11. With the master cylinder still in the downward position, apply light pressure to the syringe before removing the syringe from the fitting. Remove the bleed fitting. Quickly replace the bleed port screw. Tighten to 12 in.-lb. Clean any excess brake fluid from the caliper using isopropyl alcohol. 12. With the bleed block still in the caliper, squeeze on the lever to verify proper brake feel. If the desired feel has been attained, the master cylinder can be positioned to the desired location and secured. 13. Remove the bleed block and install the brake pads and the clip; then secure the pads using the pin. Spread to secure.
ZR-098
NOTE: Do not allow either of the syringes to
bottom out. This could introduce air into the system.
9. Apply light pressure to the syringe on the caliper and remove the syringe from the fitting. Place a rag under the caliper in your hand and remove the bleed fitting. Quickly replace the bleed plug. Tighten to 12 in.-lb. 10. Clean any excess brake fluid from the caliper using isopropyl alcohol.
ZR-100
14. Position the brake caliper in its location on the disc and loosely secure at this time leaving them loose enough to allow the caliper to move. 15. Squeeze the brake lever. This will center the caliper on the disc. Tighten the cap screws to 80 in-lb. Release the brake lever and verify that the caliper is centered over the disc. If the caliper is not centered, adjust the mounting location as needed. 16. Install the gas tank and the console/seat; then close and secure the hood.
ZR-099
Troubleshooting Track Problem: Track Edge Frayed — Drive Lugs Worn Condition 1. Track alignment adjusted incorrectly
Remedy 1. Align — replace track
Problem: Track Worn Adjacent to Outer Drive Lugs Condition 1. Track tension adjusted incorrectly 2. Rear idler wheels dirty — damaged
Remedy 1. Adjust track tension 2. Clean — replace idler wheels
Problem: Track Ratchets — Slaps Tunnel Condition 1. Track tension adjusted incorrectly (too loose) 2. Drive sprockets misaligned — damaged
Remedy 1. Adjust track tension (tighten) 2. Align — replace sprockets
Problem: Wear-Strip Wear Excessive Condition 1. Slide rail bent — broken — damaged 2. Track alignment adjusted incorrectly
80
Remedy 1. Repair — replace slide rail 2. Adjust track alignment
