECTION 1 - FRAME FIGURE 1-13. TOW PACKAGE INSTALLATIONS ITEM

PART NUMBER

2 3 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 25 26 27

1660114 3323002 4340575 2880410 3421151 2160001 4712600 3420292 1260017 3532649 0900479 4640261 0641507 4751500 4761500 3250872

51 52 53 54 55 56 57

51 52 53 54 55 56 57

51 52 53 54 55 56 57

3120805

3250840 1702305 3820001 0361651 0360016 0100003 0250384 2620034 3840643 0642628 4762600 3040464 0642622 3312602 0251753 2620034 3840822 0642628 4562346 Not Required 0642636 3312605 0254095 2620038 3841048 0642636 4562346 Not Required 0642636 3312605

QTY DESCRIPTION TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref 2 Coupling, Tie-Rod 4 Nut, Jam 1 1/4in-12NF 1 Plate, Support 1 Keystock 1 Pin 1 Fitting, Grease 2 Flatwasher 1in 1 Pin, Quick Release 8 in/20cm Chain 1 Plate 1 Bracket, Valve Mounting 1 Valve, Select 2 Bolt 5/16in-18NC x 7/8in 2 Flatwasher 5/16in 2 Lockwasher 5/16in 1 Nameplate - Tow Select Ref Nameplate - Instructions 1 Nameplate - Instructions (Prior to May 1994) 1 Nameplate - Instructions (May 1994 to Present) 8 Rivet 2 Bar 1 Tow Bar Assembly (See Items 101-104 for Breakdown) AR Loctite (#277) (Not Shown) TOW PACKAGE INSTALLATION (2WD) (VARIABLE PARTS) Ref 1 Hitch, Tow 1 Tie-Rod 1 Bolt 1in-8NC x 3 1/2in 2 Lockwasher 1in 1 Lug, Spindle 1 Bolt 1in-8NC x 2 3/4in 1 Nut, Jam 1in-8NC (Prior to October 1990 Only) TOW PACKAGE INSTALLATION (4WD - PRIOR TO MARCH Ref 1993) (VARIABLE PARTS) 1 Hitch, Tow 1 Tie-Rod 1 Bolt 1in-8NC x 3 1/2in 3 Spacer 0 Not Required 1 Bolt 1in-8NC x 4 1/2in 1 Locknut, 1in-8NC TOW PACKAGE INSTALLATION (4WD - MARCH 1993 TO Ref PRESENT) (VARIABLE PARTS) 1 Hitch, Tow 1 Tie-Rod 1 Bolt 1in-8NC x 4 1/2in 2 Spacer 0 Not Required 1 Bolt 1in-8NC x 4 1/2in 2 Locknut 1in-8NC

40HA

REV

C

A

A

51

SECTION 1 - FRAME ITEM 101 102 103 104

52

PART NUMBER 0360016 1660009 3420158 3420352 4751900

QTY Ref 1 1 1 1

DESCRIPTION TOW BAR ASSEMBLY Coupling Hairpin Pin, Tow Flatwasher

40HA

REV H

3120805

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3120805

40HA

53

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES)

54

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATION (DEUTZ ENGINES WITH STANDARD BANG-BANG OR PROPORTIONAL VALVES) ITEM

PART NUMBER 1281170 1281347

3 3 4 4 4 4 4 5 6 7 8 9 10 11 12 13 19 20 22 24 25 26 27 28 29 29 29 30 31 31 31

2120122 2120125 4640123 7004368 7000558 7012518 7006075 4761400 0641406 4300042 3311401 4751400 4300038 4751500 4761500 3311501 4640150 4300033 0641514 4060804 4060808 3311405 0641416 0902051 4640866 2900708 7012959 0902090 4640818 7011321 7024574

0250132 0250133 51

51 51 51 51 52

4640246 4640646 4640247 4640645 4640601

53 54

Not Required 4640543

3120805

QTY Ref

DESCRIPTION CONTROL VALVES INSTALLATION - STANDARD BANG-BANG (STANDARD PARTS) CONTROL VALVES INSTALLATION - PROPORTIONAL Ref (STANDARD PARTS) 1 Filter, Pressure 1 Element 2 Solenoid Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) AR Lockwasher 1/4in 2 Bolt 1/4in-20NC x 3/4in 8 Stud (Welded on Part) AR Nut 1/4in-20NC AR Flatwasher 1/4in 4 Stud (Welded on Part) AR Flatwasher 5/16in AR Lockwasher 5/16in AR Nut 5/16in-18NC AR Valve, Check (Standard Bang-Bang Qty 1/Proportional Qty 2) 2 Stud (Welded on Part) 4 Bolt 5/16in-18NC x 1 3/4in 6 ft/1.8m Flex-Guard - 3/16in (Not Shown) 6 ft/1.8m Flex-Guard - 1/2in (Not Shown) 2 Locknut 1/4in-20NC 2 Bolt 1/4in-20NC x 2 1/4in 1 Bracket - Decal (November 1994 to Present Only) 1 Valve, Manual Descent (November 1994 to Present Only) 1 Seal Kit 1 Knob 1 Bracket - Valve (November 1994 to Present Only) 1 Valve (November 1994 to Present Only) 1 Cartridge 1 Seal Kit – 7011321 Cartridge CONTROL VALVES INSTALLATION - STANDARD BANGRef BANG (2WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE Ref CONTROL VALVES - WITH ROTATE Ref Ref Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 1 3 Stack (Non-Rotate) (Prior to August 1992) 1 3 Stack (Non-Rotate) (August 1992 to Present) 1 4 Stack (With Rotate) (Prior to August 1992) 1 4 Stack (With Rotate) (August 1992 to Present) 1 Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) 0 Not Required 1 Valve, Dump

40HA

REV I C

C C

55

SECTION 2 - TURNTABLE ITEM 54 54 55 56 56 57 58 59 60

PART NUMBER 7004368 7009745 Not Required 4640627 7001508 2180029 2220820 Not Required Not Required

QTY 1 1 0 1 1 1 1 0 0 Ref

0253772 0253771

Ref Ref Ref

51 51 51 52

4640646 4640645 4640909

1 1 1 Ref

52 52 53 54 54 54 55 56 57 58 59 59 60

4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required

1 1 0 1 1 1 1 0 1 1 1 1 0 Ref

0251716 0251717

Ref Ref Ref

51 51 51 51 52

4640462 4640710 4640692 4640720 4640601

1 1 1 1 1

53 54 54 54 55 56

Not Required 4640543 7004368 7009745 Not Required 4640627

0 1 1 1 0 1

51

51

56

DESCRIPTION Coil (Hydraforce Version) Coil (Vickers/Modular Controls Versions) Not Required Valve, Flow Control Seal Kit Fitting Fitting, 90 Not Required Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (2WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 3 Stack (Non-Rotate) 4 Stack (With Rotate) (Prior to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Control Valve Assembly (Prior to October 1993) Control Valve Assembly (October 1993 to Present) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Not Required Fitting Fitting Valve, Check Cartridge Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (4WS) (PRIOR TO MAY 1993) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 2 Stack (Non-Rotate) (Prior to August 1992) 2 Stack (Non-Rotate) (August 1992 to Present) 3 Stack (With Rotate) (Prior to August 1992) 3 Stack (With Rotate) (August 1992 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Not Required Valve, Flow Control

40HA

REV

D E

B B

3120805

SECTION 2 - TURNTABLE ITEM 56 57 58 59 60

PART NUMBER 7001508 2180029 2220820 Not Required Not Required

QTY 1 1 1 0 0 Ref

0253774 0253773

Ref Ref Ref

51 51 51 52

4640710 4640720 4640950

1 1 1 Ref

52 52 53 54 54 54 55 56 57 58 59 59 60

4640601 4640850 Not Required 4640543 7004368 7009745 4640623 Not Required 2220651 2220373 4640673 7011325 Not Required

51

0 1 1 1 1 0 1 1 1 1 0 Ref

0250985 0250984

Ref Ref Ref

51 51 51 51 51 52 53

4640246 4640646 4640247 4640645 4640909 Not Required 4640643

1 1 1 1 1 0 1

54 to 59 60 60 60 60 60

Not Required 4640360 7009745 7004368 7004289 Not Available

0 1 1 1 1

60

7012910

1

51

3120805

DESCRIPTION Seal Kit Fitting Fitting, 90 Not Required Not Required CONTROL VALVES INSTALLATION - STANDARD BANGBANG (4WS) (MAY 1993 TO PRESENT) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown): 2 Stack (Non-Rotate) 3 Stack (With Rotate) (Prior to August 1995) 3 Stack (With Rotate) (August 1995 to Present) Control Valve Assembly (See CONTROL VALVE ASSEMBLY BANG-BANG (STANDARD CONTROLS) for Breakdown) Control Valve Assembly (Prior to October 1993) Control Valve Assembly (October 1993 to Present) Not Required Valve, Dump Coil (Hydraforce Version) Coil (Vickers/Modular Controls Version) Valve, Flow Control Not Required Fitting Fitting Valve, Check Cartridge Not Required CONTROL VALVES INSTALLATION - PROPORTIONAL (2WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown) 3 Stack (Non-Rotate) (Prior to June 1991) 3 Stack (Non-Rotate) (June 1991 to Present) 4 Stack (With Rotate) (Prior to June 1991) 4 Stack (With Rotate) (June 1991 to January 1995) 4 Stack (With Rotate) (January 1995 to Present) Not Required Control Valve Assembly (See CONTROL VALVE ASSEMBLY PROPORTIONAL for Breakdown) Not Required Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers Modular Controls Version) Cartridge Without Coil (Hydraforce Version)

40HA

REV

D E

C D

57

SECTION 2 - TURNTABLE ITEM 60 60 60

PART NUMBER 2900708 7003635 7012930

QTY 1 1 1 Ref

0252099 0252098

Ref Ref Ref

51 51 51 51 51 52 53

4640462 4640710 4640692 4640720 4640950 Not Required 4640643

1 1 1 1 1 0 1

54 to 59 60 60 60 60 60

Not Required 4640360 7009745 7004368 7004289 Not Available

0 1 1 1

60 60 60 60

7012910 2900708 7003635 7012930

51

58

DESCRIPTION Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version) CONTROL VALVES INSTALLATION - PROPORTIONAL (4WS) (VARIABLE PARTS) CONTROL VALVES - NON-ROTATE CONTROL VALVES - WITH ROTATE Control Valve Assembly Options (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION for Breakdown) 3 Stack (Non-Rotate) (Prior to August 1992) 3 Stack (Non-Rotate) (August 1992 to Present) 4 Stack (With Rotate) (Prior to August 1992) 4 Stack (With Rotate) (August 1992 to August 1995) 4 Stack (With Rotate) (August 1995 to Present) Not Required Control Valve Assembly (See CONTROL VALVE ASSEMBLY PROPORTIONAL for Breakdown) Not Required Dump Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge Without Coil (Vickers/Modular Controls Version) Seal Kit - 7004289 Cartridge (Vickers/Modular Controls Version) Cartridge Without Coil (Hydraforce Version) Seal Kit - 7012910 Cartridge (Hydraforce Version) Cartridge, Check (Vickers/Modular Controls Version) Cartridge, Check (Hydraforce Version)

40HA

REV

C D

3120805

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

60

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION ITEM

PART NUMBER

QTY Ref Ref

4640246 4640646 Ref 4640247 4640645 4640909 Ref 4640462 4640710 Ref

1

2 2 3 3 4 4 5 6 7 8 8 9 9 10 11 12 13 14 15 15 16 17 17 17 18 19 20 21 21 22 23 23

3120805

4640692 4640720 4640950 7002304

7004823 Kit 7002229 7004822 Kit 7002346 7004839 7004838 7004841 Kit 7002340 Kit 7004834 7002334 7004835 7000417 7004836 7002338 7002327 7004837 7002322 Kit 7002321 7002328 7002294 7002320 Kit 7002329 7002323 Kit

Ref Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 Ref 1 1 1 1 1 1 1 1

DESCRIPTION Usage Chart: 2WS Without Rotate 3 Stack (Prior to August 1992) 3 Stack (August 1992 to Present) 2WS With Rotate 4 Stack (Prior to August 1992) 4 Stack (August 1992 to January 1995) 4 Stack (January 1995 to Present) 4WS Without Rotate 2 Stack (Prior to August 1992) 2 Stack (August 1992 to Present) 4WS With Rotate 3 Stack (Prior to August 1992) 3 Stack (August 1992 to August 1995) 3 Stack (August 1995 to Present) DUMP SECTION - COMPLETE (ALL EXCEPT 4640909 & 4640950) Solenoid Assembly Seat O-Ring Ball Guide Tube Assembly Cone, Female O-Ring Pin, Push Plunger Tube, Guide Pin, Push O-Ring Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer, Flux Coil Case, Solenoid Plate, End Nameplate Screw Seat O-Ring Main Relief (Poppet) Valve Case, Poppet Spring Poppet Seat, Adjustable O-Ring Spring Plug O-Ring

40HA

REV

61

SECTION 2 - TURNTABLE ITEM 24 25 51 52 52 53 54 54

62

PART NUMBER 7002326 7002324 7000413 7002447 7002448 7002449 7002450 7002451 7011118 7000448

QTY 1 1 1 Ref 1 1 1 1 1 2 Ref 2 1 1

101 102 102

7004859 7002274 7003825

103 104 105 105 105 106 107 108 109 109 110 110 111 112 113 114 115 116 116 117

7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002327 7002339 7000414

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 AR Ref

151 151

7002315 7003855

1 1

152

7000468

1

153 154

7011182 7011183

1 1

155 155 155 156

7002315 7002315 Not Required 7000468

1 1 0 1

157

7002317

DESCRIPTION Orifice Plug Seal Kit - 7002304 Dump Section DUMP SECTION - COMPLETE (4640909 & 4640950) Cartridge Seal Kit - 7002448 Cartridge Coil Cartridge without Coil Seal Kit - 7002451 Cartridge O-Ring (Between Sections) Working Sections (Standard Parts) Solenoid Assembly Washer (4640246, 4640247) Washer (4640646, 4640645, 4640909, 4640462, 4640710, 4640692, 4640720, 4640950) Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quad Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Nameplate Screw Seal Kit - Working Section (1 Per Section) WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101117) Steer Section (4640246, 4640247, 4640462, 4640692) Telescope Section (4640646, 4640645, 4640909, 4640710, 4640720, 4640950) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) Level Section (All Models) (was p/n 7002316) Dual Pilot Check Valve (Due to various suppliers, internal components are longer field serviceable) (was p/n 7002262) Telescope Section (4640246, 4640247) Steer Section (4640645, 4640646, 4640909) Not Used (4640462, 4640692, 4640710, 4640720) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) (4640246, 4640247, 4640645, 4640646, 4640909 Only) Rotate Section (4640247, 4640645, 4640909, 4640692,

40HA

REV

3120805

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

157

Not Required

0

3120805

DESCRIPTION 4640720, 4640950) Not Used (4640246, 4640646, 4640462, 4640710)

40HA

REV

63

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS)

64

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - BANG-BANG (STANDARD CONTROLS) ITEM

PART NUMBER

1 2 3 4 5 5 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17

7004859 7003825 7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002339 7000414

51 52 52 53

7002317 7003841 7003855 7011183

QTY Ref Ref Ref Ref 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 Ref 1 1 1 1

53

7000468

1

54 55

7003855 7000468

1 1

4640601 4640850

3120805

DESCRIPTION USAGE CHART: 3 Stack (Prior to October 1993) 3 Stack (October 1993 to Present) WORKING SECTIONS (STANDARD PARTS) Solenoid Assembly Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quad Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Seal Kit - Working Section WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 1-17) Main Lift Section Tower Lift Section (4640601) Tower Lift Section (4640850) Dual Pilot Check Valve (Due to various suppliers, internal components are longer field serviceable) (4640601) (was p/n 7002262) Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable) (4640850) Swing Section Crossover Relief Valve Assembly (Due to various suppliers, internal components are longer field serviceable)

40HA

REV

65

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - PROPORTIONAL

66

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - PROPORTIONAL ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

3120805

PART NUMBER 4640643 7010701 7010703 7010704 7010705 7010706 7010707 7010785 7010743 7010708 7010709 7010710 7010711 7010712 7010713 Kit 7010716 7010717 7010784 Kit Kit 7010720 7010745 7010721 Kit 7010723 7010724 7010725 Kit 7010727 Kit 7010729 7010730 7010731 7010732 7010733 7010734 7010735 Kit Kit 7010738 7010739 Kit Kit 7010724 7010741 7010742 Kit Kit Kit

QTY Ref 1 3 1 1 1 1 1 1 2 8 2 2 2 2 2 1 1 1 2 4 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 1 1 1 2 4 2 1 2 2 2 2

DESCRIPTION CONTROL VALVE ASSEMBLY - PROPORTIONAL Inlet Section Assembly Plug Plug Cartridge, Unloader Spool Cartridge, System Relief Working Section Assembly (Tower Lift) Working Section Assembly (Main Lift) Working Section Assembly (Swing) Plug Bolt, Socket Head Plate, End Coil Spring Washer O-Ring Plug Spool (Swing and Tower Lift) Spool (Main Lift) O-Ring O-Ring Spring (Main Lift and Tower Lift) Spring (Swing) Case, Solenoid O-Ring Armature Tube, Flux Armature O-Ring Washer O-Ring Needle Nut Body, Cartridge Spring Pin, Push Spring Pin, Push Ring, Quad O-Ring Body, Shuttle Cartridge Ball O-Ring O-Ring (Swing Only) Guide Crossover Relief Section Assembly Cartridge, System Relief O-Ring O-Ring O-Ring

40HA

REV B

67

SECTION 2 - TURNTABLE ITEM 47

68

PART NUMBER 7010704 2900761 2900759 2900760

QTY 2 1 3 1

DESCRIPTION Plug Seal Kit - Inlet Section Seal Kit - Working Section Seal Kit - Crossover Relief Section

40HA

REV

3120805

SECTION 2 - TURNTABLE FIGURE 2-5. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

70

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-5. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ITEM

PART NUMBER

1

4620073 4620094 0250136 2915080

QTY Ref 1 1 Ref 1

0682020 4740004 3300183 0681818 4740003 4740048 2160001 0100019 0100004

15 9 15 12 12 3 3 AR AR

0250139

Ref

101 101

3160156

Ref 1

101

3160181

1

102 102

0920068

Ref 1

102

0920086

1

103

2780055

1

104 105 106 107 108 109 110 111 112

3200249 2440059 4740367 0100019 0741606 0641912 0681836 4740171 0100009

3 4 5 6 7 9 10

151 151 151

0920089 7012570

1 1 1 AR 2 9 2 2 AR Ref Ref Ref Ref 1 1

151

7012571

1

151 151

0920095 7012651

1 1

151

7012650

1

0252578 0255010

3120805

DESCRIPTION TURNTABLE OPTIONS (DEUTZ POWERED MACHINES) Turntable - Machines Built Prior to May 1993 Turntable - Machines Built May 1993 to Present TURNTABLE BEARING INSTALLATION Bearing Kit (was p/n 0440067) (Kit Includes Bearing and Mounting Hardware) Bolt 5/8in-11NC x 2 1/2in (Grade 8) Washer, Hardened Nut 5/8in-11NC (Grade 8) Bolt 1/2in-13NC x 2 1/4in (Grade 8) Washer, Hardened Washer, Special Fitting, Grease - 90 Loctite #271 Devcon (Not Required on Machines with Milled Frame and Turntable) SWING DRIVE INSTALLATION - MACHINES BUILT THROUGH 1992 Swing Motor Options: Motor - Prior to August 1991 (See SWING MOTOR ASSEMBLY for Breakdown) Motor - August 1991 Through 1992 (See SWING MOTOR ASSEMBLY for Breakdown) Swing Brake Options: Brake - Prior to August 1991 (See SWING BRAKE ASSEMBLY for Breakdown) Brake - August 1991 Through 1992 (See BRAKE ASSEMBLY AUSCO 37845 for Breakdown) Swing Hub Assembly (See SWING HUB ASSEMBLY for Breakdown) Plate, Swing Drive Mounting Gear, Pinion Washer, Special Loctite #271 (Not Shown) Screw, Countersunk 3/8in-16NC x 3/4in Bolt 9/16in-12NC x 1 1/2in Bolt 1/2in-13NC x 4 1/2in (Grade 8) Washer, Hardened Sealant - RTV #738 (Not Shown) SWING DRIVE INSTALLATIONS: MACHINES BUILT 1993 TO MAY 1994 MACHINES BUILT MAY 1994 TO PRESENT SWING BRAKE ASSEMBLY OPTIONS: Machines Built 1993 to May 1994 Seal Kit - 0920089 Brake (Includes Seals, O-Rings, 1 Backup Rings and Retaining Ring) Rebuild Kit - 0920089 Brake (Includes 7012570 Seal Kit, Inner and Outer Discs and Pressure Plate) Machines Built May 1994 to Present Seal Kit - 0920095 Brake (Includes Seals, O-Rings, Back-up Rings and Retaining Ring) Rebuild Kit - 0920095 Brake (Includes 7012651 Seal Kit,

40HA

REV

F

C

D -

71

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

152

3160183

1

153 154 154 155 155 155 157 158 160 160 160

3535607 4300107 3311801

0641830 0641834

1 4 4 Ref 8 8 4 4 Ref 4 4

161

3790155 0100019 0100021 0239585 3421627 3421565 3760170 1260017

1 AR AR Ref 1 1 2 9 in/23cm

202 203 204 205

72

4761800 4740252 0642014 4740004

DESCRIPTION Inner and Outer Discs and Pressure Plate) Swing Motor Assembly (See SWING BRAKE ASSEMBLY for Breakdown) Plate, Mounting Stud 1/2in-13NC x 2in Nut 1/2in-13NC Hardware Options: Lockwasher 1/2in (Machines Built 1993 to May 1994) Washer, Hardened (Machines Built May 1994 to Present) Bolt 5/8in-11NC x 1 3/4in Washer, Hardened Bolt Options: Bolt 1/2in-13NC x 3 3/4in (Machines Built 1993 to May 1994) Bolt 1/2in-13NC x 4 1/4in (Machines Built May 1994 to Present) O-Ring Loctite #271 Primer TURNTABLE LOCK INSTALLATION Pin, Lock Snap - Pin Ring, Quick Release Chain

40HA

REV

B

3120805

SECTION 2 - TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991)

74

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

3120805

PART NUMBER 3160156 Kit Kit Kit 7004166 7004167 7004193 7004191 Kit 7004171 7004173 7004194 7004195 7004192 7004177

QTY Ref 1 1 1 1 2 1 1 2 1 8 1 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY (PRIOR TO AUGUST 1991) Seal, Dust Ring, Back-up Seal, Quad Ring Valve, Rotary Ball, Check Valve IGR Assembly Ring, Snap (Standard) Seal, Ring Plug, Vent (Includes O-Ring) Bolt Shaft, Spline Body/Bearing Assembly Cover/Bearing Assembly Seal Kit (Includes Items 1, 2, 3, 8 and Vent Plug O-Ring)

40HA

REV -

75

SECTION 2 - TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992)

76

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3120805

PART NUMBER 3160181 Kit 7010775 Kit 7004196 7004167 7004193 Kit Kit 7004171 7010777 7010779 7010778 7004192 Kit 7010776 2900798

QTY Ref 1 1 1 1 2 1 1 3 1 8 1 1 1 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY (AUGUST 1991 THROUGH 1992) Seal, Dust Ring, Back-Up Seal, Quad Ring Valve, Rotary Ball, Check Valve IGR Assembly Ring, Snap Seal, Ring Plug, Vent (Includes O-Ring) Bolt Shaft, Spline Body/Bearing Assembly Cover/Bearing Assembly Ring, Snap Plate, Commutator Seal Kit (Includes Items 1, 3, 7 & 8)

40HA

REV -

77

SECTION 2 - TURNTABLE FIGURE 2-8. SWING MOTOR ASSEMBLY (1993 TO PRESENT)

78

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-8. SWING MOTOR ASSEMBLY (1993 TO PRESENT) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16

3120805

PART NUMBER 3160183 Kit Kit 7009984 7009988 7009989 7009905 7009983 7009927 7009909 Kit Kit 7009912 7009913 7009990 7009930 7002157 Kit 7009987

QTY Ref 3 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1

DESCRIPTION SWING MOTOR ASSEMBLY (1993 TO PRESENT) Seal O-Ring Flange, Mounting Drive Geroler Drive, Valve Plate, Valve Valve Ring, Balance Seal, Face - Inner Seal, Face - Outer Pin Spring Bolt Housing, Valve Plug Assembly O-Ring Seal Kit (Includes Items 1, 2, 10, 11 & 19 O-Ring)

40HA

REV -

79

SECTION 2 - TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991)

80

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

3120805

PART NUMBER 0920068 7003067 7000782 7000798 Kit 7003061 7003062 7000718 7000732 7003006 7003063 7003064 Kit Kit Kit Kit 7000796 7003065 7000728 7000729 7003066 Kit 2900649

QTY Ref 1 7 7 2 1 2 1 2 4 1 1 1 1 1 1 1 1 1 4 4 2 1

DESCRIPTION SWING BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) Housing Spring, Compression Spring, Compression Ring, Retaining Shaft, Splined Pin, Torque Disc, Primary Disc, Rotating Spring, Compression Disc, Stationary Piston Ring, Back-up O-Ring Ring, Back-up O-Ring Bleeder Plate, Power Plug Lockwasher Bolt Gasket Seal Kit (Includes Items 4, 12, 13, 14, 15 & 21)

40HA

REV -

81

SECTION 2 - TURNTABLE FIGURE 2-10. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992)

82

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-10. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) ITEM

PART NUMBER 0920086

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

7003092 Kit 7003049 7003050 7003051 7003052 7003093 7003094 7003054 7003006 7003055 7003056 7003095 Kit Kit Kit Kit 7000760 7000796 7003096 7003007 7003059 N.S. Kit 2900662 7003069

1 1 1 1 1 12 1 2 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1

3120805

DESCRIPTION BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 THROUGH 1992) Housing Gasket Ball Bearing Oil Seal Spring Retainer Compression Spring Shaft Torque Pin Primary Disc Compression Spring Rotating Disc Stationary Disc Piston Back-Up Ring O-Ring Back-Up Ring O-Ring Ball Bearing Bleeder Screw Power Plate Hex Screw Pressure Relief Valve Plug, Shipping Gasket O-Ring Kit (Includes Items 2, 14-17 & 24) Gasket Kit (Includes Item 24)

40HA

REV A

83

SECTION 2 - TURNTABLE FIGURE 2-11. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY)

84

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-11. SWING HUB ASSEMBLY (MACHIENES BUILT THROUGH 1992 ONLY) ITEM

PART NUMBER 2780055

QTY Ref

1 2 3 4 5 6 7 8 9

7000209 7000217 7000214 4751500 7000242 Kit 7000208 7000253 7000207

1 8 4 12 1 2 1 2 1

10 11 12 13

7000270 7000268 7000269 7000246 7000271 Kit Kit 7000258 7000257 7000210 7000242 7000255 7000256 Kit 7000233 2900034

1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1

14 15 16 17 18 19 20 21 22 23

3120805

DESCRIPTION SWING HUB ASSEMBLY (MACHINES BUILT THROUGH 1992 ONLY) Cover Bolt, Hex Head Bolt, Hex Head, Shoulder Flatwasher Plug, Pipe O-Ring Gear, Ring Washer, Thrust Planet Carrier Assembly (No Service Breakdown Parts Purchase Entire Assembly) Washer, Thrust Gear, Sun-Input Spacer, Sun Gear Gear, Internal HUB ASSEMBLY Ring, Retaining Spacer Bearing, Tapered Roller Cup, Bearing Hub Plug, Pipe Cup, Bearing Bearing, Tapered Roller Seal Shaft, Output Kit, Repair (Includes Items 6, 14, 15 & 22)

40HA

REV -

85

SECTION 2 - TURNTABLE FIGURE 2-12. DEUTZ ENGINE INSTALLATION

86

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-12. DEUTZ ENGINE INSTALLATION ITEM

PART NUMBER

QTY Ref

2000106 2000137 3600164

Ref Ref 1 1 1

0641812 4761800 2180730 1060221 0080172 3450202 3951003 0641610 4751600 4761600 0080177 3311501 4761500 0641512 0901705 1320176 0701010 4832000 3960407 3790152 0250377

2 2 1 1 1 1 1 2 2 2 1 3 3 3 1 1 2 2 1 1 Ref

2420131 3600165 2900660 3600172

1 Ref 1 1 1

0252106

Ref

51 52 52

2420110 3600172

1 Ref 1

52

3600199

1

53 54

4640751 2750532

1 1 ft/.3m

1 1 1 2 3 4 5 8 10 11 12 13 14 15 19 20 21 22 23 24 25 26 27 28

51 52 52 52 52

3120805

DESCRIPTION Note: See SPECIAL OPTIONS for Machines with Hydraulic Tool Circuit and Deutz Engine Combination or Special UCON Hydraulic Fluid.

DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Engine - Deutz F2L-1011 Diesel Options: Engine - Deutz F2L-1011 (Prior to August 1995) Engine - Deutz F2L-1011 (August 1995 to Present) Pump Assembly - Sunstrand (See PUMP ASSEMBLY SUNSTRAND for Breakdown) Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Fitting, Special Cable, Battery (Engine to Ground) Adapter, Throttle Pin, Cotter 1/16in x 1/2in Setscrew #10-24NC x 3/8in Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Lockwasher 3/8in Adapter Weldment Nut 5/16in-18NC Lockwasher 5/16in Bolt 5/16in-18NC x 1 1/2in Bracket, Exhaust Clamp, Muffler Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Gasket, Intake Adapter O-Ring STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 Sender, Oil Pressure Pump Assembly Options: Pump - Vickers (Not Field Serviceable) (Prior to April 1990) Shaft Seal Kit - 3600165 Pump Pump - Barnes (April 1990 to October 1991) (See PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS for Breakdown) DEUTZ ENGINE ASSEMBLY - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Sender, Oil Pressure Pump Assembly Options: Pump-Barnes (October 1991 to January 1993) (See PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS for Breakdown) Pump-Barnes (January 1993 to Present) (See PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS for Breakdown) Valve, Oil Drain Hose

40HA

REV

E

G

87

SECTION 2 - TURNTABLE

88

ITEM 55 56 57 58 59

PART NUMBER 1320022 4711400 0700605 2180104 2200261

151 152 153 154 155 156 157 158 159 160 161 163 164 166 167 169 170 171 172 175 176 177 178 179 180 181 182 183 185 186 187 188 188 190 192 193 194 196 197 198 199 200 201 202 203

1320041 2720271 2720058 4300032 4761400 3311401 1320022 2220805 2220063 4420001 0080039 1060172 0400075 3960389 3980007 4761600 0340002 1060273 1060099 1320019 4300034 3311601 0641856 4761800 1320031 2720351 0641406 0080178 4843372 0361810 4751600 1340020 7004214 3300029 0641406 0641614 1320059 0961664 4300038 4761500 3311501 0901673 0641408 1060149 2220273

QTY 1 1 2 1 1 Ref 1 10 ft/3m 10 ft/3m AR AR AR 4 1 1 AR 1 1 1 51 in/1.3m 1 4 2 1 1 AR 2 2 4 4 4 3 in/7.6cm 4 4 1 1 4 1 1 2 4 2 1 1 2 2 2 1 2 1 2

DESCRIPTION Clamp Flatwasher 1/4in (August 1995 to Present) Bolt Metric 6mm x 10mm (August 1995 to Present) Fitting, Nipple (August 1995 to Present) Fitting, Coupling (August 1995 to Present) DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Clamp Line, Fuel Return Line, Fuel Supply Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in 20NC Clamp Fitting, 90 Fitting, 90 Swivel Tape, Sealant Adaptor, Elbow Cable, Battery Battery Seal, Rubber Grip Seat, Battery Lockwasher 3/8in Band, Air Cleaner Cable, Battery (Battery to Auxiliary Relay) Cable, Battery (Starter to Auxiliary Power Relay) Clamp, Exhaust Stud (Welded on Parts) Nut 3/8in-16NC Bolt 1/2in-13NC x 7in Lockwasher 1/2in Clamp Hose Bolt 1/4in-20NC x 3/4in Adapter, Engine Mounting Snorkel, Exhaust Holddown, Battery Flatwasher 3/8in Air Cleaner Assembly Element Wingnut 3/8in-16NC Bolt 1/4in-20NC x 3/4in Bolt 3/8in-16NC x 1 3/4in Clamp Bracket - Hydraulic Filter Stud (Welded on Parts) Lockwasher 5/16in Nut 5/16in-18NC Bracket, Fuel Filter Bolt 1/4in-20NC x 1in Cable, Battery (Auxiliary Relay to Starter) Reducer, Bushing

40HA

REV

3120805

SECTION 2 - TURNTABLE ITEM 204

251 251 251 251 251 251 251 251 251 252 253 254 255 256 257 257 258 to 270

251 251 251 251 251 251 251 251 251 251 251 251 251 251 251 252 252 252 253 254 255 256 257 257 258 259 260

3120805

PART NUMBER 2180536 0250378

QTY 1 Ref

3600050

1 Ref 1 1 1 Ref 1 1

7004249 7004248 7010923 7004412 7000482 Not Available 1840005 4564558 Not Required 4564557 1120161 0630370 1380032 Not Required 0252107

3600050 7004249 7004248 7010923 7004412 7000482 Not Available 3600208 7013711 7013710 7013712 7013753 1840005 1840011 Not Required 4565301 4565271 Not Required 0630370 1380032 0701010 4832000 0901781

1 1 0 1 1 2 2 0 Ref

Ref 1 Ref 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 0 1 1 0 2 2 2 2 1

DESCRIPTION Fitting DEUTZ ENGINE INSTALLATION - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITHOUT NOISE REDUCTION PACKAGE PRIOR TO OCTOBER 1991 (VARIABLE PARTS) Auxiliary Pump Assembly Barnes Version Components: Coupling Motor Pump Stone/Fenner Version Components: Coupling Motor Pump (Purchase Complete Assembly) Scoop, Air Intake Tube, Air Intake Not Required Tube, Exhaust Cap, Air Inlet Rod, Holddown Clip, Battery (Not Shown) Not Required DEUTZ ENGINE INSTALLATION - STANDARD BANG-BANG OR PROPORTIONAL CONTROLS AND WITH NOISE REDUCTION PACKAGE OCTOBER 1991 TO PRESENT (VARIABLE PARTS) Auxiliary Pump Options: Auxiliary Pump (October 1991 to April 1993) Barnes Version Components: Coupling Motor Pump Stone/Fenner Version Components: Coupling Motor Pump (Purchase Complete Assembly) Auxiliary Pump (April 1993 to Present) Coupling Motor Pump Seal Kit - 7013712 Pump Scoop (Air Intake) Options: Scoop (Air Intake) (Prior to March 1995) Scoop (Air Intake) (March 1995 to Present) Not Required Tube Tube, Exhaust Not Required Rod, Holddown Clip, Battery (Not Shown) Bolt, Metric 10mm x 20mm Lockwasher, Metric 10mm Bracket, Air Cleaner

40HA

REV E

F

89

SECTION 2 - TURNTABLE ITEM 261 262 263 264 265 266 267 268 269 270 301 301 301 301 302 303 304 305 306

PART NUMBER 4100025 4565278 1120405 0080046 4711600 2820042 1670608 3941406 4761400 1320016 0250125 1660169 1660234 0700814 4831900 0080163 0701013 4832000 0250597 0256848

90

351 351 351

1660184 1660234

352 353 354 355 356

0700810 4831900 0080163 0701013 4832000

QTY 2 ft/.6m 1 1 1 2 4 1 10 16 2 Ref Ref 1 1 Ref 6 6 1 8 8 Ref Ref Ref Ref 1 1 Ref

2000106 7000693 3600213 3520078 1670680 7012575 7020023 7012599 7012698 1670680 7012626 7014502 7014683

6 6 1 8 8 Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1

7020417 7016308 7019607

1 1 2

DESCRIPTION Sleeve, Exhaust Extension, Exhaust Raincap Elbow Flatwasher 3/8in Foam, Acoustical Cover, Intake Box Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Clamp COUPLING INSTALLATION - LOVEJOY OPTION Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth Coupling, Lovejoy Bolt, Metric 8mm x 30mm Lockwasher, Metric 8mm Plate, Adapter Bolt, Metric 10mm x 28mm Lockwasher, Metric 10mm COUPLING INSTALLATION - HAYES OPTION HAYES 13 TEETH HAYES 15 TEETH Coupling Options: Coupling - 13 Teeth Coupling - 15 Teeth Note: Coupling Internal spines must be lubed with Lithium based grease prior to installation.

Bolt, Metric 8mm x 20mm Lockwasher, Metric 8mm Plate, Adapter Bolt, Metric 10mm x 28mm Lockwasher, Metric 10mm ENGINE COMPONENTS - DEUTZ F2L1011 Engine Components (Prior to August 1995) Muffler - Deutz F2L1011 Pump, Drive (was p/n 7012572) Plug (was p/n 7012573) Cover, Timing Chain (was p/n 7012574) Pulley, Crankshaft Filter, Fuel (was p/n 7012598) Pump, Fuel Injector Pump, Fuel Cover, Timing Belt Starter Filter, Oil (Case of 12) (Kit Includes 1 Filter) Oil Change and Gasket Kit (Includes Fuel Line Washer or Plug Washer, Oil Filter, Fuel Filter Injector Tip Gasket and Valve Cover Gasket) Alternator Ring, Plastic Air Intake Shutdown Device (was p/n 7016359)

40HA

REV

-

2

3120805

SECTION 2 - TURNTABLE ITEM

400 400 400 400

451 451 451 451 451 451 451

3120805

PART NUMBER 7020414 7020437 7020496 7020456 2000137 7020417 7000693 8320270 7012599 7016309 70003160 70003161 70003162 7000699

QTY 1 1 1 1 Ref 1 1 1 1 1 Ref 1 1 1 1

7016332 7016331 7019607 7020414 7020027 7020477 7020404 7020406 7020411 7020415 7020419 7020424 7020425 7020426 7024413 7020429 7020434 7020465 0251682 2180360 2180643 2220318 4360065 0251537 0250229

1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 Ref 1 1 1 1 Ref Ref

0255102

Ref

4360037 2180360 2180749

1 1 1 Ref 1 1 1 Ref

2180537 2180730 2200261 0252301

DESCRIPTION V-Belt Flywheel Gear, Ring (Flywheel) Dipstick Engine Components (August 1995 to Present) Alternator Muffler - Deutz F2L1011 Filter, Fuel (was p/n7016328) Pump, Fuel Injector Washer, Copper (Engine p/n 2000137) Gasket, Cylinder Head Options: 1 Notch 2 Notches 3 Notches Gasket, Exhaust (Doughnut) (Fits Between Pipe Flange and Manifold) Starter (was p/n 7020416) Filter, Oil Shutdown Device (was p/n 7016359) V-Belt Assy, Flywheel/Ring Gear Ring Gear Only Ring, Sealing - Oil Drain Ring, Sealing Gasket, Fuel Supply Lift Pump Fitting, Tee Hose, Fuel Return Gasket, Injector Tip Nozzle, Injector Injector Pump, Fuel Lift (was p/n 7020428) Gasket, Valve Cover Dipstick Cap, Oil Fill OPTIONAL ENGINE SHUTDOWN INSTALLATION Fitting, Tee Fitting, Nipple Fitting, 90 Switch, Pressure OPTIONAL ENGINE DISTRESS INSTALLATION OPTIONAL 110V GENERATOR INSTALLATION (PRIOR TO AUGUST 1994) OPTIONAL 110V GENERATOR INSTALLATION (AUGUST 1994 TO PRESENT) Switch, Pressure Fitting, Tee (Prior to SN 23615) Fitting, 45 Fitting Options: Fitting, Nipple (Prior to SN 23615) Fitting, Adapter (SN 23615 to Present) Fitting, Adapter (Prior to SN 23615) OPTIONAL COLD WEATHER START INSTALLATION (NOT

40HA

REV

-

D L B

B

91

SECTION 2 - TURNTABLE ITEM

92

PART NUMBER

QTY

0254240

Ref

2901111 0256127

Ref Ref

DESCRIPTION SHOWN) OPTIONAL ETHER ASSIST SYSTEM INSTALLATION (NOT SHOWN) Cold Weather Start Kit OPTIONAL SPARK ARRESTOR INSTALLATION (NOT SHOWN)

40HA

REV -

-

3120805

SECTION 2 - TURNTABLE FIGURE 2-13. 110 VOLT GENERATOR INSTALLATION (DEUTZ)

94

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-13. 110 VOLT GENERATOR INSTALLATION (DEUTZ) ITEM

PART NUMBER 0250229

QTY Ref

0255102

Ref

1 1 1 1 1 1 1 1 1 1 1 1

2460011 7012558 7026199 7012513 7012514 7020108 7020109 7020110 7020111 7020190 7020193 7003657

1 1 1 4 1 4 4 1 1 2 1 1 Ref

1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25

2420203 3520028 4360542 2920162 7020191 0681610 4761600 4751600 0361815 0681510 4761500 4751500 4843410 0701012 4812000 0100011 0701414 0480059 3580134 2860012 3580158 See Item 1 0641406 4751400 4761400 3311401 0901633 3311401 4761400 4751400 4300068

1 1 1 1 1 2 2 2 1 2 2 2 1 2 2 AR 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2

3120805

DESCRIPTION 110 VOLT GENERATOR INSTALLATION (DEUTZ) (PRIOR TO AUGUST 1994) 110 VOLT GENERATOR INSTALLATION (DEUTZ) (AUGUST 1994 TO PRESENT) Generator Assembly with Control Box Generator Assembly Armature with Slip Rings Holder, Brush Fan Brush Holder, Brush Bell, Front Bell, Rear Bearing Cord, Power Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Plug, Hole Breaker, Circuit Lamp Assembly Switch, Toggle Bolt 3/8in-16NC x 1 1/4in (Grade 8) Lockwasher 3/8in Flatwasher 3/8in Arm, Adjustable Bolt 5/16in-18NC x 1 1/4in (Grade 8) Lockwasher 5/16in Flatwasher 5/16in Bracket, Mounting - Generator Bolt, Metric 10mm x 25M Flatwasher, Metric 10mm Loctite Bolt, Metric 14mm x 30mm V-Belt Pulley Key Pulley Box, Control Bolt 1/4in-20NC x 3/4in (Prior to August 1994 Only) Flatwasher 1/4in (Prior to August 1994 Only) Lockwasher 1/4in (Prior to August 1994 Only) Nut 1/4in-20NC (Prior to August 1994 Only) Bracket, mounting - Box (Prior to August 1994 Only) Nut 1/4in-20NC (Prior to August 1994 Only) Lockwasher 1/4in (Prior to August 1994 Only) Flatwasher 1/4in (Prior to August 1994 Only) Stud (Welded on Part) (Prior to August 1994 Only)

40HA

REV J B

95

SECTION 2 - TURNTABLE ITEM 26 27 28

96

PART NUMBER 3251476 4460023 1060012

QTY 1 1 AR

DESCRIPTION

REV

Decal - Generator Terminal Cable - 12/4

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND

98

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND ITEM 1 2 3 4 5 6 7 10 11 12 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

3120805

PART NUMBER 3600164 7007413 7007414 Kit 7007416 7007417 Kit 7007419 7007420 7007208 7007421 7007422 7007423 7007424 7007425 Kit Kit Kit Kit Kit Kit Kit Kit Kit 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 Kit 7007444 7007445 Kit Kit Kit 7007449 Kit Kit Kit 7007453 7007208 7007454 Kit 7007456 7001438 Kit 7007458

QTY Ref 1 1 1 1 1 2 2 2 2 10 2 1 1 1 1 1 1 1 1 3 7 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 6 10 1 1

DESCRIPTION PUMP ASSEMBLY - SUNSTRAND Shim Kit - Relief Valve Plug O-Ring Spring, Relief Valve Valve, Relief O-Ring Plug Plug Plug Screw Gasket, Servo Cover Nut, Special Cover, Adjustment Bearing, Needle Ring, Retaining Washer Spring Washer Retainer Pin, Slipper Holddown Piston Assembly Guide, Slipper Guide, Retainer Pin, Spring Screw - 12 Point Head Bearing, Ball Ring Ring Pin, Spring Handle, Pin Sleeve, Bearing Gasket, Front Cover Pin Plug, Expansion Pin O-Ring Ring, Load Temper Housing, Pump Ring, Back-up O-Ring Cover, Gerotor Bolt, Hex Plug Cover, Front Block, Cylinder Screw - 12 Point Head Washer Swashplate Journal, Bearing

40HA

REV A

99

SECTION 2 - TURNTABLE ITEM 55 56 57 58 59 60 61 62 63 64 65 66 67 67 67 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 81 81 81 82 83 84 85 86 87 88 89

100

PART NUMBER Kit Kit 7007461 Kit Kit Kit Kit 7007466 Kit 7007468 7007469 7007470 7007471 7007490 7007491 7007492 7007482 7007483 7007484 7007485 7007486 7007487 7007488 7007499 Kit 7007494 Kit 7007472 7010122 7007474 7007496 7007497 7007498 7007478 7001498 Kit Kit 7007475 7007477 7007476 7010120 2900752

QTY 1 1 1 1 1 1 1 1 3 2 2 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 2 2 2 1 1 2 1 1

7007412 2900826 2900827

1 1 1

DESCRIPTION Seal, Lip O-Ring Shaft, Main Pump Plate, Valve Gerotor Assembly Pin Key, Woodruff Adaptor, Remote Filtration (Without Bypass) O-Ring Screw Screw Plug Cover, Servo (With Adjuster) Stop, Servo (Not Shown) Nut, Special (Not Shown) Ring, External (Not Shown) Cover, Servo (Without Adjuster) Guide, Spring Stop, Servo Spring Screw Guide, Spring Ring, Retaining Locknut Ring, Piston Piston, Servo O-Ring Valve, By-Pass Valve, Pressure Release (Includes Item 6) (p/n was 7007473) Control, Dual Oil-Filled Coil Assembly (Pilot) Plug (Pump) Plug (Valve Harness) Screw Screw O-Ring O-Ring Plug, Orifice/Screen -.156 Plug, Orifice -.37 Adapter, Auxiliary Pump Spacer/Gasket Seal Kit - Complete (Includes Items 3, 6, 14, 37, 41, 42, 44, 45, 1, 55, 56, 63, 76, 78, 84 & 85) Seal Kit - Servo Piston (Includes Items 76 & 78) Charge Pump Kit (Includes Items 41, 42, 46, 59, 60, 61) Cylinder Block Kit (Includes Items 19-28, 40-50, 53, 55, 58)

40HA

REV

3120805

SECTION 2 - TURNTABLE FIGURE 2-15. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL /MAY 1990 TO JANUARY 1993)

102

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-15. PUMP ASSEMBLY - BARNES. (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT APRIL /MAY 1990 TO JANUARY 1993) ITEM 1 2 2 3 4 5 6 6 6 7 7 7 8 9 9 9 9 10 11 11

3120805

PART NUMBER 3600172 7010925 7010926 7010927 7010928 7010929 7010905 7010914 Kit Kit 7010930 7010926 7010918 7010907 7010919 Kit 7010902 Kit Kit 7010909 7010911 2900740

QTY Ref 1 1 1 8 1 1 1 1 1 1 1 1 4 1 1 4 1 1 1 2 1

DESCRIPTION PUMP ASSEMBLY - BARNES Shaft, Drive Gear (.750) Pin, Shear .093 x .750 Lg Screw Housing, Gear Plug Plate, Pressure Seal Back-Up Idler Shaft Gear (.750) Ball, Steel (.094) Bearing Plate, Wear Plate, Seal Ring, Crescent Seal Seal, Shaft Stator Pin, Shear .210 x .50 lg Seal Kit

40HA

REV

103

SECTION 2 - TURNTABLE FIGURE 2-16. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT)

104

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-16. PUMP ASSEMBLY - BARNES (USED ON STANDARD BANG-BANG AND PROPORTIONAL CONTROLS MACHINES BUILT JANUARY 1993 TO PRESENT) ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14

3120805

PART NUMBER 3600199 7010955 Kit 7010956 Kit Kit 7010957 Kit 7010958 7010959 7010954 7010978 7010960 7010961 7010953

QTY Ref 1 1 1 2 2 2 2 1 4 1 1 1 4 1

DESCRIPTION PUMP ASSEMBLY - BARNES Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Housing Pin, Dowel Gear, Idler Gear, Drive Cover, End Bolt Seal Kit (Includes Items 2, 4, 5 & 7)

40HA

REV -

105

SECTION 2 - TURNTABLE FIGURE 2-17. TANKS INSTALLATION

106

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-17. TANKS INSTALLATION ITEM

1 2 3 3 4 4 4 5 6 7 7 8 9 10 11 12 13 13 14 14 14

15 15 16 17 18 19 20 21 21 21 21 22 23 24 25 26 27 27 28 28 29 30

3120805

PART NUMBER 0239417 0250231

QTY Ref Ref Ref

3311501 4761500 4751500 4300073 4070410 4070411 4070412 4400264 4400263 1120314 2180467 0100020 1320022 4562516 2200222 3311501 4761500 4751500 0641516 4070410 4070411 4070412 4400266 4400291 4400265 4400290 1670468 3311401 4761400 4751400 3960371 2120103 7004244 7012559 7016333 0641612 4761600 4740322 3311601 2120107 1340045 4740338 2180467 0100020 1320022 4562516

4 4 4 4 AR AR AR 1 1 1 2 AR 2 26 in 1 4 4 4 4 AR AR AR 1 1 1 1 1 14 14 14 1 1 1 1 1 4 4 4 4 1 1 6 2 AR 2 26 in

DESCRIPTION TANKS INSTALLATION FUEL AND HYDRAULIC TANKS INSTALLATION (STANDARD) FUEL AND HYDRAULIC TANKS INSTALLATION (WITH HEATERS) Nut 5/16in-18NC Lockwasher 5/16in Flatwasher 5/16in Stud (Welded on Part) Shim (1/16in) Shim (1/8in) Shim (3/16in) Fuel Tank Assembly Fuel Tank Weldment Cap Fitting, 90 Sealant Clamp Tube, Sight Plug, Pipe - 1/4in Nut 5/16in-18NC Lockwasher 5/16in Flatwasher 5/16in Bolt 5/16in-18NC x 2in Shim (1/16in) Shim (1/8in) Shim (3/16in) Hydraulic Tank Assembly (Standard) Hydraulic Tank Assembly (With Heater) Hydraulic Tank Weldment (Standard) Hydraulic Tank Weldment (With Heater) Lid Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Gasket Filter, Return (Includes Item 26) Gauge, Sight Gasket (Located Between Filter and Tank) O-Ring (Located Under Cap) Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Washer, Sealing Nut 3/8in-16NC Element (Part of Item 26) Filler, Strainer Washer, Sealing Fitting, 90 Sealant Clamp Tube, Sight

40HA

REV C B

2

C B

A -

107

SECTION 2 - TURNTABLE ITEM 31 31 32 32 33 33 34 34 35 36 37 38 39 39 40 41 42 43 44 45 46 47 47 47 48 49 50 50

108

PART NUMBER 2120104 0100020 3520022 0100020 2180527 0100020 2200268 0100020 2180711 1600043 2580018 1340046 4060695 4060849 0721005 4751000 4761000 3311001 3311401 4761400 4751400 0252301 0231756 1670199 4460049 3311401 4761400 3251837 3251243

QTY 1 AR 1 AR 1 AR 1 AR 1 1 1 1 1 1 6 12 6 6 6 6 6 Ref 1 1 3 4 4 1 1

DESCRIPTION Filter, Suction Sealant Plug - 3/4in Sealant Plug - 1/16in Sealant Fitting, Coupling Sealant Pipe, Return Controller, Thermostat (With Heater Only) Heater, Immersion (With Heater Only) Breather Filler/Shield (Standard) Filler/Shield (LPG Only) Screw, Machine #10-24NC x 5/8in Flatwasher #10 Lockwasher #10 Nut #10-24NC Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in COLD WEATHER PACKAGE INSTALLATION - DEUTZ Junction Box Assembly Cover Connector, Strain Relief Nut 1/4in-20NC Lockwasher 1/4in Decal - Battery and Oil Tank Heaters Decal - 120V/60HZ

40HA

REV

B C

3120805

SECTION 2 - TURNTABLE FIGURE 2-18. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION

110

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-18. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION ITEM

1 1 2 3 4 5 5 6 6 7 8 9 10 10 10 10

11 12 13 13

15 16 17 17 18 19 19 19 19 19 20 21 22 23 24 25 25 26 27 28

3120805

PART NUMBER 0238615 0250611 1660160 1660185 1440154 0641512 4761500 3951820 0100011 0620058 0620106 2760091 Kit Kit 3760004 2901146 1660213EX

QTY Ref Ref 1 1 1 4 4 2 AR 1 1 1 1 7 1 Ref 1 1 Ref

3530403 0641807 4761800 0100019 0251561

1 2 2 AR Ref

0252059

Ref

4843822 0641418 4761400 4751400 0960224 1320040 3911012 4751000 4761000 3311001 2180763 0961531 3760053 3311801 3420290 0231047 4844033 1670594 0721004 3311001

1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 4 4

DESCRIPTION ROTARY OIL COUPLING INSTALLAITON (2WS) ROTARY OIL COUPLING INSTALLATION (4WS) Oil Coupling Assembly (2WS) (Includes Items 6-10) Oil Coupling Assembly (4WS) (Includes Items 6-10) Collar Bolt 5/16in-18NC x 1 1/2in Lockwasher 5/16in Setscrew, Socket 1/2in-13NC x 2 1/2in Loctite #242 Body, Swivel (2WS) Body, Swivel (4WS) Housing, Swivel O-Ring Seal Ring, Retaining Seal Kit Options: 1660160 & 1660185 Couplings (Includes items 8 & 9) 1660213 Couplings (was p/n 7013175) Note: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement.

Fork, Retaining Bolt 1/2in-13NC x 7/8in Lockwasher 1/2in Loctite #271 COLLECTOR RING ASSEMBLY (4WS ONLY) (PRIOR TO JULY 1991) COLLECTOR RING ASSEMBLY (4WS ONLY) (JULY 1991 TO PRESENT) Bracket Weldment Bolt 1/4in-20NC x 2 1/4in Lockwasher 1/4in Flatwasher 1/4in Bushing Clamp Screw, Machine #10-24NC x 3/4in Flatwasher #10 Lockwasher #10 Nut #10-24NC Pipe Bushing, Collector Ring Collector Ring Assembly Nut 1/2in-13NC Pin, Drive Guide, Drive (Prior to July 1991) Guide, Drive (July 1991 to Present) Cover Screw, Round Head #10-24NC x 1/2in Nut #10-24NC

40HA

REV A C B B

B A

111

SECTION 2 - TURNTABLE FIGURE 2-19. GROUND CONTROL BOX INSTALLATIONS

112

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-19. GROUND CONTROL BOX INSTALLATIONS ITEM

PART NUMBER

1 1 1 2 3 4 5 6 7 8 9 14 15 16 17 18 19 19 19 19 21 22 22 22 23 23 24 26 26 27 27 28 28 29 30 31 31 32

0860688 0860721 3252044 3252383 4420037 0750806 4740120 3300177 3911412 4751400 4761400 3311401 0860576 2420009 2420091 2420111 2420125 4360212 4360284 7010698 4360267 4360281 3520028 4360199 4360141 3790012 4360274 3790015 3520028 4360202 3790012 4360202 3790012 4360202 3790012 3520058 3520028 4360202 3790012 4360202

QTY Ref Ref Ref 1 1 38 in 2 2 2 3 3 3 3 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 1 1 1

32 33 33 34 34 34 34 35

3790012 4360200 3790012 3740049 3311001 4761000 4751000 4360216

1 1 1 AR AR AR AR 1

3120805

DESCRIPTION GROUND CONTROL BOX ASSEMBLIES DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL CONTROLS Lid (Prior to May 1994) Lid (May 1994 to Present) Strip, Rubber (Not Shown) Screw, Self-Tapping #8 x 3/4in Washer, Fiber Nut, Tinnerman Screw, Round Head 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Box Hourmeter Voltmeter Gage, Oil Pressure Gage, Water Temperature Breaker, Circuit Switch, Key Key Block, Contact - N.O. Block, Contact Plug, Hole Switch, Toggle (Ignition) Guard, Switch (Not Shown) O-Ring Switch, Push Button (Start) O-Ring Plug, Hole Switch, Toggle (Tower Lift) O-Ring Switch, Toggle (Main Lift) O-Ring Switch, Toggle (Swing) O-Ring Plug, Hole Plug, Hole Switch, Toggle (Main Tele.)

O-Ring Switch, Toggle (Platform Rotate) (Standard and Proportional Controls) O-Ring Switch, Toggle (Auxiliary Power) O-Ring Relay - SPDT Nut #10-24NC Lockwasher #10 Flatwasher #10 Switch, Circuit Breaker - 30 Amp

40HA

REV 8 6

113

SECTION 2 - TURNTABLE

114

ITEM 36 38 38 38 38 38 39 40 40 40 41 42 43 44 44 44 44 45 45 45 45 46 46 46 47 47 47 50 50 50 50 52 52 52 52 53 53 53 53 53 54

PART NUMBER 4360232 3640711 3910606 4750600 4760600 3310601 4460299 3740058 4120013 3740063 4460300 4460298 4460301 4460308 4460305 4460306 4460307 4460311 4460305 4460306 4460307 4460244 0960238 3300048 4460051 0960238 3300048 3740067 3311001 4761000 4751000 3740077 3311001 4761000 4751000 0060023 7008804 7008829 7008821 7008828 3520168

QTY 1 1 16 ⅝in 2 2 2 2 2 AR AR AR 2 45 1 AR AR AR AR 1 5 5 5 1 1 1 3 3 3 1 3 3 3 1 2 2 2 1 1 1 1 1 3

102 103 104 105

0251289 0251803 0641408 3311401 4751400 4761400

Ref Ref Ref 4 4 8 4

DESCRIPTION Switch, Circuit Breaker - 15 Amp Rail Screw #6-32NC x 3/8in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Relay - 4PDT Base, Relay Spring Barrier, Terminal Block, Terminal Marker, Terminal Bar, Buss - 2 Position Screw Washer Sleeve Bar, Buss - 5 Position Screw Washer Sleeve Connector, Strain Relief Bushing Nut, Conduit Connector, Strain Relief Bushing Nut, Conduit Relay (Auxiliary Power) Nut #10-24NC Lockwasher #10 Flatwasher #10 Relay, Bosch Nut #10-24NC Lockwasher #10 Flatwasher #10 Actuator, Adeco Throttle Bellows PC Board Motor Cable Plug, Hole 3/16in (Not Shown - Located on side of Ground Control Box) (SN 33920 to Present) GROUND CONTROL BOX ASSEMBLIES DEUTZ WITH STANDARD BANG-BANG CONTROLS DEUTZ WITH PROPORTIONAL CONTROLS Bolt 1/4in-20NC x 1in Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in

40HA

REV

B B

3120805

SECTION 2 - TURNTABLE FIGURE 2-20. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

116

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-20. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) ITEM

PART NUMBER 0251639 0251640

1 1 1 1 1 1 1 2 2 2 2 101 101 101 101 101 101 101 201 201 201

301 301 301 302 302 302 302 302

3120805

2920018 2920105 2920009 2920109 2540016 3941404 4060829 0641406 3311405 4751400 0250878 0140024 0140032 0641406 3311405 4751400 2540016 0251232 4360280 2820022 4300106 0251697 2920019 0181739 4300106 2920152 4300031 4751400 4761400 3311401

QTY DESCRIPTION ELECTRICAL COMPONENTS INSTALLATION Ref BEACON LIGHT INSTALLATION (AMBER) Ref BEACON LIGHT INSTALLATION (RED) Ref Ref Beacon/Strobe Light Options: 1 Beacon - Amber (Prior to January 1993) 1 Strobe - Amber (January 1993 to Present) 1 Beacon - Red (Prior to January 1993) 1 Strobe - Red (January 1993 to Present) 1 Grommet 2 Screw, Self-Tapping 1/4in x 1/2in 1 Guard, Beacon (January 1993 to Present Only) 2 Bolt 1/4in-20NC x 3/4in 2 Locknut 1/4in-20NC Flatwasher 1/4in (SN 27521 to Present) 4 ALARM INSTALLATION Ref Ref Alarm Options: 1 Alarm (Prior to February 1993) 1 Alarm (February 1993 to Present) 4 Bolt 1/4in-20NC x 3/4in 4 Locknut 1/4in-20NC 4 Flatwasher 1/4in 1 Grommet TILT INDICATOR INSTALLATION Ref 1 Sensor, Level - 3 6 in/21cm Tubing, Vinyl 2 Stud, Grooved HEADLIGHTS AND TAILLIGHTS INSTALLATION Ref Note: See SPECIAL OPTIONS for Boeing Machines.

Ref 2 Taillight 2 Angle, Mounting 6 Stud, Drive 2 Headlight (was p/n 2920001) 4 Stud (Welded on Part) 4 Flatwasher 1/4in 4 Lockwasher 1/4in 4 Nut 1/4in-20NC

40HA

REV C C

E

B

3

117

SECTION 2 - TURNTABLE FIGURE 2-21. HOODS INSTALLATIONS (PRIOR TO OCTOBER 1991)

118

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-21. HOODS INSTALLATIONS (PRIOR TO OCTOBER 1991) ITEM

PART NUMBER 0250857

1 2 3 4 5 6 7 13

4843567 0641406 3941406 4751400 4761400 3311405 2940051 1260017

14 15 16 17

0641406 3311401 3311405 4843517

18 19 20 21 22 23 23 24 24 25 25 26 27 28 29 29 30 31 32 32 33 33 33 33 34

0641406 3941406 4751400 4761400 3311405 3300151 4300031 2940048 3820019 2940050 3820012 4843396 3941406 4761400 2940048 3820019 4843621 3311405 4751400 4300031 2600170 1260017 4300031 3300151 2940042

3120805

QTY Ref Ref 1 6 6 12 12 6 1 15 in/38cm 2 2 2 1 Ref 11 5 19 16 11 5 5 2 4 1 2 1 3 3 2 4 1 8 8 4 1 6 in/15cm 2 2 1

DESCRIPTION HOODS INSTALLATIONS HOODS INSTALLATION - DEUTZ (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) Ventilator Bolt 1/4in-20NC x 3/4in Screw, Self-Tapping 1/4in x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Latch Chain

REV D

Bolt 1/4in-20NC x 3/4in Nut 1/4in-20NC Locknut 1/4in-20NC Hood Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION for Breakdown.

Bolt 1/4in-20NC x 3/4in Screw, Self-Tapping 1/4in x 3/4in Flatwasher 1/4in Lockwasher 1/4in Locknut 1/4in-20NC Nut, Acorn Stud (Welded on Part) Latch (Main Doors) Rivet Latch (Access Door) Rivet Cover, Front Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Latch Rivet Door, Ground Control Locknut 1/4in-20NC Flatwasher 1/4in Stud (Welded on Part) Hinge Chain (Not Shown) Stud (Welded on Part) Nut, Acorn 1/4in-20NC Latch (Includes Mounting Hardware)

40HA

119

SECTION 2 - TURNTABLE FIGURE 2-22. HOODS INSTALLATIONS (OCTOBER 1991 TO PRESENT)

120

40HA

3120805

SECTION 2 - TURNTABLE FIGURE 2-22. HOODS INSTALLATIONS (OCTOBER 1991 TO PRESENT) ITEM 1 2

3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 101 102 103 104 105 106 107 108 109 110 111 112 113

3120805

PART NUMBER 0252223 4843945 4843944

4160105 4843948 2940042 2940113 3941406 4761400 3311401 4761500 3311501 2820043 3535519 2820012 4300031 0100011 3300151 1260017 1670609 4751400 2940070 0252231 3960417 3960418 1670612 0721008 4761000 4751000 3311001 3520030 4060832 0641404 4751400 3311405 0100040

QTY Ref 1 1 Ref

DESCRIPTION HOODS INSTALLATION - DEUTZ OCTOBER 1991 TO PRESENT Door Hood Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION for Breakdown.

1 Spring, Gas 1 Door, Ground Control Ref Latch Options: Latch (Prior to SN 33711) 4 Latch (SN 33711 to Present) 4 5 Screw, Self-Tapping 1/4in x 3/4in 17 Lockwasher 1/4in 12 Nut 1/4in-20NC 2 Lockwasher 5/16in 2 Nut 5/16in-18NC 1 Foam, Acoustical 1 Plate, Cover 8 Rivet 6 Stud (Welded on Part) AR Loctite #242 (Not Shown) 2 Nut, Acorn 1/4in-20NC 6 in/21cm Chain 1 Cover 4 Flatwasher 1/4in Pawl, Latch (Prior to SN 33711) 1 HARDWARE INSTALLATION Ref 10 ft/3m Seal, Door 14 ft/4.3m Seal 1 Cover, Access 4 Screw, Machine #10-24NC x 1in 4 Lockwasher #10 4 Flatwasher #10 4 Nut #10-24NC 2 Plug, Hole 2 Shield, Seal 2 Bolt 1/4in-20NC x 1/2in 2 Flatwasher 1/4in 2 Locknut 1/4in-20NC AR Sealant

40HA

REV 2

C

121

SECTION 3 - BOOM

SECTION 3 - BOOM

3120805

40HA

123

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

124

40HA

3120805

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ITEM

PART NUMBER

1 1 3 3 3 4

0800618 0960827

4 4

1682124 1682799

4 5

9983596

5 5 6

1682085 1682785

6 6 11 12 13 14 15 16 17 18 19 20 25 26 27

1682255 1683524 3532054 0641508 4761500 0641528 3311505 0181565 4300076 3311601 4761600 0641522 4060808 2720058 4420038

4843330 4844453

0239965

0254222

51

0800623

52 53 54 55

3421780 3421686 3421687 3421688 0251251 4360277 4360236 0200278 0200237 1100055

101 102 103 104 105

3120805

QTY Ref 1 4 Ref 1 1 Ref

DESCRIPTION BOOM INSTALLATION (STANDARD PARTS) Boom, Tower Bushing, Bronze Upright Weldment Options: Upright (Prior to October 1992) Upright (October 1992 to Present) Main Lift Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 1 Cylinder (Prior to October 1992) 1 Cylinder - 4ft, 5ft & 6ft (1.2m, 1.5m, 1.8m) Wide Platform (October 1992 to Present) 1 Cylinder - 8ft (2.4m) Wide Platform (October 1992 to Present) Ref Tower Lift Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 1 Cylinder (Prior to October 1992) 1 Cylinder (October 1992 to Present) Ref Upright Level Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): 1 Cylinder (Prior to October 1992) 1 Cylinder (October 1992 to Present) (was p/n 1682796) 4 Plate, Retainer 8 Bolt 5/16in-18NC x 1in 8 Lockwasher 5/16in 1 Bolt 5/16in-18NC x 3 1/2in 5 Locknut 5/16in-19NC 1 Angle, Hose Retainer 2 Stud (Welded on Part) 2 Nut 3/8in-16NC 2 Lockwasher 3/8in 4 Bolt 5/16in-18NC x 2 3/4in 6 ft/1.8m Flex-Guard 6 in/15cm Hose 1 Rubber, Self-Stick ft/30.5cm BOOM INSTALLATION - DOMESTIC STANDARD BANG-BANG Ref AND PROPORTIONAL CONTROLS WITH 4 FT, 5 FT & 6 FT (1.2m, 1.5m & 1.8m) WIDE PLATFORMS BOOM INSTALLATION - DOMESTIC STANDARD BANG-BANG Ref AND PROPORTIONAL CONTROLS WITH 8 FT, (2.4m) WIDE PLATFORM (VARIABLE PARTS) 1 Main Boom Assembly (See MAIN BOOM ASSEMBLY for Breakdown) 1 Pin 4 Pin 2 Pin 2 Pin BOOM LIMIT SWITCHES INSTALLATION Ref 2 Switch, Limit 2 Head, Switch 1 Arm, Lever 1 Arm, Roller 1 Cam

40HA

REV D

J

B

3

125

SECTION 3 - BOOM ITEM 106 107 108 109 110 111 112

126

PART NUMBER 0361919 3534395 3900168 4920140 4460049 3300047 0960239

QTY 1 1 4 AR 2 2 2

DESCRIPTION Bar (Prior to SN 25988) Plate (Prior to SN 25988) Screw Wire, Locking Connector, Strain Relief Locknut, Conduit Bushing

40HA

REV

3120805

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY

128

40HA

3120805

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY ITEM

PART NUMBER

2 3

0800714 1681880

QTY Ref 1 1

3

1682492

1

4 4 5 6

3421493 3421771 3532054 0641506

1 1 1 2

7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 29 31 31 31

3421492 3760133 4843076 1670450 1670576 3340473 4070676 4070677 4070678 3340552 4070670 4070671 4070672 0641607 4761600 2160007 4300031 3311405 4751400 4761400 0641608

31

1060514

33 34 36 36

0641609 0641405

36

1060515

38 39 40 41 42 43

4751600 0560923 4070559 3311605 0641606 4460052

1 AR 1 1 1 4 AR AR AR 12 AR AR AR 16 46 2 AR AR AR 16 22 Ref 1 89.3 ft/2.27m 89.3 ft/2.27m 6 8 Ref 65 ft/31.8m 65 ft/31.8m 12 1 AR 8 4 1

3120805

4920865 1060268

1060012

DESCRIPTION BOOM ASSEMBLY (STANDARD PARTS) Fly Weldment Telescope Cylinder Assembly (Machines Built Prior to June 1991) (See CYLINDER SECTION for Breakdown) Telescope Cylinder Assembly (Machines Built June 1991 to Present) (See CYLINDER SECTION for Breakdown) Pin, Attach (Machines Built Prior to February 1992) Pin, Attach (Machines Built February 1992 to Present) Plate, Retainer (Machines Built Prior to February 1992 Only) Bolt 5/16in-18NC x 3/4in (Machines Built Prior to February 1992 Only) Pin, Attach Ring, Retaining Tube, Hose Cover, Hose (Machines Built Prior to March 1990) Cover, Hose (Machines Built March 1990 to Present) Pad, Wear Shim - 1/8in Shim - 1/16in Shim - 1/32in Pad, Wear Shim - 1/32in Shim - 1/16in Shim - 1/8in Bolt 3/8in-16NC x 7/8in Lockwasher 3/8in Fitting, Grease Stud (Welded on Part) Locknut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Bolt 3/8in-16NC x 1in Cable/Harness Options: Harness (Prior to August 1990) Cable - 12/3 (August 1990 to July 1993)

REV

Cable - 12/3 (July 1993 to Present) Bolt 3/8in-16NC x 1 1/8in Bolt 1/4in-20NC x 5/8in Cable, Electrical - 12/4 Cable (Prior to July 1993) Cable (July 1993 to SN 33218) Flatwasher 3/8in Block Shim Locknut 3/8in-16NC Bolt 3/8in-16NC x 3/4in Connector

40HA

129

SECTION 3 - BOOM ITEM 44 45

130

PART NUMBER 3300047 0960239 0100011 0800623

QTY 1 1 AR Ref

51 52 53 54 54

0800573 0961597 4843068

54

1060516

1 2 1 Ref 65 ft/31.8m 65 ft/31.8m Ref Ref

1060229

55 55 55 55

1180179 7006139 7006151 7006152

Ref 1 AR 2 pr AR

55 55

1001119695 70003153

Ref 1 1

55 56

70003154 Not Required

1 0

DESCRIPTION Nut, Conduit Bushing Loctite #242 BOOM ASSEMBLY - STANDARD BANG-BANG AND PROPORTIONAL CONTROLS (VARIABLE PARTS) Base Weldment Bushing, Pivot Cover, Hose Cable Options - 16/30: Cable (Prior to July 1993)

REV

12

Cable (July 1993 to Present) Powertrack Options: Note: Original Equipment Power Track may have been replaced with a Service Replacement. Visually identify the power track before ordering parts.

Original Equipment (Gemco) Carrier One Foot Section of Powertrack Mounting Feet - Powertrack Pin Kit (Includes 1 pin, set of 4 washers (different sizes and 1 retaining ring) Service Replacement (Gortrac) Carrier Repair Kit (Included 8 Links, 8 Screws, 4 Spacers,18 Pins, 18 Washers and 18 Snap Rings) Mounting Feet - Powertrack Not Required

40HA

3120805

SECTION 3 - BOOM FIGURE 3-3. BOOM WIPERS INSTALLATION

132

40HA

3120805

SECTION 3 - BOOM FIGURE 3-3. BOOM WIPERS INSTALLATION ITEM 1 2 3 3 4 5 6 6 7 8 9 9

3120805

PART NUMBER 0250861 3200316 2660080 0540084 3820001 3200317 2660081 0540085 3820001 3200316 2660082 0540086 3820001

QTY Ref 1 1 1 3 2 2 2 6 1 1 1 3

DESCRIPTION BOOM WIPERS INSTALLATION Mount, Wiper (Top) Holder, Blade (Top) Blade, Wiper (Top) Rivet Mount, Wiper (Sides) Holder, Blade (Sides) Blade, Wiper (Sides) Rivet Mount, Wiper (Bottom) Holder, Blade (Bottom) Blade, Wiper (Bottom) Rivet

40HA

REV -

133

SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3120805

40HA

135

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

136

40HA

3120805

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ITEM

PART NUMBER 0238727

QTY Ref

1 1 2 3 4 5 6 7 8 9

4842978 0961257 4761500 0681610 4751600 3300143 2160002 0641522 3421490 1682178

1 2 2 8 16 8 1 2 1 1

9

1682793

1

10 11 12 13 14

3421491 3421494 3532054 0641506 4060804

15

3311505 0238568

1 1 1 2 10 in/26cm 2 Ref

101 101 102 102

4843636 0961259 0238540 0253730

1 2 1 1

102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123

0961257 1120299 4842915 0235238 0361675 4070705 4070706 4751500 4761500 3311501 3340454 4160026 2880404 0652014 4752000 0681610 4751600 3300143 0641836 4751800 3311805 2160002

2 1 1 1 1 AR AR 2 4 2 2 8 1 1 1 8 16 8 1 1 1 4

3120805

DESCRIPTION FIXED SUPPORT INSTALLATION (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) Support Weldment Bushing, Bronze Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in (Grade 8) Flatwasher 3/8in Locknut 3/8in-16NC Fitting, Grease Bolt 5/16in-18NC x 2 3/4in Pin, Nose Platform Level Cylinder Assembly (Machines Built Prior to October 1992) (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assembly - TUV (Machines Built October 1992 to Present) (See CYLINDER SECTION for Breakdown.

Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose (1/2in Flex-Guard) Locknut 5/16in-18NC ROTATING SUPPORT INSTALLATION DOMESTIC (STANDARD BANG-BANG AND PROPORTIONAL CONTROLS) Support Weldment Bushing, Bronze Pivot Attach Weldment (Machines Built Prior to October 1992) Pivot Attach Weldment (TUV Cylinders) (Machines Built October 1992 to Present) Bushing, Bronze Cap Shaft Weldment Rotator Assembly (See Items 201-225 for Breakdown) Block, Stop Shim 1/8in Shim 1/16in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Pad, Brake Washer, Bellville Key, Square Bolt 5/8in-18NF x 1 3/4in Flatwasher 5/8in Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Locknut 3/8in-16NC Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Fitting, Grease

40HA

REV E

M

137

SECTION 4 - PLATFORM

138

ITEM 124 125 126 127 128 129

PART NUMBER 0641522 3421490 4740158 1670451 4300038 1682178

QTY 2 1 1 1 2 1

129

1682793

1

130 131 132 133 134

3421491 3421494 3532054 0641506 4060804

135 136 137 138 139 140

4070707 3520035 0641816 4761800 3311505 2160001 0235238

1 1 1 2 10 in/2.6cm AR 1 2 2 2 1 Ref Ref

201

3160083

1

202 203 204 205 206 207 208 209 210 211 212 213 215 216 217 218 219 220 221 222 223 224 225 226

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref

DESCRIPTION Bolt 5/16in-18NC x 2 3/4in Pin, Attach Washer, Thrust Cover, Rotator Stud (Welded on Part) Slave Cylinder Assembly (Machines Built Prior to October 1992) (See CYLINDER SECTION for Breakdown) Slave Cylinder Assembly - TUV (Machines Built October 1992 to Present) (See CYLINDER SECTION for Breakdown) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose (Flexguard) Shim 1/32in Plug Bolt 1/2in-13NC x 2in Lockwasher 1/2in Locknut 5/16in-18NC Fitting, Grease ROTATOR ASSEMBLY Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assembly (See CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002 Loctite #271 (Not Shown) Primer (Not Shown) Fitting, Grease - 90 Grease (Not Shown) PLATFORM WELDMENTS Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION for Breakdown.

40HA

REV

E

3120805

SECTION 4 - PLATFORM ITEM 301 301 301 301 302 303 304 305 306 307 401 401 401 401 401 401

3120805

PART NUMBER 3510308 3510309 3510310 2600143 3311805 2160006 1780254 2940006 2560010 0237963 0641408 3311405 4740362 4360031 7000625 4460071

QTY Ref 1 1 1 2 2 2 1 1 Ref 3 3 3 1 2 1

DESCRIPTION Standard Platform Options: 30in x 48in Platforms: 30in x 60in Platforms: 30in x 72in Platforms: Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment Latch, Door Handle FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

40HA

REV

7

139

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS

140

40HA

3120805

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS ITEM

1 1 2 2 2

PART NUMBER 0250593 0251252 0238540 0961257 4040215 4564579

3 4 5 6 7 8 9 10 11 12

1120299 0235238 3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

0901756 0641811 4761800 0641404 4761400 4751400 0641408 4562083 1670630 3421490 0641522 3311505 3421491 3421494 1682178

27

1682793

28 29 30 31 32

3532054 0741506 4761500 2160002 4740158

33 34 35

4220137 1320160 3520035

36 37

1380137 4920986

3120805

QTY Ref Ref Ref 1 2 Ref 1 1 Ref 1 1 2 1 8 1 1 1 3 1 Ref 1 2 2 1 2 2 1 1 1 1 2 2 1 1 1

1 2 2 3 1 Ref 2 1 1 Ref 1 1 ft/.3m

DESCRIPTION SUPPORT INSTALLATIONS ROTATING SUPPORT INSTALLATION FIXED SUPPORT INSTALLATION (NOT SHOWN) Pivot Attach Weldment Bushing, Bronze Shaft Weldment Options: Rotating Support Fixed Support Note: Items 3-9 Rotating Support Installation Only.

Cap Rotator Assembly (See Items 101-126 for Breakdown) Pad, Brake Key Washer, Belleville Flatwasher 5/8in Bolt 5/8in-18NF x 1 3/4in Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Note: Items 13-21 Rotating Support Installation Only.

Bracket Bolt 1/2in-13NC x 1 3/8in Lockwasher 1/2in Bolt 1/4in-20NC x 1/2in Lockwasher 1/4in Flatwasher 1/4in Bolt 1/4in-20NC x 1in Tube, Spacer Cover Pin, Nose Bolt 5/16in-18NC x 2 3/4in Locknut 5/16in-18NC Pin, Attach (Lower) Pin, Attach (Upper) Slave Cylinder Assembly (Machines Built Prior to October 1992) (See CYLINDER SECTION for Breakdown) Slave Cylinder Assembly - TUV (Machines Built October 1992 to Present) Plate, Retainer Bolt 5/16in-18NC x 3/4in Lockwasher 5/16in Fitting, Grease Washer, Thrust Note: Items 33-35 Fixed Support Installation Only.

Bar, Stop Clamp (Not Shown) Plug Note: Items 36-37 Rotating Support Installation Only.

Clip Retainer Wire, Mechanics

40HA

REV H B

141

SECTION 4 - PLATFORM ITEM

PART NUMBER 0235238

QTY Ref Ref

101

3160083

1

102 103 104 105 106 107 108 109 110 111 112 113 115 116 117 118 119 120 121 122 123 124 125 126

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref

201 201 201 201 201 202 203 204 205 206 207 208 209 301 301 301 301 301 301

142

3510376 3510377 3510378 2600143 3311805 2160006 1780254 2940006 2560010 0961450 0961259 0237963 0641408 3311401 4740362 4360031 7000625 4460071

Ref 1 1 1 Ref 2 2 2 1 1 1 1 1 Ref 3 3 3 1 2 1

DESCRIPTION ROTATOR ASSEMBLY: Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assembly (See CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002 Loctite #271 Primer Fitting, Grease - 90 Grease PLATFORM WELDMENTS NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE DECALS SECTION. Low Mount Platform Options: 30in x 48in Platforms: 30in x 60in Platforms: 30in x 72in Platforms: Standard Platform Components Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment Latch, Door Handle Bushing, Bronze (Top) Bushing, Bronze (Bottom) FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Nut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

40HA

REV E

F

3120805

SECTION 4 - PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY

144

40HA

3120805

SECTION 4 - PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 3160083 7002105 7002123 Kit 7002104 7002111 7002117 Kit Kit 7002116 7002103 Kit 7009992 Kit 7002112 7002107 7002100 7000166 7002125 7002110 2900455 2900733

QTY Ref 1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1 1 1 Ref

3120805

DESCRIPTION ROTATOR MOTOR ASSEMBLY Flange, Mounting Screw, Cap Seal, Dust Key, Woodruff Bearing, Thrust Needle Thrust, Bearing Race Seal, O-Ring Seal, Pressure Shaft, Output Housing Seal Plug, Housing Seal, O-Ring Drive Cap, End Screw, Cap Lockwasher Gerotor Sub-Assembly Plate, Spacer Seal Kit (Includes Items 3, 7, 8, 11 & 13) (P/N 101-1009-007) Seal Kit (Includes Items 3, 7, 8, 11 & 13) (P/N 101-1009-008 & 101-1009-009) Note: Identify by P/N stamped on nameplate located on Item 10.

40HA

REV B

145

SECTION 4 - PLATFORM FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS)

146

40HA

3120805

SECTION 4 - PLATFORM FIGURE 4-4. CONSOLE BOX ASSEMBLY (STANDARD BANG-BANG CONTROLS) ITEM

1 2 2 2 2 3 4 5 6 6 6 7 7 8 8 8 8 8 8 8 8 8 8 9 9 10 10 11 11 12 12 13 13 14 14 14 15 15 15 16 16 16 17 17 17 18 18

3120805

PART NUMBER 0860689 0860716 4842892 3252053 3252379 4420008 0751006 3300177 4360274 4360132 4360131 4360108 4360199 3790012 1600116 7003783 2900858 2560041 1600135 7003797 7003789 7003790 7003722 4360274 3790015 4360274 3790015 4360199 3790012 4360199 3790012 4360199 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229

QTY DESCRIPTION CONSOLE BOX ASSEMBLIES Ref CONSOLE BOX ASSEMBLY - 2WS Ref CONSOLE BOX ASSEMBLY - 4WS Ref 1 Box, Console Ref Lid Options: 1 Lid (Prior to May 1994) 1 Lid (May 1994 to Present) 52 in/1.3m Tape, Insulation 6 Screw, Pan Head #10-24NC x 3/4in 6 Nut, Tinnerman 1 Switch, Push Button (Horn) 1 Switch, Push-Pull (Emergency Stop) 1 Lens, Red 1 Block, Contact 1 Switch, Toggle - SPST (Lights) (Optional) 1 O-Ring Ref Controller Options: 1 Controller (2WS) 1 Electrical Assembly 1 Slide Lock Repair Kit 1 Knob (2WS) 1 Controller (4WS) 1 Electrical Assembly 2 Switch, Rocker 1 Cap, Rubber 1 Slide Lock Kit 1 Switch, Push Button (Start) 1 O-Ring 1 Switch, Push Button (Choke/Preheat) (Optional) 1 O-Ring 1 Switch, Toggle (Engine Speed) 1 O-Ring 1 Switch, Toggle (Wheel Speed) 1 O-Ring 1 Switch, Toggle (Pump Volume) 1 O-Ring 1 Switch, Toggle (Steer) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Main Telescope) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Swing) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Platform Rotate) (Optional) 1 Guard, Switch 1 O-Ring 1 Switch, Toggle (Platform Level) 1 Guard, Switch

40HA

REV H 5

147

SECTION 4 - PLATFORM ITEM 18 19 19 19 20 20 20 21 21 21 22 23 24 24 24 24 24 25 26 26 26 26 27 27 27 27 28 29 29 29 30 30 30 31 31 31 32 32 32 33 33 33 33 34 35 35 35 36 37 38 39

148

PART NUMBER 3790012 4360202 4060229 3790012 4360200 4060229 3790012 4360200 4060229 3790012 2920015 2920015 3640500 3640970 4760600 3310601 4460299 4460298

4460301 4460311 4460305 4460306 4460307 4460300 3740058 4120013 3740063 4360209 3311001 4761000 4460051 0960238 3300048 4460052 0960239 3300047 1670591 3910608 4760600 3310601 0140001 3740049 4761000 3311001 0361966 0641416 4751400 4761400

QTY 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 2 2 2 AR Ref Ref 1 1 5 5 5 1 1 1 1 1 1 1 1 1 1 3 3 3 1 4 4 4 1 AR 1 1 2 2 2 2

DESCRIPTION O-Ring Switch, Toggle (Main Lift) Guard, Switch O-Ring Switch, Toggle (Tower Power) Guard, Switch O-Ring Switch, Toggle (Auxiliary Power) Guard, Switch O-Ring Light (Engine Distress) (Optional) Light (Chassis Out of Level) Rail Options: Rail (2WS) Rail (4WS) Lockwasher #6 Nut #6-32NC Stop, Terminal Block, Terminal 2WS - Qty 40 4WS - Qty 45 Strip, Marking Bar, Buss - 5 Position Screw Washer Sleeve Barrier, Terminal Relay Socket, Relay Spring, Relay Breaker, Circuit - 20 Amp Nut #10-24NC Lockwasher #10 Connector Bushing Nut, Conduit Connector Bushing Nut, Conduit Cover Screw, Machine #6-32NC x 1/2in Lockwasher #6 Nut #6-32NC Horn Relay Lockwasher #10 Nut #10-24NC Bar Bolt 1/4in-20NC x 2in Flatwasher 1/4in Lockwasher 1/4in

40HA

REV

3120805

SECTION 4 - PLATFORM ITEM 40 41

3120805

PART NUMBER 3311401 3200363

QTY 2 1

DESCRIPTION Nut 1/4in-20NC Mount, Decal (February 1995 to Present)

40HA

REV

149

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO JANUARY 1993)

150

40HA

3120805

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - PRIOR TO JANUARY 1993) ITEM

PART NUMBER

1 2 3 4 5 5 6 7 8 9 10 11 12 13 13 13 13 13 13 13 13 13 13 13 14 14 15 15 15 16 17 17 18 19 20 21 21 21 22 22 23 24 24 24 25 25 25

0860720 0860719 3252043 0751006 4740120 3300177 4420038 0100001 0860538 3311505 4751500 0641508 2940052 2600132 2600105 1600126 7003782 1600116 7003783 1600135 7003797 7003789 7003790 2560038 2560040 2560041 4360274 3790015 4360132 4360131 4360108 3520028 4360274 3790015 3520026 2920015 2920015 4360200 3790012 4060229 4360199 3790012 3520028 4360202 4060229 3790012 4360202 4060229 3790012

3120805

QTY DESCRIPTION CONSOLE BOX ASSEMBLIES Ref CONSOLE BOX ASSEMBLY - 2WS Ref CONSOLE BOX ASSEMBLY - 4WS Ref 1 Lid 18 Screw, Pan Head #10-24NC x 3/4in 18 Washer, Nylon 18 Nut, Tinnerman 37 in/1m Tape, Insulation AR Adhesive 1 Box, Control (Includes Items 10-12) 4 Nut 5/16in-18NC 4 Flatwasher 5/16in 4 Bolt 5/16in-18NC x 1in 2 Latch 1 Hinge (Top to Bottom) 1 Hinge (Access Door) 3 Controller, PQ (Swing and LIfts) 1 Electrical Assembly 1 Controller, PQ (Drive) (2WS) 1 Electrical Assembly 1 Controller, PQ (Drive) (4WS) 1 Electrical Assembly 2 Switch, Rocker 1 Cap, Rubber 2 Knob (Lift) 1 Knob (Swing) 1 Knob (Drive) (2WS Only) 1 Switch, Push Button (Horn) 1 O-Ring 1 Switch, Push-Pull (Emergency Stop) 1 Lens, Red 1 Block, Contact - N.C. 1 Plug, Hole 1 Switch, Push Button (Start) 1 O-Ring 1 Plug, Hole 1 Light (Engine Distress) (Optional) 1 Light (Chassis Out of Level) 1 Switch, Toggle (Auxiliary Power) 1 O-Ring 1 Guard, Switch 1 Switch, Toggle (Lights) (Optional) 1 O-Ring 1 Plug, Hole 1 Switch, Toggle (Rotate) 1 Shield 1 O-Ring 1 Switch, Toggle (Level) 1 Shield 1 O-Ring

40HA

REV -

151

SECTION 4 - PLATFORM ITEM 26 26 26 27 27 27 28 28 29 29 30 30 31 31 31 31 31 32 32 32 32 32 33 34 35 36 37 37 37 37 38 38 38 39 39 39 40 40 40 41 41 41 41

152

PART NUMBER 4360202 4060229 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3910608 4750600 4760600 3310601 3640500 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 3740058 4120013 3740063 4460244 0960238 3300048 4460071 0960238 3300048 3740049 4761000 3311001 1060309

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 45 1 1 3 3 3 1 1 1 2 2 2 1 1 1 AR 1 1 8 ft/2.4m

DESCRIPTION Switch, Toggle (Steer) Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (High Engine) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Breaker, Circuit - 20 Amp Screw #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Relay - SPDT Socket, Relay Spring, Retaining Connector Bushing Nut, Conduit Connector Bushing Nut, Conduit Relay Lockwasher #10 Nut #10-24NC Cable, Control - 12/4 (To Footswitch) (Not Shown)

40HA

REV

3120805

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - JANUARY 1993 TO PRESENT)

154

40HA

3120805

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY (PROPORTIONAL CONTROLS - JANUARY 1993 TO PRESENT) ITEM

PART NUMBER

1 1 1 1 1 2 2 2 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 28 29 30 31 32 33 34 35 36 37 38 39 40

0860739 2940052 2600105 2600132 3531023

3120805

3252224 3252382 1702402 3538392 4420008 0100001 1600126 7003782 2560112 4360199 4360202 4360200 3790012 4060229 2720015 4360274 4360289 7012611 7012612 4360282 0751006 4740120 3300177 4460386 3300147 0960905 4460052 3300047 0960239 0901796 4751000 4761000 3311001 3740085 3740086 3911012 3640752 3910608 4750600 4760600 3310601 4460299

QTY DESCRIPTION CONSOLE BOX ASSEMBLY (STANDARD PARTS) Ref 1 Box Weldment 2 Latch 1 Hinge (Top) 1 Hinge (Bottom) 1 REAR INNER REINFORCEMENT Ref Lid Nameplate Options: 1 Nameplate, Lid (January 1993 to May 1994) 1 Nameplate, Lid (May 1994 to December 1994) 1 Decal (December 1994 to Present) 1 Plate, Lid (December 1994 to Present) 6 ft/2.5m Tape, Insulation AR Adhesive 3 Controller, PQ 3 Electrical Assembly 3 Knob 3 Switch, Toggle 4 Switch, Toggle 1 Switch, Toggle 8 O-Ring 5 Shield 2 Lamp 2 Switch, Push Button 1 Switch, Emergency Stop 1 Head, Mushroom 1 Boot 1 Block, Contact - N.C. 21 Screw #10-24NC x 3/4in 21 Washer, Nylon 21 Nut, Tinnerman 1 Connector, Strain Relief 1 Nut, Conduit 1 Bushing 2 Connector, Strain Relief 2 Nut, Conduit 2 Bushing 1 Bracket 8 Flatwasher #10 8 Lockwasher #10 8 Nut #10-24NC AR Socket, Micro Switch AR Relay, Micro Switch 8 Screw #10-24NC x 3/4in 1 Track 2 Screw #6-32NC x 1/2in 2 Flatwasher #6 2 Lockwasher #6 2 Nut #6-32NC 2 Stop, Terminal

40HA

REV

155

SECTION 4 - PLATFORM ITEM 41 42 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 62 63 64 65 66 67 68 69 70 73 74 75 76

101 101 101 101 101 101 101 101 101 102

PART NUMBER 4460298 4460301 4460311 4460305 4460306 4460307 4460300 4120013 3740058 3740063 0140019 0641508 4751500 3311505 3560034 4761000 3311001 4360232 4120012 3740057 3740066 4460404 4460405 4460423 0720803 4750800 4760800 4420037 4460071 3300048 0960238 0860827 0860828

1600116 7003783 1600135 7003797 7003789 7003790 2560112 4360200 4360199

156

QTY 54 1 2 10 10 10 3 1 1 1 1 4 8 4 8 1 1 1 1 1 1 10 32 2 16 16 16 14 ft/4m 1 1 1 Ref Ref Ref Ref 1 1 Ref 1 1 1 1 1 Ref 1 1

DESCRIPTION Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Washer, Terminal Sleeve, Terminal Barrier, Terminal Socket, Relay Relay Spring, Relay Alarm Bolt 5/16in-18NC x 1in Flatwasher 5/16in Locknut 5/16in-18NC Plug, Hole (Not Shown) Lockwasher #10 Nut #10-24NC Breaker, Circuit - 15 Amp Socket, Relay Relay Spring, Relay Strip, Terminal - #8 Strip, Terminal - #9 Strip, Terminal - #7 Screw, Machine #8-32NC x 3/8in Flatwasher #8 Lockwasher #8 Tape, Insulation Connector, Strain Relief Locknut, Conduit Bushing CONSOLE BOX ASSEMBLY - 2WS (VARIABLE PARTS) CONSOLE BOX ASSEMBLY - 4WS (VARIABLE PARTS) Controller, PQ Options: 2WS: Controller, PQ Electrical Assembly 4WS: Controller, PQ Electrical Assembly Switch, Rocker Cap, Rubber Knob (2WS Only) OPTIONAL COMPONENTS (NOT SHOWN) Switch, Toggle (Glow Plug - Diesel Option) Switch, Toggle (Work Lights - Option)

40HA

REV

C C

3120805

SECTION 4 - PLATFORM FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

158

40HA

3120805

SECTION 4 - PLATFORM FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ITEM

PART NUMBER 0252054 0251203 0252848

QTY Ref Ref Ref

1 1 1 1 1 1 1

1670607 1670526 1670641 3941406 4751400 0901842 0901843 0253558 3536566 0641406 4751400 3311405

1 1 1 4 4 1 1 Ref 1 2 4 2 Ref AR AR AR AR AR AR AR AR

3 4 4 4 4 5 5 5 5 6 6 6 6 7

8 8 8 9 9 9 9

10 10 11

12 12 12 12 12 12

3120805

0252210 0252211 2920009 2920018 0238864 0238865 2920009 2920018 0901449

0253846 0254130 0480083 0480086 0480084 0251180

Ref Ref Ref 2 2 Ref 1 1 1 1 Ref Ref Ref 2 2 1 Ref

4360263 0721016 4751000 4761000 3311001 3534494

1 2 2 2 2 1

2900068 0253987 2920013 2920111 0250143 4160028 0900232 0901056 4220007

DESCRIPTION CONSOLE BOX COVER INSTALLATION (BLACK) CONSOLE BOX COVER INSTALLATION (YELLOW) CONSOLE BOX COVER INSTALLATIONS (CLEAR PLEXIGLASS) Cover (Black) Cover (Yellow) Cover, Plexi-Glass (Not Shown) Screw, Self-Tapping 1/4in-20NC Flatwasher 1/4in Bracket (Right Side) (Use with Plexi-Glass Cover Only) Bracket (Left Side) (Use with Plexi-Glass Cover Only) RECEPTACLE PLATE INSTALLATION (AUSTRALIAN SPEC) Plate, Mounting Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC BEACON LIGHT OPTIONS Beacon Mounted Under Console Beacon Mounted Under Console Beacon (Red) Beacon (Amber) Beacon Mounted in Front of Console Beacon Mounted in Front of Console Beacon (Red) Beacon (Amber) Bracket, Mounting WORKLIGHT OPTIONS: PRIOR TO NOVEMBER 1992 NOVEMBER 1992 TO PRESENT Floodlight Halogen Light (Uses PN 3536089 Mounting Plate) SELF-CLOSING GATE INSTALLATION Spring Bracket (Door Mounted) Bracket (Platform Mounted) Stop, Door MESH TO MIDRAIL INSTALLATIONS LOW MOUNT PLATFORM STANDARD PLATFORM Mesh (Sides) (Low-Mount Platform) Mesh (Sides) (Standard Platform) Mesh (Door) PLATFORM INTERLOCK SWITCH INSTALLATION (FRENCH SPEC) Switch, Limit Screw, Machine #10-24NC x 2in Flatwasher #10 Lockwasher #10 Nut #10-24NC Plate, Mounting

40HA

REV 2 2 -

-

3 3

-

F C

A

-

-

159

SECTION 4 - PLATFORM ITEM 12

PART NUMBER 1100054 0251921

QTY 1 Ref

0258040

Ref

1692979

Ref

1692405 2901557 13 14 15 15 16 17 18 19 20 21 22 23 24 24 24 25 25 25 25 25 26 26 26 26 26

160

1692959 0641820 1692980 4751800 3311805 0641616 4751600 4761600 3311601 4460071 0960238 3300048 0860619 3911012 4751000 4761000 3311001 3533904 0750806 4740120 3300177 4420008

Ref 1 1 Ref Ref Ref 2 1 1 1 1 2 2 2 2 AR AR AR 1 4 8 4 4 1 4 4 4 75.8 cm

DESCRIPTION Cam, Activator SAFE LOAD INDICATOR SYSTEM INSTALLATION (STANDARD CONTROLS) (FRENCH SPEC) (ORIGINAL EQUIPMENT) SAFE LOAD INDICATOR SYSTEM INSTALLATION (STANDARD CONTROLS) (FRENCH SPEC) (SERVICE REPLACEMENT ALTERNATIVE) SAFE LOAD INDICATOR SYSTEM INSTALLATION (PROPORTIONAL CONTROLS) (FRENCH SPEC) Safe Load Indicator System Options: Original Equipment Service Replacement Alternative Amplifier Box, Junction Cell, Load (Front of Basket) Spacer (Rear of Basket) Bolt 1/2in-13NC x 2 1/2in Spacer Flatwasher 1/2in Locknut 1/2in-13NC Bolt 3/8in-16NC x 2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Connector, Strain Relief Bushing Nut, Conduit Box (Standard Controls Only) (Original Equipment Only) Screw, Round Head #10-24NC Flatwasher #10 Lockwasher #10 Nut #10-24NC Lid (Standard Controls Only) (Original Equipment Only) Screw, Self-Tapping, #8 x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulating

40HA

REV A

4

B

3120805

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3120805

40HA

161

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - (USE WITH OPTIONAL OSCILLATING AXLE)

162

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - (USE WITH OPTIONAL OSCILLATING AXLE) ITEM

PART NUMBER

1 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 18 18

1681787 1120179 1680892 3480120 3300187 3300273 4563647 Kit Kit Kit Kit Kit Kit Kit Kit 3900141 3900170 0100011 3900175 3960416 3321401

19 20 21

2160002 0100035 0100038 2900381

51 51 51 52 52 52 52 52

3120805

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 AR 2 2 2 Ref

1682406

2 AR AR 1 Ref Ref

1682757

Ref

1682407 1682758 4640438 2900770 4640509 2900792

Ref 1 1 Ref 2 2 2 2

DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLIES (STANDARD PARTS) Rod Retainer Head Piston Nut (Prior to April 1992) Nut, Hex (April 1992 to Present) Tube, Spacer Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Back-up O-Ring Seal, Piston Ring, Wear Setscrew 1/4in-20NC x 3/8in (Prior to August 1992) Setscrew 3/8in-16NC x 3/8in (August 1992 to Present) Loctite #242 Setscrew 1/4in-28NF x 3/4in Seal, Thread Nut 1/4in-28NF Note: Replace existing bleeders with these components when ordering parts.

Fitting, Grease Compound, Locking Primer, Locking Seal Kit (Includes Items 8-15) AXLE LOCKOUT CYLINDER ASSEMBLY (VARIABLE PARTS) AXLE LOCKOUT CYLINDER ASSEMBLY (VARIABLE PARTS) (PRIOR TO JUNE 1992) AXLE LOCKOUT CYLINDER ASSEMBLY (VARIABLE PARTS) (JUNE 1992 TO PRESENT) Barrel Options: Barrel (Prior to June 1992) Barrel (June 1992 to Present) Valve, Holding Options: Valve, Holding (Prior to June 1992) Seal Kit - 4640438 (1 Per Valve) Valve, Holding (June 1992 to Present) Seal Kit - 4640509 (1 Per Valve)

40HA

REV

C A

163

SECTION 5 - CYLINDER FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO OCTOBER 1992)

164

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO OCTOBER 1992) ITEM

PART NUMBER 1682178

QTY Ref

1 2 3 3 4 4 4 5 5 6 7 8 9 10 11 11 12 13 14 15 16 17 17 18 19 20 21 21 21

1681869 0960613 4640509 2900792 3300284 0100011 0100038 3900170 0100011 Kit Kit 3480141 Kit 4563771 3900141 0100011 Kit Kit 1681847 Kit Kit 1120336 0100035 1682177 0961254 2160002 2200202 2200201 0100020 2901103

1 2 2 1 1 AR AR 1 AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 2 2 2 AR 1 Ref

3120805

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO OCTOBER 1992) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite #242 Lock-Ring Seal, Piston Piston O-Ring Spacer, Tube Setscrew 1/4in-20NC x 3/8in Loctite T-Seal Ring, Wear Head Seal, Rod Wiper, Rod Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease Plug 1/4in Plug 1/8in Sealant, Pipe Seal Kit (Includes Items 6, 7, 9, 12, 13, 15 & 16) Note: Refer to number stamped on barrel for identification.

40HA

REV C

165

SECTION 5 - CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT)

166

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (MACHINES BUILT OCTOBER 1992 TO PRESENT) ITEM 1 1 2 2 3 3 4 5 6 6 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19

3120805

PART NUMBER 1682793 1682794 0960613 1682177 0961254 1120336 0100035 1681847 3480141 3300284 0100011 0100038 4563771 4640634 2900770 3900170 3900141 0100011 2160002 2220885 Kit Kit Kit Kit Kit Kit Kit 2901103

QTY Ref 1 2 1 2 1 AR 1 1 1 AR AR 1 2 1 1 1 AR 2 2 1 1 1 1 2 2 1 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY Barrel Weldment Bushing, Bronze Rod Weldment Bushing, Bronze Cap Loctite #222 Head Piston Nut, Hex Loctite #242 Primer, Loctite Spacer Cartridge, Vented Valve Seal Kit - 4640634 Valve Setscrew 3/8in-16NC x 3/8 Setscrew 1/4in-20NC x 3/8in Loctite #242 Fitting, Grease Plug, O-Ring Wiper, Rod Seal, Rod Ring, Wear T-Seal Ring, Lock Seal O-Ring Seal Kit - Cylinder (Includes Items 13-19)

40HA

REV A

167

SECTION 5 - CYLINDER FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS)

168

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-4. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) ITEM

PART NUMBER

2 2 3 4 5 7 9 10 11 12 13 14 15 16 18 19 20 20 22 23

1682091 0960946 1120343 1681294 3480102 3300283 3900170 Kit Kit Kit Kit Kit Kit Kit 2160002 0100011 4640605 2900792 0100035 0100038 2900340 1682255

51 51 52 52 53

61 61 61 61 62 62 63 64 65

3120805

QTY Ref 1 2 1 1 1 1 1 1 1 1 2 1 2 2 2 AR 1 1 AR AR 1 Ref

1682256 0961422 4640509 2900792 2200201

1 2 1 1 1 Ref

1682796

Ref

1683524

Ref Ref 1 1 2 1 1 1 1 2

1682797 1683523 0961422 4640634 2900770 2220887 2220885 2220883

DESCRIPTION LEVEL (UPRIGHT) CYLINDER ASSEMBLY (STANDARD PARTS) Rod Bushing, Bronze Retainer Head Piston Nut, Hex Setscrew 3/8in-16NC x 3/8in Wiper, Rod Seal, Rod O-Ring Ring, Wear O-Ring Seal, Piston Ring, Lock Fitting, Grease Loctite #242 Valve, Holding Seal Kit - 4640605 Valve Loctite Primer, Locking Seal Kit (Includes Items 10-16) LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) Barrel Bushing, Bronze Valve, Cartridge Seal Kit - 4640509 Valve Plug, Pipe LEVEL (UPRIGHT) CYLINDER ASSEMBLY OPTIONS (VARIABLE PARTS): LEVEL (UPRIGHT) CYLINDER ASSEMBLY (OCTOBER 1992 TO PRESENT) (VARIABLE PARTS) (SERVICE REPLACEMENT) Barrel Options: Original Equipment Service Replacement Bushing, Bronze Valve, Cartridge Seal Kit - 4640634 Valve Plug 5/8in Plug 3/8in Plug 1/4in

40HA

REV

A

B

169

SECTION 5 - CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM

170

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM ITEM

PART NUMBER

2 2 3 4 5 7 9 10 11 12 13 14 15 16 17 20 21 22 24 25 27 28

1681841 0960946 1120340 1681843 3480102 4563769 Kit Kit Kit Kit Kit Kit Kit 3900170 3951402 0100020 0100011 2160001 0100035 0100038 0100034 2160003 2901102 1682124

2 1 1 1 1 1 1 1 1 1 2 2 1 1 AR AR 1 AR AR AR 1 1 Ref

1682125 0961422 3300190 3300281 4640634 2900770 2200233 2200221 2180448 1682799

1 2 1 1 1 1 4 1 1 Ref

1682800 0961422 3300281 4640605 2900792 2220887 2220883

1 2 1 1 1 1 2

51 51 52 52 53 53 54 55 56

61 61 62 63 63 64 65

3120805

QTY Ref

DESCRIPTION LIFT CYLINDER ASSEMBLY - MAIN BOOM Rod Bushing, Bronze Cap Head Piston Spacer Wiper, Rod Seal, Rod Ring, Wear T-Seal O-Ring Ring, Lock Seal Setscrew 3/8in-16NC x 3/8in Setscrew 1/4in-20NC x 1/4in Sealant, Pipe Loctite #242 Fitting, Grease - 90 Loctite Primer, Locking Loctite Fitting, Grease - 45 Seal Kit (Includes Items 9-15) LIFT CYLINDER ASSEMBLY (PRIOR TO OCTOBER 1992) (VARIABLE PARTS) Barrel Bushing, Bronze Nut (Prior to February 1991) Nut (February 1991 to Present) Valve, Cartridge Seal Kit - 4640634 Valve Plug, Pipe 3/8in Plug, Pipe 1/4in Orifice .062 LIFT CYLINDER ASSEMBLY - 4FT, 5FT & 6FT PLATFORMS (OCTOBER 1992 TO PRESENT) (VARIABLE PARTS) Barrel Bushing, Bronze Nut Valve, Cartridge Seal Kit - 4640605 Valve Plug 5/8in Plug 1/4in

40HA

REV

E

A

171

SECTION 5 - CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM

172

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM ITEM

PART NUMBER

2 2 3 4 5 6 7 7 9 9 10 11 12 13 14 15 16 18 19 22 23 24

1682086 0960946 1120427 1681294 3480102 4563930 3300190 3300281 3951404 3900170 Kit Kit Kit Kit Kit Kit Kit 2160001 0100011 0100035 0100038 2160003 2900340 1682085

QTY Ref 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 AR AR AR 1 1 Ref

51 51 52 52 53 54 54

1682271 0960946 4640509 2900792 2200201 4640605 2900792 1682785

1 2 1 1 2 1 1 Ref

61 61 62 63 63

1682786 0960946 2220885 4640634 2900770

1 2 1 1 1

3120805

DESCRIPTION LIFT CYLINDER ASSEMBLY - TOWER BOOM Rod Bushing, Bronze Retainer Head Piston Spacer Nut (Prior to August 1991) Nut, Hex (August 1991 to Present) Setscrew 1/4in-20NC x 1/4in (Prior to August 1991) Setscrew 3/8in-16NC x 3/8in (August 1991 to Present) Wiper, Rod Seal, Rod O-Ring Ring, Wear O-Ring Seal, Piston Ring, Lock Fitting, Grease - 90 Loctite #242 Loctite Primer, Locking Fitting, Grease - 45 Seal Kit (Includes Items 10-16) LIFT CYLINDER ASSEMBLY - TOWER BOOM USED PRIOR TO OCTOBER 1992 (VARIABLE PARTS) Barrel Bushing, Bronze Valve, Cartridge Seal Kit - 4640509 Valve Plug, Pipe 1/8in NPT Valve, Cartridge Seal Kit - 4640605 Valve LIFT CYLINDER ASSEMBLY - TOWER BOOM USED OCTOBER 1992 TO PRESENT (VARIABLE PARTS) Barrel Bushing, Bronze Plug Valve, Cartridge Seal Kit - 4640634 Valve

40HA

REV

D

173

SECTION 5 - CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLIES

174

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLIES ITEM

PART NUMBER 1681562 1681555

QTY Ref Ref

1 1 2 2 2 2 3 4 5 6 7 7 9 10 11 12 12 13 14 15 15 16 16 16 17 17 17

1681433 1681413 3300273 3300187 0100011 0100038 Kit Kit 3480134 Kit 4562687 4562851 Kit Kit Kit 1681322 1681344 Kit 1120108 1681435 1681411 2160002 2160001 2160006 3900141 3900170 0100011 2901148

1 1 1 1 AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 AR 1

2901123

1

3120805

DESCRIPTION STEER CYLINDER ASSEMBLY (2WD FRONT AXLE) STEER CYLINDER ASSEMBLY (4WD FRONT AND ALL REAR AXLES) Barrel (1681562 Cylinder) Barrel (1681555 Cylinder) Nut, Hex (February 1991 to Present) Nut, Special (Prior to February 1991) Loctite #242 Primer, Locking Seal O-Ring Piston Ring, Wear Spacer (1681562 Cylinder) Spacer (1681555 Cylinder) O-Ring Ring, Wear Seal, Rod Head, Cylinder (1681562 Cylinder) Head, Cylinder (1681555 Cylinder) Wiper, Rod Cap Rod (1681562 Cylinder) Rod (1681555 Cylinder) Fitting, Grease - Straight Fitting, Grease - 90 Fitting, Grease (4WD/4WS Only) Setscrew 1/4in-20NC x 3/8in (Prior to February 1991) Setscrew 3/8in-16NC x 3/8in (February 1991 to Present) Loctite #242 Kit, Seal (Includes Items 3, 4, 6, 9, 10, 11 & 13) (1681562 Cylinder) Kit, Seal (Includes Items 3, 4, 6, 9, 10, 11 & 13) (1681555 Cylinder)

40HA

REV H D

175

SECTION 5 - CYLINDER FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM

176

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM ITEM 1 2 2 3 3 4 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 18 19 19 20 21 22

3120805

PART NUMBER 1682492 1682493 4640634 2900770 1120108 0100035 1681283 Kit Kit Kit Kit 4563330 3951603 0100011 3480092 3300286 0100011 0100038 3900170 Kit Kit Kit 1681883 2180527 2200222 0100020 4640495 2900770 3340545 0641604 4761600 2900396

QTY Ref 1 1 1 1 AR 1 1 1 1 1 1 2 AR 1 1 AR 2 1 2 2 1 4 2 AR 1 1 1 1 1 1

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM Barrel Assembly Valve, Vented Counterbalance Seal Kit - Cartridge Valve End Cap Loctite #222 Head Ring, Wear Seal, Wiper Seal, Rod O-Ring Spacer, Tube Setscrew 3/8in-16NC x 3/8in Loctite #242 Piston Nut, Hex Loctite #242 Primer Setscrew 1/4in-20NC x 3/8in O-Ring Ring, Guidelock Seal, Piston Rod Assembly Plug 1/16in Plug 1/4in Sealant, Pipe Valve, Counterbalance Seal Kit - Cartridge Valve Pad, Wear (May 1994 to Present Only) Bolt 3/8in-16NC x 1/2in Lockwasher 3/8in Seal Kit (Includes Items 5, 6, 7, 8, 13, 14 & 15)

40HA

REV A

177

SECTION 5 - CYLINDER FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL)

178

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-9. CLYINDER BELLOWS INSTALLATION (OPTIONAL) ITEM

1 2 3 4 4 4 4 5 5 5 6 7 8 8 8

3120805

PART NUMBER 0250862 0256324

QTY Ref Ref Ref

0250863 0256326

Ref Ref

0250864 0256325

Ref Ref

0250865 0256327

Ref Ref

0460092 0460093 0460084

1 1 1 Ref 1 1 1 Ref 0 2 1 4 AR Ref Ref

0460073 0460075 0460075 Not Required 0460083 0460099 1320122 1320037

DESCRIPTION BELLOWS INSTALLATIONS 2WD MACHINES WITH FIXED AXLE 2WD/4WS MACHINES WITH FIXED AXLE (SN 23615 to Present) 2WD MACHINES WITH OSCILLATING AXLE 2WD/4WS MACHINES WITH OSCILLATING AXLE (SN 23615 to Present) 4WD MACHINES WITH FIXED AXLE 4WD/4WS MACHINES WITH FIXED AXLE (SN 23615 to Present) 4WD MACHINES WITH OSCILLATING AXLE 4WD/4WS MACHINES WITH OSCILLATING AXLE (SN 23615 to Present) Bellows (With Zipper) (Tower Lift Cylinder) Bellows (With Zipper) (Main Lift Cylinder) Bellows (With Zipper) (Platform Level Cylinder) Bellows (With Zipper) (Steer Cylinder) Options: 2WD 4WD 4WS Bellows (With Zipper) (Lockout Cylinder) Options: 2WD Machines With Fixed Axle 2WD Machines With Oscillating Axle Bellows (With Zipper) (Upright Level Cylinder) Clamp, Worm Gear (5 1/8in-6in Dia) Clamp, Worm Gear (3in-5 1/8in Dia) 2WD/4WD Machines With Fixed Axle 2WD/4WD Machines With Oscillating Axle

40HA

REV F

F

F

F

179

SECTION 5 - CYLINDER FIGURE 5-10. MANUAL DESCENT INSTALLATIONS (AUSTRALIAN, FRENCH AND ITALIAN SPECS)

180

40HA

3120805

SECTION 5 - CYLINDER FIGURE 5-10. MANUAL DESCENT INSTALLATIONS (AUSTRALIAN, FRENCH AND ITALIAN SPECS) ITEM

PART NUMBER 0251299

QTY Ref

1 2 3 4 5 6 7 8 9 11 12 14 15 16 18 19 20

1060374 4640677 2220820 1320061 4300031 4761400 3311401 2900062 1060375 4240033 2220877 4712200 2560109 0080189 3951403 4640005 2560110 0253239

1 2 1 2 2 2 2 2 1 1 1 4 1 2 2 2 1 Ref

1060450 4640779

1 2 Ref 1 1 2 2 2 2 2 1 1 4 1 Ref 2 2 Ref 2 2 2

101 102 103 103 103 104 105 106 107 108 109 111 112 113 114 114 114 115 115 115 116

3120805

2560110 2560144 1320061 4300031 4761400 3311401 2900062 1060451 4240033 4712200 2560109 0080189 0080226 3951403 3900230 4640005

DESCRIPTION MANUAL DESCENT INSTALLATION (PRIOR TO OCTOBER 1992) Cable, Flex Valve Fitting Clamp, Hose Stud (Welded on Part) Flatwasher 1/4in Nut 1/4in-20NC Panel Kit (At Ground Control - Not Shown) Cable, Flex Tie-Strap Fitting, Restrictor Washer 3/4in Narrow (Not Shown) Knob Adapter Setscrew 1/4in-20NC x 3/8in Valve, Needle (At Ground Control - Not Shown) Knob MANUAL DESCENT INSTALLATION (OCTOBER 1992 TO PRESENT) Cable, Flex Valve, Needle Valve Knob Options: Knob (Prior to SN 37524) Knob (SN 37524 to Present) Clamp Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Valve Mounting Kit (Not Shown - Located at Ground Control) Cable, Flex Tie-Strap Flatwasher 3/4in (Not Shown - Located at Ground Control) Knob Adapter Options: Adapter (Prior to SN 37524) Adapter (SN 37524 to Present) Setscrew Options: Setscrew 1/4in-20NC x 3/8in (Prior to SN 37524) Setscrew 1/4in-20NC x 3/8in (SN 37524 to Present) Valve, Needle (Not Shown - Located at Ground Control)

40HA

REV F

D

181

SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3120805

40HA

183

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD)

184

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 101 101 101 101 101 101 101 101 101

3120805

PART NUMBER 2791866 2220582 2751397 2220414 2220416 4640013 2220621 2220700 2750902 2751906 2220472 2220504 2220606 2752433 2220490 2750910 2220679 2220619 2750779 2220466 2220371 2220635 2220609 2750786 2751020 2220235 2751013 0251599 4640689 7010530 2900698 7010531 3780149 4300087 4751400 4761400 3311401

QTY Ref 3 1 1 2 1 2 2 2 1 1 1 1 2 1 2 1 1 1 3 2 1 3 1 1 1 1 Ref 1 1 1 1 1 2 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT (2WD) Fitting, Straight Hose Fitting, Straight Fitting, 90 Valve, Shuttle Fitting, Reducer Fitting, Tee Hose Hose Fitting, 90 Fitting, Tee Fitting, Tee Hose Fitting, Tee Hose Fitting, Tee Fitting, Reducer Hose Fitting, 90 Fitting, Straight Fitting, Tee Fitting, Reducer Hose Hose Fitting, Plug Hose PRESSURE REDUCING VALVE INSTALLATION Valve, Pressure Reducing Cartridge Seal Kit Plug, Sense Check O-Ring Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC

40HA

REV A

-

185

SECTION 6 - HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD)

186

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 101 101 101 101 101 101 101 101 101

3120805

PART NUMBER 2791865 2220582 2751397 2220414 2220415 4640013 2220621 2220700 2220606 2751015 2220472 2220504 2751018 2752433 2220490 2750910 2751013 2220235 2750779 2220466 2220371 2220635 2220609 2750786 2751020 2220416 0251599 4640689 7010530 2900698 7010531 3780149 4300087 4751400 4761400 3311401

QTY Ref 3 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 3 2 1 2 1 1 2 Ref 1 1 1 1 1 2 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT (4WD) Fitting, Straight Hose Fitting, Straight Fitting, Straight Valve, Shuttle Fitting, Reducer Fitting, Tee Fitting, Tee Hose Fitting, 90 Fitting, Tee Hose Hose Fitting, Tee Hose Hose Hose, Plug Hose Fitting, 90 Fitting, Straight Fitting, Tee Fitting, Reducer Hose Hose Fitting, 90 PRESSURE REDUCING VALVE INSTALLATION Valve, Pressure Reducing Cartridge Seal Kit Plug, Sense Check O-Ring Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC

40HA

REV A

-

187

SECTION 6 - HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD)

188

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD) ITEM

1 2 3 4 5 6 9 10 11 13 14 15 16 17 17 17 18 19 19 19 20 21 22 26 28 33 35 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51 52 53 54 55 56

3120805

PART NUMBER 2791627 2791678 2210007 1320033 2720335 2220646 2210014 2220578 2220472 2750899 2220417 2751013 2220375 2220385 2220618 2220605 Not Required 2751010 2220372 2220582 2750977 2220496 2220355 2220498 2220494 2220451 2220600 2751517 2220504 2220362 2220345 2220466 2751014 2751443 2220414 0100020 2220465 2220377 2752319 2220365 2220348 2752349 2752238 2751614 2220408 2751635 2220363

QTY DESCRIPTION DEUTZ WITH STANDARD BANG-BANG CONTROLS Ref DEUTZ WITH PROPORTIONAL AND HYDRAULIC CONTROLS Ref 1 Fitting, Barbed 4 Clamp 53 Hose in/1.35m 1 Fitting, 90 1 Fitting 2 Fitting 1 Fitting, 90 1 Hose 3 Fitting 1 Hose 1 Fitting, Straight 1 Fitting, Tee 1 Fitting, Reducer Ref Fitting Options: 1 Fitting, Tee (Standard Bang-Bang Controls) 0 Fitting (Proportional Controls) 1 Hose Ref Fitting Options: 1 Fitting (Standard Bang-Bang Controls) 1 Fitting (Proportional Controls) 2 Hose 1 Fitting, 45 1 Fitting, 45 1 Fitting, 45 1 Fitting, 90 4 Fitting, Straight 2 Fitting, Straight 2 Hose 1 Fitting, Tee 1 Fitting, Tee 1 Fitting, Straight 2 Fitting, 90 2 Hose 1 Hose 1 Fitting, Straight AR Sealant, Thread (Not Shown) 2 Fitting, 90 1 Fitting, Straight 1 Hose 2 Fitting, 45 4 Fitting, Straight 2 Hose 2 Hose 2 Hose 2 Fitting, Straight 1 Hose 1 Fitting, Tee

40HA

REV E B

189

SECTION 6 - HYDRAULIC ITEM 57 58 59 59 59 61 62 62 62

190

PART NUMBER 2220710 2752242 2752461 Not Required 2752319 2220619 Not Required

QTY 2 2 Ref 1 0 1 Ref 1 0

DESCRIPTION

REV

Fitting, Reducer Hose Hose Options: Standard Controls Proportional Controls Hose Fitting Options: Standard Controls Proportional Controls

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD)

192

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD) ITEM

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 17 17 18 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

3120805

PART NUMBER 2791632 2791680 2210007 1320033 2720335 2220646 2210014 2220578 2220408 2220472 2750899 2220417 2220494 2751013 2220451 2220385 2220618 2220605 Not Required 2751010 2220498 2220365 2752317 2220355 2220496 2220414 2750902 2220504 2751026 2751014 2220466 2751398 2220415 2220345 2750972 2220469 2220619 2750774 2220362 2750979 2220600 2220375 2220481 2220622 2752235 2220568 2752236 2220516

QTY DESCRIPTION DEUTZ WITH STANDARD BANG-BANG CONTROLS Ref DEUTZ WITH PROPORTIONAL CONTROLS Ref 1 Fitting, Barbed 4 Clamp 53 Hose in/1.35m 1 Fitting, 90 1 Fitting 2 Fitting 2 Fitting, Straight 1 Fitting, 90 1 Hose 3 Fitting 1 Fitting, Tee 2 Hose 6 Fitting, Straight 2 Fitting, Tee 1 Fitting, Reducer Ref Fitting Options: 1 Fitting, Tee (Standard Bang-Bang Controls) 0 Fitting, (Proportional Controls) 1 Hose 1 Fitting, 45 2 Fitting, 45 1 Hose 1 Fitting, 45 1 Fitting, 45 1 Fitting, Straight 1 Hose 3 Fitting, 3-Way 1 Hose 2 Hose 2 Fitting, 90 2 Hose 2 Fitting 1 Fitting, Straight 1 Hose 1 Fitting, 4-Way 2 Fitting, Reducer 1 Hose 2 Fitting, Tee 6 Hose 4 Fitting, Straight 7 Fitting, Straight 2 Fitting, Tee 2 Fitting, Reducer 1 Hose 1 Fitting, 45 1 Hose 1 Fitting, Cap

40HA

REV D A

193

SECTION 6 - HYDRAULIC ITEM 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 68 69 69 69 71 72 72 72

194

PART NUMBER 2751483 2751517 2220363 2220710 2752318 2220627 2752237 2752242 2220578 2752239 2220435 2220377 2750977 2751614 2751635 2752319 2220348 0100020 2752461 Not Required 2752319 2220619 Not Required

QTY 1 2 1 2 1 2 1 4 2 1 1 1 1 2 1 1 2 AR Ref 1 0 1 Ref 1 0

DESCRIPTION Hose Hose Fitting, Tee Fitting, Reducer Hose Fitting, 45 Hose Hose Fitting, 90 Hose Fitting, Straight Fitting, Straight Hose Hose Hose Hose Fitting, Straight Sealant, Thread (Not Shown) Hose Options: Standard Controls Proportional Controls Hose Fitting Options: Standard Controls Proportional Controls

40HA

REV

3120805

SECTION 6 - HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - MANUAL DESCENT (AUSTRALIAN, FRENCH AND ITALIAN SPEC)

196

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - MANUAL DESCENT (AUSTRALIAN, FRENCH AND ITALIAN SPEC) ITEM

PART NUMBER 2791968

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2220415 2750889 2220609 2220635 2751418 2220416 2220605 2220466 2751018 2751431 2751453 2220654 2220385 2220618 2220414 0253239 2900062 4640005 4712200

1 2 2 2 1 2 4 1 1 1 1 3 2 2 2 Ref 2 2 4

101 102 103

3120805

DESCRIPTION HYDRAULIC DIAGRAM - MANUAL DESCENT (AUSTRALIAN, FRENCH AND ITALIAN SPEC) Fitting, Straight Hose Fitting, Reducer Fitting, Tee Hose Fitting, 90 Fitting, Tee Fitting, 90 Hose Hose Hose Fitting, 90 Fitting, Tee Fitting, Reducer Fitting, Straight VALVES INSTALLATION Valve Kit Valve, Needle Flatwasher 3/4in

40HA

REV B

A

197

SECTION 6 - HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - ROTATE

198

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - ROTATE ITEM 1 2 3 4 5 6 7

3120805

PART NUMBER 2791578 2220582 2220654 2751454 2220416 4640383 2220261 2220816

QTY Ref 2 2 2 2 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM - ROTATE Fitting, Straight Fitting, 90 Hose Fitting, 90 Valve, Restrictor Fitting, Nipple Fitting

40HA

REV B

199

SECTION 6 - HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES)

200

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS /DEUTZ MACHINES) ITEM

PART NUMBER 2792002

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 44 45 47 48 49 50 51

2210006 2720344 2210027 2220408 2180491 2220820 2220429 2220428 2220651 2220683 4640776 2220602 2751483 2220383 2220385 2220600 2220618 2751017 2220495 2220064 2750766 2750913 2220373 2750973 2220471 2220726 2220899 2220473 2220654 2750918 2220468 2751123 2220606 2751161 2220619 2220472 2751163 2220609 2750901 2220584 4640013 2220414 2220415 2220263 2220346 2220329 2220800

3120805

QTY Ref

DESCRIPTION HYDRAULIC DIAGRAM - STANDARD (STANDARD BANG-BANG CONTROLS/DEUTZ MACHINES) 1 Fitting, Barbed 56 in/17m Hose 1 Fitting, 45 1 Fitting 1 Fitting, 90 1 Fitting, 90 1 Cap, Dust 1 Fitting, Quick Disconnect 1 Fitting 2 Fitting 1 Valve, Check 1 Fitting 1 Hose 2 Fitting, Tee 1 Fitting, Tee 1 Fitting 1 Fitting, Reducer 1 Hose 2 Fitting, 90 1 Fitting, 90 1 Hose 2 Hose 3 Fitting 1 Hose 1 Fitting, 90 1 Fitting, 90 6 Fitting, Tee 12 Fitting, 90 2 Fitting, 90 2 Hose 5 Fitting 2 Hose 6 Fitting, Tee 2 Hose 1 Fitting, Reducer 3 Fitting 2 Hose 7 Fitting, Reducer 2 Hose 2 Fitting, Tee 1 Valve, Shuttle 2 Fitting 4 Fitting 1 Fitting, Reducer 1 Fitting 1 Fitting, Reducer 1 Fitting, Straight

40HA

REV I

201

SECTION 6 - HYDRAULIC ITEM 52 53 54 55 56 57 58 59 61 62 63 64 66 67 68 69 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

202

PART NUMBER 2220591 2220908 2220497 2750762 2750998 2751418 2751421 2751101 2751394 2751020 2220582 2220372 2751852 4640817 2750991 2220604 2751150 2750999 1320030 2180652 2220773 2751391 2220605 2220466 4640818 2220371 2750921 2220507 2751010 2752163 2751007 2220727 2220261 4640128 2220399 4640213 2220261 2220110 2220635 2751026 2750892 0100020

QTY 4 1 2 2 1 1 1 2 2 1 2 2 1 2 2 1 2 1 4 1 1 1 1 1 1 1 1 3 4 1 1 1 1 1 1 1 1 1 1 1 1 AR

DESCRIPTION

REV

Fitting, Reducer Fitting, Orifice Fitting Hose Hose Hose Hose Hose Hose Hose Fitting Fitting Hose Valve, Restricter (.040) Hose Fitting, Tee Hose Hose Clamp Fitting, Modified Fitting, 90 Hose Fitting, Tee Fitting, 90 Valve Fitting Hose Fitting, 90 Hose Hose Hose Fitting Fitting, Nipple Valve, Flow Control Fitting Valve, Restricter (.015) Fitting, Straight Fitting, 90 Fitting, Tee Hose Hose Sealant, Thread

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STEER

204

40HA

3120805

SECTION 6 - HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STEER ITEM

1 2 3 4 5 5 5 5 6 6 6 6 7

3120805

PART NUMBER 2791625

QTY Ref Ref

2791626

Ref

2791633 2220468 2751391 2220496 2220414

Ref 2 2 2 2 Ref 1 1 1 Ref 1 1 1 2

2750894 2750897 2750892 2750895 2750897 2750892 2220416

DESCRIPTION HYDRAULIC DIAGRAM - STEER 2WD FIXED AXLE/BANG-BANG OR PROPORTIONAL CONTROLS 2WD OSCILLATING AXLE/BANG-BANG OR PROPORTIONAL CONTROLS 4WD/BANG-BANG OR PROPORTIONAL CONTROLS Fitting, Straight Hose Fitting, 45 Fitting, Straight Hose Options: 2WD Fixed Axle/Bang-Bang 2WD Oscillating Axle/Bang-Bang 4WD Bang-Bang or Proportional Controls Hose Options: 2WD Fixed Axle/Bang-Bang 2WD Oscillating Axle/Bang-Bang 4WD Bang-Bang or Proportional Controls Fitting, 90

40HA

REV A A A

205

SECTION 6 - HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM LIST

ITEM

PART NUMBER

2791592 2791957

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

2792002 2791857 2791960 2792003 1281326 2791655

Ref Ref Ref Ref Ref Ref

2791656

Ref

2791657 1281284 2791625

Ref Ref Ref

2791624 2791866 2791865 1281328 2791645 2791677 1281327 2791627 2791678 1281547 2791803 2791804 1281330 2791660 2791682 1281329 2791632 2791680 1281548 2791805 2791807 0251299 0253239 2791785 2791968 0253393 2791578

206

QTY Ref

DESCRIPTION Note: Information on diagrams not shown is available from JLG Service/Parts Departments.

Axle Lockout Hydraulic Diagrams: All Machines Built Prior to June 1992 2WD Machines Built June 1992 to Present 4WD Machines Built June 1992 to Present Drive Hydraulic Diagram - 2WD/2WS Without Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Drive Hydraulic Diagram - 2WD/2WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Drive Hydraulic Diagram - 2WS/4WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Drive Hydraulic Diagram - 4WD/2WS Without Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Drive Hydraulic Diagram - 4WD/2WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Drive Hydraulic Diagram - 4WD/4WS With Swivel: Deutz With Standard Bang-Bang Controls Deutz With Proportional Controls Manual Descent Hydraulic Diagrams: Valves and Hosing (Prior to June 1992) Valves and Hosing (June 1992 to Present) Hydraulic Diagram (Prior to June 1992) Hydraulic Diagram (June 1992 to Present) Oil Cooler Hydraulic Diagram Rotate Hydraulic Diagrams: Standard Bang-Bang and Proportional Controls Standard Hydraulic Diagrams: Deutz With Standard Bang-Bang Controls (Prior to June 1992) Deutz With Standard Bang-Bang Controls (June 1992 to May 1993) Deutz With Standard Bang-Bang Controls (May 1993 to Present) Deutz With Proportional Controls (Prior to June 1992) Deutz With Proportional Controls (June 1992 to May 1993) Deutz With Proportional Controls (May 1993 to Present) Steer Hydraulic Diagram Without Swivel (2WS) 2WD Fixed Axle With Standard Bang-Bang or Proportional Controls 2WD Oscillating Axle With Standard Bang-Bang or Proportional Controls 4WD With Standard Bang-Bang or Proportional Controls Steer Hydraulic Diagram With Swivel (2WS) 2WD Fixed Axle With Standard Bang-Bang or Proportional Control

40HA

REV

3120805

SECTION 6 - HYDRAULIC ITEM

PART NUMBER 2791626

QTY Ref

2791633 1281553 2791812 2791813 2791814

Ref Ref Ref Ref Ref Ref Ref Ref

2791295 2791764

3120805

DESCRIPTION 2WD Oscillating Axle With Standard Bang-Bang or Proportional Control 4WD With Standard Bang-Bang or Proportional Control Steer Hydraulic Diagram (4WS) 2WD Fixed Axle 2WD Oscillating Axle 4WD Tow Hydraulic Diagrams Tow Hydraulic (Prior to March 1993) Tow Hydraulic (March 1993 to Present)

40HA

REV

207

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3120805

40HA

209

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

4931947 1281985 0610091 3740049 4931946 3990010 3740049 0140016 4931954 0140016 3740049 4360089 4932638 1282091 0610104 4932639 1282091 3740049 3990010 1060341 0253077 0140026 1540002 4932490 0254240 1281701 4932362 1281526 1060042 4460049 0960239 3300047 4932321 3740057 4120012 4932320 0251537 1281525 4921361 4360065 2920026 0251682

210

QTY Ref Ref

DESCRIPTION ELECTRICAL DIAGRAM LIST Note: Diagrams not shown re available from the JLG Service Department.

Alarm Electrical Diagrams Options Ref Machines Built Prior to January 1993: Ref Travel/Back-up/Swing Descent Electrical Diagram Ref Travel/Back-up/Swing Descent Electrical Diagram Ref 1 Card, Circuit 1 Relay Motion Electrical Diagram Ref 2 Diode - 6 Amp 1 Relay, Bosch - SPDT 1 Alarm, Horn Tilt Electrical Diagram (5) Ref 1 Alarm, Horn 1 Relay, Bosch - SPDT 1 Flasher - 12V Machines Built January 1993 to Present: Ref Travel Electrical Diagram Ref Travel Electrical Diagram Ref 1 Card, Circuit Motion Electrical Diagram Ref Motion Electrical Diagram Ref 1 Relay 2 Diode - 6 Amp 8 ft/2.5m Cable, Electrical - 16/2 Tilt Electrical Diagram Ref 1 Alarm 1 Capacitor Australian Spec Modification Wiring Diagram Ref Cold Weather Electrical Diagram (Deutz) Ref Cold Weather Electrical Diagram (Deutz) Ref Collector Ring Electrical Diagram (4WS) Ref Collector Ring Electrical Diagram (4WS) Ref 15 ft Cable, Electrical - 16/5 1 Connector, Strain Relief (At Ground Control Box) 1 Bushing 1 Nut, Conduit Drive Cutout Wiring Diagrams Ref Ref Eight Meter Drive Cutout (Austrian, Dutch and German Spec) 1 Relay 1 Socket Horizontal Drive Cutout (Italian Spec) Ref Engine Distress Electrical Diagram - Deutz Machines Ref Engine Distress Electrical Diagram - Deutz Machines Ref 1 Harness 1 Switch, Pressure 1 Lamp, Indicator (At Platform Console) Engine Shutdown Electrical Diagram (Deutz) (1991 to Present) Ref

40HA

REV

G G

-

5

2 D 2 D

5

B B D A C

A

A D E

-

3120805

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 3990010 3740049 4360065 4932492 1693405 1692927 4931945 4460027 3990001 3990010 3740049 4360294 4931998 1060016 1060012 4931942 1281671

QTY 1 1 1 Ref 1 1 Ref 1 1 2 2 1 Ref 20 ft 3 ft Ref Ref Ref

4931740

Ref

2920018 2920009 3252269 4931941 3740049 4360199 3251019 1060016 2920019 3740002 0251619

1 1 Ref 1 1 1 AR 2 1 Ref

1281525

Ref

2920024 4931943 4360232 2920013 0253987 2920111 0253393 4921529 4360181

3 Ref 1 2 Ref 2 Ref 1 1 Ref Ref Ref Ref Ref Ref Ref 1

4932377 1281565 4932824 1281438 4932318 1540002

3120805

DESCRIPTION Diode - 6 Amp Relay, Bosch - SPDT Switch, Pressure - N.C. French Spec Modification Wiring Diagram Relay, Time Delay Base, Relay Generator Electrical Diagram (110V) Outlet, Electrical - Female Twist Lock Diode - 3.5 Amp (Deutz and Kubota) Diode - 6.5 Amp (Ford) Relay, Bosch - SPDT Breaker, Circuit - 30 Amp Marine Type Heaters Electrical Diagram Cable, Electrical - 16/3 (Heaters to Junction Box) Cable, Electrical - 12/4 (Thermostat to Junction Box) Lights Electrical Diagram Options Beacon Light On Hood Electrical Diagram Beacon Light On Platform Electrical Diagram (September 1991 to Present) Beacon Light On Platform Electrical Diagram (Prior to September 1991) Light, Beacon - Amber Light, Beacon - Red Nameplate - LP Light Headlights and Taillights Electrical Diagram Relay, Bosch - SPDT (At Ground Control Box) Switch, Toggle (At Platform Console Box) Nametag - Light On Cable, Electrical - 16/3 Taillight/Clearance Light Relay, Power Panel Lights Electrical Diagram (Standard Bang-Bang and Proportional Controls) Panel Lights Electrical Diagram (Standard Bang-Bang and Proportional Controls) Light, Panel Worklights Electrical Diagram (Prior to November 1992) Breaker, Circuit - 15 Amp Worklight Worklights Electrical Diagram (November 1992 to Present) Worklight, Halogen Oil Cooler Electrical Diagram Harness Switch, Temperature Platform Electrical Diagrams Options Bang-Bang (Standard) Controls: Platform Electrical Diagram - Deutz 2WS Platform Electrical Diagram - Deutz 2WS Platform Electrical Diagram - Kubota 2WS Platform Electrical Diagram - Kubota 2WS Platform Electrical Diagram - Deutz 4WS Capacitor 1000MFD/25VDC

40HA

REV

C

A

A

5 D A

E

A D

C -

A C G B

211

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 3990010 1060515 4932825 1282481 1540002 3990010 1060309 4932384

QTY AR 8 ft/2.4m Ref Ref 1 10 8 ft/2.4m Ref Ref

1281578

Ref

4932382

Ref

1281578

Ref

4932586

Ref

1281972

Ref

4932587

Ref

1281972

Ref

3990010 1540002 1060309

9 1 8 ft/2.4m

1060515

8 ft/2.4m

4932089 3740049 1060300 4932340

Ref 1 15 ft/4.6m Ref

3740049 3990010 1693405 1692927 4933007

2 1 1 1 Ref

1870005

Ref Ref Ref Ref 16 ft/4.8m Ref 1 1 6 Ref Ref 10 ft/3.0m 1

4932317 1060300 4921250 4921788 3990010 4932822 1060300 4921286

212

DESCRIPTION Diode - 6 Amp Cable, Electrical - 12/4 (To Footswitch) (was p/n 1060309) Platform Electrical Diagram - Kubota 4WS Platform Electrical Diagram - Kubota 4WS Capacitor 1000MFD/25VDC Diode - 6 Amp Cable, Electrical - 12/4 (To Footswitch) Proportional Controls: Platform Electrical Diagram - Deutz 2WS (Prior to January 1993) Platform Electrical Diagram - Deutz 2WS (Prior to January 1993) Platform Electrical Diagram - Deutz 4WS (Prior to January 1993) Platform Electrical Diagram - Deutz 4WS (Prior to January 1993) Platform Electrical Diagram - Deutz 2WS (January 1993 to Present) Platform Electrical Diagram - Deutz 2WS (January 1993 to Present) Platform Electrical Diagram - Deutz 4WS Without Steer In (January 1993 to Present) Platform Electrical Diagram - Deutz 4WS Without Steer In (January 1993 to Present) Diode - 6 Amp Capacitor 1000mfd/25V Cable, Electrical - 12/4 (To Footswitch) (Prior to January 1993) Cable, Electrical - 12/4 (To Footswitch) (January 1993 to Present) (was p/n 1060012) Platform Interlock Wiring Diagram (French Spec) Relay Cable, Electrical - 16/3 Platform Safe-Load System Wiring Diagram (French Spec) (Original Equipment) Relay, Bosch Diode Relay, Timer Base, Relay Platform Safe-Load System Wiring Diagram (French Spec) (Service Replacement Alternative) Schematic, Electrical - EN280 Deutz Standard Electrical Diagram Options: Deutz Machines: Standard Bang-Bang Controls Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves Options: Harness - Engine and Valves Prior to August 1995 Harness - Engine and Valves August 1995 to Present Diode - 6 Amp Kubota Machines: Standard Bang-Bang Controls Cable, Electrical - 16/3 (To Limit Switches) Harness - Engine and Valves

40HA

REV

-

F A A A -

-

C

A -

9

A

3120805

SECTION 7 - ELECTRICAL ITEM

3120805

PART NUMBER 3990010 4932362 1281526 1060042 4460260 0960239 3300047

QTY 6 Ref Ref 4.3 m 1 1 1

DESCRIPTION Diode - 6 Amp Steer Electrical Diagram (4WS) Steer Electrical Diagram (4WS) Cable, Electrical - 16/5 Connector, Strain Relief (At Ground Control Box) Bushing Nut, Conduit

40HA

REV A

213

SECTION 7 - ELECTRICAL FIGURE 7-2. STANDARD ELECTRICAL DIAGRAM - DEUTZ WITH STANDARD BANG-BANG CONTROLS

214

40HA

3120805

SECTION 7 - ELECTRICAL

3120805

40HA

215

SECTION 8 - DECALS

SECTION 8 - DECALS

3120805

40HA

217

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992)

218

40HA

3120805

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 19 20 20 20 20 20 20 20 21 22 23 24 25 26 27 28

3120805

PART NUMBER 0250026 1700428 1700419 1700756 1701239 1700977 1700978 Consult Factory 1700593 1700584 1700640 1700431 1700979 1700981 1700585 1700580 3251243 0961127 0100010 1700477 1700476 3252347 3820001 0860520 3311405 4751400 1060279 0641408 4751400 3311405 1700157 1700980 3251813 1700037 3251028 1700582 1700643 1700975 1700976 2900763 0251301 4420051

QTY Ref 1 1 1 3 4 4 1 1 1 3 14.6 m 2 2 4 4 1 1 AR 1 2 1 2 1 4 4 1 1 2 1 1 1 1 1 1 1 1 4 4 1 Ref AR

DESCRIPTION DECAL INSTALLATION Decal - Fuel (Diesel) Decal - Hydraulic Fluid Decal - Add/Full Decal - 40HA Decal - FWD Decal - Arrow Nameplate - Serial Number Decal - Inspection Decal - Patent Decal - Crushing Decal - Stripe Decal - Top gun (Boom) Decal - JLG Decal - Crushing Decal - Electrocution Nameplate - 120V Bushing, Snap Loctite Decal - Attach Belt Decal - No Hands Nameplate - Footswitch (was p/n 3251766) Rivet Box, Manual Storage Locknut 1/4in-20NC Flatwasher 1/4in Cable, Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC Decal - Manual Decal - Top Gun (Upright) Nameplate - Made in U.S.A. Decal - Ground Control Decal - LP Caution Decal - Ground Control Operation Options: Decal - Important Options: Decal - Lift Here Options: Decal - Tie Down Options: Decal Kit - 40HA CORNER WARNING STRIPES INSTALLATION Tape, Safety - Black/Yellow

40HA

REV C

A

219

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT)

220

40HA

3120805

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT) ITEM 2 4 5 8 10 12 13 19 23 25 26 27 28 29 30 31 32 34 37 40 44 45 47

PART NUMBER 0252822 1701504 1701529 1701518 1700584 Consult Factory 1701500 1702300 3820001 1701550 0860520 4751400 3311405 1060279 0641408 1701509 0961127 0100010 1701502 3251813 1701503 1701555 4420052 Not Available 2900999

0252822 0252823 50 50 50 51 51

1700428 1700196 1700431

51

1701703

51

1701334

52 52 52 53 53 53 54 54 54

1700981 1701321 1701239 1701725 1701470 1701594 0252824

3120805

QTY Ref 1 4 4 1 1 AR 4 AR 2 1 6 5 1 1 1 1 AR 1 1 1 4 17 ft/5m 1 1 Ref Ref Ref Ref 1 1 Ref 35.5 ft/11m 35.5 ft/11m 35.5 ft/11m Ref 2 2 Ref 1 1 Ref 2 2 Ref Ref

DESCRIPTION DECALS INSTALLATION (STANDARD PARTS) Decal - Hydraulic Decal - Arrow Decal - Crushing Decal - Patent Nameplate - Serial Number (Prior to SN 29221) Decal - Tie Down/Lift Decal - Tie Down (SN 27521 to Present) Rivet Decal - JLG Lift Box, Manual Storage Flatwasher 1/4in Locknut 1/4in-20NC Lanyard Bolt 1/4in-20NC x 1in Decal - Manual Bushing, Snap Adhesive Decal - Add/Full Nameplate - Made in U.S.A. (Prior to September 1995) Decal - Hydraulic Oil Level (Low) Decal - Tire Pressure (Prior to September 1995) Tape, Safety Decal - Bar Code Decal - Kit (Black) (Includes Items 2, 4, 5, 8, 12, 13, 23, 30, 34, 40, 45, 52, 53, 54 & 301-305) DECAL INSTALLATIONS (VARIABLE PARTS) DECAL INSTALLATION - BROWN DECAL INSTALLATION - BLACK Decal - Diesel Fuel Options: Brown Black Decal - Stripe Options: Brown (Prior to September 1995)

REV

E E

Brown (September 1995 to Present) Black Decal - JLG Options: Brown Black Decal - 40HA Options: Decal Brown - 40HA Decal Black - 40HA (Located on Engine Door Only) Decal - 40HA Options: Brown Black DECALS INSTALLATIONS: EURO ENGLISH AND AUSTRALIA

40HA

C

221

SECTION 8 - DECALS ITEM

101 101 101 101 101 101 101 102 102 102 102 102 102 102 103 103 103 103 103 103 103 103 104 104 104 104 104 104 104 105 105 105 105 105 105 105 106 106 106 106 106 106 106 106 107 107

222

PART NUMBER 0252825 0252826 0252828 0252827 0253261 1700037 1701515 1693285 1701616 1701599 1701789 3252347 1693292 1693294 1703518 1701600 1701791 1701460 1702280 1701572 1701573 1701574 1701571 1701796 1690696 1693286 1693288 Not Required 1701601 1701794 1691483 1693289 1693291 1701596 1701602 1701798 1690697 1701577 1701649 1690697 1701567 1690697 1690697 1702265

QTY Ref Ref Ref Ref Ref Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 2 2 2 2 2 2 2 Ref 1 1 1 0 1 2 Ref 1 1 1 2 1 1 Ref 1 1 1 1 1 1 1 Ref 1

DESCRIPTION FRENCH GERMAN AND AUSTRIAN DUTCH ITALIAN SPANISH Decal - Ground Control Options: Euro English and Australia - Ground Control French - Commandes Sol German and Austrian - Bodenkontrolle Dutch - Noodbeniening Italian - Comando A Terra Spanish - Control De Tierra Nameplate - Footswitch Options: Euro English and Australia - (Machines built prior to July 1992) (was p/n 3251766) French - Attention German and Austrian - Achtung Dutch Italian - Attenzione Spanish - Precaucion Decal - Caution Options: Euro English and Australia - Caution (Prior to May 1994) Euro English and Australia - Cauiton (May 1994 to Present) French - Attention German and Austrian - Vorsicht Dutch - Waarschuwing Italian - Attenzione Spanish - Precaucion Decal - Caution Options: Euro English and Australia - Caution French - Attention German and Austrian - Achtung Dutch Italian - Attenzione Spanish - Precaucion Decal - Caution Options: Euro English and Australia - Caution French - Attention German and Austrian - Achtung Dutch - Belangrÿk Italian - Attenzione Spanish - Precaucion Decal - Caution Options: Euro English and Australia - Caution French - Capacity (Prior to SN 29221) French - Capacity (SN 29221 to Present) German and Austrian - Capacity Dutch - Capacity Italian - Capacity Spanish - Capacity Decal - Important Options: Euro English and Australia - Important

40HA

REV 2 A 2 A B

3120805

SECTION 8 - DECALS ITEM 107 107 107 107 107 151 152 153

201 201 201 202 203

251 252 253 254

301 302 303 304 305

3120805

PART NUMBER 1702270 1702267 1702268 1702269 1702266 0257168 Not Available 1703248 1702928 0253554

QTY 1 1 1 1 1 Ref 1 4 1 Ref

3252197 1702958 3820001 1701818 0257269

Ref 1 1 4 2 Ref

1703677 1703665 1703663 1703664 0251830

1 2 1 1 Ref

1701428 1701427 1701495 1701493 1701494

1 1 1 1 1

DESCRIPTION French - Important German and Austrian - Important Dutch - Important Italian - Important Spanish - Important DECALS INSTALLATION - CE Nameplate - Serial Number Decal - Max Wheel Load Decal - CE (Located on Engine Door Only) DECALS INSTALLATION - AUSTRALIAN ONLY (Prior to SN 34839) Nameplate - Important Options: Nameplate - Important (Prior to SN 26473) Nameplate - Important (SN 26473 to Present) Rivet Decal - Access Forbidden DECALS INSTALLATION - AUSTRALIAN ONLY (SN 34839 to Present) Decal - Safe Working Load Decal - Danger (Electric Hazard) Decal - Maintenance Decal - Caution MANUAL DESCENT DECALS INSTALLATION (AUSTRALIAN, FRENCH AND ITALIAN SPEC) Decal - #1 Decal - #2 Decal - Instructions Decal - #1 Decal - #2

40HA

REV

2

C

3

A

223

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3120805

40HA

225

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS STANDARD PARTS

ITEM

PART NUMBER Note

2120125 2120125 2120125 7004368 7004368 7004368 7009745 7009745 7009745 7000417 7000417 7000417 7002450 7002450 7002450 7000418 7000418 7000418 7004214 7004214 7004214 1660184 1660184 1660184 1660234 1660234 1660234 7012598 7012598 7012598 7014502 7014502 7014502 7007496 7007496 7007496 2120107 2120107 2120107 1340046 1340046 1340046

226

QTY Ref

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Ref 4 Element, Pump Charge Filter , (for fleets of 1 to 10) 8 Element, Pump Charge Filter, (for fleets of 10 to 20) 12 Element, Pump Charge Filter, (for fleets of 20 or more) 1 Coil, (for fleets of 1 to 10) 1 Coil, (for fleets of 10 to 20) 1 Coil, (for fleets of 20 or more) 1 Coil, (for fleets of 1 to 10) 1 Coil, (for fleets of 10 to 20) 1 Coil, (for fleets of 20 or more) 1 Coil, (for fleets of 1 to 10) 1 Coil, (for fleets of 10 to 20) 1 Coil, (for fleets of 20 or more) 1 Coil, (for fleets of 1 to 10) 1 Coil, (for fleets of 10 to 20) 1 Coil, (for fleets of 20 or more) 1 Coil, (for fleets of 1 to 10) 1 Coil, (for fleets of 10 to 20) 1 Coil, (for fleets of 20 or more) 1 Dozen Element, Air Filter, (for fleets of 1 to 10) 1 Dozen Element, Air Filter, (for fleets of 10 to 20) 1 Dozen Element, Air Filter, (for fleets of 20 or more) 1 Coupling - 13 Teeth, Pump/Engine, (for fleets of 1 to 10) 1 Coupling - 13 Teeth, Pump/Engine, (for fleets of 10 to 20) 1 Coupling - 13 Teeth, Pump/Engine, (for fleets of 20 or more) 1 Coupling - 15 Teeth, Pump/Engine, (for fleets of 1 to 10) 1 Coupling - 15 Teeth, Pump/Engine, (for fleets of 10 to 20) 1 Coupling - 15 Teeth, Pump/Engine, (for fleets of 20 or more) 4 Element, Fuel Filter, (for fleets of 1 to 10) 8 Element, Fuel Filter, (for fleets of 10 to 20) 12 Element, Fuel Filter, (for fleets of 20 or more) 1 Box Element, Engine Oil Filter, (for fleets of 1 to 10) 1 Box Element, Engine Oil Filter, (for fleets of 10 to 20) 1 Box Element, Engine Oil Filter, (for fleets of 20 or more) 1 Coil, (for fleets of 1 to 10) 1 Coil, (for fleets of 10 to 20) 1 Coil, (for fleets of 20 or more) 4 Element, Hydraulic Oil Filter, (for fleets of 1 to 10) 8 Element, Hydraulic Oil Filter, (for fleets of 10 to 20) 12 Element, Hydraulic Oil Filter, (for fleets of 20 or more) 1 Breather, Hydraulic Oil, (for fleets of 1 to 10) 2 Breather, Hydraulic Oil, (for fleets of 10 to 20) 3 Breather, Hydraulic Oil, (for fleets of 20 or more)

40HA

REV

3120805

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

3120805

PART NUMBER 4360284 4360284 4360284 7010698 7010698 7010698 4360267 4360267 4360267 4360281 4360281 4360281 4360199 4360199 4360199 4360202 4360202 4360202 4360200 4360200 4360200 4360274 4360274 4360274 3740049 3740049 3740049 4360216 4360216 4360216 4360232 4360232 4360232 3740058 3740058 3740058 3740067 3740067 3740067 3740077 3740077 3740077 7008829 7008829 7008829 7008828 7008828 7008828 4360212 4360212 4360212

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Switch, Key, (for fleets of 1 to 10) Switch, Key, (for fleets of 10 to 20) Switch, Key, (for fleets of 20 or more) Key, Replacement, (for fleets of 1 to 10) Key, Replacement, (for fleets of 10 to 20) Key, Replacement, (for fleets of 20 or more) Block, Contact , (for fleets of 1 to 10) Block, Contact, (for fleets of 10 to 20) Block, Contact, (for fleets of 20 or more) Block, Contact, (for fleets of 1 to 10) Block, Contact, (for fleets of 10 to 20) Block, Contact, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Push Button, (for fleets of 1 to 10) Switch, Push Button, (for fleets of 10 to 20) Switch, Push Button, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more) Relay - 4PDT, (for fleets of 1 to 10) Relay - 4PDT, (for fleets of 10 to 20) Relay - 4PDT, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) PC Board - Adeco, (for fleets of 1 to 10) PC Board - Adeco, (for fleets of 10 to 20) PC Board - Adeco, (for fleets of 20 or more) Cable - Adeco, (for fleets of 1 to 10) Cable - Adeco, (for fleets of 10 to 20) Cable - Adeco, (for fleets of 20 or more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more)

40HA

REV

227

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

228

PART NUMBER 4360280 4360280 4360280 4360277 4360277 4360277 7006139 7006139 7006139 7006152 7006152 7006152 2940006 2940006 2940006 4360031 4360031 4360031 3990010 3990010 3990010

QTY 1 1 1 1 1 1 2 2 2 24 24 24 1 1 1 1 1 1 2 2 2

DESCRIPTION Switch, Level Sensor, (for fleets of 1 to 10) Switch, Level Sensor, (for fleets of 10 to 20) Switch, Level Sensor, (for fleets of 20 or more) Switch, Limit, (for fleets of 1 to 10) Switch, Limit, (for fleets of 10 to 20) Switch, Limit, (for fleets of 20 or more) Powertrack - 1 Ft Section, (for fleets of 1 to 10) Powertrack - 1 Ft Section, (for fleets of 10 to 20) Powertrack - 1 Ft Section, (for fleets of 20 or more) Pin Kit, (for fleets of 1 to 10) Pin Kit, (for fleets of 10 to 20) Pin Kit, (for fleets of 20 or more) Latch, Platform Door, (for fleets of 1 to 10) Latch, Platform Door, (for fleets of 10 to 20) Latch, Platform Door, (for fleets of 20 or more) Foot Switch, (for fleets of 1 to 10) Foot Switch, (for fleets of 10 to 20) Foot Switch, (for fleets of 20 or more) Diode, (for fleets of 1 to 10) Diode, (for fleets of 10 to 20) Diode, (for fleets of 20 or more)

40HA

REV

3120805

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODEL 40HA WITH STANDARD BANG-BANG CONTROLS VARIABLE PARTS

ITEM

230

PART NUMBER Note

QTY Ref

7010772 7010772 7010772 1600116 1600116 1600116 1600135 1600135 1600135 7003783 7003783 7003783 7003797 7003797 7003797 7003789 7003789 7003789

Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following lists will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Coil (4WS), (for fleets of 1 to 10) Coil (4WS), (for fleets of 10 to 20) Coil (4WS), (for fleets of 20 or more) PQ Controller (2WS), (for fleets of 1 to 10) PQ Controller (2WS), (for fleets of 10 to 20) PQ Controller (2WS), (for fleets of 20 or more) PQ Controller (4WS), (for fleets of 1 to 10) PQ Controller (4WS), (for fleets of 10 to 20) PQ Controller (4WS), (for fleets of 20 or more) Electrical Assembly - Controller (2WS), (for fleets of 1 to 10) Electrical Assembly - Controller (2WS), (for fleets of 10 to 20) Electrical Assembly - Controller (2WS), (for fleets of 20 or more) Electrical Assembly - Controller (4WS), (for fleets of 1 to 10) Electrical Assembly - Controller (4WS), (for fleets of 10 to 20) Electrical Assembly - Controller (4WS), (for fleets of 20 or more) Switch, Steer, (for fleets of 1 to 10) Switch, Steer, (for fleets of 10 to 20) Switch, Steer, (for fleets of 20 or more)

40HA

REV

3120805

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3120805

40HA

231

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER Note

0252046 0255617 0254446 0251444 0251445 0270723 0251042 2420038 0256789 0255991 1701577 1001148902 1001148903 1001148904 1001148905 1001148906 3120044 1001110983 1001109671 1001110136 0257365 1120314 0257366 1120367 0258626 1120512 0255921 0861019 0251619 2920024 0253393 3620003 2060012 4360181 4640760 4060843

232

QTY Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 1 1 Ref Ref 1 Ref 1 Ref 1 Ref Ref Ref Ref AR Ref 1 1 1 1 1

DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

MISCELLANEOUS SPECIAL OPTIONS Airline Installations Airline - 1/2in Single Line Airline - 1/2in Dual Line Airline - 3/4in Single Line Axle Conversions 2WD Oscillating to Fixed 4WD Oscillating to Fixed Beacon Light Installation - Platform Bubble Level Installation Gauge, Level Camera Mount Assembly Decals Installations: Decals Installation - Capacity Nameplates Decal - 265Kg ELECTRICAL CONNECTOR KITS Amp Connector Kit Deutsch DT Connector Kit Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Engine Manuals: Deutz FL1011 Filter Kits (Deutz Engine Only): Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil) Hydraulic/Air Filter Fuel/Engine Oil Filter Fuel Caps: Standard Cap Red - Lockable Cap Cap Blue - Lockable Cap Cap Ground Control Box (Kubota Engine) Ground Control Box Assembly Lights Installation - Panel Standard Bang-Bang and Proportional Controls Light, Panel Oil Cooler Installation Oil Cooler Assembly Fan Switch, Temperature Valve, Check Shield

40HA

REV

D A A -

-

1 2 1 A A A

3120805

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 0256426 0257250 0861020 0861021 0252406 1060300 0254439 1060461

3120322 3120351 3124003 7002828 7002821 7002823 7002822 7016654 7004275 7004276 7002826 0257728 0253879 1060097 3251963

3120805

QTY Ref Ref Ref Ref Ref 32 ft/9.75m Ref 70 ft/21.3m Ref Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 Ref Ref 140 ft/42.7m 2

DESCRIPTION Pipe Rack Installation Platform Access Step Installation Platform Console Box (Kubota Engine - 2WS) Platform Console Box (Kubota Engine - 4WS) Receptacle at Platform Installation (Prior to September 1993) Cable - 12/3 Receptacle at Platform Installation (September 1993 to Present) Cable - 12/3 Note: Supply all other components locally.

Technical Supplements: Spec Data Handbook PQ Controller Supplement Sunstrand Sauer Service Manual Tools for Service Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1 1/2in Seal Installation Tool - 2in Tube Rack Installation Weld Leads Installation Cable, Weld Leads

REV 1 2 -

A

A

Nameplate - Weld Leads

40HA

233

PART NUMBER INDEX

PART NUMBER INDEX

3120805

40HA

235

PART NUMBER INDEX 0060023 ..................... 114 0080039 ....................... 88 0080046 ....................... 90 0080098 ............. 138, 142 0080099 ............. 138, 142 0080163 ....................... 90 0080172 ....................... 87 0080177 ....................... 87 0080178 ....................... 88 0080189 ..................... 181 0080226 ..................... 181 0100001 ............. 151, 155 0100003 ....................... 51 0100004 ....................... 71 0100009 ....................... 71 0100010 ............. 219, 221 0100011 .... 10, 15, 19, 95, 111, 121, 130, 163, 165, 167, 169, 171, 173, 175, 177 0100019 9, 13, 19, 71, 72, 111, 138, 142 0100020 .... 107, 108, 165, 171, 177, 189, 194, 202 0100021 ....... 72, 138, 142 0100034 ..................... 171 0100035 .... 163, 165, 167, 169, 171, 173, 177 0100038 .... 163, 165, 167, 169, 171, 173, 175, 177 0100040 ..................... 121 0140001 ..................... 148 0140016 ..................... 210 0140019 ..................... 156 0140024 ..................... 117 0140026 ..................... 210 0140032 ..................... 117 0181565 ..................... 125 0181739 ..................... 117 0200237 ..................... 125 0200278 ..................... 125 0231047 ..................... 111 0231756 ..................... 108 0235238 .... 137, 138, 141, 142 0236449 ................. 10, 14 0237963 ............. 139, 142 0238540 ............. 137, 141 0238568 ..................... 137 0238615 ..................... 111 0238727 ..................... 137 0238864 ..................... 159 0238865 ..................... 159 0239417 ..................... 107 0239585 ....................... 72 0239965 ..................... 125 0250026 ..................... 219 0250085 ................. 11, 16 0250093 ....................... 19 0250109 ....................... 45 0250125 ....................... 90 0250132 ....................... 55 0250133 ....................... 55 0250136 ....................... 71 0250139 ....................... 71 0250143 ..................... 159

236

0250144 ...................... 45 0250148 ...................... 19 0250170 ...................... 20 0250171 ...................... 20 0250172 ...................... 20 0250229 ................ 91, 95 0250231 .................... 107 0250334 ...................... 14 0250377 ...................... 87 0250378 ...................... 89 0250382 ...................... 13 0250384 ...................... 51 0250593 .................... 141 0250597 ...................... 90 0250611 .................... 111 0250857 .................... 119 0250861 .................... 133 0250862 .................... 179 0250863 .................... 179 0250864 .................... 179 0250865 .................... 179 0250878 .................... 117 0250929 ...................... 20 0250930 ...................... 20 0250984 ...................... 57 0250985 ...................... 57 0251042 .................... 232 0251180 .................... 159 0251203 .................... 159 0251232 .................... 117 0251251 .................... 125 0251252 .................... 141 0251289 .................... 114 0251299 ............ 181, 206 0251301 .................... 219 0251310 ...................... 45 0251329 .................. 9, 14 0251330 .................. 9, 13 0251444 .................... 232 0251445 .................... 232 0251521 ...................... 14 0251537 .............. 91, 210 0251561 .................... 111 0251599 ............ 185, 187 0251619 ............ 211, 232 0251639 .................... 117 0251640 .................... 117 0251660 ...................... 19 0251661 ...................... 19 0251662 ...................... 16 0251663 ...................... 16 0251668 ...................... 45 0251669 ...................... 45 0251682 .............. 91, 210 0251697 .................... 117 0251716 ................ 46, 56 0251717 ................ 46, 56 0251753 ...................... 51 0251803 .................... 114 0251830 .................... 223 0251921 .................... 160 0252046 .................... 232 0252054 .................... 159 0252059 .................... 111 0252098 ................ 46, 58 0252099 ................ 46, 58

0252106 ...................... 87 0252107 ...................... 89 0252210 .................... 159 0252211 .................... 159 0252223 .................... 121 0252231 .................... 121 0252301 .............. 91, 108 0252406 .................... 233 0252578 ...................... 71 0252822 .................... 221 0252823 .................... 221 0252824 .................... 221 0252825 .................... 222 0252826 .................... 222 0252827 .................... 222 0252828 .................... 222 0252848 .................... 159 0253077 .................... 210 0253131 ...................... 20 0253133 ...................... 20 0253173 ...................... 13 0253174 ...................... 14 0253239 .... 181, 197, 206 0253261 .................... 222 0253393 .... 206, 211, 232 0253554 .................... 223 0253558 .................... 159 0253730 .................... 137 0253771 ...................... 56 0253772 ...................... 56 0253773 ................ 46, 57 0253774 ................ 46, 57 0253846 .................... 159 0253879 .................... 233 0253987 ............ 159, 211 0254095 ...................... 51 0254130 .................... 159 0254222 .................... 125 0254240 .............. 92, 210 0254439 .................... 233 0254446 .................... 232 0254858 ...................... 20 0254859 ...................... 20 0254860 ...................... 20 0255010 ...................... 71 0255069 .................. 9, 13 0255070 .................. 9, 14 0255075 ...................... 13 0255076 ...................... 14 0255102 ................ 91, 95 0255617 .................... 232 0255808 ...................... 20 0255921 .................... 232 0255991 .................... 232 0256127 ...................... 92 0256324 .................... 179 0256325 .................... 179 0256326 .................... 179 0256327 .................... 179 0256426 .................... 233 0256789 .................... 232 0256848 ...................... 90 0257168 .................... 223 0257250 .................... 233 0257269 .................... 223 0257365 .................... 232

40HA

0257366..................... 232 0257728..................... 233 0258040..................... 160 0258626..................... 232 0270122....................... 19 0270215....................... 19 0270723..................... 232 0340002....................... 88 0360016................. 51, 52 0361651....................... 51 0361675..................... 137 0361810....................... 88 0361815....................... 95 0361919..................... 126 0361951....................... 14 0361952....................... 14 0361953................. 13, 14 0361954....................... 14 0361966..................... 148 0362531....................... 14 0400075....................... 88 0440018................. 10, 15 0440019................. 10, 15 0440091........... 10, 11, 15 0440120............. 138, 142 0440134............. 138, 142 0440135............. 138, 142 0440161................. 11, 16 0440183................. 10, 15 0460073..................... 179 0460075..................... 179 0460083..................... 179 0460084..................... 179 0460092..................... 179 0460093..................... 179 0460099..................... 179 0480059....................... 95 0480083..................... 159 0480084..................... 159 0480086..................... 159 0540084..................... 133 0540085..................... 133 0540086..................... 133 0560605........... 10, 11, 15 0560714........... 10, 11, 15 0560923..................... 129 0610091..................... 210 0610104..................... 210 0620058..................... 111 0620106..................... 111 0630137................. 10, 15 0630370....................... 89 0630425................. 10, 15 0641404. 11, 16, 121, 141 0641405..................... 129 0641406 9, 13, 55, 88, 95, 117, 119, 159 0641407....................... 46 0641408...... 88, 114, 139, 141, 142, 219, 221 0641416............... 55, 148 0641418..................... 111 0641506..... 129, 137, 138 0641507....................... 51 0641508..... 125, 151, 156 0641512............... 87, 111

3120805

PART NUMBER INDEX 0641514 ...................... 55 0641516 .................... 107 0641522 ..... 45, 125, 137, 138, 141 0641528 .............. 45, 125 0641604 .................... 177 0641606 .................... 129 0641607 .................... 129 0641608 ........ 11, 16, 129 0641609 .................... 129 0641610 ............ 9, 13, 87 0641612 .................... 107 0641614 ...................... 88 0641616 .................... 160 0641620 ...................... 45 0641807 .................... 111 0641810 ...................... 19 0641811 .................... 141 0641812 ...................... 87 0641816 .................... 138 0641820 .................... 160 0641830 ...................... 72 0641834 ...................... 72 0641836 ............ 137, 141 0641844 ...................... 20 0641856 ...................... 88 0641912 ...................... 71 0642014 ................ 19, 72 0642016 ...................... 19 0642622 ...................... 51 0642628 ...................... 51 0642636 ...................... 51 0652014 ............ 137, 141 0681510 ...................... 95 0681610 .............. 95, 137 0681818 ...................... 71 0681836 ...................... 71 0682020 ...................... 71 0700605 ...................... 88 0700810 ...................... 90 0700814 ...................... 90 0701010 ................ 87, 89 0701012 ...................... 95 0701013 ...................... 90 0701414 ...................... 95 0720803 .................... 156 0721003 ................ 10, 15 0721004 .................... 111 0721005 .................... 108 0721008 .................... 121 0721016 .................... 159 0741506 .................... 141 0741606 ...................... 71 0750806 ............ 113, 160 0751006 .... 147, 151, 155 0800573 .................... 130 0800618 .................... 125 0800623 ............ 125, 130 0800714 .................... 129 0860520 ............ 219, 221 0860538 .................... 151 0860576 .................... 113 0860619 .................... 160 0860688 .................... 113 0860689 .................... 147 0860716 .................... 147 0860719 .................... 151

3120805

0860720 .................... 151 0860721 .................... 113 0860739 .................... 155 0860827 .................... 156 0860828 .................... 156 0861019 .................... 232 0861020 .................... 233 0861021 .................... 233 0900232 .................... 159 0900479 ...................... 51 0901056 .................... 159 0901449 .................... 159 0901633 ...................... 95 0901673 ...................... 88 0901705 ...................... 87 0901756 .................... 141 0901781 ...................... 89 0901796 .................... 155 0901842 .................... 159 0901843 .................... 159 0902051 ...................... 55 0902090 ...................... 55 0920068 ................ 71, 81 0920072 .......... 19, 20, 25 0920084 .......... 19, 20, 27 0920086 ................ 71, 83 0920089 ...................... 71 0920095 ...................... 71 0920110 .......... 19, 20, 27 0920117 .......... 19, 20, 28 0960224 .................... 111 0960238 ... 114, 148, 152, 156, 160 0960239 ... 126, 130, 148, 155, 210, 213 0960613 ............ 165, 167 0960827 .................... 125 0960905 .................... 155 0960946 .... 169, 171, 173 0961029 ............ 9, 13, 14 0961127 ............ 219, 221 0961254 ............ 165, 167 0961257 ............ 137, 141 0961259 ............ 137, 142 0961422 ............ 169, 171 0961450 .................... 142 0961531 .................... 111 0961597 .................... 130 0961664 ...................... 88 0961778 ................ 10, 15 1001109671............... 232 1001110136............... 232 1001110983............... 232 1001119695............... 130 1001148902............... 232 1001148903............... 232 1001148904............... 232 1001148905............... 232 1001148906............... 232 1060012 ...... 96, 129, 211 1060016 .................... 211 1060042 ............ 210, 213 1060097 .................... 233 1060099 ...................... 88 1060149 ...................... 88 1060172 ...................... 88 1060221 ...................... 87

1060229 ..................... 130 1060268 ..................... 129 1060273 ....................... 88 1060279 ............. 219, 221 1060300 ............. 212, 233 1060309 ............. 152, 212 1060341 ..................... 210 1060374 ..................... 181 1060375 ..................... 181 1060450 ..................... 181 1060451 ..................... 181 1060461 ..................... 233 1060514 ..................... 129 1060515 ............. 129, 212 1060516 ..................... 130 1100054 ..................... 160 1100055 ..................... 125 1120032 ................. 10, 15 1120108 ............. 175, 177 1120161 ....................... 89 1120179 ..................... 163 1120299 ............. 137, 141 1120314 ............. 107, 232 1120336 ............. 165, 167 1120340 ..................... 171 1120343 ..................... 169 1120367 ..................... 232 1120405 ....................... 90 1120427 ..................... 173 1120512 ..................... 232 1180179 ..................... 130 1260017 . 51, 72, 119, 121 1281170 ....................... 55 1281284 ..................... 206 1281326 ..................... 206 1281327 ..................... 206 1281328 ..................... 206 1281329 ..................... 206 1281330 ..................... 206 1281347 ................. 45, 55 1281438 ..................... 211 1281525 ............. 210, 211 1281526 ............. 210, 213 1281547 ..................... 206 1281548 ..................... 206 1281553 ..................... 207 1281565 ..................... 211 1281578 ..................... 212 1281671 ..................... 211 1281701 ..................... 210 1281710 ....................... 15 1281972 ..................... 212 1281985 ..................... 210 1282091 ..................... 210 1282481 ..................... 212 1320016 ....................... 90 1320019 ....................... 88 1320022 ............... 88, 107 1320030 ..................... 202 1320031 ....................... 88 1320033 ............. 189, 193 1320037 ..................... 179 1320040 ..................... 111 1320041 ....................... 88 1320059 ....................... 88 1320061 ..................... 181 1320122 ..................... 179

40HA

1320160 .................... 141 1320176 ...................... 87 1340020 ...................... 88 1340045 .................... 107 1340046 ............ 108, 226 1380032 ...................... 89 1380124 ................ 11, 16 1380137 .................... 141 1440154 .................... 111 1540002 .... 210, 211, 212 1600043 .................... 108 1600116 ... 147, 151, 156, 230 1600126 ............ 151, 155 1600135 ... 147, 151, 156, 230 1660009 ...................... 52 1660114 ...................... 51 1660160 .................... 111 1660169 ...................... 90 1660184 .............. 90, 226 1660185 .................... 111 1660213EX ............... 111 1660234 .............. 90, 226 1670199 .................... 108 1670450 .................... 129 1670451 .................... 138 1670468 .................... 107 1670526 .................... 159 1670576 .................... 129 1670591 .................... 148 1670594 .................... 111 1670607 .................... 159 1670608 ...................... 90 1670609 .................... 121 1670612 .................... 121 1670630 .................... 141 1670641 .................... 159 1670680 ...................... 90 1680892 .................... 163 1681283 .................... 177 1681294 ............ 169, 173 1681322 .................... 175 1681344 .................... 175 1681411 .................... 175 1681413 .................... 175 1681433 .................... 175 1681435 .................... 175 1681555 ........ 11, 15, 175 1681562 ........ 10, 14, 175 1681785 ................ 13, 14 1681787 .................... 163 1681841 .................... 171 1681843 .................... 171 1681847 ............ 165, 167 1681869 .................... 165 1681880 .................... 129 1681883 .................... 177 1682085 ............ 125, 173 1682086 .................... 173 1682091 .................... 169 1682124 ............ 125, 171 1682125 .................... 171 1682177 ............ 165, 167 1682178 ... 137, 138, 141, 165 1682255 ............ 125, 169

237

PART NUMBER INDEX 1682256 ..................... 169 1682271 ..................... 173 1682406 ..... 9, 13, 14, 163 1682407 ..................... 163 1682492 ............. 129, 177 1682493 ..................... 177 1682757 ..... 9, 13, 14, 163 1682758 ..................... 163 1682785 ............. 125, 173 1682786 ..................... 173 1682793 .... 137, 138, 141, 167 1682794 ..................... 167 1682796 ..................... 169 1682797 ..................... 169 1682799 ............. 125, 171 1682800 ..................... 171 1683523 ..................... 169 1683524 ............. 125, 169 1690696 ..................... 222 1690697 ..................... 222 1691483 ..................... 222 1692405 ..................... 160 1692927 ............. 211, 212 1692959 ..................... 160 1692979 ..................... 160 1692980 ..................... 160 1693285 ..................... 222 1693286 ..................... 222 1693288 ..................... 222 1693289 ..................... 222 1693291 ..................... 222 1693292 ..................... 222 1693294 ..................... 222 1693405 ............. 211, 212 1700037 ............. 219, 222 1700157 ..................... 219 1700196 ..................... 221 1700419 ..................... 219 1700428 ............. 219, 221 1700431 ............. 219, 221 1700476 ..................... 219 1700477 ..................... 219 1700580 ..................... 219 1700582 ..................... 219 1700584 ............. 219, 221 1700585 ..................... 219 1700593 ..................... 219 1700640 ..................... 219 1700643 ..................... 219 1700756 ..................... 219 1700975 ..................... 219 1700976 ..................... 219 1700977 ..................... 219 1700978 ..................... 219 1700979 ..................... 219 1700980 ..................... 219 1700981 ............. 219, 221 1701239 ............. 219, 221 1701321 ..................... 221 1701334 ..................... 221 1701427 ..................... 223 1701428 ..................... 223 1701460 ..................... 222 1701470 ..................... 221 1701493 ..................... 223 1701494 ..................... 223

238

1701495 .................... 223 1701500 .................... 221 1701502 .................... 221 1701503 .................... 221 1701504 .................... 221 1701509 .................... 221 1701515 .................... 222 1701518 .................... 221 1701529 .................... 221 1701550 .................... 221 1701555 .................... 221 1701567 .................... 222 1701571 .................... 222 1701572 .................... 222 1701573 .................... 222 1701574 .................... 222 1701577 ............ 222, 232 1701594 .................... 221 1701596 .................... 222 1701599 .................... 222 1701600 .................... 222 1701601 .................... 222 1701602 .................... 222 1701616 .................... 222 1701649 .................... 222 1701703 .................... 221 1701725 .................... 221 1701789 .................... 222 1701791 .................... 222 1701794 .................... 222 1701796 .................... 222 1701798 .................... 222 1701818 .................... 223 1702265 .................... 222 1702266 .................... 223 1702267 .................... 223 1702268 .................... 223 1702269 .................... 223 1702270 .................... 223 1702280 .................... 222 1702300 .................... 221 1702305 ...................... 51 1702402 .................... 155 1702928 .................... 223 1702958 .................... 223 1703248 .................... 223 1703518 .................... 222 1703663 .................... 223 1703664 .................... 223 1703665 .................... 223 1703677 .................... 223 1760068 ............ 138, 142 1780254 ............ 139, 142 1840005 ...................... 89 1840011 ...................... 89 1870005 .................... 212 2000106 ................ 87, 90 2000137 ................ 87, 91 2060012 .................... 232 2080026 ................ 11, 16 2120103 .................... 107 2120104 .................... 108 2120107 ............ 107, 226 2120122 ...................... 55 2120125 .............. 55, 226 2160001 51, 71, 138, 142, 171, 173, 175

2160002 9, 10, 11, 13, 15, 137, 141, 163, 165, 167, 169, 175 2160003 ... 10, 11, 15, 16, 171, 173 2160006 .... 139, 142, 175 2160007 .................... 129 2180029 ................ 56, 57 2180104 ...................... 88 2180360 ...................... 91 2180448 .................... 171 2180467 .................... 107 2180491 .................... 201 2180527 ............ 108, 177 2180536 ...................... 89 2180537 ...................... 91 2180643 ...................... 91 2180652 .................... 202 2180711 .................... 108 2180730 ................ 87, 91 2180749 ...................... 91 2180763 .................... 111 2200201 .... 165, 169, 173 2200202 .................... 165 2200221 .................... 171 2200222 ............ 107, 177 2200233 .................... 171 2200261 ................ 88, 91 2200268 .................... 108 2210006 .................... 201 2210007 ............ 189, 193 2210014 ............ 189, 193 2210027 .................... 201 2220063 ...................... 88 2220064 .................... 201 2220110 .................... 202 2220235 ............ 185, 187 2220261 ............ 199, 202 2220263 .................... 201 2220273 ...................... 88 2220318 ...................... 91 2220329 .................... 201 2220345 ............ 189, 193 2220346 .................... 201 2220348 ............ 189, 194 2220355 ............ 189, 193 2220362 ............ 189, 193 2220363 ............ 189, 194 2220365 ............ 189, 193 2220371 .... 185, 187, 202 2220372 ............ 189, 202 2220373 ........ 56, 57, 201 2220375 ............ 189, 193 2220376 ...................... 45 2220377 ............ 189, 194 2220383 .................... 201 2220385 ... 189, 193, 197, 201 2220399 .................... 202 2220408 .... 189, 193, 201 2220414 ... 185, 187, 189, 193, 197, 201, 205 2220415 ... 187, 193, 197, 201 2220416 ... 185, 187, 197, 199, 205 2220417 ............ 189, 193

40HA

2220428..................... 201 2220429..................... 201 2220435..................... 194 2220451............. 189, 193 2220465..................... 189 2220466.... 185, 187, 189, 193, 197, 202 2220468............. 201, 205 2220469..................... 193 2220471..................... 201 2220472.... 185, 187, 189, 193, 201 2220473..................... 201 2220481..................... 193 2220490............. 185, 187 2220494............. 189, 193 2220495..................... 201 2220496..... 189, 193, 205 2220497..................... 202 2220498............. 189, 193 2220504.... 185, 187, 189, 193 2220507..................... 202 2220516..................... 193 2220568..................... 193 2220578..... 189, 193, 194 2220582.... 185, 187, 189, 199, 202 2220584..................... 201 2220591..................... 202 2220600..... 189, 193, 201 2220602..................... 201 2220604..................... 202 2220605.... 189, 193, 197, 202 2220606..... 185, 187, 201 2220609.... 185, 187, 197, 201 2220618.... 189, 193, 197, 201 2220619.... 185, 190, 193, 194, 201 2220621............. 185, 187 2220622..................... 193 2220627..................... 194 2220635.... 185, 187, 197, 202 2220646............. 189, 193 2220651......... 56, 57, 201 2220654..... 197, 199, 201 2220679..................... 185 2220683..................... 201 2220700............. 185, 187 2220710............. 190, 194 2220726..................... 201 2220727..................... 202 2220773..................... 202 2220800..................... 201 2220805....................... 88 2220816..................... 199 2220820. 56, 57, 181, 201 2220844....................... 45 2220877..................... 181 2220883............. 169, 171 2220885..... 167, 169, 173 2220887............. 169, 171 2220899..................... 201

3120805

PART NUMBER INDEX 2220908 .................... 202 2360299 ........................ 9 2360300 ........................ 9 2360305 ........................ 9 2360334 ...................... 13 2360380 ...................... 13 2360381 ...................... 13 2360385 ...................... 13 2360386 ........................ 9 2420009 .................... 113 2420038 .................... 232 2420091 .................... 113 2420110 ...................... 87 2420111 .................... 113 2420125 .................... 113 2420131 ...................... 87 2420203 ...................... 95 2440043 ............ 138, 142 2440044 ............ 138, 142 2440059 ...................... 71 2460011 ...................... 95 2540016 .................... 117 2560010 ............ 139, 142 2560038 .................... 151 2560040 .................... 151 2560041 ............ 147, 151 2560109 .................... 181 2560110 .................... 181 2560112 ............ 155, 156 2560144 .................... 181 2580018 .................... 108 2600105 ............ 151, 155 2600132 ............ 151, 155 2600143 ............ 139, 142 2600170 .................... 119 2620034 ...................... 51 2620038 ...................... 51 2660080 .................... 133 2660081 .................... 133 2660082 .................... 133 2720015 .................... 155 2720058 .............. 88, 125 2720271 ...................... 88 2720335 ............ 189, 193 2720344 .................... 201 2720351 ...................... 88 2750532 ...................... 87 2750762 .................... 202 2750766 .................... 201 2750774 .................... 193 2750779 ............ 185, 187 2750786 ............ 185, 187 2750889 .................... 197 2750892 ............ 202, 205 2750894 .................... 205 2750895 .................... 205 2750897 .................... 205 2750899 ............ 189, 193 2750901 .................... 201 2750902 ............ 185, 193 2750910 ............ 185, 187 2750913 .................... 201 2750918 .................... 201 2750921 .................... 202 2750972 .................... 193 2750973 .................... 201 2750977 ............ 189, 194

3120805

2750979 .................... 193 2750991 .................... 202 2750998 .................... 202 2750999 .................... 202 2751007 .................... 202 2751010 .... 189, 193, 202 2751013 ... 185, 187, 189, 193 2751014 ............ 189, 193 2751015 .................... 187 2751017 .................... 201 2751018 ............ 187, 197 2751020 .... 185, 187, 202 2751026 ............ 193, 202 2751101 .................... 202 2751123 .................... 201 2751150 .................... 202 2751161 .................... 201 2751163 .................... 201 2751391 ............ 202, 205 2751394 .................... 202 2751397 ............ 185, 187 2751398 .................... 193 2751418 ............ 197, 202 2751421 .................... 202 2751431 .................... 197 2751443 .................... 189 2751453 .................... 197 2751454 .................... 199 2751483 ............ 194, 201 2751517 ............ 189, 194 2751614 ............ 189, 194 2751635 ............ 189, 194 2751852 .................... 202 2751906 .................... 185 2752163 .................... 202 2752235 .................... 193 2752236 .................... 193 2752237 .................... 194 2752238 .................... 189 2752239 .................... 194 2752242 ............ 190, 194 2752317 .................... 193 2752318 .................... 194 2752319 .... 189, 190, 194 2752349 .................... 189 2752433 ............ 185, 187 2752461 ............ 190, 194 2760064 ............ 138, 142 2760091 .................... 111 2780055 ................ 71, 85 2780091 ................ 10, 15 2780157 ................ 19, 37 2780167 ................ 19, 31 2780169 ................ 19, 31 2780172 ................ 19, 37 2780191 ................ 19, 41 2780195 ................ 19, 41 2791295 .................... 207 2791578 ............ 199, 206 2791592 .................... 206 2791624 .................... 206 2791625 ............ 205, 206 2791626 ............ 205, 207 2791627 ............ 189, 206 2791632 ............ 193, 206 2791633 ............ 205, 207

2791645 ..................... 206 2791655 ..................... 206 2791656 ..................... 206 2791657 ..................... 206 2791660 ..................... 206 2791677 ..................... 206 2791678 ............. 189, 206 2791680 ............. 193, 206 2791682 ..................... 206 2791764 ..................... 207 2791785 ..................... 206 2791803 ..................... 206 2791804 ..................... 206 2791805 ..................... 206 2791807 ..................... 206 2791812 ..................... 207 2791813 ..................... 207 2791814 ..................... 207 2791857 ..................... 206 2791865 ............. 187, 206 2791866 ............. 185, 206 2791957 ..................... 206 2791960 ..................... 206 2791968 ............. 197, 206 2792002 ............. 201, 206 2792003 ..................... 206 2820012 ..................... 121 2820022 ..................... 117 2820042 ....................... 90 2820043 ..................... 121 2860012 ....................... 95 2880404 ............. 137, 141 2880410 ....................... 51 2900034 ................. 32, 85 2900062 ............. 181, 197 2900068 ..................... 159 2900340 ............. 169, 173 2900381 ..................... 163 2900396 ..................... 177 2900455 ..................... 145 2900649 ....................... 81 2900660 ....................... 87 2900662 ................. 25, 83 2900698 ............. 185, 187 2900708 ................. 55, 58 2900714 ....................... 23 2900733 ..................... 145 2900740 ..................... 103 2900745 ....................... 45 2900752 ..................... 100 2900754 ................. 38, 43 2900755 ....................... 38 2900759 ....................... 68 2900760 ....................... 68 2900761 ....................... 68 2900763 ..................... 219 2900766 ....................... 27 2900767 ....................... 28 2900768 ....................... 27 2900770 .... 163, 167, 169, 171, 173, 177 2900792 .... 163, 165, 169, 171, 173 2900794 ....................... 49 2900798 ....................... 77 2900816 ....................... 43 2900826 ..................... 100

40HA

2900827 .................... 100 2900858 .................... 147 2900999 .................... 221 2901102 .................... 171 2901103 ............ 165, 167 2901111 ...................... 92 2901123 .................... 175 2901146 .................... 111 2901148 .................... 175 2901157 ...................... 35 2901557 .................... 160 2915080 ...................... 71 2920009 .... 117, 159, 211 2920013 ............ 159, 211 2920015 ............ 148, 151 2920018 .... 117, 159, 211 2920019 ............ 117, 211 2920024 ............ 211, 232 2920026 .................... 210 2920105 .................... 117 2920109 .................... 117 2920111 ............ 159, 211 2920152 .................... 117 2920162 ...................... 95 2940006 .... 139, 142, 228 2940042 ............ 119, 121 2940048 .................... 119 2940050 .................... 119 2940051 .................... 119 2940052 ............ 151, 155 2940070 .................... 121 2940113 .................... 121 3020025 ............ 138, 142 3040464 ...................... 51 3120044 .................... 232 3120322 .................... 233 3120351 .................... 233 3124003 .................... 233 3160083 .... 138, 142, 145 3160156 ................ 71, 75 3160158 ................ 19, 23 3160181 ................ 71, 77 3160183 ................ 72, 79 3200249 ...................... 71 3200316 .................... 133 3200317 .................... 133 3200363 .................... 149 3250840 ...................... 51 3250872 ...................... 51 3251019 .................... 211 3251028 .................... 219 3251243 ............ 108, 219 3251476 ...................... 96 3251813 ............ 219, 221 3251837 .................... 108 3251963 .................... 233 3252043 .................... 151 3252044 .................... 113 3252053 .................... 147 3252197 .................... 223 3252224 .................... 155 3252269 .................... 211 3252347 ............ 219, 222 3252379 .................... 147 3252382 .................... 155 3252383 .................... 113 3300012 .......... 10, 15, 19

239

PART NUMBER INDEX 3300029 ....................... 88 3300047 .... 126, 130, 148, 155, 210, 213 3300048 .... 114, 148, 152, 156, 160 3300143 ..................... 137 3300147 ..................... 155 3300151 ............. 119, 121 3300175 ........... 10, 11, 15 3300177 .... 113, 147, 151, 155, 160 3300183 ....................... 71 3300187 ............. 163, 175 3300190 ............. 171, 173 3300229 ........... 10, 11, 15 3300273 ............. 163, 175 3300281 ............. 171, 173 3300283 ..................... 169 3300284 ............. 165, 167 3300286 ..................... 177 3310601 .... 114, 148, 152, 155 3311001 ...... 45, 108, 111, 113, 114, 121, 148, 152, 155, 156, 159, 160 3311401 .... 46, 55, 88, 95, 107, 108, 113, 114, 117, 119, 121, 142, 149, 181, 185, 187 3311405 ...... 55, 117, 119, 121, 129, 139, 159, 219, 221 3311501 .... 45, 55, 87, 88, 107, 121, 137 3311505 .... 125, 137, 138, 141, 151, 156 3311601 45, 88, 107, 125, 160 3311605 ..................... 129 3311801 ......... 19, 72, 111 3311805 .... 137, 139, 141, 142, 160 3312602 ........... 10, 15, 51 3312605 ....................... 51 3313403 ................. 10, 15 3321401 ..................... 163 3323002 ..... 10, 11, 15, 51 3323403 ................. 10, 15 3340454 ............. 137, 141 3340473 ..................... 129 3340545 ..................... 177 3340552 ..................... 129 3420158 ....................... 52 3420290 ..................... 111 3420292 ....................... 51 3420352 ....................... 52 3421151 ....................... 51 3421190 ................. 11, 16 3421243 ................. 10, 15 3421490 ..... 137, 138, 141 3421491 ..... 137, 138, 141 3421492 ..................... 129 3421493 ..................... 129 3421494 ..... 137, 138, 141 3421565 ....................... 72 3421627 ....................... 72 3421686 ..................... 125

240

3421687 .................... 125 3421688 .................... 125 3421771 .................... 129 3421780 .................... 125 3422261 ................ 10, 15 3422401 ...... 9, 10, 13, 14 3431622 .... 10, 11, 15, 16 3440816 ............ 138, 142 3441228 ............ 138, 142 3450202 ...................... 87 3450606 .... 10, 11, 15, 16 3450810 ................ 10, 15 3451012 ................ 10, 15 3480092 .................... 177 3480102 .... 169, 171, 173 3480120 .................... 163 3480134 .................... 175 3480141 ............ 165, 167 3510308 .................... 139 3510309 .................... 139 3510310 .................... 139 3510376 .................... 142 3510377 .................... 142 3510378 .................... 142 3520022 .................... 108 3520026 .................... 151 3520028 ...... 95, 113, 151 3520030 .................... 121 3520035 ............ 138, 141 3520058 .................... 113 3520078 ...................... 90 3520168 .................... 114 3530244 ................ 11, 16 3530403 .................... 111 3531023 .................... 155 3532054 ... 125, 129, 137, 138, 141 3532649 ...................... 51 3533904 .................... 160 3534395 .................... 126 3534494 .................... 159 3534778 ...................... 45 3535519 .................... 121 3535607 ...................... 72 3536411 ................ 11, 16 3536566 .................... 159 3538392 .................... 155 3560034 .................... 156 3580134 ...................... 95 3580158 ...................... 95 3600050 ...................... 89 3600164 ................ 87, 99 3600165 ...................... 87 3600172 .............. 87, 103 3600199 .............. 87, 105 3600208 ...................... 89 3600213 ...................... 90 3620003 .................... 232 3640500 ............ 148, 152 3640711 .................... 114 3640752 .................... 155 3640970 .................... 148 3740002 .................... 211 3740049 ... 113, 148, 152, 210, 211, 212, 227 3740057 ............ 156, 210

3740058 ... 114, 148, 152, 156, 227 3740063 ... 114, 148, 152, 156 3740066 .................... 156 3740067 ............ 114, 227 3740077 ............ 114, 227 3740085 .................... 155 3740086 .................... 155 3760004 .................... 111 3760053 .................... 111 3760133 .................... 129 3760170 ...................... 72 3780149 ............ 185, 187 3780183 9, 10, 13, 14, 15 3790012 ... 113, 147, 148, 151, 152, 155 3790015 .... 113, 147, 151 3790152 ...................... 87 3790155 ...................... 72 3820001 ..... 51, 133, 219, 221, 223 3820012 .................... 119 3820019 .................... 119 3840643 ...................... 51 3840822 ...................... 51 3840863 ................ 10, 14 3841018 ................ 11, 15 3841048 ...................... 51 3900141 ... 163, 165, 167, 175 3900168 .................... 126 3900170 ... 163, 165, 167, 169, 171, 173, 175, 177 3900175 .................... 163 3900230 .................... 181 3910606 .................... 114 3910608 .... 148, 152, 155 3911012 .... 111, 155, 160 3911412 .................... 113 3931010 ............ 138, 142 3931016 ...................... 45 3931612 ............ 138, 142 3931620 ............ 138, 142 3941404 .................... 117 3941406 ..... 90, 119, 121, 159 3951003 ...................... 87 3951402 .................... 171 3951403 .................... 181 3951404 .................... 173 3951603 .................... 177 3951820 .................... 111 3960098 ................ 10, 15 3960371 .................... 107 3960389 ...................... 88 3960407 ...................... 87 3960416 .................... 163 3960417 .................... 121 3960418 .................... 121 3980007 ...................... 88 3990001 .................... 211 3990010 ... 210, 211, 212, 213, 228 4040215 .................... 141 4060229 ... 147, 148, 151, 152, 155

40HA

4060695..................... 108 4060804....... 55, 137, 138 4060806....................... 45 4060808......... 45, 55, 125 4060829..................... 117 4060832..................... 121 4060843..................... 232 4060849..................... 108 4070410..................... 107 4070411..................... 107 4070412..................... 107 4070559..................... 129 4070585............. 138, 142 4070586............. 138, 142 4070587............. 138, 142 4070670..................... 129 4070671..................... 129 4070672..................... 129 4070676..................... 129 4070677..................... 129 4070678..................... 129 4070705..................... 137 4070706..................... 137 4070707..................... 138 4100025....................... 90 4120012............. 156, 210 4120013.... 114, 148, 152, 156 4130160................. 10, 15 4130161................. 10, 15 4130221................. 11, 15 4130222................. 11, 15 4160026............. 137, 141 4160028..................... 159 4160105..................... 121 4220007..................... 159 4220137..................... 141 4240033..................... 181 4300031.... 117, 119, 121, 129, 181 4300032....................... 88 4300033....................... 55 4300034....................... 88 4300038......... 55, 88, 138 4300042....................... 55 4300068....................... 95 4300073..................... 107 4300076..................... 125 4300087............. 185, 187 4300092....................... 19 4300106......... 11, 16, 117 4300107....................... 72 4340575....................... 51 4360031..... 139, 142, 228 4360037....................... 91 4360065....... 91, 210, 211 4360089..................... 210 4360108............. 147, 151 4360131............. 147, 151 4360132............. 147, 151 4360141..................... 113 4360181............. 211, 232 4360199.... 113, 147, 151, 152, 155, 156, 211, 227 4360200.... 113, 148, 151, 155, 156, 227

3120805

PART NUMBER INDEX 4360202 ... 113, 147, 148, 151, 152, 155, 227 4360209 ............ 148, 152 4360212 ............ 113, 227 4360216 ............ 113, 227 4360232 ... 114, 156, 211, 227 4360236 .................... 125 4360263 .................... 159 4360267 ............ 113, 227 4360274 ... 113, 147, 151, 155, 227 4360277 ............ 125, 228 4360280 ............ 117, 228 4360281 ............ 113, 227 4360282 .................... 155 4360284 ............ 113, 227 4360289 .................... 155 4360294 .................... 211 4360542 ...................... 95 4400263 .................... 107 4400264 .................... 107 4400265 .................... 107 4400266 .................... 107 4400290 .................... 107 4400291 .................... 107 4420001 ...................... 88 4420008 .... 147, 155, 160 4420037 ............ 113, 156 4420038 ............ 125, 151 4420051 .................... 219 4420052 .................... 221 4460023 ...................... 96 4460027 .................... 211 4460049 .... 108, 126, 210 4460051 ............ 114, 148 4460052 .... 129, 148, 155 4460071 ... 139, 142, 152, 156, 160 4460244 ............ 114, 152 4460260 .................... 213 4460298 ... 114, 148, 152, 156 4460299 ... 114, 148, 152, 155 4460300 ... 114, 148, 152, 156 4460301 ... 114, 148, 152, 156 4460305 ... 114, 148, 152, 156 4460306 ... 114, 148, 152, 156 4460307 ... 114, 148, 152, 156 4460308 .................... 114 4460311 ... 114, 148, 152, 156 4460386 .................... 155 4460404 .................... 156 4460405 .................... 156 4460423 .................... 156 4520024 ...................... 20 4520124 ...................... 20 4520171 ...................... 20 4520199 ...................... 20 4562083 .................... 141

3120805

4562346 ...................... 51 4562516 .................... 107 4562687 .................... 175 4562851 .................... 175 4563330 .................... 177 4563647 .................... 163 4563769 .................... 171 4563771 ............ 165, 167 4563930 .................... 173 4564557 ...................... 89 4564558 ...................... 89 4564579 .................... 141 4565271 ...................... 89 4565278 ...................... 90 4565301 ...................... 89 4620073 ...................... 71 4620094 ...................... 71 4640005 ............ 181, 197 4640013 .... 185, 187, 201 4640123 ...................... 55 4640128 .................... 202 4640150 ...................... 55 4640213 .................... 202 4640246 .......... 55, 57, 61 4640247 .......... 55, 57, 61 4640260 ...................... 45 4640261 ...................... 51 4640360 ................ 57, 58 4640383 .................... 199 4640438 .................... 163 4640462 .......... 56, 58, 61 4640495 .................... 177 4640509 ... 163, 165, 169, 173 4640543 .......... 55, 56, 57 4640601 .... 55, 56, 57, 65 4640605 .... 169, 171, 173 4640623 ................ 56, 57 4640627 ...................... 56 4640629 ...................... 45 4640634 ... 167, 169, 171, 173, 177 4640643 .......... 57, 58, 67 4640645 .... 55, 56, 57, 61 4640646 .... 55, 56, 57, 61 4640668 ...................... 45 4640673 ................ 56, 57 4640677 .................... 181 4640689 ............ 185, 187 4640692 .......... 56, 58, 61 4640693 ................ 46, 49 4640710 .... 56, 57, 58, 61 4640720 .... 56, 57, 58, 61 4640751 ...................... 87 4640760 .................... 232 4640776 .................... 201 4640779 .................... 181 4640812 9, 10, 13, 14, 15 4640817 .................... 202 4640818 .............. 55, 202 4640850 .......... 56, 57, 65 4640866 ...................... 55 4640909 .......... 56, 57, 61 4640950 .......... 57, 58, 61 4643742 ...................... 45 4711400 ...................... 88 4711600 ...................... 90

4712200 ............. 181, 197 4712600 9, 10, 11, 13, 15, 16, 51 4740003 ....................... 71 4740004 ................. 71, 72 4740016 ................. 10, 15 4740048 ....................... 71 4740120 .... 113, 151, 155, 160 4740158 ............. 138, 141 4740171 ....................... 71 4740185 ................... 9, 13 4740199 ............. 138, 142 4740252 ....................... 72 4740256 ............. 138, 142 4740322 ..................... 107 4740338 ..................... 107 4740362 ............. 139, 142 4740367 ....................... 71 4750600 ..... 114, 152, 155 4750800 ..................... 156 4751000 ...... 45, 108, 111, 113, 114, 121, 155, 159, 160 4751400 9, 13, 46, 55, 95, 107, 108, 111, 113, 114, 117, 119, 121, 129, 141, 148, 159, 185, 187, 219, 221 4751500 .... 45, 51, 55, 85, 95, 107, 137, 151, 156 4751600 .... 11, 16, 45, 87, 88, 95, 129, 137, 160 4751800 ...... 19, 137, 141, 160 4751900 ....................... 52 4752000 ............. 137, 141 4760600 .... 114, 148, 152, 155 4760800 ..................... 156 4761000 .. 10, 15, 45, 108, 111, 113, 114, 121, 148, 152, 155, 156, 159, 160 4761400 9, 11, 13, 16, 46, 55, 88, 90, 95, 107, 108, 111, 113, 114, 117, 119, 121, 129, 141, 148, 181, 185, 187 4761500 .... 45, 51, 55, 87, 88, 95, 107, 111, 121, 125, 137, 141 4761600 .... 45, 87, 88, 95, 107, 125, 129, 138, 142, 160, 177 4761800 .... 19, 72, 87, 88, 111, 138, 141 4762000 ....................... 19 4762600 ....................... 51 4812000 ....................... 95 4831900 ....................... 90 4832000 ........... 87, 89, 90 4842561 ....................... 20 4842621 ....... 9, 10, 13, 14 4842794 ................... 9, 13 4842892 ..................... 147 4842915 ..................... 137

40HA

4842978 .................... 137 4843068 .................... 130 4843076 .................... 129 4843286 .................. 9, 13 4843330 .................... 125 4843372 ...................... 88 4843396 .................... 119 4843410 ...................... 95 4843447 .................. 9, 14 4843477 .................. 9, 13 4843517 .................... 119 4843567 .................... 119 4843621 .................... 119 4843636 .................... 137 4843822 .................... 111 4843944 .................... 121 4843945 .................... 121 4843948 .................... 121 4844033 .................... 111 4844453 .................... 125 4844848 .................. 9, 13 4844849 .................. 9, 14 4860115 ...................... 20 4920096 ................ 11, 16 4920140 .................... 126 4920865 .................... 129 4920986 .................... 141 4921250 .................... 212 4921286 .................... 212 4921361 .................... 210 4921529 .................... 211 4921788 .................... 212 4931740 .................... 211 4931941 .................... 211 4931942 .................... 211 4931943 .................... 211 4931945 .................... 211 4931946 .................... 210 4931947 .................... 210 4931954 .................... 210 4931998 .................... 211 4932089 .................... 212 4932317 .................... 212 4932318 .................... 211 4932320 .................... 210 4932321 .................... 210 4932340 .................... 212 4932362 ............ 210, 213 4932377 .................... 211 4932382 .................... 212 4932384 .................... 212 4932490 .................... 210 4932492 .................... 211 4932586 .................... 212 4932587 .................... 212 4932638 .................... 210 4932639 .................... 210 4932822 .................... 212 4932824 .................... 211 4932825 .................... 212 4933007 .................... 212 70001111 .. 31, 32, 37, 42 70001349 ........ 31, 32, 42 7000166 .................... 145 7000206 ...................... 31 7000207 ...................... 85 7000208 ...................... 85

241

PART NUMBER INDEX 7000209 ....................... 85 7000210 ....................... 85 7000214 ........... 31, 41, 85 7000215 ................. 35, 38 7000216 ................. 32, 42 7000217 ..... 31, 38, 41, 85 7000220 ................. 37, 42 7000229 ....................... 31 7000230 ....................... 31 7000232 ....................... 31 7000233 ....................... 85 7000241 ................. 37, 41 7000242 ..... 31, 37, 41, 85 7000243 ........... 32, 37, 42 7000246 ................. 31, 85 7000247 ........... 31, 41, 42 7000248 ........... 31, 37, 41 7000250 ..... 32, 37, 41, 42 7000251 ........... 31, 37, 41 7000252 ........... 31, 37, 41 7000253 ..... 31, 38, 41, 85 7000255 ....................... 85 7000256 ....................... 85 7000257 ................. 31, 85 7000258 ................. 31, 85 7000260 ........... 32, 37, 42 7000261 ........... 32, 37, 42 7000262 ........... 32, 37, 42 7000263 ..... 31, 32, 37, 42 7000268 ....................... 85 7000269 ....................... 85 7000270 ....................... 85 7000271 ....................... 85 70003153 ................... 130 70003154 ................... 130 70003160 ..................... 91 70003161 ..................... 91 70003162 ..................... 91 7000413 ....................... 62 7000414 ................. 62, 65 7000417 ............... 61, 226 7000418 ......... 62, 65, 226 7000448 ....................... 62 7000468 ................. 62, 65 7000470 ................. 62, 65 7000482 ....................... 89 7000558 ....................... 55 7000625 ............. 139, 142 7000693 ................. 90, 91 7000699 ....................... 91 7000717 ....................... 25 7000718 ....................... 81 7000728 ................. 25, 81 7000729 ....................... 81 7000732 ....................... 81 7000760 ................. 25, 83 7000782 ....................... 81 7000796 ..... 25, 27, 81, 83 7000798 ....................... 81 7001438 ....................... 99 7001498 ..................... 100 7001508 ................. 56, 57 7001909 ........... 31, 37, 42 7001911 ........... 31, 37, 42 7001912 ........... 31, 37, 42 7001913 ........... 31, 37, 42 7001922 ....................... 41

242

7001931 .......... 31, 37, 42 7001985 .......... 31, 37, 42 7001997 ...................... 31 7001998 ...................... 31 7002025 ...................... 35 7002100 .................... 145 7002103 .................... 145 7002104 .................... 145 7002105 .................... 145 7002107 .................... 145 7002110 .................... 145 7002111 .................... 145 7002112 .................... 145 7002116 .................... 145 7002117 .................... 145 7002123 .................... 145 7002125 .................... 145 7002157 ...................... 79 7002229 ...................... 61 7002274 ...................... 62 7002294 ...................... 61 7002304 ...................... 61 7002305 ................ 62, 65 7002315 ...................... 62 7002317 ................ 62, 65 7002320 ...................... 61 7002321 ...................... 61 7002322 ...................... 61 7002323 ...................... 61 7002324 ...................... 62 7002326 ...................... 62 7002327 ................ 61, 62 7002328 ...................... 61 7002329 ...................... 61 7002333 ................ 62, 65 7002334 .......... 61, 62, 65 7002335 ................ 62, 65 7002336 ................ 62, 65 7002338 .......... 61, 62, 65 7002339 ................ 62, 65 7002340 .......... 61, 62, 65 7002341 ................ 62, 65 7002344 ................ 62, 65 7002345 ................ 62, 65 7002346 .......... 61, 62, 65 7002348 ................ 62, 65 7002447 ...................... 62 7002448 ...................... 62 7002449 ...................... 62 7002450 .............. 62, 226 7002451 ...................... 62 7002821 .................... 233 7002822 .................... 233 7002823 .................... 233 7002826 .................... 233 7002828 .................... 233 7003006 .......... 25, 81, 83 7003007 ................ 25, 83 7003047 ...................... 25 7003049 ................ 25, 83 7003050 ...................... 83 7003051 ................ 25, 83 7003052 ................ 25, 83 7003054 ................ 25, 83 7003055 ................ 25, 83 7003056 ................ 25, 83 7003057 ...................... 25

7003059 ................ 25, 83 7003061 ...................... 81 7003062 ...................... 81 7003063 ...................... 81 7003064 ...................... 81 7003065 ...................... 81 7003066 ...................... 81 7003067 ...................... 81 7003069 ...................... 83 7003070 ...................... 25 7003071 ...................... 25 7003087 ...................... 38 7003088 ...................... 38 7003089 ...................... 38 7003092 ...................... 83 7003093 ...................... 83 7003094 ...................... 83 7003095 ...................... 83 7003096 ...................... 83 7003432 ...................... 38 7003433 ...................... 38 7003635 ...................... 58 7003657 ...................... 95 7003722 .................... 147 7003723 ...................... 45 7003782 ............ 151, 155 7003783 ... 147, 151, 156, 230 7003789 ... 147, 151, 156, 230 7003790 .... 147, 151, 156 7003797 ... 147, 151, 156, 230 7003825 ................ 62, 65 7003841 ...................... 65 7003855 ................ 62, 65 7004166 ...................... 75 7004167 ................ 75, 77 7004171 ................ 75, 77 7004173 ...................... 75 7004177 ...................... 75 7004191 ...................... 75 7004192 ................ 75, 77 7004193 ................ 75, 77 7004194 ...................... 75 7004195 ...................... 75 7004196 ...................... 77 7004214 .............. 88, 226 7004244 .................... 107 7004248 ...................... 89 7004249 ...................... 89 7004275 .................... 233 7004276 .................... 233 7004289 ................ 57, 58 7004368 ... 55, 56, 57, 58, 226 7004412 ...................... 89 7004822 ...................... 61 7004823 ...................... 61 7004834 ...................... 61 7004835 ...................... 61 7004836 ...................... 61 7004837 ...................... 61 7004838 ...................... 61 7004839 ...................... 61 7004841 ...................... 61 7004859 ................ 62, 65

40HA

7004906....................... 23 7004907....................... 23 7004908....................... 23 7004910....................... 23 7004917....................... 23 7006075....................... 55 7006139............. 130, 228 7006151..................... 130 7006152............. 130, 228 7007208....................... 99 7007321....................... 45 7007323....................... 45 7007412..................... 100 7007413....................... 99 7007414....................... 99 7007416....................... 99 7007417....................... 99 7007419....................... 99 7007420....................... 99 7007421....................... 99 7007422....................... 99 7007423....................... 99 7007424....................... 99 7007425....................... 99 7007435....................... 99 7007436....................... 99 7007437....................... 99 7007438....................... 99 7007439....................... 99 7007440....................... 99 7007441....................... 99 7007442....................... 99 7007444....................... 99 7007445....................... 99 7007449....................... 99 7007453....................... 99 7007454....................... 99 7007456....................... 99 7007458....................... 99 7007461..................... 100 7007466..................... 100 7007468..................... 100 7007469..................... 100 7007470..................... 100 7007471..................... 100 7007472..................... 100 7007474..................... 100 7007475..................... 100 7007476..................... 100 7007477..................... 100 7007478..................... 100 7007482..................... 100 7007483..................... 100 7007484..................... 100 7007485..................... 100 7007486..................... 100 7007487..................... 100 7007488..................... 100 7007490..................... 100 7007491..................... 100 7007492..................... 100 7007494..................... 100 7007496............. 100, 226 7007497..................... 100 7007498..................... 100 7007499..................... 100 7007601....................... 31

3120805

PART NUMBER INDEX 7007603 .......... 31, 38, 41 7007617 ................ 37, 42 7007650 .... 32, 37, 41, 42 7007651 .......... 32, 37, 42 7007652 .......... 31, 37, 41 7007653 .......... 31, 37, 41 7007654 ................ 31, 41 7007669 ...................... 35 7007683 ................ 37, 41 7007684 ................ 37, 41 7007685 ................ 37, 41 7007686 ................ 37, 41 7007687 ................ 37, 41 7007688 ................ 37, 41 7007689 ................ 37, 41 7007690 ................ 37, 41 7007691 ................ 37, 41 7007692 ...................... 41 7007697 ...................... 31 7007874 ...................... 23 7007875 ...................... 23 7007876 ...................... 23 7007878 ...................... 23 7007879 ...................... 23 7007880 ...................... 23 7007923 ...................... 27 7007924 ...................... 27 7007933 ...................... 27 7007970 ...................... 27 7007977 ...................... 27 7007979 ...................... 27 7007980 ...................... 27 7007983 ...................... 27 7007985 ...................... 27 7007986 ...................... 27 7007987 ...................... 27 7008804 .................... 114 7008821 .................... 114 7008828 ............ 114, 227 7008829 ............ 114, 227 7009739 ...................... 45 7009745 .. 56, 57, 58, 226 7009905 ...................... 79 7009909 ...................... 79 7009912 ...................... 79 7009913 ...................... 79 7009927 ...................... 79 7009930 ...................... 79 7009983 ...................... 79 7009984 ...................... 79 7009987 ...................... 79 7009988 ...................... 79 7009989 ...................... 79 7009990 ...................... 79 7009992 .................... 145 7010120 .................... 100 7010122 .................... 100 7010429 ................ 31, 32 7010444 ...................... 35 7010446 ...................... 35 7010447 ...................... 35 7010448 ...................... 35 7010452 ...................... 38

3120805

7010453 ...................... 38 7010454 ...................... 38 7010455 ...................... 38 7010459 ...................... 41 7010469 ................ 41, 43 7010470 ...................... 41 7010473 ................ 41, 43 7010474 ...................... 42 7010475 ...................... 43 7010476 ...................... 43 7010477 ...................... 43 7010478 ...................... 43 7010530 ............ 185, 187 7010531 ............ 185, 187 7010698 ............ 113, 227 7010701 ...................... 67 7010703 ...................... 67 7010704 ................ 67, 68 7010705 ...................... 67 7010706 ...................... 67 7010707 ...................... 67 7010708 ...................... 67 7010709 ...................... 67 7010710 ...................... 67 7010711 ...................... 67 7010712 ...................... 67 7010713 ...................... 67 7010716 ...................... 67 7010717 ...................... 67 7010720 ...................... 67 7010721 ...................... 67 7010723 ...................... 67 7010724 ...................... 67 7010725 ...................... 67 7010727 ...................... 67 7010729 ...................... 67 7010730 ...................... 67 7010731 ...................... 67 7010732 ...................... 67 7010733 ...................... 67 7010734 ...................... 67 7010735 ...................... 67 7010738 ...................... 67 7010739 ...................... 67 7010741 ...................... 67 7010742 ...................... 67 7010743 ...................... 67 7010745 ...................... 67 7010763 ...................... 49 7010766 ...................... 49 7010767 ...................... 49 7010768 ...................... 49 7010769 ...................... 49 7010770 ...................... 49 7010771 ...................... 49 7010772 .............. 49, 230 7010773 ...................... 49 7010774 ...................... 49 7010775 ...................... 77 7010776 ...................... 77 7010777 ...................... 77 7010778 ...................... 77 7010779 ...................... 77

7010784 ....................... 67 7010785 ....................... 67 7010902 ..................... 103 7010905 ..................... 103 7010907 ..................... 103 7010909 ..................... 103 7010911 ..................... 103 7010914 ..................... 103 7010918 ..................... 103 7010919 ..................... 103 7010923 ....................... 89 7010925 ..................... 103 7010926 ..................... 103 7010927 ..................... 103 7010928 ..................... 103 7010929 ..................... 103 7010930 ..................... 103 7010953 ..................... 105 7010954 ..................... 105 7010955 ..................... 105 7010956 ..................... 105 7010957 ..................... 105 7010958 ..................... 105 7010959 ..................... 105 7010960 ..................... 105 7010961 ..................... 105 7010978 ..................... 105 7011118 ....................... 62 7011182 ....................... 62 7011183 ................. 62, 65 7011321 ....................... 55 7011325 ................. 56, 57 7011712 ....................... 27 7011713 ....................... 27 7011714 ....................... 27 7011715 ....................... 27 7011716 ....................... 27 7011717 ....................... 27 7012513 ....................... 95 7012514 ....................... 95 7012516 ....................... 45 7012518 ....................... 55 7012558 ....................... 95 7012559 ..................... 107 7012570 ....................... 71 7012571 ....................... 71 7012575 ....................... 90 7012598 ..................... 226 7012599 ................. 90, 91 7012611 ..................... 155 7012612 ..................... 155 7012626 ....................... 90 7012650 ....................... 71 7012651 ....................... 71 7012698 ....................... 90 7012910 ................. 57, 58 7012930 ....................... 58 7012959 ....................... 55 7013710 ....................... 89 7013711 ....................... 89 7013712 ....................... 89 7013753 ....................... 89 7014100 ....................... 43

40HA

7014101 ...................... 43 7014102 ...................... 43 7014103 ...................... 43 7014108 ...................... 43 7014109 ...................... 43 7014110 ...................... 43 7014112 ...................... 43 7014113 ...................... 43 7014502 .............. 90, 226 7014683 ...................... 90 7016308 ...................... 90 7016309 ...................... 91 7016331 ...................... 91 7016332 ...................... 91 7016333 .................... 107 7016654 .................... 233 7017067 ...................... 31 7017070 ................ 32, 42 7017080 ...................... 31 7017094 ................ 32, 42 7017095 ................ 32, 42 7018602 ...................... 27 7018603 ...................... 27 7018605 ...................... 27 7018606 ...................... 27 7018607 ...................... 27 7018608 ...................... 28 7018609 ...................... 27 7018612 ...................... 28 7019607 ................ 90, 91 7020023 ...................... 90 7020027 ...................... 91 7020108 ...................... 95 7020109 ...................... 95 7020110 ...................... 95 7020111 ...................... 95 7020190 ...................... 95 7020191 ...................... 95 7020193 ...................... 95 7020404 ...................... 91 7020406 ...................... 91 7020411 ...................... 91 7020414 ...................... 91 7020415 ...................... 91 7020417 ................ 90, 91 7020419 ...................... 91 7020424 ...................... 91 7020425 ...................... 91 7020426 ...................... 91 7020429 ...................... 91 7020434 ...................... 91 7020437 ...................... 91 7020456 ...................... 91 7020465 ...................... 91 7020477 ...................... 91 7020496 ...................... 91 7024413 ...................... 91 7024574 ...................... 55 7026199 ...................... 95 8320270 ...................... 91 9983596 .................... 125 N.S. ............................. 83

243