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Habshan 5 IGD Project, Abu Dhabi

JGC-Tecnimont Joint Venture

Monthly Safety Meeting for September 2012


Presentation Agenda                       

Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for September 2012; JV Medical Examination for High Risk Workers for September 2012; Cumulative Up to September 2012, FAC Body Part for the Month of September 2012; Weather Report for September 2012; Noncompliance with safe work Issues for the Month of September 2012; Poor Housekeeping Issues for the Month of September 2012; Equipment & Tool Issues for the Month of September 2012; PPE Issues for the Month of September 2012; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; High Risk Summary for September 2012; Area Violation, Incident Violation for the Month of September 2012; Safety Moment, Toolbox Meeting, and Safety Alert; Manpower & Observation Up to September 2012; Training Man-Hours Up to September 2012; Action Tracking Register Up to September 2012; Environmental Implementation for September 2012 Traffic Management for September 2012 Monthly KPI and Target 2010 – 2012; Safety Achievement for September 2012 Safety Campaign for October 2012


LTIR

Lost Time Injury Frequency Rate

Target LTIR = 0.02

0.04 0.01

0.02

0.002 0

TRIR

MONTH 1.20 1.00 0.80 0.60 0.40 0.20 0.00

0.32 0.06

0.00 -0.01

0.003

0.002 0.002

2010 2011 2012

PTD

Period

To Date

Man-Hours

4,620,331

104,684,846

LTI

0

1

LTIR

0.00

0.002

Days w/o LTI

437

Up to 28/09/2012

0.01

Date of Last LTI Case

19-Jul-11

Man-Hours Worked Since Last LTI

70,064,185

Target TRIR = 0.20

MONTH

0.01

Construction

Total Recordable Injury Rate

Total Recordable Injury Rate

LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS 0.02

Lost Time Injury Frequency Rate

Construction

Period

To Date

Man-Hours

4,620,331

104,684,846

Recorable Case

0

32

TRIR Days w/o Rec. Case

0.13

0.10 0.06

2010 2011

RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV

2012

0.06

PTD

0.00 162

0.06

0.31

Up to 28/09/2012

Date of Last Rec. Case

19-Apr-12

Man-Hours Worked Since Last RI

26,521,270

FIRST AID CASE COMPARISON TABLE

TOTAL RECORDABLE INJURY RATE - PROJECT YEARLY STATISTICS 0.20 0.15 0.10 0.05 0.00

0.00

15 10 5 0

11 8

7

7


JV Days & Man-Hours without LTI Up to September 2012

70,064,185

80,000,000 60,000,000

up to Sep. 28, 2012

40,000,000 20,000,000 0

January 7, 2010 Starting Project

Date of Last LTI Case : 19th July 2011

0


JV Days & Man-Hours without Recordable Up to September 2012

30,000,000 20,000,000

26,521,270

up to Sep. 28, 2012

10,000,000 0 January 7, 2010 Starting Project

Date of Last RI Case : 19th April 2012

0


JV Monthly Medical Consultation For the Month of September 2012 1,045

Others, Backache, Muscular Pain, Toothache, Etc.

1,608

1 1 0 0 4 1

Heat Stress Major Accident/Injury First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.

275

Skin Infection / Allergy

499

317 385

EENT (Eyes, Ear, Nose and Throat) 46 23

Systemic Problem Hypertension Etc. Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc.

165 43

Urinary Tract Infection

442

247 390

Respiratory Problem (Cold,Cough etc.)

0 JGC

500 TCM

1,151

1000

1500

2000


Cumulative Up to September 2012 Recordable

Reportable

LTI, 1 RWC, 7

MTC, 24

FAC 474 FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident


FAC by Body Part For the Month of September 2012

Knee, 1, 14%

Wrist, 1, 14%

Forehead, 3, 43%

Hand, 1, 14% Finger, 1, 15%


Habshan 5 PJ | Daily Weather Report September 2012 66.0

60 54 48

48

47

50 49

49 50

42 43 42 42

41

30

17

2011

55

55

51

43

Heat Stress Campaign Success 1. Training 2. Poster & Banner "BEAT the HEAT� 3. Water Station and Rest Shelter 4. 5 Minutes Response Team.

59

59

42

44

51 46

42

0

2 5

8

2

59 61.0 56.0 51.0

50

46.0

47

41.0 36.0

Heat Related Illness 30

57

31.0

17

26.0 21.0

0

16.0 11.0

2012

6.0 1.0

Extreme Danger > 54 Heat Index (Temperature+Humidity)- Heat Stroke or sunstroke immintent

Danger 41 - 53 Heat Index (Temperature Humidity)- Sunstroke, Heat Cramps, or Heat Exhaustion likely Heatstroke possible with prolonged exposure and physical activity


JV Observation Table for September 2012

Noncompliance with safe work

Poor House Keeping

PPE Equipment & Tool


Noncompliance with safe work (A) September 2012-1,410

August 2012-1,619 1200

983

1000

800

677

600 400 200

0

4

2

25 16 30 19 12

7

137 94 109

198

212 180 170 154


Noncompliance with safe work (A) – Others September 2012 - 677

August 2012 - 983 Scaffolding Barricade Access and egress Cable Management Environmental Open Hole Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security

195 214 93 84 68 47 58 29 36 46

5 36 11 9 8 12 2 5 18 1 6

0

100

200

Scaffolding Barricade Access and egress Cable Management Environmental Open Hole Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security

300

93

120 50 63 28 45 27 26 29 33 20 49 10 7 19 13 14 4 17 2

8

0

50

100

150


Poor House Keeping (B) September 2012 - 378

August 2012 - 565 250 194

200

174

150

132 89

100 50

0

67

36 13

7

30

29

23

30

42

77


PPE (D) September 2012 - 334

August 2012 - 548 180 160 140 120 100 80 60 40 20 0

161

106

102

86 41 5

6

53

27

65 35

55 29

15

4

92


Equipment & Tool (C) September 2012 - 447

August 2012 - 291 160 140 120 100 80 60 40 20 0

135

74

64

58 27 22

5

0

69 48 25

32

40

55

54 30


August 2012 – 3,023 September 2012 – 2,569

JV Risk Assessment Graph August 2012

September 2012

1800 1,562

1600 1400

1,118

1200 1000 800

768

702

693

749

600 400 200 0 Low

Medium

High


High Risk Summary for September 2012

Equipment & Tool Inappropriate safety device Incorrect Usage No Inspection with tag/sticker No/wrong colour code Poor Maintenance Unauthorized Operation Wrong equipment/tool Miscellaneous Access and egress Barricade Cable Management Confined Space Environmental Falling Object Grating Health Hot Work Hygiene illumination No Banksman No Flagman Open Hole Restricted Area Scaffolding Security Signage STARRT CARD Violation Trip/Slip/Fall Worker Behavior

83 Noncompliance with safe Work 45 Electrical Safety rule 14 Excavation Safety 2 Fire Prevention 2 Lifting and rigging 17 No JSA 2 PTW 1 Traffic rule 216 Work at height 8 Poor House Keeping 38 Cleaning of rubbish on site 8 Hazardous material storage 2 Material arrangement 6 Material on access 2 Protruding Nails 15 Waste disposal 4 PPE 2 No Body Harness/Lanyard 13 No Eyes/Face Protections 4 No Hand Protections 1 No Respiratory Protection 2 36 8 34 4 2 6 18 3

414 84 3 108 68 1 9 14 127 22 2 2 9 4 2 3 14 9 3 1 1


Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for September 2012 2500

August 2012 September 2012

2,163

2000

1,793

1500 1000

860 776

693

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury

749

500 0

11 7

0 0

0 0

0 0

0 0

0 0


238 Observation Issues

Area Violation by Issues for the Month of September 2012 171 Observation Issues 1 AD 5 AD

4

1 Near Miss

1 Near Miss 1,273 Observation Issues

2

1

204 Observation Issues

510 Observation Issues 1 ADS

173 Observation Issues


Sept-25-2012 Scaffolding Violation @ Unit 556

1st

1st

September-20-2012 Falling Object @ F100

Incident Violation Indicator Area Focus for the Month of September 2012


Safety Moment for September 2012


Toolbox Meeting for September 2012


Safety Alert

for September 2012


Manpower and Observation for September 2012

Manpower

Observation

17,783

2,569


Total Training Man-Hours 1,874,654 Up to September 2012

129,340


Training Man-hours Completed 129,340 for September 2012 Induction Training TCM

JGC

Supervisor Training TCM

JGC

Specific Training TCM JGC

100

TCM

JGC

64,935

5,245

1,140

Site Training

51,839

100

4,850 STARRT/TOOLBOX MEETING/COACHING 1,132

HOUR CRAFT INDUCTION

PERMIT TO WORK, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP

WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…


Monthly KPI and Target 2010 – 2012 Up to September 2012 Fatality Rate

1

Lost time Injury Frequency Rate

1 0.03 0.02

0

0.01

Target 0

0.002

0 Actual Fatality

Target Fatality

Total Recordable Injuries Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00

Target 0.02

Target 0.20

Actual LTIR

Target LTIR

Observation + Near Misses Cases 4000 3500 3000 2500 2000 1500 1000 500 0.06 0

Target >1000

Actual (Observation + Near Misses)

Actual RIR

Target RIR

Target (Observation + Near Misses)

2,569


Safety Campaign “Barricade” For September 2012

8,991 Tool Box Talk


Garbage Bin on All Areas


Safe Man-hours Target 2011 - 2012

60 Million Safe Man-hours Achieved July 26, 2012 40 Million Safe Man-hours Achieved March 30, 2012 20 Million Safe Man-hours Achieved December 09, 2011 10 Million Safe Man-hours Achieved October 07, 2011


Corporate HSE Audit Result 2011-2012 Mar 2011

Sep 2011

Mar 2012

Sep 2012 96%

95.3%

94.3% 86.1% 86.4%

87.2% 87.1%

92%

94.8%

93%

88.6%

82.7%

Health

Safety

Environmental


Understand Safety Rule at Site and Follow them for Your Safety.

STOP UNSAFE WORK!! Help your Friend and his Family

THANKS to your Friend if he STOP your UNSAFEWORK!!


Safety Campaign “Smoking on Designate Area Only”


JV Smoking & Flammables Management Campaign JV to immediately commence a campaign utilizing, Red Border Alert; Tool Box Talk Topic; Posters & Banners; In Bus Flyers. Proposed Anti Smoking Health Campaign. Effective date for No Smoking on SITE is Saturday November 03rd Disciplinary Verbal Warning until Friday November 16th Removal from SITE to Camp from Friday November 16th until Friday 23RD Dismissal from project from date of gas in (To Be Confirmed) Area Management; Complete process plant SITE, No Smoking except in designated locations, no naked flame without PTW from Saturday November 03rd Commissioning Areas, no smoking or smoking material, ignition sources, mobile phones or cameras from Saturday November 03rd Designated smoking shelters will be placed on the battery limits and in construction areas (none will be provided in commissioning areas)


SAFETY FOR LIFE


HSESep2012