Habshan 5 IGD Project, Abu Dhabi
JGC-Tecnimont Joint Venture
Monthly Safety Meeting for September 2012
Presentation Agenda
Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for September 2012; JV Medical Examination for High Risk Workers for September 2012; Cumulative Up to September 2012, FAC Body Part for the Month of September 2012; Weather Report for September 2012; Noncompliance with safe work Issues for the Month of September 2012; Poor Housekeeping Issues for the Month of September 2012; Equipment & Tool Issues for the Month of September 2012; PPE Issues for the Month of September 2012; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; High Risk Summary for September 2012; Area Violation, Incident Violation for the Month of September 2012; Safety Moment, Toolbox Meeting, and Safety Alert; Manpower & Observation Up to September 2012; Training Man-Hours Up to September 2012; Action Tracking Register Up to September 2012; Environmental Implementation for September 2012 Traffic Management for September 2012 Monthly KPI and Target 2010 – 2012; Safety Achievement for September 2012 Safety Campaign for October 2012
LTIR
Lost Time Injury Frequency Rate
Target LTIR = 0.02
0.04 0.01
0.02
0.002 0
TRIR
MONTH 1.20 1.00 0.80 0.60 0.40 0.20 0.00
0.32 0.06
0.00 -0.01
0.003
0.002 0.002
2010 2011 2012
PTD
Period
To Date
Man-Hours
4,620,331
104,684,846
LTI
0
1
LTIR
0.00
0.002
Days w/o LTI
437
Up to 28/09/2012
0.01
Date of Last LTI Case
19-Jul-11
Man-Hours Worked Since Last LTI
70,064,185
Target TRIR = 0.20
MONTH
0.01
Construction
Total Recordable Injury Rate
Total Recordable Injury Rate
LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS 0.02
Lost Time Injury Frequency Rate
Construction
Period
To Date
Man-Hours
4,620,331
104,684,846
Recorable Case
0
32
TRIR Days w/o Rec. Case
0.13
0.10 0.06
2010 2011
RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV
2012
0.06
PTD
0.00 162
0.06
0.31
Up to 28/09/2012
Date of Last Rec. Case
19-Apr-12
Man-Hours Worked Since Last RI
26,521,270
FIRST AID CASE COMPARISON TABLE
TOTAL RECORDABLE INJURY RATE - PROJECT YEARLY STATISTICS 0.20 0.15 0.10 0.05 0.00
0.00
15 10 5 0
11 8
7
7
JV Days & Man-Hours without LTI Up to September 2012
70,064,185
80,000,000 60,000,000
up to Sep. 28, 2012
40,000,000 20,000,000 0
January 7, 2010 Starting Project
Date of Last LTI Case : 19th July 2011
0
JV Days & Man-Hours without Recordable Up to September 2012
30,000,000 20,000,000
26,521,270
up to Sep. 28, 2012
10,000,000 0 January 7, 2010 Starting Project
Date of Last RI Case : 19th April 2012
0
JV Monthly Medical Consultation For the Month of September 2012 1,045
Others, Backache, Muscular Pain, Toothache, Etc.
1,608
1 1 0 0 4 1
Heat Stress Major Accident/Injury First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.
275
Skin Infection / Allergy
499
317 385
EENT (Eyes, Ear, Nose and Throat) 46 23
Systemic Problem Hypertension Etc. Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc.
165 43
Urinary Tract Infection
442
247 390
Respiratory Problem (Cold,Cough etc.)
0 JGC
500 TCM
1,151
1000
1500
2000
Cumulative Up to September 2012 Recordable
Reportable
LTI, 1 RWC, 7
MTC, 24
FAC 474 FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident
FAC by Body Part For the Month of September 2012
Knee, 1, 14%
Wrist, 1, 14%
Forehead, 3, 43%
Hand, 1, 14% Finger, 1, 15%
Habshan 5 PJ | Daily Weather Report September 2012 66.0
60 54 48
48
47
50 49
49 50
42 43 42 42
41
30
17
2011
55
55
51
43
Heat Stress Campaign Success 1. Training 2. Poster & Banner "BEAT the HEAT� 3. Water Station and Rest Shelter 4. 5 Minutes Response Team.
59
59
42
44
51 46
42
0
2 5
8
2
59 61.0 56.0 51.0
50
46.0
47
41.0 36.0
Heat Related Illness 30
57
31.0
17
26.0 21.0
0
16.0 11.0
2012
6.0 1.0
Extreme Danger > 54 Heat Index (Temperature+Humidity)- Heat Stroke or sunstroke immintent
Danger 41 - 53 Heat Index (Temperature Humidity)- Sunstroke, Heat Cramps, or Heat Exhaustion likely Heatstroke possible with prolonged exposure and physical activity
JV Observation Table for September 2012
Noncompliance with safe work
Poor House Keeping
PPE Equipment & Tool
Noncompliance with safe work (A) September 2012-1,410
August 2012-1,619 1200
983
1000
800
677
600 400 200
0
4
2
25 16 30 19 12
7
137 94 109
198
212 180 170 154
Noncompliance with safe work (A) – Others September 2012 - 677
August 2012 - 983 Scaffolding Barricade Access and egress Cable Management Environmental Open Hole Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security
195 214 93 84 68 47 58 29 36 46
5 36 11 9 8 12 2 5 18 1 6
0
100
200
Scaffolding Barricade Access and egress Cable Management Environmental Open Hole Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security
300
93
120 50 63 28 45 27 26 29 33 20 49 10 7 19 13 14 4 17 2
8
0
50
100
150
Poor House Keeping (B) September 2012 - 378
August 2012 - 565 250 194
200
174
150
132 89
100 50
0
67
36 13
7
30
29
23
30
42
77
PPE (D) September 2012 - 334
August 2012 - 548 180 160 140 120 100 80 60 40 20 0
161
106
102
86 41 5
6
53
27
65 35
55 29
15
4
92
Equipment & Tool (C) September 2012 - 447
August 2012 - 291 160 140 120 100 80 60 40 20 0
135
74
64
58 27 22
5
0
69 48 25
32
40
55
54 30
August 2012 – 3,023 September 2012 – 2,569
JV Risk Assessment Graph August 2012
September 2012
1800 1,562
1600 1400
1,118
1200 1000 800
768
702
693
749
600 400 200 0 Low
Medium
High
High Risk Summary for September 2012
Equipment & Tool Inappropriate safety device Incorrect Usage No Inspection with tag/sticker No/wrong colour code Poor Maintenance Unauthorized Operation Wrong equipment/tool Miscellaneous Access and egress Barricade Cable Management Confined Space Environmental Falling Object Grating Health Hot Work Hygiene illumination No Banksman No Flagman Open Hole Restricted Area Scaffolding Security Signage STARRT CARD Violation Trip/Slip/Fall Worker Behavior
83 Noncompliance with safe Work 45 Electrical Safety rule 14 Excavation Safety 2 Fire Prevention 2 Lifting and rigging 17 No JSA 2 PTW 1 Traffic rule 216 Work at height 8 Poor House Keeping 38 Cleaning of rubbish on site 8 Hazardous material storage 2 Material arrangement 6 Material on access 2 Protruding Nails 15 Waste disposal 4 PPE 2 No Body Harness/Lanyard 13 No Eyes/Face Protections 4 No Hand Protections 1 No Respiratory Protection 2 36 8 34 4 2 6 18 3
414 84 3 108 68 1 9 14 127 22 2 2 9 4 2 3 14 9 3 1 1
Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for September 2012 2500
August 2012 September 2012
2,163
2000
1,793
1500 1000
860 776
693
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury
749
500 0
11 7
0 0
0 0
0 0
0 0
0 0
238 Observation Issues
Area Violation by Issues for the Month of September 2012 171 Observation Issues 1 AD 5 AD
4
1 Near Miss
1 Near Miss 1,273 Observation Issues
2
1
204 Observation Issues
510 Observation Issues 1 ADS
173 Observation Issues
Sept-25-2012 Scaffolding Violation @ Unit 556
1st
1st
September-20-2012 Falling Object @ F100
Incident Violation Indicator Area Focus for the Month of September 2012
Safety Moment for September 2012
Toolbox Meeting for September 2012
Safety Alert
for September 2012
Manpower and Observation for September 2012
Manpower
Observation
17,783
2,569
Total Training Man-Hours 1,874,654 Up to September 2012
129,340
Training Man-hours Completed 129,340 for September 2012 Induction Training TCM
JGC
Supervisor Training TCM
JGC
Specific Training TCM JGC
100
TCM
JGC
64,935
5,245
1,140
Site Training
51,839
100
4,850 STARRT/TOOLBOX MEETING/COACHING 1,132
HOUR CRAFT INDUCTION
PERMIT TO WORK, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP
WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…
Monthly KPI and Target 2010 – 2012 Up to September 2012 Fatality Rate
1
Lost time Injury Frequency Rate
1 0.03 0.02
0
0.01
Target 0
0.002
0 Actual Fatality
Target Fatality
Total Recordable Injuries Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00
Target 0.02
Target 0.20
Actual LTIR
Target LTIR
Observation + Near Misses Cases 4000 3500 3000 2500 2000 1500 1000 500 0.06 0
Target >1000
Actual (Observation + Near Misses)
Actual RIR
Target RIR
Target (Observation + Near Misses)
2,569
Safety Campaign “Barricade” For September 2012
8,991 Tool Box Talk
Garbage Bin on All Areas
Safe Man-hours Target 2011 - 2012
60 Million Safe Man-hours Achieved July 26, 2012 40 Million Safe Man-hours Achieved March 30, 2012 20 Million Safe Man-hours Achieved December 09, 2011 10 Million Safe Man-hours Achieved October 07, 2011
Corporate HSE Audit Result 2011-2012 Mar 2011
Sep 2011
Mar 2012
Sep 2012 96%
95.3%
94.3% 86.1% 86.4%
87.2% 87.1%
92%
94.8%
93%
88.6%
82.7%
Health
Safety
Environmental
Understand Safety Rule at Site and Follow them for Your Safety.
STOP UNSAFE WORK!! Help your Friend and his Family
THANKS to your Friend if he STOP your UNSAFEWORK!!
Safety Campaign “Smoking on Designate Area Only”
JV Smoking & Flammables Management Campaign JV to immediately commence a campaign utilizing, Red Border Alert; Tool Box Talk Topic; Posters & Banners; In Bus Flyers. Proposed Anti Smoking Health Campaign. Effective date for No Smoking on SITE is Saturday November 03rd Disciplinary Verbal Warning until Friday November 16th Removal from SITE to Camp from Friday November 16th until Friday 23RD Dismissal from project from date of gas in (To Be Confirmed) Area Management; Complete process plant SITE, No Smoking except in designated locations, no naked flame without PTW from Saturday November 03rd Commissioning Areas, no smoking or smoking material, ignition sources, mobile phones or cameras from Saturday November 03rd Designated smoking shelters will be placed on the battery limits and in construction areas (none will be provided in commissioning areas)
SAFETY FOR LIFE