7. Maintenance
1000 Hours Service Maintenance to be performed every 1000 hours of operation.
1. Driver's seat 1.1. General safety check • Check for play in seat gliders. Max. allowed in length or sideways: 1 mm. Grease the gliders. • Check shock absorbers for oil leakages. • Check seat mounting to the dump truck. • Check safety belt and lock mechanism for wear and damage. • Check that no pins are loose / worn in the seat base.
• Replace worn/damaged parts.
2. Engine 2.1
Replace fuel filter 4* Replace water separating fuel filter 4* The filters consist of one filter unit each. The filters are located on the left hand side of the engine. The fuel filter in the front of the engine and the water separating fuel filter on the rear of the engine, see ill. 1. Wash the filters externally and unscrew it. Discard the filters according to environmental requirements. 2. Fit the new genuine filters and tighten it by hand. • Never use tools to tighten the filters! The filters may be damaged and the fuel flow hampered.
Fuel filter Water separating fuel filter
3. Bleed the fuel system, procedure on next page, item 2.2. 4. Start engine and check for leaks.
CAUTION Observe extreme cleanliness when working with the fuel system. Otherwise may operational interruption easily occur and the injection equipment may be damaged.
* Numbers refer to positions on the lubrication schedule, chapter 6 Operating & Maintenance Manual
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