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JGC-Tecnimont Joint Venture

MONTHLY SAFETY MEETING for April 2013

Habshan 5 IGD Project, Abu Dhabi, UAE


PRESENTATION AGENDA                 

Monthly Meeting April 2013

Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for April 2013; Cumulative Up to April 2013, FAC Body Part for April 2013; Manpower & Observation Up to April 2013; Area Violation, Incident Violation for the Month of for April 2013; Noncompliance with safe work Issues for April 2013; Poor Housekeeping Issues for April 2013; Equipment & Tool Issues for April 2013; PPE Issues for April 2013; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; Toolbox Meeting, Safety Moment; Training Man-Hours Up to April 2013; Monthly KPI and Target 2011 – 2013; Safety Achievement for April 2013; Commissioning Activities & Safety Campaign for May 2013.


Lost Time Injury Frequency Rate

Lost Time Injury Frequency Rate

Target LTIR = 0.02

LTIR

0.04 0.01 0.02

0.002 0

MONTH

TRIR

Total Recordable Injury Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00

Period

To Date

Man-Hours

2,878,414

131,104,336

LTI

0

1

LTIR

0.00

0.002

Days w/o LTI

654

Up to 03/05/2013

0.05

Date of Last LTI Case

19-Jul-11

Man-Hours Worked Since Last LTI

96,483,675

Construction

Period

To Date

Man-Hours

2,878,414

131,104,336

Recorable Case

0

33

0.00

TRIR

Days w/o Rec. Case

0.003 0.002 0.002 0.002 2010 2011 2012

2013

0.00

0.05

0.25

Up to 03/05/2013

173

Date of Last Rec. Case

11-Nov-12

Man-Hours Worked Since Last RI

19,674,047

LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS

0.02

0.01

Total Recordable Injury Rate Target TRIR = 0.20

0.25

MONTH

Construction

FIRST AID CASE COMPARISON TABLE 3 2 1 0

PTD

RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV

3

2 1 0


JV DAYS & Man-hours Without LTI Up to April 2013

Monthly Meeting April 2013

Date of Last LTI Case : 19th July 2011

96,483,675 100,000,000 80,000,000

up to May 03, 2013

60,000,000 40,000,000 20,000,000 0 January 7, 2010 Starting Project

0


JV DAYS & Man-hours Without Recordable Up to April 2013

Monthly Meeting April 2013

Date of Last RI Case : 11th November 2012

40,000,000 30,000,000 20,000,000

19,674,047

10,000,000 0

January 7, 2010 Starting Project

up to May. 03, 2013 0


JV Monthly Medical Consultation

Monthly Meeting April 2013 198

Others, Backache, Muscular Pain, Toothache, Etc. Heat Stress

0 0

Major Accident/Injury

0 0

First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.

0 0 55

Skin Infection / Allergy

173

13

EENT (Eyes, Ear, Nose and Throat)

895

235

2 8

Systemic Problem Hypertension Etc.

50

Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc. 7

Genito-Urinary Diseases

244 102 144

Respiratory Problem (Cold,Cough etc.)

0 JGC

200 TCM

672

400

600

800

1000


CUMULATIVE INJURY CASES Up to April 2013

Monthly Meeting April 2013

Recordable- 33

Reportable - 485

LTI, 1

RWC, 8

MTC, 24 FAC 485

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident


FAC by Body Part For the Month of April 2013

Monthly Meeting April 2013


Manpower and Observation Monthly Meeting April 2013 Manpower

Observation

8,313

1,554


8 Times False Alarms activated

April 03, 2013 Water Leak @ U577 ICPR

Monthly Meeting April 2013 1

April 04, 2013 Loss of Containment @ U550 April 12, 2013 Acid Knock out drum @ U550

6

April 24, 2013 Suspected Gas Leak @ U530

April 20, 2013 Pump Condensate @ U556

7 5

2

4

3

April 30, 2013 Gas Leak @ U532 April 30, 2013 Gas Leak @ U531

1 2

March 30, 2013 Gas Leak @ A400

3 April 02, 2013 PTW Violation @ C200 April 28, 2013 Temporary Gasket Damaged @ Unit-572

Process Safety Incident Area Focus for the Month of April 2013


JV Job Safety Observation Monthly Meeting April 2013

Noncompliance with safe work

Poor House Keeping

Equipment & Tool

PPE


Noncompliance with safe work (A) Monthly Meeting April 2013 April 2013-824

March 2013-1,037 800

685

700 600

537

500 400 300 167

200 100 0

1

4

12 14 4

2

8

0

21 19

81 93

103

58 52


Noncompliance with safe work (A) Others

Monthly Meeting April 2013

March 2013 - 685 Commissioning Violation Stop Work Policy Access Control Violation STARRT Card Violation Fall Prevention Trip/Slip/Fall Signage Scaffolding Restricted Area Open Hole No Flagman No Banksman illumination Hygiene Hot Work Grating Environmental Confined Space Cable Management Barricade Access and egress

24 3 9 2 0 14 2 17 29 1 8 4 11 15

30 1

61

0

50

April 2013 - 537 Commissioning Violation Stop Work Policy 107 Access Control Violation STARRT Card Violation Fall Prevention Trip/Slip/Fall Signage Scaffolding 93 Restricted Area Open Hole No Flagman No Banksman illumination Hygiene Hot Work Grating Environmental Confined Space 134 Cable Management 120 Barricade Access and egress

100

150

1 0 6 1 0 14 31 180 5 10 9 0 8 17 6 11 20 2 75

89

52

0

50

100

150

200


Poor House Keeping (B) Monthly Meeting April 2013 April 2013 - 464

March 2013 - 542 250

184

200 150

128

100

65

50 0

205

3

0

14

14

28

42

125

29

45

124


Equipment & Tool (C) Monthly Meeting April 2013

April 2013 - 144

March 2013 - 164 80 70 60 50 40 30 20 10 0

73

73

20 10 0

3

7

11

20

28

26 11

12

8

3

3


PPE (D)

Monthly Meeting April 2013 April 2013 - 122

March 2013 - 164 120

98

100 80

54

60 40 20 0

23 1

2

2

5

4

10

5

8

5

10

13

23

15


JV Risk Assessment Graph

Monthly Meeting April 2013 March 2013 – 1,907 April 2013 – 1,554

March 2013

April 2013

1400 1,185

1200

1,012

1000 800 600 400

401

321

252

290

200 0 Low

Medium

High


Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for April 2013 1600

Monthly Meeting April 2013

1,481

1400

March 2013

1,225

1200 1000

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury

800 600 400 200 0

April 2013

426

329

401 252 2

0

0 0

0 0

0 0

0 0

0 0


Toolbox Meeting & Safety Moment Monthly Meeting April 2013 Amine Leak

Basic Scaffolding Safety

Emergency Awareness

Dehydration

16,210 hrs.

15,938 hrs.

18,971 hrs.

13,571 hrs.

Hand Safety

Six Reasons to Walk

Hurry up can Hurt

Start & End your Day Safely

Heat Stress

16,828 hrs.

Heat Stress Prevention


Total Training Man-Hours 2,643,231

Monthly Meeting April 2013

85,155


Training Man-hours – 85,155 Induction Training TCM

JGC

284

Supervisor Training TCM

JGC

Monthly Meeting April 2013 Specific Training TCM JGC

Site Training TCM

JGC

74,497

1,210

790

174 1,124

7,020 STARRT/TOOLBOX MEETING/COACHING

56 HOUR CRAFT INDUCTION

PERMIT TO WORK, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP

WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…


Action Tracking Register Up to April 2013

Monthly Meeting April 2013

14000 12,443

12000

12,213

10000 8000 6000 4000 2000 230

0

Safety Walkdown

934

916 18

474 474 0

JV Site Audit

GASCO Observation

39 39 0 Process Safety Incidents

Raised

Closed

328

306 22

JV HSE Meeting

Open

251 243 8 JV Food Audit

151 147 4 Hygiene and Sanitary Facilities


Monthly KPI and Target 2011-2013 Fatality Rate

1

0.03 Actual 1

Monthly Meeting April 2013 Lost time Injury Frequency Rate Target 0.02

0.02 0.01

Target 0

Actual 0.002

0

0 Actual Fatality

Total Recordable Injuries Rate 1.20 1.00 0.80 Target 0.20 0.60 0.40 0.20 0.00

Actual 0.05

Actual RIR

Actual LTIR

Target Fatality

Target RIR

4000 3500 3000 2500 2000 1500 1000 500 0

Target LTIR

Observation + Near Misses Cases Target >1000

Actual 1,554

Actual (Observation + Near Misses) Target (Observation + Near Misses)


Monthly Meeting October 2012


Commissioning Safety Alert

Monthly Meeting April 2013

135Alert Safety Alert 8Total Safety Issued wereduring IssuedApril as of2013 April 2013


Safety Achievements for April 2013

PLAN

Monthly Meeting April 2013

APPROACH

STARRT

ENSURE


Safety Achievements for April 2013

Monthly Meeting April 2013

90 Million Safe Man-hours 80 Million Safe Man-hours 60 Million Safe Man-hours 20 Million Safe Man-hours 10 Million Safe Man-hours


Monthly Meeting October 2012


Safety Campaign

Monthly Meeting April 2013


HSEApr2013  

http://h5jvhse.com/Safety/Presentation/HSEApr2013.pdf