CLAAS DISCO 8700 C Plus DISCO 8700 C Fitting instructions Manual - PDF DOWNLOAD

DISCO 8700 C Plus DISCO 8700 C JAGUAR 900 / 890 / 870 / 850 / 830 (Model 492) JAGUAR 880 / 860 / 840 / 820 (Model 491)

Fitting instructions

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Introduction

Introduction

1 Introduction INTRODUCTION These instructions describe the safe and time-saving work procedure for fitting the DISCO 8700 C Plus / 8700 C to the JAGUAR. Read through these instructions carefully before commencing work! Pay particular attention to the section »General information«.

The material supplied is listed on Page 4.1. Before commencing work, ensure that the conversion kit is complete.

The "Material supplied" listing should also be considered as a supplement to the replacement parts list.

These fitting instructions are applicable to Disc mower: DISCO 8700 C Plus / 8700 C from serial no. 654 0 1001

Your CLAAS Service Department

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

1.1

Contents

Contents

2 Contents 1. Introduction Introduction ............................................................................... 1.1

2. Contents 3. General information Of special importance ............................................................... 3.1 Identification of warning and danger signs ................................ 3.1 Intended use ............................................................................. 3.2 Safety decals with pictorials ...................................................... 3.2 General safety instructions ....................................................... 3.2

4. Material supplied Adapter (936 608.0) ................................................................. 4.1 Parts for JAGUAR Model 492 (936 798.0) ............................... 4.1 Lubrication line (936 862.0) ..................................................... 4.2 Tank return line ........................................................................ 4.2 Lifting cylinder (936 787.0) ....................................................... 4.2 Pressure switch (936 799.0) .................................................... 4.3 Electrics (936 607.0) ................................................................ 4.3 Centre mower unit (936 856.0) ................................................ 4.4 Right and left mower units ....................................................... 4.4 Warning panels ......................................................................... 4.5

7. Attaching the mower unit to the JAGUAR Mounting the adapter with a mounting frame ...........................

Adjusting the belt pulley ............................................................

Fitting the safety covers ............................................................

Fitting the cutting height indicator (JAGUAR Model 492) .........

Fitting the cutting height indicator (JAGUAR Model 491) .........

Connecting the hydraulics ........................................................

Connecting the central lubrication system ................................

8. Assembly of the mower units Middle mower unit ....................................................................

Side mower units ......................................................................

Installing the mower blades ......................................................

DISCO 8700 C Plus mower blade quick-change system ...

DISCO 8700 C bolted mower blades .................................

Fitting the right and left hand arms ...........................................

Fitting the side mower units ......................................................

Fitting the prop stands ........................................................

Attaching the middle mower unit ..............................................

Adjustment of the upper link .....................................................

Transport stop ..........................................................................

9.1 9.1 9.2 9.2 9.5 9.6

10. Cable harnesses

Hydraulic system ....................................................................... 5.1 Tyres ......................................................................................... 5.1 Additional weights ..................................................................... 5.1 Lighting ..................................................................................... 5.2 Removing the feeder housing ................................................... 5.2

6. Preliminary set-up

11. Reinstating

Preliminary set-up of JAGUAR 900 / 890 / 870 / 850 / 830 (Model 492) for Disco 8700 C Plus / 8700 C ...................... 6.1 Control box / Power supply / Operating unit ....................... 6.3 Establishing the power supply ............................................ 6.3 Connecting the isolating plug cable (87) ............................. 6.5 Connecting the operating unit (82) and the operating unit cable (83) ..................................................................... 6.6 Installation of the control cable (JAGUAR Model 492) ....... 6.7 Connecting the JAGUAR Model 492 cable (84) ................. 6.9 Module exchange ............................................................. 6.11 Hydraulic system .............................................................. 6.12 Fitting the flow restrictor .................................................... 6.15 Running the tank return line .............................................. 6.16 Preliminary set-up of JAGUAR 880 / 860 / 840 / 820 (Model 491) for Disco 8700 C Plus / 8700 C ......................................... 6.18 Connecting extension cable (93) ...................................... 6.20 Establishing the power supply .......................................... 6.21 Connecting the isolating plug cable (87) ........................... 6.22 Fitting the control box (81) and the bracket for the operating unit (82) ............................................................................. 6.23 Connecting the operating unit (82) and the operating unit cable (83) ................................................................... 6.24 Hydraulic system .............................................................. 6.26 Running the tank return line .............................................. 6.27

Reinstating JAGUAR 900 / 890 / 870 / 850 / 830 (Model 492) Reinstating restrictors .......................................................

Central electrics unit .........................................................

Central lubrication system ................................................

Miscellaneous ...................................................................

Additional weights ............................................................

Feeder housing ................................................................

Attaching the CORN CRACKER ......................................

Cut height indicator ..........................................................

Reinstating JAGUAR 880 / 860 / 840 / 820 (Model 491) ........

Hydraulic control ...............................................................

Central electrics unit .........................................................

Central lubrication system ................................................

Miscellaneous ...................................................................

Additional weights ............................................................

Feeder housing ................................................................

Attaching the CORN CRACKER ......................................

Cut height indicator ..........................................................

2.1

8.1 8.3 8.6 8.6 8.9

9. Completing the mower unit

Connecting the cable harness (92) .........................................

Attaching the warning panels .................................................

Running the cable harnesses for lighting and speed monitoring .........................................................................

Hydraulic system ....................................................................

Electrical system .....................................................................

Power supply for electro-hydraulic operation ...................

Driving lights .....................................................................

5. General preparation

7.1 7.2 7.3 7.4 7.4 7.5 7.6

10.1 10.2 10.3 10.7 10.7 10.7 10.7

11.1 11.2 11.3 11.4 11.5 11.5 11.5 11.5 11.5 11.6 11.7 11.7 11.8 11.8 11.8 11.8 11.8 11.8

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

General information

General information

3 General information OF SPECIAL IMPORTANCE To prevent accidents, these instructions must be read and observed by everyone who uses this machine/front attachment or deals with maintenance, servicing or inspection. Read and observe in particular the "Safety rules" chapter in your operator's manual. Observe the applicable accident prevention regulations for your territory.

Before starting work, establish that all tools and resources are present. Carry out a comparison between the machine/front attachment type present, the specification in the "Material supplied" section and the supplied set of parts.

The specifications of the parts, e. g. for screws, can be taken from the "Material supplied" listing. Every fitted part is given an item number (Item No.) in this listing. Other details regarding the parts are the replacement part no., the quantity, the dimensions and the ISO/DIN number.

For better orientation, the existing parts are identified with letters in the installation descriptions, and the new ones with numbers (item numbers).

Text and pictures are kept neutral as far as possible. Text notes are used to draw attention to differences between the individual models.

Technical specifications, dimensions and weights are understood with the usual tolerances.

IMPORTANT: Front, rear, right and left are always understood as in the direction of travel.

IDENTIFICATION OF WARNING AND DANGER SIGNS All parts of this manual having to do with your safety or the safe operation of the machine/ front attachment are marked with the following signs. Please pass all safety instructions on to other users, too.

Danger!

Sign to indicate instructions which must be observed. Failure to do so would cause danger to life and limb to the operator and the people around him.

– Preventive measures.

Attention!

Sign to indicate instructions which must be observed. Failure to do so could result in damage to the machine/front attachment.

– Measures to prevent damage to the machine/front attachment.

Note!

Sign to indicate instructions for more efficient and economic use of the machine/front attachment.

Caution!

Sign to indicate instructions to be followed during disassembly/assembly.

Environment!

Sign to indicate instructions which must be observed in order to avoid damage to the environment.

Danger to the environment is caused by irregular handling and incorrect disposal of toxic material (e.g. old oil).

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

3.1

General information INTENDED USE The use of spare parts, accessories and additional equipment which are not originally manufactured, tested and issued by CLAAS can have a negative effect on specific design features of the CLAAS machine/front attachment or on their operability, thereby impairing active and/or passive operating safety, as well as safety at work (accident prevention).

When working on the raised machine/front attachment, always ensure safety by means of suitable supporting devices!

Use suitable tools and wear safety gloves when removing and fitting working parts!

Dispose of used oil, grease and filters in accordance with regulations!

Always disconnect the power supply before working on the electrical system!

CLAAS will in no way be liable for damage or personal injury caused by the use of unoriginal CLAAS parts, accessories and additional equipment.

Wear safety glasses and a mask when engaged in grinding work. Observe the manufacturer's instructions for using grinding/cutting wheels.

SAFETY DECALS WITH PICTORIALS

Before welding, burning or grinding, clean the machine/front attachment and its surroundings of dust and flammable materials, and provide adequate ventilation – risk of explosion!

The warning and instruction signs on the machine/ front attachment provide important recommendations for safe operation. These instructions involve your safety – observe them at all times!

If safety decals are damaged during the conversion or if parts carrying safety decals are exchanged, it must be ensured that the relevant safety decals are reattached.

The individual stickers are explained in greater detail in the operator's manual.

When carrying out arc welding work on an installed machine/front attachment, interrupt the current supply or disconnect the cable at the generator and from the battery!

When carrying out welding work, wear the prescribed protective clothing such as, e.g. dark safety glasses or protective shield, protective clothing, welding gloves and safety shoes. Do not look into the arc without eye protection – risk of dazzling!

GENERAL SAFETY INSTRUCTIONS Read and observe also the safety instructions in the "Safety rules" chapter in the operator's manual for the machine/front attachment.

As a matter of practice, only undertake assembly and cleaning work when the drive is switched off and the engine is at a standstill. – Remove the ignition key!

Installation work may only be carried out by specialist personnel who have been trained for the task.

Only personnel with specialist knowledge and experience of hydraulics may work on the hydraulic equipment of the machine/front attachment!

Before working on the hydraulic system, lower or drain the machine/front attachment or hydraulically-actuated components, and remove any pressure from the hydraulic system!

Before carrying out installation work on pre-tensioned energy storing devices (springs, pressure accumulators, etc.), these must be relieved in accordance with the instructions!

3.2

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Material supplied

Material supplied

4 Material supplied ADAPTER (936 608.0) Item No. Replacement part no.

1 936 701.0 2 237 613.2 3 939 943.0 4 939 944.1 5 934 827.1 6 933 464.0 7 934 652.1 8 934 655.1 9 937 043.3 10 215 476.1 11 950 393.0 12 961 751.0 13 233 132.0 14 237 442.0 15 239 393.1 16 233 132.0

Description

Dimensions

Arm Roll pin Spring cotter Prop stand Safety guard Plate Universal drive shaft Universal drive shaft Universal drive shaft Hose clip Pipe clip Round steel chain Snap hook Hexagon head bolt Contact washer Lock nut

Complete 10x60N D8 1.1x300x620 3x50x94 W2400-SD25 W2400-SD25 W2400-SD25 AS100-120/12-C7 D82 4x32x19GL C 60 M8x25 B8 VM8

DIN

5299 933

Quantity 2 2 2 2 2 4 1 1 1 1 1 1 1 1 2 1

PARTS FOR JAGUAR MODEL 492 (936 798.0) Item No. Replacement part no.

21 239 288.0 22 238 719.0 23 238 479.0 24 215 089.1 25 633 589.1 26 237 370.0 27 236 170.0 28 239 393.1 29 068 063.0 30 236 890.0 31 32 33 34 35 36 37

936 784.0 237 729.1 217 014.0 239 497.0 236 169.0 040 157.0 068 220.1

Description

Dimensions

Male connector Tapered reducing connection Tapered reducing connection Plug Union nut Hexagon head bolt Hex nut Contact washer Lever Adjustable L-connection

L15B-M14x1,5 KOR15/10-L-OMS KOR15/8-L-OMS VSD 15 L-MMB A3 L15 M8x30 933 M8 934 B8 20x5x92 L10 (only JAGUAR Model 492) 4x233x321 St4.8x16-C A5 D18x7.5 M6 934 D10x6.5x0.8 on the angle transmitter

Operating unit mount Hex self-tapping screw Contact washer Stop buffer Hex nut Flow restrictor Strap

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

DIN

Quantity 2 1 1 1 1 1 1 1 1 1 1 3 3 2 4 1 1

4.1

Material supplied LUBRICATION LINE (936 862.0) Item No. Replacement part no.

41 078 453.1 42 235 405.0 43 078 488.0 44 990 227.0 45 078 448.0

Description

Dimensions

End cap Sealing ring Threaded connector Elbow connection Lubrication hose

DN6 G1/4“ A14x18 GEZV 6511-6-1/4“ M8x1 AK rotatable Y D8.4x2.1x25M

Description

Dimensions

Hose line Screw coupling Dust cap Bracket Hexagon head bolt Pipe clip Hexagon head bolt Contact washer Lock nut T-piece adjustable

1SN8 NN 3950

DIN

Quantity 2 2 2 2 1

TANK RETURN LINE Item No. Replacement part no.

51 970 796.0 52 933 588.0 53 933 587.0 54 965 838.0 55 237 875.0 56 812 991.0 57 237 370.0 58 239 393.1 59 238 132.0 60 239 039.0 61

957 455.0

Cable tie

DIN

M12x45 933 RSGU 1.15/20 M8x30 B8 VM8 L10 (only JAGUAR Model 491) SST2S 172x4.6

Quantity 1 1 1 1 1 1 1 1 1 50

LIFTING CYLINDER (936 787.0) Item No. Replacement part no.

66 084 979.1 238 693.0 216 093.0 933 431.0 933 432.0 67 697 979.0 933 588.0 933 587.0 68 952 135.3 69 234 306.0 70 235 681.2 71 235 653.2 72 213 101.0

4.2

Description

Dimensions

Hydraulic cylinder Adjustable elbow piece Straight screw coupling Threaded connector Dust-tight plug Hydraulic hose Screw coupling Dust cap Pin Washer Roll pin Roll pin Screw plug

fitted MI L10 GZ 10-L

1SN 8N90N 1400

30H9x167 30.5x42x2 8x50N 5x50N M18x1.5 (only JAGUAR Model 491)

DIN

Quantity 2 2 2 2 2 2 2 2 2 4 4 4 3

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Material supplied PRESSURE SWITCH (936 799.0) Item No. Replacement part no.

73 933 331.2 74 238 890.0 75 238 693.0 76 697 975.0 77 050 791.0 78 812 991.0 79 211 397.0 80 238 763.0

Description

Dimensions

Oil pressure switch Adjustable L-connection Adjustable elbow piece Hydraulic hose Union Pipe clip Cable tie Female connector

pre-assembled MI L10 MI L10 1SN 8DN 1500 pre-assembled RSGU 1.15/20 7.5x360 6.3x2.5

Description

Dimensions

Control box Operating unit Operating unit cable Cable, JAGUAR Model 492 Cable, JAGUAR Model 491 Cable Cable, isolating plug Retaining plate Hexagon head bolt Lock nut Contact washer Cable harness, complete Cable extension Operating unit mount Supporting tube Retaining plate Hexagon head bolt Contact washer Lock nut Hexagon head bolt Hexagon head bolt Roll pin Cheese head screw Contact washer Lock nut Hexagon head bolt Cable tie Hexagon head bolt Pipe clip Contact washer Lock nut

JAGUAR Model 491 / 492 JAGUAR Model 491 / 492 JAGUAR Model 491 / 492 SB/ZE SB/ZE SPAG.VERS. SB 4x140x151 M5x20 VM5 A5 JAGUAR Model 491 / 492 RNH / JAGUAR Model 491 3x330x340 R030x20x1.5 2.5x60x95 M8x 20 B8 VM8 M8x 45 M8x 90 16x70 N M5x16 A5 VM5 M8x25 SST2S 172x4.6 M8x30 RSGU 1.15/20 B8 VM8

DIN

Quantity 1 1 1 1 1 1 6 1

ELECTRICS (936 607.0) Item No. Replacement part no.

81 936 692.1 82 936 722.0 83 936 723.0 84 936 724.0 85 936 725.1 86 936 726.1 87 936 727.0 88 939 522.1 89 242 436.0 90 233 599.0 91 217 014.0 92 936 728.1 93 936 729.0 94 936 782.1 95 936 783.1 96 936 785.0 97 236 200.0 98 239 393.1 99 238 132.0 100 237 444.0 101 238 015.0 102 213 700.1 103 242 044.0 104 217 014.0 105 233 599.0 106 237 442.0 107 957 455.0 108 237 370.0 109 812 991.0 110 239 393.1 111 238 132.0

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

DIN

933

933

933 933 84

933 933

Quantity 1 1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 7 2 2 1 1 8 8 8 2 100 2 1 1 1

4.3

Material supplied

CENTRE MOWER UNIT (936 856.0) Item No. Replacement part no.

116 952 042.0 117 952 043.0 118 925 346.2 119 951 538.0 120 951 398.0 121 934 604.1 122 934 603.1 123 937 132.4 124 937 223.0 125 937 201.0 126 937 202.0 127 937 203.0 128 934 029.1 129 937 204.0 130 934 028.1 131 234 953.0 132 239 393.1 133 238 132.0 134 233 503.0

Description

Dimensions

Mower blade, offset Mower blade, offset Knife pin Lock nut Rubber rope Safety guard, right Safety guard, left Safety guard, rear Belt Cover strip Cover strip Cover strip Cover plate Cover strip Cover plate Saucer head screw Contact washer Lock nut Saucer head screw

115x4-R 115x4-L M12 / DISCO 8700 C M12 / DISCO 8700 C 8x1200

DIN

Quantity 6 8 14 14 1 1 1 1 6 2 2 2 1 2 1 12 30 30 18

2x20x360 3x20x205 3x20x270 3x20x594 2x323x680 3x20x520 2x353x545 M8x20x13 B8 VM8 M8x25

RIGHT AND LEFT MOWER UNITS Item No. Replacement part no.

141 952 042.0 142 952 043.0 143 952 346.2 144 951 538.0 145 233 503.0 146 239 393.1 147 238 132.0 148 937 201.0 149 937 202.0 150 937 204.0 151 954 282.0 152 937 223.0 153 934 420.1 154 934 603.1 155 934 336.2 156 934 422.1 157 934 604.1 158 934 337.2 159 934 750.0 160 934 753.0

4.4

Description

Dimensions

Mower blade, offset Mower blade, offset Knife pin Lock nut Saucer head screw Contact washer Lock nut Cover strip Cover strip Cover strip, left Brace, left Belt Safety guard, inner left Safety guard, left Safety guard, centre left Safety guard, inner right Safety guard, right Safety guard, centre right Deflector, left Deflector, right

115x4-R 115x4-L M12 / DISCO 8700 C M12 / DISCO 8700 C M8x25 B8 VM8 3x20x205 3x20x270 3x20x520 30x 6x257 2x20x360

DIN

Quantity 12 16 28 28 30 30 30 4 3 1 1 12 1 1 1 1 1 1 1 1

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Material supplied Item No. Replacement part no.

161 934 029.1 162 236 514.0 163 239 388.0 164 237 947.0 165 934 028.1 166 236 442.0 167 239 393.1 168 238 132.0

Description

Dimensions

Cover plate, right Saucer head screw Contact washer Lock nut Cover plate, left Saucer head screw Contact washer Lock nut

M10x30 A10 VM10 2x353x545 M8x30 B8 VM8

Description

Dimensions

Holder, welded Holder, welded Hexagon head bolt Contact washer Warning panel, complete Warning panel, complete Reinforcement Hexagon head bolt Contact washer Lock nut Hexagon head bolt Contact washer Lock nut Cable harness

Left hand Right hand M12x30 B12 Left hand Right hand 30x4x400 M10x30 B10 VM10 M6x16 B6 VM10 Lighting

DIN

Quantity 1 4 4 4 1 30 30 30

WARNING PANELS Item No. Replacement part no.

169 936 165.0 170 934 455.2 171 239 049.0 172 239 395.1 173 934 453.0 174 934 454.0 175 954 648.0 176 237 453.0 177 239 394.0 178 237 947.0 179 237 465.0 180 239 392.0 181 237 983.0 182 934 452.1

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

DIN

Quantity 1 1 4 4 1 1 4 8 16 8 4 8 4 1

4.5

General preparation

General preparation

5 General preparation The DISCO 8700 C Plus / 8700 C mower unit is intended for operation with the JAGUAR Model 492 and Model 491.

The following measures must be carried out on the JAGUAR before fitting the DISCO 8700 C Plus / 8700 C.

HYDRAULIC SYSTEM The supplied double-acting lifting cylinders must be fitted to the JAGUAR. JAGUAR Model 492: – see Hydraulic system, page 6.12 JAGUAR Model 491: – see Hydraulic system, page 6.26.

TYRES Only radial tyres are permissible at the front; water-filled tyres must be used at the rear.

ADDITIONAL WEIGHTS Additional weights must be fitted to the JAGUAR to ensure adequate loading of the rear axle.

JAGUAR Model 491: JAGUAR 820 with four-wheel drive:

13 additional weights

JAGUAR 820 without four-wheel drive:

14 additional weights

JAGUAR 840, 860, 880 with four-wheel drive:

12 additional weights

JAGUAR 840, 860, 880 without four-wheel 13 additional weights drive: JAGUAR Model 491 Overdrive: with four-wheel drive:

13 additional weights

without four-wheel drive:

14 additional weights

JAGUAR Model 492 (40 km/h): with four-wheel drive:

12 additional weights

without four-wheel drive:

13 additional weights

JAGUAR Model 492 (20 km/h):

5.1

with four-wheel drive:

10 additional weights

without four-wheel drive:

11 additional weights

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

General preparation Ordering numbers: 4 additional weights 450 kg

S09 0030

7 additional weights 630 kg

S09 0045

12 additional weights 1332 kg

S09 0080

LIGHTING When driving on the road the headlamps are partially covered, with the result that additional headlamps are required on the cabin. Furthermore, additional flashing lights must be fitted at the sides.

Order number Upper headlamps and flashing lights

Q03 0020

REMOVING THE FEEDER HOUSING Danger!

Only undertake work on the feeder housing when the drive is switched off and the engine is at a standstill.

– Remove the ignition key!

S

1

Remove the feeder housing with the front attachment still attached.

1. Lower the front attachment to the ground.

Lower the supports (S) on both sides until they touch the ground, and secure.

(Fig. 1) 2. On the left hand side, pull out the plug (E) for the metal detector.

(Fig. 2)

E

2

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

5.2

General preparation 3. On the left hand side, undo and fold up the bracket (H) for fastening the hydraulic cylinder.

Remove the hydraulic cylinder (G) for group shifting (if present).

Z A

Lift hydraulic cylinder (A) out until ball stud (Z) slides out of the guide on the shifter rail (D).

D

Lay the flexible hose and hydraulic cylinder securely on the operator's platform.

H

(Fig. 3)

G 3

Machine with central lubrication system: 4. On the right hand side, disconnect the quick release coupling from the central lubrication system.

K

(Fig. 4)

4 5. Unscrew the hexagon head bolt (S) axially fastening the idler pulley (O) and remove the idler pulley.

6. Release and remove the guide bracket (F).

Remove the banded V-belt (R) from the lower belt pulley.

S O

(Fig. 5) R F 5 7. Loosen the clamps (P) on both sides and fold back.

(Fig. 6)

P

6

5.3

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

General preparation 8. Swing the chopper housing and the feeder housing up a little by actuating the lift hydraulics.

Extend both prop stands fully until they reach the ground, and secure.

9. Swing back the securing claws on the hexagonal shaft under the drum housing by means of the hex. head bolt (M).

(Fig. 7) M

10. Push the machine back.

7

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

Remove the CORN CRACKER. (see "JAGUAR" operator's manual)

5.4

Preliminary set-up

Preliminary set-up

6 Preliminary set-up PRELIMINARY SET-UP OF JAGUAR 900 / 890 / 870 / 850 / 830 (MODEL 492) FOR DISCO 8700 C PLUS / 8700 C

84

82

92

87

83 S

C

86

81

93

67707

1 Contents of bag (936 607.0) - Electrics (81) Control box (82) Operating unit (83) Operating unit cable (84) Cable, JAGUAR Model 492 (85) Cable, JAGUAR Model 491 (86) Cable, power connection (87) Cable, isolating plug (92) Cable harness to the DISCO (93) Cable extension for JAGUAR Model 491

Note!

The cables, item (85) (see page 6.18, Fig. 1) and item (93), are only required for JAGUAR Model 491.

The cable, item (84), is only required for JAGUAR Model 492.

(Fig. 1)

R

492 CONTROL TERMINAL

6.1

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up

72 81

87

86

92

82

83

JAGUAR Model 492

67724

2 R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.2

Preliminary set-up Control box / Power supply / Operating unit Lift out the cubby box (A).

Open the operating panel (B).

A

B

(Fig. 3)

3 Remove cover (C) and fold up the circuit board.

(Fig. 4)

C

4

Establishing the power supply V

Cable (86) is provided for the power supply. An in-line fuse (V) is fitted directly at the power connection.

86

(Fig. 5)

S C 5 Plug cable (86) into the black control box (81).

81

(Fig. 6) 86

6 R

492 CONTROL TERMINAL

6.3

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up Connect the red cable end (R) to terminal KL30 on the circuit board. To do this, pull off the protective cap, pass the cable eyelet through the cap and screw it under the terminal.

KL30

Re-attach the protective cap.

(Fig. 7)

R

7 Connect the black cable end (S) to terminal KL31 on the circuit board.

(Fig. 8) KL31

S

8 Pull out plug (K) from the circuit board (socket C) and plug it into the receptacle of connector (C) on cable (86). Plug the plug of connector (C) on cable (86) into the circuit board (socket C).

86

(Fig. 9) C

Note!

K

The plug and socket connection (S) on cable (86) must not be separated.

9

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.4

Preliminary set-up Connecting the isolating plug cable (87) 88

Remove the existing plug (S) of cable harness (92) from socket (D).

Screw mounting bracket (88) with socket (D) of cable harness (87) to the cabin floor with 2 hex head screws (89) M5x20, contact washers (90) A5 and lock nuts (91) VM5.

D

(Fig. 10)

S

87 92

10 Pass cable (87) from socket (D) through opening (O) in the cabin floor up into the central electrics area.

(Fig. 11) 87

O

11 Plug cable (87) into the black control box (81).

81

(Fig. 12)

87

12 Lay cable (87/L) from socket (D) down along the right hand inner wall and secure with cable ties.

(Fig. 13) 87L

D

13

R

492 CONTROL TERMINAL

6.5

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up 34

95

35

Connecting the operating unit (82) and the operating unit cable (83)

96

Fit the operating unit holder (95/96) to the bracket (31).

32

33 103 104

31

(103) Cheese head screw

(M5x16)

4x

(104) Contact washer

(A5)

4x

(105) Lock nut

(VM5)

4x

(Fig. 14-16)

105 14

Screw the bracket (31) for the operating unit (82) on to the right hand side frame member of the cabin.

31

(32) Hex head self tapping screw (ST4.8x16-C) 3x

34

35 33

(33) Contact washer

(A5)

3x

(34) Stop buffer

(D18x7.5)

2x

(35) Hexagonal nut

(M6)

4x

Adjust the stop buffer (34) so that the bracket is slightly under tension.

32 15

(Fig. 14-16)

Place the operating unit (82) in the holder.

(Fig. 15 = Contents of bag (936 798.0) - JAGUAR Model 492 conversion parts) (Fig. 16 = Contents of bag (936 607.0) - JAGUAR Model 492/491 electrics)

103 105 104

16 Pull off the rubber seal (G) in the front right hand corner (arrowed) of the central electrics area. Saw out a notch for the cable (83) to the operating unit (82) and then re-lay the rubber seal (G).

83

(Fig. 17) G

17

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.6

Preliminary set-up Plug the cable (83) from the operating unit (82) into the black control box (81).

81

(Fig. 18)

83

18

Installation of the control cable (JAGUAR Model 492)

84

82 PL

87

92

SB

83 S

C

86

81

93

67707

19 Contents of bag (936 607.0) - Electrics (81) Control box (82) Operating unit (83) Operating unit cable (84) Cable, JAGUAR Model 492 (85) Cable, JAGUAR Model 491 (86) Cable, power connection (87) Cable, isolating plug (92) Cable harness to the DISCO (93) Cable extension for JAGUAR Model 491

R

492 CONTROL TERMINAL

6.7

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up

Note!

The cables, item (85) (see page 6.18, Fig. 1) and item (93), are only required for JAGUAR Model 491.

The cable, item (84), is only required for JAGUAR Model 492.

(Fig. 19)

L

92

81

SB PL

84

J

92

JAGUAR Model 492

67241F

20 R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.8

Preliminary set-up Connecting the JAGUAR Model 492 cable (84) M

Disconnect the connecting cable (J) for the multifunction lever from the circuit card (socket M).

(Fig. 21)

J

21 Plug the connecting cable (J) for the multifunction lever into the control box (81).

J

Plug cable (84) into the control box (81).

84

(Fig. 22)

81

22 Plug cable (84) into the circuit card (socket M).

M

(Fig. 23) 84

23 Remove the blue plug (FD) from the circuit board.

(Fig. 24)

FD

24

R

492 CONTROL TERMINAL

6.9

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up PL

Plug the plug (PL) of the cable link (K) that is attached to cable (84) (Fig. 19) into this socket.

K

(Fig. 25)

SB

25 Plug the blue plug (FD) that was removed into the free socket (SB) of the cable bridge (K).

(Fig. 26) K SB

FD 26 Place the control box (81) on the floor of the central electrics area.

Drill 2 holes in the front folded metal bracket and secure the control box with 2 self-tapping screws (B).

81

(Fig. 27)

B Close up the central electrics area again.

27

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.10

Preliminary set-up Module exchange Note!

The following work is not required on machines from serial no. 492 0 2315.

A Modules (A) and (B) behind the control board must be exchanged in the following cases.

B

ESR module (A):

28

Original ESR module (original state)

ESR module required for operation with DISCO 8700

Exchange required?

014 213.0

014 243.0

yes

014 213.1

014 243.0

yes

014 213.2

014 243.0

yes

014 213.3 (*)

014 213.3 (*)

no

014 233.0

014 243.0

yes

014 233.1 (*)

014 233.1 (*)

no

014 243.0 (*)

014 243.0 (*)

no

Original CAC module (original state)

CAC module required for operation with DISCO 8700

Exchange required?

014 214.0

014 234.1

yes

014 214.1

014 234.1

yes

014 214.2

014 234.1

yes

014 214.3

014 234.1

yes

014 214.4 (*)

014 214.4 (*)

no

014 234.0

014 234.1

yes

014 234.1 (*)

014 234.1 (*)

no

(*) and higher suffix

CAC module (B):

(*) and higher suffix

(Fig. 28)

R

492 CONTROL TERMINAL

6.11

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up Hydraulic system Disconnect hydraulic hoses (H1) and (H2).

Hydraulic hoses (H1) and (H2) are located behind the front left hand wheel.

H1

Note!

Keep the hoses for reverse modification.

H2

(Fig. 29) 29 Fit plugs (24) with union nuts (25) to the connection.

(Fig. 30, 31)

24

25

30

24

25

Contents of polythene bag (936 798.0) - JAGUAR Model 492 conversion parts

23

(Fig. 31)

30

22

21

36 31

73 74

Contents of polythene bag (936 799.0) - Pressure switch.

75

(Fig. 32)

76 80

77

78

67310

79 32

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.12

Preliminary set-up Remove both lifting cylinders from the JAGUAR. Unscrew the T-pieces from the hydraulic cylinders at the rear left and right hand sides.

Fit the new hydraulic cylinders (66) to the right and left, underneath on the JAGUAR mounting frame. Secure the pins (68) on both sides with split pins (69 -71).

68 69 70 71

(Fig. 33) 66

66 33 Fit male connector (21), the existing T-piece (T), tapered reducer (22), T-piece (74) and tapered reducer (23) to the right-hand hydraulic cylinder (66).

76

74 T

Fit hydraulic hose (76) and the existing hydraulic hose (H)

21

(Fig. 34, 35) 23

66

H

22

See also (Fig. 31-35)

34

73 77 H S B M 78

76

T

79

74

23

22 21

66 21

67721

T

35

R

492 CONTROL TERMINAL

6.13

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up Attach cable (L) of the cable harness (87) to the existing cable (K) to the existing pressure switch.

(Fig. 36)

L

K

67148

36 Connect plug (S) of cable (L) to pins 1 and 4 of pressure switch (73). Plug the accompanying female connector (80) (Fig. 32) on to the still-free pin 2 of pressure switch (73).

1

S 4

73

2

Attach hydraulic hose (76) and pressure switch (73) to the strap (M) using pipe clip (78) and the existing M8x30 screw, contact washer A8 and hexagonal nut M8.

78 M

73

(Fig. 35-37) 76 67316

37 Fit male connector (21) and the existing T-piece (T) to the left-hand hydraulic cylinder (66).

T H2

Connect hydraulic hoses (H1) and (H2).

21

(Fig. 38) H1

66 38 Link the hydraulic cylinders (66) using the existing hydraulic hose (H1).

H1

66

66

39

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.14

Preliminary set-up Fitting the flow restrictor

V

Fit a new flow restrictor (36) to the larger pressure accumulator at the rear of the JAGUAR. Unfasten coupling (V) and screw out.

Remove the old flow restrictor, if present, and insert the new one with the correct orientation.

The open end of the restrictor must point to the coupling, see Fig. 43.

36 67700

40 Note!

Incorrect orientation will cause malfunctions.

36

Screw in coupling (V) again and tighten.

(Fig. 40-43) V

67701

41

36

42

36 43

R

492 CONTROL TERMINAL

6.15

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up 54 56

Running the tank return line

53

Contents of bag (936 794.0) - Tank return line.

(Fig. 44) 60 51

55 52 57

59

58

61

67306

44 V

Connect hydraulic hose line (51) (tank return line) to the valve block (V) under the left-hand side cladding.

30

To do this, fit run-tee (30) in the existing line and connect the tank return line (51) to the bottom of the run-tee (30).

51

(Fig. 45)

Screw in screw coupling (52) at the other end of the tank return line (51).

67299

45 54

Bolt bracket (54) to the frame, using hexagon head bolt (55) M12x45 and the existing contact washer A12 and lock nut VM12.

Fasten the hydraulic line to the bracket (54) with pipe clip (56), hexagon head bolt (57), contact washer (58) and lock nut (59).

55 52

Using cable ties (61), fasten all hydraulic lines to the frame etc.

56 57 58 59

(Fig. 46, 47) 51 After mounting the mower unit, connect the tank return line (51) to hydraulic line (R) from the mower unit.

R

67300

46

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

6.16

Preliminary set-up

492 = Jag. 900-830

60

30

491 = Jag. 880-820

51

R 54 55

57

53 58 66

59 56

52

67704

47

R

492 CONTROL TERMINAL

6.17

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Preliminary set-up

Preliminary set-up PRELIMINARY SET-UP OF JAGUAR 880 / 860 / 840 / 820 (MODEL 491) FOR DISCO 8700 C PLUS / 8700 C

84

82

83

92

87

86 67726

C

81

85

93

S

1 Contents of bag (936 607.0) - Electrics (81) Control box (82) Operating unit (83) Operating unit cable (84) Cable, JAGUAR Model 492 (85) Cable, JAGUAR Model 491 (86) Cable, power connection (87) Cable, isolating plug (92) Cable harness to the DISCO (93) Cable extension for JAGUAR Model 491

Note!

The cables, item (85) and item (93), are only required for JAGUAR Model 491.

The cable, item (84), is only required for JAGUAR Model 492.

(Fig. 1)

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

6.18

Preliminary set-up

85

86

83

82

87

92

81

S

JAGUAR Model 491

67725

2

491 CONTROL TERMINAL

6.19

JAGUAR 880 / 860 / 840 / 820

Preliminary set-up Connecting extension cable (93) Connect connectors (R) and (L) of the extension (93) to connectors (A) and (B) of solenoid valves (X) and (Y) (tower - flap in/out).

To do this, remove existing connectors (A) and (B) from solenoid valves (X) and (Y) (first pair from the right).

93 Y 1

X 2 L

Caution!

R 4

Pay attention to the "left" and "right" identification on the cable!

A 5

B 6

V

3 (R)

= right

(L)

= left

Run cable (93) to the front along the hydraulic pipes to the solenoid valve block under the left-hand side cladding.

U

(Fig. 3)

D

93

Connect the other end of the cable extension (93), connectors (U) and (V), to solenoid valves (C) and (D) (raise/lower pickup crop guard).

C 4

To do this, remove the connectors from both solenoid valves (C) and (D) (third pair from top, left and right).

(Fig. 4, 5)

93

D 67239

C

B

A 5

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

6.20

Preliminary set-up Establishing the power supply P

Open the operating panel and fold up the circuit board (P).

(Fig. 6)

6 Cable (86) is provided for the power supply. An in-line fuse (V) is fitted directly at the power connection.

V 86

(Fig. 7)

S C 7 Feed cable (86) through the opening in the front side of the central electrics area and plug it into the black control box (81).

81

(Fig. 8)

86

8

R

Fasten the red cable end (R) to the terminal with the red identification on the circuit board. To do this, pull off the protective cap, push the cable through the cap and screw the cable eyelet under the terminal.

Re-attach the protective cap.

V

Connect the black cable end (M) to the earth terminal on the circuit board.

M

(Fig. 9)

9

491 CONTROL TERMINAL

6.21

JAGUAR 880 / 860 / 840 / 820

Preliminary set-up Pull out the plug from the circuit board (socket S) and plug it into the receptacle of connector (S) on cable (86). Plug the plug of connector (S) on cable (86) into the circuit board (socket S).

S

Note!

On machines without plugs in socket (S) on the circuit board, the receptacle of connector (S) on cable (86) remains unused. For voltage protection, in this instance wrap the receptacle on cable (86) with insulating tape.

86 10

The plug and socket connection (C) in cable (86) remains intact.

(Fig. 10)

Connecting the isolating plug cable (87) 88

Remove the existing plug (A) of cable harness (92) from socket (D).

Screw mounting bracket (88) with socket (D) of cable harness (87) to the cabin floor with 2 hex head screws (106) M8x25, contact washers A8 and lock nuts VM8.

D

(Fig. 11)

A

87 92

11 Lay cable (87/L) from socket (D) down along the right hand inner wall and secure with cable ties.

(Fig. 12)

87L

D

12

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

6.22

Preliminary set-up Pass cable (87) from socket (D) through opening (O) in the cabin floor up into the central electrics area.

(Fig. 13) 87

O

13 Plug the other end of cable (87) into the black control box (81).

81

(Fig. 14)

87 14

Fitting the control box (81) and the bracket for the operating unit (82)

94 95

96

1. Bolt the support tube (95) to the support plate (94) with: 2 hexagon head bolts M8x45 (100)

100 98 81

2 contact washers B8 (98) 99

2 lock nuts VM8 (99)

103 104

2. Bolt the control box (81) to the support plate with:

105 15 102

101

96

4 cheese head screws M5x16 (103) 4 contact washers A5 (104)

107

4 lock nuts VM5 (105)

3. Bolt on the operating unit bracket (96) with: 4 cheese head screws M5x16 (103) 4 contact washers A5 (104) 99

4 lock nuts VM5 (105) (Fig. 15)

98 100 106 103 105 104

16 Contents of polythene bag (936 607 0) - Electrical accessories.

(Fig. 16)

491 CONTROL TERMINAL

6.23

JAGUAR 880 / 860 / 840 / 820

Preliminary set-up Connecting the operating unit (82) and the operating unit cable (83) Plug the operating unit cable (83) into the control box (81).

83

(Fig. 17)

81

17 Connect JAGUAR Model 491 cable (85) = break out the perforated plates on the upper side of the control box (81) and plug cable (85) into the two receptacles.

(Fig. 18)

85

18 Disconnect the brown plug (B) for the multifunction lever cable from the circuit card and connect it to the coupling (K) on cable (85).

S

The projecting grey area on coupling (K) serves as a centring aid when making the connection.

85

Plug connector (S) of cable (85) into the circuit board in the original position for the multifunction lever cable.

B

(Fig. 19) K 19 Bolt the operating unit bracket (94) to the central electrics area with:

101 102

1 hexagon head bolt M8x90 (101) 1 roll pin 16x70-N (102) 2 hexagon head bolt M8x20 (97) 94

3 contact washers B8 (98)

Afterwards, close up the central electrics area again.

97 98

(Fig. 20) 20

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

6.24

Preliminary set-up Push the operating unit (82) into the support tube (95).

(Fig. 21) 82

95 67753

21

491 CONTROL TERMINAL

6.25

JAGUAR 880 / 860 / 840 / 820

Preliminary set-up Hydraulic system Remove both lifting cylinders from the JAGUAR. Unscrew the T-pieces from the hydraulic cylinders at the rear left and right hand sides.

Fit the new hydraulic cylinders (66) to the right and left, underneath on the JAGUAR mounting frame. Secure the pins (68) on both sides with split pins (69 -71).

68 69 70 71

(Fig. 22) 66

66 22 Fit the T-piece (74) and the elbow union (75) to the right-hand hydraulic cylinder (66).

Fit the hydraulic hose (76) to the oil pressure switch and the existing hydraulic hose (H1).

H

(Fig. 23, 24)

66

Connect the old hydraulic hose (H2) to the left-hand hydraulic cylinder (66).

76

74

75

23

73 77

S B

76

78

H1 79

75

74

66

67705

H2

66 24

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

6.26

Preliminary set-up 4

L

Fasten the hydraulic line (76) and pressure switch (73) with pipe clip (78) and the existing hexagon head bolt (B) to the clip (S) on the right-hand inner wall.

1 2

S B

Connect cable (L) to the pressure switch (73).

73

Connect plug (S) of cable (L) to pins 1 and 4 of pressure switch (73). Plug the accompanying female connector (80) on to the still-free pin 2 of pressure switch (73).

73 78

(Fig. 25, 26)

76 25 73 74

Contents of polythene bag (936 799.0) - Pressure switch.

75

(Fig. 26)

76 80

77

78

79

67310

26 54 56

Running the tank return line

53

Contents of bag (936 794.0) - Tank return line.

(Fig. 27) 60 51

55 52 57

59

58

61

67306

27 Connect the tank return line (51) to the valve block under the left-hand side cladding.

H

To do this, screw T-piece (60) into the valve block and then screw the old line (H) to the top of the T-piece.

51

Connect the tank return line (51) to the front of the T-piece (60).

60

(Fig. 27-29)

28

491 CONTROL TERMINAL

6.27

JAGUAR 880 / 860 / 840 / 820

Preliminary set-up

492 = Jag. 900-830

60

30

491 = Jag. 880-820

51

51 54 55

57

53 58 66

59 56

52

R 67704

29

54

Screw in screw connector (52) at the other end of the tank return line (51).

55

Bolt bracket (54) to the frame, using hexagon head bolt (55) M12x45 and the existing contact washer A12 and lock nut VM12.

52

56 57 58 59 67300

Fasten the hydraulic line to the bracket (54) with pipe clip (56), hexagon head bolt (57), contact washer (58) and lock nut (59).

51

Using cable ties (61), fasten all hydraulic lines to the frame etc.

R 30

(Fig. 29, 30)

After mounting the mower unit, connect the tank return line (51) to hydraulic line (R) from the mower unit.

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

6.28

Attaching the mower unit to the JAGUAR

Attaching the mower unit to the JAGUAR

7 Attaching the mower unit to the JAGUAR

A

D

MOUNTING THE ADAPTER WITH A MOUNTING FRAME

1

Carefully drive the JAGUAR up to the adapter. Insert the pivot bearings (D) of the adapter into the right and left hand receptacles (A).

(Fig. 1) Using fitting bolts (P), fasten the pivot bearings (D).

P

PS

Note!

Adjust the shims (PS), if necessary, to achieve perfect seating.

D (Fig. 2)

2 Attach the hydraulic cylinders (66) to the mounting frame on both sides with pins (68) 30H9x167.

Fit a washer (69) 30.5x42x2 to each side of the pins (68).

Secure the pins with roll pins (70) 5x50N and (71) 8x50N on each side.

69

(Fig. 3, 4) 66

70 71

68

3 71

71 68

70

69 70

4

7.1

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Attaching the mower unit to the JAGUAR Fit the power belt (V) for the drive to the V-belt pulley (K).

V

Re-tension the power belt (V).

(Fig. 5) Note!

The power belt pulleys must align.

K

5

If this is not the case, carry out adjustments in accordance with the chapter Adjusting the belt pulley on page 7.2!

ADJUSTING THE BELT PULLEY Loosen the 3 bolts (S).

S

(Fig. 6)

S S

67288

6 Remove two bolts (S) and screw them into the adjacent holes and tighten.

(Fig. 7)

S S

67289

7 Align the belt pulley (R). The taper (K) can project approx. 2-3 mm.

R S

Remove bolts (S) once more. Screw them into the original holes and tighten all bolts.

Tightening torque for the fixing bolts (S): 170 Nm. (Fig. 8)

S K

S

67288

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

8

7.2

Attaching the mower unit to the JAGUAR FITTING THE SAFETY COVERS Fit the V-belt guard (R) and safety covers (S) to both sides.

S

(Fig. 9)

R

9 Take care that there is sufficient clearance between the safety guard (R) and the power belt (see arrow).

The V-belt guard must be aligned.

(Fig. 10)

R

10

7.3

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Attaching the mower unit to the JAGUAR FITTING THE CUTTING HEIGHT INDICATOR (JAGUAR MODEL 492)

C1 S

Attach lever (29) in the upper hole (C1) of the preset cutting height control.

B L

Hook the cutting height indicator (S) into the lever (29) on the preset cutting height control and secure.

C2 29

Hook the other end of the cut height indicator (S) into strap (L) and secure.

Caution!

11 Hook into the inner hole. Fit strap (37) if the inner hole in strap (L) is not present.

37

R

Adjusting the angle of rotation transmitter (Fig. 12): – Raise the front attachment fully.

29

– Slacken screw (B).

X

B

– Adjust the lever so that the rear edge of strap (37) is approx. X = 1 mm away from tube (R).

S

– Retighten screw (B).

12 Note!

29

37

The CIS must indicate a setting value of 10 when the machine is fully raised.

(Fig. 11-13)

Contents of polythene bag (936 798.0) - Conversion parts.

(Fig. 13) 13

FITTING THE CUTTING HEIGHT INDICATOR (JAGUAR MODEL 491)

A

Attach lever (29) in the lower hole (C2) of the preset cutting height control.

C1

Attach the cutting height indicator (A) to lever (29) of the preset cutting height control.

29

(Fig. 14) C2 14

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

7.4

Attaching the mower unit to the JAGUAR CONNECTING THE HYDRAULICS

M2

Connect the hydraulic hose lines from the left (M1) and right (M2) mower units to the quick release couplings of the left and right-hand lifting cylinders (66).

(Fig. 15, 16) 66

15

M1

66 16 Fasten the hydraulic hoses to the frame of the adapter with cable ties (79).

(Fig. 17)

M1

M2

79

66

17 Connect the mower unit return line (R) to the new tank return line screw coupling (52) on the JAGUAR. (Fig. 18)

52

R

18

7.5

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Attaching the mower unit to the JAGUAR CONNECTING THE CENTRAL LUBRICATION SYSTEM

45

Contents of bag (936 862.0) - Lubrication lines (Fig. 19)

19 There are grease nipples situated at the pivot bearings on each side of the adapter.

A1

Unscrew the grease nipples and connect the accompanying short lubrication hose (45) to the right-hand side, and the long lubrication hose to the left-hand side.

A2

Connect the short lubrication hose (45) from the right-hand pivot bearing to the upper threaded connector (A1), and the long lubrication hose (45) from the left-hand pivot bearing to the second threaded connector (A2).

66587

20

(Fig. 19, 20)

Note!

The connectors on the lubrication lines will have to be exchanged if the JAGUAR has screw caps in the central lubrication system.

S Ordering number for connector (S): 078 452.1 (Fig. 21)

21 As the swivel bearings require only a small quantity of grease, the interval between lubrication operations can be increased.

D

To set the lubrication interval, first remove the cap on the lubricating pump housing (G).

Turn the left-hand rotary switch (D) (blue) to position 9.

Screw the cap on again and tighten firmly.

G

66581

Note!

22

For chopper operation, return the rotary switch (D) to its original position.

(Fig. 22)

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

7.6

Assembly of the mower units

Assembly of the mower units

8 Assembly of the mower units

123 120

MIDDLE MOWER UNIT Fit the safety guards to the frame on the right (121) and left (122) hand sides in accordance with Fig. 3 and Fig. 4.

S

Lay the safety guards over the guard frames of the side mower units and fasten with the belts (124).

66524

1

Pull the rubber cord (120) through the rear safety guard (123). Hook the cord (120) into the swath plate (S) to tension the safety guard.

(Fig. 1-4)

124

124

2 121

128 VM8 B8

129

122

M8x25

M8x25 B8 VM8

M8x25 M8x25

121

VM8 B8

VM8 B8 VM8 B8

M8x25

13x26x6 M12x50

B8 VM8 M8x25

13x26x6 VM12 A12

M12x50

VM12 A12

63941C/03

41&/01

8.1

3

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Assembly of the mower units

S

123

120

S

VM8 B8

M8x20

3x20x270 M8x25 B8

VM8 B8 8,5x30x2

M8x25 VM8

M8x25

VM8 B8 M8x20x13

VM8 B8 3x20x520

63940C/02 63940C/02

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

4

8.2

Assembly of the mower units SIDE MOWER UNITS Fit the safety guards to the frame in accordance with Fig. 6 and Fig. 7.

B

152

Lay the safety guards (153-155, left hand and 156-158, right hand) over the guard frames (B) of the side mower units and fasten with the belts (152).

(Fig. 5-7)

153

67124

158

5

Left hand side

M8x25

M8x25 3x20x205 3x20x205 M8x25

B8 VM8 VM8 B8

A10

VM10

M10x30

67320R01

20R01

8.3

6

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Assembly of the mower units Left hand side VM8 M8x25 3x20x270

M8x20 8,5x30x2

B8 8,5x30x2

B8 VM8

VM8 B8

M8x30

M8x25

M8x25 3x20x520 VM8 B8

M8x25

B8 VM8

M8x25

B8 VM8

67321R01

321R01

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

M8x25

B8 30x6x257 VM8

7

8.4

Assembly of the mower units To mount the guard frame (159, left hand and 160, right hand), two slots approx. X = 40 mm wide must be cut in the safety guard (154, left hand and 157, right) in the area of the fastening straps (B).

(Fig. 8, 9) B 159 160

8

157 154

X

X

9 Fit safety guards (5) to the inner sides of the left and right-hand arms to protect against stone impacts.

(Fig. 10)

5

67322

8.5

10

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Assembly of the mower units INSTALLING THE MOWER BLADES DISCO 8700 C Plus mower blade quick-change system S

• Introduce fitting lever (M) between mower blade (S) and mower blade holder (H).

(Fig. 11, 13)

M

H 68985

11

Note!

Pull fitting lever (M) outwards parallel to mower disc axis to stop.

M

(Fig. 12)

12

68986

• Place mower blade holder (H) precisely over groove (V) by turning mower blade.

• Push down fitting lever (M).

(Fig. 13) M

H

V

68987

13

• Insert the mower blade (K) with the cutting edge facing downwards.

(Fig. 14)

K

68980

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

14

8.6

Assembly of the mower units

Note!

Mower blades are different for anticlockwise and clockwise discs. Pay attention to direction of rotation for fitting blades.

The arrow on the mower blade (K) must correspond to the direction of rotation of the particular mower disc.

K

(Fig. 15) 15

• Take weight off fitting lever (M).

Danger!

Mower blades working loose present a high injury risk!

– Ensure that mower blades and mower blade retainer pins fit properly.

Mower blade retainer pin (B) has to abut (see arrows) and lie straight in locating hole of mower disc (S).

M 68981

16 (Fig. 16, 17) S

B 68984

17

• Take fitting lever (M) out of mower disc.

(Fig. 18)

M

68982

8.7

18

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Assembly of the mower units

Danger!

Mower blades working loose present a high injury risk!

– Ensure that mower blades and mower blade retainer pins fit properly.

Mower blade must rotate freely and be able to be moved easily in both directions.

(Fig. 19) 68983

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

19

8.8

Assembly of the mower units DISCO 8700 C bolted mower blades

• Fit the new blades with the cutting edge facing downwards.

• Fasten with M12 blade bolts (118/143) and M12

143

lock nuts (119/144).

118

Tightening torque of mower blade fastening bolt = 120 Nm. (Fig. 20)

72187

120 Nm

20

Note!

Mower blades are different for anticlockwise and clockwise discs. Pay attention to direction of rotation for fitting blades.

Arrow on mower blade must correspond to direction of rotation of the particular mower disc.

(Fig. 21)

Attention!

21

8.9

The nuts must be secured with DELO ML 5328 one-part liquid polymer (Order No. 201 802.1) or Loctite Type 242 (Order No. 666 285.0).

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Completing the mower unit

Completing the mower unit

9 Completing the mower unit

S

B

FITTING THE RIGHT AND LEFT HAND ARMS Remove the circlip (S) from the pin (B) on the rocker arm (W).

Withdraw the pin (B) to the outside.

W

(Fig. 1) 1 Push the arm (1) into the rocker arm (W) and insert the pin (B).

C

Re-fit the circlip (S) to the pin (B).

Z

Fit hydraulic cylinder (Z) to the arm (1) with pin (C).

1

Secure on the inner side with 8x50N and 5x50N roll pins.

W

(Fig. 2) B S 2

FITTING THE SIDE MOWER UNITS Swing the left and right hand joints (W) outwards.

(Fig. 3)

W

3 Fasten the side mower units to the arms (1) on the left and right hand sides.

1

Fastening parts per side mower unit:

A B

B

6 hexagon head bolts M16x45 (A)

C

11 contact washers B16 (B) 5 lock nuts VM16 (C) Note!

Insert the hexagon head bolts (A) from above.

4 (Fig. 4)

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

9.1

Completing the mower unit Fit the universal drive shafts to the right and left hand side mower units.

T

Note!

R

The end of the universal drive shaft with the free-wheel mechanism must be fitted closest to the gearbox.

7 8

Z

Pay attention to the direction of rotation of the universal drive shaft (free-wheel mechanism).

S 5

Push the universal drive shafts (7, right hand and 8, left hand) on to the PTO stubs (Z) of the side mower units.

Caution!

Check that the locks are securely engaged.

Slide the protective boot (T) over the tube (R) and fasten with hose clip (S).

(Fig. 5)

Fitting the prop stands To do this, drive the 10x60N roll pins (2) into the middle holes.

3

Push the prop stands (4) on the right and left into the holes from below, and secure with spring clips (3).

(Fig. 6)

4 6

ATTACHING THE MIDDLE MOWER UNIT Swing the rocker arms (W) down and fit to the quick release coupler (K) with pin (B).

Secure the pin (B) with a spring clip.

(Fig. 7)

W

9.2

B

K

7

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Completing the mower unit Fit the upper link (O) in the upper hole of the quick-release coupler (K). Secure the pin with a linch pin.

X

O

Caution!

K

Adjust the upper link (O) so that the quick-release coupler (K) is standing vertically.

Upper link pre-adjustment: X = 800 mm 8

(Fig. 8)

Fully lower the hydraulics.

Back the middle mower unit up to the machine and with the hydraulics, drive the Accord coupler into the three point frame.

The latch (R) must engage with the plate (L).

The plate (L) can be readjusted after loosening bolts (S).

(Fig. 9, 11)

64460

9

Adjust plate (L) so that it lies against the latch (R) of the Accord coupler.

Re-set stop screw (A) to suit.

(Fig. 10)

L

Caution!

R

Carry out this adjustment with the mower unit raised.

S

65869F 65869F A

10

Caution!

Secure the latch (R) with spring clip (F).

R

(Fig. 11) F

L 74012

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

11

9.3

Completing the mower unit Fit the universal drive shaft (9) to the middle mower unit.

G

Press the locking pin and at the same time slide the universal drive shaft (9) on to the PTO stub until the lock engages.

9

10

Note!

11

The end of the universal drive shaft with the free-wheel mechanism must be fitted closest to the mower unit.

12

12

11

Push back the drive shaft guard (G). Slide the universal drive shaft on to the PTO stub until the lock engages. Fasten the drive shaft guard (G) with hose clip (10).

10

Slide pipe clip (11) on to the universal drive shaft (9).

Fasten the chain (12) with hexagon head bolt (14), contact washers (15) and lock nut (16). Hook the chain (12) to the Accord coupler (K) with snap hook (13).

12

Caution!

14 15

16

13

13

Check that the locks are securely engaged.

(Fig. 12, 13)

Danger!

Never remove the safety devices (G) from the universal drive shaft!

– Check that all locks are securely engaged before starting work with the universal drive shaft.

G

– On all three mower units, secure the drive shaft guards against moving by hooking on the anchoring chains (12).

12 62363

9

14 (Fig. 14) Attention!

Couple slowly to protect the drive. Observe the recommendations of the drive shaft manufacturer.

The PTO stub must only be turned on when the machine is swung into the working position!

9.4

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Completing the mower unit ADJUSTMENT OF THE UPPER LINK A

O

K Fix upper link (O) to the uppermost hole in the quick-release coupler (K) on the middle mower unit, and to the mounting frame (A), with pins (B).

Secure the pin with a linch pin.

B

(Fig. 15)

15 The middle mower unit must maintain its horizontal position while being raised, i.e. it should tilt neither to the front nor to the rear, so that the angles at the two joints of the universal drive shaft remain roughly the same size (a = a).

(Fig. 16)

Note!

62330

16

If the position of the mower unit changes significantly during lifting, unequal angles result and this leads to uneven running of the machine.

In this case, the upper link must be attached higher or lower at the machine side in the upper link support, or on the quick-release coupler.

Switch off the JAGUAR and mower unit on level ground. Adjust the upper link so that the headstock (D) is standing vertically.

D

(Fig. 17)

Caution!

64285

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

17

When raising the middle mower unit or when raising the complete machine, ensure that sufficient distance from the front window of the cabin is maintained.

9.5

Completing the mower unit TRANSPORT STOP A

If the side units strike one another when the mower units are folded together, the number of compensation plates (6) behind the stop (A) can be increased.

6

(Fig. 18)

18

9.6

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Cable harnesses

Cable harnesses

10 Cable harnesses CONNECTING THE CABLE HARNESS (92) D

Plug connector (S) of the cable harness (92) into the socket (D) mounted on the JAGUAR. (Fig. 1)

87

92

S

DZWM

DZWL

DZWR

R

92/D

L

1

67241F

2

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

10.1

Cable harnesses

174

170

173

169

30x4x400 B10 VM10

M10x30 B10

B6 VM6

30x4x400 M6x16 B6

B10 VM10 B10 VM10

M6x12

30x4x400

6,4 M10x30 B10

B6 VM6

1x8-6,2

30x4x400 M6x16 B6

M10x30 B10 M12x25

M6x12 6,4

B12 B10 VM10

M10x30 B10

M12x25 B12

67241F

67326C

3

ATTACHING THE WARNING PANELS The warning panels (173, left hand and 174, right hand) and holders (169, left hand and 170, right hand) must be bolted on to the side mower units.

174

The precise assembly is apparent from the drawing, Fig. 3.

(Fig. 3, 4) 170 66536

10.2

4

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Cable harnesses RUNNING THE CABLE HARNESSES FOR LIGHTING AND SPEED MONITORING The cables for speed monitoring are run together with the cables for the illumination of the warning panels.

Note!

Pay attention to the "L" and "R" identification when fitting the lighting cable harness.

5

"L"

= left hand side

"R"

= right hand side

Note!

Pay attention to the designations when fitting the speed monitoring cable harness.

"DZWL" = left hand side "DZWR" = right hand side "DZWM" = middle

Note!

Only plug in the connector for speed monitoring after assembly of the three mower units, otherwise a beeper sounds.

(Fig. 5)

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

10.3

Cable harnesses First lay the cable loosely to the mower units.

A

Connect the connectors for the speed sensors (D) to the speed monitoring connector on the cable harness (K).

H W

Connect together the lighting cable harness (B) and the cables (T) from the warning panels.

T

Run a cable (see arrow) from the warning panel (W) to the supporting arm (A).

B

D

Fasten the cable with cable ties.

K

S

6 Note!

Mount the cable with a fastening clip (S) in such a way that it will not be trapped when lever (H) is operated.

Take care that the cables are long enough that nothing is damaged when the mower units are swung. Lay any excess cable in a loop and secure with cable ties.

(Fig. 6, 7) 7 Feed the speed sensor cables together with the lighting cables through the frame (see arrow).

Fasten with cable ties (107) and cable clips (S).

(Fig. 8) 107 S

8 Run the cable along the support arm (T).

T

Fasten with cable ties (107) and cable clips (S).

(Fig. 9)

S

107 9

10.4

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Cable harnesses Run the cable for the warning panel and the speed sensor for the right hand side mower unit to the centre of the main frame in such a way that it is not trapped when swinging and is not damaged when the hydraulic cylinder is fully extended (see arrows).

T

Fasten the cable with fastening clips (S) and cable straps (107).

Take care that the cable is long enough that nothing is damaged when the side mower units are swung.

S 107

Fasten the cable to the support arm (T) with fastening clips (S).

10

Note!

Lay any excess cable in a loop and secure with cable ties. #

(Fig. 10)

Run the cable for the warning panel and the speed sensor for the left hand side mower unit along the hydraulic line to the centre of the main frame in such a way that it is not trapped when swinging and is not damaged when the hydraulic cylinder is fully extended (see arrows).

107

T S

Fasten the cable with fastening clips (S) and cable straps (107).

(Fig. 11, 12)

11

Feed the cable (K) for speed monitoring of the middle mower unit backwards on the hydraulic hose to the middle of the main frame.

Fasten with cable ties.

(Fig. 12)

K

12

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

10.5

Cable harnesses

Note!

Lay any excess cable in a loop and secure with cable ties.

(Fig. 13)

13 In the middle of the main frame, lay the cable in loops (see arrows) in such a way that it lies tightly against the main frame. Fasten to the main frame with cable ties.

(Fig. 14, 15)

14

15

10.6

ABA DISCO 8700 C Plus / 8700 C - 0294 176.2

Cable harnesses HYDRAULIC SYSTEM Connect the two hydraulic hoses (H) from the adapter to the hydraulic couplings (K) on the JAGUAR. Pay attention to the "blue" and "red" markings.

K Blue = return line (P1)

D H

Red

16

= pressure line (P2)

Caution!

If the hydraulic functions of the mower unit cannot be carried out, check the hydraulic couplings on the JAGUAR and on the mower unit!

(Fig. 16, 17)

P2

P1 Caution!

17

Clean the hydraulic hose couplings and the oil connections each time before coupling.

Take care that the hydraulic hoses are run in such a way that they are not damaged by the V-belt pulley.

(Fig. 18)

18

ELECTRICAL SYSTEM Power supply for electro-hydraulic operation Connect the control cable plug (S) to the socket (P) mounted on the JAGUAR. (Fig. 19) P

Driving lights Plug the 7-way connector for the driving lights into the socket (D) provided on the JAGUAR.

S 19

0294 176.2 - ABA DISCO 8700 C Plus / 8700 C

(Fig. 16)

10.7

Reinstating

Reinstating

11 Reinstating REINSTATING JAGUAR 900 / 890 / 870 / 850 / 830 (MODEL 492) 76 Unscrew the hydraulic hoses (H), (76) and (H1) from the right-hand lifting cylinder (66).

H T

Unscrew the T-piece (T) for fitting to the old hydraulic cylinder.

Close off the feed line (76) to the pressure switch.

H1

66

Remove the right-hand hydraulic cylinder (66).

Fit the old hydraulic cylinder on the right and connect.

1

Unscrew hoses (S) and (H) from the left-hand hydraulic cylinder and remove T-piece (T) for use on the old hydraulic cylinder.

T S

(Fig. 1)

66

Remove the left-hand hydraulic cylinder (66).

Fit the old hydraulic cylinder on the left and connect.

(Fig. 2)

H 2 The tank return line (51) can remain on the valve block under the left-hand side cladding.

51

(Fig. 3)

3

R

492 CONTROL TERMINAL

11.1

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Reinstating Separate the hydraulic line (R) from the mower unit, from the tank return line (51).

51

Close off the tank return line.

(Fig. 4)

R

4

Reinstating restrictors

36

Exchange restrictor (36) on the small accumulator for the old restrictor.

(Fig. 5-7)

67700

5 Unfasten coupling (V) and screw out.

Remove the restrictor; insert the old restrictor with the correct orientation.

The open end of the restrictor must point to the coupling, see Fig. 7.

V Note!

Incorrect orientation will cause malfunctions.

6

Screw in coupling (V) again and tighten.

(Fig. 5, 7)

36

7

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

11.2

Reinstating Central electrics unit Open the central electrics unit in the driver's cab and switch around the following connectors / modules: 1. Remove cable link (K) and plug connector (FD) directly into the circuit card again.

K

(Fig. 8)

FD 8 2. ESR module (A): Note!

The following work is not required on machines from serial no. 492 0 2315.

A

If it was necessary to exchange the ESR module to operate the DISCO 8700 C Plus / 8700 C, the original ESR module will have to be refitted for normal forage harvester operation.

B

9

Original ESR module (original state)

ESR module required for operation with DISCO 8700

Exchange required

014 213.0

014 243.0

yes

014 213.1

014 243.0

yes

014 213.2

014 243.0

yes

014 213.3 (*)

014 213.3 (*)

no

014 233.0

014 243.0

yes

014 233.1 (*)

014 233.1 (*)

no

014 243.0 (*)

014 243.0 (*)

no

(*) and higher suffix (Fig. 9)

3. CAC module (B): The new CAC module 014 234.1 can remain in the machine.

(Fig. 9)

R

492 CONTROL TERMINAL

11.3

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Reinstating 4. Unplug the connector (J) for connecting the multifunction lever to the control unit.

J

Unplug cable (84) from the circuit card (socket M).

84

Plug connector (J) directly into the circuit card (socket M) again.

(Fig. 10, 11, 12) 81

10 M

84

11 M

J

12

Central lubrication system If the connecting plugs of the central lubrication have been exchanged, it will be necessary to refit the old screw connections.

D

If the lubrication interval has been adjusted, it will have to be reset to the old setting. To do this, set the rotary switch (D), as described in the operator's manual under Maintenance.

(Fig. 13) 13

R

492 CONTROL TERMINAL

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

11.4

Reinstating Miscellaneous Additional weights Remove the additional weights which were fitted to ensure adequate loading of the rear axle.

Feeder housing Re-attach the feeder housing. To do this, proceed in the reverse sequence to that described in the chapter Removing the feeder housing on page 5.2 of this manual.

Attaching the CORN CRACKER (see "JAGUAR" operator's manual)

Cut height indicator Re-set the cut height indicator in accordance with the front attachment fitted – see Fitting the cutting height indicator (JAGUAR Model 492) on page 7.4.

R

492 CONTROL TERMINAL

11.5

JAGUAR 8700 / 900 / 890 / 870 / 850 / 830

Reinstating

Reinstating REINSTATING JAGUAR 880 / 860 / 840 / 820 (MODEL 491) Unscrew the hydraulic hoses (H) and (76) from the right-hand lifting cylinder (66).

Close off the feed line (76) to the pressure switch.

Remove the right-hand hydraulic cylinder (66).

(Fig. 1)

Unscrew the hydraulic hose at the left-hand hydraulic cylinder.

76 H

Fit the old hydraulic cylinders on the left and right hand sides and connect the hydraulic hoses.

66

1 The tank return line (49) can remain on the valve block under the left-hand side cladding.

(Fig. 2)

51

2 Separate the hydraulic line (R) from the mower unit, from the tank return line (51).

51

Close off the tank return line.

(Fig. 3)

R

3

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

11.6

Reinstating Hydraulic control

V

Disconnect the cable extension (93) at the valve block at the rear of the machine.

(Fig. 4)

Plug the snap-on connections (S) back on to the control valves (V).

93 S 4

Remove the cable extension (93) at the valve block on the left side behind the driver's cab.

K

Insert the old connectors (K) again.

K

(Fig. 5)

93

93

5

Central electrics unit

B

Open the central electrics unit in the driver's cab and switch around the following connectors.

Unfasten the control unit (81) bracket.

81

Unplug the connector from the control unit and plug it into the cable link (B) attached to cable (85).

85

Re-fit the control unit.

(Fig. 6, 7) 6

B

7

491 CONTROL TERMINAL

11.7

JAGUAR 880 / 860 / 840 / 820

Reinstating Central lubrication system If the connecting plugs of the central lubrication have been exchanged, it will be necessary to refit the old screw connections.

D

If the lubrication interval has been adjusted, it will have to be reset to the old setting. To do this, set rotary switch (D) as described in the operator's manual under Maintenance.

(Fig. 8) 8

Miscellaneous Additional weights Remove the additional weights which were fitted to ensure adequate loading of the rear axle.

Feeder housing Refit the feeder housing. To do this, proceed in the reverse sequence to that described in the chapter Removing the feeder housing on page 5.2 of this manual.

Attaching the CORN CRACKER (see "JAGUAR" operator's manual)

Cut height indicator Re-set the cut height indicator in accordance with the front attachment fitted – see Fitting the cutting height indicator (JAGUAR Model 491) on page 7.4.

491 CONTROL TERMINAL

JAGUAR 880 / 860 / 840 / 820

11.8

At CLAAS KGaA mbH we are constantly improving our products to reflect the latest technological developments.

For this reason, we may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products which have already been delivered and which will not be implemented on these machines.

Technical data, dimensions and weights are understood with the usual tolerances. Responsibility for errors or omissions not accepted.

Reproduction or translation of this publication, in whole or in part, is not permitted without the written consent of the CLAAS KGaA mbH. All rights under the provision of the Copyright Act are reserved.

CLAAS KGaA mbH 33426 HARSEWINKEL Germany Our contribution to the environment: CLAAS have printed this manual on 100% chlorine free paper.

CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel - Germany Tel.: +49 (0) 5247 12-0 www.claas.com

0294 176.2 ABA DISCO 8700 C Plus / 8700 C EN - 12.06 Printed in Germany