Habshan 5 IGD Project, Abu Dhabi
JGC-Tecnimont Joint Venture
Monthly Safety Meeting for July 2012
Presentation Agenda
Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for July 2012; JV Medical Examination for High Risk Workers for July 2012; Cumulative Up to July 2012, FAC Body Part for the Month of July 2012; Weather Report for July 2012; Noncompliance with safe work Issues for the Month of July 2012; Poor Housekeeping Issues for the Month of July 2012; Equipment & Tool Issues for the Month of July 2012; PPE Issues for the Month of July 2012; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; High Risk Summary for July 2012; Area Violation, Incident Violation for the Month of July 2012; Safety Moment, Toolbox Meeting, and Safety Alert; Manpower & Observation Up to July 2012; Training Man-Hours Up to July 2012; Action Tracking Register Up to July 2012; Environmental Implementation for July 2012 Traffic Management for July 2012 Monthly KPI and Target 2010 – 2012; Safety Achievement for July 2012 Safety Campaign for August 2012
LTIR
Lost Time Injury Frequency Rate
Target LTIR = 0.02
0.04 0.02 0.02 0.002 0
TRIR
MONTH 1.20 1.00 0.80 0.60 0.40 0.20 0.00
Lost Time Injury Frequency Rate Construction
Period
To Date
Man-Hours
4,701,208
94,924,293
LTI
0
1
LTIR
0.00
0.002
Days w/o LTI
374
Up to 27/07/2012
Date of Last LTI Case
19-Jul-11
Man-Hours Worked Since Last LTI
60,303,632
Total Recordable Injury Rate
Total Recordable Injury Rate
Target TRIR = 0.20
0.35
Construction
Period
To Date
Man-Hours
4,701,208
94,924,293
Recorable Case
0
32
TRIR
0.07
MONTH
LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS 0.02 0.01 0.003
0.00 2010 2011
0.002 0.002
2012
PTD
0.02
Days w/o Rec. Case
0.07
2010 2011
RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV
2012
0.07
PTD
0.34
Up to 27/07/2012
99
Man-Hours Worked Since Last RI
16,760,717
FIRST AID CASE COMPARISON TABLE
5
0.10
0.07
19-Apr-12
10 0.13
0.00
Date of Last Rec. Case
TOTAL RECORDABLE INJURY RATE - PROJECT YEARLY STATISTICS 0.20 0.15 0.10 0.05 0.00
0.00
0
9
8
8
7
JV Days & Man-Hours without LTI Up to July 2012
80,000,000 60,000,000 40,000,000
60,303,632 up to July 27, 2012
20,000,000
0
January 7, 2010 Starting Project
Date of Last LTI Case : 19th July 2011
0
JV Days & Man-Hours without Recordable Up to July 2012
20,000,000
15,000,000 10,000,000
16,760,717
up to July 27, 2012
5,000,000 0 January 7, 2010 Starting Project
Date of Last RI Case : 19th April 2012
0
JV Monthly Medical Consultation For the Month of July 2012 1,109
Others, Backache, Muscular Pain, Toothache, Etc.
1,242
2 3 0 0 0 2
Heat Stress Major Accident/Injury First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.
244
Skin Infection / Allergy
373
204
EENT (Eyes, Ear, Nose and Throat)
425
45 33
Systemic Problem Hypertension Etc. Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc.
241 46
Urinary Tract Infection
149 309
Respiratory Problem (Cold,Cough etc.)
0 JGC
446
711
200 400 600 800 1000 1200 1400 TCM
Medical Examination for High Risk Worker For the Month of July 2012 26
Heavy Operator 55
22
Confined Space 60
0
10
20 JGC
30 TCM
40
50
60
70
Cumulative Up to July 2012 Recordable
Reportable
LTI, 1 RWC, 7
MTC, 24
FAC 456 FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident
FAC by Body Part For the Month of July 2012
Leg, 2, 29%
Forehead , 5, 71%
Habshan 5 PJ | Daily Weather Report July 2012
66.0
58
49
51 52
44
47
47
50
48
50
45 46
47
45
50 49
48
46
51
52 52
52
61.0 54
56.0
47
51 51
52
50 47 46 46
46.0 41.0
Heat Related Illness 30
0
51.0
36.0 31.0
5
2
26.0 21.0 16.0
0
11.0
2011
Extreme Danger
> 54 Heat Index (Temp+Humidity) - Heat Stroke or sunstroke imminent
Jun-12
6.0
Jul-12
1.0
Danger 41 - 53 Heat Index (Temp+Humidity) - Sunstroke, Heat Cramps, or Heat Exhaustion likely Heatstroke possible with prolonged exposure and physical activity
JV Observation Table for July 2012
Noncompliance with safe work
Poor House Keeping
PPE Equipment & Tool
Noncompliance with safe work (A) July 2012-1,706
June 2012-1,659 1200
957 972
1000
800 600 400 200
0
2
4
17 28 21 46 10
27
94 101
149 136
210
144
199
248
Noncompliance with safe work (A) – Others July 2012 - 972
June 2012 - 957 Barricade Access and egress Cable Management Scaffolding Open Hole Trip/Slip/Fall Environmental illumination No Flagman Hygiene Grating Worker Behavior Health Signage Hot Work Confined Space Restricted Area STARRT CARD Violation Falling Object Security No Banksman
329 120 106 54 48 46 46 41 37 28 18 17 17 11 11 9 6 4 3 3 3
0
Scaffolding Barricade Access and egress Environmental Open Hole Cable Management Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security Positive Observation Fall Prevention
100 200 300 400
191 172 76 74 66 50 47 45 40 37 30 30 29 18 15 12 12 10 9 7 2 0 0
0
100
200
300
Poor House Keeping (B) July 2012 - 528
June 2012 - 789 350
320
300 250 187
200 150 100 50
0
80 29
21
43
31
25
26
81
105
167 118
84
PPE (D) July 2012 - 480
June 2012 - 509 180 160 140 120 100 80 60 40 20 0
158 125 85 62 32 7
7
54 35 32
67
59 19
18
115 94
Equipment & Tool (C) July 2012 - 209
June 2012 - 291 100 90 80 70 60 50 40 30 20 10 0
87
20 7
2
26 21
34
45
42 28
30
22
37
32
36
31
June 2012 – 3,248 July 2012 – 2,923
JV Risk Assessment Graph June 2012 1800
July 2012
1654
1600 1400 1173
1200 1000 800
838
888
862
756
600 400 200 0 Low
Medium
High
Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for July 2012 2500
2,348
June 2012
1,901
2000 1500 1000
900
1,022 756
July 2012
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury
888
500 0
8
7
0 0
0 0
0 0
0 0
0 0
High Risk Summary for July 2012
Equipment & Tool Inappropriate safety device Incorrect usage Poor maintenance Miscellaneous Access and egress Barricade Cable Management Confined Space Environmental Falling Object Grating Health Hot Work Hygiene Illumination No Banksman No Flagman Open Hole Restricted Area Scaffolding Signage STARRT CARD Violation Trip/Slip/Fall Worker Behavior
9 2 1 6 231 10 38 10 9 25 5 5 11 3 7 13 6 5 11 3 47 1 5 5 12
Noncompliance with safe Work Electrical safety rule Excavation Safety Fire Prevention Lifting and rigging No JSA PTW Traffic rule Work at height Poor House Keeping Cleaning of rubbish on site Material arrangement Material on access Waste Disposal PPE No Body Harness/Lanyard No ear protection No Eyes/Face Protections No Hand Protections No Hard Hat
609 70 25 120 97 1 23 34 239 22 4 5 9 4 17 2 2 6 1 6
763 Observation Issues
Area Violation by Issues for the Month of July 2012 279 Observation Issues 1 AD
3 Near Miss
1
2
1 Near Miss 3 ADS
982 Observation Issues
4
214 Observation Issues 557 Observation Issues 1 ADS
128 Observation Issues
July-04-2012 Falling Object @ Unit 551 July-12-2012 Lifting Violation @ Unit 552 July-15-2012 PTW Violation @ Unit 551
2nd
1st
3rd
1st
July-11-2012 Falling Object @ A200
Incident Violation Indicator Area Focus for the Month of July 2012
Safety Moment for July 2012
Toolbox Meeting for July 2012
Safety Alert for July 2012
Manpower and Observation for July 2012 Manpower
Observation 18,867
2,923
Total Training Man-Hours 1,566,157 Up to July 2012
196,980
Training Man-hours Completed 196,980 for July 2012 Induction Training TCM
JGC
Supervisor Training TCM
1,124
JGC 130
Specific Training TCM JGC
Site Training TCM
JGC 103,887
3,854
83,871 3,042
1,012
HOUR CRAFT INDUCTION
STARRT/TOOLBOX MEETING/COACHING
60
PERMIT TO WORK, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP
WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…
Action Tracking Register Up to July 2012 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0
Total Action Tracking Register 101
8,759 8,723
10,303
36
Safety Walkdown
794 774 20
JV Site Audit
Raised
405
396
10,404
*Review Camp 9
GASCO Observation
Closed
140 127 13
185 171 14
36 36 0
JV HSE Meeting
JV Food Audit
Corporate Audit
Open
85 76 9
Deaths
Hygiene and * Review CAR Sanitary July 19, 2011 Facilities Fatality Incident
Water Igloos in Elevation For July 2012
Vermin Notification For July 2012 INTEGRATED GAS PROJECT HABSHAN 5
VERMIN NOTIFICATION REPORT (Rev 0) IGP JV HSE OFFICE NOTIFICATION DATE: DD/MM/YYYY
MARK X THE TYPE OF VERMIN RAT
JGC
c
SCORPION
c
SNAKE
SUBCONTRACTOR
TCM
c
MOUSE
c
Date of the sighting dd/mm/yy
COCKROACH
c
Time of the sighting: (24hr) 00:00
NAME OF THE WITNESS JOB TITLE
LOCATION OF THE SIGHTING AND DIRECTION OF TRAVEL (GIVE ALL POSSIBLE DETAILS)
PEST CONTROL
OBEY TRAFFIC SIGNS
Road Access Road Village Road Ring Road Tarif Road Total
JGC 0 9 2 0 10
July-12 0 1 0 0 1
Total 0 10 3 0 13
TCM 3 6 2 0 10
July-12 0 0 0 1 1
Access Road - 3
Total 3 6 2 1 12
On July 22, 2012, at around 05:40; A Descon Tata bus, while going out of the DESCON site towards village ,In front of Descon TATA bus there was a CCEPC pickup. Pickup did not given any indication for the turn to left or right, suddenly pick-up takes right turn and the front right corner of the Descon bus struck with the back left corner of CCEPC pickup. Please note that no person was injured in the accident.
Up to Date Road Traffic Accident
Tarif Road-1
Ring Road - 5
Village Road – 16
On July 21, 2012 at 16:15; KN Rental Bus Al Nawras (KN-147) was commuting labors to Al Salam City Camp. On the way the bus collided with another double cabin pick up and swerved to the right causing injuries to the workers on board.
Monthly KPI and Target 2010 – 2012 Up to July 2012 Fatality Rate
1
Lost time Injury Frequency Rate
1 0.03 0.02
0
0.01
Target 0
0.002
0 Actual Fatality
Target Fatality
Total Recordable Injuries Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00
Target 0.02
Target 0.20
Actual LTIR
Target LTIR
Observation + Near Misses Cases 4000 3500 3000 2500 2000 1500 1000 500 0.07 0
Target >1000
Actual (Observation + Near Misses)
Actual RIR
Target RIR
Target (Observation + Near Misses)
2,923
Safe Man-hours Target 2011 - 2012 Target 80 Million Safe Man-hours 60 Million Safe Man-hours Achieved July 26, 2012 40 Million Safe Man-hours Achieved March 30, 2012 20 Million Safe Man-hours Achieved December 09, 2011 10 Million Safe Man-hours Achieved October 07, 2011
374 Days without Lost Time Injury
Avoid Using Mobile while Driving for July 2012
Disciplinary Action TCM
JGC
32 25
124 145
USING MOBILE WHILE DRIVING WARNING LETTER
COACHING
269 138
300
131 Operators
Drivers
500
Sticker Issued
Corrective Action
Hazard Hunt Falling Object for July 2012
20 68
TCM
JGC
Closed
Pending
75
68 20
13
Hazard Hunt
54 HSE Officer
58
Toolbox Meeting Management
Walk down
30
52,166 Attendees
Safety Campaign Materials For August 2012
COACHING
Hazard Search Event Hazard Search Event
SURVEY
Food on Site
Permit to Work & Electrical
Hygiene
Survey on Site
Coaching Activities to commence on August 1-31 to be Lead by Safety Engineers of JGC and Tecnimont. They will be conducting lectures on food hazards on site
All safety engineers (TCM-JGC) will conduct The Hazard Hunt applicable to all locations, for PTW & Electrical. Hazard Hunt day on August 5 & 12, 2012
All safety engineers (TCM-JGC) will conduct The Hazard Hunt applicable to all locations especially on elevated areas found with Pee Bottle and left over food. Hazard Hunt day on August 19 & 26, 2012
All safety engineers (TCM-JGC) lead a spot check on the result of coaching regarding understanding on eating on site in all areas. 20% of the workers are Unaware of the risk. 80% knowledgeable.
SAFETY FOR LIFE