Cat 7MFBHM-48DD Feeder Breaker Operation & Maintenance Manual (1)

Page 67

BI000970

_______________________________________________________Operation Conveyor 1. Start the machine in either “AUTO” or “MAN” mode (see Starting procedures in this chapter). 2. Turn the “OFF/TRAM/CONVEYOR” selector switch located on the cover of the starter enclosure to the “CONVEYOR” position. 3. Push the “START CONV/PUMP” button to start the conveyor motor. 4. Turn the “OFF/FWD/REV” selector switch located on the cover of the starter enclosure to the “FWD” position. It is important to note the following concerning the operation of the conveyor in the forward direction: –

The current of the breaker shaft motor is constantly monitored by the PLC. If the current remains below 100% of the full load current (FLA), the conveyor will continue to run at the set speed.

If the current increases above 125% FLA and stays at that level for three seconds, the PLC will assume there is a conveyor jam. The PLC will try to clear the jam by stopping the conveyor, running it in reverse for three seconds at 10% speed, and then running it forward for ten seconds at 25% speed.

If the current at this point is still above 125% FLA, the conveyor will repeat the above reverse/forward sequence for a second time.

If the current at this point is still above 125% FLA, the conveyor will repeat the above reverse/forward sequence for a third time.

If the current at this point is still above 125% FLA, the machine will shutdown and the display will read “BIG JAM”. The conveyor will need to be cleared before operation resumes.

If the current drops below 125% FLA at any time during the three reverse/forward sequences, the speed of the conveyor will ramp back up to the set speed.

IMPORTANT! If it is necessary to reverse the conveyor, it should be jogged only. Running the conveyor in the reverse direction for a period of time with material in the hopper, will jam the conveyor and it will be necessary to empty the machine hopper before the conveyor will restart. Operating the conveyor in reverse 1. Turn the “OFF/FWD/REV” selector switch located on the cover of the starter enclosure to the “REV” position. The conveyor chain will now run in reverse at 25% full speed as long as the switch is in the “REV” position. Note: the conveyor should not be run in reverse for extended periods; only jog the conveyor when in reverse.

______________________________________________________________ A6474X338 Rev 0 5.23


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Lift cylinder ...................................................................5

2min
pages 189-190

Tailpiece tilt cylinder.....................................................5

1min
pages 191-192

Tilt cylinder ...................................................................5

1min
pages 187-188

Foot cylinder.................................................................5

2min
pages 185-186

Breaker bit removal ......................................................5

1min
page 178

Crawler track ...............................................................5

3min
pages 152-154

Tailpiece installation.....................................................5

4min
pages 179-182

Conveyor power unit.....................................................5

8min
pages 171-177

Tail shaft ......................................................................5

5min
pages 144-148

Crawler assembly ........................................................5

7min
pages 155-162

Dual relief valve manifold adjustment............................ 5

2min
pages 130-132

Flow control valve adjustment....................................... 5

1min
pages 135-136

Head shaft sprockets .................................................... 5

4min
pages 141-143

Hydrostatic pump charge pressure adjustment .............5

2min
pages 125-127

Secondary valve bank adjustment ................................ 5

1min
pages 133-134

Inspection of the feeder .....................................................5

1min
page 111

Every 6 months .............................................................5

1min
pages 109-110

Under speed sensor calibration .....................................5

1min
pages 121-122

Every 3 months .............................................................5

2min
pages 105-107

Every 2500 hours...........................................................5

1min
page 108

Head shaft .....................................................................5

1min
page 83

Major hydraulic components ....................................5

4min
pages 76-80

Breaker and breaker power unit assembly ....................5

5min
pages 85-86

Conveyor.............................................................................5

1min
page 64

Infrared pump motor controls..............................................5

2min
pages 65-66

Starter enclosure............................................................5

1min
pages 58-59

Control features..............................................................5

1min
page 60

Electrical system.................................................................5

2min
page 67

Shutdown procedure...........................................................5

1min
page 63

“TRAM ONLY” mode starting procedure.............................5

1min
page 62

Starter enclosure............................................................5

6min
pages 68-74
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