Cat 7MFBHM-48DD Feeder Breaker Operation & Maintenance Manual (1)

Page 135

BI000970

___________________________________________ Adjustment procedures There are two pumps on the machine: an open loop, load sense pump and a piggyback fixed displacement gear pump. The open loop, load sense pump powers all hydraulic functions while the piggyback fixed displacement gear pump supplies cooling flow to the cases of the main pump and the conveyor drive motor and drives the heat exchanger fan motor. There are no adjustments on the gear pump.

Main pump adjustments Margin pressure To adjust the margin pressure on the main pump:  1. Tee a multi-gauge into the system pressure line. 2. With no functions active, the margin pressure should read 30 bar (435 psi). If adjustment is necessary: a. Locate the margin pressure cartridge (Fig. 68). b. Loosen the hex nut that holds the adjustment stem in place. c.

Turn the stem clockwise (in) to increase pressure or counterclockwise (out) to decrease pressure.

d. Once the desired pressure, 40 bar (435 psi), is obtained, tighten the hex nut while holding the adjustment stem in place. e. After the hex nut is tight, recheck the pressure to ensure the adjustment stem did not move. If necessary, readjust.

Pressure compensator To adjust the pressure compensator setting: 1. Tee a multi-gauge into the system pressure line. 2. Adjust the main relief valve to 370 bar (5,365 psi) (see Main relief adjustment procedure in this section). 3. Zero out the margin pressure adjustment by turning the adjustment stem (Fig. 68) clockwise (in) all the way. This system will now be a pressure compensated system and will maintain system pressure at all times. The pressure should now read 350 bar (5,000 psi). If adjustment is necessary: a. Loosen the hex nut that holds the adjustment stem in place. b. Turn the stem clockwise (in) to increase pressure or counterclockwise (out) to decrease pressure. c.

While holding the adjustment stem in place, tighten the hex nut.

4. Adjust the main relief valve to 370 bar (5,365 psi).

______________________________________________________________ A6474X338 Rev 0 5.91


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Lift cylinder ...................................................................5

2min
pages 189-190

Tailpiece tilt cylinder.....................................................5

1min
pages 191-192

Tilt cylinder ...................................................................5

1min
pages 187-188

Foot cylinder.................................................................5

2min
pages 185-186

Breaker bit removal ......................................................5

1min
page 178

Crawler track ...............................................................5

3min
pages 152-154

Tailpiece installation.....................................................5

4min
pages 179-182

Conveyor power unit.....................................................5

8min
pages 171-177

Tail shaft ......................................................................5

5min
pages 144-148

Crawler assembly ........................................................5

7min
pages 155-162

Dual relief valve manifold adjustment............................ 5

2min
pages 130-132

Flow control valve adjustment....................................... 5

1min
pages 135-136

Head shaft sprockets .................................................... 5

4min
pages 141-143

Hydrostatic pump charge pressure adjustment .............5

2min
pages 125-127

Secondary valve bank adjustment ................................ 5

1min
pages 133-134

Inspection of the feeder .....................................................5

1min
page 111

Every 6 months .............................................................5

1min
pages 109-110

Under speed sensor calibration .....................................5

1min
pages 121-122

Every 3 months .............................................................5

2min
pages 105-107

Every 2500 hours...........................................................5

1min
page 108

Head shaft .....................................................................5

1min
page 83

Major hydraulic components ....................................5

4min
pages 76-80

Breaker and breaker power unit assembly ....................5

5min
pages 85-86

Conveyor.............................................................................5

1min
page 64

Infrared pump motor controls..............................................5

2min
pages 65-66

Starter enclosure............................................................5

1min
pages 58-59

Control features..............................................................5

1min
page 60

Electrical system.................................................................5

2min
page 67

Shutdown procedure...........................................................5

1min
page 63

“TRAM ONLY” mode starting procedure.............................5

1min
page 62

Starter enclosure............................................................5

6min
pages 68-74
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