Cat 7MFBHM-48DD Feeder Breaker Operation & Maintenance Manual (1)

Page 179

BI000970

________________________________________ Replacement of wear parts How to disassemble the breaker power unit To disassemble the breaker power unit (Fig. 92): 1. Remove the power unit from the machine (see power unit removal procedure in this section). While it is not necessary to remove the breaker shaft with the power unit, this procedure will include removing the breaker shaft from the power unit. 2. Attach an appropriate lifting device to the breaker shaft (if attached) and remove the bolts, lock washers, and nuts from the coupling flange and stube shaft. WARNING! You could be seriously injured or even killed by falling loads. Observe the safe working load limits of lifting or blocking devices and keep a safe distance from suspended loads. IMPORTANT! Bucyrus America, Inc. does not recommend field disassembly or repair of the breaker shaft. If the breaker shaft requires repair, please consult your Bucyrus America, Inc. service representative. 3. Remove the low speed output shaft cover bolts and the cover. 4. Remove the M30 hex head cap screw from the stub shaft. 5. Insert a hex head cap screw into the threaded hole in the gear reducer retainer plate. As the bolt is threade into the hole, it will push the stub shaft out of the hollow bore of the reducer. 6. Install a lifting eye into the top of the electric motor. 7. Attach an appropriate lifting device to the electric motor. 8. Remove the connecting tube access cover. 9. Remove the bolts that attach the magnetic coupling to the shrink disc on the motor shaft. 10. Loosen the bolts that secure the shrink disc to the electric motor shaft. 11. Using a gear puller, a brass hammer, or a hammer and piece of wood, carefully remove the shrink disc from the electric motor shaft. 12. Securely block the magnetic coupling so that it will not move when it is disconnected from the connecting tube.

______________________________________________________________ A6474X338 Rev 0 5.135


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Lift cylinder ...................................................................5

2min
pages 189-190

Tailpiece tilt cylinder.....................................................5

1min
pages 191-192

Tilt cylinder ...................................................................5

1min
pages 187-188

Foot cylinder.................................................................5

2min
pages 185-186

Breaker bit removal ......................................................5

1min
page 178

Crawler track ...............................................................5

3min
pages 152-154

Tailpiece installation.....................................................5

4min
pages 179-182

Conveyor power unit.....................................................5

8min
pages 171-177

Tail shaft ......................................................................5

5min
pages 144-148

Crawler assembly ........................................................5

7min
pages 155-162

Dual relief valve manifold adjustment............................ 5

2min
pages 130-132

Flow control valve adjustment....................................... 5

1min
pages 135-136

Head shaft sprockets .................................................... 5

4min
pages 141-143

Hydrostatic pump charge pressure adjustment .............5

2min
pages 125-127

Secondary valve bank adjustment ................................ 5

1min
pages 133-134

Inspection of the feeder .....................................................5

1min
page 111

Every 6 months .............................................................5

1min
pages 109-110

Under speed sensor calibration .....................................5

1min
pages 121-122

Every 3 months .............................................................5

2min
pages 105-107

Every 2500 hours...........................................................5

1min
page 108

Head shaft .....................................................................5

1min
page 83

Major hydraulic components ....................................5

4min
pages 76-80

Breaker and breaker power unit assembly ....................5

5min
pages 85-86

Conveyor.............................................................................5

1min
page 64

Infrared pump motor controls..............................................5

2min
pages 65-66

Starter enclosure............................................................5

1min
pages 58-59

Control features..............................................................5

1min
page 60

Electrical system.................................................................5

2min
page 67

Shutdown procedure...........................................................5

1min
page 63

“TRAM ONLY” mode starting procedure.............................5

1min
page 62

Starter enclosure............................................................5

6min
pages 68-74
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