JGC-Tecnimont Joint Venture
MONTHLY SAFETY MEETING for April 2013
Habshan 5 IGD Project, Abu Dhabi, UAE
PRESENTATION AGENDA
Monthly Meeting April 2013
Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for April 2013; Cumulative Up to April 2013, FAC Body Part for April 2013; Manpower & Observation Up to April 2013; Area Violation, Incident Violation for the Month of for April 2013; Noncompliance with safe work Issues for April 2013; Poor Housekeeping Issues for April 2013; Equipment & Tool Issues for April 2013; PPE Issues for April 2013; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; Toolbox Meeting, Safety Moment; Training Man-Hours Up to April 2013; Monthly KPI and Target 2011 – 2013; Safety Achievement for April 2013; Commissioning Activities & Safety Campaign for May 2013.
Lost Time Injury Frequency Rate
Lost Time Injury Frequency Rate
Target LTIR = 0.02
LTIR
0.04 0.01 0.02
0.002 0
MONTH
TRIR
Total Recordable Injury Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00
Period
To Date
Man-Hours
2,878,414
131,104,336
LTI
0
1
LTIR
0.00
0.002
Days w/o LTI
654
Up to 03/05/2013
0.05
Date of Last LTI Case
19-Jul-11
Man-Hours Worked Since Last LTI
96,483,675
Construction
Period
To Date
Man-Hours
2,878,414
131,104,336
Recorable Case
0
33
0.00
TRIR
Days w/o Rec. Case
0.003 0.002 0.002 0.002 2010 2011 2012
2013
0.00
0.05
0.25
Up to 03/05/2013
173
Date of Last Rec. Case
11-Nov-12
Man-Hours Worked Since Last RI
19,674,047
LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS
0.02
0.01
Total Recordable Injury Rate Target TRIR = 0.20
0.25
MONTH
Construction
FIRST AID CASE COMPARISON TABLE 3 2 1 0
PTD
RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV
3
2 1 0
JV DAYS & Man-hours Without LTI Up to April 2013
Monthly Meeting April 2013
Date of Last LTI Case : 19th July 2011
96,483,675 100,000,000 80,000,000
up to May 03, 2013
60,000,000 40,000,000 20,000,000 0 January 7, 2010 Starting Project
0
JV DAYS & Man-hours Without Recordable Up to April 2013
Monthly Meeting April 2013
Date of Last RI Case : 11th November 2012
40,000,000 30,000,000 20,000,000
19,674,047
10,000,000 0
January 7, 2010 Starting Project
up to May. 03, 2013 0
JV Monthly Medical Consultation
Monthly Meeting April 2013 198
Others, Backache, Muscular Pain, Toothache, Etc. Heat Stress
0 0
Major Accident/Injury
0 0
First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.
0 0 55
Skin Infection / Allergy
173
13
EENT (Eyes, Ear, Nose and Throat)
895
235
2 8
Systemic Problem Hypertension Etc.
50
Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc. 7
Genito-Urinary Diseases
244 102 144
Respiratory Problem (Cold,Cough etc.)
0 JGC
200 TCM
672
400
600
800
1000
CUMULATIVE INJURY CASES Up to April 2013
Monthly Meeting April 2013
Recordable- 33
Reportable - 485
LTI, 1
RWC, 8
MTC, 24 FAC 485
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident
FAC by Body Part For the Month of April 2013
Monthly Meeting April 2013
Manpower and Observation Monthly Meeting April 2013 Manpower
Observation
8,313
1,554
8 Times False Alarms activated
April 03, 2013 Water Leak @ U577 ICPR
Monthly Meeting April 2013 1
April 04, 2013 Loss of Containment @ U550 April 12, 2013 Acid Knock out drum @ U550
6
April 24, 2013 Suspected Gas Leak @ U530
April 20, 2013 Pump Condensate @ U556
7 5
2
4
3
April 30, 2013 Gas Leak @ U532 April 30, 2013 Gas Leak @ U531
1 2
March 30, 2013 Gas Leak @ A400
3 April 02, 2013 PTW Violation @ C200 April 28, 2013 Temporary Gasket Damaged @ Unit-572
Process Safety Incident Area Focus for the Month of April 2013
JV Job Safety Observation Monthly Meeting April 2013
Noncompliance with safe work
Poor House Keeping
Equipment & Tool
PPE
Noncompliance with safe work (A) Monthly Meeting April 2013 April 2013-824
March 2013-1,037 800
685
700 600
537
500 400 300 167
200 100 0
1
4
12 14 4
2
8
0
21 19
81 93
103
58 52
Noncompliance with safe work (A) Others
Monthly Meeting April 2013
March 2013 - 685 Commissioning Violation Stop Work Policy Access Control Violation STARRT Card Violation Fall Prevention Trip/Slip/Fall Signage Scaffolding Restricted Area Open Hole No Flagman No Banksman illumination Hygiene Hot Work Grating Environmental Confined Space Cable Management Barricade Access and egress
24 3 9 2 0 14 2 17 29 1 8 4 11 15
30 1
61
0
50
April 2013 - 537 Commissioning Violation Stop Work Policy 107 Access Control Violation STARRT Card Violation Fall Prevention Trip/Slip/Fall Signage Scaffolding 93 Restricted Area Open Hole No Flagman No Banksman illumination Hygiene Hot Work Grating Environmental Confined Space 134 Cable Management 120 Barricade Access and egress
100
150
1 0 6 1 0 14 31 180 5 10 9 0 8 17 6 11 20 2 75
89
52
0
50
100
150
200
Poor House Keeping (B) Monthly Meeting April 2013 April 2013 - 464
March 2013 - 542 250
184
200 150
128
100
65
50 0
205
3
0
14
14
28
42
125
29
45
124
Equipment & Tool (C) Monthly Meeting April 2013
April 2013 - 144
March 2013 - 164 80 70 60 50 40 30 20 10 0
73
73
20 10 0
3
7
11
20
28
26 11
12
8
3
3
PPE (D)
Monthly Meeting April 2013 April 2013 - 122
March 2013 - 164 120
98
100 80
54
60 40 20 0
23 1
2
2
5
4
10
5
8
5
10
13
23
15
JV Risk Assessment Graph
Monthly Meeting April 2013 March 2013 – 1,907 April 2013 – 1,554
March 2013
April 2013
1400 1,185
1200
1,012
1000 800 600 400
401
321
252
290
200 0 Low
Medium
High
Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for April 2013 1600
Monthly Meeting April 2013
1,481
1400
March 2013
1,225
1200 1000
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury
800 600 400 200 0
April 2013
426
329
401 252 2
0
0 0
0 0
0 0
0 0
0 0
Toolbox Meeting & Safety Moment Monthly Meeting April 2013 Amine Leak
Basic Scaffolding Safety
Emergency Awareness
Dehydration
16,210 hrs.
15,938 hrs.
18,971 hrs.
13,571 hrs.
Hand Safety
Six Reasons to Walk
Hurry up can Hurt
Start & End your Day Safely
Heat Stress
16,828 hrs.
Heat Stress Prevention
Total Training Man-Hours 2,643,231
Monthly Meeting April 2013
85,155
Training Man-hours – 85,155 Induction Training TCM
JGC
284
Supervisor Training TCM
JGC
Monthly Meeting April 2013 Specific Training TCM JGC
Site Training TCM
JGC
74,497
1,210
790
174 1,124
7,020 STARRT/TOOLBOX MEETING/COACHING
56 HOUR CRAFT INDUCTION
PERMIT TO WORK, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP
WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…
Action Tracking Register Up to April 2013
Monthly Meeting April 2013
14000 12,443
12000
12,213
10000 8000 6000 4000 2000 230
0
Safety Walkdown
934
916 18
474 474 0
JV Site Audit
GASCO Observation
39 39 0 Process Safety Incidents
Raised
Closed
328
306 22
JV HSE Meeting
Open
251 243 8 JV Food Audit
151 147 4 Hygiene and Sanitary Facilities
Monthly KPI and Target 2011-2013 Fatality Rate
1
0.03 Actual 1
Monthly Meeting April 2013 Lost time Injury Frequency Rate Target 0.02
0.02 0.01
Target 0
Actual 0.002
0
0 Actual Fatality
Total Recordable Injuries Rate 1.20 1.00 0.80 Target 0.20 0.60 0.40 0.20 0.00
Actual 0.05
Actual RIR
Actual LTIR
Target Fatality
Target RIR
4000 3500 3000 2500 2000 1500 1000 500 0
Target LTIR
Observation + Near Misses Cases Target >1000
Actual 1,554
Actual (Observation + Near Misses) Target (Observation + Near Misses)
Monthly Meeting October 2012
Commissioning Safety Alert
Monthly Meeting April 2013
135Alert Safety Alert 8Total Safety Issued wereduring IssuedApril as of2013 April 2013
Safety Achievements for April 2013
PLAN
Monthly Meeting April 2013
APPROACH
STARRT
ENSURE
Safety Achievements for April 2013
Monthly Meeting April 2013
90 Million Safe Man-hours 80 Million Safe Man-hours 60 Million Safe Man-hours 20 Million Safe Man-hours 10 Million Safe Man-hours
Monthly Meeting October 2012
Safety Campaign
Monthly Meeting April 2013