Cat 7MFBHM-48DD Feeder Breaker Operation & Maintenance Manual (1)

Page 85

BI000970

________________________________________________ Hydraulic system Major hydraulic components (Reference Fig. 31) hydraulic oil tank

open loop load sense pump

piggyback gear pump

primary valve bank

The hydraulic oil tank is located on the left hand side of the machine and has a 175 gallon capacity. The hydraulic oil temperature and level is monitored by the PLC via a temperature probe and float switch. The tank is equipped with a sight glass and thermometer. The open loop load sense pump is a part of the conveyor power unit and is located on the left side of the machine. It supplies hydraulic fluid to all hydraulic functions on the machine. The piggyback gear pump is bolted to the rear of the open loop load sense pump. This pump supplies hydraulic fluid to the main pump and the conveyor motor for cooling purposes and for the hydraulically driven heat exchanger. The primary valve bank, located on the right hand side of the machine, is used to control the machine’s conveyor tilt, lift, tram, and power fill functions and to control flow to the secondary valve bank. All sections of the valve bank are spring return (self centering) except for the power fill section which is detented.

secondary valve bank

The secondary valve bank, located at the head shaft on the right hand side of the machine, is used to control tailpiece steering and tilt, the roof cylinders, the stab (foot) cylinders, and the side staker cylinder.

tank fill pump

The tank fill pump is a flow divider that is hosed to run backwards from normal flow divider operation. The pump is located on top of the hydraulic oil tank on the left side of the machine and is used to replenish oil supply. It is capable of delivering approximately 5 gallons of fluid per 30 seconds.

frame tilt cylinders

The frame tilt hydraulic cylinders are located at the end of the crawler under the hopper on each side of the machine and are used to adjust the discharge height of the machine. The cylinders are controlled by one section of the primary valve bank.

frame lift cylinders

The frame lift hydraulic cylinders are located at the pivot point of the crawler on each side of the machine and are used to adjust the ground clearance of the machine. Each cylinder is individually controlled by separate sections of the valve bank. WARNING! The tilt and lift hydraulic cylinders have counterbalance cartridges which serve as load holding valves. Do not replace these cylinders with different style cylinders or the machine may fall. The machine could be damaged or you or other personnel could be seriously injured or killed by the falling machine. The machine is equipped with lock pins that should be installed when the unit is not being moved. Pin are located near the lift cyl-

______________________________________________________________ A6474X338 SUSV/00 5.41


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Lift cylinder ...................................................................5

2min
pages 189-190

Tailpiece tilt cylinder.....................................................5

1min
pages 191-192

Tilt cylinder ...................................................................5

1min
pages 187-188

Foot cylinder.................................................................5

2min
pages 185-186

Breaker bit removal ......................................................5

1min
page 178

Crawler track ...............................................................5

3min
pages 152-154

Tailpiece installation.....................................................5

4min
pages 179-182

Conveyor power unit.....................................................5

8min
pages 171-177

Tail shaft ......................................................................5

5min
pages 144-148

Crawler assembly ........................................................5

7min
pages 155-162

Dual relief valve manifold adjustment............................ 5

2min
pages 130-132

Flow control valve adjustment....................................... 5

1min
pages 135-136

Head shaft sprockets .................................................... 5

4min
pages 141-143

Hydrostatic pump charge pressure adjustment .............5

2min
pages 125-127

Secondary valve bank adjustment ................................ 5

1min
pages 133-134

Inspection of the feeder .....................................................5

1min
page 111

Every 6 months .............................................................5

1min
pages 109-110

Under speed sensor calibration .....................................5

1min
pages 121-122

Every 3 months .............................................................5

2min
pages 105-107

Every 2500 hours...........................................................5

1min
page 108

Head shaft .....................................................................5

1min
page 83

Major hydraulic components ....................................5

4min
pages 76-80

Breaker and breaker power unit assembly ....................5

5min
pages 85-86

Conveyor.............................................................................5

1min
page 64

Infrared pump motor controls..............................................5

2min
pages 65-66

Starter enclosure............................................................5

1min
pages 58-59

Control features..............................................................5

1min
page 60

Electrical system.................................................................5

2min
page 67

Shutdown procedure...........................................................5

1min
page 63

“TRAM ONLY” mode starting procedure.............................5

1min
page 62

Starter enclosure............................................................5

6min
pages 68-74
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