JLG 400S 460Sj Parts Manual (3120789) - PDF DOWNLOAD

Page 368

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODEL 400S/460SJ VARIABLE PARTS

ITEM

368

PART NUMBER Note

QTY Ref

70001403 7026871 70001990 7016331 7020023 7027245 7027239 7027795 3740080 7014501 7022135 7027965 7027972 7022111 7022113 4360501 3740080 4360336 1600364 1600411 4360548 4360549 1600375 4360336 2400061

Ref 1 Dozen 4 1 1 Dozen 4 4 1 1 1 1 Dozen 4 1 Dozen 4 1 Dozen 4 1 1 1 1 1 1 1 1 1 2

DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. VARIABLE PARTS Filter, Oil (Caterpillar Engine Machines) Filter, Fuel (Caterpillar Engine Machines) Solenoid, Shutdown (Caterpillar Engine Machines) Filter, Oil (Deutz Engine Machines) Filter, Fuel (Deutz Engine Machines) Filter, Fuel (Deutz Engine Machines) Solenoid, Shutdown (Deutz Engine Machines) Module, Deutz EMR2 (Deutz Engine Machines) Relay (Caterpillar and Ford Machines) Filter, Oil (Ford Engine Machines) Filter, Fuel (Ford Engine Machines) Filter, Oil (GM Engine Machines) Filter, Fuel (GM Engine Machines) Filter, Oil (Isuzu Engine Machines) Filter, Fuel (Isuzu Engine Machines) Breaker, Circuit (Isuzu Engine Machines) Relay (Machines with Generator Option) Switch, Toggle (Machines with Generator Option) Module, Controller (Ground Control) (Caterpillar and Ford Engines) Module, Controller (Ground Control) (Deutz and GM) Switch, Limit Switch, Limit Module, Controller (Platform Control) Switch, Toggle (Ford Dual Fuel Machines) Fuse (Ford Engine Machines)

400S/460SJ

REV

3120789


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FIGURE 10-1. SPECIAL OPTIONS LIST

7min
pages 370-374

FIGURE 9-1. MODEL 400S/460SJ STANDARD PARTS

1min
pages 366-367

FIGURE 9-2. MODEL 400S/460SJ VARIABLE PARTS

1min
page 368

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC

8min
pages 358-364

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC

3min
pages 354-357

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT ADE SYSTEM

9min
pages 334-341

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM

16min
pages 342-352

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

2min
pages 332-333

FIGURE 6-5. HYDRAULIC DIAGRAM LIST

1min
page 330

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD

1min
pages 322-325

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD

1min
pages 320-321

FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM

2min
pages 326-329

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

1min
pages 318-319

FIGURE 5-8. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT

1min
pages 306-307

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - MAIN

1min
pages 304-305

FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (USAGE MAY VARY) (SERVICE REPLACEMENT

1min
pages 302-303

FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (400S - SERVICE REPLACEMENT CYLINDER

1min
pages 296-297

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (USAGE MAY VARY) (SERVICE REPLACEMENT

1min
pages 300-301

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (ORIGINAL EQUIPMENT

1min
pages 298-299

FIGURE 4-22. WELDER ASSEMBLY

1min
pages 286-287

FIGURE 4-19. SKYWELDER INSTALLATION (Prior to SN 0300068333

4min
pages 276-281

FIGURE 4-17. PLASMA CUTTER ASSEMBLY

1min
pages 270-271

FIGURE 4-18. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ

1min
pages 272-275

FIGURE 4-16. SKYCUTTER INSTALLATION

1min
pages 268-269

FIGURE 4-15. SKYGLAZIER INSTALLATION

1min
pages 266-267

FIGURE 4-10. CONTROLLER ASSEMBLY (LIFT AND SWING) (WITH ADE SYSTEM

2min
pages 254-257

FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITHOUT ADE SYSTEM

1min
pages 258-259

FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT) (WITHOUT ADE SYSTEM

1min
pages 248-249

FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY WITH ADE SYSTEM

5min
pages 244-247

FIGURE 3-2. BOOM ASSEMBLY - 400S

2min
pages 212-215

FIGURE 3-1. BOOM INSTALLATIONS

4min
pages 208-211

FIGURE 4-3. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) (OPTIONAL

1min
pages 236-237

FIGURE 4-1. PLATFORM INSTALLATION (FRONT ENTRY PLATFORM

2min
pages 228-231

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY WITHOUT ADE SYSTEM

5min
pages 240-243

FIGURE 3-4. ROTATOR ASSEMBLIES

2min
pages 220-223

FIGURE 3-3. BOOM ASSEMBLY - 460SJ

3min
pages 216-219

FIGURE 2-34. SKYAIR COMPRESSOR PARTS

3min
pages 204-206

FIGURE 2-29. 2500W GENERATOR INSTALLATION - ISUZU MACHINES (OPTIONAL

2min
pages 182-185

FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL

2min
pages 162-165

FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY WITH ADE SYSTEM

6min
pages 148-153

FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES

7min
pages 186-191

FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL

4min
pages 166-169

FIGURE 2-28. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL

2min
pages 178-181

FIGURE 2-26. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (Prior to SN 0300078473 FIGURE 2-27. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) (SN 0300078473 through 0300096000) ...................................................................................................................................................................................................... 174

6min
pages 170-177

FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY WITHOUT ADE SYSTEM

3min
pages 144-147

FIGURE 2-19. TANK INSTALLATIONS

2min
pages 140-143

FIGURE 2-18. AUXILIARY PUMP ASSEMBLY

2min
pages 136-139

FIGURE 2-12. FORD ENGINE INSTALLATION (SN 0300078473 through 0300096000

7min
pages 108-115

FIGURE 2-11. FORD ENGINE INSTALLATION (Prior to SN 0300078473

9min
pages 100-107

FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION

7min
pages 78-85

FIGURE 2-10. DEUTZ ENGINE INSTALLATION (SN 0300077682 through 0300096000

7min
pages 92-99

FIGURE 2-17. GEAR PUMP ASSEMBLY

1min
pages 134-135

FIGURE 2-16. PISTON PUMP ASSEMBLY

4min
pages 130-133

FIGURE 2-15. ISUZU ENGINE INSTALLATION - 4LE1

4min
pages 126-129

FIGURE 2-9. DEUTZ ENGINE INSTALLATION (Prior to SN 0300077682

7min
pages 86-91

FIGURE 2-7. SWING MOTOR ASSEMBLY

1min
pages 76-77

FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS

1min
pages 68-71

FIGURE 2-6. SWING HUB ASSEMBLY

1min
pages 74-75

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY

3min
pages 62-65

FIGURE 2-3. ARTICULATING JIB VALVE ASSEMBLY

1min
pages 66-67

FIGURE 2-5. SWING BRAKE ASSEMBLY

1min
pages 72-73

FIGURE 2-1. VALVES AND TILT INDICATOR INSTALLATIONS

1min
pages 58-61

FIGURE 1-9. DRIVE MOTOR ASSEMBLY (FIELD SERVICE REPLACEMENT - 5 BOLT ASSEMBLY

2min
pages 42-45

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

5min
pages 24-27

FIGURE 1-5. DRIVE HUB ASSEMBLY (4WD FRONT) (Prior to SN 0300076633

2min
pages 28-29

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD

5min
pages 18-23

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE

4min
pages 10-13

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT - 4 BOLT ASSEMBLY

3min
pages 38-41

FIGURE 1-7. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (SN 0300076633 through 0300096000

3min
pages 34-37

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE

4min
pages 14-17

FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (Prior to SN 0300076633

4min
pages 30-33
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