Cat 7MFBHM-48DD Feeder Breaker Operation & Maintenance Manual (1)

Page 141

BI000970

________________________________________ Replacement of wear parts 11. Remove the four (4) 1” bolts, flat washers, lock washers, and nuts from each of the headshaft bearings. Note that there may be bearing shims under the bearing. If shims are present, make note of their thickness, quantity and location. 12. Attach an appropriate lifting device to the headshaft and slide out towards the rear of the frame. WARNING! You could be seriously injured or even killed by falling loads. Observe the safe working load limits of lifting or blocking devices and keep a safe distance from suspended loads. How to install the headshaft To install the headshaft assembly proceed as follows (Fig. 78): 1. Attach an appropriate lifting device to the head shaft and slide in the slots located at the end of the feeder breaker. The gear reducer may be installed on shaft if desired. 2. Reinstall bearing shims, if applicable, back into the same location as they were removed from. Make sure to install the shims of the same thickness and quantity. 3. Align the head shaft bearings with the mounting holes in frame and secure each with the four (4) 1” bolts, nuts, and lock washers. Torque bolts to 645 ft-lbs. NOTICE! After tightening the four (4) 1” bolts and nuts and before installing the gear reducer, ensure that the headshaft can turn freeely by hand. If it cannot, loosen the nuts and bolts and add or remove shims between the frame and the piloow block base as required. WARNING! The headshaft must turn freely by hand or the bearings will fail prematurely. 4. Install the left and right sprocket guards, head shaft filler plates, tailpiece hoppers, amd tailpiece tilt cylinders (see Tailpiece installation procedure). 5. Connect the central lubrication hoses on both head shaft bearings. 6. Install the hydraulic motor onto the input shaft of the gear reducer. a. Install the five (5) 1/2” mouting bolts, lock washers, and flat washers and torque to 100 ft-lbs. b. Reconnect hydraulic hoses.

______________________________________________________________ A6474X338 Rev 0 5.97


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Lift cylinder ...................................................................5

2min
pages 189-190

Tailpiece tilt cylinder.....................................................5

1min
pages 191-192

Tilt cylinder ...................................................................5

1min
pages 187-188

Foot cylinder.................................................................5

2min
pages 185-186

Breaker bit removal ......................................................5

1min
page 178

Crawler track ...............................................................5

3min
pages 152-154

Tailpiece installation.....................................................5

4min
pages 179-182

Conveyor power unit.....................................................5

8min
pages 171-177

Tail shaft ......................................................................5

5min
pages 144-148

Crawler assembly ........................................................5

7min
pages 155-162

Dual relief valve manifold adjustment............................ 5

2min
pages 130-132

Flow control valve adjustment....................................... 5

1min
pages 135-136

Head shaft sprockets .................................................... 5

4min
pages 141-143

Hydrostatic pump charge pressure adjustment .............5

2min
pages 125-127

Secondary valve bank adjustment ................................ 5

1min
pages 133-134

Inspection of the feeder .....................................................5

1min
page 111

Every 6 months .............................................................5

1min
pages 109-110

Under speed sensor calibration .....................................5

1min
pages 121-122

Every 3 months .............................................................5

2min
pages 105-107

Every 2500 hours...........................................................5

1min
page 108

Head shaft .....................................................................5

1min
page 83

Major hydraulic components ....................................5

4min
pages 76-80

Breaker and breaker power unit assembly ....................5

5min
pages 85-86

Conveyor.............................................................................5

1min
page 64

Infrared pump motor controls..............................................5

2min
pages 65-66

Starter enclosure............................................................5

1min
pages 58-59

Control features..............................................................5

1min
page 60

Electrical system.................................................................5

2min
page 67

Shutdown procedure...........................................................5

1min
page 63

“TRAM ONLY” mode starting procedure.............................5

1min
page 62

Starter enclosure............................................................5

6min
pages 68-74
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